WO2005021233A1 - 加飾成型品の成形装置および方法 - Google Patents
加飾成型品の成形装置および方法 Download PDFInfo
- Publication number
- WO2005021233A1 WO2005021233A1 PCT/JP2004/012274 JP2004012274W WO2005021233A1 WO 2005021233 A1 WO2005021233 A1 WO 2005021233A1 JP 2004012274 W JP2004012274 W JP 2004012274W WO 2005021233 A1 WO2005021233 A1 WO 2005021233A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sheet
- clamper
- female
- mold
- painting
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
- B29C45/14016—Intermittently feeding endless articles, e.g. transfer films, to the mould
Definitions
- the present invention relates to an injection molding method in which a decorative sheet is obtained by integrally adhering a painted sheet on which patterns and characters are applied in a mold to the surface of the injection resin molding at the same time as the injection molding.
- the present invention relates to a simultaneous painting apparatus and method.
- FIG. 8 shows an injection molding simultaneous painting apparatus described in Patent Document 1
- FIG. 9 is a perspective view showing the vicinity of a female mold.
- the injection molding simultaneous painting apparatus 100 includes a female mold 2 and a male mold 20 having a concave and convex shape corresponding to a molded product to be obtained.
- the female mold 2 has a bottom fixed to the movable platen 5, and has a fluid pressure cylinder.
- the ram 7 can move forward and backward in a direction approaching and separating from the male mold 20.
- the female mold 2 is formed with a concave cavity 4 corresponding to the shape of a molded product to be obtained, and a vacuum suction hole 17 opened in the cavity 4 is formed. 2 is connected to an external vacuum pump through a vacuum suction passage 14 and a conduit 15 formed in the bottom side.
- the female mold 2 is provided with a rectangular frame-shaped clamper 110 for pressing and fixing the painting sheet S to the parting surface 2a.
- the male mold 20 is fixed to a fixed platen 25 to which a nozzle 28 of an injection molding machine is mounted.
- the male mold 20 has a convex portion (core) at the center corresponding to the shape of a molded product.
- a runner 22 is formed for injecting and filling the molten resin from the nozzle 28 of the injection molding machine into the cavity 4 of the female mold 2.
- a begging reel 70, a guide roller 74, and a pair of feed rollers 72 for unwinding and pulling back a long strip-shaped picture sheet RS wound up in a roll shape are arranged. It has been.
- a transport chuck 130 that supplies the painting sheet S onto the parting surface 2 a of the female die 2.
- the lower side of the female die 2 receives and grips the leading end Sa of the painted sheet S transported by the transport chuck 130.
- Receiving chuck 50 is provided.
- a long strip-shaped painting sheet RS wound up in a roll shape is pulled out by a feed roller 72, and as shown in FIG.
- the vicinity of the front end Sa of the painted sheet S is clamped and gripped.
- the transport chuck 130 is transported vertically downward in a plane parallel to the parting surface 2a of the female die 2, and the leading end of the leading end Sa of the picture sheet S projects slightly downward at the lower end force of the receiving chuck 50. Stop at the position.
- the receiving chuck 50 grips the leading end Sa of the sheet S with the picture, and then lifts the transport chuck 130 in an open state as shown in FIG. 10 to move it to the initial standby position shown in FIG. Put it back.
- the hot platen 80 retracted to the outside between the male and female molds is fixed to the clamper 110.
- the sheet S with the picture is heated and softened by approaching the opposing position.
- a heating linear sheet cutter 90 is disposed via an L-shaped support member 92 so as to protrude from the hot platen 80 and the clamper 110 toward the female die 2 side.
- the hot platen 80 is brought close to the position where the hot platen 80 comes into contact with the clamper 110, the sheet S with the picture is cut in the width direction by the sheet cutter 90, and one shot on the tip side is cut off from the upstream portion.
