WO2008049338A1 - Ligne de production entièrement automatisée et fabrication de vermicelles instantanés - Google Patents

Ligne de production entièrement automatisée et fabrication de vermicelles instantanés Download PDF

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Publication number
WO2008049338A1
WO2008049338A1 PCT/CN2007/003091 CN2007003091W WO2008049338A1 WO 2008049338 A1 WO2008049338 A1 WO 2008049338A1 CN 2007003091 W CN2007003091 W CN 2007003091W WO 2008049338 A1 WO2008049338 A1 WO 2008049338A1
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WO
WIPO (PCT)
Prior art keywords
powder
air
fan
aging
water
Prior art date
Application number
PCT/CN2007/003091
Other languages
English (en)
French (fr)
Inventor
Xingyuan Feng
Original Assignee
Xingyuan Feng
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xingyuan Feng filed Critical Xingyuan Feng
Publication of WO2008049338A1 publication Critical patent/WO2008049338A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/109—Types of pasta, e.g. macaroni or noodles
    • A23L7/113—Parboiled or instant pasta

Definitions

  • the invention relates to a processing device and a production process thereof, which are convenient and convenient for sweet potato fans, convenient Ma Ling potato fans, convenient corn fans, convenient mung bean fans, etc., excluding convenient rice noodles and instant noodles, and particularly relates to a fully automatic ready-to-eat instant fan production line and the same Production Process. Background technique
  • a fully automatic fan vermicil machine disclosed in the invention patent 200420010609. 9 includes a stirring device, a steaming device, a cooling device, a cooling device, a rear-end transmission device connected to the normal temperature aging device, and a normal temperature aging device.
  • the low temperature aging device is connected, and the low temperature aging device is connected to the vertical cutting device, the drying device, the cross cutting device, etc., and the low temperature aging device comprises a low temperature greenhouse with a refrigeration device, and the low temperature chamber is provided with two parallel circulating transmission chains, two cycles There are ladders at equal intervals between the conveyor chains to provide a hanging rod for the powder to hang.
  • the fully automatic vermicelli noodle machine uses a circulating conveyor chain hanging rod to convey the noodles in the low temperature room of the low temperature aging device, so that the noodles hanging on the ladder hanging rod can quickly contact with the surrounding cold air, thereby increasing the noodles and low temperature.
  • the area of indoor cold air contact and the heat dissipation area of the noodles effectively improve the aging efficiency and aging quality, which is beneficial to solve the problem of insufficient low temperature aging and easy adhesion of the powder skin, improve production efficiency and reduce cost, and realize full-automatic production of fans.
  • the object of the present invention is to provide a fully automatic and convenient fan production line and a production process thereof, to solve the problem that the fans need secondary cooking and secondary aging, simplify the production line and the production process, and improve the production efficiency.
  • the convenient fan production line of the invention comprises a starch stirring device arranged in order of material conveying direction, a self-cooking spinning device, an aging aging device, a quantitative cutting device, a powder block drying device, a powder block cooling device, a packaging conveying device, and
  • the cooked silking device is a self-cooking extruder that can produce ready-to-eat fans with only one ripening;
  • the aging device includes the first natural aging aging machine, the fan freezer, the washing machine, and the: t: natural aging Aging water washing machine.
  • the production process includes starch agitation, self-cooking and squeezing, ageing aging, quantitative cutting, powder drying, powder cooling, and packaging transportation.
  • the fan freezer includes a freezing compartment having a refrigerating device, two circulating chains arranged in the freezing compartment, and a driving device for driving the cyclic conveying chain to circulate, and each of the circulating chains is provided with a spline suspension.
  • Hanging rod, two circulating conveyor chains are arranged in a ladder-like interval;
  • the washing machine includes a frame, a water pump, a water-removing system, a water recovery system, a conveyor chain, a sprocket, a water inlet pipe and a water pumping system.
  • the water pipes are connected, and the water-discharging system is provided with water nozzles placed on the conveyor belt, and the water inlet pipe of the water pump is connected to the water recovery system.
  • the freezing process involves powder suspension suspension in the freezer of the fan freezer, and the powder in the water washing machine is spread on the conveyor belt, and the water is washed by spraying water onto the conveyor belt.
  • the circulating conveyor chain is used to transport the noodles, so that the noodles hanging on the ladder hanger can quickly contact the surrounding cold air, increasing the area of the noodles in contact with the cold air in the low temperature room and the heat dissipation area of the noodles. Therefore, the aging efficiency and the aging quality are effectively improved, which is beneficial to solve the problem of insufficient low temperature aging and easy adhesion of the powder skin, improve production efficiency and reduce cost; the method of washing the pine wire is not only simple in structure, but also water can be recycled. It can also be fully automated, and the washing effect is good.
  • an anti-sticking machine is further disposed between the self-cooking extruder and the first natural aging machine, and the anti-adhesive machine comprises a dusting chamber, a dusting device, and the powder discharging port of the dusting device is discharged.
  • the powder spraying port of the dust spraying device is connected with the powder spraying chamber, and the powder discharging port of the powder spraying device is placed in the vertical direction Squeezing machine for extruding rice flour or starch after extruding
  • the air supply device communicates with the powder discharge port of the dusting device, powder The recovery device is in communication with the dusting chamber.
  • the anti-adhesive method includes the air supply device supplying air to the dust spraying device, and the dust spraying device does not fall into the dusting machine from the extruder and falls into the dusting chamber under the action of the wind from the air blowing device.
  • the rice flour or the fan powder before the conveyor belt is sprayed, and the excess powder sprayed out is confined in the dusting chamber and recovered by the powder recovery device.
  • the powder is sprayed toward the powder belt by the action of the wind power from the air blowing device by the dust spraying device.
  • the powder is sprayed along the powder discharging port of the spraying device to make the powder belt
  • the range of contact is increased, the speed of dusting is also high, the penetration of the powder is greatly increased, and the air in the entire dusting chamber is filled with a high concentration of powder, so even if the fans wait for many layers during the extrusion, the powder It can also be fully contacted with all fans in all directions, so the anti-sticking effect is very good, and the extra powder can be recycled instantly.
  • the powder sticking to the fans and the like is very small because it is very easy to remove, even if it sticks Fans and so on will not affect the taste of the fans.
  • the air supply device comprises a cyclone separator, a powder feeding air duct connected to the cyclone separator, and the powder feeding air duct is connected with the powder spraying device;
  • the powder recovery device comprises a suction air duct connected with the cyclone separator, The suction pipe is connected to the powder spraying chamber;
  • the powder recovery device further comprises a wind suction pipe connected with the cyclone separator, a centrifugal fan connected with the wind suction pipe; a secondary treatment powder chamber is arranged on the centrifugal fan, and the installation is provided Anti-blocking airlock.
  • the cyclone separator supplies air to the powder spraying device through the powder feeding air duct, and the powder spraying device sprays the powder toward the powder belt under the action of the wind from the powder feeding air duct; the excess powder in the powder spraying chamber is restricted to pass through the sucking air duct.
  • the cyclone separator is sucked back to the cyclone separator, and a part of the powder sucked back into the cyclone separator is sent back to the dusting device through the powder feeding pipe, and the other part is sent to the 3 ⁇ 4J centrifugal fan through the air suction pipe.
  • the secondary treatment is processed in a powder chamber. This anti-stick method automatically recycles excess powder and reduces the use of powder.
  • an integral dehumidifier is also arranged between the quantitative cutting machine and the dryer, and the integral dehumidifier includes an integral dewatering device, and the integral dewatering device includes two rows of air cylinders, and each of the air ducts The number corresponds to the number of each row of toner cartridges of the drying box mounted on the conveyor belt of the pre-drying dehumidifier, and the air outlets of the air cylinders face the corresponding powder cartridges in the vertical direction; each of the air cylinders in each row includes Two air outlets, each of which corresponds to the opposite sides of the toner cartridge; two air outlets of each air duct on one row of air 1 ⁇ 4 and two air ducts on the other air duct The center of the air outlet is vertical.
  • the dehumidification method includes firstly, when the powder box or the face box on the conveyor belt is conveyed directly under a row of air cylinders, the air cylinder blows directly above the powder box or the face box, and the powder box or the face box corresponds to the small holes on both sides.
  • the water film is completely blown; then the same row of toner boxes or face boxes on the conveyor belt are transferred directly to the other row of air ducts, and another row of air ducts Corresponding to the air blow directly above the toner box or the face box, completely blow the water film between the small holes on the opposite sides of the powder box or the face box; thus, the water film and the powder block between the small holes of the powder box or the face box Or the water film on the dough piece is completely blown, so that the water on the surface of the powder block or the dough piece flows out from the small hole of the powder box or the face box.
  • the water film on the pores of the drying box and the water film on the cake or noodle are broken by the wind, and the water is dried.
