WO2007114084A1 - ガラス組成物およびこれを用いたディスプレイパネル - Google Patents
ガラス組成物およびこれを用いたディスプレイパネル Download PDFInfo
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- WO2007114084A1 WO2007114084A1 PCT/JP2007/056085 JP2007056085W WO2007114084A1 WO 2007114084 A1 WO2007114084 A1 WO 2007114084A1 JP 2007056085 W JP2007056085 W JP 2007056085W WO 2007114084 A1 WO2007114084 A1 WO 2007114084A1
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- Prior art keywords
- dielectric layer
- glass
- electrode
- glass composition
- display panel
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/062—Glass compositions containing silica with less than 40% silica by weight
- C03C3/064—Glass compositions containing silica with less than 40% silica by weight containing boron
- C03C3/066—Glass compositions containing silica with less than 40% silica by weight containing boron containing zinc
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/12—Silica-free oxide glass compositions
- C03C3/14—Silica-free oxide glass compositions containing boron
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/02—Frit compositions, i.e. in a powdered or comminuted form
- C03C8/04—Frit compositions, i.e. in a powdered or comminuted form containing zinc
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J11/00—Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
- H01J11/10—AC-PDPs with at least one main electrode being out of contact with the plasma
- H01J11/12—AC-PDPs with at least one main electrode being out of contact with the plasma with main electrodes provided on both sides of the discharge space
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J11/00—Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
- H01J11/20—Constructional details
- H01J11/34—Vessels, containers or parts thereof, e.g. substrates
- H01J11/38—Dielectric or insulating layers
Definitions
- the present invention relates to a glass composition suitable for electrode coating and a display panel using the same, particularly a plasma display panel.
- a display device or an integrated circuit such as a plasma display panel (hereinafter abbreviated as PDP), a field emission display, a liquid crystal display device, a fluorescent display device, a ceramic laminated device, or a hybrid integrated circuit, Ag Substrates with electrodes and wiring made of Cu, etc. are used. These electrodes and wiring may be covered with an insulating glass material to protect it.
- PDP plasma display panel
- a typical display device, PDP will be described as an example.
- a general coco PDP has a structure in which a pair of regularly arranged electrodes are provided on two opposing glass substrates, and a gas mainly composed of an inert gas such as Ne or Xe is enclosed therebetween.
- a gas mainly composed of an inert gas such as Ne or Xe is enclosed therebetween.
- each cell emits light to perform display.
- These electrodes are covered and protected with an insulating material called a dielectric layer.
- a transparent electrode is formed on a glass substrate that is a front plate of an AC-type PDP, and further, a metal electrode such as Ag, Cu, or A1 having a lower resistivity is formed thereon. Yes.
- a dielectric layer is formed to cover the composite electrode, and a protective layer (MgO layer) is further formed thereon.
- the dielectric layer that covers the electrode can be formed as a thin film such as SiO by CVD (Chemical Vapor Deposition) or the like, it is usually low in terms of equipment and cost.
- Such a dielectric layer using a glass with a low soft spot is formed by applying a paste containing glass powder so as to cover the electrodes by a screen printing method, a die coating method, or the like, and then firing the paste. Yes.
- the properties required for the glass composition forming the dielectric layer include: (1) Since it is formed on the electrode, it must be insulating.
- the thermal expansion coefficient of the glass composition should be set to a value that is not much different from that of the substrate material in order to prevent warping of the glass substrate and peeling or cracking of the dielectric layer.
- the front plate If it is for the front plate, it must be an amorphous glass with high visible light transmittance in order to efficiently use the light generated from the phosphor as display light.
- Glass substrates used for PDP include soda lime glass, which is a window glass that is manufactured by the float process and is generally easily available, and high strain point glass developed for PDP. , having heat resistance, thermal expansion coefficient of 75 X 10- 7 ⁇ 85 X 10- 7 Z ° C up to 600 ° C.
- the thermal expansion coefficient of 60 X 10- 7 ⁇ 90 X 10- 7 / ° C of about the glass composition is desirable.