- the leading end of the painting sheet S upstream from the cut-off portion is then pulled back to a position where it is gripped by the transport chuck 130 (see FIG. 12) in preparation for the next shot.
- the painted sheet S is vacuum-suctioned through the vacuum suction holes 17 formed in the female mold 2, thereby forming the cavity 4 of the female mold 2.
- a stretching process is performed to stretch the female mold 2 so as to adhere closely to it.
- the female mold 2 is moved to the male mold 20 side to perform mold clamping, and a mold is formed between the female mold 2 and the male mold 20.
- Injection molding process in which molten or uncured liquid resin for injection molding is injected and filled into the cavity 4 from the runner 22 of the male mold 20 (see Fig. 12).
- Either a laminated sheet (laminated sheet) or a transfer sheet is used as the painted sheet according to the product type.
- the sheet is a laminated sheet
- the sheet is formed by injection molding. Painting is performed as it is, and the entire sheet is adhered and integrated with the surface of the injection resin molded product to form a decorative layer.
- the painting sheet is a transfer sheet
- the support sheet of the decorative sheet integrated on the surface of the injection resin molded product is peeled off, and only the transfer layer such as a decoration layer is transferred to the injection resin molded product side. The painting is completed by leaving it in the decorative layer.
- FIG. 13 shows a main part of an injection molding simultaneous painting apparatus described in Patent Document 2, in which a second clamper 250 is provided below and adjacent to a first clamper 210.
- the painted sheet S supplied onto the female mold 202 by the transport chuck 230 is gripped by the second clamper 250, and after the transport chuck 230 returns to the initial standby position shown in FIG.
- the first clamper 210 presses and fixes the painting sheet S against the female mold 202.
- the present invention has been made in order to solve the above-described problems.
- a simultaneous injection molding painting apparatus which can fix the sheet by the clamper without waiting for the chuck to return to the initial standby position after the chuck supplies the painting sheet, and can shorten the time required for manufacturing; It is to provide a method.
- Another object of the present invention is to eliminate the waste of the painted sheet by making the length of the painted sheet supplied each time one decorative molded product is manufactured to be a minimum length. That is.
- a simultaneous injection molding and painting apparatus that achieves the above object includes a male mold and a female mold, a transport chuck for supplying a painted sheet between the male mold and the female mold, and the sheet. And a clamper for pressing and fixing the painting sheet on the female parting surface, wherein the transport chuck comprises two holding tools for holding both side edges of the painting sheet, respectively.
- the clamper includes a pressing frame portion that is in contact with a female parting surface via the sheet when the painting sheet is pressed and fixed, and at least one connection that connects the pressing frame portion and its driving means.
- the clamper is configured such that, even in a state where the pressing frame portion is in contact with the female parting surface, the clamp is provided between the connecting member and the parting surface. It is characterized in that it is shaped so as to secure a space through which it can pass.
- the present invention also discloses a simultaneous painting method for injection molding using the above-described apparatus, wherein each of the holding tools of the transport chuck moves while holding a painting sheet. After the clamper presses and fixes the sheet on the parting surface of the female mold, the clamps release the sheet while maintaining the pressed state. And returns to the original position through the space between the clamper and the female mold.
- the simultaneous injection molding and painting apparatus even when the clamper is pressing the painting sheet, a space through which the clamps can pass is secured between the clamper and the female mold. You. Thus, the transport chuck can move on the female mold while the clamper presses and fixes the painting sheet. Therefore, in the simultaneous injection molding painting method according to the present invention, when the transport chuck supplies the painted sheet onto the female mold, the painted sheet is first pressed and fixed by the clamper, and then the transport chuck can be returned to the initial standby position. It becomes. Then, while returning the transport chuck to the initial standby position, Since a process such as heating of the attached sheet can be performed, manufacturing time can be reduced.
- the transport chuck is movable in a direction perpendicular to a direction in which the male and female dies approach and separate from each other, and exerts a force on the male and female dies as they approach and separate from each other.
