WO2006067827A1 - はんだプリコート方法および電子機器用ワーク - Google Patents
はんだプリコート方法および電子機器用ワーク Download PDFInfo
- Publication number
- WO2006067827A1 WO2006067827A1 PCT/JP2004/018995 JP2004018995W WO2006067827A1 WO 2006067827 A1 WO2006067827 A1 WO 2006067827A1 JP 2004018995 W JP2004018995 W JP 2004018995W WO 2006067827 A1 WO2006067827 A1 WO 2006067827A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solder
- workpiece
- support
- adhesive
- powder
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0623—Solder feeding devices for shaped solder piece feeding, e.g. preforms, bumps, balls, pellets, droplets
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3485—Applying solder paste, slurry or powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/40—Semiconductor devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/03—Metal processing
- H05K2203/0338—Transferring metal or conductive material other than a circuit pattern, e.g. bump, solder, printed component
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/04—Soldering or other types of metallurgic bonding
- H05K2203/0425—Solder powder or solder coated metal powder
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3478—Applying solder preforms; Transferring prefabricated solder patterns
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12229—Intermediate article [e.g., blank, etc.]
Definitions
- the present invention relates to a solder precoat method in which solder is preliminarily attached to a soldered portion of a workpiece for electronic equipment and a work for electronic equipment in which solder is precoated on a soldered portion of the workpiece.
- soldering portion is jetted.
- solder is brought into contact with a solder
- reflow method in which a solder paste is applied to a soldered portion of the work and then the work is heated with a heating device such as a reflow furnace.
- a liquid flux is applied to a printed circuit board on which electronic components are mounted, and the flux is dried and then brought into contact with molten solder that is jetted to perform soldering.
- the flow method requires large equipment such as a fluxer for applying flux to the workpiece, a preheater for drying and preheating the flux, and a solder bath for melting and jetting the solder.
- a mask having a hole formed at a position coinciding with a soldered portion of a printed circuit board is placed on the printed circuit board, and a solder paste is further placed on the mask to provide the solder paste.
- the mask holes are filled with solder paste by squeezing with a squeegee. Then remove the mask and apply solder paste to the soldered area. Soldering is performed by heating this with a heating device such as a reflow furnace to melt the solder paste.
- a heating device such as a reflow furnace
- solder pre-coating in which solder is attached in advance to a soldering portion of a workpiece has been adopted.
- methods for obtaining a solder precoat include a plating method (Patent Document 1), a hot leveler method (Patent Document 2), a solder paste method (Patent Document 3), and a solder ball method (Patent Document 4).
- Patent Document 1 Japanese Patent Laid-Open No. 9-167883
- Patent Document 2 Japanese Patent Laid-Open No. 11 54890
- Patent Document 3 Japanese Patent Laid-Open No. 8-307047
- Patent Document 4 JP-A-8-340174
- the plating method for obtaining a solder precoat is a force that immerses a workpiece in a soldering solution and deposits solder on the soldered portion of the workpiece.
- a solder of any composition can be obtained.
- the soldering method cannot pre-coat solder with a desired composition because the types of plating solutions are limited.
- the plating method has a problem that the initial cost becomes expensive because a large amount of equipment is required for the treatment of the plating solution.
- the hot air leveler method is to immerse a work piece in molten solder and blow off excess solder by blowing hot air onto the work when the work is taken out from the molten solder.
- This hot air method has the problem that the amount of solder adhesion can be adjusted by adjusting the hot air.
- the solder paste method uses a mask in which holes are formed at positions corresponding to the soldered portions, and after aligning the soldered portions of the workpiece with the holes of the mask, the mask is used. Place solder paste on top and squeeze it with a squeegee. By heating the solder paste, the solder paste is melted and solder is attached to the soldered part of the workpiece. By the way, in the solder paste method, if the soldered part of the workpiece becomes very small, it is very difficult to match the soldered part and the mask hole, and the solder paste is often not applied to the soldered part. . In addition, the solder paste method has a problem in that the solder paste is filled into the minute holes of the mask and the solder paste after filling is not applied to the soldered portion.
- solder ball method a solder ball is adsorbed by an adsorbing jig, mounted on a soldering part of a work, and then the work is heated by a heating device such as a reflow furnace to melt the solder ball.
- a heating device such as a reflow furnace to melt the solder ball.
- This solder ball method has the ability to make the amount of solder uniform if a solder ball of a certain size is available The solder ball method can only form a circular precoat like a solder bump! ,When! The shape of the ridge was limited.
- the solder ball method requires a solder ball of a predetermined size to be prepared in advance, but the production of this solder ball requires a great deal of labor and equipment, which is expensive. there were.
- the suction hole cap also blows air and releases the solder ball to mount the solder ball on the soldered part of the workpiece.
