WO2006009225A1 - Boîte de conditionnement de corps en forme de plaque, procédé de transport de corps en forme de plaque, et procédé de chargement et de déchargement de corps en forme de plaque - Google Patents

Boîte de conditionnement de corps en forme de plaque, procédé de transport de corps en forme de plaque, et procédé de chargement et de déchargement de corps en forme de plaque Download PDF

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Publication number
WO2006009225A1
WO2006009225A1 PCT/JP2005/013422 JP2005013422W WO2006009225A1 WO 2006009225 A1 WO2006009225 A1 WO 2006009225A1 JP 2005013422 W JP2005013422 W JP 2005013422W WO 2006009225 A1 WO2006009225 A1 WO 2006009225A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate
pedestal
bottom plate
storage box
shaped
Prior art date
Application number
PCT/JP2005/013422
Other languages
English (en)
Japanese (ja)
Inventor
Kazuhiro Aoki
Original Assignee
Asahi Glass Company, Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Company, Limited filed Critical Asahi Glass Company, Limited
Publication of WO2006009225A1 publication Critical patent/WO2006009225A1/fr
Priority to US11/625,515 priority Critical patent/US20070131574A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/051—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric
    • B65D81/052—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric filled with fluid, e.g. inflatable elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0086—Protection against environmental hazards, e.g. humidity, bacteria, fire

Definitions

  • the present invention packs and conveys a plate-shaped body, particularly a flat panel display (FPD), that is, a large-sized plate-shaped body for a liquid crystal display, a plasma display, etc., or a large-sized plate-shaped body of an intermediate product in the manufacturing process.
  • the present invention relates to a plate-shaped body packing box formed so as to be unpacked again, and a plate-shaped body transport method, a plate-shaped body stacking method, and a plate-shaped body removal method using this plate-shaped body packing box.
  • the size of one side of the bottom surface is increased to ensure the stability of the packaging box (for example, 0.5 times the height of the packaging box).
  • the weight that can be transported by a forklift is limited. For this reason, the number of glass sheets that can be loaded in one packing box is limited. Therefore, the capacity and weight of the packaging box increase with respect to the number of sheet glasses to be loaded, and the conveyance efficiency decreases.
  • the sheet glass is in a bare state! /, And is transported in a state covered with a plastic bag or the like. For this reason, the surface of the glass plate was soiled due to the intrusion of dust, etc., and it caused damage.
  • the plastic bags must be prepared separately, increasing the number of parts required for packaging, and the preparation work for transport and the work for taking out the flat glass after transport are troublesome.
  • the plate glass has been described above, but the same applies to plate-like bodies such as resin plates and metal plates. is there.
  • Patent Document 1 Japanese Patent Application Laid-Open No. 2000-272684
  • the present invention has been made in consideration of such a current situation, and prevents dust from entering the packing box, reduces the height during transportation, and facilitates storage in a storage room with a low ceiling. It is intended to provide a plate-shaped packaging box that can be stored and can convey the plate-shaped body efficiently and stably, a plate-shaped conveyance method using the plate-shaped packaging box, and a plate-shaped object loading and unloading method. And
  • the present invention provides the following plate-like body packing box, a plate-like body conveying method and a plate-like body loading / unloading method using the plate-like body packing box.
  • the plate-like body storage box is a support having an open top surface including a bottom plate on which a plurality of plate-like bodies are stacked in a substantially horizontal state and four side plates around the bottom plate.
  • the upper lid is a box shape in which a top plate covering the upper surface of the plate-shaped object storage box and a lower surface having side frame forces on four sides are opened, and a vibration absorbing material is provided between the pedestal and the bottom plate. And a cushioning material provided between the top plate and the plate-like body mounted on the bottom plate.
  • the vibration absorbing material is provided between the base and the bottom plate of the plate-like body storage box, and the cushion material is further provided between the top plate and the plate-like body.
  • the plate-like body can be transported in a stable situation where vibrations of external force are not easily transmitted to the body.
  • this plate-like packaging box is assumed to be transported in a horizontally flat state, it has sufficient loading efficiency for the transport means compared to the conventional vertical transport mode. It can be provided and interference with the ceiling is less likely to occur even when the ceiling of the storage section of the transport means is low.
  • the plate-shaped container storage box is covered from above and below by the pedestal upholstery material, the side frame as the upper lid, and the top plate, adhesion of foreign matters such as dust to the plate-shaped body is prevented.
  • a pedestal having an upholstery material, a plate-like body storage box placed on the pedestal, and the pedestal A side frame fixed to the periphery of the plate-shaped body storage box, and an upper lid detachable from the side frame.
  • the plate-shaped body storage box holds a plurality of plate-shaped bodies substantially horizontally.
  • An upper surface having a bottom plate placed in a stacked state and a side plate provided on one side of the bottom plate, and the upper lid covers the upper surface of the plate-shaped object storage box.
  • Body packing box is a vibration absorbing material interposed between the pedestal and the bottom plate, and a cushion material provided between the top plate and a plate-like body stacked on the bottom plate.
  • the side frame is fixed to the pedestal side, and the top plate, which is the top lid, is detachable from the side frame and can be opened and closed when loading and unloading the plate-shaped body.
