WO2005006359A1 - 磁性素子 - Google Patents
磁性素子 Download PDFInfo
- Publication number
- WO2005006359A1 WO2005006359A1 PCT/JP2004/009293 JP2004009293W WO2005006359A1 WO 2005006359 A1 WO2005006359 A1 WO 2005006359A1 JP 2004009293 W JP2004009293 W JP 2004009293W WO 2005006359 A1 WO2005006359 A1 WO 2005006359A1
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- WO
- WIPO (PCT)
- Prior art keywords
- magnetic element
- magnetic
- ferrite
- conductor coil
- conductor
- Prior art date
Links
- 229910000859 α-Fe Inorganic materials 0.000 claims abstract description 67
- 239000004020 conductor Substances 0.000 claims abstract description 44
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 32
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000012212 insulator Substances 0.000 claims abstract description 20
- 239000011787 zinc oxide Substances 0.000 claims abstract description 14
- 229910000428 cobalt oxide Inorganic materials 0.000 claims abstract description 6
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 claims abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 239000011812 mixed powder Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 3
- 238000010304 firing Methods 0.000 claims description 2
- 230000001747 exhibiting effect Effects 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 27
- 239000000843 powder Substances 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 17
- 239000011347 resin Substances 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 9
- 230000035699 permeability Effects 0.000 description 9
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 229910052709 silver Inorganic materials 0.000 description 6
- 239000002245 particle Substances 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 4
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- KOAWAWHSMVKCON-UHFFFAOYSA-N 6-[difluoro-(6-pyridin-4-yl-[1,2,4]triazolo[4,3-b]pyridazin-3-yl)methyl]quinoline Chemical compound C=1C=C2N=CC=CC2=CC=1C(F)(F)C(N1N=2)=NN=C1C=CC=2C1=CC=NC=C1 KOAWAWHSMVKCON-UHFFFAOYSA-N 0.000 description 2
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- IATRAKWUXMZMIY-UHFFFAOYSA-N strontium oxide Chemical compound [O-2].[Sr+2] IATRAKWUXMZMIY-UHFFFAOYSA-N 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- HBGPNLPABVUVKZ-POTXQNELSA-N (1r,3as,4s,5ar,5br,7r,7ar,11ar,11br,13as,13br)-4,7-dihydroxy-3a,5a,5b,8,8,11a-hexamethyl-1-prop-1-en-2-yl-2,3,4,5,6,7,7a,10,11,11b,12,13,13a,13b-tetradecahydro-1h-cyclopenta[a]chrysen-9-one Chemical compound C([C@@]12C)CC(=O)C(C)(C)[C@@H]1[C@H](O)C[C@]([C@]1(C)C[C@@H]3O)(C)[C@@H]2CC[C@H]1[C@@H]1[C@]3(C)CC[C@H]1C(=C)C HBGPNLPABVUVKZ-POTXQNELSA-N 0.000 description 1
- PFRGGOIBYLYVKM-UHFFFAOYSA-N 15alpha-hydroxylup-20(29)-en-3-one Natural products CC(=C)C1CCC2(C)CC(O)C3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 PFRGGOIBYLYVKM-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229910018605 Ni—Zn Inorganic materials 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- SOKRNBGSNZXYIO-UHFFFAOYSA-N Resinone Natural products CC(=C)C1CCC2(C)C(O)CC3(C)C(CCC4C5(C)CCC(=O)C(C)(C)C5CCC34C)C12 SOKRNBGSNZXYIO-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- LBFUKZWYPLNNJC-UHFFFAOYSA-N cobalt(ii,iii) oxide Chemical compound [Co]=O.O=[Co]O[Co]=O LBFUKZWYPLNNJC-UHFFFAOYSA-N 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007606 doctor blade method Methods 0.000 description 1
- -1 for example Co O Chemical compound 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 229910000480 nickel oxide Inorganic materials 0.000 description 1
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 230000005476 size effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
- C04B35/6262—Milling of calcined, sintered clinker or ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/265—Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3275—Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3284—Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/34—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials non-metallic substances, e.g. ferrites
- H01F1/342—Oxides
- H01F1/344—Ferrites, e.g. having a cubic spinel structure (X2+O)(Y23+O3), e.g. magnetite Fe3O4
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/045—Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/06—Fixed inductances of the signal type with magnetic core with core substantially closed in itself, e.g. toroid
- H01F17/062—Toroidal core with turns of coil around it
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F2017/0093—Common mode choke coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F2017/048—Fixed inductances of the signal type with magnetic core with encapsulating core, e.g. made of resin and magnetic powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/255—Magnetic cores made from particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/29—Terminals; Tapping arrangements for signal inductances
- H01F27/292—Surface mounted devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/327—Encapsulating or impregnating
Definitions
- the present invention relates to a magnetic element used in various electronic devices. Background art
- magnetic ferrites such as spinel type ferrite mainly composed of iron oxide, zinc oxide, nickel oxide, manganese oxide and magnesium oxide have been used as magnetic core materials in magnetic elements for electronic circuits.