- the glass paste must be fired at 600 ° C or less, which is the strain point of the glass substrate, so that the glass paste is sufficiently softened even if it is fired at a temperature of 600 ° C or less. It is desirable that the glass composition has a soft spot of about 590 ° C or less.
- PbO—SiO-based glass containing PbO as a main raw material is mainly used as a glass material that satisfies the above demands.
- the dielectric constant of glass materials is required to be lowered in order to reduce the power consumption of PDPs.
- Bi O—B O —ZnO—SiO-based glass material that contains zinc borate as its main component and has a low softening point by including Bi instead of Pb.
- Bi-based materials have the same high relative dielectric constant of 9 to 13 as Pb-based materials. Has a point.
- the glass for simply covering the electrode is sufficient, it is sufficient to realize a low softening point, an appropriate thermal expansion coefficient, and a low dielectric constant.
- heat of nearly 500 ° C. is applied to the glass layer again after the electrode coating, such as annealing of the MgO layer or a sealing process for joining the front plate and the back plate. Since the softening point of the dielectric layer glass is a little less than 600 ° C, it does not soften even when a temperature of about 500 ° C is applied, but if this heating temperature significantly exceeds the glass transition temperature, Since physical properties change abruptly, the dielectric layer may peel off from the substrate cover, especially in large-area displays, and cracks may cause insulation and reliability to deteriorate.
- the desirable glass transition point required for glass is 475 ° C or higher. Also, in display devices other than PDP, circuit boards, etc., if electrodes and wires are covered with a glass material and then heat-treated again at a high temperature, there is a risk that similar problems will occur.
- the water absorption is low and the Z moisture absorption is high.
- the low water resistance may cause insulation failure when water is applied to the glass that forms the dielectric layer when the substrate is cut, and the high hygroscopicity is high in the system (in the dielectric layer). In some cases, the characteristics of the MgO protective film formed on the dielectric layer may be degraded.
- the present invention produces a highly reliable display panel that has good thermal expansion coefficient matching with a substrate having a low softening point and a low dielectric constant, and also has a high glass transition point and high water resistance. It is an object of the present invention to provide a glass composition that can be used and a display panel using the glass composition.
- the glass composition of the present invention is an acidic glass
- R represents at least one selected from Li, Na and K forces
- M represents at least one selected from Mg, Ca, Sr and Ba. That is, in the glass composition of the present invention, the total of Li 0, Na 2 O and ⁇ ⁇ is not more than 6% by weight.
- the upper limit is 16% by weight or less, and the total of MgO, CaO, SrO and BaO is 1% by weight or more and less than 17% by weight.
- the thermal expansion coefficient matches with the substrate used in the display panel having a low softening point and a low dielectric constant, and also has a high glass transition point and a high water resistance.
- a glass composition capable of manufacturing a display panel with high reliability can be provided.
- the present invention also provides a display panel using the above glass composition according to the present invention.
- a first display panel of the present invention is a display panel in which an electrode is covered with a dielectric layer containing a glass composition, and the glass composition is the glass composition according to the present invention. It is.
- a second display panel of the present invention is a display panel in which an electrode is covered with a dielectric layer containing a glass composition, wherein the dielectric layer directly covers the electrode.
- the third display panel of the present invention includes a front plate provided with the first electrode, a second electrode provided so as to intersect with the first electrode, and the front plate A back plate disposed oppositely, a dielectric layer covering at least one electrode selected from the first electrode and the second electrode force, and a front plate and a back plate to form a discharge space. And at least one selected from a dielectric layer and the barrier ribs, and the glass composition comprises the glass composition according to the present invention. It is.
- a fourth display panel of the present invention includes a first dielectric layer disposed on a substrate, an electrode disposed on the first dielectric layer, and a second dielectric disposed on the electrode. And the glass composition contained in the first dielectric layer is the glass composition according to the present invention.
- a highly reliable display panel can be provided.
- FIG. 1 is a partially cutaway perspective view showing an example of the configuration of a PDP according to the present invention.
- FIG. 2 is a cross-sectional view of the PDP shown in FIG.
- FIG. 3 is a cross-sectional view showing another example of the configuration of the PDP according to the present invention.
- FIG. 4 is a cross-sectional view showing still another example of the configuration of the PDP according to the present invention.
