WO2008083516A1 - Système de cuisine robotisé entièrement automatique - Google Patents

Système de cuisine robotisé entièrement automatique Download PDF

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Publication number
WO2008083516A1
WO2008083516A1 PCT/CN2007/000070 CN2007000070W WO2008083516A1 WO 2008083516 A1 WO2008083516 A1 WO 2008083516A1 CN 2007000070 W CN2007000070 W CN 2007000070W WO 2008083516 A1 WO2008083516 A1 WO 2008083516A1
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WO
WIPO (PCT)
Prior art keywords
cutting
assembly
rectangular
vertical
motor
Prior art date
Application number
PCT/CN2007/000070
Other languages
English (en)
French (fr)
Inventor
Weihong Le
Original Assignee
Weihong Le
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weihong Le filed Critical Weihong Le
Priority to PCT/CN2007/000070 priority Critical patent/WO2008083516A1/zh
Publication of WO2008083516A1 publication Critical patent/WO2008083516A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/14Cooking-vessels for use in hotels, restaurants, or canteens

Definitions

  • the present invention relates to a fully automatic cooking service system for kitchen affairs, and more particularly to a fully automatic cooking robot system.
  • the technical problem to be solved by the present invention is to provide a fully automatic cooking robot system for solving the defects of cooking in the above-mentioned artificial cooking or single-split equipment of the prior art, solving a series of technical problems and realizing the whole process automation from various aspects. .
  • a fully automatic cooking robot system comprises an automatic multi-functional intelligent washing, dishwashing, disinfecting, storage and preservation integrated machine subsystem, automatic multi-function cutting machine System, fully automatic cooking intelligent batching machine subsystem, exhaust fume system, fully automatic cooking subsystem, automatic rice cooking machine subsystem, intelligent automatic cooking digital recipe software control subsystem and computer system;
  • the intelligent automatic cooking digital recipe software control subsystem and the computer system coordinately control the automatic multi-function intelligent washing, dishwashing, disinfection, storage and preservation integrated machine subsystem according to the recipe, and the automatic multifunctional cutting machine System, automatic cooking intelligent batching machine subsystem, exhaust fume system, fully automatic cooking subsystem, automatic cooking machine subsystem matching work;
  • the fully automatic multi-functional intelligent washing, dishwashing, disinfecting, storage and preservation integrated machine subsystem comprises a high-rise square cabinet, a vertical chain sprocket transmission arranged inside the vertical cabinet, and a chain sprocket transmission device.
  • a washing basket having a unique code
  • a washing pool device disposed at a lower portion of the vertical cabinet, and a discharging device disposed at an upper portion of the vertical cabinet
  • the intelligent automatic cooking digital recipe software control sub-confirmation The system and computer system control the chain sprocket drive to drive the appropriate uniquely coded wash basket to the wash pool device for cleaning, and after the cleaning is completed, the chain sprocket drive drives the wash basket to reach The position of the discharging device is discharged from the discharging device to the fully automatic multifunctional vegetable cutting machine subsystem;
  • the fully automatic multi-function shredder subsystem is disposed under the discharging device including the fully automatic multi-functional intelligent washing, dishwashing, disinfecting, storage and fresh-keeping integrated machine subsystem, which comprises a flat-footless rectangular cabinet a feed box disposed at the bottom of the upper portion of the upper portion of the upper cabinet, and a first cutting assembly mounted directly below the bottom of the feed box, disposed below the first cutting assembly a second cutting assembly, and a third cutting assembly disposed below the outer side of the second cutting assembly; the intelligent fully automatic cooking digital recipe software control subsystem and computer system controlling the first cutting assembly and the second cutting assembly And the third cutting component cooperates to cut the material and delivers to the fully automatic cooking intelligent batching machine subsystem;
  • the fully automatic cooking intelligent batching machine subsystem comprises a ring-shaped transmission device having a unique coded main ingredient batching box and an auxiliary material ingredient box, respectively driving the main ingredient ingredient box and the auxiliary material ingredient box; the main ingredient box receiving the source
  • the self-locking opening and closing mechanism assembly for controlling the opening and closing of the top and bottom of the main ingredient batching box; the auxiliary ingredient box containing the auxiliary ingredient, which comprises precise quantification
  • the intelligent automatic cooking digital recipe software control subsystem and the computer system control are controlled according to the main ingredient batching box and the auxiliary material batching box corresponding to the unique code control of the main ingredient batching box and the auxiliary ingredient batching box. And cutting;
  • the fully automatic cooking subsystem is located directly below the fully automatic cooking intelligent batching machine subsystem, and comprises an automatic dish spoon assembly, a wok robot arm platform assembly, an automatic bowl sending machine, an automatic cleaning scraper, and an upper a horizontal moving robot arm assembly, a lower horizontal moving vertical lifting robot arm assembly, and a vegetable spoon assembly, wherein the intelligent automatic cooking digital recipe software control subsystem and the computer system control and control the automatic vegetable spoon assembly and the wok mechanical arm trolley platform
  • the component, the automatic bowl-receiving machine, the automatic cleaning scraper, the upper horizontal moving robot arm assembly, the lower horizontal moving vertical lifting robot arm assembly, and the vegetable spoon assembly cooperate to complete the cooking action;
  • the fully automatic rice cooker subsystem comprises a multi-storage granary and a metering ingredient assembly, a staple food raw material cleaning and squeezing component, and a timed automatic splicing lid cooking unit; the staple food stored in the multi-storage granary and the metering ingredient assembly
  • the raw material enters into the main food raw material cleaning and cutting unit for cleaning, and the cleaned staple food raw material is sent from the main raw material cleaning and discharging unit to the timed automatic opening and closing lid cooking assembly.
  • the fully automatic cooking robot system embodying the present invention has the following beneficial effects:
  • the fully automatic cooking robot system of the present invention fills the gap in the field of fully automatic cooking, and makes people completely dependent on the manual work in the kitchen in the years to come. At the same time, it will greatly save people's time spent on cooking, effectively reduce labor costs, and save a lot of social resources for cooking. And money.
  • the invention can be adapted to cook Chinese food, and can also be adapted to cook various western foods; the invention has the advantages of high degree of automation, and also has the function of manual switching operation, simple operation, and can be made into a compact or medium-sized system according to needs. Other characteristics.
  • Figure 1 is a front view of a fully automatic cooking robot system
  • Figure 2 is a front cross-sectional view of the integrated machine system of fully automatic multi-functional intelligent washing, dishwashing, disinfection, storage and preservation;
  • Figure 3 is a side cross-sectional view of the integrated machine system for automatic multi-function intelligent washing, dishwashing, disinfection, storage and preservation;
  • Figure 4 is a rear view of the fully automatic multi-functional intelligent washing system, dishwashing, disinfection, storage and preservation, etc.;
  • Figure 5 is a front cross-sectional view of the fully automatic multi-function cutting machine subsystem
  • Figure 5a is a front cross-sectional view
  • Figure 5b is a partially enlarged front elevational view of the receiving box and the first cutting blade assembly
  • Figure 5c is a front view and a top view corresponding view of the third cutting blade assembly
  • Figure 6 is a top view of the fully automatic multi-function cutting machine subsystem
  • Figure 6a is a top view
  • Figure 6b is an enlarged plan view of the second cutting blade assembly
  • Figure 6c is an enlarged end view of the second cutting blade assembly
  • Figure 7 is a side cross-sectional view of the fully automatic multi-function cutting machine subsystem
  • FIG. 7a is a side cross-sectional view of the first cutting blade assembly for the sake of clarity of the view;
  • FIG. 7b is a side cross-sectional view of the first cutting blade assembly corresponding to the position of FIG. 7a;
  • Figure 9 is a schematic view showing the structure of the main auxiliary box assembly and the blanking belt of the fully automatic cooking intelligent batching machine subsystem
  • Figure 9a is a partially enlarged plan view of the main batch box assembly at the turn of the track
  • Figure 9b is a partial enlarged view of the rear side of the main auxiliary ingredient box
  • 9d is a side cross-sectional structural view of the accessory ingredient box assembly
  • 9e is a rear cross-sectional structural view of the accessory ingredient box assembly
  • Figure 10 is a top view of the fully automatic cooking intelligent batching machine subsystem
  • Figure 11 is a front cross-sectional view of the fully automatic cooking subsystem
  • Figure 12 is a top view of the fully automatic cooking subsystem
  • Figure 13 is a schematic view of the three-view structure of the wok robot arm platform assembly, the vegetable spoon assembly and the automatic bowl machine of the fully automatic cooking subsystem;
  • Figure 13a is a cross-sectional view showing the side view of the wok mechanical arm trolley platform assembly
  • Figure 13b is a cross-sectional view showing the side view of the spoon assembly
  • Figure 13c is a top view of the spoon assembly and a partial structural view
  • Figure 13d is a cross-sectional view of the side view of the automatic bowling machine
  • Figure 14 is a side cross-sectional view of the fully automatic cooking subsystem
  • Figure 14a is a side cross-sectional view of the fully automatic cooking subsystem
  • FIG. 14b is a front view and a plan view of the auxiliary cooking upper and lower arm assembly; wherein FIG. 14c is a side view of the auxiliary cooking upper and lower arm assembly;
  • Figure 15 is a front cross-sectional view of the fully automatic rice cooking machine subsystem
  • Figure 16 is a side cross-sectional view of the fully automatic rice cooker subsystem
  • Figure 17 is a structural diagram of the automatic belt multi-functional intelligent washing, dishwashing, disinfection, storage and preservation, etc.
  • Figure 17a is a front view of the discharge belt trolley
  • Figure 17b is a front view enlarged view of the discharge belt
  • Figure 17c is a top view of the drive belt assembly of the discharge belt trolley
  • Figure 17d is a side view of the discharge belt trolley
  • Figure 17e is a side elevational view of the belt pulley of the discharge belt trolley
  • Figure 18 is a structural diagram of a fully automatic multi-functional intelligent dish washing, dishwashing, disinfection, storage and preservation, etc.
  • Figure 18a is a front view of the washing basket and a schematic view of the assembly structure of the male and female shaft end parts; wherein Figure 18b is a side view of the washing basket;
  • Figure 18c is a top cross-sectional view of the washing basket
  • Figure 18d is a front view of the outer end panel and structure of the washing basket bottom discharging plane; wherein Fig. 18e is a side view of the outer side panel and structure of the washing basket active discharging bottom plane; wherein Fig. 18f is the washing basket active discharging bottom plane Place a top view of the structure;
  • FIG. 18g is a plan view and a top view structure of the washing basket side discharge side panel. The detailed reference numerals are shown in the list.
  • 1A is an integrated machine system for automatic multi-function intelligent washing, dish washing, disinfection, storage and preservation
  • 2A is automatic multi-function 3D is the range hood system
  • 4A is the automatic cooking intelligent batching machine subsystem
  • 5A is the automatic cooking subsystem
  • 6A is the automatic cooking machine subsystem
  • Recipe software control subsystem is also intelligent automatic cooking numbers belonging to the software category.
  • the fully automatic cooking robot system of one embodiment of the invention can automatically complete the raw material refrigerating preservation, the cleaning raw materials, the raw material sterilization, the raw material superheating pretreatment, the cutting processing raw materials, the ingredients (main and auxiliary materials), and the raw materials.
  • Kitchen cooking work business Pretreatment, cooking, soup, bowl, tray, brush pot, finished food preservation, rice, rice washing, rice cooking, dishwashing, regular meal arrangement, equipment self-cleaning, remote e-commerce material procurement and electronic money payment, etc.
  • the robot system includes an automatic integrated multi-function intelligent washing, dishwashing, disinfection, storage and preservation integrated machine subsystem, automatic multi-function vegetable cutting machine subsystem, automatic cooking intelligent batching machine subsystem, exhaust fume system, fully automatic Cooking subsystem, automatic rice cooking machine subsystem, intelligent automatic cooking digital recipe software control subsystem; and each of the above-mentioned complementary subsystems automatically coordinate work through intelligent automatic cooking digital recipe software control subsystem and computer system , thus fully automated processing of various kitchen cooking tasks.
  • the robotic system provides a uniform and unique system identification code for all wash baskets, batching boxes and operating components of each subsystem, and through automatic photoelectric sensors or Hall components or proximity switch sensing components or barcode scanning identifiers
  • the electronic control circuit and the travel position positioning switch are combined with the software calculation program to track and control the working state of the coded washing basket, the material box, the material in the silo and the operating parts, and identify and locate the identification code and status.
  • the computer and control program are passed from one subsystem to the next, thereby accurately and automatically controlling the process of identifying, processing, storing, and distributing the raw materials in each subsystem, and accurately controlling the order of processing of the raw materials.
  • the process state ensures full automation, intelligence, consistency, precision and versatility in the cooking process.
  • each subsystem of the robot system is equipped with an electronically controlled ozone disinfection generator installed in its proper position, an electronically controlled ultraviolet disinfection lamp, a solenoid valve controlled boiling water or clean water spray pipe, and an automatic cleaning scraper.
  • the board or brush is combined with the specific conditions to jointly automate the function of disinfecting the raw materials and self-sterilizing and self-cleaning the equipment.
  • the user interacts with the man-machine information of the system through the display screen unit and the input keyboard (small pocket remote control keyboard). After the user puts the materials correspondingly according to the system prompt information, the system of the present invention automatically completes all the kitchens according to the requirements of the user. Cooking work.
  • the automatic multi-function intelligent integrated machine subsystem can automatically complete the following cooking work:
  • the fully automatic multifunctional intelligent integrated machine subsystem has the following appearance and structural features:
  • Structural features are: Two coaxial sprockets are installed on the top and bottom of the vertical cabinet, one of which is the main power sprocket 3, driven by a speed-regulating electronic brake motor 61; Two (four columns in total) chain are connected up and down, wherein the upper one is the main chain 1 driven by the main power sprocket 3; the lower one is provided with a vegetable washing machine lower sprocket balance tension adjusting and fixing assembly 60, To adjust the tension of the chain.
  • the two chain strips are respectively provided with a small square type card slot which protrudes outward according to a certain pitch, and a plurality of rectangular washing dishes for washing vegetables and washing dishes 4 are horizontally installed between the two chain card slot.
  • the washing basket 4 is installed around the chain and the sprocket at intervals of a certain distance.
  • the washing basket 4 is rotatable about its own axis and has a horizontal positioning snap ring mechanism.
  • the short shafts at both ends of the washing basket 4 can be easily disassembled and locked in the two chain card slots; the sprocket and the washing basket are placed on the upper and lower sides. Inside the cabinet.
  • a U-shaped cleaning tank is installed at the bottom of the vertical cabinet.
  • the U-shaped cleaning tank is located below the lower sprocket (the sprocket at the bottom of the vertical cabinet).
  • the U-shaped cleaning tank has round holes on the front and rear walls for installation.
  • the male shaft of the clutch shaft main drive motor extended on the outside of the front and rear walls of the vertical cabinet is telescoped into the u-type cleaning tank so as to be able to be inserted into the chain slot of the washing basket which is dynamically installed in the u-type cleaning tank.
  • the washing basket In the male shaft of the washing basket, the washing basket is rotated under the driving of the main drive motor of the clutch shaft, and is supplemented by the infiltration of the pressurized water to wash the raw materials and the dishes in the washing basket.
  • the basket is locked and released by positioning the mating male and female shafts and clutching them through the male and female shafts.
  • a retractable rubber waterproof sealing bowl ring is provided between the front and rear of the telescopic male shaft of the main drive motor of the clutch shaft and the u-shaped cleaning tank to prevent water leakage.
  • the washing basket is a two-sided shaft with a rectangular hollow cylinder in the middle, and various holes or slits are formed on the four sides of the hollow column.
  • the movable bottom plate has rollers on both sides, and the movable side panel is connected with one side of the bottom plate.
  • the movable bottom plate and the movable side panel are open and closed, and the bottom plate and the two end panels are self-locking structure; the washing basket can also be made into a circular hollow cylindrical structure with a shaft.
  • the side plate on one side of the washing basket 4 is outwardly provided with a passive driving screw shaft 246, and a male shaft is disposed at a shaft end of the passive driving screw shaft 246, and is disposed between the male shaft and the passive driving screw shaft 246.
  • the side plate on the other side is provided with an auxiliary rotating male shaft.
  • the structural features are as follows:
  • the inner bottom of the U-shaped cleaning tank is provided with a concave drainage groove, and the drainage groove is equipped with an electric electromagnetic drainage valve on the back wall of the vertical cabinet, and the electric pump of the U-shaped drainage groove is equipped with a pressure water pipe and an inlet pipe. Inlet valve.
  • Two lubricating stainless steel screw rods are longitudinally arranged on the left and right sides of the U-shaped cleaning tank, and a cleaning blade driving motor 10 is connected to the rear end of the one screw rod, and a stainless steel narrow scraping plate having the same shape as the U-shaped cleaning pool is connected between the two screw rods.
  • the stainless steel narrow scraper is mounted on the lead screw by a nut, and the cleaning scraper drive motor 10 passes through the chain shaft assembly (that is, the output power of the motor is transmitted to a screw through a component such as a sprocket, a chain, etc., while driving through the chain One screw rotates to realize the synchronous rotation of the two screw rods.
  • the driving screw rotates, the nut is moved forward and backward to drive the stainless steel narrow scraper to move back and forth to clean the U-shaped cleaning pool.
  • a hard rubber plate is installed under the narrow stainless steel scraper. The bottom of the rubber plate is in close contact with the four walls of the U-shaped groove.
  • the front and rear movement of the scraping plate is combined with the automatic draining solenoid valve to open the draining action instruction.
  • the U-shaped cleaning tank is equipped with a water level control probe and an automatic water level control device to control the water level in the U-shaped cleaning tank.
  • U-shaped cleaning tank is equipped with ultrasonic vibrator and its electronic control device at the bottom.
  • the ultrasonic device is automatically turned on and off by the program to achieve thorough washing and washing. The function of the harder items in the basket.
  • Structural feature six There is a closed hot water chamber 8 between the bottom of the U-shaped cleaning tank and the bottom plate of the vertical cabinet.
  • the hot water chamber 8 is equipped with an electronically controlled electric heating tube 9 and an automatic detection of water temperature and temperature, and an automatic water level control probe.
  • the hot water chamber 8 is equipped with an electronic temperature water level controller device at the rear, the electromagnetic water inlet valve and the water outlet valve are opened on the rear wall of the hot water chamber 8, the water inlet valve is connected to the water inlet pipe, and the water outlet valve is connected to the U type through the pressurized water pump.
  • the water inlet valve of the cleaning pool when hot water cleaning is required or when high temperature sterilization is required or when the hot water pretreatment process of the raw materials in the washing basket is required, the electronically controlled heating pipe can be started to be heated by the program control, and controlled by the program.
  • the opening and exiting of the water is wide to wash the raw materials in the washing basket to achieve the above functions.
  • Structural features are: U-type cleaning tank is equipped with electronically controlled ozone disinfection bacteria on the back side of the bottom, electronically controlled ultraviolet disinfection lamp on the back side of the vertical cabinet, and high temperature disinfection through boiling water.
  • the control program is combined to automatically automate the function of disinfecting and sterilizing raw materials and self-sterilizing and sterilizing the equipment.
  • Structural features are as follows:
  • the structure of the special washing basket is that the bottom and the side are open and closed and self-locking.
  • the discharging structure mode (described later) effectively reduces the occupancy rate of the equipment space, increases the storage capacity of the equipment and the capacity of the one-time preparation;
  • the special washing basket has small hollow holes with small grid holes on all sides.
  • the structural features are as follows:
  • the discharge window and the discharge belt trolley adopt the linkage opening and closing method (described later), which effectively solves the problem that the equipment discharge opening realizes the closed pest control, and eliminates the rat when the equipment is in standby. Invasion of insects creates an opportunity for secondary pollution of food and food in the machine.
  • a small rectangular "convex" shaped bump 260 with a short protruding square plate in the middle of the dip platform is mounted on both sides of the discharge belt.
  • the small rectangular projection 260 serves to open and close the self-locking spring hooks on both sides of the washing basket.
  • the role of 257, the rectangular "convex" shaped bumps 260 are symmetrically distributed along the centerline of the belt.
  • All the washing baskets of this subsystem have a unique identification code, and passive sensing devices are installed at the corresponding positions on the side wall of the washing basket, and through automatic photoelectric sensors or Hall components or proximity switches
  • the electronic control circuit such as the sensing component or the barcode scanning identifier combines with the software calculation program to identify and detect the encoded washing basket and the raw materials in the basket, and automatically control the identification and circulation process of the raw materials in the system through the program. The precise transfer and cleaning sequence of raw materials is controlled in sequence.
  • the fully automatic multi-function cutting machine subsystem can automatically complete the following cooking tasks:
  • the automatic multi-function cutting machine subsystem can automatically cut vegetables, fruits, meat, poultry, fish, ball and leaf, etc. according to the size required by the recipe cooking process by simulating manual cutting. All common food raw materials, the shape of the cut product can be automatically switched between silk, butyl, sheet and block. The length, width and height of the cut product can be continuously adjusted and automatically switched without manual replacement.
  • the blade eliminates the need to manually adjust the change of the machining size, and realizes the function of the fully automatic cutting process system which can be continuously cut into any size for almost all kinds of dishes.
  • the equipment automatically performs self-cleaning and self-sterilization.
  • the cleaned material identification code issued by the fully automatic multi-functional intelligent dish washing, dishwashing, disinfection, storage and preservation integrated machine subsystem is stored and memorized, and the raw materials to be cut are based on the recipe.
  • the order and the dimensions of the dimensions are required to be cut, and the cut raw materials and their identification codes are sequentially sent to the next process one-automatic batching machine subsystem.
  • the fully automatic multi-function cutting machine subsystem has the following appearance and structural features:
  • the exterior is a non-foot flat rectangular type cabinet (automatic multi-function vegetable cutting machine bracket shell 70), located in the automatic multi-functional intelligent washing, dishwashing, disinfection, storage and preservation integrated machine subsystem Immediately below the material belt trolley; the top plate directly above the horizontal cabinet is equipped with a rectangular feeding box 16 which is slightly larger than the washing basket and has the same shape and the same bottom shape, and the lower bottom is completely empty, and the feeding box 16 passes through the connecting plate.
  • the cabinet is equipped with a discharge port and a discharge belt from the lower end of the rectangular side of the fully automatic multi-functional intelligent washing, dishwashing, disinfecting, storage and preservation machine;
  • the panel is equipped with a small LCD screen and a control keyboard; the bottom is equipped with a drain hose, and the other bottom is closed.
  • Structural feature 2 A first cutting assembly having a length longer than the feeding basket and a width wider than the feeding box is directly under the bottom of the feeding box, and the first cutting assembly is composed of the following components: (a) tight A rectangular steel first cutting assembly vibrating cutting blade 20 longitudinally reciprocally horizontally vibrating is mounted horizontally next to the lower wall of the frame around the bottom of the feed box, (b) placed under the side of the first cutting assembly vibrating cutting blade 20 The first cutting component block, the automatic cutting thickness processing amount plate 19, which can automatically raise and adjust the height distance, and (c) fix the vibration of the first cutting component under the first cutting component vibrating cutting blade 20 and the thickness processing amount plate 19.
  • the first cutting assembly which acts by the cutting blade 20 and the thickness processing plate 19, laterally slides the frame bottom plate 68, and (d) the first cutting assembly fixed to the sliding frame bottom plate 68 coupled to the rear end of the first cutting assembly vibrating cutting blade 20 for vibration cutting
  • the longitudinal vibration cutting of the blade drives the electronic speed regulating motor 63 and the eccentric mounted on the motor shaft, and the movable connecting rod connecting the eccentric wheel and the first cutting assembly vibrating cutting blade 20 is extremely a pin member; further vibrating the cutting blade longitudinally vibrating by the first cutting assembly; the bi-cavity horizontally fixing the movable clamping wheel 79 performs the longitudinal reciprocating vibration of the first cutting assembly vibrating cutting blade 20; (e) being fixed to the sliding frame bottom plate 68
  • An electronic speed stepping motor 69 that drives the thickness adjustment plate 19 to lift and adjust the screw rod on the side wall and adjusts the height of the upper and lower heights by the screw rod, the bevel gear, and the chain, (f) the first cutting assembly slidable frame Below the bottom plate 68
  • Structural feature three since the first cutting assembly in the first cutting assembly vibrates the cutting blade 20 when cutting the sheet, and simultaneously has the action characteristics of the lateral reciprocating cutting action and the longitudinal reciprocating cutting, the first cutting assembly vibrates the cutting blade It is suitable for the slicing of almost all food raw materials such as meat and poultry, vegetables, fruits, leaves and fish, and is not limited to the slicing of vegetables and fruits.
  • Structural feature four Since the feed box bottom block material thickness processing plate 19 in the first cutting assembly is driven by the electronic speed stepping motor and the sprocket linkage chain assembly 69 to adjust between the bottom of the feed box The distance (i.e., the thickness variation of the slice) enables the high-precision automatic continuous adjustment of the thickness (height) of the slicing work.
  • a second cutting assembly is installed below the feeding box, the first cutting assembly blade and the thickness gauge plate, and the second cutting assembly is composed of the following components: (i) a feeding box, The first cutting assembly blade and the material thickness measuring plate are directly under the electronic shifting length and width type horizontal horizontal second cutting assembly feeding feeding belt 21 and the second cutting assembly feeding feeding fixed to the front and rear walls of the rack.
  • the electronic speed regulating belt drives the electronic speed regulating motor 62, (j) the other end of the second cutting unit feeding feeding belt 21 is provided with a rectangular steel second cutting blade which can reciprocate up and down and longitudinally and vertically, (k) the base a second cutting assembly cutting blade electronically adjustable electromagnetic brake driving motor 75 fixed on the longitudinal bottom plate of the front and rear walls of the front and rear walls adjacent to the discharge opening, and (2) the second cutting blade electronic
  • the second cutting assembly cutting blade of the speed regulating electromagnetic brake driving motor shaft drives the eccentric flywheel 74, (m) the left and right positioning sliding rail 270 of the second cutting blade sliding up and down, and the second cutting component blade positioning roller matched with the positioning sliding rail Pulley 77, (n) coupled to the second cutting assembly cutting blade to drive the eccentric flywheel 74 and the symmetrical concave rolling camber and pin 76 of the longitudinal horizontal chute in the middle of the second cutting blade.
  • a third cutting assembly 15 is mounted below the outer side of the second cutting blade, and the third cutting assembly is composed of the following components: (0) the second cutting assembly feeds the electronic speed control belt and A rectangular third cutting component fixed to the longitudinal direction of the front and rear walls of the rack is mounted on the outer side of the second cutting blade, and the feeding of the electronic speed regulating belt 22 and the third cutting component feeding feeding electronic speed regulating belt driving electronic speed regulating motor 66 are A third cutting assembly feeding feed belt folding roller 90 is disposed near the blade of the third cutting assembly to serve as a retaining blade, and a third cutting assembly feed feeding belt discharge port is disposed at the discharge port position.
  • the belt roller 91 drives the discharge belt 22 to discharge; (p) the third cutting assembly feeds the other end of the electronic speed control belt 22 with a rectangular steel third cutting blade that can reciprocate up and down and horizontally and vertically, q) the base is fixed to a third cutting blade drive horizontally perpendicular to the third cutting blade attached to the lower and lower longitudinal bottom plates of the front and rear walls of the frame near the discharge opening
  • the electronic speed regulating electromagnetic brake motor 78, (r) is mounted on the eccentric wheel of the third cutting blade driving the electronic speed regulating electromagnetic brake motor 78 shaft, (s) ensuring the third cutting blade of the third cutting blade to slide up and down vertically.
  • the positioning rail assembly 67, (t) is coupled to the third cutting blade drive motor eccentric wheel and the symmetrical concave card rolling pulley of the horizontal chute in the middle of the third cutting blade and its pin assembly.
  • Structural features From the automatic multi-functional intelligent washing, dishwashing, disinfection, storage and preservation, etc., the U-shaped cleaning pool, the hot water chamber, the outlet valve, the pressure pump outlet, and a hot water respectively.
  • the spray pipe is connected to the first cutting blade, the second cutting blade and the third cutting blade of the automatic vegetable cutter, and the hot water valve is controlled to open and close by the electromagnetic valve respectively, and the butt box, the cutter and the feeding belt are required to be carried out.
  • One side of the receiving box is provided with a receiving box side baffle plate 72 which is driven up and down by the discharge box side of the receiving box side, and the receiving box side is provided on the front and rear sides.
  • the front material plate (connected to the thickness plate) 73 so as to block the material in the receiving box when the first cutting assembly vibrates the cutting blade 20 for cutting, is convenient for cutting.
  • the discharge box magnet 72 can be pulled up by the discharge box side stopper plate to pull the cartridge side stopper plate 72 upward, so that the first cutting assembly vibrates.
  • the cutting blade 20 can pass while using the blade of the other side.
  • Structural features eleven first cutting component block, receiving cutting thickness plate rotating screw platform locking double-head screw rod 82, first cutting component block, receiving cutting thickness plate rotating screw platform fixed support concave
  • the slot plate 83, the first cutting component block, the receiving cutting thickness plate rotating screw fixing platform 84 constitute a fixing component, which is used for fixing the first cutting component block and the automatic cutting thickness processing plate 19; and the first cutting component Blocking and receiving automatic cutting thickness plate thickness adjusting sprocket 87, first cutting component block, receiving cutting thickness plate adjusting rotary screw shaft 85 and other components of adjusting components, for adjusting the first cutting component block, automatic feeding
  • the height of the thickness processing plate 19 is cut.
  • the fully automatic intelligent cooking batching subsystem automatically completes the following cooking tasks:
  • K) Controlled by the program, intelligently and automatically selects the empty main ingredient box.
  • the fully automatic multi-function cutting machine subsystem cuts the processed raw materials from the cutting machine discharge belt to the corresponding main ingredient batching box that has been uniquely coded. Closed temporary storage.
  • the corresponding auxiliary ingredient box is closed for temporary storage.
  • the main raw material that needs to be cooked is accurately cut from the corresponding coded main ingredient box through the blanking belt to the next automatic cooking equipment subsystem-- In the fully automatic cooking subsystem.
  • N) Accurately quantify and accurately select the auxiliary raw materials that need to be cooked from the corresponding coded auxiliary ingredient box through the blanking belt to the next automatic cooking equipment subsystem according to the cooking process sequence and time interval requirements of the recipe. -- a fully automatic cooking subsystem Medium. 0) The raw materials are automatically prepared in the order required by the recipe and disinfected as required by the control program.
  • P) The device is automatically self-cleaning, disinfecting and sterilizing.
  • the fully automatic intelligent cooking batching machine subsystem has the following appearance and structural features:
  • the outer structure is a single-layer long double-ring (main material ingredient box ring and auxiliary material ingredient box ring) multi-ingredient box link structure (can also be made into a multi-layer multi-ring tower long ring (or ring according to the size of the system) )
  • the multi-ingredient box linkage structure the main ingredient box ingredient ring is located in the outer ring, and the auxiliary ingredient box ingredient ring is located in the inner ring;
  • the automatic intelligent cooking batching machine subsystem has a range hood under the range hood under the range hood
  • the suction port of the exhaust pipe 143 is located on the upper side of the fully automatic intelligent cooking batching machine subsystem, and the automatic intelligent batching machine subsystem is located directly below the fully automatic multifunctional vegetable cutting machine subsystem.
  • Structural feature 2 The main and auxiliary ingredient boxes are respectively fixed on the inner and outer ring links which are linked by two hollow core pin chains spaced apart from each other by the hanging card, and the main auxiliary ingredient box can be conveniently taken from the chain.
  • the ring is disassembled, and the sprocket of the inner and outer ring two chain rings are respectively looped on the inner and outer two "L" type rail walls (the main ingredient box ingredient ring support ring rail 137 and the auxiliary ingredient box ingredient ring support ring rail 139);
  • the chain link length is connected with a vertical parallel length and a chain pin which can rotate in the hollow pin shaft of the chain.
  • the lower end of the long chain pin is provided with a horizontally rolling support bearing bearing roller.
  • the lower part of the supporting bearing roller is embedded in the track of the lower part of the "L" type long ring.
  • the inner and outer ring links are operated by the sprocket coupled with the "dry"-shaped equal-diameter coaxial double gear and electronic with the sprocket.
  • the main auxiliary box must travel along the long circular track; the two "L" long circular tracks are respectively fixed to the frame wall by the connecting plates, and the inner and outer ring link drive motors are fixed at the corresponding positions on the frame wall. .
  • Structural feature 3 The main ingredient box is a box with a rectangular side wall surface and an isosceles trapezoid on the upper and lower end faces.
  • the horizontal section is an isosceles trapezoid (you can also make a square or square column or a cylindrical shape according to the system requirements).
  • the upper top cover and the lower bottom plate of the main ingredient box can be opened and closed inwardly around the axial direction of the wide end surface, and the same self-locking opening and closing mechanism is arranged on the outer side of the upper top cover and the lower bottom plate (details will be described later), the upper part of the main batching box is provided with a hook, and the lower part is provided with an in-line semi-circular spring button; at the two ends of the long-end chain rail of the main batching box, respectively, a shaft can be rotated around its own end axis 0- 70-degree blanking discharge belt.
  • the self-locking opening and closing mechanism assembly of the main ingredient box comprises the following components: (u) a flat rectangular sliding roof plate 93 mounted on the center (height) line outside the upper and lower cover plates, sliding roof plate One end of 93 is 4 mm beyond the short base of the trapezoid, and the other end is 8-20 mm beyond the long base of the trapezoid.
