WO2005098522A1 - Adhesive chuck device - Google Patents

Adhesive chuck device Download PDF

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Publication number
WO2005098522A1
WO2005098522A1 PCT/JP2005/006925 JP2005006925W WO2005098522A1 WO 2005098522 A1 WO2005098522 A1 WO 2005098522A1 JP 2005006925 W JP2005006925 W JP 2005006925W WO 2005098522 A1 WO2005098522 A1 WO 2005098522A1
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WIPO (PCT)
Prior art keywords
adhesive
substrate
holding
adhesive member
deformable film
Prior art date
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PCT/JP2005/006925
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshikazu Ohtani
Michiya Yokota
Original Assignee
Shin-Etsu Engineering Co., Ltd.
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Application filed by Shin-Etsu Engineering Co., Ltd. filed Critical Shin-Etsu Engineering Co., Ltd.
Priority to CN2005800001554A priority Critical patent/CN1777832B/en
Priority to JP2006515325A priority patent/JP3882004B2/en
Publication of WO2005098522A1 publication Critical patent/WO2005098522A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2249/00Aspects relating to conveying systems for the manufacture of fragile sheets
    • B65G2249/04Arrangements of vacuum systems or suction cups
    • B65G2249/045Details of suction cups suction cups
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133354Arrangements for aligning or assembling substrates

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Gas-Filled Discharge Tubes (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Hooks, Suction Cups, And Attachment By Adhesive Means (AREA)

Abstract

A board is surely mounted and removed by a simple structure. On a board side of a holding plate (1), an adhesive member (3) for adhering and holding a board (A) by facing a rear plane (A1) of the board, and a deforming film (4) which can deform by protruding and receding in a direction crossing a plane (1a) on the board side are provided. An adhesive surface (3a) of the adhesive member (3) and the board (A) are abutted and adhered by the protruding and receding deformation of the deforming film (4), and the board (A) is peeled from the adhesive surface (3a) of the adhesive member (3) without difficulty by forcibly separating the both.

Description

粘着チャック装置  Adhesive chuck device
技術分野  Technical field
[0001] 本発明は、例えば液晶ディスプレー(LCD)やプラズマディスプレー(PDP)などの フラットパネルディスプレーの製造過程にぉ 、て、 CFガラスや TFTガラスなどのガラ ス製基板か又は合成樹脂製基板を粘着保持して貼り合わせる基板貼り合わせ機を 含む基板組立装置や、基板を搬送する基板搬送装置などに用いられる粘着チャック 装置に関する。  The present invention relates to a process for manufacturing a flat panel display such as a liquid crystal display (LCD) or a plasma display (PDP), for example, by using a glass substrate such as CF glass or TFT glass or a synthetic resin substrate. The present invention relates to a substrate assembling device including a substrate bonding machine for holding and bonding an adhesive, and an adhesive chuck device used for a substrate transfer device for transferring a substrate.
詳しくは、基板を保持板に対し、粘着で着脱自在に保持する粘着チャック装置に関 する。  More specifically, the present invention relates to an adhesive chuck device for holding a substrate detachably with an adhesive on a holding plate.
背景技術  Background art
[0002] 従来、二枚の基板を重ね合わせる基板貼り合わせ機では、静電チャックで基板を 保持していたが、近年の基板の大型化に伴い、大きなサイズの静電チャックを製作 することが難しくなり、また仮に製作できても非常に高価な物となっていた。  [0002] Conventionally, in a substrate bonding machine in which two substrates are overlapped, a substrate is held by an electrostatic chuck. However, with the recent enlargement of the substrate, a large-sized electrostatic chuck has been manufactured. It became difficult, and even if it could be manufactured, it was very expensive.
そこで、これらの問題を解決するため、基板の保持に粘着材を使用した粘着チヤッ ク装置がある。  In order to solve these problems, there is an adhesive chuck device using an adhesive material for holding a substrate.
このような粘着チャック装置の一例として、一対のローラに亘り卷き取り自在に張ら れた粘着シートに対し、上基板を貼り付け保持した後、上基板と下基板の貼り合わせ を行ない、その後、複数のモータの駆動で、スピンドルを回転させて粘着シートを卷 き取ると同時に、その巻き取り速度と同期した速さで同巻き取り方向へ該スピンドル及 び一方のローラを水平移動させることにより、上基板の上面から粘着シートを徐々に 剥がすものがある(例えば、特許文献 1参照)。  As one example of such an adhesive chuck device, an upper substrate is attached to and held on an adhesive sheet stretched freely over a pair of rollers, and then the upper substrate and the lower substrate are attached to each other. By driving the plurality of motors to rotate the spindle and wind the adhesive sheet, the spindle and one of the rollers are horizontally moved in the same winding direction at a speed synchronized with the winding speed. There is a type in which an adhesive sheet is gradually peeled off from the upper surface of an upper substrate (for example, see Patent Document 1).
そして、上述したスピンドルによる粘着シートの巻き取りに代えて、両基板を貼り合 わせてセルができた後に、複数のァクチユエータの駆動で、カツタ台及びカツタベー スを複数のァクチユエータによりカツタの刃の下端位置まで上昇させてから、粘着シ 一トの幅方向へカツタを移動させることにより、上基板が貼り付いている粘着シートを 切断し、この粘着シートが付いたままセルを取り出し、適宜な時点でセル力も粘着シ ートを剥ぎ取るようにして 、る。 Then, instead of the above-mentioned winding of the adhesive sheet by the spindle, after the two substrates are bonded to each other to form a cell, a plurality of actuators are driven to move the cutter base and the cutter base to the lower end of the cutter blade by the plurality of actuators. After moving the cutter to the position, the cutter is moved in the width direction of the adhesive sheet to cut the adhesive sheet with the upper substrate attached, and the cell is taken out with the adhesive sheet attached. Cell force is also adhesive And strip it off.
更に他の例として、上方の加圧板に開孔を複数設け、これら開孔内にァクチユエ一 タを夫々備え、各ァクチユエータから下方に向力つて伸びた軸の先端に粘着部材が 貼着され、上記ァクチユエータの動作により開孔内で粘着部材を下降させ、粘着部 材の下面が上基板と接触すると、その粘着作用で加圧板の下面に密着した形で保 持され、また基板の貼り合わせ後に上基板力 粘着材を剥がす時は、ァクチユエータ により開孔内で粘着部材を上昇させると、開孔の周縁部が上基板の移動を阻止して 粘着部材カゝら上基板を引き離すものがある (例えば、特許文献 2参照)。  As still another example, a plurality of openings are provided in the upper pressure plate, actuators are respectively provided in these openings, and an adhesive member is attached to the tip of a shaft extending downward from each actuator in a downward force, The adhesive member is lowered in the opening by the operation of the actuator, and when the lower surface of the adhesive member contacts the upper substrate, the adhesive member holds the lower surface of the adhesive member in close contact with the lower surface of the pressure plate. Upper substrate force When peeling the adhesive, when the adhesive is raised in the opening by an actuator, the periphery of the opening prevents the upper substrate from moving and separates the upper substrate from the adhesive member ( For example, see Patent Document 2).