- the above-mentioned magnetic core material can be adjusted from the low frequency circuit by adjusting the compounding ratio of the main component and the addition amount of the subcomponent based on the Mn-Zn ferrite, Ni-Zn ferrite and Mg ferrite. It is used in magnetic elements used in electronic circuits up to around 0 0 MHz.
- the magnetic elements used in these electronic circuits realize various characteristics using the complex permeability- ⁇ " ⁇ ⁇ i ( ⁇ ': permeability, ⁇ ": loss component) of the magnetic ferrite used for the magnetic core. There is.
- a hexagonal ferrite containing iron oxide, barium oxide and strontium oxide as main components has recently been used for electronic circuits in a band exceeding 200%.
- a magnetic element having a magnetic core is used.
- a magnetic element according to the present invention comprises a magnetic ferrite fired body obtained by firing a mixed powder containing iron oxide, cobalt oxide and zinc oxide as main components, and a conductor core formed on the fired body.
- a magnetic element characterized by comprising: an insulator covering at least the conductor coil; and a plurality of external electrodes connected to the conductor coil, wherein the magnetic element can be used in a high frequency region of 1 GH z or higher.
- FIG. 1 is a perspective view of a insulator used for a magnetic element according to Embodiment 1 of the present invention.
- FIG. 2 is a partially cutaway perspective view of the inductance element in the first embodiment of the present invention.
- FIG. 3 is a structural view of lamination of an impedance element as a magnetic element in a second embodiment of the present invention.
- FIG. 4 is a perspective view of an impedance element as a magnetic element in a second embodiment of the present invention.
- FIG. 5 is a perspective view of a ring-shaped core as a magnetic element in a third embodiment of the present invention.
- FIG. 6 is a partially cutaway perspective view of a common mode noise filter as a magnetic element in a third embodiment of the present invention.
- FIG. 7 is an external view of a ferrite core as a magnetic element in a fourth embodiment of the present invention.
- FIG. 8 is a partially cutaway perspective view of an antenna element as a magnetic element in a fourth embodiment of the present invention.
- Embodiment 1 of the present invention will be described with reference to FIG. 1 and FIG.
- FIG. 1 is a view for explaining the structure of a insulator used for an inductance element as a magnetic element according to the first embodiment of the present invention.
- Fig. 2 shows an event using this ladder. It is a figure explaining the structure of an element.
- Table 1 shows the compositions of the magnetic ferrite used in the sample and the comparative example in the first embodiment.
- the inductance element described in the first embodiment of the present invention includes a insulator 1 made of magnetic ferrite having each composition shown in Table 1, a conductor coil 2 made of copper, silver or the like formed on the surface of the glass 1. Have. Furthermore, on the surface of the conductor coil 2, an insulator layer 3 made of resin or the like is provided, and two external electrodes 4 connected to both ends of the conductor coil 2 are provided.
- iron oxide powder, zinc oxide powder and cobalt oxide powder which are the starting materials for magnetic ferrite, are compounded at the composition ratio shown in Table 1, and an appropriate amount of pure water is added thereto and mixed using a pole mill. Dry at 0 ° C to obtain a mixed powder.
- the mixed powder is calcined at 900 ° C., and pulverized using a planetary ball mill planetary bal mi 11 until the maximum particle size becomes 8 m or less to obtain a calcined powder of ferrite calcined powder.