  • the sliding top plate is dynamically fixed on the cover 94 by two opposite "concave" blocks spaced apart by a certain distance, and the sliding top plate 93 is slid.
  • a two-stroke limit block mounted on the trapezoidal short bottom
  • the center line of the straight bottom surface hooks the "L"-shaped elastic self-locking hook 96 of the upper and lower cover plates 94 beyond the short bottom end of the trapezoid (in the self-locking closed state of the upper and lower bottom covers), and the end of the sliding top plate 93 is elasticated by the "L" shape.
  • the space below the hook is vacant, (w) the sliding top plate 93 is pulled toward the telescopic spring of the trapezoidal long bottom side, and (X) is parallel to the outer side (height) of the upper and lower cover plates 94.
  • the open cover spring mechanism of the plate 94 is opened (y) respectively under the outer side of the long bottom edge of the upper and lower cover plates of the main batching box for feeding and unloading operations, and each set has an opening and closing cover plate at the same time.
  • the auxiliary material ingredient box is divided into two parts: a rectangular ingredient base box assembly and a rectangular auxiliary material container lower box assembly embedded in the rectangular base;
  • the rectangular ingredient base box assembly comprises the following components: (aa) evenly distributed Four small short cylinders on the four corners of the bottom of the base 120 and four auxiliary support box base overhead support springs 128 on the short cylinder.
  • the base 120 is fixed at the center with a cross-sectional shape with the same "T" shape.
  • the short cylinder (“T" shaped plate 121), the short cylinder is 10 - 35 mm higher than the four small round short columns, but 10 to 35 mm shorter than the four small springs, (ab) the base is not The top cover and the upper part of the back of the base are provided with hooks 124. ( ac ) The front panel and the rear panel of the base are opened at the center line from the top to the bottom position with a 4-15 mm wide open square slot.
  • Rectangular accessory container contains the following components: (ad) Rectangular accessory container
  • the lower box has a manually openable top cover with an inverted trapezoid at the bottom and a vertical line at the bottom of the inverted trapezoid
  • the semi-cylindrical auxiliary material feeding passage opening of the upper opening of the chain track (ae) is matched and installed in the opening of the semi-cylindrical auxiliary material feeding channel, and both ends are pierced out of the front and rear walls of the rectangular loading container and the rear panel of the bottom box is engaged
  • the micro-spiral feeding and unloading machines 119, 129, 132 in the rectangular trough, the micro-screw feeding and cutting machines 119, 129, 132 are externally mounted with a circular pinion, driven by the auxiliary ingredient box driving stepping motor 135,
  • the shafts at both ends are respectively fixed in the micro-bearings of the front and rear walls of the rectangular loading container.
  • the precise quantitative blanking assembly mechanism of the auxiliary ingredient box contains the following components: (af) The auxiliary batching box for driving the auxiliary material box to drive the stepping motor 135, which is mounted on the shaft The gear of one end of the screw feeder is matched with the gear, which is fixed at the lower part of the ring rail directly above the unloading belt.
  • Structural feature seven The precise quantitative cutting mechanism for liquid excipients consists of the following components: (ah) a sealed rectangular topping box with a manually openable and sealed sealing top and a discharge nozzle at the bottom. (ai) is equipped with an electronically controlled electromagnetic valve at the discharge port, (aj) an electromagnetic wide door externally connected to the discharge pipe, and (ak) a discharge pipe connected to the inlet of the liquid-dedicated electronic micro-electromagnetic pump, (al) liquid-specific The outlet of the electronic micro-electromagnetic pump is connected to the next process through the pipe and the solenoid valve---the liquid auxiliary material discharge pipe on the side of the cooking pot of the fully automatic cooking subsystem. By controlling the opening and closing time of the electronic micro electromagnetic pump and the solenoid valve, the dispensing amount of the liquid auxiliary material can be precisely controlled.
  • the fully automatic intelligent cooking batching machine subsystem has a unique identification code for all the main auxiliary ingredient boxes in the machine, and passive sensing devices are installed at corresponding positions on the side wall of the main auxiliary material box, and
  • the electronic main control circuit such as automatic photoelectric sensor or Hall component or proximity switch sensing component or barcode scanning identifier is combined with software calculation program to identify and detect the raw materials in the main auxiliary ingredient box and the main auxiliary ingredient box, and Through the program to automatically control the identification and transfer process of raw materials in the system, accurate and orderly control of the precise transfer of raw materials and the order of processing materials.
  • Structural features nine From the automatic multi-function intelligent washing, washing, disinfection, storage and preservation, etc., the integrated machine subsystem U-shaped cleaning tank, the water outlet valve, the pressure pump, the water outlet, a hot water spray
  • the main ingredient box ring of the drip tube to the fully automatic intelligent cooking batching machine subsystem is close to the proper position above the drain tank, and the hot water valve is controlled to open and close by the electromagnetic valve respectively.
  • the ingredient box needs to be cleaned or it needs to be sterilized at high temperature
  • the hot water valve is opened, it can be closed when not needed; the electronically controlled ozone disinfection and sterilization generator and the electronically controlled ultraviolet disinfection and sterilization lamp are installed on the top of the casing; the above three methods are combined by the control program. Automate the function of disinfecting raw materials and self-sterilizing and self-cleaning equipment.
  • This fully automated cooking subsystem automates the following cooking tasks:
  • the loading funnel completes the loading; V) is automatically controlled by the program, and the finished food is sent to the finished vegetable preservation and preservation cabinet; W) automatically controlled by the program, starting or closing the automatic brushing device to complete the cleaning of the brush pan; X) automatic device Self-cleaning, disinfection and sterilization.
  • the automatic cooking subsystem comprises an automatic dish spoon assembly, a wok robot arm platform assembly, an automatic bowl sending machine, an automatic cleaning scraper, a horizontally moving upper arm assembly, and a horizontally movable vertical lifting lower arm assembly.
  • the dish spoon assembly ring gear drive base, etc. has the following appearance and structural features:
  • This fully automatic cooking subsystem is located directly below the fully automated intelligent cooking batcher subsystem; there is a rectangular overhead countertop with a certain height from the ground (similar to ordinary home kitchen cooking countertops, can be made as needed) Square, round, elliptical and other shapes), an electromagnetic oven with electronically controlled opening, closing, and power conversion is mounted at the appropriate positions on the left and right sides of the rectangular table.
  • the heating stove can be electronically used as needed. Automatically controlled liquefied gas furnace with electronic auto-ignition, electronic automatic adjustment of firepower and fire shut-off function, kerosene stove, electric furnace or other heating stove for kitchen cooking, if it is a gas stove, this automatic The cooking subsystem must be equipped with an automatic detection and alarm device for electronic harmful gases.
  • Structural feature 2 Around the bottom of the induction cooker is a ring gear with a vertical support bearing roller and a horizontal positioning roller at the bottom.
  • the ring gear is fixed under the table top and mounted on the ring gear, with the teeth on the shaft.
  • the electronic speed-regulating electromagnetic brake of the ring gear meshing gear is driven by the reversible motor; the automatic ring spoon component simulating artificial cooking is installed on the ring gear; when the motor of the automatic spoon component rotates forward and backward, the automatic spoon component is driven to stir.
  • the shaft of the pot rotates in the forward and reverse directions.
  • Structural feature three There is a horizontal feeding belt 146 at the front end of the table top, and an automatic feeding machine is installed below the horizontal feeding belt 146; a horizontal horizontal drainage groove is arranged at the back of the table, and an automatic cleaning blade is installed in the drainage groove. machine.
  • Structural feature four The upper vertical wall plane 149 at the rear end of the table top is provided with upper and lower load-bearing support linear tubular slide rails 150 parallel to the table top, and two load-bearing support linear parallel slide rails 150 parallel to the table top have a certain upper and lower Reasonably spaced;
  • the load-bearing linear tubular slide 150 on top consists of a "L" angle steel and a circular steel linear slide fixed to the wall, on which a set of upper horizontal moving auxiliary cooking machines with storage boxes are mounted
  • the arm assembly, the upper horizontal movement assisting cooking robot arm assembly is driven by a horizontally moving electromagnetic brake driving motor mounted under one end of the table top via a chain 235 and a sprocket assembly coupling robot arm;
  • the underlying long rail slide is fixed to the wall
  • the wok robot arm platform assembly consists of the following components: (am) A round bottom (or flat bottom) wok 34 with a horizontal round shaft handle, the bottom of the wok 34 is evenly embedded 1 to 3 temperature detecting probes of the temperature detecting sensor, the other end of the wok shaft shank passes through a diameter-matched bearing (or copper bearing bush) seat 32 fixed on the vertical movable panel of the trolley platform lifting bracket, and the rear end is further Equipped with a bevel gear 31 (direction of vertical vertical horizontal rectangular table), (an) meshing with the wok shaft bevel gear 31 is mounted on the lifting bracket surface of the trolley platform, and the shaft is equipped with a bevel gear
  • the electronic speed governing electromagnetic brake motor 158 is installed perpendicular to the horizontal rectangular table.
  • the trolley platform lifting bracket is separated by two blocks.
  • the two sides are composed of a rectangular steel structural plate similar to the dovetail slot male and female embedded forms.
  • the two rectangular steel structural plates are erected on the long side, and the short sides are horizontally parallel to the long side of the table, with a "mother dovetail groove" (packed in” Male swallowtail
  • the rectangular plate of the "outside” of the groove is a lifting and lowering plate, and the rectangular plate with the “male dovetail groove” (in the “mother dovetail groove”) is a stationary substrate, and the lower end of the stationary substrate is slightly longer than the lifting and lowering plate 50-90.
  • the millimeter is fixed on the flat plate surface of the horizontally movable (front and rear) moving; the hollow substrate in the hollow position of the joint surface of the stationary substrate and the lifting movable plate is equipped with a gear at the lower end, an inner end near the gear and an upper end fixed in the bearing housing.
  • the upper and lower screw bearing housings are respectively fixed on the center of two narrow rectangular gussets which protrude from the upper and lower sides of the stationary substrate to the lifting and lowering plate (the bearing is horizontally parallel to the table), and the lifting and lowering plate
  • the lower centerline position is fixedly attached to a set of nuts on the stationary substrate screw.
  • an electromagnetic brake motor 161 which is mounted on the center line of the outer wall surface of the stationary substrate and has a shaft end vertically downward and is equipped with a matching gear (the lower end of the stationary substrate has the power supply gear and the wire)
  • the long hole of the rod gear meshes; the motor 161 rotates forward and backward to drive the movable plate to lift, that is, to drive the wok to move up and down vertically.
  • the platform that can move horizontally and longitudinally is sunken by the side of the rectangular table.
  • the four wheels of the trolley are respectively embedded in the fixed channel rails of the left and right openings, and the filament rods are fixed in the bearing seats at both ends of the rectangular slot, and one end has gears meshing with the gears of the motor.
  • the motor is reversing, the four-wheel flat plate car is driven to move horizontally (front and rear) horizontally, that is, to drive the wok for horizontal longitudinal (front and rear) movement.
  • the automatic feeding bowl machine is under the rectangular table and contains the following components: (aq) Electromagnetic brake drive mounted horizontally on the bottom plate of the cooking subsystem and parallel to the long side of the rectangular table.
  • Motor (automatic (upper) bowl conveyor belt drive motor 41), (ar) drive motor shaft has a gear and a long shaft, and the gear meshes with an intermediate transmission gear (automatic (send) bowl machine
  • the driving motor rotates the reverse transmission intermediate wheel 179), and the other side of the intermediate transmission gear meshes with a long-axis gear of the same diameter as the gear of the driving motor, and the two ends of the long shaft are respectively fixed in the matched bearing housings 148, 170, the bearing housing 148, 170 are fixed on the bottom plate and the panel, and the long shaft is located on a section of the shaft between the two bearing seats at a distance from the two sprocket wheels, and the bottom of the two long axes directly above the corresponding rectangular panel is in the same
  • the vertical plane is mounted with
  • the upper and lower long shaft sprocket are connected with a horizontal horizontal wire to form a steel belt, as a bowling grid transfer belt 42, steel ribbon There are gaps between the bowl and the plate, which can be used to transfer dishes such as dishes.
  • a metal-sensitive magnetic proximity switch Hall element is mounted at the center between the two long shafts of the rectangular panel.
  • the device (au) is equipped with a push-out bowl drive motor with a push rod at an appropriate position on the parallel center line between the long shafts of the rectangular table (automatic (send) bowl pusher, receiving bowl drive motor 175), (av
  • the feeding belt chain in front of the rectangular table is equipped with a positioning detection electronic component gas probe at the loading point.
  • the automatic cleaning scraper is located in the rear drain groove of the rectangular countertop and contains the following components: (aw) Mounted on the back side of the rectangular countertop with the double-sprocket on the rear end 'Drive motor, (ax) the driven double sprocket on the other side of the rectangular countertop with its associated bearing, axle pin, (ay) mounted between the motor main drive double sprocket and the driven double sprocket Chain link, (az) Multiple scrapers evenly mounted between the two links. (az) The squeegee in the drain groove supports the rail frame. By driving the motor to drive the sprocket to rotate, the chain on the sprocket is rotated, and the squeegee on the link is reciprocated on the supporting rail frame to scrape debris and clean.
  • the automatic dish spoon assembly comprises the following components: (ba) a rectangular horizontal bottom plate 204 having an aspect ratio of approximately 2/1, and a lower half of the bottom plate 204 is fixedly mounted with a horizontal bearing seat 165, bearing A seat shaft 165 is vertically mounted with a support shaft that matches the size of the bearing housing.
  • the automatic spoon assembly base support bearing seat supports the fixed shaft screw 199
  • a fixed gear is arranged in the middle of the support shaft (cooperating with the automatic rotary cutter assembly base horizontal rotation transmission lower gear 196), and the lower end of the support shaft passes through a fixed
  • the connecting plate and the ring gear ring at the bottom of the induction cooker fixing the rotating ring gear 37 of the automatic cooking spoon assembly
  • a rectangular straight bottom is mounted on the upper end of the rectangular horizontal bottom plate.
  • U-shaped frame, a vertical side of the rectangular straight bottom U-shaped frame is close to the center line of the bottom plate, and has a forward-extending front end which gradually grows from the bottom to the top at an appropriate position on the upper portion thereof.
  • Square oscillating stroke limit plate (external arm oscillating angle limit plate. 189), and a long rectangular elastic plate 203 projecting forward at a proper position below the short rectangular oscillating stroke limit block, the outer end of the rectangular plate Installed with a rack with a rack to make the handle of the dish (the linear tooth with the mesh on the handle of the dish), the elastic plate rotated by 180 degrees (the automatic spoon assembly spoon flipped 180 degrees of the straight tooth elastic plate 163, 202), (be)
  • the straight bottom U-shaped frame is also nested with two small straight bottom U-shaped rotating arms (including a straight bottom frame rotating inner arm 182 and a straight bottom "U" frame rotating outer arm 184). .
  • the three straight bottom U-shaped frames or arms are stacked in a nested form, and the center of the vertical plate on both sides of the three U-shaped nesting frames or arms is hung on the same horizontal straight long round pin shaft, and the round pin shaft exceeds the rectangular shape.
  • the bottom line position of the bottom plate is also equipped with a bevel gear, '(constituting a straight bottom U-shaped horizontal straight long pin and its bevel gears 166, 181), and the bevel gear meshes with the axial direction of the matching bevel gear.
  • the bottom bottom plate of the outer arm is disengaged from the one-way pallet on the straight bottom of the inner arm; a concave permanent magnet (concave bracket permanent magnet 201) is mounted on the center of the straight U of the outer arm, and the concave permanent
  • the middle part of the iron handle of the spoon is actively placed on the depression of the magnet; the concave permanent magnet is used to suck the middle of the iron handle of the spoon and hold the middle of the round iron handle of the spoon, which is open as a spoon
  • the function of the fulcrum (be) the upper end of the two side risers of the inner arms of the two rotating straight bottom U-arms
  • the collar is riveted and fixed on the horizontal straight long round pin shaft and rotated by the round pin shaft.
  • the lower ends of the two side vertical plates of the inner arm are respectively respectively mounted with a round shaft sleeve seat, and two ends of the two round shaft sleeve seats are coupled with one end.
  • the shaft of the round shaft sleeve is matched with the shaft of the short rectangular dish with a round shaft sleeve
  • the top end of the vertical arm is the lower bottom of the U-shaped inner arm;
  • the top is respectively equipped with a one-way pallet (automatic spoon assembly straight bottom frame rotating inner arm of the one-way pallet 200), the one-way pallet consists of two short rectangular plates through its own pin and sleeves on its own pin
  • the upper spring is composed of one-way bending characteristics (the same and similar functional characteristics as the one-way ratchet on the common bicycle axle); (bf) in the straight bottom U-shaped inner and outer straight U-arms when standing still
  • the one-way pallet at the bottom of the arm is inserted at the bottom of the straight U-shaped outer arm, and the length of the one-way pallet
  • the one-way pallet of the inner arm drives the bottom plate of the straight bottom u-shaped outer arm to rotate at a certain angle (30-75 degrees) around the horizontal round pin, because the short cylindrical rod of the straight bottom U-shaped outer arm contacts the straight
  • the short U-shaped frame of the bottom U-shaped swinging stroke limit plate forcibly stretches the length of the straight U-shaped outer arm, and finally the bottom plate of the straight bottom U-shaped outer arm is separated from the bottom of the U-shaped inner arm.
  • the length of the plate is such that it can be freely released and dropped in the air (horizontal 30-90 degree angle).
  • the handle of the spoon is a straight round iron (or steel) gear with a diameter of 8-25 mm and a length (that is, the width of the gear) of 120-250 mm (ie on a round iron bar)
  • the shovel is fixed with a vegetable scoop shovel, and the upper end is fixed with a round shaft fixed at the top of the U-shaped inner arm at the bottom of the straight bottom rotating sleeve, and a rotating return spring is arranged on the top of the upper end of the stalk handle.
  • One end of the return spring is connected to the top of the upper end of the handle of the spoon, and the other end is connected to the top of the spoon to rotate the fixed block.
  • the middle of the handle of the spoon is movably supported in the permanent magnet groove at the bottom of the U-shaped outer arm of the straight bottom.
  • a buffer damping characteristic between the sleeves of the two straight bottom U-shaped inner and outer arms and the side walls of the two straight bottom U-shaped brackets (the principle is the same as the common friction damping method); the bottom of the straight bottom U-shaped frame
  • An inner and outer arm rotation limit telescopic electromagnet (automatic and external rotating arm limit positioning electromagnet 180) is mounted at the top of the side wall plate, (bi) horizontal straight long round pin on the straight bottom U-shaped frame/arm
  • the driving motor of the upper bevel gear is fixed on the inner vertical plate of the straight bottom U-shaped frame by a horizontal fixing plate at the shaft end, the motor shaft is provided with a bevel gear, and the bevel gear has a coaxial fixed front end.
  • a cam with a gear protruding gear 168
  • the axial centerline of the toothed cam and the axial centerline of the bevel gear have a certain angle of rotation
  • the end horizontal fixing plate is located near the straight bottom U-shaped inner arm side riser, and is mounted with a circular gear that can rotate horizontally after the motor convex gear rotates at a certain angle; the shaft of the gear passes through Bearing housing and spoon set on the motor shaft end horizontal fixing plate
  • a gear is also mounted at the lower end and meshes with the gear on the support shaft on the back of the rectangular horizontal bottom plate of the vegetable scoop assembly.
  • the upper horizontal movement auxiliary cooking robot arm assembly on the vertical vertical wall plane behind the rectangular countertop of the fully automatic cooking subsystem comprises the following components: (bk) "L” horizontally fixed to the upper part of the vertical vertical wall plane "Angular steel rail (upper horizontally moving auxiliary cooking robot arm”L” angle steel rail 238) and load-bearing linear circular tube rail protruding from the vertical wall plane (upper horizontal movement assisted cooking robot arm bearing support horizontal moving circular tube rail 233), A circular linear bearing seat is mounted on the load-bearing linear pipe rail, and (bL) is mounted on the linear bearing housing on the moving carriage platform perpendicular to the vertical vertical wall plane, and the rear of the trolley platform is fixedly connected to a horizontal transverse chain ( Horizontal mobile auxiliary cooking machine The arm bearing is connected to the moving chain 235), a rear rear short shaft is mounted on the rear of the trolley platform, and a roller is mounted on the rear short shaft (the upper horizontal moving auxiliary cooking robot arm and the short shaft front end supporting the track sliding roller 208
  • the front part of the trolley platform is equipped with a front short shaft.
  • the front short shaft is matched with a closed circular bearing seat.
  • the outer sleeve of the circular bearing housing has an outer ring gear (upper horizontal movement auxiliary cooking robot arm)
  • the cartridge rotates the driving gear 231), and the outer ring gear meshes with a brake motor (or a rotating electromagnet) equipped with a matching gear on a shaft mounted on the upper part of the trolley platform, and is mounted on the outer end surface of the circular bearing housing.
  • It is a straight long round tube with a detachable batching box at the top (the box is square, round, rectangular or other shape.
  • the box can be designed with a stirrer or grinder or stranded in the lower layer).
  • the shaft member (upper horizontal movement assisting cooking robot arm fixing sprocket and axle pin assembly 28) has a chain linked between the two sprocket wheels, and the sprocket under the rectangular table top is mounted on a driving motor shaft, and the driving motor is fixed at On the side wall bracket under the rectangular countertop.
  • the lower horizontal moving vertical lifting auxiliary cooking robot arm assembly on the vertical vertical wall plane behind the rectangular table of the fully automatic cooking subsystem contains the following components: (bo) horizontally fixed on the vertical vertical wall plane a load-bearing linear circular pipe rail protruding from a vertical wall plane and an "L"-shaped horizontal horizontal long straight straight rack fixed on a vertical wall plane (lower horizontal and vertical movement auxiliary cooking robot arm linear rack rails 144, 214,), rack surface Horizontally upward, (bp) A linear bearing seat with a short rectangular line below the circular head is mounted on the upper surface of the load-bearing linear pipe.
  • the lower end of the linear bearing seat is fixedly connected by the two side plates to have a vertical horizontally perpendicular to the vertical vertical wall.
  • An electromagnetic brake driving motor for moving the plane (lower horizontal and vertical movement assisting cooking robot arm assembly horizontally moving the driving motor 153, 215), and the motor shaft is mounted with the "L"-shaped horizontal horizontal long straight rack Gear, and mesh with the rack, (bq) horizontal moving motor fixedly mounted on the horizontal short rectangular bottom plate below (long side parallel to the vertical vertical wall plane)
  • a rectangular frame is fixedly connected under the rectangular bottom plate. The rectangular frame is divided into left and right halves.
  • a vertical support plate is installed on the vertical bisecting center line of the horizontal long side, and a vertical narrow is fixed on the left side of the vertical support plate.
  • the rack (vertical lifting straight rack 223), horizontally engaged on the vertical narrow rack is a longitudinal horizontally mounted, electromagnetically mounted vertical lifting motor with a gear matched with a vertical narrow rack on the shaft, the vertical lifting motor is fixed at The left side of the bottom plate of the vertical lifting platform, bs) the lower half of the bottom plate of the vertical lifting platform, the lower arm of the vertical lifting motor, and the lower arm of the vertical lifting motor (the direction of the vertical lifting motor shaft facing the vertical vertical wall plane, and horizontal movement)
  • the driving motor is in the same direction, but opposite to the axial direction of the rotating motor of the batching box; but the three motors are parallel to each other up and down or left and right.)
  • the lower arm of the lower arm is mounted with a vertical bending upward 70-150 mm, and then folded into Long round tube bending arm with horizontal (80-180 mm) and vertical bending (70-150 mm) Horizontal and vertical movement of the robot arm auxiliary cooking cartridge handle 227 under the arcuate form), the top curved arm ingredient
  • the fully automatic rice cooking machine subsystem can automatically complete the following cooking work:
  • Y Automatically controlled by the program, prompting the user to pre-store the rice, noodles, mung beans and other whole grains in the corresponding storage granary as required;
  • Z Automatically control the staple food recipes arranged by the number of users, per capita meal and user name by the program Requires that the main food material is dosed to the staple food cleaning bin in a quantitative and sequential manner;
  • AA The main food cleaning bin completes the cleaning operation in order according to the staple food recipe requirements;
  • AB The cleaned staple ingredients are placed into the electronically controlled rice cooker (or according to Other electronically controlled heating vessels required); AC) Automatically clean or sterilize the rice after cooking, according to the time set by the user;
  • AD Automatic self-cleaning and disinfection;
  • AE All storage granaries are carried out Unique identification code.
  • the fully automatic rice cooker subsystem has the following appearance and structural features:
  • Outline structure feature 1 The shape of the automatic rice cooking machine subsystem is a rectangular cabinet divided into three layers and stacked on top of each other, which is discharged side by side next to the fully automatic cooking subsystem.
  • the system consists of three components: a multi-storage granary and Metering rice ingredient assembly, main ingredient raw material cleaning and cutting component, timed automatic opening and closing lid cooking unit;
  • Structural feature 2 The multi-storage granary and metering ingredients contain the following components: (bu) A rectangular solid warehouse is evenly divided into several equal narrow rectangular space aliquots (main food storage bin (automatic rice cooker) Storage ingredient silo 43)), (bv) The bottom of the narrow rectangular chamber is shrunk to a trapezoidal bottom, and the short side of the trapezoidal bottom side forms a rectangular lowering opening, (bw) a rectangular lowering opening is provided with a lower opening and the like.
  • the center of the round side is respectively equipped with a short round shaft fixed in the bottom bearing housing.
  • One short round shaft is fixed on one cutting motor shaft, the cutting motor is fixed on the storage tank bottom plate, and other main food materials are stored.
  • the material of the warehouse is completely the same as the structure of the material.
  • the top of the main food storage bin has a sealing cover that can be opened manually.
  • the main ingredient cleaning and unloading component consists of the following components: (by) a reverse cone cleaning cylinder (inverted conical cleaning chamber 46) with a tap water inlet attached to the upper part of the cleaning cylinder, (bz The water inlet is equipped with an electronically controlled solenoid valve (upper inlet solenoid valve tube 45), and the lower part of the rounded outlet around the bottom of the cone is evenly mounted with 3-8 water spray pipes with the same angle.
  • the water spray pipe sprays water, the material can rotate with the water flow; (ca) the water spray pipe is connected to the water outlet pipe of the electric pressure small water pump, and the water inlet of the electric pressure small water pump is opened at the upper part of the water spray pipe.
  • the bottom of the cone cleaning cylinder is provided with a drain pipe.
  • the drain pipe is equipped with a stainless steel filter and a drain solenoid valve.
  • a large-diameter electric electromagnetic gate valve with a larger diameter is installed at the discharge port.
  • the timed automatic opening and closing lid cooking unit consists of the following components: (cd) An electronically controlled rice cooker, (ce) rice cooker cover is placed directly below the taper of the cone cleaning cylinder. The handle is fixed to one end of a "V" shaped rod, and the inflection point of the "V" shaped rod is fixed on a horizontal rotating shaft (a lever assembly 53 which constitutes a "V” shaped opening and closing rice cooker opening and closing lid) The two ends of the horizontal rotating shaft are fixed on the bracket wall by the matched two bearing seats, and the other end of the "V" shaped rod is mounted on the movable end of the movable arm/rod of the push-pull electromagnet, (cf) pushing and pulling the electromagnet The other fixed end is fixed to the bracket of the bottom plate.
  • the rice cooker is equipped with a water level probe and an automatic water level controller; (eg) The rice cooker is equipped with a water level sensing controller and a probe, and the water level sensing controller is simultaneously connected with the clean water outlet solenoid valve 52 to control the water inlet capacity and height.
  • the intelligent automatic cooking digital recipe software control subsystem can automatically complete the following cooking tasks: AF) Initializing the detection settings for each of the subsystems described above; AG) Converting common traditional recipes and recipes into a suitable program through human-computer interaction input programming Automated control of the cooking robot system for digital recipes and recipes; AH) via computer program, display unit device, keyboard (or remote control keypad) input device to provide users with digital menu menu to select the a la carte staple food interface and meal timing arrangement interface, by The user makes a selection; AI) gives all the washing baskets, ingredient boxes and operating parts in the system a uniform and unique identification code, intelligently calculates the internal main and auxiliary materials, displays or prints out the main and auxiliary shopping list that the user lacks.
  • the material placement position code comparison table AJ) prompts the user to place the purchased materials according to the material placement position code comparison table to place corresponding materials corresponding to each other, and the user can purchase the materials without leaving the house through the remote e-commerce material purchase order system.
  • AK) through a series of control program execution unit successively automatically coordinates the various subsystems of the cooking operation is completed transaction automatic cooking robot control system sequentially; can be remotely controlled system of the present invention of the telephone network or via software.
  • the intelligent automatic cooking digital recipe software control subsystem has the following appearance and structural features:
  • Software interface structure features: a recipe recipe display selection interface, a meal timing arrangement time selection interface, a material status display interface, a system setting interface, etc.; (49) Software structure feature 2: Convert ordinary traditional recipes and recipes into humanized interactive input programming program into digital cooking recipes and recipes for fully automated control cooking robot system; According to digital recipes and recipes and user work tasks, coordinate and coordinate Coordinated operation of subsystems.
  • the computer program, the display unit, the keyboard (or the remote keypad) input device is provided to the user to digitize the menu menu, select the a la carte staple food interface, and the meal timing arrangement interface, after the user selects and arranges,
  • the automatic cooking robot system intelligently calculates the main and auxiliary material storage materials in the system through a software program, displays or prints out the main and auxiliary material shopping list, material weight and quantity, and material placement position code comparison table that the user lacks; and prompts the user to purchase the material.
  • the material placement position code comparison table one-to-one corresponding materials are placed in the automatic multi-functional intelligent washing, dishwashing, disinfection, storage and preservation, etc.
  • the washing machine on the sprocket electromagnetic brake drive motor 61 drives the multifunctional washing and dishwashing machine Power sprocket 3, multi-function washing and dishwashing machine main power sprocket 3 to drive multi-function washing and dishwashing integrated machine power sprocket drive main chain 1, and then drive the washing basket 4, when the washing basket needs to be cleaned (
  • Each wash basket has a unique identification code.
  • the control system passes the identification code.
  • the iron 56 is started at the same time, and the male shaft 255 of the washing basket passively driving the screw shaft end center matching tapping and the washing basket auxiliary fixed rotating male shaft 254 are respectively inserted into the U-shaped cleaning tank, the rear panel end washing basket, the clutch shaft main driving motor platform Clutch (forward and reverse) drive motor 57 and U-shaped wash tank front panel end
  • the system opens the inlet solenoid valve, and injects the water into the washing basket in the "U,” shaped cleaning tank through the water pipe nozzle; if the raw material needs to be overheated In the pretreatment, the electric heating tube 9 is activated to heat the water in the hot water chamber 8. When the predetermined temperature is reached, the hot water is injected into the "U" shaped cleaning tank through the water pipe nozzle, thereby achieving the effect and function of the hot water pretreatment.
  • the freezing compressor is temporarily stopped during the hot water pretreatment process; if the dishwashing process is performed, the ultrasonic generator assembly 9 at the bottom of the "U" shaped cleaning tank can be automatically activated to clean the dishes; After reaching the predetermined water level, the ozone disinfection generator installed on the back side of the bottom of the "U"-shaped cleaning tank is started according to the procedure, and the processing of the materials in the washing basket is disinfected and the harmful residues are removed; After the cleaning process and time of the predetermined process, the drain solenoid valve is automatically started to drain, and at the same time, the U-shaped cleaning tank self-cleaning scraper driving motor 10 is started, and the U-shaped cleaning tank self-cleaning scraper and its chain shaft assembly 11 are driven.
  • the U-shaped cleaning pool is scraped clean and automatically reset, complete the working procedure of self-cleaning of the equipment, close the drainage solenoid valve after draining the water; stop U
  • the clutch shaft main drive motor platform 58 rotates, and the U-shaped cleaning tank is started.
  • the rear panel is washed after the basket, the clutch shaft is driven by the main drive motor platform (forward and backward), the drive motor 57 and the U-shaped cleaning pool front panel.
  • the front auxiliary washing shaft drives the electromagnet 56 before the washing basket, and completes the release of the male shaft 255 and the washing basket auxiliary fixed rotating shaft 254 for the center of the shaft washing end of the shaft of the washing basket.
  • the control system recognizes the code detection detecting device, the positioning sensing device, and the calculation program.
  • the system starts the drive motor 5 of the discharge port switch discharge door, so that the discharge opening of the active opening door can be opened to the discharge belt trolley (shown in Figure 17)
  • the height can be paused inward (can be detected by the position detection limit switch)
  • the system starts the discharge belt trolley of the discharge belt trolley
  • the drive forward and reverse drive motor 259 drives the discharge belt trolley to advance and retract the drive shaft 241 to make the discharge
  • the front end of the belt extends along the track of the discharge belt trolley to the proper position of the lower end of the cleaned washing basket (detected by the position detection limit switch).
  • the system automatically starts the discharge belt drive motor 12 to rotate in the clockwise direction, the discharge belt drive motor 12 drives the discharge belt drive roller drive shaft gear, the chain assembly 242 drives the discharge belt to the right side of the drive roller 13 action, the drive belt is clockwise The direction is rotated, the belt is driven symmetrically and fixedly mounted on the two sides of the washing basket top (top opening). Closing (bending) The projection 260 rotates in the clockwise direction, and the washing basket of the side wall of the washing basket 4 is self-locking spring.