また、上方の加圧板に開口を複数設け、これら開口内に回転用ァクチユエ一タと上 下駆動用ァクチユエータを夫々備え、夫々の回転用ァクチユエータから下方に向か つて伸びた回転軸の先端に粘着部材が取り付けられ、上下駆動用ァクチユエータの 動作により開口内で各粘着部材を下降させ、これら粘着部材と吸引吸着で上基板を 保持して、位置決めしながら貼り合わせを行い、粘着部材を加圧板内に退行させる 時は、粘着部材を基板面に対して回転用ァクチユエータにより捻りながら、又は捻つ て力 上下駆動用ァクチユエータにより退行させて、粘着部材を上基板力 剥がすも のがある (例えば、特許文献 3参照)。  In addition, a plurality of openings are provided in the upper pressurizing plate, and a rotating actuator and an up / down driving actuator are provided in these openings, and the tip of the rotating shaft extending downward from each rotating actuator is provided. The members are attached, each adhesive member is lowered in the opening by the operation of the actuator for vertical drive, the upper substrate is held by suction and suction with these adhesive members, and bonded while positioning, and the adhesive members are placed in the pressure plate. When the adhesive member is retreated, the adhesive member may be retreated by a vertical actuator while twisting the adhesive member with respect to the substrate surface by a rotating actuator, or the adhesive substrate may be peeled off by an up-down driving actuator (for example, a patent). Reference 3).
[0003] 特許文献 1 :特開 2001— 133745号公報 (第 3— 5頁、図 1—図 7) [0003] Patent Document 1: Japanese Patent Application Laid-Open No. 2001-133745 (Pages 3-5, Figures 1-7)
特許文献 2:特開 2003 - 241160号公報 (第 5頁、図 7)  Patent Document 2: JP-A-2003-241160 (page 5, FIG. 7)
特許文献 3:特開 2003 - 273508号公報 (第 5頁、図 1— 5)  Patent Document 3: Japanese Patent Application Laid-Open No. 2003-273508 (Page 5, FIG. 1-5)
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0004] しかし乍ら、このような従来の粘着チャック装置では、特許文献 1の場合、粘着部材 と基板とを剥がすために、粘着シートを巻き取りながら巻き取り速度と同期した速さで 同巻き取り方向へ水平移動させる力 又はカツタ台及びカツタベースを上昇させカツ タで粘着シートを切断しなければならず、夫々の作動には複数のモータゃァクチユエ ータなどの駆動源が多く必要になって構造が複雑ィ匕するという問題があった。 However, in such a conventional adhesive chuck device, in the case of Patent Document 1, in order to peel off the adhesive member and the substrate, the adhesive sheet is wound while winding the adhesive sheet at a speed synchronized with the winding speed. Force to move horizontally in the picking direction or raise the cutter base and cutter base to cut the adhesive sheet with the cutter, and each operation requires many drive sources such as multiple motor actuators. There was a problem that the structure was complicated.
更に、特許文献 2の場合には、加圧板の開孔内で粘着部材を上昇させるために複 数のァクチユエ一タが各粘着部材毎に夫々必要になり、また特許文献 3の場合には 、粘着部材を捻りながら退行させるための回転用ァクチユエータ及び上下駆動用ァク チュエータが各粘着部材毎に夫々必要に必要になって構造が複雑ィ匕するという問題 があった。 Further, in the case of Patent Document 2, a plurality of actuators are required for each of the adhesive members in order to raise the adhesive member in the opening of the pressure plate, and in the case of Patent Document 3, However, there has been a problem that a rotating actuator and a vertical driving actuator for retreating while twisting the adhesive member are required for each adhesive member, and the structure is complicated.
従って、特許文献 1〜3は、特に剥離構造が複雑であるため、故障の発生率が高い だけでなぐ更に基板貼り合わせ機を含む基板組立装置や基板搬送装置などに配 備する場合には、既設の静電チャックなどの基板保持機構を本発明の粘着チャック 装置へ置き換えることが困難であるという問題があった。  Therefore, Patent Documents 1 to 3 are not only high in the rate of occurrence of failures but also in a substrate assembling apparatus or a substrate transporting apparatus including a substrate bonding machine because the peeling structure is particularly complicated. There has been a problem that it is difficult to replace an existing substrate holding mechanism such as an electrostatic chuck with the adhesive chuck device of the present invention.
[0005] 本発明のうち請求項 1記載の発明は、簡単な構造で基板を確実に着脱することを 目的としたものである。 An object of the present invention described in claim 1 is to reliably attach and detach a substrate with a simple structure.
請求項 2記載の発明は、請求項 1に記載の発明の目的に加えて、基板粘着構造を 簡単に製作することを目的としたものである。  The invention described in claim 2 aims at easily manufacturing the substrate adhesive structure in addition to the object of the invention described in claim 1.
請求項 3記載の発明は、請求項 1または 2に記載の発明の目的に加えて、全体構 造を更に簡素化することを目的としたものである。  The invention described in claim 3 aims at further simplifying the entire structure in addition to the object of the invention described in claim 1 or 2.
請求項 4記載の発明は、請求項 2または 3に記載の発明の目的に加えて、吸引用 配管系や吸引制御を容易に実現しながら基板を確実に保持することを目的としたも のである。  The invention described in claim 4 has the object of securely holding a substrate while easily realizing a suction piping system and suction control, in addition to the object of the invention described in claim 2 or 3. .
課題を解決するための手段  Means for solving the problem
[0006] 前述した目的を達成するために、本発明のうち請求項 1記載の発明は、保持板の 基板側に、基板の裏面と対向して粘着保持する粘着部材と、該基板側面と交差する 方向へ出没変形可能な変形膜とを設け、この変形膜の出没変形で粘着部材の粘着 表面と基板を当接させて粘着すると共に、これら両者を強制的に引き離して剥離する ことを特徴とするものである。 [0006] In order to achieve the above-mentioned object, an invention according to claim 1 of the present invention provides an adhesive member for holding an adhesive on a substrate side of a holding plate in opposition to the back surface of the substrate and intersecting the side surface of the substrate. A deformable film that can be deformed in and out in the direction in which the adhesive film is formed, and the adhesive surface is brought into contact with the substrate by the deformed deformation of the deformable film, and the two are forcibly separated from each other and peeled off. Is what you do.
請求項 2記載の発明は、請求項 1記載の発明の構成に、前記粘着部材と変形膜を 一体に形成した構成を加えたことを特徴とする。  The invention according to claim 2 is characterized in that a configuration in which the adhesive member and the deformable film are integrally formed is added to the configuration of the invention according to claim 1.
請求項 3記載の発明は、請求項 1または 2記載の発明の構成に、前記変形膜の一 部に粘着部材の粘着表面を配設した構成を加えたことを特徴とする。  A third aspect of the present invention is characterized in that a configuration in which an adhesive surface of an adhesive member is provided on a part of the deformable film is added to the configuration of the first or second aspect of the invention.
請求項 4記載の発明は、請求項 2または 3記載の発明の構成に、前記板状体の一 部に通気孔を開設し、この通気孔力 基板の裏面を吸引吸着した構成を加えたこと を特徴とする。 The invention according to claim 4 is characterized in that, in addition to the structure of the invention according to claim 2 or 3, a ventilation hole is opened in a part of the plate-like body, and a structure in which the back surface of the substrate has a suction force is added. It is characterized by.