  • the configuration can be simplified by omitting the three side plates of the body storage box, and a cushioning material is disposed between the plate-like body corresponding to the omitted side plates and the side frame of the outer frame.
  • the plate-like body is stably held on the bottom plate.
  • the bottom plate is formed in a rectangular shape, and is inclined at a predetermined angle with respect to the upper surface of the pedestal with one or two corners of the bottom plate as the lowest point! ) Or (2) plate-like body packaging box.
  • the bottom plate is inclined at a predetermined angle with respect to the pedestal upper surface with one or two corners as the lowest point, so the position of each plate-like body on the bottom plate depends on the inclination of the plate bottom plate. Alignment is made on the lowest point side, and displacement between plate-like bodies is also suppressed.
  • the corner that is the lowest point is preferably one considering that the position of the glass sheet is easily aligned.
  • the plate-like body mounting surface of the bottom plate is formed to be concavely curved, so that the plate-like body held in a concave shape by the flat stacking state is stably held on the concave surface of the bottom plate, and the horizontal direction The positional deviation is suppressed even with respect to vibration, and a stable packing state is maintained.
  • the plate-like body mounting surface of the bottom plate is formed by bending or curving downward in a convex shape, so that the plate-like body held in a concave shape in a flat stack state can be stably held along the bottom plate.
  • positional displacement is suppressed even in the case of lateral vibration, and a stable packing state is maintained.
  • (6) It has positioning means for defining the position of another plate-like packaging box placed on the top plate, and the positioning means protrudes upward from the top plate and A plate-like packaging box according to any one of the above (1) to (5), comprising a plurality of guide members fixed to the base and a plurality of openings formed in the base and into which the guide members are engaged.
  • the plate-like packing box with the positioning means between the packing boxes, the positional deviation between the plurality of flat-packed packing boxes is eliminated.
  • positioning means a plurality of guide members that protrude upward from the top plate and are fixed on the top plate, and a plurality of openings that are formed on the bottom surface of the base and engage with the guide members are provided.
  • the opening of each plate-shaped packaging box (excluding the lowermost packaging box) is a guide for the plate-shaped packaging box located below it.
  • the packing box is supported in a stable state by engaging with the member.
  • a large number of large plate-like bodies can be lowered at a time by transporting the plate-like body in a state where a plurality of plate-like bodies are stacked in the plate-like body storage box of the plate-like body packaging box. Can be transported in a stable state.
  • a plate-shaped packaging box such that the bottom plate is at a predetermined angle with respect to a horizontal plane in a state where the upper lid of the plate-shaped packaging box of any one of (1) to (6) is removed.
  • a plate-shaped volume loading / unloading method in which a plurality of plate-shaped bodies are stacked in the plate-shaped body storage box or a plate-shaped body is taken out from the plate-shaped body storage box.
  • the plate-shaped body packaging box is raised so that the bottom plate is at a predetermined angle with respect to the horizontal plane, and the plate-shaped body can be easily loaded. Can be loaded.
  • the plate-shaped packaging box is raised so that the bottom plate of the plate-shaped packaging box is at a predetermined angle with respect to the horizontal plane, and the plate-shaped container housing box force is taken out to easily remove the plate-shaped body. Can be taken out.
  • the plate-like body storage box includes a rectangular bottom plate for placing a plurality of plate-like bodies in a horizontally stacked state, and a pair of the bottom plates.
  • a side plate provided on the two opposite sides and an interleaf presser roll provided on the other two opposite sides, and the bottom plate is bent or curved in a convex shape downward, and a bent line at the top of the bent surface Alternatively, the curved line generating line is parallel to the side plate, and the pedestal is provided with positioning means for stacking the plate-shaped package boxes.
  • the portion protruding from the edge of the protective interleaf plate covering each upper surface of the laminated plate-like bodies is pressed and fixedly held to the bottom plate side by the interleaf presser roll.
  • the plate-like body is securely fixed and held on the bottom plate through the interleaf, and vibration on the bottom plate is suppressed. Therefore, an upper lid and a cushion material that cover the upper surface of the laminated plate-like body are not required, the number of parts is reduced, the configuration is simplified, and a small and light weight is achieved.
  • the plate-like body placed on the bottom plate may be displaced in an oblique direction with respect to the bottom plate due to vibration. It can be suppressed and the plate-like body can be fixed and held more reliably.
  • the side plate is provided on the long side of the bottom plate, one side plate is fixed to the bottom plate, and the other side plate is hingedly rotatable or separable with respect to the bottom plate.
  • the side plate is provided on the long side, the bottom plate is bent or curved along the short side of the bottom plate. Accordingly, the displacement in the height direction of the bottom plate due to bending or bending becomes small, and the shape of the storage box becomes compact.
  • the plate-like body can be efficiently and smoothly inserted and removed from the open side surface onto the bottom plate. Lowering workability is improved.
  • a stacking member made of a column or a wall is provided on a pedestal around the plate-shaped object storage box, and the positioning means is fitted with a guide member provided at an upper end of the stacking member.
  • the pillars provided on the periphery of the base Alternatively, the upper packing box is supported on the lower packing box by a stacking member having a wall force. At this time, since the guide member at the upper end of the stacking member of the lower packing box is fitted into the opening provided on the bottom surface of the upper packing box base, positioning can be performed easily and reliably with a simple structure. Is prevented.