  • the hook (fixed to the bottom of the side end panel of the washing basket) has a top height of the bumps under 257, so that the front end of the washing basket active discharge bottom plate self-locking spring hook 257 is locked from the washing basket active discharging bottom plate self-locking cross bar 258
  • the state is raised and released, and the basket bottom plate 252 is pulled out from the washing basket by the baffle middle baffle of the protrusion 260 intercepting the washing basket active discharge bottom plate, and the basket bottom plate 252 is installed.
  • There is a basket washing action bottom plate side end roller pulley 256 so the resistance is small, can be accurately carried by the bump 260 to the discharge port, and the discharge hook 7 of the basket bottom plate is properly opened when the basket is discharged.
  • the system detects the operation of the control belt by the position detecting limit switch on the discharge hook 7 of the washing basket bottom plate which is opened and put down during the washing of the washing basket, so that the washing of the convex piece 260 is carried out.
  • the washing basket of the basket bottom plate 252 is disposed on the outer bottom panel of the bottom plate and the small square mouth sleeve on the structure 250. When the washing basket is discharged, the hook of the discharging hook 7 of the washing basket bottom plate is opened and lowered, and the discharging belt is stopped.
  • the operation of the driving motor 12 is controlled by a program, and the system starts the driving motor 5 of the discharge port of the discharge port to make the discharge folding door continue to open upward again, and the upward movement of the discharge folding door drives the protruding support mounted on the discharge door.
  • the protruding board extends below the discharge hook 7 of the bottom of the basket when the basket is discharged, so that the discharge hook 7 which pulls the basket when the basket is discharged and lays down the bottom of the basket is along
  • the sliding fixing rod 6 for pulling and closing the discharging hook of the washing basket bottom plate pulls the discharging basket of the washing basket together, and is stuck on the bottom of the washing basket when the washing basket bottom plate 252 is ascended.
  • the position detecting limit switch detects that the driving system 5 stops the operation of the driving motor 5 of the discharging port of the discharging port.
  • the cleaned material is released onto the discharge belt, and the system restarts the discharge belt drive motor 12 to continue clockwise rotation to feed all the materials on the belt into the automatic multi-function cutting machine feed box 16, when in the washing basket
  • the system stops the discharge belt drive motor 12, and reversely drives the drive motor 5 of the discharge port switch discharge door, so that the discharge door is lowered downward. Even if the discharge hook 7 of the basket bottom is opened and lowered when the basket is discharged, the sliding of the discharge hook of the basket bottom plate is opened and closed when the basket bottom plate 252 is discharged along the discharge port by the gravity.
  • the fixing rod 6 is reset downward to the position above the discharge belt (the position where the basket bottom plate 252 is horizontal), and after the position detection limit switch detection control is in place, the system starts the discharge belt driving motor 12 to rotate counterclockwise.
  • the middle middle baffle of the boss 260 fixed on the belt intercepts the washing basket and the discharging bottom plate self-locking crossbar 258, so that the washing basket bottom plate 252 is reclosed with the washing basket active discharging side panel 253. And returning the washing basket bottom plate 252 directly to the bottom of the washing basket 4, and fastening the washing basket active discharging bottom plate from the locking cross bar 258 into the washing basket.
  • the discharging bottom plate self-locking spring hook 257 completes the resetting and self-locking of the washing basket, After the position detection limit switch detection control is in place, stop The discharge belt drive motor 12 is stopped, and the system reversely starts the discharge belt trolley advance and retreat drive motor 259 to withdraw the discharge belt trolley and resume the initial position, and continue to start the discharge port switch discharge door drive motor 5 to make the discharge port
  • the discharging hook 7 of the bottom of the washing basket is opened and lowered to restore the original initial state, and the driving motor 5 of the discharge door of the discharging port is stopped after the feeding is completed; the process of washing and discharging the process is completed.
  • the next material cleaning and discharging process is the same, and the process is repeated until all the materials are cleaned according to the requirements of the digital recipe program. Note: The washing process does not need to perform the discharging process.
  • the size of the materials to be processed (including the thickness (ie height) of the material processing, the width and the length of the three-dimensional plane size) are pre-processed in a fully automatic multi-function cutting process.
  • the fully automatic multi-function cutting machine subsystem receives the processing size data transmitted by the system according to the requirements of the digital recipe and the recipe cutting process, wherein the thickness dimension adjustment process is as follows
  • the automatic multi-function cutting machine subsystem automatically starts the first cutting component block, the automatic cutting thickness plate thickness adjustment drive stepping motor and the sprocket linkage chain assembly 69, the first cutting component block, Automatic cutting thickness plate thickness adjustment linkage chain 65, first cutting component block, material cutting thickness plate adjustment rotary screw shaft 85, first cutting component block, material automatic cutting thickness plate thickness adjustment sprocket vertical Cross-linking chain 86, first cutting component block, and automatic cutting thickness plate Thickness adjustment sprocket longitudinal span linkage chain 88, thickness gauge thickness adjustment rotary screw shaft and bevel gear 89 connected with stepping motor, precise control of the stepping motor rotation direction and number of revolutions by program control, to achieve precise adjustment
  • the automatic multi-function cutting machine subsystem automatically adjusts the horizontally reciprocating electronic speed-regulating drive motor 18 for the different cutting materials and materials.
  • the rotation speed is adapted to the processing requirements of a wide variety of materials; after the material enters the feed box, the system automatically activates the first cutting component, the vibration cutting blade, the longitudinal vibration cutting drive, the electronic speed regulating motor 63, and the second cutting component feeding.
  • the third cutting blade drives the electronic speed regulating electromagnetic brake motor 78, the first A cutting assembly laterally reciprocates the electronic speed control drive motor 18, the first cutting assembly vibrating cutting blade longitudinal vibration cutting drive electronic speed regulating motor 63 drives the first cutting assembly vibrating cutting blade 20 for longitudinal cutting reciprocating vibration movement, the first cutting assembly vibrates The cutting blade 20 is vibrated by the first cutting assembly.
  • the longitudinal cutting vibration of the cutting blade is fixed on the horizontal sliding frame bottom plate 68 of the first cutting assembly; the electronically adjustable driving motor 18 rotates in the lateral direction of the first cutting assembly.
  • the eccentric flywheel on the shaft is rotated, and the eccentric flywheel on the shaft rotates to drive the first cutting assembly to drive the movable link 17 to pull the first cutting assembly.
  • the horizontal sliding frame bottom plate 68 moves horizontally along the horizontal direction of the first cutting assembly platform.
  • the slide rail assembly 64 reciprocates, drives the first cutting component block, the automatic cutting thickness plate 19, and the first cutting component vibrating cutting blade 20 for horizontal horizontal cutting movement, and the fully automatic multi-function cutting machine
  • the material in the magazine 16 is cut into a large length piece of the desired thickness, and the thickness of the cut is large.
  • the long piece falls through the gap between the first cutting assembly block, the automatic cutting thickness measuring plate 19 and the first cutting assembly vibrating cutting blade 20 into the second cutting assembly feeding and feeding electronic speed regulating belt 21, and the second cutting assembly
  • the feed feeding electronic speed regulating belt 21 is driven by the second cutting component feeding feeding electronic speed regulating belt driving electronic speed regulating motor 62, and the material is sent to the second cutting component for cutting of the required width;
  • the second cutting component is completely Automatic multi-function cutting machine second cutting blade assembly 14, second cutting assembly cutting blade driving eccentric flywheel 74, second cutting assembly cutting blade driving electronic speed regulating electromagnetic brake motor 75, second cutting assembly driving eccentric flywheel and cutting blade activity
  • the second cutting blade Cutting the material into a desired length of long piece or filament, and falling into the third cutting assembly feeding electronic speed control belt 22, the third cutting assembly feeding
  • the electronic speed regulating belt 22 is driven by the third cutting component feeding feeding electronic speed regulating belt driving electronic speed regulating motor 66, and the material is sent into the third cutting component for cutting the required length, and the third cutting component is the same as the second cutting component.
  • the cutting assembly has the same structure, but the width is slightly narrower. It consists of a fully automatic multi-function cutting machine third cutting blade assembly 15, a third cutting blade vertical sliding positioning rail assembly 67, a third cutting assembly cutting blade driving electronic speed control. Electromagnetic brake motor 78 and other components (as shown in Figure 5, Figure 7); After the material is cut into the required length by the third cutting blade, from 22 to the discharge port into the next working procedure, a fully automatic cooking intelligent batching machine subsystem Ingredients box.
  • the empty ingredient box that has been uniquely coded is run to the discharge port of the chopper, and the vegetable washing machine and the vegetable cutting machine are sequentially arranged.
  • the sent finished product and its identification code signal are respectively collected into the code recognition ingredient box and the machine code memory recognition electronic program control unit, and the code recognition is through the identification code detection sensor device, the position sensing device, the calculation program
  • the intelligent receiving process is as follows: The subsystem starts the equal-diameter coaxial double gear of the main batching box ingredient ring and the driving motor 25 with the electronic speed regulating electromagnetic brake, driving the main batching box the ingredient ring supporting the connecting chain ring 26 (main ingredient box ingredient ring support coupling chain ring 26 includes main ingredient box ingredient ring support coupling chain ring support wheel double wire head shaft 101, main ingredient box ingredient ring support coupling chain ring support wheel 103 and chain, etc.); Main ingredient box 23 (102, 112, 114) or large volume dedicated main ingredient box
  • the self-locking stroke drive motor (or rotating electromagnet)
  • the main ingredient box on the 24 axis covers the cover on the motor shaft and closes the cover ejector
  • the short push rod of 105 pushes the top cover (or lower bottom cover) of the main ingredient box on the top cover of the main ingredient box to open the cover sliding top plate 93, so that the "L"-shaped elastic self-locking hook 96 is separated from the top cover of the main ingredient box. (or lower bottom cover) 94, under the action of the top cover (or lower bottom cover) of the main ingredient box, the top cover (or lower bottom cover) 94 of the main ingredient box is opened, and the material passes through the discharge belt.
  • the system reverses (in a clockwise direction).
  • the top cover of the main batch box is opened.
  • the cover is fed and the top cover is closed.
  • the self-locking drive motor (or rotating electromagnet) 24 rotates. Stop at an appropriate position (controlled by the travel limit switch device), open the cover from the top of the main ingredient box, and open the top cover to close the self-locking stroke drive motor (or rotating electromagnet).
  • the main ingredient box on the 24 axis ⁇ Opening the cover on the motor shaft and closing the long push rod of the cover ejector 105 to forcibly close the top cover of the main ingredient box and
  • "L"-shaped elastic self-locking hook 96 re-hooks the top cover (or lower bottom cover) on the main ingredient box. 94 After entering the self-locking state, the system then starts the top cover open cover and the top cover on the main ingredient box clockwise. Close the self-locking stroke drive motor (or rotary electromagnet) 24 Return to the reset state, one empty magazine feeding operation is completed; the next empty magazine feeding operation is exactly the same, repeating again, until all material feeding operations are completed or There are no empty boxes. The action procedure of the main batching box blanking process is exactly the same as that of the feeding process. The bottom of the main batching box is covered by the bottom cover and the lower bottom cover is closed.
  • the self-locking stroke drive motor (or rotating electromagnet) 100 drives the main ingredient box.
  • the corresponding parts of the bottom cover are completed and the action of closing and closing is not described here; the material is cut off to the batching belt 27 of the ingredient box which can be rotated and resetted around the outer end, and the bottom belt of the lower belt is equipped with a scale.
  • the weight sensor can precisely control the weight of the material to be cut; the material can be safely placed into the wok by the downward rotation of the batching belt 27 which can be rotated and reset around the outer end, or can be
  • the lower horizontal and vertical movement assisted cooking robot arm assembly 30 in the fully automatic cooking subsystem transfers material into the magazine, and the lower horizontal and vertical movement assists the cooking robot assembly 30 to feed the material into the wok 34.
  • the receipt of the auxiliary material is completed by the system software prompting the user to place the corresponding one-to-one auxiliary materials according to the auxiliary box code through the display unit; after the user manually places the auxiliary materials, the automatic cooking intelligent batching machine subsystem according to the system cooking instructions and the digital recipes And the recipe of the recipe ingredients automatically requires the distribution of the auxiliary materials.
  • the auxiliary material distribution process is as follows: The system starts the equal-diameter coaxial double gear of the auxiliary ingredient box and the drive motor 140 with the electronic speed-regulating electromagnetic brake rotates, driving the auxiliary ingredient ring
  • the support link 133 (the auxiliary ingredient ring support link 133 is provided with the cartridge support bracket 134 on the auxiliary ingredient ring support link) runs along the auxiliary ingredient ring support ring rail 139, and the auxiliary ingredient box support ring supports the ring rail 139 drives the auxiliary ingredient box assembly (the auxiliary ingredient box assembly includes the dropping box 118, 136 (same number 118), 122 (same number 118), 123 of the auxiliary ingredient box auxiliary container
  • the driving gear of the shaft end of the stepping motor 135 is engaged, and the system stops the auxiliary material box to select the driving motor (or rotating electromagnet) 116 after the position is held, and the auxiliary ingredient box is driven to drive the stepping motor 135 through the auxiliary ingredient.
  • the stepping motor driving controller of the stepping motor 135 drives the number of rotations of the stepping motor 135 to rotate the micro-spiral feeding and unloading machine 119 to accurately deliver a predetermined amount of auxiliary materials to the wok 34.
  • the system reverses the auxiliary material box to select the drive motor (or rotary electromagnet) 116 to reset it, and the one-time auxiliary feeding operation procedure is completed, and the next repeated action program continues until the instructions of the system are fully cooked and the recipes and recipes are digitized.
  • the excipient ingredient process requires that all excipients be delivered automatically.
  • auxiliary material For the placement of liquid auxiliary materials, please read the (27) label structure characteristic field described in the shape and structural characteristics of the fully automatic intelligent cooking batching machine subsystem, which is not mentioned here; when the auxiliary material is worn out, because the auxiliary material box is empty Therefore, its height is pushed to the highest point by the base overhead support spring 128, that is, it is detected by the light-sensing sensor or the position proximity switch sensor, so that the user can be notified of the shortage of the alarm signal, and the liquid auxiliary material is composed of the electronic liquid.
  • the position detecting device detects.
  • the system queries the automatic dispensing machine, the automatic cutting machine, the working state in the automatic vegetable washing machine and the material storage state of the material box according to the digital recipe software process content of the user point menu.
  • the materials have been cleaned, cut, and the ingredient box is ready for stocking.
  • the fully automatic cooking robot system automatically sends a start command to start the cooking of the dishes to the fully automatic cooking subsystem.
  • the fully automatic cooking subsystem then sends the automatic cooking subsystem to the automatic intelligent batching machine subsystem.
  • the prepared online signal command under the coordination of the instruction program of the intelligent automatic cooking digital recipe software control subsystem, starts the automatic cooking process according to the process requirements of digital recipes and recipes:
  • the nut 207 on the lifting screw drives the wok on the movable lifting slide, the robot arm, the platform, the wok, the shaft, the rotary drive motor 158, the wok, the robot arm, the platform assembly, the rotary pan, the rotary gear, the spiral gear on the rotary shaft.
  • the arm drives the motor 161, and simultaneously activates the vertical horizontal movement of the wok robot arm platform to rotate the motor 40, and the vertical horizontal movement of the wok robot arm platform drives the motor 40 to drive the wok mechanism arm platform to vertically move the screw shaft end Drive gear 228, wok mechanical arm trolley platform vertical horizontal moving screw shaft end main drive gear 228 drive wok mechanical arm trolley platform vertical horizontal moving screw shaft end transmission gear 172, wok mechanical arm trolley platform vertical horizontal moving screw
  • the shaft end transmission gear 172 drives the wok mechanical arm trolley platform assembly to longitudinally drive the screw shaft 155, the wok robot arm trolley platform assembly longitudinally moves the drive screw shaft 155 to drive the wok robot arm trolley platform to support the load bearing roller and axle assembly 174,
  • the wok robot arm platform supports the load bearing roller and the axle assembly 174 to drive the wok robot arm platform to move vertically horizontally, when moving to the lower cooking assist level and vertical movement above the drain and drain cleaning scraper assembly 229
  • Robot arm assembly (shown on the left and right sides of Figure 14) when in position (n
  • the water jet head of the pot 206 enters the water solenoid valve, and the retractable rotating automatic brush pot 206 with the water jet head is activated to rotate the brush pan or the brush, under the action of the spray water and the brush plate. , clean the wok 34; cleaned
  • the system returns to the initial horizontal position (the position shown in Fig. 11 and Fig. 12) in the opposite direction and program steps, and the system starts 229 to discharge the waste water into the down pipe with the filter bag. , Complete the device automatic cleaning function program.
  • the system automatically turns on the power of the induction cooker, and automatically adjusts the power of the induction cooker according to the digital recipe and the fire temperature requirements of the recipe, so that it can adapt to the firepower and temperature of different kinds of dishes.
  • the system sends a message to the fully automatic cooking intelligent batching machine subsystem. The material is delivered and the cutting program instructions are consistent with the digital recipe and recipe cooking requirements.
  • the fully automatic cooking intelligent batching machine subsystem sequentially passes the materials in the order of the main and auxiliary materials and the time interval through the ingredients that can be rotated around the outer end and reset.
  • the box blanking belt 27 puts the material into the pot; when there is material in the pot, the system starts the automatic dish spoon assembly simulating the artificial cooking method (see Fig. 11, Fig. 12, Fig. 13), and starts to stir the wok.
  • the automatic spoon assembly comprises: a spoon 35, an automatic spoon assembly 36, a rotating ring gear 37 for fixing the automatic spoon assembly, a drive gear 38 on the drive motor shaft engaged with the rotating ring gear, and a drive motor meshing with the rotating ring gear 39.
  • Automatic shovel assembly The oscillating stroke limit plate 162 on the outer arm of the straight bottom U-shaped frame, the scalloped elastic plate 163 (202) of the automatic spoon component dish flipping 180 degrees, and the straight toothed roller 169 of the vegetable spoon handle (194) ), straight bottom U-shaped frame outer arm swing angle limit short cylindrical rod 164 ( 191 ), dish spoon linear tooth roll handle rotation return spring 192, automatic spoon assembly base support and swivel bearing seat 165, straight bottom U-shaped frame Horizontal straight long round pin and its bevel gear 166 ( 181 ), straight bottom U-shaped horizontal inner arm rotary positioning drive motor 167, male gear 168, automatic spoon assembly inner and outer rotating arm limit positioning electromagnet 180, straight bottom "U” frame rotating inner arm 182, automatic spoon assembly base horizontal rotation transmission upper gear 183, straight bottom "U” frame rotation outer arm 184, straight bottom U-shaped frame horizontal straight long round pin shaft rotation card position circular baffle 185 , straight bottom U-shaped outer arm nesting slide Socket (slot) 186, straight bottom U
  • the operation process of the automatic dish spoon assembly is as follows: The system starts the straight bottom U-shaped horizontal inner arm rotation positioning drive motor 167 to make a forward and reverse rotation motion within a certain angle range, and the straight bottom U-frame during the forward rotation
  • the horizontal inner arm rotation positioning driving motor 167 drives the straight bottom U-shaped horizontal straight long pin shaft and its bevel gear 166 to rotate, the straight bottom U-shaped horizontal straight long round pin and its bevel gear 166 drive the straight bottom "U” frame
  • the rotating inner arm 190 rotates synchronously upward, and the straight bottom "U” frame rotates the inner arm 190 to drive the front and rear two automatic spoon assemblies.
  • the straight bottom frame rotates the inner arm of the one-way pallet 200 to have a straight bottom "U” shape
  • the bottom of the rotating outer arm 184 (same number 188) is supported and the straight bottom "U" frame rotating outer arm 184 is brought upwards together; since the bottom of the straight "U” frame rotating inner arm 190 is provided with a fixed spoon
  • a short rectangular dish with a round shaft sleeve at the top of the linear toothed shank rotates at the top of the fixed block 193
  • a short rectangular dish with a round shaft seat at the top of the linear toothed roll handle rotates in the top of the fixed block 193.
  • a top end of the linear scoop handle 194 of the dish spoon is fixed, and the middle portion of the linear scissor handle 194 of the dish spoon is rotated by a straight bottom "U" frame.
  • the concave bracket permanent magnet 201 in the bottom of the outer arm 184 is movably placed.
  • the spoon assembly spoon is turned 180 degrees, the straight tooth elastic plate support arm plate 203 fixed automatic spoon assembly spoon flipped 180 degrees straight tooth elastic plate 163 meshed, so that the dish spoon linear tooth roll 194 is turned 180 degrees, That is, in order to turn the spoon 35 by 180 degrees, the material in the spoon 35 is turned over and returned to the wok to continue to be heated; the linear tooth roller handle 194 of the dish spoon has not been released and continues with the straight bottom "U" frame rotation.
  • the arms 190 and 184 are ascending, due to the straight bottom " ⁇ " frame rotating outer arm 190, the two sides of the arm are mounted fixed on the straight bottom U-shaped outer arm swing angle limit short cylindrical rod 164 (same number 191) begins to contact straight
  • the outer arm on the bottom U-shaped frame swings the lower bevel end of the angle limiting plate 189, so when the straight bottom frame rotates the outer arm 184
  • the straight bottom truss outer arm swing angle limit short cylindrical rod 164 on both sides of the arm will be forced to swing along the outer arm on the straight bottom U-shaped frame to lower the upper slope of the angle limiting plate 189 Traveling, forcing the two sides of the straight bottom frame rotating outer arm 184 to slide outwardly from the inside of the movable sliding sleeve to increase the length of the arms on both sides, when the straight bottom "U" frame rotates the outer arm 184 to a defined angle After that, the arm length will exceed the length of the front end of the one-way pallet 200 on the inner arm 190 of
  • the two arms of the 184 are pulled back from the return spring 187 by the outer arm of the straight bottom frame; at this time, the "U" frame rotating inner arm 190 of the straight bottom has not stopped to continue to pull the spoon of the spoon 35.
  • One end is ascending, forming a movement method in which the vegetable spoon is lowered and the handle of the vegetable spoon is fixedly moved to continue to travel.
  • the rotating inner arm 190 of the straight bottom frame reaches a certain normal operation limit height or angle, the vegetable spoon end just falls back to the wok pot side.
  • the stroke limiter device automatically controls the straight bottom frame horizontal arm rotation positioning drive power 167 rotates it back to the initial position, and the one-way pallet 200 on the "U" frame rotating inner arm 190 is a one-way pallet, so that it rotates the bottom of the outer arm 184 through the straight bottom "U” frame. Bend back to the bottom of the straight bottom "U” frame rotating outer arm 184, inside the one-way pallet 200 The spring piece is further extended and reset, the spoon and the inner and outer two rotating arms also return to the initial position, and the straight limit U-shaped frame horizontal inner arm rotation positioning driving motor 167 is automatically rotated forward again by the travel limit switch device. The process continues from this cycle.
  • the dish spoon 35 is composed of a rotating ring gear 37 for fixing the automatic spoon assembly, a driving gear 38 on the driving motor shaft engaged with the rotating ring gear, a driving motor 39 meshing with the rotating ring gear, and an automatic spoon assembly ring gear "L" shape.
  • the round rail 178 drives the drum to rotate in a forward and reverse cycle, so that the material around the pot is evenly stirred and the pan is not prone to occur.
  • the automatic spoon assembly is automatically run until the dishes are cooked, by digital recipes and recipes.
  • the system software issues a stop command.
  • the drive motor 39 meshing with the rotating ring gear restores the automatic spoon assembly to the central axis position of the two woks, and the automatic spoon assembly activates the straight bottom U-shaped horizontal inner arm rotation positioning drive motor 167 Rotating, and retracting the limit arm of the inner and outer rotating arm limit positioning electromagnet 180 of the automatic spoon assembly into the housing of the inner and outer rotating arm limit positioning electromagnet 180 of the automatic spoon assembly, and opening the normal operation limit lever arm,
  • the straight bottom U-shaped horizontal inner arm rotation positioning drive motor 167 drives the straight bottom "U" frame rotating inner arm 190 to lift the spoon 35 and the spoon linear tooth roll handle 194 through the straight bottom U-shaped horizontal straight long pin shaft
  • the top of the bevel gear 181 is horizontally placed, and the male gear 168 is meshed with the automatic rotary drive upper gear 183 of the automatic cooking spoon assembly base to drive the automatic spoon assembly base horizontal rotation transmission upper gear 183 to rotate 90-110 degrees, automatic dish
  • the scoop assembly base horizontal rotation transmission upper gear 183 drives the automatic dish assembly base horizontal rotation
  • the program enters the tray preservation program.
  • the procedure of the wok 34 loading process is similar to the procedure of the pan washing process, except that the horizontal longitudinal movement direction and the flipping direction of the wok are opposite, and are not described here.
  • the system starts the automatic feeding (upper) bowl conveyor belt drive motor 41, and drives the motor to rotate the reverse drive intermediate wheel 179 by driving the automatic (sending) bowl machine, and automatically sends (upper) the bowl grid Grid conveyor housing 170, automatic (upper) bowl conveyor belt shaft 239, automatic delivery (top) bowl machine to send bowls, bowl Grid pick-up belt 42 to send the bowl from below to the level in front of the cooking robot panel
  • the bowl belt 146 is placed on the horizontal plane of the platform.
  • the system starts to automatically push (send) the bowl pusher, and the receiving bowl drive motor 175 rotates counterclockwise, automatically (send) the bowl push and receive bowl
  • the driving motor 175 drives the automatic feeding (feeding) bowl pushing and receiving bowl push rod 176.
  • the bowl is pushed into the wok 34 of the horizontal feeding belt 146 to pour out the position of the finished dish, and the dish is put into the bowl, then
  • the horizontally fed bowl belt 146 feeds the bowl 177 which is filled with the vegetables to the right side and is the same structure as the bowling machine (the only difference is that the driving motor and the fully automatic feeding (top) bowl conveyor belt driving motor 41 rotate in the opposite direction. , and the position of the push bowl mechanism (same structure as 175 and 176) In the middle of the collection, the fresh-keeping cabinet is kept fresh.
  • the upper horizontal movement auxiliary cooking robot arm comprises: an upper horizontal movement auxiliary cooking robot arm fixing sprocket and axle pin assembly and driving motor 28, an upper horizontal movement auxiliary cooking robot arm 29, an upper horizontal movement auxiliary cooking robot arm, and a short shaft front end support rail.
  • the "L" type angle steel rail 238 is provided with an upper auxiliary magazine 29A or the like at the front end of the upper horizontal movement assisting cooking robot cartridge (rod) handle 230.
  • the small box or small electronic kitchen tool can assist in the common cooking process of pickling, seasoning, stirring, grinding, smashing, juicing, hanging pulp, etc.
  • the material is rotated by the upper horizontal movement assisting cooking robot arm.
  • the rotation of the electromagnet (motor) 232 can be poured into the lower horizontal moving vertical lifting auxiliary cooking robot arm assembly underneath the lower horizontal vertical lifting cooking machine.
  • the arm assembly performs further processing.
  • the lower horizontal movement vertical lifting assist cooking robot arm assembly comprises: a lower horizontal and vertical movement auxiliary cooking robot arm assembly 30, a lower horizontal and vertical movement auxiliary cooking robot arm linear rack rail 144 (214), a lower horizontal and vertical movement auxiliary cooking machine Arm cartridge rotary drive motor 152 (221), lower horizontal and vertical movement assisted cooking robot arm assembly horizontal lateral movement drive motor 153 (215), lower horizontal and vertical movement auxiliary cooking robot arm assembly vertical lift mobile drive motor 154 (217) , retractable rotary automatic brush holder 206 with water jet head, load-bearing sliding sleeve assembly 209 for lower horizontal and vertical movement auxiliary cooking robot load-bearing linear circular slide rail, lower horizontal and vertical movement auxiliary cooking robot arm load-bearing linear circular guide rail
  • the load-bearing sliding sleeve assembly and the cooking robot arm trolley platform are connected to the fixed lifting ring seat 210, the lower horizontal and vertical moving auxiliary cooking robot arm horizontal moving driving gear 211, the lower horizontal and vertical moving auxiliary cooking robot arm bearing straight circular sliding rail 212, and the
  • the action process of the lower horizontal movement vertical lifting auxiliary cooking robot arm assembly is as follows:
  • the cooking robot subsystem needs to perform multiple times of superheating, multiple frying, pre-steaming of raw materials according to the requirements of digital recipes and recipes (mainly It refers to the situation in which the same raw material needs to be repeatedly subjected to repeated pretreatment operations during the cooking process of a dish, such as frying after steaming, then cooking, and cooking and cooking.
  • the system starts the horizontal and vertical movement auxiliary cooking robot arm assembly horizontal lateral movement drive motor 153 (same number 215) rotation, drives the horizontal and vertical movement auxiliary cooking robot arm horizontal movement drive gear 211, lower horizontal and vertical movement auxiliary cooking
  • the mechanical arm horizontally moving drive gear 211 is rotated on the lower horizontal and vertical movement auxiliary cooking robot arm linear rack rail 214 to drive the horizontal and vertical movement auxiliary cooking robot arm load-bearing linear circular rail load-bearing sliding sleeve assembly 209 to drive the cooking robot arm trolley platform
  • the lower horizontal and vertical movement auxiliary cooking robot arm vertical lifting motor shaft end meshing lifting linear rack lifting down drive gear 216 descends along the vertical lifting straight rack 223, the lower horizontal and vertical movement auxiliary cooking robot arm assembly 30 Put it into the bottom of the pot for the corresponding cooking pretreatment, while the system stops The lower horizontal and vertical movement auxiliary cooking robot arm assembly vertically lifts the moving drive motor 154.
  • the system reversely starts the horizontal and vertical movement auxiliary cooking robot arm assembly vertical lifting and moving motor 154, according to the digitization of the point
  • the system will simultaneously start the lower horizontal and vertical movement to assist the cooking robot arm to rotate.
  • the user is prompted to pre-store the rice, noodles, mung beans and other grains in the corresponding storage granary as required; the system automatically stores the ingredient in the automatic rice cooking machine according to the digital staple recipe used by the user.
  • the material type of 43 is retrieved. If the required material is vacant, the user is given a material shortage through the system display screen, and the user feeds; the automatic cooking process is as follows: The system starts each automatic according to the process requirements of the digital recipe.
  • the rice cooker stores the automatic cooking machine subsystem of the semi-circular measuring and unloading mechanism assembly 44 at the bottom of the batching bin 43.
  • the rice cutting drive motor 224 (the semi-circular measuring and unloading mechanism assembly 44 is rotated every revolution)
  • the number of revolutions of the semi-circular metering mechanism mechanism assembly 44 can be accurately controlled by the far-infrared light-sensing counter or switch, and the number of turns and the weight volume can be calculated by the program;
  • the volume of the semi-circular metering mechanism assembly 44 semi-circular metering cylinder is designed separately, for example For 200 g or 100 g or 50 g, etc., the corresponding materials in the material bin that have been uniquely coded are respectively put into the inverted conical cleaning chamber 46, and then the system starts the upper inflow solenoid valve tube 45 to start the inverted cone.
  • the system In the shape cleaning chamber 46, fresh water is injected.
  • the system automatically starts the small pressure water pump and opens the solenoid valve switch 47 of the pressure water pump inlet with the filter screen and the water outlet solenoid valve of the pressure water pump and
  • the pipe 49 cleans the material.
  • the system automatically opens the drain pipe with the filter screen and the drain solenoid valve 50 to discharge the waste water.
  • the above process can be automatically performed multiple times according to the material condition;
  • the system activates the push-pull electromagnet 54 for opening and closing the rice cooker lid, and the push-pull electromagnet 54 for opening and closing the rice cooker lid drives the lever assembly 53 of the "V"-shaped opening and closing rice cooker opening and closing lid to open the upper cover of the electronic rice cooker 55 controlled by the electronic switch, and then
  • the system opens the blanking electromagnetic valve 240 to feed the washed material to the electronic rice cooker controlled by the electronic switch 55 In the hot container, after the completion of the blanking, the system closes the blanking electromagnetic gate valve 240. If other non-rice foods are needed as the staple food, the user puts them into the other material batching bins 48 such as pasta, and is started by the system control.
  • the above-mentioned various subsystems of the fully automatic cooking robot system can also be operated independently, and have two modes of full-automatic and manual switching operations.
  • the manual switching mode only needs to convert the automatic cascade switch to the manual operation mode (manual operation only needs to be
  • the pot handle of the cooking wok is designed to be manually removable and removable
  • the formula is simple; the invention is simple in operation, the user only needs to select the recipe recipe on the display screen, put the material into the washing basket according to the prompt of the system and lock it, and can also automatically carry out the remote electronic through the e-commerce platform. Purchasing;
  • This fully automatic cooking robot system can cook both Chinese and Western foods. It can be used for different cooking techniques such as stir frying, steaming, boiling, frying, frying, braising, roasting, and soup.
  • multiple sets of fully automatic cooking robot systems are dedicated to each other; multiple sets of the system of the invention can be cascaded for urban super-large fast food cooking and distribution centers; for unattended automatic fast food sales shops (As with vending machines), you only need to install an automatic cash register and interconnect it with the system control power supply. When it is short of material, it can automatically carry out remote materials through the e-commerce procurement platform in the system. Purchase.
  • the application of the present invention is not limited to the above enumerated cases, and other unexplained application versions and development and application of super-large, large, medium, small and other types of fully automatic cooking robot systems based on the principles of the present invention are also protected by the present invention. range.
