WO2004072576A1 - 表面形状認識用センサ及びその製造方法 - Google Patents
表面形状認識用センサ及びその製造方法 Download PDFInfo
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- WO2004072576A1 WO2004072576A1 PCT/JP2004/001532 JP2004001532W WO2004072576A1 WO 2004072576 A1 WO2004072576 A1 WO 2004072576A1 JP 2004001532 W JP2004001532 W JP 2004001532W WO 2004072576 A1 WO2004072576 A1 WO 2004072576A1
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- Prior art keywords
- film
- forming
- metal
- pattern
- surface shape
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V40/00—Recognition of biometric, human-related or animal-related patterns in image or video data
- G06V40/10—Human or animal bodies, e.g. vehicle occupants or pedestrians; Body parts, e.g. hands
- G06V40/12—Fingerprints or palmprints
- G06V40/13—Sensors therefor
- G06V40/1306—Sensors therefor non-optical, e.g. ultrasonic or capacitive sensing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S438/00—Semiconductor device manufacturing: process
- Y10S438/942—Masking
Definitions
- the present invention relates to a surface shape recognition sensor used for detecting a surface shape having minute irregularities such as a human fingerprint or an animal nose pattern, and a method for manufacturing the same.
- This capacitance detection sensor will be described with reference to the cross-sectional view of FIG.
- This sensor consists of a sensor formed on a semiconductor substrate 1401 via an interlayer insulating film 1442. It is composed of a sub-electrode 144 and a passivation film 144 covering it.
- a detection circuit which is an integrated circuit having a plurality of MOS transistors and a wiring structure is provided on the semiconductor substrate 1401 under the interlayer insulating film 144. Is formed.
- the sensor electrode 144 and the skin of the finger act as an electrode, and the capacitance is increased.
- the capacitance type fingerprint sensor has a problem in that since the skin is an electrode, the static electricity generated at the fingertip causes the integrated circuit built in the sensor chip to break down electrostatically.
- a surface shape recognition sensor provided with a capacitance detection sensor having a sectional structure as shown in FIG. 15 has been proposed.
- FIG. 15 the configuration of the sensor shown in FIG. 15 will be described.
- a sensor electrode 1503 formed on a semiconductor substrate 1501 via an interlayer insulating film 1502 and a predetermined distance from the sensor electrode 1503 are provided.
- the movable electrode 1504 in the form of a plate that can be deformed and placed in a position separated from the sensor electrode 1503 around the sensor electrode 1503 and supports the movable electrode 1504 And a supporting member 1505. '
- the conventional fingerprint sensor described above has a problem that a desired high sensitivity has not been obtained.
- the sensitivity greatly changes depending on the state of the surface of the finger, so that it is not easy to obtain a stable and high sensitivity.
- the fingerprint sensor having the configuration shown in FIG. 15 has a problem that a large change in the upper electrode cannot be obtained, and high sensitivity cannot be obtained.
- the projections 161 since the projections 161 are provided, the machine is easily damaged by a force applied to the movable electrode 1504 in a lateral direction, for example, a pulling force. There was a problem that the target strength was low.
- the protrusion 1601 sinks into the finger 1602, and a force is applied on the support member 1505 of the movable electrode 1504. There is a problem that the sensitivity is reduced due to the dispersion in the region. Disclosure of the invention
- the present invention has been made in order to solve the above problems, and it is an object of the present invention to provide a surface shape recognition sensor that detects a shape such as a fingerprint with high sensitivity and has high mechanical strength. Aim.
- a surface shape recognition sensor includes a plurality of lower electrodes, each of which is insulated and arranged on the same plane on a substrate, and a metal disposed at a predetermined interval on the lower electrodes.
- a plurality of capacitance detecting elements composed of a deformable plate-shaped upper electrode; a support member for supporting the upper electrode arranged around the lower electrode so as to be insulated from the lower electrode; and an upper region of the lower electrode
- the structure includes an eaves portion and a support portion that supports the eaves portion at a substantially central portion. The area of the upper electrode in the plane direction is smaller than the area of the eaves.
- the tip of the finger whose surface shape is to be detected comes into contact with the surface of the eaves of the structure, and the eaves of the structure in contact with the detection target
- the support part pushes a part of the upper electrode down toward the lower electrode, The part electrode is deformed.