  • the small holes in the box flow out, so that the water on the powder block or the dough piece is substantially removed.
  • This method saves a lot of energy and time by evaporating water from the powder on the cake or dough piece by using heat or wind.
  • the air outlet is blown corresponding to the four sides, so that the water film on the side wall of each toner box or face box on the drying box can be completely blown; the air cylinder is arranged in two rows, which is convenient for the arrangement of the air outlet.
  • the wind from the air duct can also fall, and the powder strips or noodles on the wall of the powder box or the face box are blown down to play a certain shaping effect.
  • Figure 1 is a schematic structural view of a production line of the present invention
  • Figure 2 is a schematic view showing the structure of the self-cooking extruder of the present invention
  • Figure 3 is a schematic view showing the left side structure of the self-cooking extruder of the present invention.
  • Fig. 4 is a schematic top plan view of the self-cooking extruder of the present invention.
  • Fig. 5 is a top plan view showing the anti-adhesive machine of the present invention.
  • Figure 6 is a schematic view showing the structure of a pre-drying dehumidifier of the present invention. '
  • Figure 7 is a cross-sectional view taken along line A-A of Figure 1.
  • Figure 8 is a top plan view of the pre-drying dehumidifier.
  • Fig. 9 is a schematic view showing the structure of an integral type dewatering apparatus of the pre-drying dehumidifier of the present invention.
  • Fig. 10 is a schematic view showing the structure of a right side portion of the integral type dewatering device of the predrying dehumidifier of the present invention.
  • Figure 11 is a schematic view showing the structure of the water washing and wiping device of the present invention.
  • Fig. 12 is a view showing the structure of a pair of upper pressing rolls and lower rolls which are opposite to each other in the upper and lower sides of the water-washing wire device of the present invention, which are cut from the axial center position.
  • Figure 13 is a schematic view showing the structure of the fan freezer of the present invention.
  • Figure 14 is a schematic view showing the structure of the fan thawing machine of the present invention.
  • FIG. 15 is a process flow diagram of the present invention. detailed description
  • a convenient fan production line includes a wind suction system which removes dirt in the starch by centrifugal action in the direction of material conveying, and adjusts the dirty starch and cold water into powder.
  • a slurry mixing tank 2 a siever 3 for removing the granular material in the slurry, a hot water tank 4 for heating and stirring the slurry, dividing the powdered wood into two strands and entering the multi-screw slurry self-cooking extruder 6
  • the sizing bucket 5 the multi-screw slurry self-cooking and squeezing machine 6 for sizing and squeezing the sizing, and the anti-sticking anti-adhesive machine for the fan-dried powder extruded from the multi-screw slurry self-cooking squeezing machine 6
  • Quantitative cutting machine 10 for drying The internal dehumidifier 12 for forced dewatering and pre-drying and dehumidification, the dryer 14 for drying the dehumidified powder block, the air cooler for cooling the dried powder block 15, and the wind
  • the cooled powder block is split and conveyed to a split conveyor 16 on the corresponding packaging conveyor 17, a packaging conveyor 17 that packages the powder from the split conveyor 16 and delivers the fan production line.
  • the discharge port of the air suction system 1 is connected with the inlet of the mixing tank 2, and the discharge port and the sieve of the pulping machine
  • the inlet of the machine 3 is connected, the discharge port of the sieve machine 3 is connected with the inlet of the hot water tank 4, the discharge port of the hot water tank 4 is connected with the inlet of the sump 5, and the outlet of the sump 5
  • the material port and the multi-screw slurry self-cooking extruder 6 have a discharge port facing downward, facing the conveyor belt connected between the multi-screw powder paddle self-cooking extruder 6 and the anti-adhesive machine 7.
  • a multi-screw powder self-cooking extruder includes a screw driving mechanism and two screw mechanisms. '
  • a screw barrel 52 is disposed outside each of the screws 151.
  • the screw 151 is received in the cavity 160 of the extruder barrel 152. Both ends of the barrel 152 are sealed, and the shaft of the screw 151 is installed at both ends of the barrel 152. On the seal.
  • a feed port 55 is provided in each of the squeeze drums 152, and the feed port 155 is open upward and near the end of the screw 151.
  • a discharge port 159 is provided in each of the squeeze drums 152.
  • a separate heating cylinder 153 is disposed outside each of the squeezing cylinders 152.
  • the squeezing cylinder 152 passes through the heating cylinder 153, and a sealed space is formed between the heating cylinder 153 and the squeezing cylinder 152.
  • the heating cylinder 153 is provided with a closed space.
  • the inlet port 162 and the outlet port 163, the inlet port 162, and the outlet port 163 are in communication with the source of hot steam.
  • the screw 151 is a double-spiral screw 151, which is close to the feed port, and the screw moment of 155. is larger than the screw near the discharge port.
  • An extrusion head 158 is mounted downwardly at an end of the extruder 152 of the screw 151 adjacent the discharge opening 159, and an independent outlet communicating with the cavity 160 in each of the extrusion cylinders 152 is provided in the extrusion head 158.
  • the material passage 164 is further provided with a template pressing plate 154 and a squeezing die plate 157 on the squeezing head 158 by screws.
  • the discharging passage 165 on the stencil pressing plate 154 has a rectangular shape, and small holes and small holes in the squeezing die plate 157. They are arranged in a rectangular shape and are divided into eight small rectangular arrangements.
  • the screw drive mechanism includes a motor 156, a fourth pulley 166 mounted on the shaft of the motor 156, a deceleration 168, and a fifth pulley 167 mounted on the first stage transmission gear of the reduction gearbox 168, mounted on the fourth pulley 166, The timing belt on the fifth pulley 167; the shaft of the screw 151 is mounted on the last stage of the transmission shaft of the reduction gear box 168.
  • the angle of the spiral blade of the screw helix is 77°; the length of the helix is 4775 mm; the pitch is 56 mm, 28 mm.
  • the anti-adhesive machine 7 includes a dusting device 210, a dusting device 208, a blowing device, and a powder recovery device.
  • the dusting device 210 is a closed space, and is vertically oriented in the upper portion of the dusting device 210.
  • a powder belt inlet 212 is provided at a position of the extrusion head 211 of the wire squeezing machine, and the powder spraying device 210 is provided with a loss.
  • the conveyor belt 209 of the powder feeding belt is further provided with a powder belt outlet (not shown) corresponding to the conveyor belt 209 on the powder spraying device 210; the powder discharging port 213 of the powder spraying device 208 is connected to the powder spraying device 210, Dusting.
  • the dusting port 213 of the device 208 is placed between the extruder squeezing head 211 and the conveyor belt 209 which are extruded by the rice flour or starch after being matured in the vertical direction and is opposite to the extrusion head from the extruder. After the 211 comes out and falls into the dusting device 210, it does not fall into the rice flour 214 before the conveyor belt 209.
  • the air blowing device includes a powder blowing duct 207 connected to the cyclone 205 by the cyclone separator 205, and the powder feeding duct 207 is in communication with the powder discharging device 208.
  • the powder recovery device includes a suction suction pipe 206 connected to the cyclone separator 205, a wind suction pipe 204 connected to the cyclone separator 205, and a centrifugal fan 202 connected to the wind suction pipe 204 on the centrifugal fan 202.
  • the powder chamber 203 is treated and an anti-blocking air blower 201 is installed, and the suckback air duct 206 is in communication with the powder spraying device 210.
  • the anti-adhesive method includes the cyclone separator 205 blowing air to the powder spraying device 208 through the powder feeding air duct 207, - the dusting device 208 is directed toward the opposite wire extrusion head 211 under the action of the wind from the powder feeding air pipe 207.
  • the rice flour 214 that has come out and falls into the dusting device 210 before falling into the conveyor belt 209 is sprayed; the excess powder sprayed out is confined in the dusting device 210, and the excess powder passes through the suction duct 206.
  • the cyclone separator 205 is sucked back to the cyclone separator 205; the powder sucked back into the cyclone separator 205 is sent back to the dusting device 208 through the powder feeding pipe, and the other portion is sent through the air suction pipe 204.
  • the treatment is recovered by entering the secondary treatment powder chamber 203 in the centrifugal fan.
  • a powder block or noodle pre-drying dehumidifier As shown in FIG. 6 to FIG. 10, a powder block or noodle pre-drying dehumidifier, the powder block or noodle pre-drying dehumidifier comprises an integral dewatering device 313, an incubator 318, and a fan 317 mounted on the incubator 318.
  • a radiator (not shown) is disposed on the fan 317, and an air inlet of the fan 317 is connected to the incubator 318.
  • the integral dewatering device 313 includes two rows of air cylinders 304, each of which corresponds to one cylinder 303, the air cylinder 304 is mounted on its corresponding cylinder 303, and the cylinder 303 is mounted on the cylinder 303 support seat on both sides of the drying box 310.