発明の効果  The invention's effect
[0007] 本発明のうち請求項 1記載の発明は、保持板の基板側に、基板の裏面と対向して 粘着保持する粘着部材と、該基板側面と交差する方向へ出没変形可能な変形膜と を設け、この変形膜の出没変形で粘着部材の粘着表面と基板を当接させて粘着す ると共に、これら両者を強制的に引き離すことにより、粘着部材の粘着表面から基板 が無理なく剥離される。  [0007] The invention according to claim 1 of the present invention is directed to an adhesive member that is provided on the substrate side of the holding plate and that is adhesively held opposite to the back surface of the substrate, and a deformable film that can be deformed in a direction intersecting the side surface of the substrate. The substrate is separated from the adhesive surface of the adhesive member without force by bringing the substrate into contact with the adhesive surface of the adhesive member and sticking the substrate by the deformation of the deformable film. You.
従って、簡単な構造で基板を確実に着脱することができる。  Therefore, the substrate can be reliably attached and detached with a simple structure.
その結果、粘着部材と基板とを剥がすためにモータゃァクチユエータなどの駆動源 が多く必要な従来のものに比べ、特に剥離構造が簡単であるため、故障の発生率を 著しく低下でき、更に基板貼り合わせ機を含む基板組立装置や基板搬送装置などに 配備する場合には、既設の静電チャックなどの基板保持機構を本発明の粘着チヤッ ク装置へ容易に置き換えることができて、製造コストの大幅な低減ィ匕が図れる。 また、静電吸着により基板を保持しないから、静電気を自発的に発生させないとい う利点もある。  As a result, since the peeling structure is particularly simple compared to the conventional one that requires a large number of drive sources such as a motor actuator to peel off the adhesive member and the substrate, the rate of occurrence of failures can be significantly reduced. When it is installed in a substrate assembling device or a substrate transporting device including a aligner, the existing substrate holding mechanism such as an electrostatic chuck can be easily replaced with the adhesive chuck device of the present invention, resulting in a significant increase in manufacturing costs. A great reduction can be achieved. Another advantage is that static electricity is not spontaneously generated because the substrate is not held by electrostatic attraction.
[0008] 請求項 2の発明は、請求項 1の発明の効果に加えて、粘着部材と変形膜を一体に 形成することにより、保持板の基板側に配設するだけで粘着部材と変形膜が同時に 配置される。  [0008] The invention of claim 2 provides the effect of the invention of claim 1, and furthermore, by forming the adhesive member and the deformable film integrally, the adhesive member and the deformable film can be simply arranged on the substrate side of the holding plate. Are placed at the same time.
従って、基板粘着構造を簡単に製作することができる。  Therefore, the substrate adhesive structure can be easily manufactured.
[0009] 請求項 3の発明は、請求項 1または 2の発明の効果に加えて、変形膜の一部に粘 着部材の粘着表面を配設することにより、保持板の基板側を変形膜で覆うだけで粘 着部材の粘着表面が同時に配置される。 [0009] The invention of claim 3 provides, in addition to the effect of the invention of claim 1 or 2, the arrangement of the adhesive surface of the adhesive member on a part of the deformable film, thereby making the substrate side of the holding plate a deformable film. The adhesive surface of the adhesive member is arranged at the same time simply by covering with the cover.
従って、全体構造を更に簡素化することができる。  Therefore, the overall structure can be further simplified.
その結果、変形膜とは別個に粘着部材を切り貼りする必要がないため、低コストで 短時間に製造できて、大量生産に向いている。  As a result, since there is no need to cut and paste an adhesive member separately from the deformable film, it can be manufactured at low cost in a short time and is suitable for mass production.
更に、粘着部材の粘着表面を変形膜の表面と面一状に一体形成した場合には、こ れら粘着表面と変形膜の表面との間に段差が発生しないため、基板貼り合わせ機に 用いて一対の基板を貼り合わせると、これら基板同士を歪みなく均一に圧着すること ができるだけでなぐその他の悪影響を最小に抑えることができる。 Further, when the adhesive surface of the adhesive member is integrally formed flush with the surface of the deformable film, no step is generated between the adhesive surface and the surface of the deformable film. When a pair of substrates are bonded together, these substrates can be pressed uniformly without distortion. Other adverse effects that can be minimized can be minimized.
[0010] 請求項 4の発明は、請求項 2または 3の発明の効果にカ卩えて、板状体の一部に通 気孔を開設し、この通気孔力 基板の裏面を吸引吸着することにより、粘着部材によ る粘着保持と真空吸着による保持と併用される。  [0010] The invention of claim 4 is based on the effect of the invention of claim 2 or 3, by opening air holes in a part of the plate-like body, and by suction-adsorbing the back surface of the substrate. In addition, the adhesive holding by the adhesive member and the holding by vacuum suction are used together.
従って、吸引用配管系や吸引制御を容易に実現しながら基板を確実に保持するこ とがでさる。  Therefore, it is possible to securely hold the substrate while easily realizing the suction piping system and the suction control.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0011] 本発明の粘着チャック装置力 液晶ディスプレー (LCD)パネルなどのガラス基板を 粘着保持して貼り合わせる基板貼り合わせ機に配備された場合を示す。 [0011] The adhesive chuck device of the present invention shows a case where it is provided in a substrate bonding machine for bonding and holding a glass substrate such as a liquid crystal display (LCD) panel.
この基板貼り合わせ機は、図 1〜図 6に示す如ぐ上下に配置された保持板 1, 2の 平行に対向する保持面 la, 2aに二枚のガラス製基板 A, Bを夫々保持させ、それら の周囲に区画形成された閉空間 S内が所定の真空度に達してから、上下保持板 1, 2を相対的に ΧΥ Θ方向へ調整移動し、基板 A, B同士の位置合わせが行われ、その 後、上保持板 1の保持面 laから上基板 Aを強制的に剥離して下基板 B上の環状接 着剤 (シール材) Cへ瞬間的に圧着することにより、両者間を封止して重ね合わせ、そ の後は、両基板 A, Bの内外に生じる気圧差で両基板 A, Bの間を所定のギャップま で加圧するものである。  In this substrate bonding machine, two glass substrates A and B are respectively held on holding surfaces la and 2a of the holding plates 1 and 2 which are arranged vertically as shown in FIGS. After the inside of the closed space S defined around them reaches a predetermined degree of vacuum, the upper and lower holding plates 1 and 2 are relatively moved in the ΧΥ Θ direction to adjust the positions of the substrates A and B. After that, the upper substrate A is forcibly peeled off from the holding surface la of the upper holding plate 1 and momentarily press-bonded to the annular bonding agent (sealant) C on the lower substrate B, whereby Then, the substrates A and B are pressurized to a predetermined gap by a pressure difference generated between the inside and outside of the substrates A and B.