- An appropriate amount of P VA (polyvinyl alcohol) aqueous solution is added to this ferrite calcined powder and kneaded to prepare granulated powder having an average particle diameter of about 200 microns ( ⁇ ).
- the granulated powder is filled in a mold and then formed under a predetermined forming condition, and then fired at a temperature at which the sintered body becomes dense, for example, 120 ° C. to 130 ° C. Obtain dumplings 1 by.
- a conductor coil 2 is formed on the insulator 1 using a winding or the like, and then an insulator layer 3 is formed using an insulating resin or an insulating inorganic material, to obtain the inductance element shown in FIG. Obtained (Examples 1 to 1 1).
- Example 1 48 45.5 6.5 4.0 2.5
- Example 2 50 47 3 3.1 2.6
- Example 3 50 42 8 4.5 2.3
- Example 4 45 52 3 3.4 2.6
- Example 5 44 42 14 3.4 2.6
- Example 6 Ferricai 42 52 6 3.4 2.6 Example 7 42 44 14 3.4 2.6 Example 8 48 41 11 3.2 2.7 Example 9 42 55 3 3.0 2.8 Example 10 42 42 16 3.2 3.2 Example 11 11 49 10 3.2 2.7 Comparative Example 1 Alumina-II 2.0 3.2 H
- the inductance element of Comparative Example 2 has a frequency at which the maximum Q value is about 0.8 GH z, and the loss is large at frequencies of 1 GH z or more, and it can not be used in the GH z band.
- the frequency showing the maximum Q value is The numbers are all 2 to 3 GH z, and it can be seen that this is an inductance element that can be used in the GH z band.
- the blending ratio of iron oxide be 5 O mo 1% or less, since the Q value tends to decrease when the content of Fe increases more than 5 O mo 1% under Fe 2 O 3 conversion. In addition, since the zinc oxide content tends to decrease when the blending ratio is less than 3 mo 1%, 3 mo 1% or more is desirable.
- oxides valence also is properly carbonated product, e.g. C o 0, C o 2 0 3, C 03O4, C o C 0 3
- C o 0, C o 2 0 3 C 03O4, C o C 0 3
- the forceps 1 can be produced by laminating green sheets and cutting or punching them to a desired size to obtain the same effect.
- the conductor coil 2 is not formed by a winding, but is formed on the entire surface using plating technology or thin film technology, and the same effect can be obtained by forming a spiral coil using a laser cut or a grindstone in a spiral shape. You can get
- a magnetic material may be mixed and used in the insulator layer 3, and with such a configuration, the inductance value can be further improved. It is preferable to use the powder of the magnetic ferrite according to the present invention as the magnetic material contained in the insulator layer 3. Furthermore, the larger the particle diameter of the magnetic ferrite powder, the larger the Q value.
- the inductance element shown in FIG. 1 by using the glass 1 using magnetic ferrite mainly composed of iron oxide, cobalt oxide and zinc oxide as a magnetic core, in a high frequency region of GH z or higher
- An inductance element that can be used can be realized.
- the permeability of the magnetic ferrite is larger, the inductance value can be designed to be larger, and the size can be reduced.
- the Q value can be increased as the loss component ⁇ "of the magnetic ferrite used is smaller, the higher the Q value in the used frequency band, the better the high frequency inductance element can be provided. .
- FIGS. 3 and 4 are diagrams for explaining the structure of an impedance element as a magnetic element in the second embodiment of the present invention.
- the impedance element shown in the second embodiment of the present invention has a magnetic ferrite 6 formed by laminating a conductor 5 such as platinum or palladium and a green sheet of magnetic ferrite so as to sandwich the conductor 5 from above and below. There is. Furthermore, at both ends of the magnetic ferrite 6, there are two external electrodes 7 connected to both ends of the conductor 5 formed inside.
- the magnetic ferrite 6 is an insulator.
- the impedance element used as a noise reduction component is realized by covering the conductor 5 which is a signal line with the magnetic ferrite 6.
- the rapidly increasing frequency of the loss component ju "of the magnetic ferrite 6 is taken as the cut-off frequency, and the impedance value of the impedance element is selectively increased at frequencies higher than that, so it has a frequency component higher than the cut-off frequency.