  • the cylinder 303 is connected to the vortex pump 308 through a cylinder connecting pipe 307, and the vortex pump 308 is fixed to the vortex pump seat 309.
  • a water receiving plate 311 is further mounted under
  • the number of each row of air ducts 304 corresponds to the number of each of the rows of toner cartridges 321 of the drying box 310 mounted on the pre-drying dehydrator chain conveyor 320.
  • Each of the air cylinders 304 on each row includes two air outlets 305.
  • the center of the two air outlets 305 is connected to the direction of movement of the vertical conveyor belt 320, and the two air outlets corresponding to the same powder box 321 on the two rows are arranged in a staggered manner.
  • the air outlet 305 of the air duct 304 is at The vertical direction faces the corresponding toner cartridge 321 .
  • a third sprocket 324 and a fourth sprocket are mounted near the bottom of the pre-dry dehumidifier
  • the third sprocket 324 is mounted on a side close to the incubator 318
  • the fourth sprocket 325 is mounted on a side close to the integral dewatering device 313
  • a fifth sprocket is disposed directly above the fourth sprocket 325.
  • a sixth sprocket 327 at the same vertical height as the fifth sprocket 326 is further disposed on a side close to the incubator 318, and a seventh is located at an entrance of the sixth sprocket 327 obliquely below the incubator 318.
  • the sprocket 328 and the seventh sprocket 328 are disposed between the sixth sprocket 327 and the third sprocket 324 in a vertical direction.
  • the seventh sprocket 328 is further disposed on a side of the incubator 318 away from the entrance of the incubator 318.
  • the first sprocket 322 of the same height is further provided with a second sprocket 323, a first sprocket 322, a second sprocket 323, a third sprocket 324, and a side of the incubator 318 near the entrance of the incubator 318.
  • the fourth sprocket 325, the fifth sprocket 326, the sixth sprocket 327, and the seventh sprocket 328 have the same diameter, and the distance between the second sprocket 323 and the first sprocket 322 in the vertical direction is equal to the diameter of the sprocket, The distance between the two sprocket wheel 323 and the first sprocket 322 in the vertical direction is equal to the diameter of the sprocket; the chain of the chain conveyor belt 320 sequentially engages with the bottom of the third sprocket 324 and the fourth sprocket 325, and bypasses the fourth sprocket 325, engaging with the top of the fifth sprocket 326 and the sixth sprocket 327, 'passing through the first The sprocket 327 and the seventh sprocket 328 are engaged with the bottom of the seventh sprocket 328 and the first sprocket 322, and then bypass
  • a dehumidification method for a powder block or noodle pre-drying dehumidifier comprising a chain entering from an inlet of a side of the incubator 318, passing through the third sprocket 324 and the fourth sprocket 325' from the incubator 318 and the drying box 310
  • the lower water receiving plate 311 passes underneath, and then passes through the fourth sprocket 325 and the fifth sprocket 326 to the upper portion of the water receiving box and is driven by the fifth sprocket 326 from between the air cylinder 304 and the water receiving box.
  • the vortex pump 308 supplies air to the air cylinder 303, and the air cylinder 303 supplies air to the air cylinder 304, and the air cylinder
  • the wind of 304 is blown by the air outlet 305 corresponding to the upper side of the powder box 321 to blow the water film between the powder container 321 and the powder block which are facing each other; then the same powder discharging box 321 on the chain conveyor belt 320 is transferred to the other.
  • a row of air ducts 304 are directly below, and the other row of air ducts 304 blows directly above the position of the powder box 321 which is offset from the previous one, and blows the water film on the other positions on the powder box and the powder block.
  • the water film between the small holes of the powder box 321 and the water film on the powder block or the dough piece are completely blown, so that the water on the surface of the powder block or the dough piece flows out from the small hole of the powder box 321; the chain conveyor belt 320
  • the height of the entrance of the incubator 318 is lowered by the sixth and seventh sprocket wheels 328, and from the entrance of the incubator 318 to the far-insulation under the action of the seventh and first sprocket 322.
  • One side of the inlet of the tank 318 is returned by the action of the first sprocket 322, and the returned sprocket chain conveyor 320 is transported along the upper portion of the first sprocket 322 under the action of the first sprocket 322 and the second sprocket 323. It is close to the side of the inlet of the incubator 318 and returns under the action of the second sprocket 323, and is transmitted from the incubator 318 by the second sprocket 323 and the sprocket outside the pre-dry dehumidifier.
  • the fan 317 blows air into the incubator 318, and the radiator heats the steam from the external steam source into the hot air by the blowing of the fan 317, so that the powder or dough in the incubator 318 is dehydrated in one step.
  • the washing and unwinding device is an automatic continuous wire-cutting machine, comprising a frame 405, a conveying belt 407, a driving roller 404 and a driven roller 402 of the conveying belt 407, and a conveying belt 407 is sleeved on the driving roller 404.
  • the driven roller 402, the driving roller 404 and the driven roller 402 are mounted on the frame 405, the water washing device 403, the powder discharging roller 401, and two pairs of upper and lower facing upper pressing rollers 406 mounted on the frame 405.
  • the powder discharging roller 401 is placed above the conveying belt 407, and the water outlet of the water washing device 403 is mounted on the upper pressing roller 406.
  • the conveyor belt 407 passes between the upper press roller 406 and the lower support roller 409, and the lower support roller 409 supports the transport belt 407, and the upper press roller 406 is in contact with the powder strip 408 on the transport belt 407.
  • the '407 on the conveyor belt 408 are provided with hook vermicelli divided into two or two to the guide groove 1410, the guide bar 411 is formed between the guide groove 410 and the guide groove 410; on the pressure roller 406 on the peripheral ring A projection 413 is provided which cooperates with a groove 412 which cooperates with the guide bar 411 on the conveying belt 407, and a guide groove 410 on the conveying belt 407.
  • the bottom surface of the guide groove 410 of the conveying belt 407 and the projection of the upper pressing roller 406 are provided.
  • the transmission mechanism that reverses the forward pressure roller 406 and the lower roller 409 includes a transmission chain installed between the driving roller 404 and the lower roller 409, a first transmission-gear 17 mounted on the lower roller 409, and a second transmission gear 18 mounted on the upper pressing roller 406, the driving roller 404 and the driven roller 402 are mounted on the frame 405 on both sides, and the conveying belt 407 is sleeved on the driving roller 404 and the driven roller 402, the first transmission The gear 17 and the second transmission gear 18 are meshed to make the structure simple and the transmission reliable.
  • the aged aging strip 408 is unloaded by the unloading roller 401 into a conveyor belt 407 which is divided into eight rows and enters the automatic continuous loose wire machine.
  • the guiding groove 410 on the conveying belt 407 evenly divides the powder strip into eight parts, and the guide on the conveying belt 407
  • the strip 411 is a position for positioning the conveying belt 407 and the upper pressing roller 406.
  • the automatic continuous wire drawing machine drives the driving roller 404 by a single motor 416.
  • the driving roller 404 drives the two sets of pressing rollers through the transmission chain, and the lower pressing roller is mounted on the lower support.
  • the first gear on the roller 409 and the second transmission gear 18 mounted on the upper pressing roller 406 mesh to move the upper pressing roller 406.
  • the powder strip 408 is conveyed to the conveying belt 40'7 through the washing device 403 during the conveying of the conveying belt 407.
  • the vermicelli 408 is sprayed with water and is rotated and pressed by the two sets of upper press rolls 406 and lower support rolls 409 in opposite directions to complete the loosening action and proceed to the next process.
  • the fan freezer includes a freezing compartment 503 having a refrigerating apparatus, a refrigerating system 502 installed in the freezing compartment, and two parallel chains 507 and driving carried by the sprocket 504 in the freezing compartment 503.
  • the speed reducer 506 of the sprocket movement is provided with a hanging rod 508 for suspending the powder strip 505 on each chain 504, and the two conveying chains 507 are arranged at equal intervals in a ladder shape.
  • the fans first installed the aging machine on the fan freezer.
  • the fan thawing machine includes a frame 602, a water pump 606, a thawing water system 603, a water recovery system 604, a conveyor chain 605, a sprocket 606, and an inlet pipe 607 of the thawing water system 603 is connected to the water outlet of the water pump 608.
  • the thawing water system 603 is provided with a water nozzle 609 on the conveyor chain 605 of the oppositely disposed powder discharge belt 601, and the water inlet pipe 610 of the water pump 608 is connected to the water recovery system 604.