  • the vibration absorbing material has an extension absorbing material and a contraction absorbing material force, and the extension absorbing material and the contraction absorbing material are regularly distributed over the entire bottom surface of the bottom plate.
  • Plate body packing box With such a configuration, when the bottom plate above it oscillates up and down with respect to the pedestal, vibration can be absorbed by the stretch absorbent material and the shrinkage absorbent material by separating the tension side and the compression side. Therefore, it is possible to adopt a structure in which only one of the tensile force and the compressive force acts on the structure for mounting the vibration absorbing material such as the panel or the elastic body force. As a result, the vibration absorbing material is securely fixed to the pedestal and the bottom plate, and it is possible to prevent peeling and dropping that are likely to occur in an attachment structure in which both tension and compression act.
  • a pedestal having an upper material, a plate-like body storage box placed on the pedestal, and a vibration absorbing material interposed between the pedestal and the plate-like body storage box
  • the plate-like body storage box has a rectangular bottom plate that is placed in a state where a plurality of plate-like bodies are horizontally stacked via interleaving paper, and each of the four sides of the bottom plate.
  • a presser plate that presses the plate-like body from the side surface through a slip sheet protruding from the plate-like body is provided.
  • the plate-like body placed horizontally on the bottom plate is pressed by the pressing plates provided on the respective side surfaces of the four sides through the interleaf paper protruding from each side surface.
  • the plate-like body can be securely pressed and fixed while protecting the side face of the plate-like body with the slip sheet without directly contacting the plate-like body.
  • Each presser plate is detachable from the bottom plate or opened so as to fall outside the bottom plate.
  • each presser plate can be attached to and detached from the bottom plate or can be opened and closed in a hinged manner, so that the side surface of the plate-like body is opened and loading and unloading operations can be facilitated.
  • the presser plate presses the interleaving paper via the cushion material, so that the plate-like body can be stably and uniformly distributed along the shape of the interleaving paper protruding from the side surface of the plate-like body. Can be fixed by pressing the side.
  • FIG. 1 is a longitudinal sectional view of a plate-like packaging box according to an embodiment of the present invention.
  • FIG. 2 is a top view of a plate-like packaging box according to an embodiment of the present invention.
  • FIG. 3 is a bottom view of a plate-like packaging box according to an embodiment of the present invention.
  • FIG. 4 is an external perspective view showing a process of engaging packing boxes when stacking plate-like packing boxes according to an embodiment of the present invention.
  • FIG. 5 is a schematic view of a plate-shaped object storage box according to an embodiment of the present invention.
  • FIG. 7 is a configuration explanatory diagram of another embodiment of the present invention.
  • FIG. 8 is a configuration explanatory diagram of still another embodiment of the present invention.
  • FIG. 9 is a diagram illustrating the shape of a plate-shaped object storage box having a recessed bottom plate.
  • FIG. 10 is an external perspective view of a tilting table that can stand up a plate-like package box according to an embodiment of the present invention.
  • FIG. 11 shows the usage status of the tilting table in Fig. 6, where (a) shows the posture of the tilting table before raising the plate-shaped body packing box, and (b) shows the plate-shaped body in the plate-shaped packing box.
  • FIG. 12 Another plate-like packaging box according to the present invention.
  • FIG. 13 is a top view of FIG.
  • FIG. 14 is a schematic view showing another example of a plate-shaped packaging box.
  • FIG. 15 is a schematic view of a plate-shaped object storage box.
  • FIG. 16 is a cross-sectional view of the vicinity of a presser roll in a state where a plate-like body is accommodated.
  • FIG. 17 shows an example of a vibration absorbing material, where (A) is a shrinkage absorbing material and (B) is a cross-sectional view of an elongation absorbing material.
  • FIG. 18 is a schematic view showing a fitting portion between a guide member and an opening.
  • FIG. 19 is a schematic view when stacking plate-like packaging boxes.
  • FIG. 20 is a plan view of another example of a plate-shaped object storage box.
  • FIG. 21 is a cross-sectional view of the holding plate mounting portion.
  • FIG. 22 is a perspective view of a presser plate mounting portion.
  • FIG. 23 is a perspective view of another example of the holding plate mounting portion.
  • FIG. 1 is a longitudinal sectional view of a plate-like body packaging box according to the present invention.
  • the plate-like body G is applied to a large plate glass.
  • a plate-like body packaging box (hereinafter, referred to as a packaging box) 1 stores a plurality of (for example, 50) plate-like bodies G in a state of being stacked substantially horizontally.
  • the packaging box 1 includes a pedestal 3, an upper lid 2 installed on the pedestal 3, and a plate-shaped object storage box 14 installed on the pedestal 3 in the upper lid 2.
  • the pedestal 3 is composed of, for example, a plurality of I-shaped frame members 9 formed of an extruded material having an aluminum alloy force
  • a frame is formed by assembling a plurality of bars vertically and horizontally, and the upper material 4 is fixed to the upper surface of the frame, and the lower material 10 is fixed to the lower surface.
  • a plate-like body storage box (hereinafter referred to as a storage box) 14 is placed on the upper member 4 of the pedestal 3 via a vibration absorber 17.
