WO2005066065A1 - 車両用座席の表皮一体発泡成形品 - Google Patents
車両用座席の表皮一体発泡成形品 Download PDFInfo
- Publication number
- WO2005066065A1 WO2005066065A1 PCT/JP2004/019759 JP2004019759W WO2005066065A1 WO 2005066065 A1 WO2005066065 A1 WO 2005066065A1 JP 2004019759 W JP2004019759 W JP 2004019759W WO 2005066065 A1 WO2005066065 A1 WO 2005066065A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- foam
- slab
- skin
- layer
- skin member
- Prior art date
Links
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000011347 resin Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 230000035699 permeability Effects 0.000 claims abstract description 16
- 239000004744 fabric Substances 0.000 claims abstract description 4
- 239000006260 foam Substances 0.000 claims description 25
- 238000005187 foaming Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 2
- 238000009423 ventilation Methods 0.000 description 5
- 238000005470 impregnation Methods 0.000 description 4
- 238000010097 foam moulding Methods 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013518 molded foam Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
- B32B5/20—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material foamed in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/04—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles consisting of at least two parts of chemically or physically different materials, e.g. having different densities
- B29C44/06—Making multilayered articles
- B29C44/065—Making multilayered articles comprising at least one barrier layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
- B32B9/025—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/046—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/56—Heating or ventilating devices
- B60N2/5607—Heating or ventilating devices characterised by convection
- B60N2/5621—Heating or ventilating devices characterised by convection by air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/56—Heating or ventilating devices
- B60N2/5607—Heating or ventilating devices characterised by convection
- B60N2/5621—Heating or ventilating devices characterised by convection by air
- B60N2/5664—Heating or ventilating devices characterised by convection by air with unforced air circulation, i.e. not using a fan or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N2/00—Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
- B60N2/58—Seat coverings
- B60N2/5891—Seat coverings characterised by the manufacturing process; manufacturing seat coverings not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
Definitions
- the present invention relates to a skin-integrated foam molded product suitable for forming a seat for an automobile or the like.
- a seat skin is used in which a padding material with lower air permeability than other parts is laminated on the back side of the surface material, and the sheet skin and pad are foamed. It has been proposed to use a foam-integrated foamed sheet integrally molded from resin to impregnate the foamed resin with a low-permeability padding material. (Japanese utility model publication number: Jitsuhei 3-350 20000).
- the present inventors have found that even if the foaming resin is impregnated into the coating material, the surface feel or the seating feeling can be kept good with a softer and softer feeling, and moreover, stuffiness may occur even as a vehicle seat. I studied hard with a focus on suppressing
- the surface can be made softer and softer with a good feel or a good sitting feeling.
- a padding material having a ventilation rate that has been feared to become stuffy is used, the surface can be made softer and softer with a good feel or a good sitting feeling.
- the problem to be solved by the present invention is to form the surface with a softer and softer feeling and a good feeling of seating in consideration of the ventilation amount of the padding material, and also to make the surface of the automobile material mellow.
- the aim is to obtain a skin-integrated foam molded product that can reduce the amount of foam.
- the skin-integrated foam molded article of a vehicle seat according to the present invention is a foam slab having an extremely low air permeability with a ventilation rate of less than 1 cc / cm V sec on the back side of a surface material such as a permeable fabric.
- the foamed slab having an extremely low air permeability of 0 ⁇ airflow rate ⁇ 1 cc / cmVsec suppresses impregnation of the foamed resin into the foamed slab.
- the surface can be formed as a molded product having a softer and softer feel and a good feel or a good seating feeling, and also as an automobile seat, the stuffiness accompanying long-time seating can be suppressed.
- the impregnated layer of the foamed resin is formed on the back side of the foamed slab, the integration between the skin member and the foamed layer is high, so that it can be particularly preferable as a sheet for automobiles.
- FIG. 1 is a cross-sectional view showing a skin member of a skin-integrated foam molded product according to the present invention.