  • Multifunctional vegetable washing and dishwashing machine power sprocket drive main chain 21 242. Outlet belt drive roller drive shaft gear, chain assembly
  • Discharge port switch ⁇ : ⁇ ' the door drive motor 25 246. Wash basket passive drive screw shaft
  • Electric heating tube and super ⁇ wave generator assembly 29 250 Washing basket active discharge bottom plate plane placement outer end panel and structure
  • the installation is fixed on both sides of the discharge belt and the position and the side end surface of the washing basket 56 69.
  • the self-locking and self-locking washing basket of the self-locking spring hook corresponding to the first cutting component block and the automatic cutting thickness plate Thickness adjustment drive stepper motor and sprocket linkage chain top (top open) closed (closed) bump assembly
  • the first cutting unit drives the movable link 59 72.
  • the first cutting unit reciprocates horizontally to move the electronic speed control drive motor 60 73.
  • the front side of the receiving box (joined on the thickness plate)
  • the second cutting assembly cutting blade drives the eccentric flywheel
  • the first cutting unit vibrates and cuts the blade 62 75.
  • the second cutting unit cuts the 3 ⁇ 4 blade drive electronic speed control electric brake
  • Second cutting unit feed feeding electronic speed control belt 63 76.
  • Second cutting unit drives eccentric flywheel Cutting blade Actively coupled rolling double concave wheel and pin
  • Second cutting unit feeding feeding electronic speed control belt drive electronics 65 78.
  • the first cutting unit vibrating cutting blade longitudinal vibration cutting drive 66 79.
  • the first cutting unit vibrating cutting blade longitudinal vibration double ⁇ -speed motor Concave horizontal fixed activity card wheel
  • the first cutting assembly platform trolley horizontally moves the linear slide table 67 80.
  • the first cutting component block, the automatic cutting thickness of the material is adjusted by the thickness of the plate 68 81.
  • Second cutting unit feeding feeding electronic speed control belt drive tweezers 69 82.
  • First cutting assembly block receiving cutting thickness ⁇ Toggle rotation Speed regulating motor Screw platform locking double head screw
  • the first cutting assembly laterally slides the frame bottom plate 71 84.
  • the first ⁇ component block, the material cut M thickness a plate rotation screw ISI platform
  • the first cutting component block the cutting thickness of the material, the S plate adjusting the rotating wire 91 99.
  • the first cutting component block the material is automatically cut, the thickness of the plate is adjusted 92 102.
  • the first cutting component block and the automatic cutting thickness plate thickness adjustment 93 100 The main ingredient box lower bottom cover open cover lower cover and the lower bottom cover closed section sprocket self-locking stroke drive motor (or rotating point magnet)
  • the first cutting assembly platform trolley horizontally moves the linear slide table 98 106.
  • the slide rail assembly supports the fixed platform bottom plate
  • Main ingredient box 99 104 Main ingredient box ingredient ring "L" shape support ring track
  • Main ingredient box 1 Top cover open cover feed and upper top cover closed self-locking line 100 108. Same label 95.
  • Main ingredient box 1 Top cover (or lower bottom cover) 105 113. Same as the number 104.
  • auxiliary box of the auxiliary box is selected to drive the motor to push the top of the rod.
  • the auxiliary box is selected to drive the motor (or rotating point magnet)
  • Micro-screw feeding and unloading machine 135 143.
  • Lower exhaust pipe of range hood (connected to the upper 3 ⁇ 4 of the inner ring of the auxiliary ingredient box)
  • the auxiliary ingredient box is driven to drive the stepping motor 150 42.
  • the automatic (upper) bowl machine sends the bowl and the bowl grid conveyor belt
  • the wok robot arm trolley platform horizontally moves the screw shaft end main 249 45.
  • Water supply t mobile auxiliary cooking machine 3 ⁇ 4 cartridge rotation drive gear 252 48.
  • Other material batching bins such as pasta

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Food-Manufacturing Devices (AREA)

Description

全自动烹饪机器人系统 技术领域
本发明涉及一种厨房事务全自动烹饪服务系统, 更具体地说, 涉及一种 全自动烹飪机器人系统。
背景技术
自人类诞生以来饮食及其烹饪技艺便随着人类历史不断发展和完善, 饮 食及其烹饪事务也一直保持着人工烹饪劳作的传统, 人们长年累月不断重复 消耗着大量用于饮食烹饪事务的时间、 体力、 健康和金钱等等人生和社会宝 贵资源。 直到科学技术进步发展的今天, 能代替人们迸行厨房烹饪事务的自 动化设备依然只有不成系统的零散的功能单一的设备, 如半自动化洗菜机、 切菜机和人工操作的锅碗瓢盆、 抽油烟机、 保鲜冰箱、 电烤箱、 电炸锅等, 而在可以广泛应用的厨房事务系统化的全自动化烹饪机器人系统领域基本上 是空白, 原因是面对的菜肴烹饪和厨房事务过程很复杂, 对烹饪机器系统的 兼容性、 灵活性、 协调性、 精确性都提出了很高的要求, 使全自动化烹饪机 器人系统的实现具有结构和工作程序复杂、 集成度要求高、 智能化要求高, 兼容性要求高、 制造成本高, 技术实现难度大等等难点。
发明内容
本发明要解决的技术问题在于, 针对现有技术的上述人工烹饪或适用单 一零散的设备进行烹饪的缺陷, 提供一种全自动烹饪机器人系统, 从多方面 解决了系列技术难题并实现了全程自动化。
本发明解决其技术问题所采用的技术方案是: 一种全自动烹饪机器人系 统包括全自动多功能智能化洗菜、洗碗、 消毒、 储藏保鲜等一体化机子系统, 全自动多功能切菜机子系统, 全自动烹饪智能配料机子系统, 排油烟系统, 全自动烹饪子系统, 全自动煮饭机子系统, 智能全自动烹饪数字菜谱软件控 制子系统和计算机系统;
所述智能全自动烹饪数字菜谱软件控制子系统和计算机系统根据菜谱协 调控制所述全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子 系统, 全自动多功能切菜机子系统, 全自动烹饪智能配料机子系统, 排油烟 系统, 全自动烹饪子系统, 全自动煮饭机子系统配和工作;
所述全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系 统包括高长方立柜、 在立柜的内部设置的立式链条链轮传动装置、 安装在链 条链轮传动装置内的具有唯一编码的洗篮、设置在立柜的下部的清洗池装置、 以及在立柜上部设置的出料装置; 所述智能全自动烹饪数字菜谱软件控制子 确 认 本 系统和计算机系统控制所述链条链轮传动装置带动合适的所述唯一编码的洗 篮到达所述清洗池装置进行清洗, 并在清洗完成后所述链条链轮传动装置带 动所述洗篮到达所述出料装置的位置由所述出料装置出料至所述全自动多功 能切菜机子系统;
所述全自动多功能切菜机子系统设置在所述包括全自动多功能智能化洗 菜、 洗碗、 消毒、 储藏保鲜一体化机子系统出料装置下方, 其包括无脚扁长 方型卧柜、 设置在所述卧柜的上部的上底部活动下底部全空的进料盒、 在所 述进料盒的底部正下方安装的第一切割组件、 设置于所述第一切割组件的下 方的第二切割组件、 以及设置于所述第二切割组件的外侧下方的第三切割组 件; 所述智能全自动烹饪数字菜谱软件控制子系统和计算机系统控制所述第 一切割组件、 第二切割组件和第三切割组件配合动作对物料进行切割, 并输 送到所述全自动烹饪智能配料机子系统;
所述全自动烹饪智能配料机子系统包括具有唯一编码的主料配料盒和辅 料配料盒、 分别带动所述主料配料盒和辅料配料盒移动的环形传动装置; 所 述主料配料盒接收来自所述全自动多功能切菜机子系统切割好的物料, 其包 括控制所述主料配料盒的顶部及底部开闭的自锁开闭机构组件; 所述辅料配 料盒容纳辅料配料, 其包括精确定量下料组件; 所述智能全自动烹饪数字菜 谱软件控制子系统和计算机系统控制根据所述主料配料盒和辅料配料盒的唯 一编码控制对应的所述主料配料盒和辅料配料盒进行接料以及下料;
所述全自动烹饪子系统位于所述全自动烹饪智能配料机子系统的正下 方, 其包括自动菜勺组件、 炒锅机械臂小车平台组件、 自动送碗收碗机、 自 动清洁刮板机、 上水平移动机械臂组件、 下水平移动垂直升降机械臂组件、 以及菜勺组件, 所述智能全自动烹饪数字菜谱软件控制子系统和计算机系统 控制控制所述自动菜勺组件、 炒锅机械臂小车平台组件、 自动送碗收碗机、 自动清洁刮板机、 上水平移动机械臂组件、 下水平移动垂直升降机械臂组件、 以及菜勺组件配合动作完成烹饪动作;
所述全自动煮饭机子系统包括多存储粮仓及量米配料组件、 主食原材料 清洗下料组件、 以及定时自动幵合锅盖煮饭组件; 所述多存储粮仓及量米配 料组件中存储的主食原材料进入到所述主食原材料清洗下料组件中进行清 洗, 清洗后的主食原材料从所述主食原材料清洗下料组件送入到所述定时自 动开合锅盖煮饭组件。
实施本发明的全自动烹饪机器人系统, 具有以下有益效果: 本发明的全 自动烹饪机器人系统填补全自动烹饪领域的空白, 并使人们在以后的岁月中 脱离厨房事务完全依赖人工亲自劳作的状况, 同时将大大地节省人们用于烹 饪事务上的时间, 有效地降低人工成本, 节省大量用于烹饪事务的社会资源 和金钱。 本发明既可以适应烹制中餐, 也可以适应烹制各类西餐; 本发明具 有全自动化程度高, 同时也具备进行手动切换操作的功能, 操作简洁, 可根 据需要制作成小巧型或大中型系统等方面的特点。
附图说明
下面将结合附图及实施例对本发明作进一步说明, 附图中:
图 1是全自动烹饪机器人系统前视图剖面总图;
图 2是全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系 统前视图剖面图;
图 3是全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系 统的侧视剖面图;
图 4是全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系 统的后视图; '
图 5是全自动多功能切菜机子系统前视图剖面图;
其中图 5a是前视剖面图;
图 5b是收料盒与第一切割刀片组件的配合前视局部放大图;
图 5c是第三切割刀片组件前视和俯视对应图;
图 6是全自动多功能切菜机子系统俯视图;
其中图 6a是俯视图;
图 6b是第二切割刀片组件俯视图放大图;
图 6c是第二切割刀片组件端面视图放大图;
图 7是全自动多功能切菜机子系统侧视剖面图;
其中, 图 7a是为了视图的清楚而未加第一切割刀片组件时的侧视剖面图; 图 7b是对应图 7a中位置而加的第一切割刀片组件的侧视剖面图; 图 8是全自动烹饪智能配料机子系统前视图剖面图;
图 9是全自动烹饪智能配料机子系统主辅料盒组件及下料皮带结构示意 图;
其中图 9a是主配料盒组件在轨道转弯处的俯视局部放大图;
其中图 9b是主辅配料盒后视局部放大图;
其中 9c是下料皮带俯视图;
其中 9d是辅料配料盒组件侧视剖面结构图;
其中 9e是辅料配料盒组件后视剖面结构图;
其中 9f是辅料配料盒组件后视装配分解以及链接结构示意图; 图 10是全自动烹饪智能配料机子系统俯视图;
图 11是全自动烹饪子系统前视图剖面图;
图 12是全自动烹饪子系统俯视图;
图 13是全自动烹饪子系统的炒锅机械臂小车平台组件、 菜勺组件以及自 动上碗机三视结构示意图;
其中图 13a是炒锅机械臂小车平台组件侧视结构剖面图;
图 13b是菜勺组件侧视结构剖面图;
图 13c是菜勺组件俯视图以及局部结构示意图;
图 13d是自动上碗机侧视结构剖面图;
图 14是全自动烹饪子系统的侧视剖面图;
其中图 14a是全自动烹飪子系统的侧视剖面图;
其中图 14b是辅助烹饪上下机械臂小车组件的前视图和俯视图; 其中图 14c是辅助烹饪上下机械臂小车组件的侧视图;
图 15是全自动煮饭机子系统前视图剖面图;
图 16是全自动煮饭机子系统侧视剖面图;
图 17是全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子 系统出料皮带小车结构图;
其中图 17a是出料皮带小车前视图;
其中图 17b是出料皮带前视放大图;
其中图 17c是出料皮带小车进退车驱动组件俯视图;
其中图 17d是出料皮带小车侧视图;
其中图 17e是出料皮带小车皮带托滚轮侧视放大示意图;
图 18是全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子 系统洗菜洗碗篮结构图;
其中图 18a是洗篮前视剖面图和公母轴轴端零件装配结构示意图; 其中图 18b是洗篮侧视图;
其中图 18c是洗篮俯视剖面图;
其中图 18d是洗篮活动出料底板平面放置外端面板及结构前视图; 其中图 18e是洗篮活动出料底板平面放置外侧面板及结构侧视图; 其中图 18f是洗篮活动出料底板平面放置结构俯视图;
其中图 18g是洗篮活动出料侧面板平面及顶视结构。 其中详细的附图标号见列表。
具体实施方式
全自动烹饪机器人系统整体结构示意图如附图说明中图 1所示, 其中, 1A为全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系统; 2A为全自动多功能切菜机子系统; 3A为抽油烟机系统; 4A为全自动烹饪智能 配料机子系统; 5A为全自动烹饪子系统; 6A为全自动煮饭机子系统; 另外还 有属于软件类别的智能自动烹饪数字菜谱软件控制子系统。
本发明一个实施例的全自动烹饪机器人系统, 能全自动连续完成原材料 冷藏保鲜、 清洗原材料、 原材料消毒灭菌、 原材料过热水预处理、 切制加工 原材料、 配料 (主辅料)、 原材料过油预处理、 炒菜、 煲汤、 送碗、 装盘、 刷 锅、 成品菜保鲜、 配米、 洗米、 煮饭、 洗碗、 定时用餐安排、 设备自我清洁 消毒、 远程电子商务物料采购与电子货币支付等厨房烹饪工作事务。
该机器人系统包含有全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜 等一体化机子系统, 全自动多功能切菜机子系统, 全自动烹饪智能配料机子 系统, 排油烟系统, 全自动烹饪子系统, 全自动煮饭机子系统, 智能全自动 烹饪数字菜谱软件控制子系统; 且上述各个相互配套的子系统之间通过智能 全自动烹饪数字菜谱软件控制子系统和计算机系统自动进行协调工作, 从而 完全自动化地处理各项厨房烹饪工作事务。
该机器人系统对各子系统的所有洗篮、 配料盒和操作部件都给予了统一 的也是唯一的系统识别编码, 并通过自动光电传感器或霍耳元器件或接近开 关传感元器件或者条形码扫描识别器等电子控制线路和行程位置定位开关结 合软件计算程序, 对已编码的洗篮、 料盒、 料仓内的物料和操作部件的工作 状态进行全程追踪控制以及识别定位, 将其识别编码和状态通过计算机和控 制程序从一个子系统传递给下一个子系统, 从而精确地自动控制原材料在各 个子系统内的识别加工、 存储、 流转配给过程, 准确有序地控制了原材料的 各个烹饪工艺加工次序和工艺状态, 确保了烹饪事务工艺过程的全自动化性、 智能性、 一致性、 精确性和多样性。
另外, 该机器人系统的各个子系统通过安装在其恰当位置的电子控制的 臭氧消毒灭菌发生器、 电子控制的紫外线消毒灭菌灯管、 电磁阀控制的沸水 或清水喷淋水管和自动清洁刮板或刷结合具体情况将其组合起来, 共同自动 完成对原材料消毒灭菌的功能和对设备自我消毒灭菌以及自我清洁的功能。 用户通过显示屏幕单元和输入键盘 (小型袖珍遥控键盘) 完成同本系统的人 机信息互动, 用户遵照系统提示信息将物料对应放好后, 由本发明系统按照 用户的要求指令全程自动化地完成所有厨房烹饪工作事务。
下面针对每一子系统进行详细描述。 (一) 全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系统 本全自动多功能智能一体化机子系统可自动完成以下烹饪工作事务:
A)原材料自动冷藏保鲜; B)自动清洗菜; 自动消毒灭菌; D)自动原材 料过热水预处理; E)自动洗碗; F)设备自动自我清洁; G)对本机内的洗菜篮 编制唯一识别编码并自动依照菜谱要求的清洗顺序将原材料洗净洗好并消毒 和预处理后, 送入下一道'工序一-全自动多功能切菜机子系统进行切制加工处 理。
本全自动多功能智能一体化机子系统具有以下外型和结构特征:
( 1 ) 其外型为一封闭的高长方立柜 (类似电冰箱外型式样), 其可以由 带保温隔热层的机壳 2 围成, 在其一侧设有可开启关闭的柜门, 在其另 侧 面开具有出料口活动门窗和出料皮带等装置, 柜门前装有小型液晶显示屏和 控制键盘。 立柜后壁外侧装有制冷压缩机 59、 散热装置、 排气装置和自动控 制电路, 立柜后壁内侧装有冷凝铜管排, 从而起到具有自动冷藏保鲜室的作 用。
(2) 结构特征二为: 立柜顶部和底部分别都安装有两个同轴链轮, 其中 一个链轮为主动力链轮 3, 由一调速电子刹车电机 61驱动; 两链轮之间有两 条(共四列) 链条上下环行相联接, 其中上部的一条为由主动力链轮 3带动 的主链条 1 ; 下部的一条链条设有洗菜机下链轮平衡张紧调节固定组件 60, 以调节链条的张紧程度。 两链条上按一定节距分别装有向外突出的小方型卡 位槽, 两链条卡位槽之间横向安装有多个长方形的带有细孔的洗菜、 洗碗专 用洗篮 4,洗篮 4沿一定距离间隔环绕链条和链轮安装一周。洗篮 4可绕自身 轴旋转, 并带有水平定位卡环机构, 洗篮 4两端的短轴可在两链条卡位槽内 方便地拆卸和锁定; 链轮和洗篮都置于上下封闭的立柜内部。
(3) 结构特征三为: 立柜底部安装有一 U型清洗池, U型清洗池位于下 链轮(立柜底部的链轮)的下方, U型清洗池前后两壁幵有圆孔, 用于安装在 立柜底部前后壁外侧的离合轴主驱动电机延长的带卡位装置的公轴伸缩进入 u型清洗池,以便能套进位于 u型清洗池内的洗篮动态安装于的链条卡位槽中 的洗篮公轴内, 洗篮在离合轴主驱动电机的驱动下旋转, 辅以压力水的浸润 喷淋冲洗从而达到洗净洗篮内的原材料和碗筷的功能。 通过定位互相配套的 公母轴并通过公母轴离合的方式来锁定和释放洗篮。 在离合轴主驱动电机的 伸缩公轴和 u型清洗池前后两壁之间, 装有可伸缩的橡胶防水密封碗环, 达 到防止水泄露的功能。 洗篮为一两边带轴、 中间为长方形空心柱面、 空心柱 四面上有各种形状的孔或缝隙, 其活动底板的两侧面带滚轮, 与底板一面嵌 套活动联接的是活动侧面板, 活动底板和活动侧面板为联开联闭, 且底板和 两端面板为可自锁的结构方式; 洗篮还可以被制作成带轴圆形空心柱面结构。 具体的, 洗篮 4一侧的侧板向外设置有被动驱动丝杆轴 246,在被动驱动丝杆 轴 246的轴端设置有公轴, 在公轴与被动驱动丝杆轴 246之间设置有由洗篮 水平卡位固定卡扳回位弹簧 247推动的固定卡板 248。另一侧的侧板向外设有 辅助旋转公轴。 从而洗篮 4可以与离合轴主驱动电机配合, 使得洗篮 4旋转, 对其内的物料进行彻底的清洗。
(4 ) 结构特征四为: U型清洗池的内底部开有凹型排水槽, 排水槽靠立 柜后壁装有电动电磁排水阀门, U型排水槽的后顶部装有压力水管和进水管的 电动进水阀门。 在 U型清洗池顶部左右两壁纵向装有两联动不锈钢丝杆, 一 丝杆后端联有一清洁刮板驱动电机 10, 两丝杆之间连接有如 U型清洗池一样 形状的不锈钢窄刮板。 不锈钢窄刮板通过螺母安装在丝杆上, 并且在清洁刮 板驱动电机 10通过链轴组件(即将电机的输出动力通过链轮、 链条等组件传 递到一根丝杆上, 同时通过链条带动另一根丝杆转动, 实现两个丝杆的同步 转动) 驱动丝杆转动时, 带动螺母前后移动, 从而带动不锈钢窄刮板前后移 动, 以清洁 U型清洗池。不锈钢窄刮板下安装有硬制橡胶板, 橡胶板底部与 U 型槽四壁紧密接触, 在清洁刮板驱动电机 10的驱动下, 带动刮板前后运动配 合自动排水电磁阀开启排水的动作指令, 从而达到设备排污和 U型清洗池自 清洁的功能, U型清洗池装有水位控制探头和自动水位控制装置, 以控制 U型 清洗池内的水位高度。
(5 ) 结构特征五为: U型清洗池底部装有超音波振子和其电子控制装置, 当需要洗碗筷或较硬原材料时, 通过程序自动开启和关闭超音波装置从而达 到彻底洗净洗篮内较硬物品的功能。
(6 ) 结构特征六为: 在 U型清洗池底部和立柜底板之间, 有一密闭热水 腔 8, 热水腔 8内装有电子控制的电热加热管 9和水温温度自动检测、水位自 动控制探头, 热水腔 8后部装有电子温度水位控制器装置, 热水腔 8后壁开 有电磁进水阀和出水阀, 进水阀连接到进水管, 出水阀通过加压水泵连接到 U 型清洗池进水阀, 当需要热水清洗时或需要高温消毒时或者需要对洗篮内原 材料进行热水预处理工序时, 通过程序控制即可启动电控加热管对水加热, 并通过程序控制进出水阔的开启对洗篮内原材料冲淋而达到完成上述功能的 目的。
( 7 ) 结构特征七为: U型清洗池底部后侧装有电子控制的臭氧消毒灾菌 器、 立柜顶部后侧装有电子控制的紫外线消毒灭菌灯管、 加上沸水高温消毒 三者通过控制程序结合起来, 共同自动完成对原材料消毒灭菌的功能和对设 备自我消毒灭菌的功能。
(8 ) 结构特征八为: 专用洗篮的结构为底部和侧面联开联闭且可自锁的 出料结构方式(详后述), 有效地降低了设备空间的占用率, 增大了设备储藏 容积和一次性备料的容量; 专用洗篮为四面开有小栅格孔条状中空小缝隙。
(9) 结构特征九为: 出料窗口和出料皮带小车采用了联动开闭的方式 (详后述), 有效地解决了设备出料口实现密闭防虫害的问题, 杜绝了设备待 机时鼠虫害入侵对机内食物原材料造成二次污染的机会。 出料皮带的两边上 间隔地安装有一两端下陷平台中间为短突起方板的小长方 "凸"形凸块 260, 小长方形凸块 260起到顶开和闭合洗篮两侧自锁弹簧钩 257的作用,长方"凸 " 形凸块 260沿皮带中心线对称分布。
( 10) 结构特征十为: 本子系统的所有洗篮都编制了唯一的识别编码, 且 在洗篮侧壁相应位置安装了无源的感应器件, 并通过自动光电传感器或霍耳 元器件或接近开关传感元器件或者条形码扫描识别器等电子控制线路结合软 件计算程序对已编码的洗篮以及篮内原材料进行识别检测和定位, 并通过程 序自动控制原材料在系统内的识别和流转过程, 准确有序地控制了原材料的 精确传送和清洗加工次序。
(二) 全自动多功能切菜机子系统
本全自动多功能切菜机子系统可自动完成以下烹饪工作事务:
H) 本自动多功能切菜机子系统通过模拟人工切菜的方式, 可以自动按 菜谱烹饪工艺要求的尺寸切制包含蔬菜类、 瓜果类、 肉禽类、 鱼类、 球径叶 类等等几乎所有常用食品原材料, 切制成品的形状可在丝、 丁、 片、 块之间 任意自动切换选择, 切制成品的长、 宽、 高三维尺寸连续任意可调且自动切 换, 无须人工更换刀片, 无须人工手动调整加工尺寸的变化, 实现了适用于 几乎所有菜类、可连续切制任意尺寸的全自动切制加工工艺系统功能。 I) 设 备自动完成自我清洁和自我消毒灭菌工作。 J) 在软件程序控制下, 将全自 动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜一体化机子系统发出的所清洗 完的物料识别代码储存并记忆后, 将待切的原材料依菜谱要求顺序和外型尺 寸切制, 并将切制好的原材料和其识别代码依序送入下一道工序一-全自动配 料机子系统。
本全自动多功能切菜机子系统具有以下外型和结构特征:
( 11 ) 外型为无脚扁长方型卧柜式 (全自动多功能切菜机支架外壳 70), 位于全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜一体化机子系统出料 皮带小车的正下方; 卧柜的正上方顶板上装有比洗菜篮稍大而外观形状相同 的上底部活动、下底部全空的长方型进料盒 16,进料盒 16通过连板固定在机 架上; 卧柜离全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜一体化机壁 距离较远的长方型侧面下端开装有出料口和出料皮带; 前面板上装有小型液 晶显示屏和控制键盘; 底部装有排水口水管, 其余底部为封闭状态。 ( 12 ) 结构特征二: 进料盒的底部正下方装有长度比进料篮长、 宽度比进 料盒宽的第一切割组件, 第一切割组件由以下几个部件组成: (a)紧挨着进料 盒底部四周框架下壁的、 纵向水平安装可纵向往复水平振动的长方形钢制第 一切割组件振动切割刀片 20, (b)置于第一切割组件振动切割刀片 20的侧下方 的可上升下降自动调节高度距离的第一切割组件挡、 接料自动切割厚度加工 量板 19,(c)在第一切割组件振动切割刀片 20和厚度加工量板 19下起固定第 一切割组件振动切割刀片 20和厚度加工量板 19作用的第一切割组件横向滑 动框架底板 68, (d)固定在滑动框架底板 68上的联接在第一切割组件振动切割 刀片 20后端的第一切割组件振动切割刀片纵向振动切割驱动电子调速电机 63 和安装于电机轴上的偏心轮,连接偏心轮和第一切割组件振动切割刀片 20的 活动连杆极其轴销件; 进一步的通过第一切割组件振动切割刀片纵向振动双 凹水平固定活动卡位轮 79进行限位第一切割组件振动切割刀片 20的纵向往 复振动; (e)固定在滑动框架底板 68后侧面壁上的通过丝杆、 伞型齿轮、 链 条联接驱动厚度加工量板 19升降调节的丝杆并调节其上下高度距离的电子调 速步进电机 69, (f)第一切割组件可滑动框架底板 68下方,固定于机架壁上同 时支撑着第一切割组件的左右两条直线导 (滑)轨和直线轴承配套组件 64, 直线导 (滑)轨和直线轴承配套组件 64固定于第一切割组件平台小车横向水 平移动直线滑台滑轨总成支撑固定平台底板 92上,(g)固定在机壳底板上拉动 第一切割组件可滑动框架底板 68进行横向往复运动的横向切割电子调速电机 18及其轴上的两个偏心轮,(h)联接第一切割组件可滑动框架底板 68和横向切 割电子调速电机 18轴上的偏心轮的前后两个钢制平行联动活动连杆 17以及 连接活动连杆 17和可滑动框架底板 68的第一切割组件平台小车水平横向活 动连杆销轴组件 80。