[0012] 詳しく説明すれば、上下保持板 1, 2が昇降手段(図示せず)で Z方向へ相対的に 移動可能に支持され、これら上下保持板 1, 2を上下方向へ離した状態で、夫々の保 持面 la, 2aに基板 A, Bがセットされ、その後、この昇降手段の作動により上下保持 板 1, 2を接近させることにより閉空間 Sが区画形成される。  More specifically, the upper and lower holding plates 1 and 2 are supported by elevating means (not shown) so as to be relatively movable in the Z direction, and the upper and lower holding plates 1 and 2 are vertically separated from each other. Then, the substrates A and B are set on the respective holding surfaces la and 2a, and then the upper and lower holding plates 1 and 2 are brought close by the operation of the lifting / lowering means, thereby forming a closed space S.
[0013] そして、この閉空間 Sから吸気手段(図示せず)の作動により、空気を抜いて所定の 真空度に達したところで、水平移動手段(図示せず)の作動により、上下保持板 1, 2 のどちらか一方を他方に対し XY 0方向へ調整移動させることで、それらに保持され た基板 A, B同士の位置合わせ (ァライメント)として粗合わせと微合わせが順次行わ れる。  [0013] Then, when air is evacuated from the closed space S by the operation of the suction means (not shown) and a predetermined degree of vacuum is reached, the horizontal movement means (not shown) activates the upper and lower holding plates 1. , 2 is adjusted in the XY 0 direction with respect to the other, so that rough alignment and fine alignment are sequentially performed as alignment (alignment) between the substrates A and B held thereon.
[0014] これらの位置合わせが完了して上下基板 A, Bを重ね合わせた後は、閉空間 S内に 空気や窒素を供給して、該閉空間 S内の雰囲気を大気圧に戻すことにより、両基板 A , Bの内外に生じる気圧差で均等に加圧され、液晶が封入された状態で所定のギヤ ップまで押し潰れて製品を完成させて 、る。 After these alignments are completed and the upper and lower substrates A and B are overlaid, air or nitrogen is supplied into the closed space S to return the atmosphere in the closed space S to the atmospheric pressure. , Both substrates A , And B are evenly pressurized by the pressure difference between the inside and outside, and crushed up to a predetermined gap with the liquid crystal sealed therein to complete the product.
[0015] 更に、前記保持板 1, 2の基板側に、本発明の粘着チャック装置を備えている。 [0015] Further, the adhesive chuck device of the present invention is provided on the substrate side of the holding plates 1 and 2.
詳しく説明すれば、図 1、図 3及び図 5に示す如ぐ上下保持板 1, 2の基板側であ る保持面 la, 2aのどちらか一方か又は両方に、基板 A, Bの裏面 Al, B1と対向して 粘着保持する粘着部材 3, 3' と、該基板側の保持面 la, 2aと交差する方向へ出没 変形可能な変形膜 4とを設け、この変形膜 4の出没(凹凸)変形で粘着部材 3, 3' の 粘着表面 3a, 3a' と基板 A, Bを当接させて粘着すると共に、これら両者を強制的に 引き離すことにより、粘着部材 3の粘着表面 3a, 3a' 力 基板 A, Bが無理なく剥離 されるようにしている。  More specifically, as shown in FIGS. 1, 3 and 5, one or both of the holding surfaces la and 2a on the substrate side of the upper and lower holding plates 1 and 2 are provided with the back surface Al of the substrates A and B. , B1 and an adhesive member 3 and 3 'for holding the adhesive, and a deformable deformable film 4 in a direction intersecting the holding surfaces la and 2a on the substrate side. ) The adhesive surfaces 3a, 3a 'of the adhesive members 3, 3' are brought into contact with the substrates A, B by deformation, and the substrates A, B are adhered. The substrates A and B are easily peeled off.
以下、本発明の各実施例を図面に基づいて説明する。  Hereinafter, embodiments of the present invention will be described with reference to the drawings.
実施例 1  Example 1
[0016] この実施例 1は、図 1〜図 2に示す如ぐ上下保持板 1, 2が例えば金属やセラミック スなどの剛体で歪み (橈み)変形しな 、厚さの平板状に形成された定盤であり、これ らのうち上保持板 1の基板側のみを、複数の粘着部材 3と複数の変形膜 (加圧膜) 4 からなる板状体 4' で覆い、これら変形膜 4を該上保持板 1の基板側から加圧で突出 (凸状)変形させることにより、粘着部材 3の粘着表面 3aから上基板 Aを強制的に引き 離して剥離する場合を示すものである。  In the first embodiment, as shown in FIGS. 1 and 2, the upper and lower holding plates 1 and 2 are formed into a flat plate having a thickness without being deformed (radially) deformed by a rigid body such as metal or ceramics. A platen 4 ′ composed of a plurality of adhesive members 3 and a plurality of deformable films (pressing films) 4 covers only the substrate side of the upper holding plate 1, and these deformable films are formed. 4 shows a case where the upper substrate A is forcibly separated from the adhesive surface 3a of the adhesive member 3 by projecting (protruding) and deforming the upper holding plate 1 from the substrate side of the upper holding plate 1 by pressing. .
[0017] この上保持板 1の保持面 laには、複数か又は単数の凹部 lbを凹設し、この凹部 lb と例えば真空ポンプやコンプレッサなどの吸気源(図示せず)とを通気路 lcで連絡し て、該吸気源の作動により凹部 lb内の気体を外部へ給排気させ、上記凹部 lbの周 囲に粘着部材 3を着脱自在に固着すると共に、凹部 lbの開口を変形膜 4で被蓋して いる。  The holding surface la of the upper holding plate 1 is provided with a plurality or a single concave portion lb, and the concave portion lb and an intake source (not shown) such as a vacuum pump or a compressor are connected to the ventilation passage lc. The gas in the concave part lb is supplied and exhausted to the outside by the operation of the intake source, the adhesive member 3 is detachably fixed around the concave part lb, and the opening of the concave part lb is deformed by the deformable film 4. It is covered.
[0018] 図示例では図 2に示す如ぐ上保持板 1の保持面 laに、概ね等間隔毎に配置され た隔壁 Idを介して円形の凹部 lbが多数凹設され、これら全ての凹部 lbの開口を一 枚の変形膜 4で夫々密閉状に覆い、この変形膜 4で上記隔壁 Idの先端面と対応す る位置に、該変形膜 4の表面に重ねて、円環状の粘着部材 3を固着している。  In the illustrated example, as shown in FIG. 2, a large number of circular recesses lb are provided on the holding surface la of the upper holding plate 1 via partition walls Id arranged at substantially equal intervals. These openings are hermetically covered with a single deformable film 4, and the deformable film 4 is superimposed on the surface of the deformable film 4 at a position corresponding to the tip end surface of the partition wall Id to form an annular adhesive member 3. Is fixed.
[0019] この粘着部材 3は、例えばシリコン系、アクリル系やフッ素系などの粘着材料力もな る粘着シートであり、その粘着表面 3aを後述する変形膜 4と可能な限り接近させて配 置することが望ましぐ更に該粘着表面 3aの面積を、上基板 Aが吊持可能な粘着力 を有する範囲内で小さく設定すると共に、粘着部材 3を簡単に貼り替え可能に取り付 けることが望ましい。 The adhesive member 3 also has an adhesive material such as a silicon-based, acrylic-based, or fluorine-based adhesive. It is desirable to dispose the adhesive surface 3a as close as possible to the deformable film 4 to be described later, and furthermore, the area of the adhesive surface 3a is adjusted so that the upper substrate A can suspend the adhesive sheet. It is desirable that the pressure-sensitive adhesive member 3 be set small within the range having the above, and that the adhesive member 3 be easily removably attached.