- FIG. 2 is a cross-sectional view showing a skin-integrated foam molded product using the skin member of FIG. Fig. 3 shows the comfort with time of the product of the present invention and the conventional film insert. It is a graph which shows a change of a degree and a feeling of stuffiness.
- FIG. 1 is an explanatory diagram showing a structure of a skin member 1 in which a surface material 1a and a padding material 1b, which are main features, are laminated.
- the surface material la a material having air permeability such as a fabric or a synthetic leather provided with air holes is used.
- the padding material lb (hereinafter referred to as “foam slab”), a foam slab having an extremely low air permeability of 0 ⁇ air flow rate ⁇ 1 cc / cm 2 / sec: about 3 to 4 mm is used.
- the surface material 1 a and the foamed slab 1 b are provided as the skin member 1 because they are laminated in a two-layer structure with a laminate.
- an ether-based slab having a cell number of about 45 to 55 and 25 mm may be used.
- the number of cells of the foam slab 1b can be determined by microscopic inspection according to how many cells are present in a linear range of 25 mm.
- the impregnation rate of the foamed resin can be suppressed to about 20 to 30% of the thickness of the foamed slab 1b.
- the skin member When an automobile sheet is manufactured as a molded product from the skin member, the skin member is set in a molding die, and a foam resin such as urethane is filled and foamed inside the skin member, so that the pad portion is formed. What is necessary is just to foam-mold the foamed layer integrally with the skin member. At the time of this foam molding, the skin member is sucked by a blower, so that it can be reliably set in the mold.
- the foamed resin it is preferable to use an injection amount exhibiting a packing ratio of about 125 to 130% of the free foaming density and exhibiting a high-speed cure of about 2 minutes from the amount of the catalyst added.
- the pad portion 2 can be formed integrally with the skin member 1 as a foam layer from the foam resin, and the foam resin is impregnated on the back side of the foam slab 1.
- An impregnation layer 3 is formed.
- the pad 2 is The impregnated layer 3 having a thickness of about 0.6 to 1.2 mm is formed with respect to a thickness of about 3 to 4 mm of the foam slab 1 b having an extremely low air permeability having an air volume of 1 cc / cm 2 / sec.
- the foamed resin impregnated layer 3 for the foam slab 1 b having an extremely low air permeability of 0 ⁇ air flow rate ⁇ 1 c cZcm 2 Zs ec is thin, the seat surface portion is squeezed.
- the foamed slab 1b can be formed from the material of the foamed slab 1b as a softer and softer one with a good touch or seating feel, and the foamed slab 1b can be slightly Because of the air permeability, the seating portion is not stuffy due to long hours of sitting. Further, since the impregnated layer 3 of the foamed resin is present, the whole layer has high integrity.
- Ventilation rate 0.3 cc / cm 2 / sec
- An extremely low air permeability slab of the present invention which has a seat surface formed by a very low air permeability slab, and a conventional product, which is made of a padding material with a non-air permeable film inserted, are manufactured. Since the humidity sensor was mounted on the seat, the comfort and stuffiness of the seat were measured. As a result, as shown in Fig. 3, the film insert product (see the circle) shows a noticeable stuffiness over time, and the comfort level is impaired. On the other hand, it was confirmed that the product of the present invention (see the triangle line) can maintain good comfort because the stuffiness can be suppressed even with prolonged sitting.