- the present invention a softening point of 590 ° C or less, a glass transition point of 475 ° C or higher, the thermal expansion coefficient (average linear thermal expansion coefficient) 60 X 10- 7 Z ° C ⁇ It is possible to obtain a glass composition that is 90 X 10-so and has a dielectric constant of 6.5 or less.
- B 2 O is a main component of the glass composition of the present invention. The more B 2 O, the lower the dielectric constant,
- the soft transition point also decreases, but the glass transition point also decreases.
- the temperature drop at the glass transition point is greater than the temperature drop at the softening point.
- the soft transition point is preferably 590 ° C or less and the glass transition point is preferably 475 ° C or more. Therefore, the difference between the softening point and the glass transition point is preferably 115 ° C or less. The difference widens.
- R O (R Li, Na, K), which is an alkali metal oxide, is an essential component of the glass composition of the present invention.
- the thermal expansion coefficient is the highest for K 2 O when compared with the same amount.
- K 2 O is the most preferred, followed by Na 2 O.
- MO (M Mg, Ca, Sr, Ba), which is an alkaline earth metal oxide, is an essential component of the glass composition of the present invention.
- the glass composition of the present invention contains a large amount of B 2 O (in the high B content composition range).
- the glass transition point decreases, and the difference between the soft transition point and the glass transition point tends to widen.
- the softening point itself is increased and the glass transition point is further increased. It has the effect of reducing the temperature difference from the saddle point.
- ZnO as will be described later, but the effect of increasing the glass transition point is greater for alkaline earth metal oxides.
- ZnO when ZnO is added, there is a problem that the crystallization temperature decreases due to an increase in the amount added, but when alkaline earth metal oxides are added, there is no problem of crystallization, and ZnO and alkaline earth metal oxides are added.
- the alkaline earth metal oxide additive is not as good as ZnO, but has the effect of increasing the water resistance of the glass. Therefore, in order to make a glass having a low dielectric constant Z and a high B content composition range as a practical material as in the present invention, it is essential to add an alkaline earth metal oxide. The reason why the amount is less than 17% by weight is that if the amount is too much, the soft spot increases and the dielectric constant becomes too high.
- SiO is not an essential element of the glass composition of the present invention. SiO is the chemical stability of glass
- the upper limit is limited to 15% by weight or less is that if it exceeds 15% by weight, the soft spot becomes too high and the difference between the softening point and the glass transition point becomes too wide.
- ZnO is an essential component of the glass composition of the present invention.
- ZnO additive slightly increases both the dielectric constant, softening point, and glass transition point, but the effect is less than that of alkaline earth metal oxides when compared with the same addition amount.
- the increase in softening point is small compared to the increase in glass transition point, and the effect of increasing the dielectric constant and softening point is small, it can be used in a relatively large amount.
- the effect of reducing the difference between the soft saddle point and the glass transition point Is larger than alkaline earth metal oxides.
- the ZnO additive has the effect of improving the water resistance even with a small amount.
- the reason for limiting the amount to more than 15% by weight is that if it is 15% by weight or less, the effect of bringing the softening point and the glass transition point closer is weak, and the reason for making it 24% by weight or less is 24% by weight. This is because if it exceeds, the soft spot becomes too high.
- the glass composition of the present invention contains the above-mentioned components, and typically consists essentially of the above-mentioned components (in other words, the components other than the above-mentioned components may not be substantially contained). Other components may be contained as long as the above effects are obtained.
- the total content of other components is preferably 5% by weight or less, more preferably 3% by weight or less, and still more preferably 1% by weight or less.
- rare earth metals such as yttrium (Y) and lanthanum (La), bismuth (Bi), vanadium (V), antimony (Sb), phosphorus (P), molybdenum. (Mo), tungsten (W), titanium (Ti), cobalt (Co), copper (Cu) oxide and the like.
- Rare earth metal oxides such as yttrium (Y) and lanthanum (La) raise the glass transition point by about 10-20 ° C, but also raise the soft melting point to the same extent. For this reason, when the glass composition of the present invention has both a low glass transition point and a soft low point, a rare earth metal element may be added to increase these temperatures.