[0020] 図示例の場合には、前記ガラス製基板 Aと接触する粘着部材 3の粘着表面 3aの粘 着力を、上保持板 1の保持面 la側に配置された変形膜 4と接触する固着裏面 3bの 粘着力より弱くして、基板 Aとの粘着時にその重量で、保持面 la側カゝら粘着部材 3は 剥離しないが、必要に応じて粘着部材 3はいつでも変形膜 4の表面力 剥離可能に している。  In the case of the illustrated example, the adhesive force of the adhesive surface 3a of the adhesive member 3 that comes into contact with the glass substrate A is changed by the adhesion that comes into contact with the deformable film 4 disposed on the holding surface la side of the upper holding plate 1. The adhesive force of the back surface 3b is weaker than the adhesive force of the back surface 3b, and the adhesive member 3 on the holding surface la side does not peel off due to its weight when adhering to the substrate A. Peelable.
[0021] そして、前記板状体 4' 及び変形膜 4は、例えばステンレスなどの金属製薄板か又 はゴムやエンジニアリング-プラスチックなどの合成樹脂か或いはその以外の弹性材 料で成型されたシートからなる弾性変形可能なダイヤフラムであり、隔壁 Idの先端面 に対して例えば電子ビーム溶接などの溶着か又は接着材などにより接着され、上記 通気路 lcを介して各凹部 lb内から気体を外部へ排気することで、該変形膜 4を各凹 部 lb内へ凹むように橈み変形させ、これと逆に各凹部 lb内へ外部力 気体を供給 することで、該変形膜 4を各凹部 lbの開口力 突出するように橈み変形させている。  The plate-like body 4 ′ and the deformable film 4 are made of, for example, a thin metal plate such as stainless steel, a synthetic resin such as rubber or engineering plastic, or a sheet molded of a non-conductive material. An elastically deformable diaphragm, which is adhered to the tip end surface of the partition wall Id by, for example, welding such as electron beam welding or by an adhesive material, and exhausts gas from the inside of each concave portion lb to the outside through the air passage lc. This deforms the deformed film 4 radially so as to be depressed into each concave portion lb, and conversely supplies an external force gas into each concave portion lb, thereby deforming the deformable film 4 into each concave portion lb. Opening force Radially deformed to protrude.
[0022] 更に、上記板状体 4' の取り付け方法は、上述した溶着や接着材による接着に限 定されず、例えば各凹部 lb間の隔壁 Idに対し抑え板(図示せず)をネジなどの固定 手段で取り付け、これら隔壁 Idの先端面と抑え板との間に該板状体 4' を着脱自在 に挟持しても良い。 Further, the method of attaching the plate-like body 4 ′ is not limited to the above-described welding or bonding with an adhesive, and for example, a holding plate (not shown) may be screwed on the partition Id between the recesses lb. The plate-shaped member 4 'may be detachably held between the tip end surface of the partition wall Id and the holding plate.
[0023] また必要に応じて、上記変形膜 4には図 2に示す如ぐ各凹部 lbの略中心と対応す る位置に、小孔 4aを夫々貫通開穿しても良い。  If necessary, small holes 4a may be formed in the deformable film 4 at positions substantially corresponding to the centers of the concave portions lb as shown in FIG.
[0024] 次に、斯カる基板貼り合わせ機の作動について説明する。 Next, the operation of the substrate bonding machine will be described.
先ず、図 1 (a)に示す如ぐ上下保持板 1, 2が上下方向へ離れた状態で、夫々の 保持面 la, 2aに上下基板 A, Bをセットするが、この際、上保持板 1の保持面 laに形 成された凹部 lb内を真空引きして減圧することにより、変形膜 4を凹状に橈ませる。  First, the upper and lower substrates A and B are set on the respective holding surfaces la and 2a in a state where the upper and lower holding plates 1 and 2 are vertically separated as shown in FIG. 1 (a). By evacuating and depressurizing the inside of the concave portion lb formed on the holding surface la of 1, the deformable film 4 is bent in a concave shape.
[0025] この状態で、基板搬送用ロボット(図示せず)により上基板 Aが移送され、その裏面In this state, the upper substrate A is transferred by a substrate transfer robot (not shown),
A1を上保持板 1の保持面 laへ向け移動して、粘着部材 3の粘着表面 3aに所定圧力 で接触させれば、該粘着表面 3aの粘着力によって上基板 Aが保持される。 Move A1 toward the holding surface la of the upper holding plate 1 and apply a predetermined pressure to the adhesive surface 3a of the adhesive member 3. , The upper substrate A is held by the adhesive force of the adhesive surface 3a.
[0026] また、図 2に示す如ぐ変形膜 4に各凹部 lbと対応して小孔 4aを開穿した場合には[0026] Further, as shown in FIG. 2, when small holes 4a are formed in the deformable film 4 corresponding to the respective concave portions lb,
、これら小孔 4aから真空吸引すれば、上基板 Aが更に強く吸着保持される。 If vacuum suction is performed through these small holes 4a, the upper substrate A is more strongly suction-held.
[0027] その後、図 1 (b)に示す如ぐ上下保持板 1, 2が接近して閉空間 S内が所定の真空 度に達してから、上下保持板 1, 2のどちらか一方を他方に対して XY 0方向へ調整 移動して、それらに保持された基板 A, B同士の位置合わせが行われる After that, as shown in FIG. 1 (b), the upper and lower holding plates 1 and 2 approach to each other and the inside of the closed space S reaches a predetermined degree of vacuum, and then one of the upper and lower holding plates 1 and 2 is connected to the other. Is adjusted in the XY 0 direction, and the substrates A and B held by them are aligned.
[0028] この位置合わせが完了してから、図 1 (c)に示す如ぐ上保持板 1の保持面 laに形 成された凹部 lb内に気体を導入して、変形膜 4をその背面側から加圧して凸状に橈 ませ、その先端を粘着部材 3の粘着表面 3aよりも突出させる。 [0028] After this alignment is completed, gas is introduced into the concave portion lb formed on the holding surface la of the upper holding plate 1 as shown in FIG. The pressure is applied from the side to bend into a convex shape, and the tip is made to protrude from the adhesive surface 3a of the adhesive member 3.
[0029] それにより、粘着部材 3の粘着表面 3aに粘着保持された上基板 Aが強制的に引き 離されて、粘着部材 3の粘着表面 3aから上基板 Aを無理なく剥離すると同時に、これ ら変形膜 4の突出圧力で該上基板 Aを下基板 B上の環状接着剤 Cに押し付けて重ね 合わせる。 [0029] Thereby, the upper substrate A, which is adhesively held on the adhesive surface 3a of the adhesive member 3, is forcibly separated, and the upper substrate A is easily peeled off from the adhesive surface 3a of the adhesive member 3 at the same time. The upper substrate A is pressed against the circular adhesive C on the lower substrate B with the projecting pressure of the deformable film 4 and overlapped.