  • the production process of the invention is convenient for the manufacture of the bag and the fan: the starch sieve filter, the slurry, the sieve, the slurry, the distribution, the self-cooking, the silk, the fan, the anti-stick, the fan, the aging, the fan, the frozen, the fan, the aging, the aging, the washing A certain amount of pine to cut off a whole type of dehydration, a pre-dry dehumidification, a powder block to dry a powder block, air-cooled - package 3 ⁇ 4 transport a pillow-type packaging a convenient fan. '
  • Starch Screening Process Remove dirt from the starch.
  • Screening process The slurry adjusted to the appropriate concentration is automatically introduced into the pulper 3 to remove the granular starch.
  • Mixing slurry distribution process The granulated slurry is put into the hot water tank '4 while stirring to prevent the slurry from being precipitated, and the slurry is divided into two by the sizing tank 5.
  • Self-cooking and squeezing process The two syrups in the vat 5 enter the two inlets of the multi-screw powder and self-cooking extruder 6, and the slurry is heated by steam and slurry of the self-cooking extruder. The frictional heating slurry with the screw is fully cured and extruded.
  • multi-screw extrusion is used to make The wire is evenly distributed, and the column is clear, which is conducive to continuous loose wire and automatic quantification; instead of electric heating by steam heating, the temperature is always kept slightly lower than 100 ° C, so that the fans can be fully cooked and the temperature can be kept constant.
  • the quality of the extruded fans is good; the steam heating during the extrusion molding and the friction heating of the powder and the screw make the slurry fully mature, fully satisfying the curing requirements of the fan, and no secondary steaming is required.
  • the aging, freezing and thawing after the second re-steaming greatly simplifies the process and saves energy while saving equipment costs.
  • Fan anti-stick process use fan anti-adhesive machine 7 to the multi-screw slurry self-cooking extruder 6 extruded powder spray dry powder.
  • Fans extruded from the multi-screw slurry self-cooking extruder 6 do not need to be re-steamed twice.
  • the temperature is high, the water is high, and the viscosity is particularly large.
  • the existing fans will be naturally aged, frozen and thawed. The method will greatly increase the time of the fans, the time and temperature of the fans to thaw, and it is difficult to completely solve the problem of fans sticking together.
  • Fan aging process The fans who have been sprayed are sent to the fans for cooling and aging in the first aging machine.
  • the aging time for fans in 8 is generally 60-80 minutes. Shorten the time limit for fans and make the fans more delicious and delicious.
  • Fan freezing process fans who have been fanned out then enter the fan freezer 9 to freeze, the freezing time is generally 2 hours, the freezing temperature is generally minus 2'0° Co
  • the frozen fans are automatically sent to the washing machine 11 to hydrolyze the frozen powder, and the fans are loosened and separated by automatic continuous washing.
  • Secondary aging process The fans after washing the loose wire are fed into the jelly machine for secondary aging, and the aging time is generally 1 hour.
  • 'Stretching finishing process The speed of the conveyor belt of the fans after the secondary aging is increased, and the transmission speed of the belt is generally 3 m / , so that the fans can slip on the conveyor belt, thereby separating some knotted fans.
  • Quantitative cutting process The fans after stretching are selected according to the required weight, and the continuous loose powder belt is quantitatively cut by the quantitative cutting machine 10, and controlled by the swinging mechanism through the electronic automatic synchronous tracking system. , accurately distribute each fan to the drying toner box.
  • Integrity dehydration process Two rows of air ducts arranged in different positions of the conveyor belt 18 by the shaping dehumidifier are blown one by one corresponding to the four side walls of each powder block in the drying box to destroy the water on the wall of the drying box
  • the membrane prevents the water film from blocking the pores of the drying box, causing water to leak from the pores of the drying box.
  • the fan group in the drying box is forcibly dehydrated in time through the air cylinder before drying, so that the fan group is loose and easy to dry, The dried powder block is convenient for brewing and ready to eat, shortening the drying time, and saving energy.
  • Pre-drying and dehumidification process The dry-type dehydrated powder block is pre-dried and dehumidified by a radiator and a circulating fan.
  • Powder block drying The pre-dried and dehumidified powder blocks are placed in a drying chamber for drying, and then sent to the powder block cooler through the tail of the dryer 14.