( 13 ) 结构特征三:由于第一切割组件中的第一切割组件振动切割刀片 20 切制片时, 同时具有横向往复切割动作和纵向往复切割的动作特征方式, 故 第一切割组件振动切割刀片适用于几乎所有的肉禽类、 蔬菜瓜果类、 径叶类、 鱼类等食品原材料的切片作业, 而不是只限于脆性的蔬菜瓜果类的切片作业。
( 14 ) 结构特征四: 由于第一切割组件中的进料盒底部挡接料厚度加工量 板 19由电子调速步进电机及链轮联动链条组件 69驱动而调节与进料盒底部 之间的距离(即切片的厚度变化), 故实现了高精度自动连续调节切片作业切 制加工厚度 (高度) 的功能。
( 15 ) 结构特征五: 位于进料盒、第一切割组件刀片和挡料厚度量板的下 方安装有第二切割组件, 第二切割组件由以下几个部件组成: (i ) 进料盒、 第一切割组件刀片和挡料厚度量板的正下方装有固定于机架前后壁的电子调 变速长宽型横向水平第二切割组件进料送料皮带 21和第二切割组件进料送料 电子调速皮带驱动电子调速电机 62, (j )第二切割组件进料送料皮带 21的另 一端处安装有可上下往复运动且纵向垂直的长方形钢制第二切割刀片, (k) 机座固定连在机架靠近出料口处前后壁中下部纵向底板上的、 与第二切割刀 片水平垂直的第二切割组件切割刀片电子调速电磁刹车驱动电机 75, (1 )第 二切割刀片电子调速电磁刹车驱动电机轴上的第二切割组件切割刀片驱动偏 心飞轮 74, (m)第二切割刀片的上下滑动的左右定位滑轨 270, 与定位滑轨 配合的第二切割组件刀片定位滚滑轮 77, (n) 联接第二切割组件切割刀片驱 动偏心飞轮 74和第二切割刀片中部开的纵向水平滑槽的对称凹形的滚动双凹 卡轮和销轴 76。
( 16 ) 结构特征六: 由于第二切割组件切割刀片驱动偏心飞轮 74和第二 切割组件切割刀片电子调速电磁刹车驱动电机 75都是电子自动调速, 故可由 程序自动控制其运转速度, 设定和改变切制间隔频率, 将第一切割刀片组件 切制后的片按菜谱要求切制成要求的宽度, 且无须人工干预, 切制宽度连续 自动可调。
( 17 ) 结构特征七: 位于第二切割刀片的外侧下方安装有第三切割组件 15, 第三切割组件由以下几个部件组成: (0 )位于第二切割组件进料送料电 子调速皮带和第二切割刀片外侧下方安装有固定于机架前后壁纵向水平的长 方形第三切割组件进料送料电子调速皮带 22和第三切割组件进料送料电子调 速皮带驱动电子调速电机 66, 在靠近第三切割组件的刀片的位置处设有第三 切割组件进料送料皮带折返辊 90, 起到让位刀片的作用, 并在出料口位置设 置第三切割组件进料送料皮带出料口皮带辊 91, 带动出料皮带 22出料; (p) 第三切割组件进料送料电子调速皮带 22的另一端处安装有可上下往复运动且 水平垂直的长方形钢制第三切割刀片, (q)机座固定于连在机架靠近出料口 处前后壁中下部纵向底板上的、 与第三切割刀片水平垂直的第三切割刀片驱 动电子调速电磁刹车电机 78, (r) 安装在第三切割刀片驱动电子调速电磁刹 车电机 78轴上的偏心轮, (s )保证第三切割刀片的上下滑动的第三切割刀片 垂直滑滚定位轨道组件 67, ( t ) 联接第三切割刀片驱动电机偏心轮和第三切 割刀片中部开的水平滑槽的对称凹形卡位滚滑轮和其销轴组件。
( 18 ) 结构特征八: 由于第三切割组件进料送料电子调速皮带驱动电子调 速电机 66和第三切割刀片驱动电子调速电磁刹车电机 78都是电子自动调速, 故可由程序自动控制其运转速度, 设定和改变切制间隔频率, 将第二切割刀 片组件切制后的片按菜谱要求切制成要求的长度, 且无须人工干预, 切制长 度连续自动可调。
( 19 ) 结构特征九: 从全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜 等一体化机子系统 U型清洗池热水腔的出水阀加压泵出水口分别联一根热水 喷淋管到本全自动切菜机的第一切割刀片、 第二切割刀片、 第三切割刀片处, 分别通过电磁阀门控制热水阀的开启关闭, 需要对接料盒、 刀具和接送料皮 带进行清洗时或需要对其高温消毒灭菌时打开热水阀门即可, 无需时关闭; 在本全自动多功能切菜机的机壳顶部装有电子控制的臭氧消毒灭菌发生器、 电子控制的紫外线消毒灭菌灯管; 以上三种方式通过控制程序结合起来, 共 同自动完成对原材料消毒灭菌的功能和对设备自我消毒灭菌以及自我清洗的 功能。
(20) 结构特征十: 接料盒的一侧设有由接料盒侧挡料板提放电磁铁 71 带动上下移动的接料盒侧挡料板 72, 前、 后侧设有接料盒侧前料板(连接在 厚度量板上) 73, 从而在第一切割组件振动切割刀片 20切割时, 起到阻挡接 料盒内的物料的作用, 便于切割。 另外, 当需要使用第一切割组件振动切割 刀片 20的另一面的刀刃时, 可以通过接料盒侧挡料板提放电磁铁 71向上拉 动接料盒侧挡料板 72,使得第一切割组件振动切割刀片 20可以通过,而使用 另一面的刀刃。
(21 ) 结构特征十一: 第一切割组件挡、接料切割厚度量板旋转丝杆平台 锁定双头螺丝杆 82、 第一切割组件挡、 接料切割厚度量板旋转丝杆平台固定 支撑凹槽板 83、第一切割组件挡、接料切割厚度量板旋转丝杆固定平台 84组 成固定组件, 用于固定第一切割组件挡、 接料自动切割厚度加工量板 19; 而 第一切割组件挡、接料自动切割厚度量板厚度调节链轮 87、第一切割组件挡、 接料切割厚度量板调节旋转丝杆轴 85等组成调节组件, 用于调整第一切割组 件挡、 接料自动切割厚度加工量板 19的高度。
(22) 结构特征十二: 由程序控制, 具有对所切制原材料洗篮的编制代码 进行接收记忆和传送给下一道工序的功能特征。
(三) 全自动智能烹饪配料机子系统
本全自动智能烹饪配料机子系统可自动完成以下烹饪工作事务:
K) 由程序控制, 智能化自动地选择空的主配料盒将全自动多功能切菜 机子系统切制加工好的原材料从切菜机出料皮带接入已被唯一编码的相应主 料配料盒中封闭暂存。 L) 由程序控制, 预先提示使用用户将烹饪所需的辅 料 (辅料是指油、 盐、 味精、 酱油、 花椒、 胡椒粉、 辣椒粉等其他调味料) 分别按要求放入到已被唯一编码的相应辅料配料盒中封闭暂存。 M) 按照菜 谱的烹饪工艺顺序和时间间隔要求, 准确地将需要进行烹饪的主原材料从对 应的已编码识别的主配料盒中通过下料皮带下料至下一道自动烹饪设备子系 统 --一全自动烹饪子系统中。 N) 按照菜谱的烹饪工艺顺序和时间间隔要求, 精确定量并准确地将需要进行烹饪的辅原材料从对应的已编码识别的辅配料 盒中通过下料皮带下料至下一道自动烹饪设备子系统 --一全自动烹饪子系统 中。 0)自动依照菜谱要求的顺序将原材料预备好并按控制程序要求予以消毒。 P)设备自动自我清洁、 消毒灭菌。
本全自动智能烹饪配料机子系统具有以下外型和结构特征:
(23) 外型结构为单层长双环(主料配料盒环和辅料配料盒环)多配料盒 链接结构 (也可以根据系统大小的需要制作成多层多环塔式长环 (或圆环) 状多配料盒链接结构),主配料盒配料环位于外环,辅配料盒配料环位于内环; 全自动智能烹饪配料机子系统内环中部的空间处连接有抽油烟机的抽油烟机 下抽风管 143 的抽气口, 抽油烟机位于全自动智能烹饪配料机子系统的上侧 面, 本全自动智能配料机子系统位于全自动多功能切菜机子系统的正下方。
(24) 结构特征二: 主辅配料盒都分别以挂卡方式固定在由上下相间隔的 两圈空心销轴链条链接起来的内外圈链环上, 且主辅配料盒都可方便地从链 环上进行拆装, 内外圈两链环的链轮分别环靠在内外两条 "L"型轨道壁上(主 配料盒配料环支撑环轨 137和辅配料盒配料环支撑环轨 139); 链环上下两条 空心销轴链环之间按链节长联有垂直平行长短相间的可在链条空心销轴内转 动的链销, 长的链销下端安装有可水平滚动的支撑承重轴承滚轮, 支撑承重 轴承滚轮的下部嵌在 "L"型长环形下部的轨道内, 内外圈链环的运转由与其 链轮耦合的在轴上装有 "干"字形的等径同轴双齿轮且带电子调速电磁刹车 的电机 (包括主配料盒配料环的等径同轴双齿轮且带电子调速电磁刹车的电 机 25和辅配料盒配料环的等径同轴双齿轮且带电子调速电磁刹车的电机 117、 140) 驱动, 使主辅料盒必须沿着长环形轨道行进; 两 "L"型长环形轨道通 过联接板分别固定在机架壁上, 内外圈链环驱动电机固定在相应适宜位置的 ,机架壁上。
(25) 结构特征三: 主配料盒为侧壁面为长方形、 上下端面为等腰梯形的 盒子, 水平截面为等腰梯形 (也可以根据系统需要制作成长方柱形或方柱形 或圆柱形等其他形状), 主配料盒的上顶盖板和下底板均可绕宽端面之轴向外 打开和向内关闭,在上顶盖板和下底板向外一面装有相同的自锁开闭机构(详 后述) ,主配料盒背面上部安装有挂钩、 下部安装有内嵌式半圆弹簧卡钮; 在 主配料盒长环形链轨的两端正下方分别安装有一可绕其自身一端轴转动 0— 70角度的下料出料皮带。
(26) 结构特征四: 主配料盒的自锁开闭机构组件包含以下几个部件: (u)安装于上下盖板外面中心(高度)线上的扁长方柱形滑动顶板 93, 滑动 顶板 93的一端超出梯形短底边 4毫米,另一端超出梯形长底边 8- -20毫米, 滑 动顶板被两个间隔一定距离的反 "凹"形块动态固定在盖板 94上, 滑动顶板 93位于两反凹形块中间一段上装有两行程限位块, (V) 安装于梯形短底边垂 直底面中心线位置钩住上下盖板 94超出梯形短底边端的 "L"形弹性自锁钩 96 (处于上下底盖自锁关闭状态), 滑动顶板 93 的一端顶着 "L"形弹性自 锁钩的下面空余处, (w)将滑动顶板 93拉向梯形长底边的伸缩弹簧, (X )平 行于上下盖板 94外面中心 (高度) 线旁的两侧分别装有能使上下盖板 94打 开的开盖弹簧机构, (y) 分别位于主配料盒上下盖板长底边外侧面上下面的 分别用于进料、 下料作业, 又同时每一套都具有打开和关闭盖板 94两项功能 的两套驱动电机和电机轴转动限位块装置, (z ) 在电机轴上带有一类似 形扁长顶杆,在电机的正转驱动下, 起到顶动滑动顶板进而滑动顶板顶开 "L" 形弹性自锁钩, 使开盖弹簧机构打开盖板, 在电机的反转驱动下起到顶住盖 板强制盖板关闭并自锁。
( 27 ) 结构特征五: 辅料配料盒分为长方形配料底座盒组件和嵌入长方形 底座内的长方形装辅料容器下料盒组件两部分; 长方形配料底座盒组件包含 以下几个部件: (aa)均匀分布于底座 120底部四个角边的的四个小短圆柱和 套在短圆柱上四根均长的辅配料盒底座架空支撑弹簧 128,底座 120正中央固 定有一个截面形状同 "T"形字母的矮圆柱体("T"形托板 121 ), 矮圆柱体比 四根小圆短柱要高出 10— 35毫米, 但要比四根小弹簧矮 10-35毫米, (ab) 底座没有顶盖, 底座背面上部两侧装有挂钩 124, ( ac ) 底座前面板和后面板 都在中心线处从上面开始到接近底部位置开有一条 4一 15毫米宽的开口方槽。 长方形装辅料容器下料盒组件包含以下几个部件: (ad)长方形装辅料容器下 料盒有可人工开合的顶盖, 其底部是一个倒梯形, 在倒梯形的底部开有一垂 直于环行链环轨道的上部开口的半圆柱状辅料下料通道口, (ae )匹配安装于 半圆柱状辅料下料通道口内的是一个两头都穿出长方形装辅料容器下料盒前 后壁并卡入底座后面板长方槽内的微螺旋送料下料机 119、 129、 132, 微螺旋 送料下料机 119、 129、 132 一头外面安装有一圆形小齿轮, 由辅配料盒下料 驱动步进电机 135驱动, 其两端轴分别固定在长方形装辅料容器下料盒的前 后壁的微轴承内。
(28) 结构特征六: 辅料配料盒的精确定量下料组件机构包含以下几个部 件: (af ) 驱动辅料盒定量下料的辅配料盒下料驱动步进电机 135, 其轴上装 有与微螺旋送料机一端齿轮相匹配的齿轮, 其固定于下料皮带正上方环轨的 下部, (ag)通过程序控制选择编码辅料盒下料的选择驱动电机 (辅料盒下料 选择驱动电机(或旋转电磁铁) 116), 其固定于下料皮带正上方环轨的上部, 其轴上安装有一横卧的 "丁"字状的下摁选择杆 (辅料盒下料选择驱动电机 下料顶按杆 115), 当需要辅料配料盒下料时将选择的辅料盒摁下, 使辅料盒 内的微螺旋送料机一端的齿轮接触到辅配料盒下料驱动步进电机 135轴端的 齿轮上而精确定量地送料, 当下摁选择杆松开时, 由于配料盒底座弹簧的作 用使两齿轮脱离耦合状态, 则停止配送下料以上辅料配料盒下料结构为针对 非液体类辅料而设计。
(29 ) 结构特征七:对于液体类辅料的精确定量下料机构包含以下几个部 件: (ah)带有可手动开合的密封上盖、 底部开有出料管口的遮光密闭长方形 配料盒, (ai )出料口处装有电控电磁阀门, (aj )电磁阔门外接出料管, (ak) 出料管连接到液体专用的电子微型电磁泵的入口, (al )液体专用的电子微型 电磁泵的出口通过管道和电磁阀连接到下一道工序 ---全自动烹饪子系统的 烹饪锅边的液体辅料下料排管上。 通过控制电子微型电磁泵和电磁阀的开合 时间即可精确地控制液体状辅料的配给量。
( 30) 结构特征八:本全自动智能烹饪配料机子系统对机内的所有主辅配 料盒都编制了唯一的识别编码, 且在主辅料盒侧壁相应位置安装了无源的感 应器件, 并通过自动光电传感器或霍耳元器件或接近开关传感元器件或者条 形码扫描识别器等电子控制线路结合软件计算程序对已编码的主辅配料盒以 及主辅配料盒内原材料进行识别检测和定位, 并通过程序自动控制原材料在 系统内的识别和流转过程, 准确有序地控制了原材料的精确传送和接送配送 料加工次序。
( 31 ) 结构特征九: 从全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜 等一体化机子系统 U型清洗池热水腔的出水阀加压泵出水口联一根热水喷淋 管到全自动智能烹饪配料机子系统的主配料盒环靠近排水槽上方一恰当位 置, 分别通过电磁阀门控制热水阀的开启关闭, 需要对配料盒进行清洗时或 需要对其高温消毒灭菌时打开热水阀门即可, 无需时关闭; 在本机壳顶部装 有电子控制的臭氧消毒灭菌发生器、 电子控制的紫外线消毒灭菌灯管; 以上 三种方式通过控制程序结合起来, 共同自动完成对原材料消毒灭菌的功能和 对设备自我消毒灭菌以及自我清洗的功能。
(32 ) 结构特征十: 智能全自动配料子系统的配料(出料)下料皮带底座 支架上装有称重传感器, 可对物料的下料重量进行精确控制; 但当家庭用户 完全按照系统打印输出的购物清单及重量放置物料时, 本重量传感器检测装 置也可以省略; 配料由程序控制, 具有对所配制原材料的编制代码进行接收 记忆和传送给下一道工序的功能特征。
(四) 全自动烹饪子系统
本全自动烹饪子系统可自动完成以下烹饪工作事务:
Q) 由程序自动控制, 根据菜谱烹饪工艺要求对原材料进行过油加工预处 理; R)根据菜谱烹饪工艺要求, 由程序自动控制烹饪工艺过程中的主辅配料 下锅的顺序、 自动控制炉火和锅内的烹饪温度、 自动控制主辅配料下锅炒制 的时间、 自动控制锅内原材料烹饪过程中的干湿程度、 自动精确定量控制辅 料的下料重量等烹饪工艺要素, 从而完全依照菜谱的烹饪工艺要求将主辅原 材料自动烹制成美味佳肴; S)煲汤 <同前 R)所叙 > ; T)每当完成一道菜或 汤的烹饪需要装盘或碗时, 由程序自动控制自动送碗收碗机, 将盘碗准确送 到菜肴装盘口漏斗正下方; U) 由程序自动控制, 将已烹饪好的菜肴倒入菜肴 装盘口漏斗完成装盘; V)由程序自动控制,将成品菜送入成品菜保温保鲜柜; W) 由程序自动控制, 启动或关闭自动刷锅器完成刷锅清洁工作; X) 设备自 动自我清洁、 消毒灭菌。
本全自动烹饪子系统包括自动菜勺组件、 炒锅机械臂小车平台组件、 自动 送碗收碗机、 自动清洁刮板机、 水平移动上机械臂装置组件、 水平移动垂直 升降下机械臂装置组件、 菜勺组件齿圈驱动底座等, 其具体的具有以下外型 和结构特征:
(33) 结构特征一: 本全自动烹饪子系统位于全自动智能烹饪配料机子系 统的正下方; 有一个离地面有一定高度的长方形架空台面 (同普通家庭厨房 烹饪台面类似, 可根据需要制成方形、 圆形、 椭圆形等其他形状), 在长方形 台面左右两半边中心上适当位置分别安装有一台由电子方式自动控制开启、 关闭、 功率转换的电磁炉 (加热炉具根据需要, 可以是电子方式自动控制的 带有电子自动点火、 电子自动调整火力大小和关火功能装置的液化气炉、 煤 油炉、 电热炉或其他用于厨房烹饪的加热炉具, 如果为燃气炉具的话, 本全 自动烹饪子系统必须安装有电子有害气体自动检测报警防范装置, 在必要时 除排气风扇可以运行外, 其他电源将被全部关闭, 以保护用户的安全; 特别 说明: 左右两部分的炉具及其他所有机械电器电子线路的部分都完全一样, 功能也完全一样, 在这里之所以如此介绍说明, 是因为双灶双饮具这一结构 具有典型的广泛代表性, 以下就以左右两个中的一个作为代表性说明); 在电 磁炉上安装有锅座架子, 锅座架子上架有一个由机械臂自动操控的炒锅 34, 机械臂下面联接着一个固定在水平纵向丝杆螺母上的可升降和纵向水平移动 的小车平台上, 纵向丝杆由一台电子调速电磁刹车可逆电机驱动 (以上统称 炒锅机械臂小车平台组件);
( 34) 结构特征二: 在电磁炉底部的四周环绕有一个底部有垂直支撑承重 滚轮和水平定位滚轮的齿圈, 齿圈由一台固定在台面下安装在齿圈旁、 轴上 带有与齿圈内齿环啮合齿轮的电子调速电磁刹车可逆电机驱动; 齿圈上安装 有一个模拟人工炒菜的自动菜勺组件; 当自动菜勺组件的电机正反旋转时即 驱动自动菜勺组件绕炒锅的轴心正反向旋转。
( 35) 结构特征三: 台面前面一端有一水平送碗皮带 146, 水平送碗皮带 146下面安装有一台自动送碗机; 台面后面一端有一条水平横向排水槽,排水 槽内安装有自动清洁刮板机。 ( 36 ) 结构特征四: 台面后端的垂直立壁平面 149上部安装有上下两条平 行于台面的承重支撑直线管状滑轨 150,两条平行于台面的承重支撑直线管状 滑轨 150之间有一定上下距离合理间隔; 位于上面的承重支撑直线管状滑轨 150 由固定在壁上的 "L"型角钢和圆钢管直线滑轨组成, 在其上面安装有一 套带储料盒的上水平移动辅助烹饪机械臂组件, 上水平移动辅助烹饪机械臂 组件由安装在台面一端下面的水平移动电磁刹车驱动电机通过链条 235和链 轮组件联接机械臂而驱动; 位于下面的长轨滑道由固定在壁上的承重圆钢管 直线滑轨(垂直升降轨道 222)和用于移动的直线齿条(垂直升降直齿条 223) 组成, 在其上面安装有一套带储料盒的下水平及垂直移动辅助烹饪机械臂组 件, 下水平及垂直移动辅助烹饪机械臂组件水平移动是由下烹饪辅助机械臂 装置组件中、 轴上装有与直线齿条啮合齿轮的调速电磁刹车电机来驱动。
( 37 ) 结构特征五: 炒锅机械臂小车平台组件包含以下几个部件: (am) 一个装有水平圆轴柄的圆底 (或平底)炒锅 34,炒锅 34底部均匀地嵌埋入 1一 3 支温度检测传感器的温度检测探头, 炒锅轴柄的另一端穿过一固定在小车平 台升降支架竖面活动面板上的与其直径匹配的轴承 (或铜轴瓦)座 32, 后端 还装有一个伞形齿轮 31 (方向为纵向垂直水平长方台面), (an)与炒锅轴柄伞 形齿轮 31啮合的是固定于小车平台的升降支架面上的、轴上装有伞形齿轮的 垂直于水平长方台面安装的电子调速电磁刹车电机 158,电机 158正反旋转时 驱动炒锅绕水平轴柄前后侧翻旋转, (ao) 小车平台升降支架是由两块中间为 隔空、 两边为类似燕尾槽公母相嵌形式的长方形钢结构板结合而组成, 两长 方形钢结构板长边竖立、短边水平平行于台面长边,其中带有"母燕尾槽"(包 在 "公燕尾槽"外边) 的长方板为升降活动板, 带有 "公燕尾槽"(在 "母燕 尾槽"里边)的长方板为静止基板,静止基板下端较升降活动板稍长出 50— 90 毫米并固定在可水平纵向 (前后) 移动的小车平板台面上; 静止基板同升降 活动板结合面的中空位置中线上, 装有一根下端装有齿轮、 靠近齿轮内侧一 端和上端固定在轴承座内的丝杆, 上下两个丝杆轴承座分别固定在静止基板 上下两个窄边向升降活动板伸出去的两块窄长方檐板的中心位置上 (轴承水 平平行于台面), 升降活动板的垂直中线位置下部固定联接在一套在静止基板 丝杆上的螺母上。 与静止基板丝杆下端齿轮啮合的是一倒立安装固定在静止 基板外壁面中心线上、轴端垂直向下且装有匹配齿轮的电磁刹车电机 161 (静 止基板中线下端开有供电机齿轮与丝杆齿轮啮合的长方孔); 电机 161正反旋 转则驱动活动板升降, 也即为驱动炒锅垂直上下移动, (ap) 可水平纵向移动 的小车平台是由在长方台面侧端凹陷下去的纵向长方形槽、 槽内安装的可水 平纵向移动前后轴四轮平面板小车以及由一电子变速电磁刹车可逆电机驱动 的纵向水平安装的长丝杆组成, 小车前后轴中线固定在一个串在长丝杆上的 螺母上,小车的四个轮子分别都嵌入左右两根开口对放的固定住的槽钢轨道 里, 长丝杆固定在长方形槽两端的轴承座里, 一端带有与电机齿轮相啮合的 齿轮, 当电机正反转时即驱动四轮平面板小车作水平纵向 (前后) 移动, 也 即是驱动炒锅作水平纵向 (前后) 移动。
( 38) 结构特征六: 自动送收碗机在长方台面下, 包含有以下几个部件: (aq)水平安装于本烹饪子系统底板上与长方台面长边轴向平行的电磁刹车驱 动电机 (自动送(上)碗机栅格输送带驱动电机 41 ), (ar)驱动电机轴上联 有一齿轮和一长轴, 与齿轮啮合的是一个中间传动齿轮 (自动上 (送)碗机 驱动电机旋转反向传动中间轮 179), 中间传动齿轮的另一面通过一与驱动电 机上齿轮同等直径的长轴齿轮啮合, 长轴两端分别固定在配套的轴承座 148、 170内, 轴承座 148、 170固定在底板和面板上, 长轴位于两轴承座之间的一 段轴上间隔一定距离地装有两个链轮, 在此底部两长轴正上方对应的长方台 面板下在同一垂直平面安装有同样的一根长轴 171,(as)上下两个长轴链轮之 间都联有由横向水平钢丝制作成钢丝带, 作为收碗栅格接送带 42, 钢丝带之 间留有可以卡住碗和盘子边的间隔空隙, 用于传送碗盘等餐具, (at) 长方台 面板下两长轴之间的中心位置上安装有对金属敏感的磁感应接近开关霍耳元 器件, (au)在长方台面两长轴之间平行中心线上端适当位置安装有一台带推 杆的出碗驱动电机(自动上 (送)碗机推送、 接收碗驱动电机 175), (av)长 方台面前的送碗链带在装盘点处装有定位检测电子元气件探头。
( 39 ) 结构特征七: 自动清洁刮板机位于长方台面后方排水槽内, 包含 以下几个部件: (aw)安装固定于长方台面侧端后面背板上轴端带有双链轮的 ' 驱动电机, (ax)位于长方台面另一侧面的从动双链轮与其配套的轴承、 轴销, (ay)安装在电机主驱动双链轮和从动双链轮之间的两条链环, (az)均匀安装 在两条链环之间的多块刮板。 (az )排水槽内刮板支撑滑轨架。 通过驱动电机 驱动链轮转动, 从而带动链轮上的链环转动, 带动链环上的刮板在支撑滑轨 架上作往复运动, 起到刮除杂物、 清洁作用。
(40) 结构特征八: 自动菜勺组件包含以下几个部件: (ba)有一长宽比 接近 2/1的长方形水平底板 204,底板 204其中一半的下部安装固定有一水平 的轴承座 165,轴承座 165里向下垂直安装有一与轴承座尺寸匹配的支撑轴杆
(自动菜勺组件底座支撑轴承座支撑固定轴丝杆 199), 支撑轴杆中部装有一 固定齿轮(与自动菜勺组件底座水平旋转传动下齿轮 196相啮合), 支撑轴杆 下端穿过一固定联接板和在电磁炉底部的齿圈环 (固定自动菜勺组件的旋转 齿圈 37 )后, 被用螺母锁住固定在齿圈环上, (bb)长方形水平底板上面一端 安装固定有一长方形直底 U形架, 长方形直底 U形架的一条竖边靠近底板中 心线, 在其上部一恰当位置有一个向前伸出的前端从下往上逐渐增长的短长 方型摆动行程限位板 (外臂摆动角度限位板.189), 并且在短长方型摆动行程 限位块下方恰当位置向前伸出一长的长方形弹性板 203,长方形板的外端处安 装有一带齿条的能使菜勺柄 (菜勺柄上有与其啮合的直线齿) 经过时使旋转 180度的弹性板(自动菜勺组件菜勺翻转 180度的直齿弹性板 163、 202), (be) 直底 U形架内还嵌套安装有两个小一点的直底 U形旋转臂 (包括直底 架 旋转内臂 182、 直底 "U"形架旋转外臂 184)。 三个直底 U形架或臂呈叠加嵌 套形式, 三个 U形嵌套架或臂的两侧竖板上部中心都穿挂在同一根水平直长 圆销轴上, 圆销轴超过长方底板中线位置一头还装有一个伞形齿轮, '(组成直 底 U形架水平直长圆销轴及其伞形齿轮 166、 181 ), 与伞形齿轮啮合的是一带 匹配伞形齿轮的轴向垂直固定安装在长方形水平底板上的电子调速电磁刹车 可逆电机 (直底 U形架水平内臂旋转定位驱动电机 167); (bd)两个旋转直底 U 形臂的外臂两侧竖板为滑动嵌套固定在圆销轴上一与其成垂直状态的两个 中空短方形槽内,并分别被两个伸缩弹簧 (菜勺直线齿辊柄旋转复位弹簧 192) 拉住, 弹簧的另一端固定在直底 U形架侧竖板的上部恰当点上, 中空短方形 槽通过滑动套环联接在圆销轴上; 弹簧的作用是: 使外臂可以沿着滑动嵌套 的中空短方形槽滑动伸长并恰当地缩回原来起始位置; 外臂的两侧竖板接近 中部的位置锁有向直底 U形架两侧竖板伸出的两个短圆柱杆 (直底 U形架外 臂摆动角度限位短圆柱杆 164、 191 ), 短圆柱杆的作用是: 当外臂直底的底板 在内臂直底上的单向托板带动下绕水平直长圆销轴由下往上旋转到直底 U形 架短长方型摆动行程限位板下端时, 迫使外臂两侧竖板沿摆动行程限位板前 端上斜面行进, 从而使外臂两侧竖板沿其滑动方槽向外滑动, 使外臂的长度 动态地增加, 从而使外臂直底底板脱离内臂直底上的单向托板的带动; 外臂 的直 U底上中心处装有一凹形永久磁铁 (凹形托架永磁磁铁 201), 凹形永久 磁铁的凹陷处上活动地卡托着菜勺铁柄的中段部位; 凹形永久磁铁是用来吸 住菜勺铁柄的中部并托住菜勺圆铁柄中部, 起到作为菜勺活动开放式支点的 作用; (be) 两个旋转直底 U形臂的内臂的两个侧竖板的上端通过轴套环铆 接固定在水平直长圆销轴上并由圆销轴带动旋转, 内臂的两个侧竖板下端分 别安装有圆轴套座, 两圆轴套座之间联接有一个两端有与圆轴套座匹配的轴、 中间安装幵通有圆轴套座的短长方形菜勺顶端旋转固定块 (即为直底 U形内 臂的下直底); 内臂的两个侧竖板下端顶部分别安装有一个单向托板 (自动菜 勺组件直底 形架旋转内臂的单向托板 200), 单向托板由两节短长方板通 过自身销轴和套在自身销轴上的弹簧组成, 具有单向弯曲的特性 (同常见的 自行车轮轴上的单向棘轮有相同和类似的功能特性); (bf) 在内外直底 U形 臂静止下垂时, 直底 U形内臂底部的单向托板插在直底 U形外臂的底部后, 且直底 U形内臂底部的单向托板长度稍微超过直底 U形外臂的底板,当直底 U 形内臂的单向托板带动直底 u形外臂的底板绕水平圆销轴向上旋转到一定角 度 (30— 75度) 时, 由于直底 U形外臂的短圆柱杆接触到直底 U形架短长方 型摆动行程限位板前端的斜面而迫使直底 U形外臂的长度伸长, 最终使得直 底 U形外臂的底板脱离直底 U形内臂底部单向托板长度的范围, 从而在空中 (水平 30-90度角)适当位置得以自由释放回落, 当直底 U形内臂在电机驱 动下复位后, 新一轮的过程开始周而复始地运行下去。 (bg)菜勺结构: 菜勺 柄为一直径 8— 25毫米、 长(即为齿轮的宽) 为 120— 250毫米的直圆铁(或 钢)齿轮 (即在一根圆铁条上沿平行于长度中心线的表面开有直线凹槽的超 宽度齿轮, 沿长度水平橫放置的话, 看起来就是一条长的齿轮锟 (菜勺柄直 齿辊 169、 194)) , 菜勺柄下端铆接固定有菜勺铲, 上端为一圆轴固定在直底 U形内臂底部的菜勺顶端旋转固定块中心的轴套内,并在菜勺柄上端的顶部套 装有一个旋转复位弹簧, 旋转复位弹簧一端连接在菜勺柄上端顶部, 另一端 连接在菜勺顶端旋转固定块上, 菜勺柄的中部活动地支撑在直底 U形旋转外 臂底部的永久磁铁凹槽内。 (bh)两个直底 U形内外臂的轴套与两个直底 U形 架侧壁之间带有缓冲阻尼特性器件(原理同常见的摩擦阻尼方式); 直底 U形 架靠内的侧壁板的顶端适当位置安装有一内外臂旋转限位伸缩电磁铁(自动 菜勺组件内外旋转臂限位定位电磁铁 180), (bi)直底 U形架 /臂上的水平直长 圆销轴上伞形齿轮的驱动电机, 由一在轴端的水平固定板固定在直底 U形架 的内侧竖板上, 电机轴上装有一伞形齿轮, 在伞形齿轮下还有一同轴固定安 装的前端带一节齿轮的凸轮 (凸形齿轮 168),带齿凸轮的轴向中心线与伞形齿 轮的轴向中心线之间有一定的旋转夹角, (bj)在伞形齿轮驱动电机的轴端水 平固定板上靠近直底 U形内臂侧竖板的位置, 安装有一个能与电机凸形齿轮 旋转一定角度后相啮合的使菜勺组件水平旋转的圆形齿轮; 齿轮的轴穿过电 机轴端水平固定板上的轴承座和菜勺组件长方形水平底板上的轴承座后, 在 下端也装有一个齿轮且与菜勺组件长方形水平底板背面的支撑轴上的齿轮相 啮合, 当驱动电机转过一定角度后, 将使得电机轴上的带齿凸轮与上面的使 菜勺组件水平旋转的圆形齿轮相啮合, 从而带动菜勺组件绕支撑轴作水平旋 转。
(41 ) 结构特征九: 全自动烹饪子系统的长方台面后面的垂直立壁平面 上的上水平移动辅助烹饪机械臂组件包含以下几个部件: (bk)水平固定于垂 直立壁平面上部的 " L"形角钢钢轨 (上水平移动辅助烹饪机械臂 " L"型角 钢轨道 238 )和突出于立壁平面的承重直线圆管轨(上水平移动辅助烹饪机械 臂承重支撑水平移动圆管滑轨 233), 在承重直线圆管轨的上面安装有圆形直 线轴承座, (bL)安装在直线轴承座上的与垂直立壁平面纵向垂直的移动小车 平台, 小车平台后部固定连接在一水平横向链条 (上水平移动辅助烹饪机械 臂承连接移动链条 235 )上, 小车平台后部装有一纵向后短轴, 后短轴上安装 有滚轮(上水平移动辅助烹饪机械臂后短轴前端支撑轨道滑滚轮 208), 滚轮 的上部与 "L"形角钢轨道背面接触, 小车平台的前部安装有一前短轴, 前短 轴上匹配有封闭的圆轴承座, 圆轴承座外面固定套有外齿圈 (上水平移动辅 助烹饪机械臂料盒旋转驱动齿轮 231), 与外齿圈相啮合的是安装在小车平台 上部的轴上装有匹配齿轮的刹车电机(或为旋转电磁铁), (bin)安装固定在圆 轴承座外端面上的是一个直长圆管臂, 其顶端带有可拆卸的配料料盒 (料盒 为方形、 圆形、 长方形或其他形状均可, 此料盒可以设计成下层带有搅拌器 或研磨器或绞碎器等烹饪小器具而上层为敞开口子的料盒的形式), (bn)安 装在垂直立壁平面两侧上的两个链轮和安装于长方台面下的链轮及其固定销 轴件(上水平移动辅助烹饪机械臂固定链轮与轴销组件 28),在两个链轮之间 链接有链条, 长方台面下的链轮安装在一驱动电机轴上, 驱动电机固定在长 方台面下的侧壁支架上。