  • the storage box 14 is a box having an open top surface, and includes a rectangular bottom plate 15 and four side plates 16a to 16d (FIGS. 5 and 6) provided on four sides thereof.
  • a plurality of plate-like bodies G are loaded in a flat manner as will be described later.
  • the vibration absorber 17 is preferably a material that can efficiently absorb, for example, a vibration frequency of 8 to 20 Hz in consideration of the frequency generated in the vehicle (or airplane) itself during land transportation or air transportation.
  • this material for example, rubber, resin, silicone, or the like can be used.
  • the upper lid 2 has an open bottom surface and surrounds the outer side of the storage box 14 from above.
  • the upper lid 2 is composed of four side frames 5 and a top plate 6. Define space S.
  • the side frame 5 may be an iron plate or the like, or an I-shaped frame material 9 similar to the pedestal 3 may be used.
  • Vibration absorbing means such as a cushion material (airbag or air cylinder) 20 is disposed on the lower surface side of the top plate 6 to elastically fix and hold the plate-like body G loaded in the storage box 14.
  • the cushion material 20 is outside the side plates 16a to 16d of the storage box 14 as long as the cushion material 20 is between the top plate 6 and the plate-like body G and can press and hold the plate-like body G elastically from above. It may stick out.
  • FIG. 2 is a top view of the packaging box 1.
  • the packaging box 1 is preferably rectangular according to the shape of the plate G to be stored.
  • the upper lid 2 is removed from the base 3 by appropriate means such as human power or a robot.
  • the packing box 1 When the packing box 1 is transported to a destination by, for example, a truck, an airplane, or the like (hereinafter referred to as a transporting means), the packing box 1 is stored in a loading platform or a storage chamber of the transporting means in a stacked state. Therefore, on the top plate 6 of the upper lid 2, it is assumed that another packing box is stacked on the top plate 6, and there are a plurality of shock absorbing pads (buffer materials) 7 for protecting the plate-like body around the upper surface. Can be pasted.
  • the shock absorbing pad 7 is also formed of an elastic material force such as rubber.
  • Each corner of the top plate 6 is square for alignment with the upper packaging box to be placed.
  • a frustum-shaped guide member 8 is fixed on the top plate 6 so as to protrude above the shock absorbing pad 7.
  • the shape of the guide member 8 is not limited to a square frustum shape, but may be a truncated cone shape, for example. The part of the packaging box that engages with the guide member 8 will be described later.
  • FIG. 3 is a bottom view of the packaging box 1.
  • the I-shaped frame material 9 is assembled in a lattice shape by a plurality of vertical and horizontal lines. Intersections between the I-frame members 9 are integrated by means such as welding.
  • the pedestal 3 is constituted by a lattice frame made of an I-shaped frame material 9.
  • a rectangular opening (guide hole) 11 for receiving the guide member 8 of the packaging box 1 stacked on the lower side is formed at each corner of the underlay material 10 fixed to the lower surface of the pedestal.
  • a shock absorber shock absorber 12
  • the shock absorber 12 is, for example, In the state where the air cylinders, rubber dampers, etc. are configured and the packing boxes are stacked, the lower part of the shock absorber 12 is stacked on the lower side entering from the lower side through the opening 11, and the other packing box 1 It is provided at a position where it abuts against the guide member 8.
  • the upholstery material 4 has, for example, an iron plate force, and is used to stably place the storage box 14 on the pedestal 3 and to prevent dust from entering into the internal space S (Fig. 1) that stores the plate-like body. Is necessary for.
  • the underlaying material 10 is also made of, for example, iron plate, and is necessary for smoothly transporting the packing box 1 by a conveyor when the packaging box 1 is conveyed by a roller conveyor or the like. However, if it can be transported on a conveyor or the like, the underlaying material 10 can be omitted.
  • two forklift holes 13 for receiving a fork of a forklift are attached to one I-shaped frame material 9 in the vertical and horizontal I-shaped frame material 9.
  • the fork of the forklift can be received with respect to the packing box 1 in either the vertical or horizontal direction of the rectangular pedestal.
  • FIG. 4 is a perspective view showing a state before the guide member 8, the opening 11 and the shock absorbing device 12 are engaged when a plurality of packing boxes 1 are stacked.
  • the upper packing box 1 is set so that the guide member 8 of the lower packing box 1 enters the opening 11 formed in the underlaying material 10. Is gradually lowered toward the lower packaging box 1.
  • the guide member 8 of the lower packaging box 1 advances to the opening 11 of the upper packaging box 1. Enter.
  • the guide member 8 is formed in the shape of a square frustum, and the opening 11 that receives the guide member 8 is also rectangular, so that the guide member 8 and the opening 11 are accurately positioned.
  • the upper end surface of the guide member 8 abuts against the lower end surface of the vibration absorbing device 12 of the upper packaging box 1, and a vibration absorbing action in the vertical direction can be obtained in a stacked state.
  • FIG. 5 is an external perspective view of the storage box 14, and FIG. 6 is a cross-sectional view of the force in the direction of arrow V in FIG.
  • the storage box 14 includes a bottom plate 15 and four side plates 16a to 16d around it.
  • the plate-like body G is stored in a stacked state in a box body having an open top composed of the bottom plate 15 and the four side plates 16a to 16d.
  • a plurality of vibration absorbing materials 17 are arranged between the bottom plate 15 and the upper material 4 of the base 3 (FIG. 1).