  • Powder block air-cooling process The powder block from the dryer 14 has a higher temperature, and is cooled by the air cooler 15 for more than 2 minutes, so that the temperature of the powder block after cooling is close to room temperature, so as to be safely packaged and stored. .
  • the powder block is sent to the split conveyor by the air-cooling machine 15 after cooling to room temperature.
  • the powder block is divided into two rows by the partitioning device and sent to the packaging conveyor 17.
  • the powder block is sent from two outlets of the split conveyor 16 to two packaging conveyors 17.
  • Pillow packaging process It is sent to the packaging machine by the packaging conveyor 17 for product packaging.
  • the production process of the invention for making bowls and convenient fans is: starch sieve filtration - slurry adjustment - sieve slurry - mixing slurry distribution, self-cooking, silking, fan anti-sticking, one fan, one fan, one fan, one thawing, one time
  • the quantity is cut off, the whole type is dehydrated, the pre-drying dehumidification, the powder block is dried, the powder block is air-cooled, the package is conveyed, and the bowl is covered with a bowl of outer cover film and a hot film shrinks a finished product package.

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Description

全自动方便粉丝生产线及其生产工艺 技术领域
本发明涉及一种即食方便方便红薯粉丝、方便马玲薯粉丝、方便玉米粉丝、 方便绿豆粉丝等的加工设备及其生产工艺， 不包括方便米粉和方便面， 特别涉 及全自动即食方便粉丝生产线及其生产工艺。 背景技术
现有的如发明专利 200420010609. 9中公开的一种全自动粉丝粉条机， 包括顺序连接的搅拌装置、 蒸熟装置、 冷却装置， 冷却装置后端经传装置 连接常温老化装置， 常温老化装置下面与低温老化装置连接， 低温老化装 置后面依次连接竖切装置、 烘干装置、 横切装置等， 低温老化装置包括具 有制冷装置的低温室， 低温室内设有两条并列的循环传送链条， 两条循环 传送链条之间呈梯状等间距设置有可供粉皮垂挂的挂杆。 由于刚加工出来 的粉条温度较高而容易粘在一起， 所以常温、 低温老化装置是粉条生产中— 必需的老化装置。 这种全自动粉丝粉条机在低温老化装置的低温室内采用 循环传送链条挂杆进行粉条的传送， 使垂挂在梯状挂杆上的粉条能够与周 围的冷空气迅速接触， 加大了粉条与低温室内冷空气接触的面积和粉条的 散热面积， 从而有效地提高了老化效率和老化质量， 有利于解决粉皮低温 老化不足、 易粘连的问题， 提高生产效率和降低成本， 并可实现全自动生 产粉丝或粉条， 但生产出来的不是即食方便粉丝'或粉条， 生产出来的粉丝 或还需再次水煮才可食用， 不可用开水泡食或干吃； 如果是生产即食方便 粉丝， 方便粉丝的生产又仅经过一次熟化和一次低温老化， 仅经过一次熟 化即要达到生产出来的粉丝可即食的目的， 那么熟化后经挤丝机挤出来的 粉丝的粘度远远大于食用时需再次水煮的粉丝的粘度， 发明专利' 200420010609. 9公开的常温老化装置和低温老化装置就无法解决即食粉丝 粘连、 即食粉丝用开水泡食时变糊、 口感不好的问题。
由于上述原因， 现有的即食粉丝的生产， 包括二次蒸煮和二次老化， 这 种方法会大大降低生产效率， 提高生产成本和设备成本。 发明内容 本发明的目的在于提供全自动方便粉丝生产线及其生产工艺， 解决粉丝需二 次蒸煮和二次时效问题， 简化生产线和生产工艺， 提高生产效率。
首先本发明的方便粉丝生产线，包括按物料传送方向依次排列的淀粉搅拌 装置、 自熟挤丝装置、 时效老化装置、 定量切断装置、 粉块烘干装置、 粉块冷 却装置、包装输送装置， 自熟挤丝装置是仅需一次熟化即可生产即食粉丝的自 熟挤丝机； 时效老化装置包括第一次自然时效老化机、粉丝冷冻机、水洗松丝 机和用于第： t次自然时效老化的水洗凉粉机。 生产工艺， 依次包括淀粉搅拌、 自熟挤丝、 时效老化、 定量切断、 粉块烘干、 粉块冷却、 包装输送； 其特征是 包括仅一次自熟挤丝， 时效老化包括第一次自然时效老化、粉丝冷冻、 水洗松 丝和第二次自然时效老化。这种时效方法可使仅需一次熟化即可生产即食粉丝 的自熟挤丝机挤出来的粉丝不粘连、 即食粉丝用开水泡食时也不会变糊、而且 口感好。
作为改进， 粉丝冷冻机包括具有制冷装置的冷冻室、在冷冻室内设有两条 并列的循环链条， 驱动循环传送链条循环运动'的驱动装置， 在每条循环链条上 设置有可供粉条悬挂的挂杆， 两条循环传送链条之间成梯状等间距设置； 水洗 松丝机包括机架、 水泵、 解水系统、 水回收系统、 输送链条、 链轮， 解水系统 的进水管与水泵出水管相连， 解水系统上设有正对置放与输送带上的水喷头， 水泵的进水管与水回收系统相连。冷冻工艺包括在粉丝冷冻机冷冻室内的粉 过悬挂冷冻， 在水洗松丝机内的粉平摊在输送带上， 通过向传送带上的粉喷水 实现水洗松丝。在冷冻室内采用循环传送链条挂杆进行粉条的传送， 使垂挂在 梯状挂杆上的粉条能够与周围的冷空气迅速接触，加大了粉条与低温室内冷空 气接触的面积和粉条的散热面积， 从而有效地提高了老化效率和老化质量， 有 利于解决粉皮低温老化不足、 易粘连的问题， 提高生产效率和降低成本； 这种 水洗松丝方法不但结构简单， 而且水可循环利'用， 又可完全实现自动化， 水洗 效果好。
作为又一改进， 在自熟挤丝机和第一次自然老化机之间还设有抗粘机， 抗 粘机包括喷粉室、喷粉装置、使从喷粉装置的喷粉口出来的粉飞扬的送风装置、 粉回收装置； 喷粉室是一个密闭空间， 在喷粉室的上部在垂直方向正对挤丝机 的挤丝头的位置设有粉带入口， 在喷粉室内设有输送粉带的输送带， 在喷粉室 上还设有与输送带对应的粉带出口； 喷粉装置的喷粉口与喷粉室连通， 喷粉装 置的喷粉口在垂直方向置于米粉或淀粉熟化后将其挤丝成型的挤丝机挤丝头 和输送带之间且正对从挤丝机挤丝头出来且落入到喷粉室后未落入到输送带 之前的米粉或粉丝，送风装置与喷粉装置的喷粉口连通， 粉回收装置与喷粉室 连通。抗粘方法包括送风装置向喷粉装置送风， 喷粉装置在来自送风装置的风 的作用下朝正对从挤丝机挤丝头出来并落入到喷粉室后未落入到输送带之前 的米粉或粉丝喷粉， 喷出来的多余的粉被限制在喷粉室内， 并通过粉回收装置 回收。粉通过喷粉装置在来自送风装置的风力的作用朝向粉带喷洒， 即使喷粉 装置的出风口在垂直方向仅一个， 粉也会沿着喷 装置的喷粉口发散喷射， 使 与粉带接触的范围增大， 喷粉的速度也高， 使粉的穿透力大大增加， 而且整个 喷粉室的空气内充满着高浓度的粉， 因此即使粉丝等在挤出时有很多层， 粉也 能和所有的粉丝从各个方向充分接触， 因而防粘效果很好， 多余的粉也能即时 回收； 另外， 粘在粉丝等上的粉很由于颗粒非常小， 很容易除掉， 即使粘在粉 丝等上， 也不会影响粉丝的口感。
作为进一步改进， 送风装置包括旋风分离器、 连接在旋风分离器上的送 粉风管， 送粉风管与喷粉装置连通； 粉回收装置包括与旋风分离器连接的回 吸风管， 回吸风管与喷粉室连通； 粉回收装置还包括与旋风分离器连接的风 吸风管， 与风吸风管连接的离心风机； 在离心风机上设有二次处理粉室， 和 安装有防堵关风器。 旋风分离器通过送粉风管向喷粉装置送风， 喷粉装置在 来自送粉风管的风的作用下朝粉带喷粉； 被限制在喷粉室内多余的粉通过回 吸风管在旋 分离器的回吸风的作用下再吸回旋风分离器， 吸回旋风分离器 中的粉一部分再通过送粉分管送回喷粉装置， 另一部分通过风吸风管送入 ¾J 离心风机中的二次处理粉室中处理。 这种抗粘方法可将多余的粉自动即时回 收利用， 可减少粉的使用。
作为上述方案的共同改进， 在定量切断机和烘干机间还设有整型除湿机, 整型除湿机包括整型脱水装置， 整型脱水装置包括两排风筒， 每排风筒的个 数与安装在预干除湿机传送带上的烘干盒的每排粉盒个数一一对应， 风筒的 吹风口在垂直方向正对与其对应的粉盒； 每排上的每个风筒包括两个吹风口， 每个吹风口对应其粉盒相对的两侧； 一排风¼上的每个风筒的两个吹风口中 心连线与另一排风筒上的每个风筒的两个吹风口中心连线垂直。 除湿方法包 括首先是传送带上的粉盒或面盒传送到一排风筒正下方时， 风筒对应其粉盒 或面盒的正上方吹风， 将粉盒或面盒对应两侧的小孔间的水膜完全吹破； 然 后是传送带上的同一排粉盒或面盒传送到另一排风筒正下方时， 另一排风筒 对应其粉盒或面盒的正上方吹风， 将粉盒或面盒另外对应两侧的小孔间的水 膜完全吹破； 从而将将粉盒或面盒小孔间的水膜和粉块或面块上的水膜完全 吹破， 使粉块或面块表面上的水从粉盒或面盒的小孔间流出。 不是靠加热或 者是风力使粉条或面条表面上的水基本去除掉， 而是通过风力使烘干盒小孔 上的水膜和粉块或面块上的水膜破裂， 并且使水从烘干盒上的小孔流出， 使 粉块或面块上的水基本去除掉。 这种方法相对使用加热或者是风力的方法使 水从粉块或面块上的水蒸发掉， 可以节省很多能源和时间。 吹风口对应四个 侧面吹， 便于完全吹破烘干盒上每个粉盒或面盒侧壁上的水膜； 风筒为两排， 便于吹风口的布置。 而且来自风筒的风还可将落,在粉盒或面盒壁上的粉条或 面条吹下， 起到一定的整型作用。 '
本发明的全自动方便粉丝生产线及其生产工艺具有如下优点：
a)产品质优_:本生产线生产出来的方便粉丝，经开水冲泡 4分钟即可食用， 不糊汤、 不断条、 口感好。 . b )适应性广： 本生产线同时适宜制作方便红薯粉丝、 方便马玲薯粉丝、 方 便玉米粉丝、 方便绿豆粉丝等， 对粉丝各种原料的配比没有要求。
c)高效自动： 8小时班产 4吨方便粉丝仅需操作人员 13至 15人 (不计包装 人员）。
d )低耗节能： 自熟挤丝不需二次蒸煮； 急冻时间短； 易于自动连续松丝； 自动定量入盒烘干。 .