Landscapes
- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Molding Of Porous Articles (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/596,810 US20070100007A1 (en) | 2003-12-26 | 2004-12-24 | Expansion-molded article formed integrally with surface skin for vehicle seat |
EP04808109A EP2520540A1 (en) | 2003-12-26 | 2004-12-24 | Expansion-molded article formed integrally with surface skin for vehicle seat |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003-435558 | 2003-12-26 | ||
JP2003435558A JP2005192633A (ja) | 2003-12-26 | 2003-12-26 | 車両用座席の表皮一体発泡成形品 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005066065A1 true WO2005066065A1 (ja) | 2005-07-21 |
Family
ID=34746906
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/019759 WO2005066065A1 (ja) | 2003-12-26 | 2004-12-24 | 車両用座席の表皮一体発泡成形品 |
Country Status (5)
Country | Link |
---|---|
US (1) | US20070100007A1 (ja) |
EP (1) | EP2520540A1 (ja) |
JP (1) | JP2005192633A (ja) |
CN (1) | CN1898149A (ja) |
WO (1) | WO2005066065A1 (ja) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5421621B2 (ja) * | 2009-03-13 | 2014-02-19 | 株式会社タチエス | トリムカバー |
FR2944228B1 (fr) * | 2009-04-14 | 2011-06-10 | Cera | Procede de realisation d'un complexe destine a etre integre dans une coiffe de matelassure de siege de vehicule automobile |
JP5966791B2 (ja) * | 2012-09-13 | 2016-08-10 | トヨタ紡織株式会社 | サイドエアバッグを備えた車両用シートの製造方法 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003011257A (ja) * | 2001-07-03 | 2003-01-15 | Ootsuka:Kk | フォーム層付き複合表皮材 |
JP2004083884A (ja) * | 2002-06-28 | 2004-03-18 | Toyo Quality One Corp | 液状樹脂不透過性ポリウレタンフォーム、その積層品及び防音床材 |
JP2004268406A (ja) * | 2003-03-07 | 2004-09-30 | Toyo Quality One Corp | 表皮一体発泡成形用表皮材及び表皮一体発泡成形品 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0335200Y2 (ja) * | 1985-10-25 | 1991-07-25 | ||
JPH0344077Y2 (ja) * | 1986-09-30 | 1991-09-17 | ||
US5096403A (en) * | 1989-08-17 | 1992-03-17 | Ikeda Bussan Co., Ltd. | Mold for manufacturing skin covered foamed plastic seat with holes |
WO1993003904A1 (en) * | 1991-08-27 | 1993-03-04 | Namba Press Works Co., Ltd. | Skin material back-coated with thin-film latex foam and integrated foamed product utilizing the skin material |
JP3149087B2 (ja) * | 1992-09-04 | 2001-03-26 | 株式会社ブリヂストン | 内装材用の積層体 |
US20050025954A1 (en) * | 2003-07-30 | 2005-02-03 | Sullivan Alfred Hardy | Cloth backing for use in a trim cover |
-
2003
- 2003-12-26 JP JP2003435558A patent/JP2005192633A/ja active Pending
-
2004
- 2004-12-24 US US10/596,810 patent/US20070100007A1/en not_active Abandoned
- 2004-12-24 WO PCT/JP2004/019759 patent/WO2005066065A1/ja active Application Filing
- 2004-12-24 EP EP04808109A patent/EP2520540A1/en not_active Withdrawn
- 2004-12-24 CN CNA2004800390238A patent/CN1898149A/zh active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003011257A (ja) * | 2001-07-03 | 2003-01-15 | Ootsuka:Kk | フォーム層付き複合表皮材 |
JP2004083884A (ja) * | 2002-06-28 | 2004-03-18 | Toyo Quality One Corp | 液状樹脂不透過性ポリウレタンフォーム、その積層品及び防音床材 |
JP2004268406A (ja) * | 2003-03-07 | 2004-09-30 | Toyo Quality One Corp | 表皮一体発泡成形用表皮材及び表皮一体発泡成形品 |
Non-Patent Citations (1)
Title |
---|
See also references of EP2520540A4 * |
Also Published As
Publication number | Publication date |
---|---|
CN1898149A (zh) | 2007-01-17 |
US20070100007A1 (en) | 2007-05-03 |
JP2005192633A (ja) | 2005-07-21 |
EP2520540A4 (en) | 2012-11-07 |
EP2520540A1 (en) | 2012-11-07 |
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