  • the bottom plate 15 of the storage box 14 has the entire bottom plate with respect to the upper covering material 4 with one apex (corner) P being the lowest point among the four corners.
  • it is arranged on the upper material 4 so as to be inclined at a predetermined angle ex within a range of 0 to 5 degrees (preferably about 2 degrees).
  • each vibration absorbing member 17 is interposed between the bottom plate 15 and the upper covering member 4 so as to have different thicknesses as shown in FIG.
  • the inclination of the bottom plate 15 may be 0 degrees (that is, it does not tilt)! /.
  • the bottom plate 15 is inclined at a predetermined angle oc with respect to the upper covering material 4, so that in the plate-shaped body loading state, each side plate G constitutes the apex P.
  • the plate G is stably held against the vibration in the lateral direction, and the positional deviation between the plates is also corrected.
  • the two side plates 16a and 16b constituting the apex P as the lowest point among the four side plates 16a to 16d surrounded by the four sides of the bottom plate 15 are provided.
  • the side plates 16c and 16d located on both sides of the vertex Po diagonally opposite to the vertex P are fixed to the bottom plate 15 or other members (for example, shown in the figure) so that they can slide on the bottom plate 15. It is attached to the rod tip of an air cylinder that does not. That is, the side plates 16a and 16b are fixed side plates, and the side plates 16c and 16d are movable side plates. For this reason, the widths of the side plates 16c and 16d are smaller than those of the side plates 16a and 16b, respectively.
  • the side plates 16c and 16d are replaced with the opposing side plates 16b and 16a.
  • the plate-like body receiving area on the bottom plate 15 can be enlarged, and glass loading work and glass removal work can be facilitated.
  • the movable side plates 16c and 16d abut against the side surfaces of the plate-like bodies G so that the individual plate-like bodies G do not move in the storage box 14 during the transportation. Held in a state.
  • the vertex at the lowest point position is one.
  • FIG. 7 shows another embodiment of the present invention.
  • a cushion material 25 is disposed between the plate-like body G housed in the housing box 14 and the side plates 16a, 16c, 16d.
  • the plate body G is abutted against the side plate 16b and placed on the remaining three sides. Arrange material 25.
  • the vertexes P and P are set as the lowest point (that is, the side plate 16b is set as the lowest side plate), and the plate-like body G is placed against the side plate 16b. Thereafter, the cushion material 25 is disposed on the remaining three side plates 16a, 16c, 16d.
  • FIG. 8 shows still another embodiment of the present invention.
  • the side frame 5 on the four sides of the top lid 2 is fixed on the pedestal 3 so that the top plate 6 can be separated from the side frame 5, and only the top plate 6 is removed from the pedestal 3 when packing or unpacking.
  • the upper surface of the pedestal 3 is opened, and the plate-like body G is loaded or taken out.
  • only the side plate 16b is provided among the side plates 16a to 16d of the storage box 14, and the other three side plates 16a, 16c, and 16d are omitted.
  • the bottom plate 15 is inclined with the two apexes P and P (FIG. 5) described above as the lowest point.
  • FIGS. 9 (A) and 9 (B) are explanatory views of the shape of the plate-shaped object storage box in which the bottom plate is recessed.
  • the bottom plate 15 takes into account the deflection (due to its own weight) of the entire plate-like body to be placed, for example, with a radius of 10 m to 25 m, in the short side direction of the plate glass, in the long side direction, or in the short side and long side. It may be curved slightly concave in the side direction. As a result, the plate-like body G loaded on the bottom plate 15 can be prevented from being displaced due to lateral vibration, and can be stably held.
  • the direction of curve formation is particularly preferably the short side direction.
  • the size of the plate G to be stored is, for example, a large plate having a plate thickness of 0.5 mm to 1.3 mm and a length and width of about 1400 mm X 1700 mm to 2400 mm X 2800 mm.
  • the interleaf paper 18 has a rough surface with a smoothness of 18 seconds or less (JIS P 8119, 1976), the contact area is reduced, and the resin in the interleaf paper 18 is transferred to the plate-like body G and is applied to the glass surface. Paper quality that does not cause paper texture, burns, or dirt is preferred.
  • the grease content of the interleaf paper 18 is 0.05% or less (JIS P 8205, 1976), and the combined effect with the paper surface roughness described above does not adversely affect the quality of the plate G itself. Paper quality.
  • the plate-like body G laminated on the bottom plate 15 in this way is cushioned by a cushioning material 20 such as an airbag provided on the lower surface side of the top plate so as not to vibrate up and down on the bottom plate 15 during the conveyance process. , Press the plate G with elasticity.
  • the container box 14 including the plate-like body G is supported in a floating state by the cushioning material 20 from above and the lower force is also supported by the vibration absorbing material 17 in an floating state, and an external force impact is imposed when the packaging box is transported. Even if the packaging box itself vibrates up and down with conveyance, the plate-like body G is held in a stable state.
  • the packaging box 1 can stably store a plurality of large plate-like bodies G in a flat stacked state.
  • the transportation is performed in the state where the same packing box 1 is stacked in a number of stages up and down with the plate-like body G being stacked. In this way, by transporting large plates in a flat stack, they can be easily and efficiently accommodated in storage rooms with low ceiling height.