(42 ) 结构特征十: 全自动烹饪子系统的长方台面后面的垂直立壁平面 上的下水平移动垂直升降辅助烹饪机械臂组件包含以下几个部件: (bo)水平 固定在垂直立壁平面上稍突出立壁平面的承重直线圆管轨和固定在立壁平面 上的 "L"形横向水平长直齿条(下水平及垂直移动辅助烹饪机械臂直线齿条 轨道 144、 214、)), 齿条面水平向上, (bp) 在承重直线圆管轨的上面安装有 上头为圆形下面为短长方行的直线轴承座, 直线轴承座下端面通过两侧联板 固定联接有纵向水平垂直于垂直立壁平面的起平移作用的一电磁刹车驱动电 机(下水平及垂直移动辅助烹钰机械臂组件水平横向移动驱动电机 153、 215), 电机轴上安装有与 "L"形横向水平长直齿条匹配的齿轮, 并与齿条相啮合, (bq)水平移动电机固定安装于下面的水平短长方形底板上(长边平行于垂直 立壁平面), (br) 长方形底板下固定连接一个立体长方形框架, 长方形框架 被分为左右两半, 其水平长边的垂直平分中心线上安装有一垂直支撑板, 垂 直支撑板的左面安装固定有一条垂直窄齿条 (垂直升降直齿条 223), 在垂直 窄齿条上水平啮合着的是一纵向水平安装、 轴上装有与垂直窄齿条匹配的齿 轮的电磁刹车垂直升降电机, 垂直升降电机固定在垂直升降平台的底板左半 边, bs) 垂直升降平台底板的右半边上固定者一与垂直升降电机反向安装的 下机械臂旋转电机 (垂直升降电机轴朝垂直立壁平面的里面方向, 与水平移 动驱动电机正好方向相同, 但与配料盒旋转电机轴向方向相反; 但三台电机 都上下或左右相互平行), 下机械臂旋转电机轴上装有一先垂直弯曲向上 70 -一 150毫米、 然后折成水平(80— 180毫米)、再往下垂直折弯(70-150毫 米)的长圆管弯臂(形成下水平及垂直移动辅助烹饪机械臂料盒弓形柄 227 ), 弯臂顶端带有拆卸的配料料盒(料盒为方形、 圆形、 长方形或其他形状均可, 此料盒可以设计成下层带有搅拌器或研磨器或绞碎器等烹饪小器具而上层为 敞幵口子的料盒的形式); (bt) 垂直升降平台的底板的四边角上分别安装有 一个滚轮, 垂直升降电机和弯臂旋转电机的周端安有固定板, 在固定板的两 个外侧上部角上安装有两个滚轮, 滚轮分别镶嵌入长方形底板下固定连接的 一个立体长方形框架周边的四根垂直安装的滚轮滑轨内; 在其边上同时还装 有带喷水头的可自动伸缩的旋转自动刷锅器 206。
(43) 由程序控制, 具有对所配制原材料的编制代码进行接收记忆和传送 给下一道工序的功能特征, 通过程序控制, 对本系统内的所有设备(包括锅、 菜勺、 移动机械臂、 清洁刮板机等等) 的每一个部件都由系统给予了唯一的 识别编码, 因而能够精确地执行每一条作业指令和程序。
(五) 全自动煮饭机子系统
本全自动煮饭机子系统可自动完成以下烹饪工作事务:
Y) 由程序自动控制, 提示用户预先将米、 面、 绿豆等其他五谷杂粮按要 求放入相应存储粮仓后密闭保存; Z) 由程序自动控制按用户人数、 人均饭量 和用户点名安排的主食食谱要求, 定量且依顺序将主食物料配料料至主食清 洗仓; AA) 主食清洗仓按主食食谱要求、 依顺序依次完成清洗作业; AB) 将 清洗干净的主食配料至电子控制的电饭煲内 (或根据需要的其他电子控制的 加热容器内); AC) 按用户设定的时间, 将饭煮好后断电或保温; AD) 自动进 行自我清洗和消毒灭菌; AE) 对全部存储粮仓都进行了唯一识别编码。
本全自动煮饭机子系统具有以下外型和结构特征:
(44) 外形结构特征一: 本全自动煮饭机子系统外形是一个分为三层并上 下叠加的长方立柜, 在全自动烹饪子系统旁边并列排放; 系统包含三个组件: 多存储粮仓及量米配料组件、 主食原材料清洗下料组件、 定时自动开合锅盖 煮饭组件;
(45) 结构特征二: 多存储粮仓及量米配料组件包含以下几个部件: (bu) 一长方形立体仓均匀分成数个相等的窄长方形空间等份(主食物料存储仓(全 自动煮饭机储藏配料仓 43)), (bv)窄长方形仓的底部收缩为一梯形底, 梯形 底边短的一面向下形成长方形下料口, (bw) 长方形下料口下装有一与下料口 等长、 并与下料口四边相切的截面为 2/3 圆的空心量米长圆柱盒 (盒子内的 容积为 200克 /盒米), 上部开口长圆柱量米盒的两端 2/3圆侧面的中心上分 别装有固定在底部配套轴承座内配套的短圆轴, 其中一个短圆轴固定在一台 下料电机轴上, 下料电机固定在存储仓底板上, 其他主食物料存储仓的下料 量米部件结构完全与此相同, (bx) 主食物料存储仓上顶部开有可手动打开的 密封盖板。 (46 ) 结构特征三: 主食原材料清洗下料组件包含以下几个部件: (by) 一倒放的圆锥清洗筒(倒圆锥形清洗仓 46),清洗筒上部装接有自来水入水口, (bz)入水口处接装有电子控制的电磁阀(上进水电磁阀管 45),下部环绕圆锥 筒的底部圆形出料口周围均匀安装了 3-8个都带有相同角度的喷水水管, 喷 水管喷水时能使物料随水流旋转; (ca)喷水管都接在一电动加压小水泵的出 水口管上,电动加压小水泵的入水口开在喷水管上部合适距离(70— 200毫米) 的清洗圆锥筒壁上, 并带有不锈钢过滤网, (cb)圆锥清洗筒的底部开有排水 管, 排水管上安装有不锈钢过滤网和排水电磁阀, 排水管下的出料口处安装 有一较大口径的下料电动电磁闸阀。
(47) 结构特征四: 定时自动开合锅盖煮饭组件包含以下几个部件: (cd) 位于圆锥清洗筒下料口的正下方安装有一台电子控制的电饭煲, (ce)电饭煲 的活动盖的提手上安装固定在一根 "V"形杆的一端, "V"形杆的拐点处固定 在一根水平转动轴上 (组成 "V"形开合电饭煲开合盖子的杠杆组件 53), 水 平转动轴两端通过匹配的两个轴承座固定在支架壁上, "V"形杆的另一端安 装在一推拉电磁铁的活动臂 /杆的活动端上, (cf) 推拉电磁铁的另一固定端 固定在底板的支架上。 电饭煲上装有水位探头和自动水位控制器; (eg) 电饭 煲安装有水位感应控制器及探头, 水位感应控制器同时与洁净水出水管电磁 阀 52相连, 对进水容量和高度进行控制。
(六) 智能全自动烹饪数字菜谱软件控制子系统
智能自动烹饪数字菜谱软件控制子系统可自动完成以下烹饪工作事务: AF) 对前面所叙各个子系统进行初始化检测设置; AG) 将普通传统菜谱 和食谱通过人机互动输入编制程序转化成适合全自动化控制的烹饪机器人系 统数字化菜谱和食谱; AH) 通过计算机程序、 显示器单元装置、 键盘 (或遥' 控袖珍键盘) 输入装置提供给用户数字化菜谱菜单选择点菜点主食界面和用 餐定时安排界面, 由用户进行选择; AI ) 给予系统内所有的洗篮、 配料盒和 操作部件以统一的也是唯一的识别编码, 对内部主辅料存储物料进行智能计 算, 显示或打印输出用户所缺的主辅料购物清单和物料放置位置编码对照表; AJ) 提示用户将所采购的物料按物料放置位置编码对照表放置一一对应的相 应物料, 用户可通过远程电子商务物料采购订单系统进行足不出户的物料采 购; AK) 通过系列控制程序和执行单元, 依次按顺序自动协调控制全自动烹 饪机器人系统的各子系统完成所有的烹饪工作事务; 可以通过网络或电话经 程序软件对本发明系统进行远程控制。
本智能自动烹饪数字菜谱软件控制子系统具有以下外型和结构特征:
(48) 软件界面结构特征一: 有菜谱食谱显示选择界面、 用餐定时安排时 间选择界面、 物料状况显示界面、 系统设置界面等; (49) 软件结构特征二: 将普通传统菜谱和食谱通过人机互动输入编制程 序转化成适合全自动化控制的烹饪机器人系统数字化菜谱和食谱; 依照数字 化菜谱和食谱以及用户工作任务安排, 统一协调各子系统的协调运行。
(50) 软件结构特征三: 对内部主辅料存储物料进行智能计算, 显示或打 印输出用户所缺的主辅料购物清单、 物料重量和数量以及物料放置位置编码 对照表;
( 51 ) 软件结构特征四: 将全自动烹饪机器人系统所有的料盒都编制了唯 一的可识别的编码, 并提示用户将所釆购的物料按物料放置位置编码对照表 放置一一对应的相应物料;
( 52) 软件结构特征五: 带有远程电子商务物料采购订单系统、 电子支付 帐务管理及认证识别系统等。
具体实现过程如下:
一、 全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系 统功能实现过程: (见附图说明中的图 2、 图 3、 图 4、 图 17、 图 18所 标示)
对系统进行初始化设置后, 通过计算机程序、 显示器单装置、 键盘(或遥 控袖珍键盘)输入装置提供给用户数字化菜谱菜单选择点菜点主食界面和甩 餐定时安排界面, 由用户进行选择安排后, 全自动烹饪机器人系统通过软件 程序, 对系统内部主辅料存储物料进行智能计算, 显示或打印输出用户所缺 的主辅料购物清单、 物料重量和数量以及物料放置位置编码对照表; 并提示 用户将所采购的物料, 按物料放置位置编码对照表放置一一对应的相应物料 于全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系统 (附 图中图 2、 图 3、 图 4所示) 中的洗(洗菜或洗碗)篮 4中, 并将洗篮放置到 联接上下链轮的链轮动力传动链条的洗篮卡位槽内锁好, 所有物料放置完毕 后, 将该一体化子系统的机门关闭; 系统自动启动保鲜冷冻压縮机 50, 对所 机内洗篮 4 中存储的物料自动进行保鲜冷藏处理; 系统自动启动顶部的紫外 线灯管进行消毒灭菌处理工作; 通过定时程序和电子定时开关操控, 当达到 程序预定时间时, 按照数码菜谱要求的清洗顺序, 启动全自动多功能智能化 洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系统中的洗菜机上链轮电磁刹车 驱动电机 61, 驱动多功能洗菜洗碗一体化机主动力链轮 3, 多功能洗菜洗碗 一体化机主动力链轮 3带动多功能洗菜洗碗一体化机动力链轮传动主链条 1, 进而带动洗篮 4, 当所需要清洗的洗篮(每一个洗篮都有唯一的识别编码)到 达全自动多功能智能化洗菜、洗碗、消毒、储藏保鲜等一体化机子底部的" U" 形清洗池正中线位置时, 控制系统通过识别编码检测传感装置、 定位传感装 置、 计算程序对其识别并停止洗菜机上链轮电磁刹车驱动电机 61, 将物料洗 篮 4的公轴中轴线准确地定位对准在 U形清洗池后面板端洗篮后离合轴主驱 动电机平台 58的母轴中轴线上, U形清洗池后面板端洗篮后离合轴主驱动电 机平台离合(进退车)驱动电机 57和 U形清洗池前面板端洗篮前离合辅助轴 驱动电磁铁 56同时启动, 将洗篮被动驱动丝杆轴端中心配套攻丝的公轴 255 和洗篮辅助固定旋转公轴 254分别套入 U形清洗池后面板端洗篮后离合轴主 驱动电机平台离合(进退车)驱动电机 57和 U形清洗池前面板端洗篮前离合 辅助轴驱动电磁铁 56的母轴内, 到位后 ϋ形清洗池后面板端洗篮后离合轴主 驱动电机平台 58加电启动开始旋转并驱动洗篮同步旋转, 系统开启进水管电 磁阀门, 通过水管喷嘴对 " U, "形清洗池内洗篮喷射同时注入清水; 如果需要 对原材料进行过热水预处理的话, 则启动电热管 9对热水腔 8内的水加热, 当达到预定温度时将热水通过水管喷嘴注入 "U"形清洗池, 从而达到热水预 处理的效果和功能, 在进行热水预处理工序时冷冻压缩机暂时停止运转; 如 果是进行洗碗工序时, 则可根据情况自动启动 "U"形清洗池底部的超音波发 生器组件 9对碗碟进行清洗; 当水达到预定水位后, 安装在 "U"形清洗池底 部后侧的臭氧消毒发生器按程序启动, 开始对洗篮中的物料进行消毒灭菌、 去除有害残留物的处理工作; 按照程序对物料进行预定工艺的清洗工序、 时 间后, 自动幵启排水电磁阀开始排水, 与此同时程序启动 U形清洗池自清洁 刮板驱动电机 10, 带动 U形清洗池自清洁刮板及其链轴组件 11, 配合排水动 作将 " U"形清洗池刮洗干净后自动复位, 完成设备自我清洁的工作程序, 排 完水后关闭排水电磁阀; 停止 U形清洗池后面板端洗篮后离合轴主驱动电机 平台 58旋转,启动 U形清洗池后面板端洗篮后离合轴主驱动电机平台离合 (进 退车) 驱动电机 57和 U形清洗池前面板端洗篮前离合辅助轴驱动电磁铁 56, 完成对洗篮两端公轴洗篮被动驱动丝杆轴端中心配套攻丝的公轴 255和洗篮 辅助固定旋转公轴 254的释放。
U形清洗池后面板端洗篮后离合轴主驱动电机平台离合 (进退车) 驱动电 机 57和 U形清洗池前面板端洗篮前离合辅助轴驱动电磁铁 56复位后, 启动 洗菜机上链轮电磁刹车驱动电机 61将清洗干净的物料送到出料口 (洗菜机上 链轮附近) 预定的位置时, 控制系统通过识别编码检测传感装置、 定位传感 装置、 计算程序对其识别并停止洗菜机上链轮电磁刹车驱动电机 61, 系统启 动出料口开关出料门之驱动电机 5,使出料口活动折叠门开启到能使出料皮带 小车(图 17所示)接料前端能向里通过的高度时暂停(可以由位置检测限位 开关检测控制), 系统启动出料皮带小车的出料皮带小车进退驱动电机 259, 驱动出料皮带小车进退驱动轴 241 动作, 使出料皮带前端沿出料皮带小车轨 道伸入到清洗干净的洗篮正下端恰当位置 (由位置检测限位开关检测控制), 系统自动启动出料皮带驱动电机 12按顺时针方向旋转,出料皮带驱动电机 12 驱动出料皮带主动辊驱动轴齿轮、 链条组件 242带动出料皮带右侧主动辊 13 动作, 驱动皮带按顺时针方向旋转, 皮带带动对称固定安装在其两边的洗篮 顶 (顶开) 合 (闭合) 凸块 260 按顺时针方向旋转运转过程中将洗篮 4侧面 板的洗篮活动出料底板自锁弹簧钩(固定于洗篮侧端面板底部) 257下的凸块 顶高, 从而使洗篮活动出料底板自锁弹簧钩 257 的前端自锁钩从洗篮活动出 料底板自锁横杆 258锁定状态抬高并释放, 在凸块 260的凸台中部挡板拦截 洗篮活动出料底板自锁横杆 258的作用下, 将洗篮底板 252从洗篮内拉出, 由于洗篮底板 252安装有洗篮活动出料底板侧端滚滑轮 256故其阻力很小, 能准确地被凸块 260带到出料口,洗篮出料时拉开和放下洗篮底板的出料钩 7 的适当位置 (由位置检测限位开关检测控制), 系统通过安装在洗篮出料时拉 开和放下洗篮底板的出料钩 7上的位置检测限位开关检测控制皮带的运行, 使凸块 260所带的洗篮底板 252的洗篮活动出料底板平面放置外端面板及结 构 250上的小方口套在洗篮出料时拉开和放下洗篮底板的出料钩 7的钩子上, 停止出料皮带驱动电机 12的运行, 由程序控制, 系统启动出料口开关出料门 之驱动电机 5,使出料折叠门再次继续向上开启, 出料折叠门的上行带动安装 于出料门上的突出托板上行, 突出托板伸出在洗篮出料时拉开和放下洗篮底 板的出料钩 7的下方, 故带动洗篮出料时拉开和放下洗篮底板的出料钩 7沿 着出料口洗篮出料时拉开和关闭洗篮底板的出料钩的滑动固定杆 6将洗篮的 出料活动底板一同拉着上行, 在洗篮底板 252上行时将卡在洗篮底板 252底 面两边侧内面凹槽里的洗篮活动出料侧面板 253—同带动拉开并随洗篮底板 252上行, 洗篮底面和侧面完全打开, 到位后通过位置检测限位开关检测控制 系统停止出料口开关出料门之驱动电机 5 的运转, 清洗干净的物料被释放到 出料皮带上, 系统再次启动出料皮带驱动电机 12继续顺时针旋转将皮带上的 物料全部送入全自动多功能切菜机进料盒 16, 当洗篮内的物料全部被往全自 动多功能切菜机进料盒 16后, 系统停止出料皮带驱动电机 12, 并反向启动出 料口开关出料门之驱动电机 5, 使出料门向下放落, 即使洗篮出料时拉开和放 下洗篮底板的出料钩 7随重力作用带着洗篮底板 252沿着出料口洗篮出料时 拉开和关闭洗篮底板的出料钩的滑动固定杆 6 向下复位到出料皮带上方位置 (使洗篮底板 252成水平状态的位置),由位置检测限位开关检测控制到位后, 系统启动出料皮带驱动电机 12按逆时针方向旋转,在固定于皮带上的凸台 260 的凸台中部挡板拦截洗篮活动出料底板自锁横杆 258 的作用下, 使洗篮底板 252带着洗篮活动出料侧面板 253重新闭合,并将洗篮底板 252送回洗篮 4底 部正下方, 将洗篮活动出料底板自锁横杆 258扣入洗篮活动出料底板自锁弹 簧钩 257 内完成洗篮的复位自锁, 由位置检测限位开关检测控制到位后, 停 止出料皮带驱动电机 12, 同时系统反向启动出料皮带小车进退驱动电机 259 使出料皮带小车退出并恢复初始位置, 继续启动出料口开关出料门之驱动电 机 5使出料口门封闭和洗篮出料时拉开和放下洗篮底板的出料钩 7恢复原初 始状态,到位后停止出料口开关出料门之驱动电机 5;—次洗菜并出料过程程 序完成, 下一道物料清洗出料过程与此相同, 周而复始直到所有物料按数字 菜谱程序要求依次按时清洗完成为止; 说明: 洗碗过程不需要执行出料程序 过程。
二、 全自动多功能切菜机子系统功能实现过程:
(见附图说明中图 5、 图 6、 图 7所标示)
依照数字化菜谱和食谱的切制工艺要求, 通过程序控制, 分别预先将 所需要加工的物料尺寸(包括物料加工的厚度(即高度)、 宽度、 长度的三维 平面尺寸) 在全自动多功能切菜机子系统内进行一一对应调整; 当物料需要 切制加工时, 全自动多功能切菜机子系统接收到系统依照数字化菜谱和食谱 切制工艺要求传送过来的加工尺寸数据, 其中厚度尺寸调整过程如下. · 按照 厚度尺寸数据, 全自动多功能切菜机子系统自动启动第一切割组件挡、 接料 自动切割厚度量板厚度调节驱动步进电机及链轮联动链条组件 69, 第一切割 组件挡、 接料自动切割厚度量板厚度调节联动链条 65、 第一切割组件挡、 接 料切割厚度量板调节旋转丝杆轴 85、 第一切割组件挡、 接料自动切割厚度量 板厚度调节链轮纵跨联动链条 86、 第一切割组件挡、 接料自动切割厚度量板 厚度调节链轮纵跨联动链条 88、 厚度量板厚度调节旋转丝杆轴与驱动步进电 机联接的伞形齿轮 89, 通过程序控制精确控制步进电机的旋转方向和旋转圈 数, 达到精确调节第一切割组件挡、 接料自动切割厚度量板 19与全自动多功 能切菜机进料盒 16底部边框之间距离间隙的目的, 由于第一切割组件振动切 割刀片 20与全自动多功能切菜机进料盒 16的底部之间的距离是固定不变的 常数(小于 0. 6毫米), 即是精确地完成了切割厚度数据的调整执行; 宽度尺 寸调节过程如下: 按照宽度数据, 全自动多功能切菜机子系统自动启动第二 切割组件切割刀片驱动电子调速电磁刹车电机 75和第二切割组件进料送料电 子调速皮带驱动电子调速电机 62, 并自动联合调节两者之间的速度, 即可以 自动精确完成切割宽度数据的调节执行; 长度尺寸调节过程如下: 按照长度 数据, 全自动多功能切菜机子系统自动启动第三切割组件的第三切割刀片驱 动电子调速电磁刹车电机 78和第三切割组件进料送料电子调速皮带驱动电子 调速电机 66, 并自动联合调节两者之间的速度, 即可以自动精确完成切割长 度数据的调节执行; 当切制工艺尺寸调整完成后, 全自动多功能切菜机子系 统向系统发出可以接收需要切制的原材料指令, 进料盒开始接收由全自动多 功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系统出料皮带送来的 清洗干净了的物料, 同时全自动多功能切菜机子系统按照数码菜谱和食谱的 切制工艺要求, 针对不同品种和不同材质的物料分别自动调整第一切割组件 横向往复移动电子调速驱动电机 18、 第一切割组件振动切割刀片纵向振动切 割驱动电子调速电机 63、 第二切割组件切割刀片驱动电子调速电磁刹车电机 75、第三切割组件的第三切割刀片驱动电子调速电磁刹车电机 78的旋转速度, 以适应广泛的各种物料的加工要求; 物料进入了进料盒后, 系统分别自动启 动第一切割组件振动切割刀片纵向振动切割驱动电子调速电机 63、 第二切割 组件进料送料电子调速皮带驱动电子调速电机 62、 第三切割组件进料送料电 子调速皮带驱动电子调速电机 66、 第二切割组件切割刀片驱动电子调速电磁 刹车电机 75、 第三切割组件的第三切割刀片驱动电子调速电磁刹车电机 78、 第一切割组件横向往复移动电子调速驱动电机 18, 第一切割组件振动切割刀 片纵向振动切割驱动电子调速电机 63带动第一切割组件振动切割刀片 20作 纵向切割往复振动运动, 第一切割组件振动切割刀片 20由第一切割组件振动 切割刀片纵向振动双凹水平固定活动卡位轮 81固定在第一切割组件横向滑动 框架底板 68上; 在第一切割组件横向往复移动电子调速驱动电机 18旋转工 作下, 带动其轴上的偏心飞轮旋转, 轴上的偏心飞轮旋转驱动第一切割组件 驱动活动连杆 17拉动第一切割组件横向滑动框架底板 68沿着第一切割组件 平台小车横向水平移动直线滑台滑轨总成 64作往复运动, 带动第一切割组件 挡、接料自动切割厚度量板 19、第一切割组件振动切割刀片 20作水平横向切 割运动, 将全自动多功能切菜机进料盒 16内的物料切割成所需要的厚度大长 片, 切制成的厚度大长片通过第一切割组件挡、 接料自动切割厚度量板 19和 第一切割组件振动切割刀片 20之间的空隙落入第二切割组件进料送料电子调 速皮带 21上, 第二切割组件进料送料电子调速皮带 21由第二切割组件进料 送料电子调速皮带驱动电子调速电机 62驱动, 物料被送往第二切割组件进行 所需宽度的切制;第二切割组件由全自动多功能切菜机第二切割刀片组件 14、 第二切割组件切割刀片驱动偏心飞轮 74、 第二切割组件切割刀片驱动电子调 速电磁刹车电机 75、 第二切割组件驱动偏心飞轮与切割刀片活动联接的滚动 双凹卡轮和销轴 76、第二切割组件切割刀片定位滚滑轮 77以及切割刀片两侧 的定位滑轨等组成(如图 6、 图 7中所示); 经过第二切割刀片的切制将物料 切制成所需要的宽度长片或长丝, 并落入第三切割组件进料送料电子调速皮 带 22上, 第三切割组件进料送料电子调速皮带 22由第三切割组件进料送料 电子调速皮带驱动电子调速电机 66驱动, 物料被送入第三切割组件进行所需 要的长度的切制, 第三切割组件同第二切割组件结构完全一样, 只是宽度稍 微窄一些, 它由全自动多功能切菜机第三切割刀片组件 15、 第三切割刀片垂 直滑滚定位轨道组件 67、 第三切割组件切割刀片驱动电子调速电磁刹车电机 78等组成 (如图 5、 图 7中所示); 物料被第三切割刀片切制成所需要的长度 后, 由 22送往出料口进入下一道工作程序一全自动烹饪智能配料机子系统的 配料盒。
三、 抽油烟机系统 (见附图说明中图 1所标示)
由抽油烟机上排风管 141、 抽油烟机抽风扇及电机 142、 抽油烟机下抽风 管(连接到辅配料盒环内环部的上空处) 143等组成, 由系统根据炉灶点火情 况启停 142完成排油烟的工作。
四、 全自动烹饪智能配料机子系统功能实现过程: (见附图说明中图 8、 图 9、 图 10所标示)
按照数字菜谱和食谱的要求, 对内部所有的配料盒进行检测计算后, 将已 唯一编码识别的空的配料盒运行到切菜机出料口处, 依序地将洗菜机和切菜 机所送来的切制物料成品和其识别编码信号, 分别收入到编码识别配料盒和 机器编码记忆识别电子程序控制单元中, 编码识别是通过识别编码检测传感 装置、 定位传感装置、 计算程序对配料盒识别定位的; 智能收料过程如下: 本子系统启动主配料盒配料环的等径同轴双齿轮且带电子调速电磁刹车的驱 动电机 25, 驱动主配料盒配料环支撑联接链条环 26 (主配料盒配料环支撑联 接链条环 26包括主配料盒配料环支撑联接链条环支撑轮双丝头轴杆 101、 主 配料盒配料环支撑联接链条环支撑轮 103和链条等);驱动空主配料盒 23( 102、 112、 114)或大体积专用主配料盒 138 (主配料盒 23或大体积专用主配料盒 138都包括主配料盒上(下)顶 (底) 盖幵盖滑动顶板 93、 主配料盒上顶盖 (或下底盖) 94、开盖滑动顶板自复位弹簧 95、 "L"形弹性自锁钩 96 ( 109)、 扇形侧面挡料板 97、半圆形料盒固定自锁按扣 98、主配料盒上(下)顶(底) 盖开盖弹簧 99、主配料盒卡位护板 106、扇形侧面挡料板 107 (同标号扇形侧 面挡料板 97)、 开盖滑动顶板自复位弹簧 108 (同标号开盖滑动顶板自复位弹 簧 95)、主配料盒上(下)顶(底)盖开盖弹簧 110 (同标号主配料盒上(下) 顶(底)盖开盖弹簧 99)、主配料盒上(下)顶(底)盖开盖滑动顶板 111 (同 标号主配料盒上 (下)顶 (底) 盖开盖滑动顶板 93)和壁板等)沿着主配料 盒配料环支撑环轨 137运行到切菜机出料口处; 系统启动主配料盒上顶盖开 盖进料和上顶盖关闭自锁行程驱动电机 (或旋转电磁铁) 24逆时针旋转到恰 当位置停止(由行程限位开关装置控制), 由主配料盒上顶盖开盖进料和上顶 盖关闭自锁行程驱动电机(或旋转电磁铁) 24轴上的主配料盒开盖电机轴上 的幵盖和关闭盖子顶杆 105的短推杆将主配料盒上顶盖的主配料盒上顶盖 (或 下底盖) 开盖滑动顶板 93推幵, 使 " L"形弹性自锁钩 96脱离主配料盒上顶 盖 (或下底盖) 94, 在主配料盒上顶盖 (或下底盖) 开盖弹簧 99的作用下, 主配料盒上顶盖(或下底盖) 94被打开, 物料经出料皮带 22落入空的主配料 盒 23中, 一切制物料进料完成后, 系统反向 (按顺时针方向) 启动主配料盒 上顶盖开盖进料和上顶盖关闭自锁行程驱动电机 (或旋转电磁铁) 24旋转到 一恰当位置停止(由行程限位开关装置控制), 由主配料盒上顶盖开盖进料和 上顶盖关闭自锁行程驱动电机 (或旋转电磁铁) 24轴上的主配料盒幵盖电机 轴上的开盖和关闭盖子顶杆 105 的长推杆将主配料盒上顶盖强制关闭, 并使
"L"形弹性自锁钩 96重新钩住主配料盒上顶盖 (或下底盖) 94进入自锁状 态后, 系统再顺时针启动主配料盒上顶盖开盖进料和上顶盖关闭自锁行程驱 动电机 (或旋转电磁铁) 24回到复位状态, 一次空料盒进料作业完成; 下一 次空料盒进料作业与此完全相同, 周而复始, 直到完成所有物料进料作业或 没有空料盒为止。 主配料盒下料过程动作程序与进料过程动作程序完全一样, 由主配料盒下底盖幵盖下料盒下底盖关闭自锁行程驱动电机(或旋转电磁铁) 100 带动主配料盒下底盖的对应部件动作完成下料及关闭的动作, 在此不垒 叙; 物料被下料到可绕向外一端下旋转并复位的配料盒下料皮带 27上, 下料 皮带底座支架上装有称重传感器, 可对物料的下料重量进行精确控制; 由可 绕向外一端下旋转并复位的配料盒下料皮带 27—端向下旋转将物料安全地投 放至炒菜锅中, 或者也可以由全自动烹饪子系统中的下水平及垂直移动辅助 烹饪机械臂组件 30将物料接入料盒中, 再由下水平及垂直移动辅助烹饪机械 臂组件 30将物料投入到炒锅 34中。 辅料的收料是由系统软件通过显示器单 元提示用户按辅料盒编码放置相应一一对应的辅料而完成的; 用户人工放置 好辅料后, 全自动烹饪智能配料机子系统根据系统炒菜的指令和数字化菜谱 和食谱的辅料配料工艺要求自动进行辅料的配给, 辅料配给过程如下: 系统 启动辅配料盒配料环的等径同轴双齿轮且带电子调速电磁刹车的驱动电机 140旋转, 驱动辅配料盒环支撑链环 133 (辅配料盒环支撑链环 133上装有辅 配料盒环支撑链环上的料盒支撑支架 134)沿辅配料盒配料环支撑环轨 139运 行, 辅配料盒配料环支撑环轨 139 带动辅配料盒组件 (辅配料盒组件包括辅 配料盒装辅料容器的下料盒 118、 136 (同标号 118)、 122 (同标号 118)、 123
(同标号 118)、微螺旋送料下料机 119 ( 132)、辅配料盒底座 120 ( 131 )、 "T" 形托板 121、 辅配料盒底座挂钩 124、 辅配料盒底座 125 (同标号 120)、 辅配 料盒底座架空支撑弹簧 128、微螺旋送料下料机 129 (同标号 119)、 "T"形托 板 130 (同标号 121 )、 辅配料盒底座 131 (同标号 120) 等, 见图 9所示) 运 行, 当所需要的辅配料盒组件旋转运行到炒锅 34 的上方恰当位置时 (由行 程限位开关装置和自动光电传感器或霍耳元器件或接近开关传感元器件或者 条形码扫描识别器等电子控制线路结合软件计算程序控制), 系统启动辅料盒 下料选择驱动电机(或旋转电磁铁) 116逆时针旋转(以图中所示位置方向), 辅料盒下料选择驱动电机(或旋转电磁铁) 116上的辅料盒下料选择驱动电机 下料顶按杆 115将辅配料盒装辅料容器的下料盒 118按下, 使得辅配料盒装 辅料容器的下料盒 118上的微螺旋送料下料机 119轴端的传动齿轮与辅配料 盒下料驱动步进电机 135轴端的驱动齿轮相啮合, 到位后系统停止辅料盒下 料选择驱动电机(或旋转电磁铁) 116保持状态并启动辅配料盒下料驱动步进 电机 135,通过辅配料盒下料驱动步进电机 135的步进电机驱动控制器精确控 制其旋转圈数, 使微螺旋送料下料机 119旋转从而精确地向炒锅 34投放预定 量的辅料,一种辅料投放完毕后,系统反向启动辅料盒下料选择驱动电机(或 旋转电磁铁) 116使其复位, 一次辅料投放操作程序完成, 下一次重复动作程 序继续, 直到完全按照系统炒菜的指令和数字化菜谱和食谱的辅料配料工艺 要求自动完成所有辅料的投放为止。 液态辅料的投放请阅读全自动智能烹饪 配料机子系统的外形和结构特征所叙的第 (27) 标号结构特征文字段, 在此 不垒叙; 当辅料出现耗缺时, 由于辅料盒内是空的故其高度在其底座架空支 撑弹簧 128 的作用下被推到最高点, 即被光感应传感器或者位置接近开关传 感器检测到, 从而可向用户发出缺料的提示报警信号, 液体辅料由电子液位 检测装置检测。
五、 全自动烹饪子系统功能实现过程: (见附图说明中图 11、 图 12、 图 13、 图 14所标示)