e)成品率高： 因生产线每个环节的自动连续送接， 加上自动定量切断、 自 动分配入盒烘干， 所以避免了传统工艺在生产过程中严重的 "散、 乱、 断、 碎、.落"而导致浪费的现象。
6、卫生环保： 对粉尘的收集处理、污水余汽的汇集排放， 通过管、槽、斗、. 带、 盒等的工序自动送接机构， 配合自动化操作系统， 真正实现了从原 料 (淀粉)到产品 (方便粉丝)整个生产过程的连续自动化控制！克服了传 统加工工艺中存在 "静置老化"甚至 "过夜老化"工艺而导致粉丝酶变 酸败的现象； 真正时效了从淀粉到成品的全自动化， 避免了人工的介入 而带来的食品污染。
附图说明
图 1是本发明生产线的结构示意图；
图 2本本发明自熟挤丝机的结构示意图
图 3是本发明自熟挤丝机的左视结构示意图。 图 4是本发明自熟挤丝机的俯视结构示意图。
图 5是本发明抗粘机的俯视结构示意图。
图 6是本发明预干除湿机的结构示意图。'
图 7是图 1的 A— A剖视示意图。
图 8是预干除湿机的俯视示意图。
图 9是本发明预干除湿机的整型脱水装置的结构示意图。
图 10是本发明预干除湿机的整型脱水装置右视部分结构示意图。
图 11是本发明水洗松丝装置的结构示意图。
图 12是本发明本发明水洗松丝装置的结上、 下正对的一对上压辊、 下 撑辊从轴心位置剖切的结构示意图。
图 13是本发明粉丝冷冻机的结构示意图
图 14是本发明粉丝解冻机的结构示意图
图 15是本发明的工艺流程图。 具体实施方式
实施例 1
如图 1所示， 一种方便粉丝生产线， 包括按物料传送方向依次连接的将 淀粉通过离心力的作用将淀粉中的脏物除掉的风吸系统 1、将除脏的淀粉加冷 水调成粉浆的调浆桶 2、 去除粉浆中的粒状物的筛浆机 3、 对粉浆进行加热搅 拌的热水桶 4、 将粉柴分成两股并进入多螺杆粉浆自熟挤丝机 6的下浆桶 5、 将粉浆熟化并挤丝成型的多螺杆粉浆自熟挤丝机 6、向经多螺杆粉浆自熟挤丝 机 6挤出来的粉丝喷干粉抗粘的抗粘机 7、使粉丝第一次自然时效老化的粉丝 初次老化机 8、 使粉丝悬挂冷冻的粉丝冷冻机 9、 使冷冻的粉丝解冻并松丝的 水洗松丝机 11、 对水洗松丝后的粉丝二次自然时效的凉粉机 13、 及对二次时 效后的粉丝水洗松丝的水洗松丝机， 将拉伸整理后的连续不断的松散粉带按 所需重量选定每份粉丝长度进行定量切断的定量切断机 10、 对烘干盒内的粉 块强制脱水和预干除湿的整型除湿机 12、 将整型除湿后的粉块烘干的烘干机 14、 对烘干后的粉块进行冷却的风冷机 15、 将风冷后的粉块分流并输送到对 应的包装输送机 17上的分流输送机 16、 对来自分流输送机 16上的粉块包装 并输送出粉丝生产线的包装输送机 17。
风吸系统 1的出料口与调浆桶 2的入料口连接， 调浆机的出料口与筛浆 机 3的入料口连接， 筛浆机 3的出料口与热水桶 4的入料口连接， 热水桶 4 的出料口与下浆桶 5的入料口连接， 下浆桶 5的出料口与多螺杆粉浆自熟挤 丝机 6的出料口朝下， 正对连接在多螺杆粉桨自熟挤丝机 6与抗粘机 7之间 的输送带。
如图 2至图 4所示， 一种多螺杆粉衆自熟挤丝机， 包括螺杆驱动机构、 两个螺杆机构。 '
在每个螺杆 151外设有挤丝筒 52,螺杆 151容置在挤丝筒 152的空腔 160 内， 挤丝筒 .152的两端密封， 螺杆 151的轴安装在挤丝筒 152两端的密封件 上。在每个挤丝筒 152上设有进料口 55，进料口 155开口朝上且靠近螺杆 151 的端部。 在每个挤丝筒 152上设有出料口 159。
在每个挤丝筒 152外还设有独立的加热筒 153， 挤丝筒 152穿过加热筒 153, 加热筒 153与挤丝筒 152间形成密闭空间； 在加热筒 153上设有与密闭 空间相连的进汽口 162和出汽口 163， 进汽口 162、 出汽口 163与热蒸汽源连 通。
螺杆 151为双螺矩螺杆 151，靠近进料口, 155.的螺矩大于靠近出料口的螺 矩。
在螺杆 151的挤丝筒 152靠近出料口 159的一端朝下安装有一个挤丝头 158， 在挤丝头 158内设有与每个挤丝筒 152内的空腔 160连通的独立的出料 通道 164,在挤丝头 158上还通过螺钉依次安装有模板压板 154、挤丝模板 157， 模板压板 154上的出料通道 165的形状为矩形， 挤丝模板 157上的小孔与小 孔之间成矩形排列， 且分成八个小矩形排布。
螺杆驱动机构包括电机 156、 安装在电机 156的轴上的第四带轮 166、 减 速 168、 安装在减速箱 168第一级传动齿轮上的第五带轮 167， 安装在第四带 轮 166、第五带轮 167上的同步带；螺杆 151的轴安装在减速箱 168的最后一 级传动轴上。 . - 螺杆螺旋的螺旋叶片的角度为 77° ；螺旋长度为 4775mm;螺距为 56mm、 28mm。
如图 5所示， 抗粘机 7包括喷粉装置 210、 喷粉装置 208、 送风装置、 粉回收装置； · 喷粉装置 210是一个密闭空间， 在喷粉装置 210的上部在垂直方向正 对挤丝机的挤丝头 211的位置设有粉带入口 212，在喷粉装置 210内设有输 送粉带的输送网带 209，在喷粉装置 210上还设有与输送网带 209对应的粉 带出口 （未示出）； 喷粉装置 208的喷粉口 213与喷粉装置 210连通， 喷粉. 装置 208的喷粉口 213在垂直方向置于米粉或淀粉熟化后将其挤丝成型的 挤丝机挤丝头 211和输送网带 209之间且正对从挤丝机挤丝头 211出来且 落入到喷粉装置 210后未落入到输送网带 209之前的米粉 214。
送风装置包括旋风分离器 205连接在旋风分离器 205 上的送粉风管 207, 送粉风管 207与喷粉装置 208连通。
粉回收装置包括与旋风分离器 205连接的回吸风管 206，与旋风分离器 205连接的风吸风管 204， 与风吸风管 204连接的离心风机 202在离心风机 202上设有二次处理粉室 203和安装有防堵关风器 201， 回吸风管 206与喷 粉装置 210连通。
抗粘方法包括旋风分离器 205通过送粉风管 207向喷粉装置 208送风， - 喷粉装置 208在来自送粉风管 207的风的作用下朝正对从挤丝机挤丝头 211 出来并落入到喷粉装置 210后未落入到输送网带 209之前的米粉 214喷粉； 喷出来的多余的粉被限制在喷粉装置 210 内， 多余的粉通过回吸风管 206 在旋风分离器 205的回吸风的作用下再吸回旋风分离器 205;吸回旋风分离 器 205中的粉一部分再通过送粉分管送回喷粉装置 208，另一部分通过风吸 风管 204送入到离心风机中的二次处理粉室 203中处理回收。
如图 6至图 10所示， 一种粉块或面块预干除湿机， 粉块或面块预干 除湿机包括整型脱水装置 313、 保温箱 318、 安装在保温箱 318上的风机 317, 在风机 317上设有散热器（未示出）， 风机 317的进风口与保温箱 318连接。 · 整型脱水装置 313包括两排风筒 304， 每排风筒 304对应一个气缸 303， 风筒 304安装在其对应的气缸 303上， 气缸 303安装在烘干盒 310 两侧的气缸 303支撑座上，气缸 303通过气缸连接管 307与旋涡泵 308连 接，旋涡泵 308固定在漩涡泵座 309上；在烘干盒 310下还安装有接水板 311。
每排风筒 304的个数与安装在预干除湿机链条传送带 320上的烘干盒 310的每排粉盒 321个数一一对应。每排上的每个风筒 304包括两个吹风 口 305， 两个吹风口 305的中心连线垂直传送带 320的运动方向， 两排上 对应同一粉盒 321的两个吹风口相互错开排列。风筒 304的吹风口 305在 垂直方向正对与其对应的粉盒 321。
在靠近预干除湿机内的底部位置安装有第三链轮 324和第四链轮
325, 第三链轮 324安装在靠近保温箱 318的一侧， 第四链轮 325安装在 靠近整型脱水装置 313的一侧， 在第四链轮 325的正上方设有第五链轮