- the present invention was invented in view of the problems of the conventional pre-coating method, and is capable of uniformly attaching solder not only to a small soldering portion but also to a large soldering portion, and requiring an expensive equipment. In other words, solder of any composition can be attached.
- ⁇ ⁇ Solder A method of pre-coating and providing a workpiece with the solder uniformly attached. Means for solving the problem
- the present invention provides:
- solder when the solder always adheres to the soldered portion of the workpiece, it is excellent in reliability, and even if the workpiece is minute, there is no defect such as unsoldering. Even solder with a composition can be attached to the soldering part, and it is also necessary to prepare a jig corresponding to the soldering part of the workpiece, such as a mask used in the printing method and a suction jig used in the solder ball method It is easy to use. And since the fixed amount solder has adhered uniformly to the soldering part, when the workpiece
- the support used in the present invention is suitable for a material that is heat resistant to maintain its shape even when heated above the melting point of the powder solder, and to which the molten solder is difficult to adhere.
- Supports suitable for use in the present invention are metals such as aluminum and stainless steel, plastics such as polyimide resin and glass epoxy composite, and composites.
- the pressure-sensitive adhesive applied to the support basically serves to adhere and fix the powdered solder further, and adheres the powdered solder to the soldered part following the irregularities on the surface of the member during thermocompression bonding. is there.
- the pressure-sensitive adhesive used in the present invention can be selected from a pressure-sensitive adhesive having an adhesive force at room temperature and a hot-melt pressure-sensitive adhesive force that develops a pressure-sensitive adhesive force upon heating.
- the thickness of the adhesive layer is advantageously about 1 ⁇ m or more and less than 50 m, but this thickness is not particularly limited.
- the powder solder that is not adhered to the adhesive is removed after the powder solder is sprayed on the adhesive applied to the support without any gaps. Lightly sweep with a brush, blow away with weak compressed air, or turn the support upside down to lightly vibrate. At this time, care must be taken not to remove even one layer of powder solder adhered with adhesive.
- the powder solder used in the present invention is selected depending on the desired solder film thickness. In other words, if a thin solder film is desired, select a fine powder and select a powder, and if a thick solder film, select a large powder. From the economical point of view, it is desirable to classify and use powder solder obtained by the atomizing method, etc., by economical selection.
- the flux used in the present invention is present in a necessary amount in the soldered portion of the workpiece, and it is desirable to reduce it as much as possible in the non-soldered portion such as the resist surface.
- the soldering part of the workpiece is lower than the top surface of the resist.
- the workpiece and a support to which powder solder is adhered are superposed and then crimped.
- the applied pressure at this time is shown in the workpiece table.
- 1- Yuton or more per square centimeter is preferred.
- the heating temperature when heating the workpiece and the support superimposed on each other is preferably equal to or higher than the melting point of the powder solder.
- solder is formed on the soldering portion of the workpiece.
- excessive solder is present on the resist surface other than the soldered part, and if this is left, the soldered part becomes a bridge or the insulation resistance decreases, so the excess solder is removed.
- Any method may be used to remove the excess solder, but removal by washing is suitable. If the cleaning is performed here, the flux residue present in the soldered portion can be removed at the same time, so that the reliability is further improved. If the shape of the solder adhering to the soldering part is further adjusted, a step of applying the flux again to the soldering part and then heating and cooling the solder at a melting temperature or higher may be added.
- the accuracy of the thickness of the solder attached to the soldering portion is high.
- the reason for this is that the amount of the powder solder that adheres to the adhesive surface of the support is less varied per unit area. Therefore, when the pressure is applied with the support and workpiece superposed, the powder solder comes into contact with the soldered part. Therefore, even when the powder solder melts, the soldered part is always in contact with the soldered part. Therefore, a certain amount of powdered solder adheres to the soldering portion, and the film thickness accuracy is improved. Solder powder in contact with the resist surface other than the soldered part also melts, but the lateral wetting spread is suppressed by the adhesive layer, which is wet with the solder. As a result, it is difficult for bridges to occur even for high-definition soldering patterns.
- FIGS. 1 (A) -8 (H) are explanatory views of a process for precoating according to the present invention.
- the powder solder on the support 1 is leveled with a brush 4 and adhered to the adhesive 2 to remove excess powder solder 3.
- the superposed workpiece 5 and the support 1 are heated by a heating device (not shown) to melt the powder solder 3 adhered to the adhesive 2 of the support 1. At this time, the powder solder that has been in contact with the soldering portion 6 of the workpiece 5 is melted and spreads to the soldering portion 6, but the powder solder that was on the resist 9 remains in place even if it melts.
- the work 2 and the support 1 are cooled to solidify the molten solder, and a precoat 10 is formed on the soldering part 6. Thereafter, the support 1 is removed (arrow).