当预定烹飪时间到时, 系统依据用户点菜单的数字化菜谱软件工艺内容査 询自动配枓机、 自动切菜机、 自动洗菜机内的工作状态和料盒物料储备状态, .当一道菜所有的物料都已完成清洗、 切制、 配料盒完成备料状态, 全自动烹 饪机器人系统自动向全自动烹饪子系统发出开始烹饪菜肴的启动指令, 全自 动烹饪子系统再向全自动智能配料机子系统发出准备好的联机信号指令, 在 智能自动烹饪数字菜谱软件控制子系统的指令程序协调下, 按賅数字化菜谱 和食谱的工艺要求开始启动自动烹饪过程: 先进行自动清洗刷锅动作程序: 启动炒锅机械臂小车平台组件 (其包括炒锅机械臂小车平台组件炒锅旋转柄 轴上的旋转传动伞形齿轮 31、 炒锅机械臂小车平台组件炒锅旋转柄轴支撑固 定轴承座 32、 炒锅机械臂小车平台组件炒锅旋转柄轴 33、 炒锅机械臂小车平 台升降组件活动升降板 234、炒锅机械臂小车平台炒锅轴柄旋转驱动电机 158、 炒锅机械臂小车平台升降电机升降丝杆轴 160、炒锅机械臂小车平台炒锅升降 臂驱动电机 161、 炒锅机械臂小车平台升降电机升降啮合齿轮 159、 炒锅机械 臂小车平台组件纵向移动驱动丝杆轴 155、炒锅机械臂小车平台的纵向水平移 动驱动电机 40、炒锅机械臂小车平台纵向水平移动丝杆轴端主驱动齿轮 228、 炒锅机械臂小车平台纵向水平移动丝杆轴端传动齿轮 172、炒锅机械臂小车平 台小车底板轨道 173、 炒锅机械臂小车平台支撑承重滚轮及车轴组件 174、 套 在炒锅机械臂小车平台组件里的升降螺杆上的螺母 207等, 见图 12、 图 13) 中的炒锅机械臂小车平台炒锅升降臂驱动电机 161旋转, 161带动炒锅机械臂 小车平台升降电机升降啮合齿轮 159,炒锅机械臂小车平台升降电机升降啮合 齿轮 159带动炒锅机械臂小车平台升降电机升降丝杆轴 160,炒锅机械臂小车 平台升降电机升降丝杆轴 160 带动套在炒锅机械臂小车平台组件里的升降螺 杆上的螺母 207,套在炒锅机械臂小车平台组件里的升降螺杆上的螺母 207带 动固定在活动升降滑板上的炒锅机械臂小车平台炒锅轴柄旋转驱动电机 158、 炒锅机械臂小车平台组件炒锅旋转柄轴上的旋转传动伞形齿轮 31、 炒锅机械 臂小车平台组件炒锅旋转柄轴支撑固定轴承座 32、 炒锅机械臂小车平台组件 炒锅旋转柄轴 33、 炒锅 34—同往上移动, 将炒锅 34从放置的锅支架向上抬 离, 到一定高度位置后 (由行程限位开关装置控制) 系统停止炒锅机械臂小 车平台炒锅升降臂驱动电机 161,同时启动炒锅机械臂小车平台的纵向水平移 动驱动电机 40旋转, 炒锅机械臂小车平台的纵向水平移动驱动电机 40驱动 炒锅机械臂小车平台纵向水平移动丝杆轴端主驱动齿轮 228,炒锅机械臂小车 平台纵向水平移动丝杆轴端主驱动齿轮 228驱动炒锅机械臂小车平台纵向水 平移动丝杆轴端传动齿轮 172,炒锅机械臂小车平台纵向水平移动丝杆轴端传 动齿轮 172驱动炒锅机械臂小车平台组件纵向移动驱动丝杆轴 155,炒锅机械 臂小车平台组件纵向移动驱动丝杆轴 155驱动炒锅机械臂小车平台支撑承重 滚轮及车轴组件 174,炒锅机械臂小车平台支撑承重滚轮及车轴组件 174驱动 炒锅机械臂小车平台纵向水平往里移动, 当移动到距离排水槽和排水槽清洁 刮板机组件 229上方的下烹饪辅助水平及垂直移动机械臂组件(图 14左、 右 两边所示部分) 适当位置时 (靠近带喷水头的可伸缩的旋转自动刷锅器 206 的位置), 系统停止炒锅机械臂小车平台的纵向水平移动驱动电机 40, 同时启 动炒锅机械臂小车平台炒锅轴柄旋转驱动电机 158旋转, 驱动炒锅机械臂小 车平台组件炒锅旋转柄轴上的旋转传动伞形齿轮 31、 炒锅机械臂小车平台组 件炒锅旋转柄轴上的旋转传动伞形齿轮 31驱动炒锅机械臂小车平台组件炒锅 旋转柄轴 33绕炒锅机械臂小车平台组件炒锅旋转柄轴支撑固定轴承座 32旋 转, 炒锅机械臂小车平台组件炒锅旋转柄轴 33固定在炒锅 34上即为炒锅 34 跟着旋转, 当炒锅 34的开口面转向带喷水头的可伸缩的旋转自动刷锅器 206 并垂直时, 系统停止炒锅机械臂小车平台炒锅轴柄旋转驱动电机 158, 同时再 次启动炒锅机械臂小车平台的纵向水平移动驱动电机 40, 使炒锅机械臂小车 平台的炒锅 34开口面刚好接触到伸出刷锅器臂来的带喷水头的可伸缩的旋转 自动刷锅器 206刷锅刷板或毛刷上, 系统停止炒锅机械臂小车平台的纵向水 平移动驱动电机 40, 开启带喷水头的可伸缩的旋转自动刷锅器 206的喷水头 进水电磁阀阀门, 启动带喷水头的可伸缩的旋转自动刷锅器 206使其刷锅刷 板或毛刷旋转, 在喷淋水的和刷板的作用下, 将炒锅 34内清洗干净; 清洗完 成后,系统再依次按相反的方向和程序步骤将 34回复到起始水平位置(图 11、 图 12所示位置), 同时系统启动 229将污物废水排入带有滤网兜的下水管排 出, 完成设备自动清洁功能程序。
锅的清洗工作程序完成后, 接下来系统自动将电磁炉的电源接通, 并根据 数字化菜谱和食谱的火力温度要求, 自动调节电磁炉的功率大小, 使其适应 不同种菜肴烹制的火力大小及温度要求, 当锅内温度 (通过均匀预埋在锅底 的温度传感器探头对锅内的温度进行实时动态监测和控制) 达到数字化菜谱 和食谱温度要求时, 系统向全自动烹饪智能配料机子系统发出幵始投放物料 和与数字化菜谱和食谱烹饪要求一致的下料程序指令, 全自动烹饪智能配料 机子系统依照指令将物料依次分别按主辅料顺序和时间间隔通过可绕向外一 端下旋转并复位的配料盒下料皮带 27将物料投入锅中; 当锅内下有物料时, 系统启动模拟人工炒菜方式的自动菜勺组件 (见图 11、 图 12、 ·图 13所示) 开始翻炒锅内的物料;
自动菜勺组件包括: 菜勺 35、 自动菜勺组件 36、 固定自动菜勺组件的旋 转齿圈 37、 与旋转齿圈啮合的驱动电机轴上的驱动齿轮 38、 与旋转齿圈啮合 的驱动电机 39、 自动菜勺组件直底 U形架外臂上的摆动行程限位板 162、 自 动菜勺组件菜勺翻转 180度的直齿弹性板 163(202)、菜勺柄直齿辊 169( 194)、 直底 U形架外臂摆动角度限位短圆柱杆 164 ( 191 )、菜勺直线齿辊柄旋转复位 弹簧 192、、 自动菜勺组件底座支撑和旋转轴承座 165、 直底 U形架水平直长 圆销轴及其伞形齿轮 166 ( 181 )、直底 U形架水平内臂旋转定位驱动电机 167、 凸形齿轮 168、 自动菜勺组件内外旋转臂限位定位电磁铁 180、 直底 "U"架 旋转内臂 182、 自动菜勺组件底座水平旋转传动上齿轮 183、 直底 "U"形架 旋转外臂 184、 直底 U形架水平直长圆销轴旋转卡位圆挡板 185、 直底 U形架 外臂嵌套滑动套(槽) 186、直底 U形架外臂自复位弹簧 187、 直底 "U"形架 旋转外臂 188 (同标号 184)、 直底 U形架上的外臂摆动角度限位板 189、 直 底 "U"架旋转内臂 190、 菜勺直线齿辊柄顶端的带有圆轴套座的短长方形菜 勺顶端旋转固定块 193、菜勺直线齿辊柄 194 (同标号 169)、 自动菜勺组件底 座水平旋转传动齿轮轴杆 195、 自动菜勺组件底座水平旋转传动下齿轮 196、 自动菜勺组件底座固定联接板 198、自动菜勺组件底座支撑轴承座支撑固定轴 丝杆 199、 自动菜勺组件直底 "U"形架旋转内臂的单向托板 200、 凹形托架 永磁磁铁 201、 自动菜勺组件菜勺翻转 180度的直齿弹性板支撑臂板 203、 自 动菜勺组件长方形底板 204、 自动菜勺组件菜勺旋转驱动电机轴端固定板 205 等。
自动菜勺组件的运行过程是: 系统启动直底 U形架水平内臂旋转定位驱动 电机 167使其在一定角度范围内作正反向旋转运动, 正向旋转时直底 U形架 水平内臂旋转定位驱动电机 167带动直底 U形架水平直长圆销轴及其伞形齿 轮 166旋转, 直底 U形架水平直长圆销轴及其伞形齿轮 166带动直底 "U"架 旋转内臂 190向上随同同步旋转, 直底 "U"架旋转内臂 190带动其前端的左 右两个自动菜勺组件直底 形架旋转内臂的单向托板 200将直底 "U"形 架旋转外臂 184 (同标号 188) 的底部托住并把直底 "U"形架旋转外臂 184 一同带向上方; 由于直底 "U"架旋转内臂 190的底部装有固定菜勺直线齿辊 柄顶端的带有圆轴套座的短长方形菜勺顶端旋转固定块 193,而菜勺直线齿辊 柄顶端的带有圆轴套座的短长方形菜勺顶端旋转固定块 193 内活动固定着菜 勺直线齿辊柄 194的一个顶端, 而菜勺直线齿辊柄 194的中部被直底 "U"形 架旋转外臂 184的底部中的凹形托架永磁磁铁 201活动地托卡住, 在两个作 用力臂的支点向上之力的作用下, 与直底 "U"形架旋转外臂 184固定连着的 菜勺 35沿着锅边铲向锅底的中间, 并随着两个旋转内外臂往上方向的抬高而 将物料铲离锅的中心底部, 当直底 形架旋转外臂 184 (同标号 188 ) 随 直底 "II"架旋转内臂的单向托板 200向上提升到一定角度时, 菜勺直线齿辊 柄 194被迫与固定在 "U"形外支架上的自动菜勺组件菜勺翻转 180度的直齿 弹性板支撑臂板 203上固定的自动菜勺组件菜勺翻转 180度的直齿弹性板 163 相啮合,从而使菜勺直线齿辊柄 194翻转 180度,即为使菜勺 35翻转 180度, 使菜勺 35里的物料翻转面落回炒锅内继续被加热; 菜勺直线齿辊柄 194还未 被释放继续随着直底 "U"架旋转内臂 190和 184上行, 由于直底 "ϋ "形架 旋转外臂 190两个侧臂上安装固定的直底 U形架外臂摆动角度限位短圆柱杆 164 (同标号 191 ) 开始接触到了直底 U形架上的外臂摆动角度限位板 189的 下方斜面端, 因而当直底 形架旋转外臂 184再往上行时将使其两侧臂上 的直底 ϋ形架外臂摆动角度限位短圆柱杆 164被迫沿着直底 U形架上的外臂 摆动角度限位板 189下短上长的斜面行进,故迫使直底 形架旋转外臂 184 的两侧臂从其活动滑套槽内向外滑出使两侧臂长度增长, 当直底 "U"形架旋 转外臂 184到所限定的角度后, 将使其臂长超出直底 "U"架旋转内臂 190上 的单向托板 200前端的长度, 从而被单向托板 200释放随重力回落,直底" U" 形架旋转外臂 184的两臂被直底 ϋ形架外臂自复位弹簧 187拉回原位; 此时 直底 "U"架旋转内臂 190还没有停止继续拉着菜勺 35的菜勺直齿锟柄 194 一端上行, 形成菜勺回落而菜勺柄被活动地固定继续往行的运动方式, 当直 底 架旋转内臂 190达到一定正常运行限制高度或角度时, 菜勺端正好回 落到炒锅锅边里恰当位置, 此时由行程限位幵关装置自动控制直底 ϋ形架水 平内臂旋转定位驱动电机 167使其反向旋转回初始位, 直底 "U"架旋转内臂 190上的单向托板 200由于为单向托版, 故其经过直底 "U"形架旋转外臂 184 底部时弯曲而回到直底 "U"形架旋转外臂 184底部的后面, 单向托板 200内 的弹簧片使其再伸直复位, 菜勺和内外两个旋转臂亦回到初始位置, 由行程 限位开关装置自动控制直底 U形架水平内臂旋转定位驱动电机 167再次正向 旋转, 过程由此周而复始地进行下去。 菜勺 35由固定自动菜勺组件的旋转齿 圈 37、 与旋转齿圈啮合的驱动电机轴上的驱动齿轮 38、 与旋转齿圈啮合的驱 动电机 39、自动菜勺组件齿圈" L"形圆轨 178驱动着正反向周期地绕锅旋转, 从而使锅内四周的物料被均匀地搅拌且不容易出现烧锅的现象, 自动菜勺组 件自动运行直到菜肴被烹饪好, 由数字菜谱和食谱系统软件发出停止指令。 收到停止指令后, 与旋转齿圈啮合的驱动电机 39将自动菜勺组件恢复到两炒 锅的中轴线位置上, 自动菜勺组件启动直底 U形架水平内臂旋转定位驱动电 机 167正向旋转, 并将自动菜勺组件内外旋转臂限位定位电磁铁 180的限位 臂收回自动菜勺组件内外旋转臂限位定位电磁铁 180 的壳体内, 打开正常运 行限位挡杆臂, 此时直底 U形架水平内臂旋转定位驱动电机 167驱动着直底 "U"架旋转内臂 190将菜勺 35和菜勺直线齿辊柄 194举过直底 U形架水平 直长圆销轴及其伞形齿轮 181顶部水平放置, 同时使凸形齿轮 168与自动菜 勺组件底座水平旋转传动上齿轮 183相啮合驱动自动菜勺组件底座水平旋转 传动上齿轮 183旋转 90-110度, 自动菜勺组件底座水平旋转传动上齿轮 183 则驱动自动菜勺组件底座水平旋转传动齿轮轴杆 195和自动菜勺组件底座水 平旋转传动下齿轮 196旋转, 自动菜勺组件底座水平旋转传动下齿轮 196驱 动自动菜勺组件底座支撑和旋转轴承座 165绕自动菜勺组件底座支撑轴承座 支撑固定轴丝杆 199旋转 90-110度角, 恰好将菜勺纵向水平对准伸缩清洗刷 锅器 206方向, 以备恰好将菜勺纵向水平对准伸缩清洗刷锅器 206喷水嘴和 毛刷清洗, 此时系统停止直底 U形架水平内臂旋转定位驱动电机 167。
菜肴烹制完成后进入装盘保鲜程序, 炒锅 34装盘过程程序动作同洗锅动 作过程程序类似, 只是水平纵向移动方向和炒锅的翻转方向正好相反, 在此 不垒叙。 当需要装盘时系统启动全自动送(上)碗机栅格输送带驱动电机 41, 通过驱动自动上 (送)碗机驱动电机旋转反向传动中间轮 179、 自动送 (上) 碗机栅格输送带轴承座 170、自动送(上)碗机栅格输送带轴 239、自动送(上) 碗机送碗、 收碗栅格接送带 42将碗从下面送到烹饪机器人面板前方的水平送 碗皮带 146平台水平面上, 通过位置定位行程开关检测碗 177到位后, 系统 启动自动上(送)碗机推送、 接收碗驱动电机 175逆时针旋转, 自动上(送) 碗机推送、 接收碗驱动电机 175驱动自动上(送)碗机推送、接收碗推杆 176 将碗推入到水平送碗皮带 146上的炒锅 34倒出成品菜的出菜口位置, 将菜收 入碗内, 然后由水平送碗皮带 146将装好菜的碗 177送入到右边的同送碗机 一样结构 (不同的只是其驱动电机与全自动送 (上)碗机栅格输送带驱动电 机 41旋转方向相反, 以及推收碗机构(同 175及 176结构一样)安装的位置 在中间一点) 的收菜保鲜柜内进行保鲜。
上水平移动辅助烹饪机械臂包括: 上水平移动辅助烹饪机械臂固定链轮与 轴销组件及驱动电机 28、 上水平移动辅助烹饪机械臂 29、 上水平移动辅助烹 饪机械臂后短轴前端支撑轨道滑滚轮 208、上水平移动辅助烹饪机械臂后短轴 237、 上水平移动辅助烹饪机械臂承连接移动链条 235、 上水平移动辅助烹饪 机械臂料盒旋转驱动电磁铁 (电机) 232、 上水平移动辅助烹饪机械臂承重支 撑水平移动圆管滑轨 233、上水平移动辅助烹饪机械臂料盒旋转驱动齿轮 231、 上水平移动辅助烹饪机械臂料盒(杆)柄 230、上水平移动辅助烹饪机械臂 "L" 型角钢轨道 238、 在上水平移动辅助烹饪机械臂料盒(杆)柄 230前端安装有 上辅助料盒 29A等。
通过控制上水平移动辅助烹饪机械臂固定链轮与轴销组件及驱动电机 28 的正转反转, 拉动上水平移动辅助烹饪机械臂承连接移动链条 235驱动上水 平移动辅助烹饪机械臂 29沿上水平移动辅助烹饪机械臂 "L"型角钢轨道 238 左右运动, 从而带动上辅助料盒 29A可水平左右移动, 到达接料以及下料的 位置进行接料和下料。 通过上水平移动辅助烹饪机械臂料盒旋转驱动电磁铁 (电机) 232驱动上水平移动辅助烹饪机械臂料盒旋转驱动齿轮 231带动上水 平移动辅助烹饪机械臂料盒 (杆)柄 230转动, 从而实现将上辅料盒 29A进 行反转 180度以及复位的动作。
根据其臂前端安装的功能不同的料盒或小电子厨房工具, 可辅助完成腌 制、 调味、 搅拌、 打磨、 绞碎, 榨汁、 挂浆等厨房烹饪常用制作工艺, 其前 端料盒内的物料通过上水平移动辅助烹饪机械臂料盒旋转驱动电磁铁(电机) 232 的旋转可倒入在其下方的下水平移动垂直升降辅助烹饪机械臂组件的料 盒内, 由下水平垂直升降烹饪机械臂组件对其进行进一步的加工。
下水平移动垂直升降辅助烹饪机械臂组件包括: 下水平及垂直移动辅助烹 饪机械臂组件 30、下水平及垂直移动辅助烹饪机械臂直线齿条轨道 144(214)、 下水平及垂直移动辅助烹饪机械臂料盒旋转驱动电机 152 (221 )、下水平及垂 直移动辅助烹饪机械臂组件水平横向移动驱动电机 153 (215)、下水平及垂直 移动辅助烹饪机械臂组件垂直升降移动驱动电机 154 ( 217)、带喷水头的可伸 缩的旋转自动刷锅器 206、下水平及垂直移动辅助烹饪机械臂承重直线圆滑轨 的承重滑套总成 209、下水平及垂直移动辅助烹饪机械臂承重直线圆滑轨的承 重滑套总成与烹饪机械臂小车平台的连接固定吊环座 210、下水平及垂直移动 辅助烹飪机械臂水平移动驱动齿轮 211、下水平及垂直移动辅助烹饪机械臂承 重直线圆滑轨 212、下水平及垂直移动辅助烹饪机械臂垂直升降电机轴端啮合 升降直线齿条的升降驱动齿轮 216、下水平及垂直移动辅助烹饪机械臂料盒旋 转驱动电机配料盒旋转驱动齿轮轴 218、下水平及垂直移动辅助烹饪机械臂小 车平台框架固定滚轴轮 219、下水平及垂直移动辅助烹饪机械臂垂直升降电机 固定滚轴轮 220、 垂直升降轨道 222 (225)、 垂直升降直齿条 223、 下水平及 垂直移动辅助烹饪机械臂小车平台下支撑水平滚轮 226、通过下水平及垂直移 动辅助烹饪机械臂料盒弓形柄 227连接于下水平及垂直移动辅助烹饪机械臂 料盒旋转驱动电机 152 (221 ) 上的下辅助料盒 30A等。
下水平移动垂直升降辅助烹饪机械臂组件动作过程如下: 当烹饪机器人子 系统根据数字化菜谱和食谱的要求需要对物料进行多次过热油、 进行多次油 炸、 原材料预先蒸制等操作时 (主要是指在一道菜肴烹制过程中, 同一原材 料需要进行多次的反复的预处理操作的情况, 例如蒸完后再油炸, 接着又需 要煮, 煮完了还要进行翻炒烹饪等多道工序), 系统启动下水平及垂直移动辅 助烹饪机械臂组件水平横向移动驱动电机 153 (同标号 215 )旋转, 驱动下水 平及垂直移动辅助烹饪机械臂水平移动驱动齿轮 211,下水平及垂直移动辅助 烹饪机械臂水平移动驱动齿轮 211在下水平及垂直移动辅助烹饪机械臂直线 齿条轨道 214上旋转驱动下水平及垂直移动辅助烹饪机械臂承重直线圆滑轨 的承重滑套总成 209带动烹饪机械臂小车平台的下水平及垂直移动辅助烹饪 机械臂组件 30, 将其移到全自动烹饪智能配料机子系统的可绕向外一端下旋 转并复位的配料盒下料皮带 27的下方, 将物料收入下水平及垂直移动辅助烹 饪机械臂组件 30内, 然后再启动下水平及垂直移动辅助烹饪机械臂组件水平 横向移动驱动电机 153 (同标号 215)将烹饪机械臂小车平台的下水平及垂直 移动辅助烹饪机械臂组件 30移动到炒锅 34的中心上方, 由位置定位感应开 关控制, 系统停止下水平及垂直移动辅助烹饪机械臂组件水平横向移动驱动 电机 153,同时启动下水平及垂直移动辅助烹饪机械臂组件垂直升降移动驱动 电机 154 (同标号 217 )旋转, 带动下水平及垂直移动辅助烹饪机械臂垂直升 降电机轴端啮合升降直线齿条的升 '降驱动齿轮 216沿着垂直升降直齿条 223 下降, 将下水平及垂直移动辅助烹饪机械臂组件 30放入锅的底部进行相应的 烹饪预处理加工, 同时系统停止下水平及垂直移动辅助烹饪机械臂组件垂直 升降移动驱动电机 154,预处理加工完毕后,系统再反向启动下水平及垂直移 动辅助烹饪机械臂组件垂直升降移动驱动电机 154,根据所点的数字化菜谱食 谱的具体情况, 当需要将下水平及垂直移动辅助烹饪机械臂组件 30内的物料 倒入锅中迸行翻炒烹饪时, 系统将同时启动下水平及垂直移动辅助烹饪机械 臂料盒旋转驱动电机 221旋转, 下水平及垂直移动辅助烹饪机械臂料盒旋转 驱动电机 221驱动下水平及垂直移动辅助烹饪机械臂料盒旋转驱动电机配料 盒旋转驱动齿轮轴 218使下水平及垂直移动辅助烹饪机械臂组件 30翻转 180 度, 将物料倒入炒锅 34中由全自动菜勺组件进行翻炒烹制, 然后系统依次反 向启动各个驱动电机将下水平移动垂直升降辅助烹饪机械臂组件回复初始位 置, 以此动作为例周而复始。
六、 全自动煮饭机子系统功能实现过程: (见附图说明中图 15、 图 16 所标示)
由程序自动控制, 提示用户预先将米、 面、 绿豆等其他五谷杂粮按要求放 入相应存储粮仓后密闭保存; 系统依据用户所点用的数字化主食食谱, 自动 对全自动煮饭机储藏配料仓 43的物料种类进行检索, 如果所需物料空缺则通 过系统显示屏幕给予用户缺料提示, 由用户进行补料; 自动煮饭的工作过程 如下: 系统按照数字化食谱的工艺要求, 依次启动各个全自动煮饭机储藏配 料仓 43底部的半圆形量米下料机构组件 44的自动煮饭机子系统量米下料驱 动电机 224 (半圆形量米下料机构组件 44每旋转一圈的下料为固定容量, 经 远红外光感计数器或开关可准确地控制半圆形量米下料机构组件 44的旋转圈 数, 同时由程序进行圈数与重量容积的换算计算; 根据物料的不同, 可以分 别设计半圆形量米下料机构组件 44半圆形量米下料筒的容积大小, 比如可为 200克或者 100克或者 50克等等),分别将已经唯一编码识别的物料仓内的相 应物料投入到倒圆锥形清洗仓 46内, 然后系统启动上进水电磁阀管 45开始 对倒圆锥形清洗仓 46内注入清水, 当水达到一定高度时 (水位控制器控制) 系统自动启动小型压力水泵并开启带滤网的压力水泵进水口的电磁阀开关 47 和压力水泵的出水口电磁阀和管道 49, 对物料进行清洗, 物料清洗一段时间 被清洗干净后, 系统自动打开带滤网的排水管及排水电磁阀 50将废水排出, 以上过程可根据物料情况自动进行多次; 废水排净后, 系统启动开合电饭煲 盖子的推拉电磁铁 54, 开合电饭煲盖子的推拉电磁铁 54带动 "V"形开合电 饭煲开合盖子的杠杆组件 53将电子开关控制的电饭煲 55的上盖打开, 然后 系统打开下料电磁阐阀 240将洗净的物料下料到电子开关控制的电饭煲 55加 热容器内,下料完成后系统关闭下料电磁闸阀 240,如果有其他非米类粮食需 要作为主食的话, 则由用户将其放入到面食等其他物料配料仓 48内, 由系统 控制启动打开面食等其他物料配料仓开关门电机 51将其下料到电子开关控制 的电饭煲 55加热容器内;所有配料完成后系统打开洁净水出水管及电磁阀 52 将水加到数字化主食谱要求的容量高度 (由装在电饭煲上的水位感应控制器 控制), 再反向启动开合电饭煲盖子的推拉电磁铁 54将电子开关控制的电饭 煲 55的盖子关闭, 最后系统接通电子开关控制的电饭煲 55的电源对主食物 料进行加热制作, 并根据要求情况自动选择加热的具体方式, 主食煮好后系 统自动将其设置进入保温状态。
本全自动烹饪机器人系统上述的各个子系统还可以独立运行, 具有全自动 和手动切换操作两种模式, 手动切换模式只需要将自动级联开关转换到手动 操作模式即可(手动操作只需将烹饪炒菜锅的锅柄设计成可手动拆装活动锁 定的样式即可); 本发明操作简单, 用户只需要在显示屏上选择菜谱食谱后, 将物料按系统提示对应放入洗篮并锁紧即可, 还可以自动通过电子商务平台 进行远程电子采购; 本全自动烹饪机器人系统既可以烹制中餐也可以烹制西 餐, 可进行翻炒、 蒸、 煮、 煎、 炸、 焖、 烤、 煲汤等不同烹饪技法, 适应性 强, 体积小的型号可制作在长 1600毫米、 高 1800毫米、 宽 680毫米范围以 内, 最小的可以制作在一个单一柜体内, 其结构从上到下依次为全自动物料 分类存储仓 (类似于全自动煮饭机的料仓结构)、 全自动 "U"型或半圆形洗 菜机(类似于全自动多功能洗菜洗碗冷藏保鲜消毒一体化机的底部 "U"形清 洗池结构)、 全自动切菜机、 全自动智能烹饪配料机(将本发明的双长环改成 双圆环或塔形多圆环状即可)、 全自动烹饪机(单灶)和位于其旁边的自动上 碗收碗保鲜机(只需要其中的一个单元)、 自动煮饭机; 对于一般家庭用户和 小型餐馆图 1所示系统就可以完全满足需要; 对于大型酒楼和大型食堂后勤 厨房, 可以将本全自动烹饪机器人系统按一定比例进行放大制作或者多套本 全自动烹饪机器人系统进行串联或并联的多级级联方式扩展; 在串联扩展方 式中, 多套全自动烹饪机器人系统为协同工作, 在并联扩展方式, 多套全自 动烹饪机器人系统各专其职; 将多套本发明系统进行级联可以应用为城市性 的超大型快餐烹制配送中心; 对于无人值守的全自动快餐售卖店 (同自动售 货机一样) 的应用, 则只需加装自动收款机并将其与系统控制电源互连即可 实现, 当其缺料时可自动通过系统内的电子商务采购平台进行远程物料的采 购。
本发明的应用不局限于上述列举案例, 其他未说明的应用版本和基于本 发明原理的超大型、 大型、 中型、 小型等各类型全自动烹饪机器人系统的开 发及应用也属于本发明专利的保护范围。
附图说明中带有标号的机电零部件的名称与标号的对照清单如'卜-表所示:
序号 机电 机¾零部件的名称 序 机屯 机电零部件的名称
标号 标'' J+
1 1. 多功能洗菜洗碗一体化机动力链轮传动主链条 21 242. 出料皮带主动辊驱动轴齿轮、 链条组件
2 2. 带保温隔热层的机壳 22 243. 洗篮前视图面板
3 3. 多功能洗菜洗碗一体化机主动力链轮 23 244. 洗篮顶视图顶板
4 4. 专用洗菜、 洗碗篮 24 245. 洗篮侧视图端面板
5 5. 出料口开关 ί:Ι ',料门之驱动电机 25 246. 洗篮被动驱动丝杆轴
6 6. 出枓口洗篮出料时拉开和关闭洗篮底板的出料 26 247. 洗篮水平卡位固定卡板回位弹簧
钩的滑动固定杆
7 7. 出料口洗篮出料时拉开和放下洗篮底板的出料 27 248. 洗篮水平卡位固定卡板
8 8. U形清洗池下方的热水腔 28 249. 洗篮被动驱动丝杆轴侧端面及形状
9 9. 电热管和超 ΐί波发生器组件 29 250. 洗篮活动出料底板平面放置外端面板及 结构
10 10. U形清洗池自清洁刮扳驱动电机 30 251. 洗篮活动出料底板平面放置外侧面板及 结构
11 11. u形清洗池 έι清洁刮板及其链轴组件 31 252. 洗篮活动出料底板平面板及顶视结构
12 12. 出料皮带驱动电机 32 253. 洗篮活动出料侧面板平面及顶视结构
13 13. 出枓皮带右侧主动辊 33 254. 洗篮辅助固定旋转公轴
14 56. U形清洗池前面板端洗篮前离合辅助轴驱动电磁 34 255. 洗篮被动驱动丝杆轴端中心配套攻丝的 铁 公轴
15 57. υ形清洗池后面板端洗篮后离合轴主驱动电机平 35 256. 洗篮活动出料底板侧端滚滑轮
台离合 (进退车) 驱动电机
16 58. U形清洗池后面板端洗篮后离合轴主驱动电机平 36 257. 洗篮活动出料底板自锁弹簧钩(両定于洗 篮侧端面板底部)
17 59. 保鲜冷冻制冷压缩机 37 258. 洗篮活动出料底板自锁横杆
18 60. 洗菜机下链抡平衡张紧调节固定组件 38 259. 出料皮带小车进退驱动电机
19 61. 洗菜机上链轮电磁刹车驱动电机 39 14. 全自动多功能切菜机第二切割刀片组件
20 241. 出枓皮带小车进退驱动轴丝杆
40 260. 安装固定在出料皮带两边上、位置与洗篮侧端面 56 69. 第一切割组件挡、接料自动切割厚度量板 相对应的自锁弹簧钩的自开锁和自闭锁的洗篮 厚度调节驱动步进电机及链轮联动链条 顶(顶开)合(闭合) 凸块 组件
41 15. 全自动多功能切菜机第三切割刀片组件 57 70. 全自动多功能切菜机支架外壳
42 16. 全自动多功能切菜机进料盒 58 71. 接料盒侧挡料板提放电磁铁
43 17. 第一切割组件驱动活动连杆 59 72. 接料盒侧挡料板
44 18. 第一切割组件横向往复移动电子调速驱动电机 60 73. 接料盒侧前料板(联接在厚度量板上)
45 19. 第一切割组件挡、 接料自动切割厚度量板 61 74. 第二切割组件切割刀片驱动偏心飞轮
46 20. 第一切割组件振动切釗刀片 62 75. 第二切割组件切 ¾刀片驱动电子调速电 磁刹车屯机
47 21. 第二切割组件进料送料电子调速皮带 63 76. 第二切割组件驱动偏心飞轮 切釗刀片 活动联接的滚动双凹卡轮和销轴
48 22. 第三切割组件进料送料电子调速皮带 64 77. 第二切割组件切割刀 j 定位滚滑轮
49 62. 第二切割组件进料送料电子调速皮带驱动电子 65 78. 第三切割组件切釗刀 J I.驱动电了-调速电 调速 1乜机 磁刹车电机
50 63. 第一切割组件振动切割刀片纵向振动切割驱动 66 79. 第一切割组件振动切割刀片纵向振动双 屯了-调速电机 凹水平固定活动卡位轮
51 64. 第一切割组件平台小车横向水平移动直线滑台 67 80. 第一切割组件平台小卞-水平横向活动连 滑轨总成 杆销轴组件 65. 第一切割组件挡、接料自动切割厚度量扳厚度调 68 81. |nJ¾ > 79.
节联动链条
66. 第二切割组件进料送料电子调速皮带驱动屯子 69 82. 第一切割组件挡、接料切割厚度 Μ·扳旋转 调速电机 丝杆平台锁定双头螺丝杆
67. 第 切 M刀片垂直滑滚定位轨道组件 70 83. 第一切割组件挡、接料切割厚度 板旋转 丝杆平台固定支撑凹槽板
68. 第一切割组件横向滑动框架底板 71 84. 第一切釗组件挡、接料切 M厚度 a板旋转 丝杆 ISI定平台
85. 第一切割组件挡、接料切割厚度 S板调节旋转丝 91 99. 主配料盒上 (下)顶(底)盖开盖弹脔 杆轴
86. 第一切割组件挡、接料自动切割厚度量板厚度调 92 102. 同标号 23.
节链轮纵跨联动链条
87. 第一切割组件挡、接料自动切割厚度量板厚度调 93 100. 主配料盒下底盖开盖下料和下底盖关闭 节链轮 自锁行程驱动电机(或旋转点磁铁)
88. 同标号 86. 94 101. 主配料盒配料环支撑联接链条环支撑轮 双丝头轴杆
89. 厚度量板厚度调节旋转丝杆轴与驱动步进屯机 95 103. 主配料盒配料环支撑联接链条环支撑轮 联接的伞形齿轮
90. 第三切割组件进料送料皮带折返辊 96 107. 同标号 97.
91. 第三切割组件进料送料皮带出料口皮带辊 97 105. 主配料盒开盖电机轴上的开盖和关闭盖 子顶杆
92. 第一切割组件平台小车横向水平移动直线滑台 98 106. 主配料盒卡位护板
滑轨总成支撑固定平台底板
23. 主配料盒 99 104. 主配料盒配料环 "L"形支撑环轨
24. 主配料盒 1:顶盖开盖进料和上顶盖关闭自锁行 100 108. 同标号 95.
程驱动电机 (或旋转点磁铁)
25. 主 K料盒配料环的等径同轴双齿轮且带电子调 101 109. 同标号 96.
速屯磁刹车的驱动电机
26. 主配料盒配料环支撑联接链条环 102 110. 同标号 99.
27. 可绕向外一端下旋转并复位的配料盒下料皮带 103 111. 同标号 93.
93. 主配料盒上顶盖 (或下底盖〉开盖滑动顶板 104 112. 同标号 23.
94. 主配料盒 1:顶盖 (或下底盖) 105 113. 同标号 104.
95. 开盖滑动顶板自复位弹簧 106 114. 同标号 23.
96. "1"形弹性自锁钩 107 115. 辅料盒下枓选择驱动电机下料顶按杆
97. 扇形侧面 料板 108 116. 辅料盒下料选择驱动电机 (或旋转点磁 铁)
98. 半圆形料盒固定自锁按扣
117. 辅配料盒配料环的等径同轴双齿轮且带电子调 133 141. 抽油烟机 _h棑风管
速屯磁刹车的驱动电机
118. 辅 K料盒装辅料容器的下料盒 134 142. 抽油烟机抽风扇及电机
119. 微螺旋送枓下料机 135 143. 抽油烟机下抽风管 (连接到辅配料盒环内 环部的上¾处)
120. 辅配料盒底座 136 28. 上水平移动辅助烹饪机械臂同定链轮 4 轴销组件及驱动电机
121. "T"形托板 137 29. 上水 SP移动辅助烹饪机械臂
122. H)标号 118. 138 30. 下水平及 31直移动辅助烹饪机械臂组件
123. 问标 118.