- the position of the transfer chuck with respect to the female mold is fixed, and the painting sheet is also supplied with a reel force fixed to the female mold.
- the transport chuck and the reel also move following the female die, and the distance between the female parting surface and the painting sheet is kept constant. Therefore, even when the female mold is moving forward and backward, it is possible to supply the sheet with the painting by the transport chuck.
- the fixing of the reel to the female die does not only mean the direct fixing to the female die but also includes the indirect fixing through an appropriate member.
- a gantry or the like is installed on a movable plate to which a female bottom is fixed, and a drive device and a reel of the transport chuck are fixed to the gantry.
- a hot plate for heating and softening the painted sheet may be fixed to the female mold.
- the hot platen is fixed to the female mold in a movable state via appropriate members.
- the hot plate is retracted to the outside between the male and female molds, and is moved onto the female parting surface during the subsequent mold opening process. In this way, by simultaneously moving the hot platen during the mold opening process, the manufacturing time can be further reduced.
- FIG. 1 shows an embodiment of an injection molding simultaneous painting apparatus according to the present invention.
- Injection molding shown here Many parts of the painting apparatus 1, such as a female type and a male type, are common to the conventional apparatus 100 (FIG. 8), and the description of these common parts is omitted by attaching the same reference numerals.
- FIG. 2 is a perspective view showing the periphery of the female mold of the device 1 shown in FIG.
- the present apparatus 1 is characterized by the configuration of the clamper 10 and the transport chuck 30, and is not provided with a holding means such as a receiving chuck which is found in the conventional apparatus.
- the male mold 20 and the female mold 2 face each other in the horizontal direction, and the painted sheet S is arranged to be conveyed from top to bottom between them.
- the present invention is not limited to this.
- it is also possible to arrange the male type and the female type such that they face up and down, and the picture-sheet S is conveyed in the horizontal direction between them.
- the transport chuck 30 in the present apparatus 1 is composed of two holding tools 31, 31 for holding the left and right side edges of the sheet S with pictures. These holding members 31 are attached to the tips of two transfer rods 60 having axes parallel to the parting surface 2a of the female die 2, respectively. Each transport rod 60 is connected to driving means (not shown), and can move in the axial direction, that is, in the vertical direction, in a plane parallel to the parting surface 2a.
- FIG. 3A is an enlarged perspective view showing one of the holding tools 31 of the transport chuck 30.
- the clamp 31 includes a fixed grip 33 and a movable grip 35 facing each other, and these grips 33, 35 are connected by a clamp opening / closing mechanism 40.
- the fixed grip 33 is attached to the tip of the transport rod 60, and the movable grip 35 is moved forward and backward with respect to the fixed grip 33 by the clamp opening / closing mechanism 40.
- FIG. 3B is a side view of the holding tool 31.
- the holding device opening / closing mechanism 40 includes a guide support pin 41 having a flange 41 a fixed to the fixed-side holding portion 33 and loosely fitted to the movable holding device 35 and the guide sleeve 39, and a flange of the guide support pin 41.
- a direction in which the coil panel 42 compressed between the shape 41a and the movable-side grip 35, and the movable-side grip 35 is fixed to the fixed-side grip 33 and the movable rod 35 is pushed away from the fixed-side grip 33 by the piston rod 44a. And a hair cylinder 44 to be moved.
- the holding rod opening / closing mechanism 40 pushes the piston rod 44a into the cylinder 44 by the urging force of the coil spring 42, and the fixed-side grip 33 and the movable-side grip 35
- the air cylinder 44 is put into a closed state in which the painting sheet S is clamped and gripped and the air cylinder 44 is activated, the piston rod 44a
- the movable-side grip 35 is lifted by the urging force, and the painted sheet S is opened to release the pinched gripping state and release it.