- Bismuth (Bi), vanadium (V), antimony (Sb), and phosphorus (P) oxides reduce the glass transition point by 10-20 ° C, but also the softness point. . For this reason, when the glass transition temperature and the soft spot are both high in the basic composition of the glass composition of the present invention, these oxides may be added to lower these temperatures.
- Bismuth (Bi) additive also has the effect of improving the water resistance of the glass.
- Molybdenum (Mo) and tungsten (W) oxides have the effect of suppressing yellowing. Titanium (Ti), cobalt (Co), and copper (Cu) oxides color the glass blue, so when yellowing occurs, the complementary color blue is strengthened and the color balance is lost. Can be prevented.
- the desirable upper limit of these additives is 5% by weight or less as described above, more preferably 3% by weight or less, and even more preferably 1% by weight or less. This is because of the increase in the dielectric constant and the cost of raw materials.
- Niobium (Nb ), Tantalum (Ta), tellurium (Te), silver (Ag) and other oxides can be added in small amounts. These are also preferably 5% by weight or less, more preferably 3% by weight or less, and still more preferably 1% by weight or less.
- the glass composition of the present invention includes B 2 O, ZnO, R 2 contained as composition components.
- the glass composition of the present invention does not substantially contain acid lead (PbO)! /. This is because the addition of lead oxide may cause problems such as environmental impact, increased dielectric constant, glass coloring, and increased raw material costs.
- An alkali-containing low dielectric constant glass such as the glass composition of the present invention contains an alkali metal as a component. Therefore, when used as a dielectric material for protecting an electrode containing Ag or Cu, depending on the firing conditions, etc. In some cases, Ag and Cu are oxidized and ionized, and these ions diffuse in the glass. Ag and Cu ions are reduced again and precipitate as a colloidal metal, causing yellowing, which appears to yellow the dielectric layer and glass substrate. When yellowing occurs, the display performance deteriorates, especially when used as a dielectric layer for the front panel of a PDP.
- a glass composition substantially free of alkali metal is used for the first dielectric layer that is in direct contact with the electrode (directly covering the electrode), and is laminated on the second dielectric layer. If the glass composition of the present invention is used, yellowing can be prevented while maintaining a low dielectric constant as a whole.
- substantially free is intended to allow a very small amount of components that are difficult to remove industrially and do not affect the properties. Means that the content is 1% by weight or less, more preferably 0.1% by weight or less.
- FIG. 1 is a partially cutaway perspective view showing the main configuration of the PDP that works on the present embodiment.
- Figure 2 is a cross-sectional view of this PDP.
- This PDP is an AC surface discharge type, and the dielectric layer is the glass described above. Except for being formed of a composition, it has the same structure as the PDP that works well in the conventional example.
- This PDP is configured by bonding a front plate 1 and a back plate 8.
- the front plate 1 includes a front glass substrate 2, a transparent electrode 3 formed on the inner side surface (a surface facing the discharge space 14), a bus electrode 4 display electrode (first electrode) 5, and a display electrode 5 A dielectric layer 6 formed so as to cover the dielectric layer, and a dielectric protective layer 7 made of magnesium oxide formed on the dielectric layer 6.
- the display electrode 5 is formed by laminating a bus electrode 4 made of Ag or the like on a transparent electrode 3 made of ITO (Indium Tin Oxide) or tin oxide to ensure good conductivity.
- ITO Indium Tin Oxide
- the back plate 8 includes a back glass substrate 9, an address electrode (second electrode) 10 formed on one side thereof, a dielectric layer 11 formed so as to cover the address electrode 10, and a dielectric layer 11 is provided with a partition wall 12 provided on the upper surface of 11 and a phosphor layer 13 formed between the partition walls 12 adjacent to each other.
- the phosphor layer 13 is formed so that the red phosphor layer 13 (R), the green phosphor layer 13 (G), and the blue phosphor layer 13 (B) are arranged in this order.