- an object from a gap between adjacent structures is provided by being provided above the eaves of the structure and having a flexible thin film extending over a plurality of structures. May be prevented.
- the structure may be provided with a peripheral support portion made of an elastic body disposed at a lower portion of the periphery of the eave portion so as to suppress the structure from falling down.
- the substrate is formed of a semiconductor substrate on which an integrated circuit is formed, and the lower electrode is disposed on an interlayer insulating film formed on the semiconductor substrate.
- a detection circuit for detecting the capacitance formed above may be included in the integrated circuit.
- a step of forming an interlayer insulating film on a semiconductor substrate a step of forming a first metal film on the interlayer insulating film; Forming a first mask pattern having a first opening on the substrate, and forming a first metal pattern on the surface of the first metal film exposed at the bottom of the first opening of the first mask pattern by a plating method
- the first metal film is etched and removed using the first metal film and the second metal pattern as a mask to form a lower electrode composed of the first metal film and the first metal pattern and a support member composed of the first metal ⁇ and the second metal pattern.
- Forming in a state filled with the thickness Forming a groove in the region above the support member of the lower layer, and forming structures corresponding to the respective lower electrodes on the sealing film in the upper region of the lower electrode; and adjacent structures. Removing the second sacrificial film through a groove between the bodies, so as to form a plurality of capacitance detecting elements composed of a lower electrode and an upper electrode.
- a structure that includes the eaves portion and the support portion that supports the eaves portion at substantially the center, and the area of the support portion in the upper electrode plane direction is smaller than the area of the eaves portion.
- the upper electrode in the upper region of the lower electrode is arranged so as to correspond to each lower electrode.
- the first sacrificial film is formed by thermocompression bonding an insulating film material previously applied to a base material to a semiconductor substrate and embedding the base material in the support member and the lower electrode.
- the thin film may be peeled off from the insulating film material to form a thin film having a flat surface on the semiconductor substrate, and the thin film may be etched back to expose the supporting member.
- the structure is formed by coating a photosensitive resin on the bottom of the fourth opening and on the second sacrificial film to form a thin film, and exposing and developing the groove.
- the groove may be formed by removing a part of the thin film in a pattern of a shape, and the thin film may be formed by heating and curing the thin film.
- the step of forming the structure includes the steps of: forming a second metal film on the bottom of the fourth opening and the second sacrificial film; Forming a third mask pattern having an opening in the third mask pattern; forming a third metal pattern on the surface of the second metal film exposed at the bottom of the third mask pattern by a plating method; Removing the part of the groove by using the third metal pattern as a mask, forming a groove by etching away the second metal film exposed at the bottom of the part of the groove, and forming the groove through the groove. And (2) a step of etching and removing the sacrificial film.
- another method for manufacturing a surface shape recognition sensor according to the present invention includes the steps of: Forming a first metal film on the interlayer insulating film; and plating the surface of the first metal film exposed at the bottom of the first opening of the first mask pattern by a plating method. Forming a first metal pattern, removing the first mask pattern, and then forming a second mask pattern having a second opening disposed around the first metal pattern on the first metal film and the first metal pattern.
- the first metal film is etched away using the first metal pattern and the second metal pattern as a mask, and the lower electrode including the first metal film and the first metal pattern, the first metal film, and the like are removed.
- From the second metal pattern Forming a first sacrificial film on the interlayer insulating film so as to cover the lower electrode and expose the upper portion of the support member; and forming a first sacrificial film on the first sacrificial film and the support member.
- the method for manufacturing a sensor for recognizing a surface shape may include a step of bonding a rubber-like thin film on the structure. Further, the method may include a step of placing a thin film on the structure and fixing the thin film at an end of a region where a plurality of capacitance detecting elements are formed.
- FIG. 1A is a schematic sectional view schematically showing a configuration example of a surface shape recognition sensor according to an embodiment of the present invention.
- FIG. 1B is a schematic cross-sectional view schematically showing a configuration example of the surface shape recognition sensor according to the embodiment of the present invention.
- FIG. 1C is a perspective view showing an overall image of the surface shape recognition sensor.
- FIGS. 2A to 2P are process diagrams illustrating an example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- 3A to 3E are process diagrams illustrating another example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- 4A to 4F are process diagrams illustrating another example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- 5A to 5D are process diagrams illustrating another example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- FIG. 6 is a process chart illustrating another example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- FIG. 7 is a process chart illustrating another example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- FIG. 8 is a schematic cross-sectional view schematically showing another configuration example of the surface shape recognition sensor according to the embodiment of the present invention.