- the clamper 10 includes a rectangular frame-shaped pressing frame portion 11 that is in contact with the parting surface 2a of the female die 2 via the painted sheet S when pressing and fixing the painted sheet S, It comprises four connecting members 12 for connecting the frame section 11 and the driving means.
- Each connecting member 12 has four bridging portions 12a extending from the four corners of the pressing frame portion 11 in parallel with the parting surface 2a of the female die 2, and the parting of the female die 2 from the tip of each bridging portion 12a.
- It consists of four connecting rods 12b which are directed against the surface 2a and which extend vertically.
- Each connecting rod 12b is slidably fitted into a through hole 8 provided near the four corners of the female mold 2 and connected to a driving means (not shown). It can move back and forth in the direction perpendicular to the sliding surface 2a.
- the pressing frame portion 11 of the clamper 10 has a greater thickness in the direction toward the parting surface 2a of the female die 2 as compared with each bridge portion 12. Accordingly, as shown in FIG. 4, in a state where the clamper 10 presses and fixes the picture sheet S, only the pressing frame section 11 abuts on the female mold 2 via the picture sheet S, and each bridge section 12 and the female mold 2 A space is formed between. Then, the dimensions of the respective parts of the clamper are determined so that the respective holders 31 of the transport chuck 30 can pass through this space.
- the long strip-shaped picture sheet RS wound up in a roll shape is pulled out by the feed roller 72, and as shown in Fig. 2, the left and right side edges of the leading end Sa of the picture sheet S are conveyed. It is clamped by the clamps 31 of the chuck 30.
- the transport chuck 30 moves vertically downward between the parting surface 2a of the female die 2 and the clamper 10, and stops when the lowermost end of the painting sheet S comes near the lower end of the pressing frame portion 11 of the clamper 10. Subsequently, as shown in FIG. 4, the clamper 10 presses and fixes the painting sheet S.
- the hot platen 80 retracted to the outside between the male and female molds is brought closer to a position facing the clamper 10, and during this time, each of the clamps 31, 31 is attached to the painting sheet S.
- the heating and softening process see Fig. 11
- the stretching process the clamping process between the female and male molds
- the injection molding process see Fig. 12
- the product removal process is performed in order, and the decorative molded product is completed.
- FIG. 6 shows another embodiment of the clamper used in the simultaneous injection molding and painting apparatus 1 as described above.
- the clamper 310 shown in FIG. 6 includes a rectangular frame-shaped pressing frame portion 311, which is in contact with the parting surface 2a of the female die 2 via the drawing sheet S when pressing and fixing the drawing sheet S, It is composed of two left and right connecting members 312 for connecting the pressing frame portion 311 and a driving means (not shown).
- Each connecting member 312 includes two vertical plate portions 312a extending vertically from the left and right side portions of the pressing frame portion 311 in a direction away from the parting surface 2a of the female die 2 and near four corners of the female die 2.
- the driving device of the transport chuck 30 and the reel 70 of the sheet S with pictures may be fixed to the female mold 2 via appropriate members as shown in FIG.
- a gantry 9 is installed above a movable board 5 to which a female die 2 is fixed, and a drive device 61 and a reel 70 are attached to the gantry 9.
- Drive rod from the lower end of drive unit 61 61 extends downward, and a holding tool 31 is attached to the tip thereof, so that the holding tool 31 can move up and down in the space between the female die 2 and the clamper 10.
- a feed roller 72 is attached to the upper part of the drive device 61, and the painting sheet RS wound on the reel 70 is pulled out via the feed roller 72 and is gripped by the holder 31.
- the clamp 31 can move up and down between the female mold 2 and the clamper 10 even while the movable platen 5 is moving. Therefore, after performing injection molding of one molded product, when the female mold 2 and the male mold 20 are separated from each other, a new painting sheet S can be supplied at the same time, and the manufacturing time can be further reduced. Become.
- the simultaneous painting apparatus for injection molding can take various forms other than the above.