- the glass composition of the present invention described above is used for the dielectric layer 6 and Z or the dielectric layer 11, preferably the dielectric layer 6. Further, the glass composition of the present invention may be used for the partition wall 12. The force that the dielectric layer 6 needs to be transparent The dielectric layer 11 and the partition 12 need not be transparent. Therefore, when the glass composition of the present invention is used for the dielectric layer 11 and the partition wall 12, the lower dielectric constant SiO is added to the glass composition of the present invention.
- FIG. 4 shows an example in which a dielectric layer 17 is provided between the glass substrate 2 and the display electrode 5.
- dielectric layer 17 corresponds to the first dielectric layer
- dielectric layer 6 corresponds to the second dielectric layer. Corresponds to the body layer.
- the glass composition of the present invention is used for the dielectric layer 6 as an example.
- the glass composition of the present invention has a low dielectric constant, a low softening point, a high glass transition point, and Since a suitable coefficient of thermal expansion can be realized, the dielectric layer 11, the partition wall 12, or the substrate Z Similarly, it can be suitably applied to the dielectric layer 17 disposed between the electrodes.
- the phosphor constituting the phosphor layer 13 for example, a blue phosphor, BaMgAl
- the front plate 1 and the back plate 8 are arranged such that the longitudinal directions of the display electrodes 5 and the address electrodes 10 are orthogonal to each other and face each other, and a sealing member (not shown) is used. Joined.
- the discharge space 14 is filled with a discharge gas (filled gas) made of a rare gas component such as He, Xe, or Ne at a pressure of about 66.5 to 79.8 kPa (500 to 600 Torr).
- a discharge gas filled gas
- a rare gas component such as He, Xe, or Ne
- the display electrode 5 and the address electrode 10 are connected to an external drive circuit (not shown), and a discharge is generated in the discharge space 14 by a voltage applied from the drive circuit.
- the phosphor layer 13 is excited by ultraviolet light having a wavelength (wavelength 147 nm) to emit visible light.
- the dielectric layer 6 is usually formed into a glass paste by adding a binder solvent for imparting printability to a glass powder, and this glass paste is formed on an electrode formed on a glass substrate. It is formed by coating and baking on it.
- the glass paste contains glass powder, a solvent and a resin (binder), but other components such as a surfactant, a development accelerator, an adhesion assistant, an antihalation agent, and a storage stabilizer.
- a surfactant such as sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium bicarbonate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium sulfate, sodium bicarbonate, sodium sulfate, sodium bicarbonate, sodium sulfate, sodium sulf
- the type of resin used in the glass paste is not particularly limited as long as it has low reactivity with the raw material powder (glass powder).
- cellulose derivatives such as nitrocellulose, methylcellulose, ethylcellulose and carboxymethylcellulose, polybutyl alcohol, polyvinylinobutyranol, polyethylene glycolol, carbonate
- the binder at least one selected from a system resin, a urethane system resin, an acrylic system resin, and a melamine system resin can be used.
- the solvent contained in the glass paste has low reactivity with the raw material powder, and any solvent can be used. Therefore, the type is not particularly limited. From the viewpoint of chemical stability, cost and safety, and compatibility with the binder, for example, ethylene glycol monoalkyl ethers, ethylene glycol monoalkyl ether acetates, diethylene glycol dialkyl ethers, propylene glycol mono Organic solvents such as alkyl ethers, propylene glycol dialkyl ethers, propylene glycol alkyl ether acetates, esters of aliphatic carboxylic acids, alcohols such as terbinol and benzyl alcohol, and the like can be used as solvents. .
- the above-mentioned glass base is applied by a screen method, a bar coater, a ronor coater, a die coater, a doctor blade, etc., and fired.
- the method to do is typical.
- the dielectric layer 6 can also be formed by, for example, a method of attaching and baking a sheet containing the glass composition.
- the film thickness of the dielectric layer 6 is preferably about ⁇ to 50 / ⁇ m in order to achieve both insulation and light transmission.
- FIG. Fig. 3 is a cross-sectional view of a PDP in which the dielectric layer on the front plate has a two-layer structure.
- the dielectric layer 6 the two-layer structure of the first dielectric layer 15 and the second dielectric layer 16
- the PDP shown in FIG. 2 is the same as the PDP shown in FIG.