  • Several plate-like bodies can be stably conveyed by various transportation means.
  • the storage box 14 of the packing box 1 has a predetermined angle 0 to
  • the packaging box 1 can be raised to 90 degrees, preferably 75 to 85 degrees.
  • FIG. 10 is an external perspective view of the raising / lowering table for placing the packing box 1 and raising it at a predetermined angle.
  • Figs. 11 (a) and 11 (b) are diagrams showing the usage state of the raising / lowering table. is there.
  • the raising / lowering table 21 is an L-shaped member that includes a large table portion 22 and a small table portion 23 that stands upright from one end of the large table portion 22.
  • This raising / lowering base 21 is provided at a position where a predetermined plate-like body G is loaded and unloaded on a conveyance path of a chain conveyor composed of the chain C.
  • the large table portion 22 and the small table portion 23 are formed with two parallel grooves 24 through which the chain C of the conveyor passes along the packing box transport direction.
  • the packing box 1 When transported by the chain conveyor, the packing box 1 hits and locks against the small table part 23 as shown in FIG. . Thereafter, as shown in FIG. 11 (b), the raising / lowering base 21 is raised (arrow D). This standing angle can be appropriately adjusted from horizontal to almost right angle. This standing angle is adjusted to an optimum angle at which the robots for loading and unloading the plate-shaped body can smoothly operate.
  • the plate-shaped body G is loaded from the horizontal packaging box 1 as it is by loading and unloading the plate-shaped body with the packaging box 1 raised from the horizontal. It is easier to handle the plate G itself than when it is taken out or a new plate G is overlaid on the plate G in the storage box 14, and it can be handled by the robot or human power. It is possible to easily extract the plate-like body G from, or to load the plate-like body G into the storage box 14 easily.
  • the loading and unloading method for loading and unloading plates with the packaging box raised in this way reduces the possibility of glass damage with less load on the plate G. To do.
  • the plate-shaped body packaging box includes a plate-shaped body storage box on which a plurality of large plate-shaped bodies can be mounted in a flat stack, and a plate-shaped body storage box.
  • a vibration absorbing material that absorbs vibrations in a predetermined range of frequencies
  • a plurality of large plate-like bodies can be conveyed in a stable state in which vibration from the outside is not easily transmitted to the plate-like body.
  • this plate Since the body packaging box is assumed to be transported in a state of being horizontally stacked, it is possible to provide sufficient loading efficiency for transport vehicles compared to the conventional vertical transport mode and It can be carried into a storage room with a narrow height direction, etc. without any trouble.
  • the packing box of the present invention can be used again as it is after packing and transporting the plate-shaped body, unpacking after transportation and taking out the plate-shaped body. Such reuse can be repeated many times.
  • FIG. 12 shows another packing box according to the present invention
  • FIG. 13 is a top view thereof.
  • the packaging box 1 is composed of a pedestal 3 and a storage box 14.
  • the pedestal 3 is formed by, for example, assembling a plurality of I-shaped frame members 9 formed of an extruded material made of an aluminum alloy in a vertical and horizontal manner in a full-fledged shape, and fixing the upper material 4 on the upper surface of the frame body.
  • the underlaying material 10 is fixed to the lower surface.
  • the pedestal 3 may be formed by assembling a member such as a square pipe as a frame material in addition to the I-shaped frame material 9! / ⁇ .
  • column members 31 are provided protruding upward.
  • the shock absorbing pad 7 is attached to the upper surface of the column member 31, and the guide member 8 is attached thereon.
  • the column member 31 may be fixed to the base 3 using an angle material (not shown) or the like. Further, the column member 31 is not limited to the columnar shape, and may be a wall-shaped member formed on the base 3 along one side.
  • the storage box 14 is placed on the upper member 4 of the pedestal 3 via a vibration absorber.
  • the vibration absorbing material is composed of the shrinkage absorbing material 32 and the elongation absorbing material 33, which can mitigate vertical vibrations of the plate G being conveyed.
  • the plate-like body G is placed on the bottom plate 15 of the storage box 14.
  • the side wall of the storage box 14 is composed of a fixed side plate 34, a movable side plate 35, and a presser roll 36, and the presser paper 36 and the bottom plate 15 sandwich the interleaf paper 18 interposed between the plate-like bodies G.
  • the storage box 14 is covered with a cover 42 after storing the plate-like body G. Thereby, adhesion of dust to the plate-like body G can be prevented. In FIG. 13, the cover 42 is omitted.
  • the side plates 34 and 35 are provided on the long sides of the rectangular bottom plate 15 of the storage box 14 that face each other. There are two presser rolls 36 on each of the opposing short sides.
  • the bottom plate 15 bends in a V shape as shown in Fig. 12.
  • the bending line D (Figs. 13 and 15) at the top of the V shape is on the long side of the bottom plate 15. Parallel to it.
  • the pillar members 31 at the four corners of the pedestal 3 are provided with triangular or rectangular reinforcing walls 3la along the side of the pedestal (in this example, a triangle).
  • FIG. 14 shows another example of the plate-like body packaging box.
  • column members 31 are provided on the upper surface of the upper material 4 of the base 3 and openings 11 are formed at the four corners of the lower material 10.
  • Other configurations are the same as the example of FIG.