- the impedance value can be designed to be larger, which is an excellent impedance element.
- Iron oxide, zinc oxide and cobalt oxide are compounded in the proportions shown in Table 2, an appropriate amount of pure water is added thereto, mixed using a pole mill, and dried by 120 to obtain a mixed powder.
- the mixed powder was calcined at 900 ° C., and pulverized using a planetary ball mill until the maximum particle size became 8 m or less to obtain a calcined powder of ferrite.
- An appropriate amount of petital resin and butyl acetate are added to the calcined ferrite powder, and the resultant is sufficiently dispersed using a pole mill to obtain a ferrite slurry.
- a ferrite green sheet is obtained from the thus-produced ferrite slurry using a doctor blade method.
- the pattern of the conductor 5 is printed and formed using Pt paste on this feri green sheet.
- a plurality of ferrite green sheets on which the pattern of the conductor 5 is printed and a ferrite green sheet on which the conductor 5 is not printed are laminated so as to have a desired thickness, and then cut into individual pieces Thus, a chip-shaped molded article is obtained.
- the molded product is fired at 120 ° C. to 1300 ° C. to obtain a sintered body of magnetic ferrite 6 in which the conductor 5 is formed in the inner layer.
- the power-off frequency (that is, the frequency at which the impedance is 10 ⁇ ) is higher than that in Comparative Example 3 and that it is used as a noise filter for the GH z band.
- the impedance element is an excellent impedance element because the impedance value is increased because the magnetic permeability ⁇ 'of the magnetic ferrite to be used is increased.
- the mixing ratio of the iron oxide, the formulation of F e 2 ⁇ 3 under 5 O mo 5 O mo 1% or less is preferable because there are many becomes the tendency of the impedance value becomes smaller than 1% in terms of, or zinc oxide
- the ratio is preferably 3 mo 1% or more, because the impedance value tends to decrease when the ratio is less than 3 mo 1%.
- Example 12 (ol%) GHz ⁇ Example 12 48 45.5 6.5 1.3 90
- Example 13 50 47 3 1.3
- Example 14 50 42 8 1.2 95
- Example 15 45 52 3 1.3
- Example 16 44 42 14 1.3 85
- Example 17 Ferri 42 42 6 6 1.3 85
- Example 18 42 44 14 1.3 85
- Example 19 48
- 41 11 1.4
- Example 21 42
- 42 16 1.4
- Example 22 41
- 49 10 1.4 82
- the Pt pattern of the conductor coil 5 formed inside may be other than a meander shape, and a coil may be formed in a spiral shape by laminating a ferrite green sheet through a via.
- this interval is preferably 200 / im It is most preferable that there is more than one.
- the material forming the conductor coil 5 may be P d or an alloy of P t and P d, but in order to increase the conductivity, P t or Pd is preferable.
- 5 and 6 illustrate a common mode noise filter as a magnetic element of the present invention.
- the common mode noise filter shown in the third embodiment has a ring-shaped core 9 made of magnetic ferrite, and two conductor coils 10A formed on the surface and made of copper or silver. , 10B. Furthermore, on the surfaces of the two conductor coils 10 A and 10 B, there are provided an insulator layer 11 made of resin or the like, and four external electrodes 12 connected to the terminals of the two conductor coils 10 A and 10 B. ing.
- a common mode noise filter used for differential signaling lines of general electronic circuits has a structure in which two conductor coils 10A and 10B are wound in the same direction on a ring-shaped core 9 of a magnetic ferrite.
- the magnetic coupling of the two differential transmission lines can be enhanced and the common mode component can be removed by using the magnetic permeability of the magnetic ferrite used for the structure.
- the smaller the loss component of the magnetic ferrite used at this time the smaller the loss of the differential mode, that is, the loss of the signal level to be transmitted, and an excellent common mode noise filter can be obtained.
- the magnetic ferrite of the present invention as the ring-like core 9 in this configuration, a common mode noise filter that can be used in the GHz band can be realized.
- granulated powder of ferrite calcined powder having an average particle diameter of 200 microns is produced through the same process as in Embodiment 1 and having a blending ratio of the ratio shown in Table 3.