326, 在靠近保温箱 318的一侧还设有与第五链轮 326在同一垂直高度的 第六链轮 327， 在第六链轮 327的斜下方靠近保温箱 318入口处还设有第 七链轮 328， 第七链轮 328在垂直方向置于第六链轮 327和第三链轮 324 之间， 在保温箱 318内远离保温箱 318入口的一侧还设有与第七链轮 328 在同一高度的第一链轮 322， 在保温箱 318内靠近保温箱 318入口的一侧 还设有第二链轮 323， 第一链轮 322、第二链轮 323、第三链轮 324、第四 链轮 325、 第五链轮 326、 第六链轮 327、 第七链轮 328的直径相等， 第 二链轮 323与第一链轮 322在垂直方向的距离等于链轮的直径，第二链轮 323与第一链轮 322在垂直方向的距离等于链轮的直径； 链条传送带 320 的链条依次与第三链轮 324、 第四链轮 325的底部啮合， 并绕过第四链轮 325， 与第五链轮 326、 第六链轮 327的顶部啮合， '再穿过第六链轮 327 和第七链轮 328之间与第七链轮 328、第一链轮 322的底部啮合， 然后再 绕过第一链轮 322与第一链轮 322的顶部、第二链轮 323的底部啮合，最 后绕过第二链轮 323与第二链轮 323的顶部啮合并从保温门穿出，这样在 保温箱 318内有三层链条传送带 320。
一种粉块或面块预干除湿机的除湿方法，包括链条从保温箱 318—侧 的入口进入， 通过第三链轮 324和第四链轮 ·325 '从保温箱 318和烘干盒 310下面的接水板 311下面穿过， 再通过第四链轮 325和第五链轮 326向 接水盒上部传送并在第五链轮 326的作用下，从风筒 304和接水盒之间返 回向保温箱' 318方向传送，首先是链条传送带 320上的粉盒 321传送到一 排风筒 304正下方时， 旋涡泵 308向气缸 303送风， 气缸 303向风筒 304 送风，风筒 304的风通过吹风口 305对应其粉盒 321的正上方吹风，将其 正对的粉盒 321和粉块间的水膜吹破；然后是链条传送带 320上的同一排 粉盒 321传送到另一排风筒 304正下方，另一排风筒 304对应其粉盒 321 上与前一次相互错开的位置的正上方吹风，将粉盒和粉块上其余位置上的 水膜吹破。 从而将粉盒 321 小孔间的水膜和粉块或面块上的水膜完全吹 破， 使粉块或面块表面上的水从粉盒 321的小孔向流出； 链条传送带 320 通过两排风筒 304后在第六、第七链轮 328的作用下下降到保温箱 318入 口的高度，并在第七和第一链轮 322的作用下从保温箱 318入口进入到远 离保温箱 318入口的一侧并在第一链轮 322的作用下返回，返回后的链轮 链条传送带 320沿第一链轮 322的上部在第 链轮 322和第二链轮 323的 作用下传送到靠近保温箱 318入口的一侧，并在第二链轮 323的作用下返 回，在第二链轮 323和预干除湿机外的链轮的作用下从保温箱 318内传出。 风机 317 向保温箱 318内吹风， 散热器将外界蒸汽源来的蒸汽通过风机 317的吹风变成热风向保温箱内加热， 使保温箱 318内的粉块或面块进一 · 步脱水。
如图 11、图 12所示，水洗松丝装置为自动连续松丝机，包括机架 405、 输送皮带 407、 输送皮带 407的主动辊 404和从动辊 402， 输送皮带 407套 在主动辊 404和从动辊 402上， 主动辊 404和从动辊 402安装在机架 405 上， 水洗装置 403、 卸粉辊 401、 安装在机架 405上的两对上、 下正对的上 压辊 406和下撑辊 409、 电机 416、 使正对的土压辊 406和下撑辊 409反向 运动的传动机构。 卸粉辊 401置于输送皮带 407的上方， 水洗装置 403的 出水口安装在上压辊 406上。 输送皮带 407从上压辊 406和下撑辊 409间 穿过，下撑辊 409支撑输送皮带 407，上压辊 406与输送皮带 407上的粉条 408接触。 ' 在输送皮带 407上设有把粉条 408均勾分成两份或两份以1上的导槽 410, 导槽 410与导槽 410之间形成导条 411 ; 在上压辊 406的周圈上设有 与输送皮带 407上的导条 411配合的凹槽 412和输送皮带 407上的导槽 410 配合的凸出部 413，输送皮带 407的导槽 410的底面与上压辊 406的凸出部 413的顶面之间有间隙，粉条从输送皮带 407的导槽 410与上压辊 406的凸 出部 413之间的间隙中通过， 上压辊 406的凸出 '部 413的顶面接触压粉条 408。 在靠近下撑辊 409两端的位置分别周圈设有径向的凹陷部 414， 在输 送皮带 407设有与凹槽 412部配合的凸条 415。
使正对 ¾上压辊 406和下撑辊 409反向运动的传动机构包括安装在主 动辊 404和下撑辊 409之间的传动链条、 安装在下撑辊 409上的第一传动- 齿轮 17和安装在上压辊 406上的第二传动齿轮 18， 主动辊 404和从动辊 402安装在两侧的机架 405上， 输送皮带 407套在主动辊 404和从动辊 402 上， 第一传动齿轮 17和第二传动齿轮 18啮合， 使结构简单， 传动可靠。 时效老化后的粉条 408通过卸粉辊 401卸下分成八排进入自动连续松- 丝机的输送皮带 407，输送皮带 407上的导槽 410把粉带均匀分成八份，输送 皮带 407上的导条 411是定位输送皮带 407与上压辊 406的位置， 自动连 续松丝机由单独电机 416带动带动主动辊 404, 主动辊 404通过传动链带动 两组下压辊，下压辊通过安装在下撑辊 409上的第一齿轮和安装在上压辊 406上的第二传动齿轮 18啮合运动带动上压辊 406， 粉条 408在输送皮带 407输送过程中，通过水洗装置 403向输送皮带 40'7上的粉条 408喷水，并由 两组上压辊 406和下撑辊 409相反方向旋转挤压，完成松丝动作并进入下一 道工序。
如图 13'所示， 粉丝冷冻机包括具有制冷装置的冷冻室 503、 安装在冷 冻室内的制冷系统 502、在冷冻室 503内设有两条并列的由链轮 504输送的' 链条 507及驱动链轮运动的减速机 506，在每条链条 504上设置有可供粉条 505悬挂的挂杆 508， 两条传送链条 507之间成梯状等间距设置。 粉丝初次 老化机安装在粉丝冷冻机上。
如图 14所示， 粉丝解冻机包括机架 602、 水泵 606、 解冻水系统 603、 水回收系统 604、 输送链条 605、 链轮 606， 解冻水系统 603的进水管 607 与水泵 608的出水口相连， 解冻水系统 603上设'有正对置放粉带 601输送 链条 605上的水喷头 609， 水泵 608的进水管 610与水回收系统 604相连。
本发明制造袋装方便粉丝的生产工艺流程为：淀粉筛滤一调浆一筛浆一拌 浆分配一自熟挤丝一粉丝抗粘一粉丝时效一粉丝冷冻一粉丝解冻一二次时效 —水洗松丝一定量切断一整型脱水一预干除湿一粉块烘干一粉块风冷—包 ¾ 输送一枕式包装一方便粉丝。 '
以下结合生产工艺对本实用新型作进一步的详细说明：
淀粉筛滤工艺： 将淀粉中的脏物除掉。
调桨工艺： 将除脏的淀粉自动送入调浆桶 2中同时加冷水调浆。
筛浆工艺： 将调成合适浓度的粉浆自动进入 浆机 3中去除粒状的淀粉。 拌浆分配工艺： 将除粒的粉浆进入热水桶' 4中同时搅拌防止粉浆沉淀， 并 通过下浆桶 5将粉浆分成两股。
自熟挤丝工艺： 下浆桶 5内的两股粉浆分别进入多螺杆粉桨自熟挤丝机 6 的两个入料口，粉浆通过自熟挤丝机的水蒸气加热和粉浆与螺杆的摩擦发热 粉浆完全熟化并挤出成型。采用多螺杆挤丝代替了传统的单螺杆挤丝， 使得出 丝等量均匀、 ·分列清楚， 有利于连续松丝及自动定量； 用水蒸汽加热代替电加 热，温度总是保持稍低于 100° C, 即可使粉丝完全熟化，又可使温度恒定在需 要的温度范围内， 使挤出的粉丝质量好； 在挤丝成型时水蒸气加热和粉柴与螺 杆的摩擦发热使粉浆完全熟化， 完全满足方便粉丝的熟化要求，不需二次复蒸 和二次复蒸后的时效、 冷冻和解冻， 大大简化工艺和节约能源， 同时节约设备 成本。
粉丝抗粘工艺：用粉丝抗粘机 7向经多螺杆粉浆自熟挤丝机 6挤出来的粉 丝喷干粉。 经多螺杆粉浆自熟挤丝机 6挤出来的粉丝不需二次复蒸， 温度高、 水份高、粘度特别大， 用现有的将挤出来的粉丝通过自然时效、冷冻和解冻的 方法会大大增加粉丝时效的时间、粉丝解冻的时间和温度， 而且很难彻底解决 粉丝粘在一起的问题。