  • FIG. 15 is a schematic view of the plate-shaped object storage box
  • FIG. 16 is a cross-sectional view of the vicinity of the presser roll in a state where the plate-shaped object is stored.
  • the storage box 14 includes the bottom plate 15, the fixed side plate 34, the movable side plate 35, and the presser roll 36 as described above.
  • the movable side plate 35 can rotate in the direction of arrow R with respect to the bottom plate 15 about the lower side of the side plate.
  • the presser roll 36 is movable in the vertical direction with respect to the bottom plate 15.
  • the movable side plate 35 is raised.
  • the presser roll 36 is lowered (arrow F), and the interleaf paper 18 protruding from the plate body G is sandwiched between the presser roll 36 and the bottom plate 15.
  • the plate-like body G is fixed by the presser roll 36 via the interleaf paper 18.
  • the presser roll 36 may have any shape as long as it can suppress the slip sheet, such as a columnar shape.
  • the rotary movable side plate 35 may be slidable in the direction of arrow B as shown in FIG.
  • the opening surface on the bottom plate 15 is widened, so that the plate body G can be easily put in and out.
  • the movable plate 35 is returned to its original position after the plate G is mounted, the plate G is pressed to the fixed side plate 34 side through the slip sheet protruding from the plate G. It is preferable to keep it. Therefore, the size of the slip sheet is also the same as the long side where the opposing short side and the movable side plate 35 are provided. The size is preferably such that it protrudes in the direction of the three sides.
  • the bottom plate 15 is bent in a V shape, and the bending line D is parallel to the longitudinal direction of the bottom plate 15.
  • a curved arcuate bottom plate that protrudes downward may be used instead of a V-shaped bent bottom plate.
  • the curved surface is preferably formed along the short side (that is, the generatrix of the curved surface is parallel to the long side).
  • the V-shaped angle is preferably 160 ° to less than 180 °, more preferably 170 ° to 176 °.
  • the bottom plate 15 is preferably placed so as to be generally horizontal with respect to the pedestal 3. However, as described above (FIG. 6), the bottom plate 15 may be inclined so that one side is lowered.
  • FIG. 17 shows an example of a vibration absorbing material, where (A) is a shrinkage absorbing material and (B) is a cross-sectional view of an elongation absorbing material.
  • the shrinkage absorbing material 32 is configured by attaching an elastic jewel material 38 via a metal plate 39 to a bent bracket 37 fixed to the bottom plate 15 and the upper material 4 by screws 43.
  • the jewel member 38 and the metal plate 39 are fixed by an adhesive or the like, and the bracket 37 is fixed by a bolt 40 fixed or integrally formed with the metal plate 39.
  • the stretch absorbent material 33 is formed by taking an elastic jewel material 38 through a metal plate 39 between two brackets 41 having a substantially U-shaped cross section fixed to the bottom plate 15 and the upper material 4 with screws 43. It is configured with.
  • the jewel material 38 and the metal plate 39 are fixed by an adhesive or the like, and the bracket 37 is fixed by a bolt 40 fixed to the metal plate 39 or integrally formed.
  • the shrinkage absorbing material 32 and the extensional absorbing material 33 are regularly arranged on substantially the entire lower surface of the bottom plate 15. As a result, it is possible to suppress the vertical vibration of the storage box 14 due to the shaking of the base 3 due to the vibration during the conveyance. That is, in the case of (A), when the space between the bottom plate 15 and the upper covering material 4 is compressed (arrow F), the jewel material 38 is compressed to provide an effective cushioning action. In the case of (B), when the space between the bottom plate 15 and the upholstery material 4 is extended (arrow F), the jewel material 38 is compressed and effective cushioning action is achieved.
  • FIG. 18 is a schematic view showing a joint between the guide member and the opening
  • FIG. 19 is a schematic view when the packing boxes are stacked.
  • the guide member 8 provided on the shock absorbing pad 7 on the column member 31 is inserted into and fitted into the opening 11 provided on the lower surface of the column member 31 of the packing box overlaid thereon.
  • the plurality of packing boxes 1 can be stacked by fitting the guide member 8 and the opening 11 (three levels in FIG. 19). Even if the packaging box 1 is shaken due to vibration during transportation, the shock absorbing pads 7 provided between the packaging boxes 1 alleviate this shaking, so that the vibration of the plate G can be further relaxed.
  • FIG. 20 shows another embodiment of the plate-shaped object storage box according to the present invention.
  • the storage box 14 is provided with a pressing plate 50 that presses the plate-like body G from the side surface along each of the four sides of the rectangular bottom plate 15.
  • the size of the plate-like body G is almost the same as that of the bottom plate 15.
  • Each presser plate 50 is attached to the bottom plate 15 through a mounting portion 55 of one or more force points so as to be attachable / detachable or to be able to fall outward.
  • the presser plate 50 may be provided with one presser plate corresponding to the length of each side on each side of the rectangular bottom plate 15, or two or more presser plates along each side. You can set up!
  • FIG. 21 is a cross-sectional view of the holding plate portion of the plate-shaped object storage box of FIG.
  • a plurality of plate-like bodies G are horizontally stacked and placed on the bottom plate 15.
  • An interleaf paper 18 is interposed between the plate-like bodies G.