- the granulated powder is formed into a ring, and fired at 1200 to 1300 ° C. to obtain a ring-shaped core 9.
- the ring-shaped core 9 is double wound in the same direction to form two conductor coils
- an insulator layer 11 is formed by resin mold molding, and an external electrode 12 is formed which is connected to the terminals of the two conductor coils 10 A, 10 B.
- the common mode noise filter shown in FIG. 6 was produced (Examples 2 to 3 3).
- the hexagonal ferrite was used as the material of the ring-shaped core 9 and the proportions shown in Table 3 were as follows.
- Table 3 shows the characteristics of the obtained common mode noise filter.
- Example 24 48 45.5 6.5 0.8 Example 24 50 47 3 0.78 Example 25 50 42 8 0.84 Example 26 45 52 3 0.78 Example 27 44 42 14 0.78
- Example 28 Ferai 42 42 6 6 0.78
- Example 29 42 44 14 0.78
- Example 30 48 41 1 1 0.78
- Example 31 42 55 3 0.76
- Example 32 42 16 0.77
- the iron oxide content ratio tends to decrease as the Fe 2 O 3 conversion becomes greater than 5 O mo 1%, since the bonding coefficient tends to be less than 50 mo 1%, and the zinc oxide content ratio is preferably If the ratio is less than 3 mo 1%, the coupling coefficient decreases, so 3 mo 1% or more is desirable.
- ring-shaped core 9 with a winding is molded with insulator layer 11 to realize surface mounting
- two conductor coils 10 A and 10 B are directly connected without resin molding. Similar effects can be obtained by connecting to a substrate or the like.
- the antenna element shown in the fourth embodiment includes: a ferrite core 13 made of magnetic ferrite; and a conductor coil 14 made of copper or silver formed on the surface of the ferrite core 13; An insulator layer 15 made of resin or the like is provided on the surface of the conductor coil 14.
- the antenna element shown in the fourth embodiment will be described in detail while the manufacturing method thereof will be described below.
- granulated powder of ferrite calcined powder having the proportions shown in Table 4 is obtained through the same process as in Embodiment 1.
- the granulated powder is formed into a rod shape, fired at 120 to 130 and then cut into the shape shown in FIG. 7 to obtain a ferrite core 13 of the antenna element.
- a metal having a low resistance such as copper or silver is formed on the entire surface of the ferrite core 13 by a plating method or the like, and then the formed metal is laser-cut in a helical manner to form a conductor coil 14.
- the antenna elements of Examples 3 to 4 are obtained by resin-molding the ferrite core 1 3 on which the conductor coil 14 is formed and covering it with the insulator layer 15. Made.
- Comparative Example 5 is an antenna element using a resin having a similar shape as a core
- Comparative Example 6 is an antenna element using hexagonal ferrite as a ferrite core 13.
- the radiation loss of the obtained antenna element and the size effect of the antenna element when the size of the antenna element having a resin core is set to 100 are compared and shown in Table 4.
- Example 39 Ferai 42 52 6 83 -1.7 Example 40 42 44 14 83 -1.9 Example 41 48 41 11 83 -1.9 Example 42 42 55 3 82 -1.9 Example 42 42 42 16 83 -1.7 Example 44 41 49 10 83 -1.9 Comparative Example 5 Resin One hundred 100 -0.5
- the antenna element having the hexagonal ferrite as the ferrite core 13 has a large radiation loss, and the size of the antenna element could not be determined accurately.
- the iron oxide content is preferably 5 Omo 1% or less because the loss increases when the content of iron oxide is more than 5 Omo 1% under Fe 2 O 3 conversion, and the iron oxide content is 3 m o 1 If it is smaller than 3%, the effect of reducing the size is reduced.
- the oxide or oxides subcomponent different valences added as a raw material component also may properly carbonate such as, for example Co O, similar be any of Co 2 0 3, C03O4, C o C0 3 It has been confirmed that the effect can be obtained.
- connection to the circuit may be soldering or caulking, but by forming the connection portion into a screw shape, it is more preferable because the connection strength can be secured.
- a powder press method using a split mold can be used besides the cutting method.
- Ag, Cu, Au, A 1, Ni, Pt, Pd and the like are used, and in particular, Ag and Cu having high conductivity are more preferable.