- the first dielectric layer 15 covers the display electrode 5, and the second dielectric layer 16 is disposed so as to cover the first dielectric layer 15.
- the glass composition of the present invention is used for the glass composition contained in the second dielectric layer 16, and the glass composition contained in the first dielectric layer 15 includes It is preferable to use a glass composition substantially free of alkali metal.
- the first dielectric layer 15 that is in direct contact with the display electrode 5 does not substantially contain an alkali metal element, at least the first dielectric layer 15 has a colloid of Ag or Cu. Yellowing due to precipitation and reduction in pressure resistance can be prevented.
- the second dielectric layer 16 can also be prevented from being discolored or having a reduced withstand voltage.
- a glass composition having a relative dielectric constant of 6.5 or less can be provided. If this glass composition is used for the second dielectric layer 16, a dielectric layer having a low dielectric constant as a whole can be formed even if the first dielectric layer 15 has a slightly larger dielectric constant and material. Considering that the relative permittivity of conventional Pb-based glass and Bi-based glass is 9 to 13, the power consumption can be reduced even with the above two-layer structure.
- the dielectric layer having the two-layer structure can be formed by applying the glass composition for the second dielectric layer 16 and firing after forming the first dielectric layer 15.
- the glass composition preferably has a softening point higher than the softening point of the glass composition contained in the second dielectric layer 16. Better ,.
- the thickness of the first dielectric layer 15 is preferably 1 ⁇ m or more.
- the total thickness of the first dielectric layer 15 and the second dielectric layer 16 is about 10 ⁇ m to 50 ⁇ m. ⁇ .
- a method for producing the above PDP (PDP shown in FIGS. 1 and 2) will be described with an example.
- the front plate 1 is produced.
- a plurality of line-shaped transparent electrodes 3 made of ITO or tin oxide are formed on one main surface of the flat front glass substrate 2.
- the front glass substrate 2 is entirely heated to fire the silver paste to form the bus electrode 4.
- the display electrode 5 including the transparent electrode 3 and the bus electrode 4 is formed.
- a glass paste for a dielectric layer in the PDP of the present invention (including the glass composition of the present invention in this embodiment) is formed on the main surface of the front glass substrate 2 so as to cover the display electrode 5.
- Glass paste is applied by a blade coater method. Thereafter, the entire front glass substrate 2 is held at 90 ° C. for 30 minutes to dry the glass paste, and then baked at a temperature of about 580 ° C. for 10 minutes to produce the dielectric layer 6.
- Magnesium oxide magnesium (MgO) is formed on the dielectric layer 6 by electron beam evaporation, and is baked to form the dielectric protective layer 7.
- the firing temperature at this time is around 500 ° C.
- the first dielectric layer 15 is formed using the glass paste for the dielectric layer 15 so as to cover the display electrode 5 in the same manner as described above, and the second dielectric layer 16 is formed on the first dielectric layer 15.
- the second dielectric layer 16 is formed by applying, drying and firing a glass paste (in this embodiment, a glass paste containing the glass composition of the present invention).
- the back plate 8 is produced.
- a plurality of silver pastes are applied in a line on one main surface of the flat back glass substrate 9, and then the back glass substrate 9 is entirely heated to fire the silver paste, thereby forming the address electrodes 10.
- the dielectric layer 11 is formed on the back glass substrate 9 on which the address electrodes 10 are formed.
- a partition wall 12 is formed by applying a glass paste between the adjacent address electrodes 10 and heating the entire back glass substrate 9 to fire the glass paste.
- a phosphor ink of each color R, G, B is applied between adjacent barrier ribs 12, and the phosphor glass is baked by heating the back glass substrate 9 to about 500 ° C.
- the phosphor layer 13 is formed by removing the resin component (binder) and the like in the ink.
- the front plate 1 and the back plate 8 thus obtained are bonded using sealing glass.
- the temperature at this time is around 500 ° C.
- the sealed interior is evacuated to high vacuum, and then a rare gas is sealed.
- a PDP is obtained as described above.
- the dielectric layer is not only fired itself, but also the firing of the MgO layer, the front plate, When sealing the back plate, heat treatment at about 500 ° C is required for a short time.