粉丝时效工艺： 将经过喷粉的粉丝送入粉丝初次老化机内冷却老化。采用 多层网带式的自动连续粉丝老化， 由于经过了抗粘喷粉工艺， 粉丝时效时间一 般为 20分钟， 而现有的不经过喷粉抗粘工艺的粉丝置入同样的粉丝初次老化 机 8内的粉丝时效时间一般为 60- 80分钟。缩短粉丝时效时间， 使生产出来的 方便粉丝更新鲜美味。
粉丝冷冻工艺： 经过粉丝时效的粉丝再进入到粉丝冷冻机 9内悬挂冷冻， 冷冻时间一般为 2个小时， 冷冻温度一般为零下 2'0° Co
粉丝解冻工艺： 将冷冻好的粉丝自动送入水洗松丝机 11 内， 向冷冻的粉 丝喷水解冻， 并通过自动连续水洗松丝， 使粉丝松散、 分条清楚。
二次时效工艺： 将水洗松丝后的粉丝送入凉粉机内二次时效， 时效时间一 般为 1个小时。 ' 拉伸整理工艺： 将二次时效后的粉丝的传送带的速度提高， 传动带的传送 速度一般为 3米 / 、， 使粉丝在传送带上打滑， 从而将一些打结的粉丝分开。
定量切断工艺： 将拉伸整理后的粉丝按所需重量选定每份粉丝长度， 由定量切断机 10对连续不断的松散粉带进行定量切断， 并由摆动机构通过 电子自动同步跟踪系统的控制， 准确地向烘干粉盒分流配送每份粉丝。
整型脱水工艺： 通过整形除湿机的两排布置在输送带 18不同位置的风 筒一一对应烘干盒内的的每隔粉块的四个侧壁吹风， 破坏烘干盒壁上的水 膜， 防止水膜堵住烘干盒的孔， 使水从烘干盒的孔中漏出。 在烘干前通过 风筒及时将烘干盒内的粉丝团进行强制脱水， 既使粉丝团松散便于干燥， 使干燥后的粉块便于冲泡即食， 又缩短烘干时间， 高效节能。
预干除湿工艺： 通过散热器和循环风机对整型脱水的粉块预干除湿。 粉块烘干： 对预干除湿的粉块置入烘干室内烘干， 然后经烘干机 14的尾 部送至粉块冷却机。
粉块风冷工艺： 由烘干机 14出来的粉块还有较高的温度， 经风冷机 15进 行 2分钟以上的冷却，使冷却后粉块的温度接近室温，以便于安全包装和贮藏。
分流工艺： 粉块经风冷机 15冷却接近室温后送入分流输送机 16， 粉块在 分隔装置的作用下分成两行后送至包装输送机 17。
包装输送工艺：粉块由分流输送机 16的两个出口送至 2台包装输送机 17 上。
枕式包装工艺： 由包装输送机 17送至包装机进行产品包装。
实施例 2
本发明制造碗装方便粉丝的生产工艺流程 '为：淀粉筛滤—调浆—筛浆—拌 浆分配一自熟挤丝一粉丝抗粘一粉丝时效一粉丝冷冻一粉丝解冻一二次时效 一定量切断一整型脱水一预干除湿一粉块烘干—粉块风冷―包装输送一入碗 封盖一碗外包膜一热膜收缩一成品包装。

Claims

权 利 要 求 书
1、 全自动方便粉丝生产线， 包括按物料传送方向依次排列的淀粉搅拌装置、 自熟挤丝装置、时效老化装置、定量切断装置、粉块烘干装置、粉块冷却装置、 包装输送装置，其特征是自熟挤丝装置是仅需一次熟化即可生产即食粉丝的自 熟挤丝机； 时效老化装置包括第一次自然时效老化机、粉丝冷冻机、粉丝解冻 机和用于第二次自然时效老化的水洗凉粉机。
2、 如权利要求 1所述的全自动方便粉丝生产线， 其特征是粉丝冷冻机包括具 有制冷装置的冷冻室、 在冷冻室内设有两条并列的循环链条， 驱动循环传送 链条循环运动的驱动装置， 在每条循环链条上设置有可供粉条悬挂的挂杆， 两条循环传送链条之间成梯状等间距设置； 水洗松丝机包括机架、 水泵、 解 水系统、 水回收系统、 输送链条、 链轮， 解水系统的进水管与水泵出水管相 连， 解水系统上设有正对置放与输送带上的水喷头， 水泵的进水管与水回收 系统相连。
3、 如权利要求 1所述的全自动方便粉丝生产线， '其特征是在自熟挤丝机和 第一次自然老化机之间还设有抗粘机， 抗粘机包括喷粉室、 喷粉装置、 使 从喷粉装置的喷粉口出来的粉飞扬的送风装置、 粉回收装置； 喷粉室是一 个密闭空间； 在喷粉室的上部在垂直方向正对挤丝机的挤丝头的位置设有 粉带入口， 在喷粉室内设有输送粉带的输送带， 在喷粉室上还设有与输送 · 带对应的粉带出口； 喷粉装置的喷粉口与喷粉室连通， 喷粉装置的喷粉口 在垂直方向置于米粉或淀粉熟化后将其挤丝成型的挤丝机挤丝头和输送带 之间且正对从挤丝机挤丝头出来且落入到喷粉室后未落入到输送带之前的 米粉或粉丝， 送风装置与喷粉装置的喷粉口连通， 粉回收装置与喷粉室连 通。
4、 如权利要求 3所述的全自动方便粉丝生产线， '其特征是所述的送风装置 包括旋风分离器、 连接在旋风分离器上的送粉风管， 送粉风管与喷粉装置 连通； 所述的粉回收装置包括与旋风分离器连接的回吸风管， 回吸风管与 喷粉室连通； 所述的粉回收装置还包括与旋风分离器连接的风吸风管， 与 风吸风管连接的离心风机； 在离心风机上设有二次处理粉室， 和安装有防' 堵关风器。
5、 如权利要求 1至 4任意项所述的全自动方便粉丝生产线， 其特征是在定量 切断机和烘干机间还设有整型除湿机， 整型除湿机包括整型脱水装置， 整型 脱水装置包括两排风筒， 每排风筒的个数与安装在预干除湿机传送带上的烘 干盒的每排粉盒个数一一对应， 风筒的吹风口在垂直方向正对与其对应的粉 盒； 每排上的每个风筒包括两个吹风口， 每个吹风口对应其粉盒相对的两恻； 一排风筒上的每个风筒的两个吹风口中心连线与另一排风筒上的每个风筒的 两个吹风口中心连线垂直。 ·
6、 全自动方便粉丝的生产工艺， 依次包括淀粉搅拌、 自熟挤丝、 时效老化、 定量切断、 粉块烘干、 粉块冷却、 包装输送； 其特征是包括仅一次自熟挤丝， 时效老化包括第一次自然时效老化、 粉丝冷冻、 粉丝解冻和第二次自然时效 老化。
7、 方便粉丝的生产工艺， 其特征是在自熟挤丝工艺后和第一次自然老化工 艺前还包括粉丝抗粘； 粉丝抗粘方法包括抗粘机包括喷粉室、 喷粉装置、 送风装置、 粉回收装置； 在喷粉室的上部在垂直方向正对挤丝机的挤丝头 的位置设有粉带入口， 在喷粉室内设有输送粉带的输送带， 在喷粉室上还' 设有与输送带对应的粉带出口； 喷粉装置的喷粉口与喷粉室连通； 抗粘方 法包括送风装置向喷粉装置送风， 喷粉装置在来自送风装置的风的作用下 朝正对从挤丝机挤丝头出来并落入到喷粉室后未落入到输送带之前的米粉 或粉丝喷粉， 喷出来的多余的粉被限制在喷粉室内， 并通过粉回收装置回 收。
8、 如权利要求 7所述的方便粉丝的生产工艺'， 其特征是所述的送风装置包括 旋风分离器、 连接在旋风分离器上的送粉风管； 所述的粉回收装置包括与旋 风分离器连揆的回吸风管， 回吸风管与喷粉室连通， 所述的粉回收装置还包 括与旋风分离器连接的风吸风管， 与风吸风管连接的离心风机， 在离心风 上设有二次处理粉室； 旋风分离器通过送粉风管向喷粉装置送风， 喷粉装置 在来自送粉风管的风的作用下朝粉带喷粉； 被限制在喷粉室内多余的粉通过 回吸风管在旋风分离器的回吸风的作用下再吸回旋风分离器， 吸回旋风分离 器中的粉一部分再通过送粉分管送回喷粉装置， 另一部分通过风吸风管送入 到离心风机中的二次处理粉室中处理。
9、 如权利要求 8所述的方便粉丝的生产工艺， 其特征是在粉丝冷冻机冷冻室 内的粉通过悬挂冷冻， 在水洗松丝机内的粉平摊在输送带上， 通过向传送带 上的粉喷水实现水洗松丝。
10、 如权利要求 6至 9任意项所述的方便粉丝的生产工艺， 其特征是在定量 切断和粉块烘干工艺间还包括整型脱水、 预干除湿工艺； 预干除湿机包括整 型脱水装置， 整型脱水装置包括两排风筒， 每排风筒的个数与安装在预干除 湿机传送带上的烘干盒的每排粉盒或面盒个数一一对应， 每排上的每个风筒 包括两个吹风口， 每个吹风口对应其粉盒或面盒相对的两侧； 一排风筒上的 每个风筒的两个吹风口中心连线与另一排风筒上的每个风筒的两个吹风口中 心连线垂直； 除湿方法包括首先是传送带上的粉盒或面盒传送到一排风筒正 下方时， 风筒对应其粉盒或面盒的正上方吹风， 将粉盒或面盒对应两侧的小 孔间的水膜完全吹破； 然后是传送带上的同一排粉盒或面盒传送到另一排风 筒正下方时， 另一排风筒对应其粉盒或面盒的正上方吹风， 将粉盒或面盒另 外对应两侧的小孔间的水膜完全吹破； 从而将将粉盒或面盒小孔间的水膜和 粉块或面块上的水膜完全吹破， 使粉块或面块表面上的水从粉盒或面盒的小 孔间流出。
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