[0030] この際、変形膜 4に小孔 4aを開穿した場合には、これら小孔 4aから上基板 Aの裏 面 A1へ例えば窒素ガスなどの気体を噴き出すことで、該粘着部材 3の粘着表面 3a 力も上基板 Aを強制的に剥離して下基板 B上の環状接着剤 Cへ瞬間的に圧着し、両 者間が封止される。  At this time, when the small holes 4 a are formed in the deformable film 4, a gas such as nitrogen gas is blown out from the small holes 4 a to the back surface A 1 of the upper substrate A, thereby forming the adhesive member 3. The adhesive surface 3a also forcibly peels off the upper substrate A and instantaneously presses against the circular adhesive C on the lower substrate B, thereby sealing between the two.
従って、ガラス製の上下基板 A, Bを歪みなく真空中で均一に基板 A, B同士を圧 着することができ、その加圧力も容易に変えることができる。  Therefore, the upper and lower substrates A and B made of glass can be uniformly pressed together in a vacuum without distortion, and the pressing force can be easily changed.
[0031] そして、上保持板 1の基板側を、複数の粘着部材 3と複数の変形膜 4カゝらなる板状 体 4' で覆ったため、上基板 Aの複数箇所が同時に粘着保持されると共に、同時剥 離が可能となり、上基板 Aが大型であっても確実に保持と剥離ができる。  [0031] Since the substrate side of the upper holding plate 1 is covered with the plurality of adhesive members 3 and the plurality of deformable films 4 in a plate-like body 4 ', a plurality of portions of the upper substrate A are simultaneously adhesively held. At the same time, simultaneous peeling is possible, and even if the upper substrate A is large, it can be reliably held and peeled.
[0032] 更に、上記粘着部材 3と変形膜 4とを可能な限り接近させて配置したため、変形膜 4 の突出圧力で粘着表面 3aからガラス製の上基板 Aを引き剥がす時に、上基板 Aの 一部が大きく橈むことがなぐこれによつて位置合わせが完了した上下基板 A, Bに位 置ズレが生じたり、液晶を封止する環状接着剤 Cが切れたりするという不具合が発生 しない。  Further, since the adhesive member 3 and the deformable film 4 are arranged as close to each other as possible, when the upper substrate A made of glass is peeled off from the adhesive surface 3a by the projecting pressure of the deformable film 4, the upper substrate A Since a part does not bend greatly, there is no problem that the upper and lower substrates A and B, which have been aligned, are misaligned or the annular adhesive C for sealing the liquid crystal is cut.
[0033] また、粘着部材 3の面積を小さく設定したため、粘着表面 3aからガラス製の上基板 Aを引き剥がす時に、大きな力が必要とならず、ガラスの破壊などの事故が防止され ると共に、粘着部材 3を簡単に貼り替え可能に取り付けたため、繰り返して上基板 A の粘着接触と離隔を行うことによって異物の付着や粘着力の低下が懸念されるもの の、その際には粘着部材 3を貼り替えることで解消される。 [0033] Further, since the area of the adhesive member 3 is set to be small, the upper substrate made of glass is separated from the adhesive surface 3a. When peeling A, a large force is not required, preventing accidents such as breakage of the glass, and the adhesive member 3 is attached so that it can be easily replaced, so that the adhesive contact and separation of the upper substrate A are repeated. Although there is a concern that the adhesion may cause the adhesion of foreign matter or a decrease in the adhesive strength, the problem can be solved by replacing the adhesive member 3 in this case.
実施例 2  Example 2
[0034] この実施例 2は、図 3〜図 4に示す如ぐ前記上保持板 1の保持面 laに形成された 隔壁 Idから粘着部材 3及び変形膜 4に亘つて、複数の通気孔 leを貫通状に開設し、 これら通気孔 leと例えば真空ポンプやコンプレッサなどの吸気源(図示せず)とを連 絡する通気路 Ifを、前記凹部 lbの通気路 lcと別系統で形成した構成が、前記図 1 〜図 2に示した実施例 1とは異なり、それ以外の構成は図 1〜図 2に示した実施例 1と 同じものである。  In the second embodiment, as shown in FIGS. 3 and 4, a plurality of ventilation holes le extend from the partition wall Id formed on the holding surface la of the upper holding plate 1 to the adhesive member 3 and the deformable film 4. And a ventilation path If connecting these ventilation holes le and an intake source (not shown) such as a vacuum pump or a compressor is formed in a different system from the ventilation path lc of the recess lb. However, unlike the first embodiment shown in FIGS. 1 and 2, the other configuration is the same as that of the first embodiment shown in FIGS.
[0035] 上記構成により、図 3 (a)に示す如ぐ上保持板 1の保持面 laに上基板 Aをセットす る際に通気孔 leから吸引することで、上基板 Aが更に強い力で吸着保持され、また 図 3 (c)に示す如ぐ基板 A, B同士の位置合わせ後の剥離時に、通気孔 leから例え ば圧縮空気や窒素ガスなどの気体を噴き出すことにより、粘着部材 3の粘着表面 3a から上基板 Aを更に強い力で強制的に剥離して下基板 B上の環状接着剤 Cへ瞬間 的に圧着させる。  With the above configuration, when the upper substrate A is set on the holding surface la of the upper holding plate 1 as shown in FIG. As shown in Fig. 3 (c), when the substrates A and B are peeled off from each other after being aligned, the gaseous material such as compressed air or nitrogen gas is blown out from the ventilation holes le to form the adhesive member 3. The upper substrate A is forcibly peeled off from the adhesive surface 3a of the lower substrate B with a stronger force and is instantaneously pressed to the annular adhesive C on the lower substrate B.
その結果、図 3〜図 4に示す実施例 2は、上述した図 1〜図 2に示した実施例 1と同 様な作用効果が得られ、更に実施例 1の粘着部材 3による上基板 Aの粘着保持にカロ えて、通気孔 leからの吸引による上基板 Aの真空吸着保持が追加されるため、吸引 用配管系などの構成や吸引制御の実現が容易でありながら上基板 Aを更に確実に 保持できると共に、変形膜 4の突出加圧ムラによる上基板 Aの位置ズレを完全に防止 できるという利点がある。  As a result, Example 2 shown in FIGS. 3 and 4 has the same operation and effect as Example 1 shown in FIGS. 1 and 2 described above, and furthermore, the upper substrate A by the adhesive member 3 of Example 1 is obtained. In addition to the adhesive holding, the vacuum suction holding of the upper substrate A by suction from the ventilation hole le is added, so that the upper substrate A is more secure while the configuration of the suction piping system and the suction control are easy to realize. In addition to this, there is an advantage that the displacement of the upper substrate A due to the unevenness in the projected pressure of the deformable film 4 can be completely prevented.