- solder remains on unnecessary parts such as Resist 9, it causes bridges and lowers the insulation resistance as described above, so the solder at unnecessary parts is removed. Since the solder of the unnecessary part is fixed with the flux residue, it is cleaned by immersing it in a cleaning solution 11 that can dissolve the flux residue.
- a cleaning solution 11 that can dissolve the flux residue.
- warm water is suitable.
- an organic solvent such as alcohol is suitable.
- reheating and cooling may be performed by applying flux to the soldering surface.
- solder was attached to the workpiece by the pre-coating method as follows.
- a 200 m thick aluminum was used as a support, and a 10 m thick acrylic adhesive layer was formed on one side.
- Sn-3Ag-0.5Cu powder solder obtained by the atomization method was classified at a lower limit of 5 ⁇ m and an upper limit of 15 m, and adhered to the adhesive surface of the support. At this time, the powder solder was sufficiently spread to hide the adhesive.
- the powder solder sprayed on the support was spread with a brush and then weakened. Then, compressed air was blown to remove excess powder solder. When the sprayed surface after removing the excess powder solder was observed with a microscope, only one layer of powder solder adhered to the adhesive.
- the work that forms the solder precoat is a 30 x 30 mm glass epoxy board with an outer shape.
- the glass epoxy board has 3600 electrodes to be soldered at a pitch of 200 m, and the resist near the electrodes has a thickness force of S25 m.
- a liquid water-soluble flux was applied on the surface of the workpiece having the electrode, and the flux applied on the resist was scraped off with a rubber blade to sufficiently fill the electrode portion with the flux. Only a very thin flux remained in the resist portion that was scraped off with the rubber blade.
- a pressure of 100 N was applied on the support with a press machine, and then heated at 220 ° C.
- solder precoat 30 m ⁇ 3 m was formed only on the electrode part of the workpiece.
- solder precoat with high precision in the solder film thickness on a wiring part or electrode part such as a wafer or CSP having a minute soldering part of 2 mm or less.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Manufacturing Of Printed Wiring (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020077013917A KR100958554B1 (ko) | 2004-12-20 | 2004-12-20 | 땜납 프리코트 방법 및 전자기기용 워크 |
JP2006548628A JP4631851B2 (ja) | 2004-12-20 | 2004-12-20 | はんだプリコート方法および電子機器用ワーク |
PCT/JP2004/018995 WO2006067827A1 (ja) | 2004-12-20 | 2004-12-20 | はんだプリコート方法および電子機器用ワーク |
US11/793,054 US9821397B2 (en) | 2004-12-20 | 2004-12-20 | Solder precoating method and workpiece for electronic equipment |
EP04807352A EP1829639A4 (en) | 2004-12-20 | 2004-12-20 | PRELIMINARY COATING METHOD FOR WELDING AND WORKING FOR ELECTRONIC COMPONENT |
CN2004800446515A CN101084083B (zh) | 2004-12-20 | 2004-12-20 | 焊料预涂方法及电子设备用工件 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2004/018995 WO2006067827A1 (ja) | 2004-12-20 | 2004-12-20 | はんだプリコート方法および電子機器用ワーク |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006067827A1 true WO2006067827A1 (ja) | 2006-06-29 |
Family
ID=36601440
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/018995 WO2006067827A1 (ja) | 2004-12-20 | 2004-12-20 | はんだプリコート方法および電子機器用ワーク |
Country Status (6)
Country | Link |
---|---|
US (1) | US9821397B2 (ja) |
EP (1) | EP1829639A4 (ja) |
JP (1) | JP4631851B2 (ja) |
KR (1) | KR100958554B1 (ja) |
CN (1) | CN101084083B (ja) |
WO (1) | WO2006067827A1 (ja) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2008105443A1 (ja) * | 2007-03-01 | 2008-09-04 | Senju Metal Industry Co., Ltd. | はんだ転写用シートおよび転写方法 |
EP2025442A1 (de) * | 2007-08-13 | 2009-02-18 | Behr GmbH & Co. KG | Verfahren zum Beloten eines Werkstückes durch einen Flüssigkeitsvorhang ; Vorrichtung zur Durchführung des Verfahrens mit einem Giesshälter ; Werkstück belotet nach diesem Verfahren |
WO2010093031A1 (ja) * | 2009-02-13 | 2010-08-19 | 千住金属工業株式会社 | 転写シートを用いた回路基板へのはんだバンプ形成 |