- a groove is provided on the parting surface 2a of the female die 2 along the movement path of the transfer chuck 30, and the transfer rod 60 and a part of the transfer chuck 30 pass through this groove, the picture The sheet S can be supplied to a position closer to the parting surface 2a, and the painting sheet S can be pressed and fixed by the clamper 10 smoothly.
- a guide rail along the movement path of the holding tool 31 is provided between the female die 2 and the clamper 10 in advance.
- the holding tool 31 may be moved on the guide rail.
- the clamper 10 instead of being connected to the driving means via the interior of the female mold 2 as in the above-described embodiment, the clamper 10 may be connected to the driving means outside the female mold 2.
- the production time can be reduced by performing a plurality of operations at the same time, and the sheet can be efficiently produced without having to pull out the extra painted sheet. Can be used.
- FIG. 1 is a cross-sectional view showing one embodiment of a simultaneous injection molding and painting apparatus according to the present invention.
- FIG. 2 is a perspective view showing the vicinity of a female mold of the device shown in FIG. 1.
- FIG. 3 is an enlarged view showing a transfer chuck of the apparatus shown in FIG. 1.
- FIG. 4 is a view provided for explaining a painting sheet fixing step by the apparatus shown in FIG. 1.
- FIG. 5 is a view provided for explaining a painting sheet heating step by the apparatus shown in FIG. 1.
- FIG. 6 is a perspective view showing another embodiment of the clamper used in the simultaneous injection-molding and painting apparatus shown in FIG. 1.
- FIG. 7 is a perspective view showing an installation example of a reel and a drive device used in the simultaneous injection molding and painting apparatus according to the present invention.
- FIG. 8 is a cross-sectional view showing a conventional simultaneous injection molding painting apparatus.
- FIG. 9 is a perspective view showing the periphery of a female mold of the device shown in FIG. 8.
- FIG. 10 is a view provided for explaining a transfer chuck moving step of the apparatus shown in FIG. 8.
- FIG. 11 is a diagram provided for explanation of a heating softening step of the apparatus shown in FIG. 8.
- FIG. 12 is a view provided for explaining an injection molding step of the apparatus shown in FIG. 8.
- FIG. 13 is a cross-sectional view showing a main part of another injection molding simultaneous painting apparatus according to the prior art.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/569,229 US8033807B2 (en) | 2003-08-27 | 2004-08-26 | Apparatus and method for molding of decorative molded article |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003-303279 | 2003-08-27 | ||
JP2003303279 | 2003-08-27 | ||
JP2004193464A JP4377758B2 (ja) | 2003-08-27 | 2004-06-30 | 加飾成型品の成形装置および方法 |
JP2004-193464 | 2004-06-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2005021233A1 true WO2005021233A1 (ja) | 2005-03-10 |
Family
ID=34277632
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/012274 WO2005021233A1 (ja) | 2003-08-27 | 2004-08-26 | 加飾成型品の成形装置および方法 |
Country Status (3)
Country | Link |
---|---|
US (1) | US8033807B2 (ja) |
JP (1) | JP4377758B2 (ja) |