実施例 3  Example 3
[0036] この実施例 3は、図 5〜図 6に示す如ぐ上述した円環状の粘着部材 3に代えて、前 記変形膜 4の一部に粘着部材 3' を配設することで、複数の変形膜 4と粘着部材 3' からなる板状体 4 が構成され、この板状体 4 で上保持板 1の基板側を覆うと共に 、これら変形膜 4をフラットにした状態で、該粘着部材 の粘着表面 3 を上基板 Aに当接させて粘着保持し、また変形膜 4を該上保持板 1の基板側の減圧で没入( 凹状)変形させることにより、粘着部材 の粘着表面 3 を上基板 A力 強制的に 引き離して剥離する構成が、前記図 1〜図 2に示した実施例 1及び図 3〜図 4に示し た実施例 2とは異なり、それ以外の構成は図 1〜図 2に示した実施例 1及び図 3〜図 4に示した実施例 2と同じものである。 In the third embodiment, instead of the above-described annular adhesive member 3 as shown in FIGS. 5 and 6, an adhesive member 3 ′ is provided on a part of the deformable film 4. A plate-like body 4 composed of a plurality of deformable films 4 and an adhesive member 3 ′ is configured. The plate-like body 4 covers the substrate side of the upper holding plate 1. Adhesive surface 3 of member to upper substrate A, and the adhesive film 3 is forcedly separated by making the deformable film 4 immerse (concave) and deform under reduced pressure on the substrate side of the upper holding plate 1 to force the adhesive surface 3 of the adhesive member to the upper substrate A force. The configuration for peeling off is different from the embodiment 1 shown in FIGS. 1 and 2 and the embodiment 2 shown in FIGS. 3 and 4, and other configurations are the same as those of the embodiment 1 shown in FIGS. 1 and 2. This is the same as the embodiment 2 shown in FIGS.
[0037] 上記変形膜 4の一部に粘着部材 3' を配設する方法としては、弾性材料カゝらなる変 形膜 4を表面処理するか又はそれに類似する加工を行うことにより、その表面の所望 箇所のみに粘着表面 3 を、該変形膜 4の表面と面一状に一体形成するか又は一 体的に設けて、板状体 4〃 としている。 As a method of disposing the adhesive member 3 ′ on a part of the deformable film 4, a surface treatment of the deformable film 4 made of an elastic material or a process similar thereto is performed so that the surface of the deformable film 4 is processed. The pressure-sensitive adhesive surface 3 is formed integrally with the surface of the deformable film 4 at the desired position only, or is provided integrally, thereby forming a plate-like body 4.
この板状体 4〃 の形状は、図示した平坦な板状に限定されず、上保持板 1の保持 面 laに形成された凹部 lb内へ向けて変形膜 4を部分的に凹ませるなど、完全な平 板状でなくても良い。  The shape of the plate-like body 4 is not limited to the flat plate-like shape shown in the drawing, and the deformed film 4 is partially recessed into the concave portion lb formed on the holding surface la of the upper holding plate 1. It does not need to be completely flat.
[0038] 図示例の場合には、上記変形膜 4の略中心位置に円形状の粘着表面 3 を部分 的に一体形成しているが、上基板 Aの裏面 A1を確実に保持できれば、それ以外の 形状にすることも可能である。  In the case of the illustrated example, the circular adhesive surface 3 is partially formed substantially at the substantially center position of the deformable film 4. However, if the back surface A 1 of the upper substrate A can be securely held, other than that, It is also possible to have a shape of.
更に図示例では、上述した小孔 4aを変形膜 4に開穿していないが、必要に応じて 前記実施例 1の図 2や実施例 2の図 4に示したものと同様に、粘着部材 の略中心 位置に小孔 4aを夫々貫通開穿することも可能である。  Further, in the illustrated example, the above-described small holes 4a are not perforated in the deformable membrane 4, but if necessary, similarly to those shown in FIG. 2 of the first embodiment and FIG. It is also possible to penetrate the small holes 4a at substantially the center positions of the holes.
[0039] 上記構成により、図 5 (a)及び図 5 (b)に示す如ぐ上保持板 1の保持面 laに形成さ れた凹部 lb内に気体を導入し、変形膜 4をその背面側から加圧して凸状に橈ませる ことにより、粘着部材 の粘着表面 3 を上基板 Aに当接させれば、その粘着力 によって上基板 Aが保持される。 With the above configuration, gas is introduced into the concave portion lb formed on the holding surface la of the upper holding plate 1 as shown in FIGS. When the adhesive surface 3 of the adhesive member is brought into contact with the upper substrate A by applying pressure from the side to bend into a convex shape, the upper substrate A is held by the adhesive force.
[0040] 上下基板 A, Bの重ね合わせた後に閉空間 S内の雰囲気を大気圧に戻してから、 図 5 (c)に示す如ぐ凹部 lb内を真空引きして減圧させるなどの減圧駆動により、変 形膜 4を凹状に橈ませて粘着部材 3' の粘着表面 3 を凹部 lb内に没入させれば[0040] After the upper and lower substrates A and B are overlapped, the atmosphere in the closed space S is returned to the atmospheric pressure, and then the pressure in the concave portion lb is reduced by evacuation as shown in Fig. 5 (c). As a result, if the deformed membrane 4 is bent into a concave shape and the adhesive surface 3 of the adhesive member 3 ′ is immersed in the concave portion lb,
、粘着表面 3 が上基板 Aから強制的に引き離される。 Then, the adhesive surface 3 is forcibly separated from the upper substrate A.
これと同時に、通気孔 leから例えば圧縮空気や窒素ガスなどの気体を噴き出せば At the same time, if gas such as compressed air or nitrogen gas is blown out from the vent hole le,
、粘着部材 3' の粘着表面 3a' 力 上基板 Aを更に強い力で強制的に剥離できる。 [0041] その結果、図 5〜図 6に示す実施例 3は、上述した図 1〜図 2に示した実施例 1や図 3〜図 4に示す実施例 2と同様な作用効果が得られ、更に変形膜 4の一部に粘着部 材 の粘着表面 3 を配設したので、上保持板 1の基板側である保持面 la及び 凹部 lb全体を板状体 4' で覆うだけで粘着部材 3' の粘着部材 3' が同時に配置さ れ、それにより粘着チャック装置の全体構造が更に簡素化され、実施例 1や実施例 2 のように変形膜 4とは別個に粘着部材 3を切り貼りする必要がないから低コストで短時 間に製造できるという利点がある。 Thus, the upper substrate A can be forcibly peeled off with a stronger force. As a result, in the third embodiment shown in FIGS. 5 and 6, the same operational effects as those in the first embodiment shown in FIGS. 1 and 2 and the second embodiment shown in FIGS. Further, since the adhesive surface 3 of the adhesive material is provided on a part of the deformable film 4, the holding surface la on the substrate side of the upper holding plate 1 and the entire concave portion lb are simply covered with the plate-shaped body 4 '. 3 ′ adhesive members 3 ′ are arranged at the same time, which further simplifies the overall structure of the adhesive chuck device, and cuts and adheres the adhesive members 3 separately from the deformable film 4 as in the first and second embodiments. There is an advantage that it can be manufactured at low cost and in a short time because there is no need.
[0042] また、粘着部材 3' の粘着表面 3 を表面処理などで変形膜 4の表面と面一状に 一体形成した場合には、これら粘着表面 3 と変形膜 4の表面との間に段差が発生 しないため、上下基板 A, Bの貼り合わせ時において、これら基板 A, B同士を歪みな く均一に圧着することができるだけでなぐその他の悪影響を最小に抑えることができ るという利点がある。  When the adhesive surface 3 of the adhesive member 3 ′ is integrally formed flush with the surface of the deformable film 4 by surface treatment or the like, a step is formed between the adhesive surface 3 and the surface of the deformable film 4. Therefore, when bonding the upper and lower substrates A and B, the substrates A and B can be crimped uniformly without distortion, and other adverse effects that can be minimized can be minimized. .