US7790597B2 (en) * | 2007-07-11 | 2010-09-07 | Texas Instruments Incorporated | Solder cap application process on copper bump using solder powder film |
US9027822B2 (en) | 2010-11-08 | 2015-05-12 | Panasonic Intellectual Property Management Co., Ltd. | Manufacturing method of solder transfer substrate, solder precoating method, and solder transfer substrate |
US9238278B2 (en) | 2011-03-29 | 2016-01-19 | Panasonic Intellectual Property Management Co., Ltd. | Solder transfer substrate, manufacturing method of solder transfer substrate, and solder transfer method |
KR20160063383A (ko) | 2013-11-05 | 2016-06-03 | 센주긴조쿠고교 가부시키가이샤 | 땜납 전사 시트 |
US10111342B2 (en) | 2014-12-26 | 2018-10-23 | Senju Metal Industry Co., Ltd. | Solder transfer sheet, solder bump, and solder precoating method using solder transfer sheet |
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US7726545B2 (en) * | 2005-03-16 | 2010-06-01 | Panasonic Corporation | Flip chip mounting process and bump-forming process using electrically-conductive particles as nuclei |
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2004
- 2004-12-20 JP JP2006548628A patent/JP4631851B2/ja not_active Expired - Fee Related
- 2004-12-20 CN CN2004800446515A patent/CN101084083B/zh not_active Expired - Fee Related
- 2004-12-20 WO PCT/JP2004/018995 patent/WO2006067827A1/ja active Application Filing
- 2004-12-20 KR KR1020077013917A patent/KR100958554B1/ko active IP Right Grant
- 2004-12-20 US US11/793,054 patent/US9821397B2/en not_active Expired - Fee Related
- 2004-12-20 EP EP04807352A patent/EP1829639A4/en not_active Ceased
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JPH07336033A (ja) * | 1994-05-31 | 1995-12-22 | At & T Corp | 除去可能なハンダ運搬媒体を用いる電子デバイスの相互接続方法 |
JPH07336034A (ja) * | 1994-05-31 | 1995-12-22 | At & T Corp | 移転可能なハンダ運搬媒体を用いる電子デバイスの相互接続方法 |
Non-Patent Citations (1)
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See also references of EP1829639A4 * |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008105443A1 (ja) * | 2007-03-01 | 2008-09-04 | Senju Metal Industry Co., Ltd. | はんだ転写用シートおよび転写方法 |
US7790597B2 (en) * | 2007-07-11 | 2010-09-07 | Texas Instruments Incorporated | Solder cap application process on copper bump using solder powder film |
EP2025442A1 (de) * | 2007-08-13 | 2009-02-18 | Behr GmbH & Co. KG | Verfahren zum Beloten eines Werkstückes durch einen Flüssigkeitsvorhang ; Vorrichtung zur Durchführung des Verfahrens mit einem Giesshälter ; Werkstück belotet nach diesem Verfahren |
WO2010093031A1 (ja) * | 2009-02-13 | 2010-08-19 | 千住金属工業株式会社 | 転写シートを用いた回路基板へのはんだバンプ形成 |
JP4962626B2 (ja) * | 2009-02-13 | 2012-06-27 | 千住金属工業株式会社 | 転写シートを用いた回路基板へのはんだバンプ形成 |
KR101206311B1 (ko) | 2009-02-13 | 2012-11-29 | 센주긴조쿠고교 가부시키가이샤 | 전사 시트를 사용한 회로 기판에 대한 땜납 범프 형성 |
US8701973B2 (en) | 2009-02-13 | 2014-04-22 | Senju Metal Industry Co., Ltd. | Solder bump formation on a circuit board using a transfer sheet |
EP2398305A4 (en) * | 2009-02-13 | 2015-02-25 | Senju Metal Industry Co | LÖTHÖCKER MAKING ON A PCB WITH A TRANSFER FILM |
US9027822B2 (en) | 2010-11-08 | 2015-05-12 | Panasonic Intellectual Property Management Co., Ltd. | Manufacturing method of solder transfer substrate, solder precoating method, and solder transfer substrate |
US9238278B2 (en) | 2011-03-29 | 2016-01-19 | Panasonic Intellectual Property Management Co., Ltd. | Solder transfer substrate, manufacturing method of solder transfer substrate, and solder transfer method |
KR20160063383A (ko) | 2013-11-05 | 2016-06-03 | 센주긴조쿠고교 가부시키가이샤 | 땜납 전사 시트 |
US10111342B2 (en) | 2014-12-26 | 2018-10-23 | Senju Metal Industry Co., Ltd. | Solder transfer sheet, solder bump, and solder precoating method using solder transfer sheet |
Also Published As
Publication number | Publication date |
---|---|
JP4631851B2 (ja) | 2011-02-16 |
US9821397B2 (en) | 2017-11-21 |
EP1829639A4 (en) | 2008-12-03 |
CN101084083A (zh) | 2007-12-05 |
CN101084083B (zh) | 2010-07-07 |
EP1829639A1 (en) | 2007-09-05 |
JPWO2006067827A1 (ja) | 2008-08-07 |
KR20070086435A (ko) | 2007-08-27 |
KR100958554B1 (ko) | 2010-05-17 |
US20080213613A1 (en) | 2008-09-04 |
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