- the glass transition point of the dielectric layer is preferably 475 ° C or higher, more preferably 480 ° C or higher.
- the PDP to which the present invention is applied is typically a surface discharge type as described above, but is not limited to this and can be applied to a counter discharge type. Moreover, even if it is a DC type PDP that is not limited to the AC type, it can be applied to a type having a dielectric layer.
- the glass composition of the present invention is not limited to PDP. It can be effectively used for display panels that require high-temperature heat treatment of about 500 ° C.
- the glass composition of the present invention can be applied to a display panel in which the electrode covered with the dielectric layer includes at least one selected from Ag and Cu.
- the electrode may be composed mainly of Ag.
- the glass cullet was remelted, poured into a mold, annealed at a temporary glass transition temperature Tg * + 40 ° C. for 30 minutes, and then gradually cooled to prepare a glass block.
- This glass block force is made by cutting a 4mm x 4mm x 20mm rod, and using a thermomechanical analyzer (manufactured by Rigaku Corporation, TMA8310 type), between glass transition temperature Tg and 30-300 ° C The thermal expansion coefficient ⁇ of was measured.
- a 20mm x 20mm x about lmm thick plate was made by cutting from a glass block, both sides were mirror-polished, and then a gold electrode was deposited on the surface, using an impedance analyzer 4294A made by Agilent Technologies, Inc. The capacitance was measured at a frequency of 1 kHz, and the relative dielectric constant ⁇ was calculated from the area and thickness of the sample.
- Ts—Tg is 137 ° C.
- the water resistance was completely dissolved.
- Sample Nos. 2 to 12 in which ZnO, MgO, CaO, SrO, and BaO were independently added to Sample No. 1, the glass transition temperature Tg and soft melting point were accompanied by the addition. Both Ts increased, Ts-Tg decreased, and water resistance improved.
- the amount of B 2 O must be less than 78% by weight.
- the softening point Ts was higher in No. 31 where the CaO content exceeded 17% by weight. Based on the above results, it was necessary to reduce the CaO content to less than 17% by weight.
- Example 2 glass pellets and glass rods in which the weight ratio of each oxide was as shown in Table 2 were prepared, and in the same manner as in Example 1, the glass transition point Tg, softened The point Ts, the crystallization start temperature Tx, the thermal expansion coefficient ⁇ , the relative dielectric constant ⁇ , and the dissolution amount At were measured. The measurement results are shown in Table 2. In all samples, the crystallization start temperature Tx exceeded 700 ° C and the dissolution amount ⁇ t was less than 20 ⁇ m. Therefore, the description of these measurement results was omitted.
- RO 6 wt% or more and 16 wt% or less like 48, 50, 51
- the degree of yellowing that occurs is K 0, Na 2 O and Li 2 O
- Li O has the strongest yellowing
- the degree of yellowing becomes weaker as a 0 and K 2 O. Therefore, among the alkali metal oxides,
- K 2 O Preferred is K 2 O, next preferred is Na 2 O, and Li 2 O is less preferred.
- the soft spot Ts increased, and when the added amount exceeded 15% by weight, the soft spot Ts exceeded 590 ° C. Therefore, it was confirmed that SiO needs to be 15 weight% or less.
- the inventor has examined combinations of various compositions other than those shown in Examples 1 and 2 above.
- the BO amount exceeds 60% by weight and is less than 78% by weight.
- Example 3 a PDP having the same configuration as the PDP shown in FIG. 1 was produced.
- Ethyl cellulose as a binder and a-terpineol as a solvent were added to this glass powder, and these were mixed by a three-roll to obtain a glass paste.
- an ITO (transparent electrode) material was applied in a predetermined pattern on the surface of a flat glass substrate having a thickness of about 2.8 mm soda-lime glass, and dried.
- a plurality of silver pastes which are a mixture of silver powder and an organic vehicle, were applied in a line, and then the entire front glass substrate was heated, whereby the silver paste was baked to form display electrodes.
- the glass paste of the above-described example was applied to the front glass substrate on which the display electrode was manufactured by using a blade coater method. Thereafter, the entire front glass substrate was held at 90 ° C. for 30 minutes to dry the glass paste and baked at a temperature of 585 ° C. for 10 minutes to form a dielectric layer having a thickness of about 30 ⁇ m.