124. 辅&]料盒底座挂钩 139 31. 炒锅机械臂小车平台组件炒锅旋转柄轴
J二的旋转传动伞形齿轮
125. 同标号 120. 140 32. 炒锅机械臂小车平台组件炒锅旋转柄轴 支撑固定轴承座 118 50. 保鲜冷冻压缩机 141 33. 炒锅机 ¾¾臂小车平台组件炒锅旋转柄轴
119 127. 142 34. 炒锅
120 128. 辅配料盒底座架空支撑弹脔 143 35. 菜勺
121 129. 标¾ 119. 144 36. 自动菜勺组件
122 130. 问标号 121. 145 37. 固定自动菜勺组件的旋转齿圈
123 131. 同标号 120. 146 38. 旋转齿圈啮合的驱动电机轴上的驱动 齿轮
124 132. 标号 119. 147 39. 与旋转齿圈啮合的驱动屯机
125 133. 辅配料盒环支撑链环 148 40. 炒锅机械臂小车、 台的纵向水平移动驱 动电机
126 134. 辅配料盒环支撑链环上的料盒支撑支架 149 41. 自动送(上)碗机栅格输送带驱动电机
127 135. 辅配料盒下料驱动步进电机 150 42. 自动送(上)碗机送碗、收碗栅格接送带
128 136. I J标号 118. 151 144. 下水平及垂直移动辅助:' 1:饪机械臂直线 齿条轨道
129 137. 主配料盒配料环支撑环轨 152 145. 自动送 (上)碗机送、 收碗护栅格带
130 138. 大体积专用主配料盒 153 146. 水平送碗皮带
131 139. 辅配料盒配料环支撑环轨 154 147.
132 140. 辅配料盒配料环的等衿同轴双齿轮且带电子调 155 148. 自动送 (上)碗机栅格输送带轴承座 速电磁刹车的驱动电机
156 149. 台面后端的垂直立壁平面 177 170. 同标号 148.
157 150. 承重支撑直线管状滑轨 178 171. 自动送(上)碗机送、收碗栅格上被动轴 及链轮组件
158 151. 同标号 144. 179 172. 炒锅机械臂小车、乎台纵向水平移动丝杆 轴端传动齿轮
159 152. 下水平及垂直移动辅助烹饪机械臂枓盒旋转驱 180 173. 炒锅机械臂小车 f-台小车底板轨道 动电机
160 153. 下水平及垂直移动辅助烹饪机械臂组件水平橫 181 174. 炒锅机械臂小车 台支撑承重滚轮及车 向移动驱动电机 轴组件
161 154. 下水平及垂直移动辅助; K饪机械臂组件垂直升 182 175. 自动上(送)碗机推送、接收碗驱动¾机 降移动驱动电机
162 155. 炒锅机械臂小车平台组件纵向移动驱动丝杆轴 183 176. 自动上 (送)碗机推送、 接收碗推杆
163 156. 同标号 146. 184 177. 自动上 (送)碗机内放置的碗
164 157. 185 178. 自动菜勺组件齿圈 "L"形 [S1轨
165 158. 炒锅机械臂小车平台炒锅轴柄旋转驱动电机 186 179. 自动上(送)碗机驱动电机旋转反向传动 中间轮
166 159. 炒锅机械臂小车平台升降屯机升降啮合齿轮 187 180. 自动菜勺组件内外旋转臂限位定位电磁 铁
167 160. 炒锅机械臂小车平合升降屯机升降丝杆轴 188 181. 同标号 166.
168 161. 炒锅机械臂小车.平台炒锅升降臂驱动电机 189 182. 直底 " U"架旋转内臂
169 162. 自动菜勺组件直底 U形架外臂上的摆动行程限位 190 183. 自动菜勺组件底 Hi水平旋转传动上齿轮 板
170 163. 自动菜勺组件菜勺翻转 180度的直齿弹性板 191 184. 直底 形架旋转外锊
171 164. 直底 U形架外臂摆动 Λ度限位短圆柱杆 192 185. 直底 U形架水平 Ϊ长 13!销轴旋转卡位圆 挡板
172 165. 自动菜勺组件底座支撑和旋转轴承座 193 186. 直底 U形架外 ¾嵌套滑动 5 (槽)
173 166. ¾底 U形架水平直长 销轴及其伞形齿轮 194 187. 直底 U形架外臂 复位弹脔 174 167. 直底 U形架水甲-内臂旋转定位驱动电机 195 188. 直底 U形架旋转外臂
175 168. 凸形 «轮 196 189. 直底 U形架上的外臂摆动角度限位板.
176 169. 菜勺柄直齿辊 197 190. 直底 "U"架旋转内臂
198 191. 同标 · 164. 217 210. 下水平及垂直移动辅助烹饪机械¾承 ¾ 直线圆滑轨的承重滑套总成 烹饪机械
199 192. 菜勺直线齿辊柄旋转复位弹簧 臂小车平台的连接固定吊环座
200 193. 菜勺直线齿辊柄顶端的带有圆轴套座的短长方
形菜勺顶端旋转固定块
201 194. 菜勺直线齿辊柄, 同标号 169. 218 211. 下水平及垂直移动辅助烹饪机械臂水平 移动驱动齿轮
202 195. 自动菜勺组件底座水平旋转传动齿轮轴杆 219 212. 下水平及垂直移动辅助烹饪机械臂承重 直线圆滑轨
203 196. 自动菜勺组件底座水平旋转传动下齿轮 220 213. 自动煮饭机自系统小型电动压力水泵
204 197. 221 214. 同标号 144.
205 198. 自动菜勺组件底座固定联接板 222 215. 同标号 153.
206 199. 自动菜勺组件底座支撑轴承座支撑固定轴丝杆 223 216. 下水平及垂直移动辅助; ¾饪机械 ¾垂直 升降电机轴端啮合升降直线齿条的升降 驱动齿轮
207 200. 自动菜勺组件直底 形架旋转内臂的单向托 224 217. 同标号 154.
208 201. 凹形托架永磁磁铁 225 218. 下水平及垂直移动辅助烹饪机械臂料盒 旋转驱动电机配料盒旋转驱动齿轮轴
209 202. 同标号 163. 226 219. 下水平及垂直移动辅助烹饪机械臂小车 平台框架固定滚轴轮
210 203. 自动菜勺组件菜勺翻转 180度的直齿弹性板支撑 227 220. 下水平及垂直移动辅助烹饪机械臂垂直 臂板 升降电机固定滚轴轮
211 204. 自动菜勺组件长方形底板 228 221. 同标号 152.
212 205. 自动率勺组件菜勺旋转驱动电机轴端固定板 229 222. 垂直升降轨道
213 206. 带喷水头的可伸缩的旋转自动刷锅器 230 223. 垂直升降直齿条
214 207. 套在炒锅机械臂小车平台组件里的升降螺杆上 231 224. 自动煮饭机子系统量米下料驱动电机 的螺母
215 208. 上水平移动辅助烹饪机械臂后短轴前端支撑轨 232 225. 同标号 222.
道滑滚轮
216 209. 下水平及垂直移动辅助烹饪机械臂承重直线圆 233 226. 下水平及垂直移动辅助烹饪机械臂小车 滑轨的承重滑套总成 平台下支撑水平滚轮
234 227. 下水平及垂直移动辅助烹饪机械臂料盒 弓形柄
235 228. 炒锅机械臂小车平台纵向水平移动丝杆轴端主 249 45. 上进水电磁阀管
驱动齿轮
236 229. 排水槽和排水槽清洁刮板机组件 250 46. 倒圆锥形淸洗仓
237 230. 上水 f移动辅助烹饪机械臂料盒(杆)柄 251 47. 带滤网的压力水泵进水口的电磁阀开关
238 231. 上水 t:移动辅助烹饪机械 ¾料盒旋转驱动齿轮 252 48. 面食等其他物料配料仓
239 232. 上水 ' ·移动辅助烹饪机械臂料盒旋转驱动屯磁 253 49. 压力水泵的出水口电磁阀和管道
铁 ( 机)
240 233. 上水 移动辅助烹饪机械臂承重支撑水平移动 254 50. 带滤网的排水管及排水电磁阀 圆管滑轨
241 234. 炒锅机械臂小车甲-台升降组件活动升降板 255 51. 面食等其他物料配料仓开关门屯机
242 235. 上水 f移动辅助烹饪机械臂承连接移动链条 256 52. 洁净水出水管及电磁阀
243 236. 257 53. "V"形开合电饭煲开合盖子的杠杆组件
244 237. 上水平移动辅助烹饪机械臂后短轴 258 54. 开合电饭煲盖子的推拉电磁铁
245 238. 上水平移动辅助烹饪机械臂 "L"形角钢轨道 259 55. 电子开关控制的电饭煲
246 239. 自动送(上)碗机栅格输送带轴 260 240. 下料电磁闸阀
247 43. 全自动煮饭机储藏配料仓 261 29A 上辅料盒
248 44. " 半阿形 Λ米下料机构组件 262 30A 下辅料盒
263 270 第二切割刀片的上下滑动的左右定位滑 轨

Claims

1、 一种全自动烹饪机器人系统, 其特征在于, 包括全自动多功能智能化 洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系统, 全自动多功能切菜机子系 统, 全自动烹饪智能配料机子系统, 排油烟系统, 全自动烹饪子系统, 全自 动煮饭机子系统, 智能全自动烹饪数字菜谱软件控制子系统和计算机系统; 所述智能全自动烹饪数字菜谱软件控制子系统和计算机系统根据菜谱协 调控制所述全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子 系统, 全自动多功能切菜机子系统, 全自动烹饪智能配料机子系统, 排油烟 系统, 全自动烹饪子系统, 全自动煮饭机子系统配和工作;
所述全自动多功能智能化洗菜、 洗碗、 消毒、 储藏保鲜等一体化机子系 统包括高长方立柜、 在立柜的内部设置的立式链条链轮传动装置、 安装在链 条链轮传动装置内的具有唯一编码的洗篮、 设置在立柜的下部的清洗池装置、 以及在立柜上部设置的出料装置; 所述智能全自动烹饪数字菜谱软件控制子 系统和计算机系统控制所述链条链轮传动装置带动合适的所述唯一编码的洗 篮到达所述清洗池装置进行清洗, 并在清洗完成后所述链条链轮传动装置带 动所述洗篮到达所述出料装置的位置由所述出料装置出料至所述全自动多功 能切菜机子系统;
所述全自动多功能切菜机子系统设置在所述包括全自动多功能智能化洗 菜、 洗碗、 消毒、 储藏保鲜一体化机子系统出料装置下方, 其包括无脚扁长 方型卧柜、 设置在所述卧柜的上部的上底部活动下底部全空的进料盒、 在所 述进料盒的底部正下方安装的第一切割组件、 设置于所述第一切割组件的下 方的第二切割组件、 以及设置于所述第二切割组件的外侧下方的第三切割组 件; 所述智能全自动烹饪数字菜谱软件控制子系统和计算机系统控制所述第 一切割组件、 第二切割组件和第三切割组件配合动作对物料进行切割, 并输 送到所述全自动烹饪智能配料机子系统;
所述全自动烹饪智能配料机子系统包括具有唯一编码的主料配料盒和辅 料配料盒、 分别带动所述主料配料盒和辅料配料盒移动的环形传动装置; 所 述主料配料盒接收来自所述全自动多功能切菜机子系统切割好的物料, 其包 括控制所述主料配料盒的顶部及底部开闭的自锁开闭机构组件; 所述辅料配 料盒容纳辅料配料, 其包括精确定量下料组件; 所述智能全自动烹饪数字菜 谱软件控制子系统和计算机系统控制根据所述主料配料盒和辅料配料盒的唯 一编码控制对应的所述主料配料盒和辅料配料盒进行接料以及下料;
所述全自动烹饪子系统位于所述全自动烹饪智能配料机子系统的正下 方, 其包括自动菜勺组件、 炒锅机械臂小车平台组件、 自动送碗收碗机、 自 动清洁刮板机、 上水平移动机械臂组件、 下水平移动垂直升降机械臂组件、 以及菜勺组件, 所述智能全自动烹饪数字菜谱软件控制子系统和计算机系统 控制所述自动菜勺组件、 炒锅机械臂小车平台组件、 自动送碗收碗机、 自动 清洁刮板机、 上水平移动机械臂组件、 下水平移动垂直升降机械臂组件、 以 及菜勺组件配合动作完成烹饪动作;
所述全自动煮饭机子系统包括多存储粮仓及量米配料组件、 主食原材料 清洗下料组件、 以及定时自动开合锅盖煮饭组件; 所述多存储粮仓及量米配 料组件中存储的主食原材料进入到所述主食原材料清洗下料组件中进行清 洗, 清洗后的主食原材料从所述主食原材料清洗下料组件送入到所述定时自 动开合锅盖煮饭组件。
2、 根据权利要求 1所述的全自动烹饪机器人系统, 其特征在于, 所述立 式链条链轮传动装置包括设置在所述立柜顶部和底部的两个同轴链轮, 其中 一个链轮为主动力链轮, 由一调速电子刹车电机驱动; 两链轮之间设有上下 环行相联接的两条链条, 其中上部的一条链条为由主动力链轮带动的主链条; 下部的一条链条设有洗菜机下链轮平衡张紧调节固定组件; 两链条上按一定 节距分别装有向外突出的小方型卡位槽, 两链条卡位槽之间横向安装有多个 长方形的带有细孔的洗菜、 洗碗所述洗篮, 所述洗篮沿一定距离间隔环绕链 条和链轮安装一周; 所述洗篮可绕自身轴旋转, 并带有水平定位卡环机构。
3、 根据权利要求 2所述的全自动烹饪机器人系统, 其特征在于, 所述清 洗池装置包括在立柜底部安装的一 U型清洗池, U型清洗池位于下链轮的下 方, U型清洗池前后两壁幵有圆孔, 用于安装在立柜底部前后壁外侧的离合 轴主驱动电机延长的带卡位装置的公轴伸縮进入 U型清洗池, 以便能套进位 于 U型清洗池内的洗篮动态安装于的链条卡位槽中的洗篮公轴内, 洗篮在离 合轴主驱动电机的驱动下旋转; 通过定位互相配套的公母轴并通过公母轴离 合的方式来锁定和释放所述洗篮; 在离合轴主驱动电机的伸缩公轴和 U型清 洗池前后两壁之间, 装有可伸缩的橡胶防水密封碗环; 所述洗篮为一两边带 轴、 中间为长方形空心柱面、 空心柱四面上有各种形状的孔或缝隙, 其活动 底板的两侧面带滚轮, 与底板一面嵌套活动联接的是活动侧面板, 活动底板 和活动侧面板为联开联闭, 且底板和两端面板为可自锁的结构方式。
4、 根据权利要求 1所述的全自动烹饪机器人系统, 其特征在于, 所述第一切 割组件包括 (a)紧挨着进料盒底部四周框架下壁的、 纵向水平安装可纵向往复 水平振动并同时横向往复切割运动的长方形钢制第一切割组件振动切割刀 片;
(b)置于第一切割组件振动切割刀片的侧下方的可上升下降自动调节高 度距离的第一切割组件挡、 接料自动切割厚度加工量板, (c)在第一切割组件振动切割刀片和厚度加工量板下起固定第一切割组 件振动切割刀片和厚度加工量板作用的第一切割组件横向滑动框架底板,
(d)固定在滑动框架底板上的联接在第一切割组件振动切割刀片后端的 第一切割组件振动切割刀片纵向振动切割驱动电子调速电机和安装于电机轴 上的偏心轮,连接偏心轮和第一切割组件振动切割刀片的活动连杆及其轴销 件,
(e)固定在滑动框架底板后侧面壁上的通过丝杆、伞型齿轮、链条联接驱 动厚度加工量板升降调节的丝杆并调节其上下高度距离的电子调速步进电 机,
(f)第一切割组件可滑动框架底板下方, 固定于机架壁上同时支撑着第一 切割组件的左右两条直线导 (滑) 轨和直线轴承配套组件,
(g)固定在机壳底板上拉动第一切割组件可滑动框架底板进行横向往复 运动的横向切割电子调速电机及其轴上的两个偏心轮,
(h)联接第一切割组件可滑动框架底板和横向切割电子调速电机轴上的 偏心轮的前后两个钢制平行联动活动联杆。
5、 根据权利要求 4所述的全自动烹饪机器人系统, 其特征在于, 所述第 二切割组件包括: (i )进料盒、 第一切割组件刀片和挡料厚度量板的正下方 装有固定于机架前后壁的电子调变速长宽型横向水平第二切割组件进料送料 皮带和第二切割组件进料送料电子调速皮带驱动电子调速电机,
( j )第二切割组件进料送料皮带的另一端处安装有可上下往复运动且纵 向垂直的长方形钢制第二切割刀片,
(k)机座固定连在机架靠近出料口处前后壁中下部纵向底板上的、与第 二切割刀片水平垂直的第二切割组件切割刀片电子调速电磁刹车驱动电机,
( 1 )第二切割刀片电子调速电磁刹车驱动电机轴上的第二切割组件切割 刀片驱动偏心飞轮,
(m)第二切割刀片的上下滑动的左右定位滑轨, 与定位滑轨配合的第二 切割组件刀片定位滚滑轮,
(n)联接第二切割组件切割刀片驱动偏心飞轮和第二切割刀片中部开的 纵向水平滑槽的对称凹形的滚动双凹卡轮和销轴。 '
6、 根据权利要求 5所述的全自动烹饪机器人系统, 其特征在于, 所述第 三切割组件包括: (0 )位于第二切割组件进料送料电子调速皮带和第二切割 刀片外侧下方安装有固定于机架前后壁纵向水平的长方形第三切割组件进料 送料电子调速皮带和第三切割组件进料送料电子调速皮带驱动电子调速电 机,
(P)第三切割组件进料送料电子调速皮带的另一端处安装有可上下往复 运动且水平垂直的长方形钢制第三切割刀片,
( q)机座固定于连在机架靠近出料口处前后壁中下部纵向底板上的、 与 第三切割刀片水平垂直的第三切割刀片驱动电子调速电磁刹车电机,
(r) 安装在第三切割刀片驱动电子调速电磁刹车电机轴上的偏心轮, ( s )保证第三切割刀片的上下滑动的第三切割刀片垂直滑滚定位轨道组 件,
(t )联接第三切割刀片驱动电机偏心轮和第三切割刀片中部开的水平滑 槽的对称凹形卡位滚滑轮和其销轴组件。
7、 根据权利要求 1所述的全自动烹饪机器人系统, 其特征在于, 所述主 料配料盒采用上顶盖板和下底板均可绕宽端面之轴向外打开和向内关闭, 在 上顶盖板和下底板向外一面装有相同的所述自锁开闭机构: 其包括安装于上 下盖板外面高度中心线上的扁长方柱形滑动顶板, 滑动顶板的一端超出梯形 短底边 4毫米, 另一端超出梯形长底边 8--20毫米, 滑动顶板被两个间隔一 定距离的反 "凹"形块动态固定在盖板上, 滑动顶板位于两反凹形块中间一 段上装有两行程限位块, 安装于梯形短底边垂直底面中心线位置钩住上下盖 板超出梯形短底边端的 " L"形弹性小钩子, 处于上下底盖自锁关闭状态, 滑 动顶板的一端顶着 "L"形弹性小钩子的下面空余处, 将滑动顶板拉向梯形 长底边的伸缩弹簧, 平行于上下盖板外面高度中心线旁的两侧分别装有能使 上下盖板打开的开盖弹簧机构, 主配料盒背面上部安装有挂钩、 下部安装有 内嵌式半圆弹簧卡钮; 下料盒下料时由装有称量传感器装置的称量出料皮带 控制下料重量。
8、 根据权利要求 7所述的全自动烹饪机器人系统, 其特征在于, 所述辅 料配料盒为长方形配料底座盒组件和嵌入长方形底座内的长方形装辅料容器 下料盒组件两部分; 长方形配料底座盒组件包含: (a) 均勾分布于底座底部 四个角边的的四个小短圆柱和套在短圆柱上四根均长的弹簧, 底座正中央固 定有一个截面形状同 "T"形字母的矮圆柱体, 矮圆柱体比四根小圆短柱要高 出 10— 35毫米, 但要比四根小弹簧矮 10-35毫米,
(b)底座没有顶盖, 底座背面上部两侧装有挂钩,
( c)底座前面板和后面板都在中心线处从上面开始到接近底部位置开有 一条 4一 15毫米宽的开口方槽;
长方形装辅料容器下料盒组件包含以下几个部件: (d)长方形装辅料容 器下料盒有可人工开合的顶盖, 其底部是一个倒梯形, 在倒梯形的底部开有 一垂直于环行链环轨道的上部开口的半圆柱状辅料下料通道口,
( e )匹配安装于半圆柱状辅料下料通道口内的是一个两头都穿出长方形 装辅料容器下料盒前后壁并卡入底座后面板长方槽内的微螺旋送料机, 微螺 旋送料机一头外面安装有一圆形小齿轮, 其两端轴分别固定在长方形装辅料 容器下料盒的前后壁的微轴承内; 辅料配料盒的精确定量下料组件机构包含 以下几个部件-
(f )驱动辅料盒定量下料的电子调速步进电机, 其轴上装有与微螺旋送 料机一端齿轮相匹配的齿轮, 其固定于下料皮带正上方环轨的下部,
(g)通过程序控制选择编码辅料盒下料的选择驱动电机, 其固定于下料皮 带正上方环轨的上部, 其轴上安装有一横卧的 "丁"字状的下摁选择杆, 当 需要辅料配料盒下料时将选择的辅料盒摁下, 使辅料盒内的微螺旋送料机一 端的齿轮接触到下料歩进电机轴端的齿轮上而精确定量地送料, 当下摁选择 杆松开时, 由于配料盒底座弹簧的作用使两齿轮脱离耦合状态, 则停止配送 下料
液体类辅料的精确定量下料机构包含: (h)带有可手动开合的密封上盖、 底部开有出料管口的遮光密闭长方形配料盒,
( i ) 出料口处装有电控电磁阀门,
( j ) 电磁阀门外接出料管,
(k) 出料管连接到液体专用的电子微型电磁泵的入口,
( 1 )液体专用的电子微型电磁泵的出口通过管道和电磁阀连接到全自动 烹饪子系统的烹饪锅边的液体辅料下料排管上; 通过控制电子微型电磁泵和 电磁阀的开合时间即可精确地控制液体状辅料的配给量。
9、 根据权利要求 1所述的全自动烹饪机器人系统, 其特征在于, 所述自 动菜勺组件由三个相互嵌套的同轴直底 "U"形臂, 最外面的是静止支架臂, 中间的为滑动外臂, 里面的为驱动内臂和其驱动电机、 限位装置、 传动齿轴 装置以及其底座驱动齿圈组成。
10、 根据权利要求 9所述的全自动烹饪机器人系统, 其特征在于, 所述 炒锅机械臂小车平台组件包括 (am) —个装有水平圆轴柄的圆底 (或平底) 炒锅, 炒锅底部均匀地嵌埋入 1一 3支温度检测传感器的温度检测探头, 炒锅 轴柄的另一端穿过一固定在小车平台升降支架竖面活动面板上的与其直径匹 配的轴承 (或铜轴瓦) 座, 后端还装有一个伞形齿轮 (方向为纵向垂直水平 长方台面), (an)与炒锅轴柄伞形齿轮啮合的是固定于小车平台的升降支架面 上的、 轴上装有伞形齿轮的垂直于水平长方台面安装的电子调速电磁刹车电 机, 电机正反旋转时驱动炒锅绕水平轴柄前后侧翻旋转, (ao) 小车平台升降 支架是由两块中间为隔空、 两边为类似燕尾槽公母相嵌形式的长方形钢结构 板结合而组成, 两长方形钢结构板长边竖立、 短边水平平行于台面长边, 其 中带有 "母燕尾槽"(包在 "公燕尾槽"外边) 的长方板为升降活动板, 带有
"公燕尾槽"(在 "母燕尾槽 "里边) 的长方板为静止基板, 静止基板下端较 升降活动板稍长出 50— 90毫米并固定在可水平纵向 (前后)移动的小车平板 台面上; 静止基板同升降活动板结合面的中空位置中线上, 装有一根下端安 有齿轮、 靠近齿轮内侧一端和上端固定在轴承座内的丝杆, 上下两个丝杆轴 承座分别固定在静止基板上下两个窄边向升降活动板伸出去的两块窄长方檐 板的中心位置上(轴承水平平行于台面), 升降活动板的垂直中线位置下部固 定联接在一套在静止基板丝杆上的螺母上。 与静止基板丝杆下端齿轮啮合的 是一倒立安装固定在静止基板外壁面中心线上、 轴端垂直向下且装有匹配齿 轮的电磁刹车电机 (静止基板中线下端开有供电机齿轮与丝杆齿轮啮合的长 方孔);电机正反旋转则驱动活动板升降,也即为驱动炒锅垂直上下移动,(ap) 可水平纵向移动的小车平台是由在长方台面侧端凹陷下去的纵向长方形槽、 槽内安装的可水平纵向移动前后轴四轮平面板小车以及由一电子变速电磁刹 车可逆电机驱动的纵向水平安装的长丝杆组成, 小车前后轴中线固定在一个 串在长丝杆上的螺母上,小车的四个轮子分别都嵌入左右两根开口对放的固 定住的槽钢轨道里, 长丝杆固定在长方形槽两端的轴承座里, 一端带有与电 机齿轮相啮合的齿轮,当电机正反转时即驱动四轮平面板小车作水平纵向(前 后)移动, 也即是驱动炒锅作水平纵向 (前后)移动。
11、 根据权利要求 10所述的全自动烹饪机器人系统, 其特征在于, 所述 自动送碗收碗机包括: (aq)水平安装于本烹饪子系统底板上与长方台面长边 轴向平行的电磁刹车驱动电机, (ar)驱动电机轴上联有一齿轮和一长轴, 与 齿轮啮合的是一个中间传动齿轮, 中间传动齿轮的另一面通过一与驱动电机 上齿轮同等直径的长轴齿轮啮合, 长轴两端分别固定在配套的轴承座内, 轴 承座固定在底板和面板上, 长轴位于两轴承座之间的一段轴上间隔一定距离 地装有两个链轮, 在此底部两长轴正上方对应的长方台面板下在同一垂直平 面安装有同样的一根长轴, (as)上下两个长轴链轮之间都联有由横向水平钢 丝制作成钢丝带, 钢丝之间留有可以卡住碗和盘子边的间隔空隙, 用于传送 碗盘等餐具, (at) 长方台面板下两长轴之间的中心位置上安装有对金属敏感 的磁感应接近开关霍耳元器件, (au)在长方台面两长轴之间平行中心线上端 适当位置安装有一台带推杆的出碗驱动电机, (av)长方台面前的送碗链带在 装盘点处装有定位检测电子元气件探头。
12、 根据权利要求 11所述的全自动烹饪机器人系统, 其特征在于, 所述 上水平移动辅助烹饪机械臂组件包括: (bk)水平固定于垂直立壁平面上部的
"L"形角钢钢轨和突出于立壁平面的承重直线圆管轨, 在承重直线圆管轨的 上面安装有圆形直线轴承座, (bL)安装在直线轴承座上的与垂直立壁平面纵 向垂直的移动小车平台, 小车平台后部固定连接在一水平横向链条上, 小车 平台后部装有一纵向后短轴, 后短轴上安装有滚轮, 滚轮的上部与 "L"形角 钢轨道背面接触, 小车平台的前部安装有一前短轴, 前短轴上匹配有封闭的 圆轴承座, 圆轴承座外面固定套有外齿圈, 与外齿圈相啮合的是安装在小车 平台上部的轴上装有匹配齿轮的刹车电机或为旋转电磁铁, (bm)安装固定在 圆轴承座外端面上的是一个直长圆管臂,其顶端带有可拆卸的配料料盒, (bn) 安装在垂直立壁平面两侧上的两个链轮和安装于长方台面下的链轮及其固定 销轴件, 在两个链轮之间链接有链条, 长方台面下的链轮安装在一驱动电机 轴上, 驱动电机固定在长方台面下的侧壁支架上。
13、 根据权利要求 12所述的全自动烹饪机器人系统, 其特征在于, 所述 下水平移动垂直升降辅助烹饪机械臂组件包括: (bo )水平固定在垂直立壁平 面上稍突出立壁平面的承重直线圆管轨和固定在立壁平面上的 "L"形横向水 平长直齿条, 齿条面水平向上, (bp) 在承重直线圆管轨的上面安装有上头为 圆形下面为短长方行的直线轴承座, 直线轴承座下端面通过两侧联板固定联 接有纵向水平垂直于垂直立壁平面的起平移作用的一电磁刹车驱动电机, 电 机轴上安装有与" L"形横向水平长直齿条匹配的齿轮,并与齿条相啮合, (bq) 水平移动电机固定安装于下面的水平短长方形底板上, 其长边平行于垂直立 壁平面, (br) 长方形底板下固定连接一个立体长方形框架, 长方形框架被分 为左右两半, 其水平长边的垂直平分中心线上安装有一垂直支撑板, 垂直支 撑板的左面安装固定有一条垂直窄齿条, 在垂直窄齿条上水平啮合着的是一 纵向水平安装、轴上装有与垂直窄齿条匹配的齿轮的电磁刹车垂直升降电机, 垂直升降电机固定在垂直升降平台的底板左半边, bs) 垂直升降平台底板的 右半边上固定者一与垂直升降电机反向安装的下机械臂旋转电机, 垂直升降 电机轴朝垂直立壁平面的里面方向, 与水平移动驱动电机正好方向相同, 但 与配料盒旋转电机轴向方向相反; 三台电机都上下或左右相互平行, 下机械 臂旋转电机轴上装有一先垂直弯曲向上 70 -— 150毫米、然后折成水平 80— 180 毫米、 再往下垂直折弯 70- 150毫米的长圆管弯臂, 弯臂顶端带有拆卸的配料 料盒; (bt) 垂直升降平台的底板的四边角上分别安装有一个滚轮, 垂直升降 电机和弯臂旋转电机的周端安有固定板, 在固定板的两个外侧上部角上安装 有两个滚轮, 滚轮分别镶嵌入长方形底板下固定连接的一个立体长方形框架 周边的四根垂直安装的滚轮滑轨内, 在其边上同时还装有可自动伸缩的、 可 旋转的刮板或毛刷的、 带喷水头的刷锅器。
14、 根据权利要求 13所述的全自动烹饪机器人系统, 其特征在于, 所述 全自动烹饪子系统还包括设于长方台面后方排水槽内的自动清洁刮板机, 其 包括 (aw)安装固定于长方台面侧端后面背板上轴端带有双链轮的驱动电机, (ax)位于长方台面另一侧面的从动双链轮与其配套的轴承、 轴销, (ay)安装 在电机主驱动双链轮和从动双链轮之间的两条链环, (az)均匀安装在两条链 环之间的多块刮板, (az ) 排水槽内刮板支撑滑轨架。
15、 根据权利要求 1 所述的全自动烹饪机器人系统, 其特征在于, 多存 储粮仓及量米配料组件包括: (bu)—长方形立体仓均匀分成数个相等的窄长 方形空间等份, (bv)窄长方形仓的底部收缩为一梯形底, 梯形底边短的一面 向下形成长方形下料口, (bw) 长方形下料口下装有一与下料口等长、 并与下 料口四边相切的截面为 2/3 圆的空心量米长圆柱盒, 上部开口长圆柱量米盒 的两端 2/3圆侧面的中心上分别装有固定在底部配套轴承座内配套的短圆轴, 其中一个短圆轴固定在一台下料电机轴上, 下料电机固定在存储仓底板上, (bx) 主食物料存储仓上顶部开有可手动打开的密封盖板。
16、 根据权利要求 15所述的全自动烹饪机器人系统, 其特征在于, 所述 主食原材料清洗下料组件包含: (by) —倒放的圆锥清洗筒, 清洗筒上部装接 有自来水入水口, (bz)入水口处接装有电子控制的电磁阀, 下部环绕圆锥筒 的底部圆形出料口周围均匀安装了 3-8个都带有相同角度的喷水水管, 喷水 管喷水时能使物料随水流旋转, (ca)喷水管都接在一电动加压小水泵的出水 口管上, 电动加压小水泵的入水口开在喷水管上部合适距离的清洗圆锥筒壁 上, 并带有不锈钢过滤网, (cb)圆锥清洗筒的底部开有排水管, 排水管上安 装有不锈钢过滤网和排水电磁阀, 排水管下的出料口处安装有一较大口径的 下料电动电磁闸阀。
17、 根据权利要求 16所述的全自动烹饪机器人系统, 其特征在于, 所述 定时自动开合锅盖煮饭组件包含: (cd)位于圆锥清洗筒下料口的正下方安装 有一台电子控制的电饭煲, (ce)电饭煲的活动盖的提手上安装固定在一根 "V" 形杆的一端, "V"形杆的拐点处固定在一根水平转动轴上, 水平转动轴两端 通过匹配的两个轴承座固定在支架壁上, "V"形杆的另一端安装在一推拉电 磁铁的活动臂 /杆的活动端上, (cf) 推拉电磁铁的另一固定端固定在底板的 支架上, 电饭煲上装有水位探头和自动水位控制器; (eg) 电饭煲安装有水位 感应控制器及探头, 水位感应控制器同时与洁净水出水管电磁阀 52相连, 对 进水容量和高度进行控制。
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