  • (0077) shows an example in which the interleaf paper 18 protruding from the side surface of the plate-like body G is directly pressed by the presser plate 50.
  • the presser plate 50 presses a plate-like body G having the same size as the bottom plate 15 together with the bottom plate 15 from the side surface through the protruding end portion of the interleaf paper 18. Since the overlapped portion of the end of the protruding slip 18 is pressed by the presser plate 50, the presser plate 50 does not directly contact the side surface of the presser G. While protecting, the laminated body of the plate-like body G can be securely fixed by pressing the side forces of the four sides.
  • FIG. (B) shows an example in which the interleaf paper 18 protruding from the side surface of the plate-like body G is pressed by the presser plate 50 through the cushion material 51.
  • the presser plate 50 presses a plate-like body G that is approximately the same size as the bottom plate 15 from the side surface via the protruding end portions of the cushion material 51 and the interleaf paper 18.
  • Cushion material 51 By interposing, the uneven shape of the overlapping portion of the end of the slip sheet and the unevenness of the end of the plate-like body G are absorbed and the side surface of the plate-like body is uniformly and stably followed by the shape of the side surface.
  • the laminate of presser foot and plate can be fixed securely.
  • FIG. 22 is a perspective view of a configuration example of the presser plate mounting portion.
  • An example of the attachment portion 55 is a configuration in which the presser plate 50 is detachable from the bottom plate 15.
  • the support column 52 is fixed to the back surface of the presser plate 50.
  • the support plate 50 is attached to the bottom plate 15 by inserting the support column 52 into the support column 53 provided on the side edge of the bottom plate 15.
  • the support post 53 is provided at an appropriate interval from the side surface of the end of the bottom plate 15.
  • FIG. 23 is a perspective view of another configuration example of the presser plate mounting portion.
  • An example of the mounting portion 55 is a configuration in which the presser plate 50 can be opened and closed (arrow F) so as to fall outward with respect to the bottom plate 15.
  • the support column 52 is fixed to the back surface of the presser plate 50.
  • the column 52 is attached to a bracket 56 provided on the side edge of the bottom plate 15 so as to be rotatable around a shaft 54. Because of this.
  • the presser plate 50 can be brought down to the outside of the bottom plate 15 to open the side surface of the plate-like body, and the loading and unloading work can be performed smoothly.
  • the bracket 56 is provided with an end side surface force of the bottom plate 15 at an appropriate interval.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)
  • Stackable Containers (AREA)
  • Pallets (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

L’invention porte sur une boîte de conditionnement de corps en forme de plaque capable d’empêcher la saleté de pénétrer dans celle-ci, facile à stocker dans une salle de rangement basse de plafond en réduisant une dimension en hauteur pendant le transport, et capable de transporter de manière efficace et stable des corps en forme de plaque, un procédé de transport de corps en forme de plaque à l’aide de la boîte de conditionnement de corps en forme de plaque, et un procédé de chargement et de déchargement de corps en forme de plaque. La boîte de conditionnement comprend un piédestal (3) ayant un matériau de revêtement, une boîte de stockage de corps en forme de plaque (14) disposée sur le piédestal (3) et un capot supérieur (2) entourant la boîte de stockage de corps en forme de plaque (14) sur le piédestal (3), est conçue de manière à pouvoir être détachée du piédestal (3). La boîte de stockage de corps en forme de plaque (14) est un corps de support ouvert vers le haut, constitué d’une plaque inférieure (15) pour placer les feuilles multiples de corps en forme de plaque (G) sur celle-ci empilées horizontalement de façon approximative et de plaques latérales (16a) à (16d) sur les quatre côtés périphériques de la plaque inférieure, et le capot supérieur (2) est une boîte ouverte vers le bas constituée d’une plaque supérieure (6) recouvrant la surface supérieure de la boîte de stockage de corps en forme de plaque (14) et de cadres latéraux (5) sur les quatre côtés périphériques de la plaque inférieure. Un amortisseur de vibrations (17) est interposé entre le piédestal (3) et la plaque inférieure (15), et un matériau d’amortissement (20) est installé entre la plaque supérieure (6) et le corps en forme de plaque (G) chargé sur la plaque inférieure (15).
PCT/JP2005/013422 2004-07-23 2005-07-21 Boîte de conditionnement de corps en forme de plaque, procédé de transport de corps en forme de plaque, et procédé de chargement et de déchargement de corps en forme de plaque WO2006009225A1 (fr)

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US11/625,515 US20070131574A1 (en) 2004-07-23 2007-01-22 Plate material packing box, plate material transporting method, and plate material loading or unloading method

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JP2004-216475 2004-07-23
JP2004216475 2004-07-23
JP2005047131 2005-02-23
JP2005-047131 2005-02-23

Related Child Applications (1)

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WO2006009225A1 true WO2006009225A1 (fr) 2006-01-26

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US (1) US20070131574A1 (fr)
JP (1) JP5382027B2 (fr)
TW (1) TW200606082A (fr)
WO (1) WO2006009225A1 (fr)

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US20070131574A1 (en) 2007-06-14
JP5382027B2 (ja) 2014-01-08
TW200606082A (en) 2006-02-16
TWI347916B (fr) 2011-09-01
JP2011131938A (ja) 2011-07-07

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