[0043] 尚、本発明の粘着チャック装置が、液晶ディスプレー(LCD)パネルなどのガラス基 板を粘着保持して貼り合わせる基板貼り合わせ機に配備される場合を示したが、これ に限定されず、この基板貼り合わせ機以外の基板組立装置や、基板を搬送する基板 搬送装置に配備したり、 LCDパネル用ガラス基板以外の基板を粘着保持しても良い 更に、真空中で基板 A, Bを貼り合わせる基板貼り合わせ機を説明したが、これ〖こ 限定されず、大気中で基板 A, Bを貼り合わせる基板貼り合わせ機でも良ぐこの場 合でも、上述した真空貼り合わせ機と同じ作用効果が得られる。  Although the adhesive chuck device of the present invention has been described as being applied to a substrate bonding machine for bonding and holding a glass substrate such as a liquid crystal display (LCD) panel, the present invention is not limited to this. It may be installed in a substrate assembling device other than this substrate bonding machine, a substrate transport device that transports substrates, or may hold substrates other than glass substrates for LCD panels by adhesion. Although the substrate bonding machine for bonding has been described, the present invention is not limited to this, and the substrate bonding machine for bonding the substrates A and B in the air can be used. Is obtained.
[0044] また、前示実施例では、上保持板 1の基板側である保持面 laのみに粘着部材 3と 変形膜 4を配置したが、これに限定されず、下保持板 2の基板側である保持面 2aにも 同様に、下基板 Bの裏面 B1と対向して粘着保持する粘着部材 3を固着すると共に、 上下方向へ弾性変形可能な変形膜 4を設けても良い。  Further, in the above-described embodiment, the adhesive member 3 and the deformable film 4 are arranged only on the holding surface la, which is the substrate side of the upper holding plate 1. Similarly, the holding surface 2a may be provided with an adhesive member 3 for holding and holding the lower substrate B by being opposed to the back surface B1, and a deformable film 4 elastically deformable in the vertical direction may be provided.
[0045] また更に、上保持板 1の保持面 laに円形の凹部 lbを多数凹設し、これら全ての凹 部 lbの開口を一枚の板状体 4' , "で覆った力 これに限定されず、凹部 lbの形 状を円形以外の形状に変えたり、各凹部 lbを複数枚の変形膜 4で別々に覆っても良 い。 図面の簡単な説明 Further, a large number of circular concave portions lb are formed in the holding surface la of the upper holding plate 1, and the force of covering the openings of all the concave portions lb with a single plate-like body 4 ', " The shape of the concave portion lb is not limited to a circular shape, and each concave portion lb may be separately covered with a plurality of deformation films 4. Brief Description of Drawings
[図 1]本発明の粘着チャック装置の実施例 1を示す部分的な縦断正面図であり、その 作動工程を (a)〜(c)に示して 、る。 FIG. 1 is a partial longitudinal front view showing an embodiment 1 of an adhesive chuck device of the present invention, and its operation steps are shown in (a) to (c).
[図 2]図 1の(2) - (2)線に沿える部分的な横断底面図である。  FIG. 2 is a partial cross-sectional bottom view taken along the line (2)-(2) in FIG. 1.
[図 3]本発明の粘着チャック装置の実施例 2を示す部分的な縦断正面図であり、その 作動工程を (a)〜(c)に示して 、る。  FIG. 3 is a partial longitudinal front view showing Embodiment 2 of the adhesive chuck device of the present invention, and the operation steps are shown in (a) to (c).
[図 4]図 3の (4) - (4)線に沿える部分的な横断底面図である。  FIG. 4 is a partial cross-sectional bottom view taken along line (4)-(4) in FIG. 3.
[図 5]本発明の粘着チャック装置の実施例 3を示す部分的な縦断正面図であり、その 作動工程を (a)〜(c)に示して 、る。  FIG. 5 is a partial longitudinal front view showing a third embodiment of the adhesive chuck device of the present invention, and the operation steps are shown in (a) to (c).
[図 6]図 5の(6)—(6)線に沿える部分的な横断底面図である。  FIG. 6 is a partial cross-sectional bottom view taken along the line (6)-(6) in FIG.
符号の説明 Explanation of symbols
A 基板 (上基板) A1 袅面  A board (upper board) A1 袅 surface
B 基板 (下基板) B1 裏面  B board (lower board) B1 back side
C 環状接着剤 S 閉空間  C Ring adhesive S Closed space
1 上保持板 (上定盤) la 基板側面 (保持面)  1 Upper holding plate (upper surface plate) la Side of substrate (holding surface)
lb 凹部 lc 通気路  lb recess lc vent
Id 隔壁 le 通:^孑し  Id septum le Toru: ^ Shishi
If 通気路 2 下保持板 (下定盤)  If Ventilation path 2 Lower holding plate (Lower surface plate)
2a 基板側面 (保持面) 3, 3' 粘着部材  2a Side of substrate (holding surface) 3, 3 'Adhesive
3a, 3a 表面 3b 固着裏面  3a, 3a front surface 3b fixed back surface
4 変形膜 4a 小孔  4 Deformable membrane 4a Small hole
4' , 4〃 板状体  4 ', 4〃 plate

Claims

請求の範囲 The scope of the claims
[1] 基板を保持板に対し、粘着で着脱自在に保持する粘着チャック装置において、 前記保持板の基板側に、基板の裏面と対向して粘着保持する粘着部材と、該基板 側面と交差する方向へ出没変形可能な変形膜とを設け、この変形膜の出没変形で 粘着部材の粘着表面と基板を当接させて粘着すると共に、これら両者を強制的に引 き離して剥離することを特徴とする粘着チャック装置。  [1] An adhesive chuck device for detachably holding a substrate with an adhesive on a holding plate, comprising: an adhesive member for holding an adhesive on the substrate side of the holding plate in opposition to the back surface of the substrate; A deformable film that can be deformed in and out in the direction is provided, and the adhesive surface of the adhesive member is brought into contact with the substrate by the deformed deformation of the deformable film, and the two are forcibly separated and peeled off. Adhesive chuck device.
[2] 前記粘着部材と変形膜を一体に形成した請求項 1記載の粘着チャック装置。  2. The adhesive chuck device according to claim 1, wherein the adhesive member and the deformable film are integrally formed.
[3] 前記変形膜の一部に粘着部材の粘着表面を配設した請求項 1または 2記載の粘着 チャック装置。 3. The adhesive chuck device according to claim 1, wherein an adhesive surface of an adhesive member is provided on a part of the deformable film.
[4] 前記板状体の一部に通気孔を開設し、この通気孔力 基板の裏面を吸引吸着した 請求項 2または 3記載の粘着チャック装置。  4. The pressure-sensitive adhesive chuck device according to claim 2, wherein a ventilation hole is formed in a part of the plate-like body, and the back surface of the substrate is sucked and adsorbed.
PCT/JP2005/006925 2004-04-09 2005-04-08 Adhesive chuck device WO2005098522A1 (en)

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CN1777832A (en) 2006-05-24
CN1777832B (en) 2010-05-05

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