- the method of forming the conductor coil 14 can obtain the same effect even by a method of winding a wire or a method of punching a metal sheet into a coil.
- a thin film of nonmagnetic material may be formed between the surface of the ferrite core 13 and the conductor coil 14.
- the antenna element may be covered with a resin mold or a cap of a resin molded product.
- the present invention relates to a magnetic element using magnetic ferrite containing iron oxide, cobalt oxide and zinc oxide as main components, and can be used in an electronic circuit used in the GH z band.
- a magnetic element can be provided.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP04746762A EP1548766A4 (en) | 2003-07-10 | 2004-06-24 | MAGNETIC ELEMENT |
US10/529,643 US7202766B2 (en) | 2003-07-10 | 2004-06-24 | Magnetic element |
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JP2003195044A JP2005032918A (ja) | 2003-07-10 | 2003-07-10 | 磁性素子 |
JP2003-195044 | 2003-07-10 |
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WO2005006359A1 true WO2005006359A1 (ja) | 2005-01-20 |
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PCT/JP2004/009293 WO2005006359A1 (ja) | 2003-07-10 | 2004-06-24 | 磁性素子 |
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US (1) | US7202766B2 (ja) |
EP (1) | EP1548766A4 (ja) |
JP (1) | JP2005032918A (ja) |
CN (1) | CN100543893C (ja) |
WO (1) | WO2005006359A1 (ja) |
Families Citing this family (12)
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JP4736311B2 (ja) * | 2003-07-14 | 2011-07-27 | パナソニック株式会社 | 磁性フェライトおよびそれを用いた磁性素子 |
US7528795B2 (en) * | 2007-01-09 | 2009-05-05 | Hiercomm, Inc. | High gain antenna and magnetic preamplifier |
JP4640377B2 (ja) * | 2007-05-30 | 2011-03-02 | Tdk株式会社 | 積層インダクタ部品 |
TWI399139B (zh) * | 2007-09-19 | 2013-06-11 | Ind Tech Res Inst | 彎繞線狀電感器及具有此彎繞線狀電感器的基板結構 |
US7671816B2 (en) * | 2007-10-10 | 2010-03-02 | Ethertronics, Inc. | Low frequency antenna |
JP5374537B2 (ja) * | 2010-05-28 | 2013-12-25 | 住友電気工業株式会社 | 軟磁性粉末、造粒粉、圧粉磁心、電磁部品及び圧粉磁心の製造方法 |
CN101882503A (zh) * | 2010-06-21 | 2010-11-10 | 贵州航天电器股份有限公司 | 一种耦合变压器 |
US9728321B2 (en) * | 2015-01-22 | 2017-08-08 | Vladimir Viktorovich KAZAKOV | Transformer with ferromagnetic foil windings |
KR20160117989A (ko) * | 2015-04-01 | 2016-10-11 | 삼성전기주식회사 | 코일 전자부품 및 그 제조방법 |
JP6781145B2 (ja) * | 2017-12-28 | 2020-11-04 | 日本発條株式会社 | 携帯型無線通信装置、および携帯型無線通信装置を用いた情報識別装置 |
US20210118601A1 (en) * | 2019-10-17 | 2021-04-22 | Infineon Technologies Austria Ag | Inductor devices and stacked power supply topologies |
CN115642032B (zh) * | 2022-12-26 | 2023-09-26 | 兰州大学 | 一种优化Fe-Si软磁复合材料损耗和截止频率磁导率的方法 |
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- 2004-06-24 CN CNB2004800009532A patent/CN100543893C/zh not_active Expired - Fee Related
- 2004-06-24 WO PCT/JP2004/009293 patent/WO2005006359A1/ja active Application Filing
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Also Published As
Publication number | Publication date |
---|---|
CN100543893C (zh) | 2009-09-23 |
EP1548766A4 (en) | 2011-12-28 |
CN1701400A (zh) | 2005-11-23 |
US7202766B2 (en) | 2007-04-10 |
JP2005032918A (ja) | 2005-02-03 |
US20060066432A1 (en) | 2006-03-30 |
EP1548766A1 (en) | 2005-06-29 |
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