- Magnesium oxide (MgO) was deposited on the dielectric layer by an electron beam deposition method, and then baked at 500 ° C to form a dielectric protective layer.
- a front plate was produced by the method described above.
- the back plate was produced by the following method.
- an address electrode mainly composed of silver is formed in a stripe shape on a rear glass substrate having soda-lime glass power by screen printing, and subsequently, a dielectric having a thickness of about 8 ⁇ m is formed in the same manner as the front plate. A body layer was formed.
- a partition wall is formed on the dielectric layer between adjacent address electrodes using a glass paste. Formed.
- the partition was formed by repeating screen printing and baking.
- red (R) and green (G) are formed on the surface of the dielectric layer exposed between the wall surfaces of the partition walls.
- Blue (B) phosphor paste was applied, dried and fired to produce a phosphor layer.
- the materials described above were used as the phosphor.
- Example 4 a PDP having a two-layered dielectric layer as shown in FIG. 3 was produced.
- a B—K Ca—Zn—O-based glass paste was prepared in the same manner as in Example 3 for the second dielectric layer. Separately, for the first dielectric layer, Bi—Zn—B—Ca—Si— containing Bi, substantially free of alkali metal elements, having a relative dielectric constant of 11 and a softening point of 587 ° C. An O-based glass paste was prepared.
- the dielectric layer of the front plate is formed on the first dielectric layer and the first dielectric layer directly covering the electrodes in the same manner as in Example 3.
- a PDP panel with a two-layer structure with a second dielectric layer was fabricated.
- the first dielectric layer was fired at 590 ° C. to a thickness of about 10 m
- the second dielectric layer was fired at 580 ° C. to a thickness of about 20 ⁇ m.
- the fabricated panel was confirmed to operate without any problems, particularly without causing defects in the dielectric layer.
- the glass composition of the present invention can be suitably applied to the formation of a dielectric layer for covering an insulating coating glass for electrodes, particularly a display electrode and an address electrode of a plasma display panel.
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Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US11/858,598 US7839088B2 (en) | 2006-03-31 | 2007-09-20 | Glass composition and display panel using the same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2006098815A JP2009143729A (ja) | 2006-03-31 | 2006-03-31 | ガラス組成物およびこれを用いたディスプレイパネル |
JP2006-098815 | 2006-03-31 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US11/858,598 Continuation US7839088B2 (en) | 2006-03-31 | 2007-09-20 | Glass composition and display panel using the same |
Publications (1)
Publication Number | Publication Date |
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WO2007114084A1 true WO2007114084A1 (ja) | 2007-10-11 |
Family
ID=38563353
Family Applications (1)
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PCT/JP2007/056085 WO2007114084A1 (ja) | 2006-03-31 | 2007-03-23 | ガラス組成物およびこれを用いたディスプレイパネル |
Country Status (3)
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US (1) | US7839088B2 (ja) |
JP (1) | JP2009143729A (ja) |
WO (1) | WO2007114084A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017038378A1 (ja) * | 2015-09-03 | 2017-03-09 | 株式会社日立製作所 | ガラス組成物及びそれを用いた中性子吸収材料、溶融燃料の管理方法、溶融燃料の取り出し方法及び原子炉の停止方法 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5771183B2 (ja) * | 2010-02-27 | 2015-08-26 | 株式会社オハラ | ガラスセラミックス、その製造方法及びその利用 |
WO2012147250A1 (ja) * | 2011-04-27 | 2012-11-01 | パナソニック株式会社 | プラズマディスプレイパネル |
US9637409B2 (en) * | 2013-04-18 | 2017-05-02 | Ferro Corporation | Low melting glass compositions |
WO2017142606A1 (en) | 2016-02-19 | 2017-08-24 | Ferro Corporation | Sintering aid glasses for machinable phyllosilicate based structures |
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Also Published As
Publication number | Publication date |
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US20080018252A1 (en) | 2008-01-24 |
JP2009143729A (ja) | 2009-07-02 |
US7839088B2 (en) | 2010-11-23 |
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