WO (1) | WO2005021233A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007066750A1 (ja) * | 2005-12-09 | 2007-06-14 | Nissha Printing Co., Ltd. | 射出成形同時加飾用金型 |
US7736567B2 (en) * | 2006-12-14 | 2010-06-15 | Snyang Yu Enterprise Co., Ltd. | Method of molding product with surface film |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5610816B2 (ja) * | 2009-05-20 | 2014-10-22 | パナソニック株式会社 | インモールド成形方法およびインモールド成形金型 |
JP5270715B2 (ja) * | 2011-04-28 | 2013-08-21 | 日本写真印刷株式会社 | 枚葉加飾シート準備装置及び射出成形システム |
DE102014224125A1 (de) * | 2014-11-26 | 2016-06-02 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung eines Spritzgussbauteils mit einem aus einem Organoblech bestehenden Einleger, Vorrichtung zur Durchführung des Verfahrens und nach dem Verfahren hergestelltes Spritzgussbauteil |
Citations (5)
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JPS60220718A (ja) * | 1984-04-18 | 1985-11-05 | Toyota Motor Corp | 成形型への表皮材の供給装置 |
JPH0939025A (ja) * | 1995-07-27 | 1997-02-10 | Dainippon Printing Co Ltd | 射出成形同時絵付方法およびその装置 |
JPH10156875A (ja) * | 1993-04-23 | 1998-06-16 | Dainippon Printing Co Ltd | 射出成形同時絵付方法 |
JPH1134104A (ja) * | 1997-07-15 | 1999-02-09 | Nissha Printing Co Ltd | クランプ装置と成形同時絵付け用金型 |
JP2000301566A (ja) * | 1999-04-21 | 2000-10-31 | Dainippon Printing Co Ltd | 射出成形同時絵付方法及び装置 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2851205B2 (ja) * | 1992-03-31 | 1999-01-27 | 日本写真印刷 株式会社 | 成形同時絵付け用金型と成形同時絵付け方法 |
US5925302A (en) * | 1994-04-25 | 1999-07-20 | Dai Nippon Printing Co., Ltd. | Method for forming a pattern onto an article during injection molding |
JP2991662B2 (ja) * | 1996-10-31 | 1999-12-20 | 大日本印刷株式会社 | 射出成形同時絵付装置及び方法 |
US6866938B2 (en) * | 1997-07-22 | 2005-03-15 | Nissha Printing Co., Ltd. | Foil-detecting sheet and method of producing a foil-decorated resin article using the same |
JPH11309766A (ja) * | 1998-04-30 | 1999-11-09 | Dainippon Printing Co Ltd | 射出成形同時絵付方法及び装置 |
US6835266B2 (en) * | 2001-08-02 | 2004-12-28 | Lear Corporation | Shuttle system for manufacturing vehicle headliners |
-
2004
- 2004-06-30 JP JP2004193464A patent/JP4377758B2/ja not_active Expired - Fee Related
- 2004-08-26 US US10/569,229 patent/US8033807B2/en not_active Expired - Fee Related
- 2004-08-26 WO PCT/JP2004/012274 patent/WO2005021233A1/ja active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS60220718A (ja) * | 1984-04-18 | 1985-11-05 | Toyota Motor Corp | 成形型への表皮材の供給装置 |
JPH10156875A (ja) * | 1993-04-23 | 1998-06-16 | Dainippon Printing Co Ltd | 射出成形同時絵付方法 |
JPH0939025A (ja) * | 1995-07-27 | 1997-02-10 | Dainippon Printing Co Ltd | 射出成形同時絵付方法およびその装置 |
JPH1134104A (ja) * | 1997-07-15 | 1999-02-09 | Nissha Printing Co Ltd | クランプ装置と成形同時絵付け用金型 |
JP2000301566A (ja) * | 1999-04-21 | 2000-10-31 | Dainippon Printing Co Ltd | 射出成形同時絵付方法及び装置 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007066750A1 (ja) * | 2005-12-09 | 2007-06-14 | Nissha Printing Co., Ltd. | 射出成形同時加飾用金型 |
CN101321609B (zh) * | 2005-12-09 | 2011-06-08 | 日本写真印刷株式会社 | 注射成形同时修饰用金属模 |
US7736567B2 (en) * | 2006-12-14 | 2010-06-15 | Snyang Yu Enterprise Co., Ltd. | Method of molding product with surface film |
Also Published As
Publication number | Publication date |
---|---|
JP2005096418A (ja) | 2005-04-14 |
US8033807B2 (en) | 2011-10-11 |
JP4377758B2 (ja) | 2009-12-02 |
US20070007690A1 (en) | 2007-01-11 |
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