- FIG. 9A is a schematic cross-sectional view schematically showing another configuration example of the surface shape recognition sensor according to the embodiment of the present invention.
- FIG. 9B is a plan view schematically showing a partial configuration example of the surface shape recognition sensor according to the embodiment of the present invention.
- FIGS. 10 to 10I are process diagrams illustrating another example of a method for manufacturing a surface shape recognition sensor according to an embodiment of the present invention.
- 11 to 11F are process diagrams illustrating another example of a method of manufacturing the surface shape recognition sensor according to the embodiment of the present invention.
- FIG. 12 is an explanatory diagram showing a detection state by a conventional surface shape recognition sensor.
- FIG. 13 is an explanatory diagram for explaining a detection state by the surface shape recognition sensor according to the embodiment of the present invention.
- FIG. 14 is a schematic cross-sectional view showing a configuration example of a conventional surface shape recognition sensor.
- FIG. 15 is a schematic cross-sectional view showing a configuration example of a conventional surface shape recognition sensor.
- FIG. 16 is a schematic cross-sectional view showing a configuration example of a conventional surface shape recognition sensor. BEST MODE FOR CARRYING OUT THE INVENTION
- FIGS. 1A and 1B are schematic cross-sectional views schematically showing an example of the configuration of the present sensor.
- FIG. 1A shows one sensor element (one structural unit mainly) of a surface shape recognition sensor. (Sensor cell) 100 is partially shown. For example, a plurality of sensor elements 100 are arranged in a matrix and constitute a detection surface of the present sensor.
- FIG. 1B shows a state in which the tip of the finger whose surface shape is to be detected is in contact with the detection surface of the present sensor.
- FIG. 1C is a perspective view showing an overall image of the surface shape recognition sensor.
- a lower electrode 105 a is formed on a substrate 101 made of single-crystal silicon or the like via an interlayer insulating film 102. I have.
- the lower electrode 1 ⁇ 5a is arranged substantially at the center of the region of the sensor element 100.
- a support member 107a is provided around the lower electrode 105a, and the upper electrode 110b is supported on the support member 107a.
- the support member 107a is formed, for example, in a lattice shape, and the lower electrode 105a is arranged at the center of the lattice mass. Therefore, one mass of the support member 107 a formed in a lattice shape is an area of one sensor element 100.
- the upper electrode 110b is integrally formed on the support member 107a, and a state in which one upper electrode 110b is provided for a plurality of lower electrodes 105a. Has become.
- the upper electrode 110b has flexibility, and a portion facing the lower electrode 105a is elastically deformable so as to bend in the direction of the lower electrode 105a.
- the upper electrode 11 Ob is formed on the upper surface of the structure 11 13 b via a sealing film 11 11.
- the structural body 113 b is composed of a support part directly in contact with the sealing film 111, and an eave portion extending from the support part to the periphery. Adjacent structures 113b are separated from each other, for example, structure 113b is provided in pairs with lower electrode 105a. As shown in FIG. 1B, the structures 113 b are provided for each sensor element 100.
- the eave portion of the structure 113b is formed in a direction not extending beyond the area of the sensor element 100 in the extending direction of the upper electrode 110b.
- the support portion of the structure 113b is formed as small as possible so that the eaves can be supported.
- the eaves portion of the structure 113b may be substantially square in plan view.
- the eaves portion of the structure 113 b is formed into a square having a side of 45 ⁇ , and the sealing film 111 is formed.
- the supporting portion which contacts with the substrate may be formed in a square having a side of 5 m.
- the upper electrode 1 10b under the structure 1 13b pressed down in contact with the finger 16 02 flexes downward,
- the capacitance formed by the upper electrode 110b and the lower electrode 105a changes.
- a pushing force is applied to the large-sized eaves of the structure 113b, and this force is applied to the upper electrode 1b via the support of the small-sized structure 113b. Transmitted to 10b. Therefore, in the upper electrode 110b, the force applied per unit area increases.
- the force applied to almost the entire area of the sensor element 100 when the finger 1602 comes into contact is concentrated on the support portion of the structure 113 b and the upper electrode 1 It will be transmitted to 10b. Therefore, according to the present embodiment, the sensitivity of the surface shape recognition sensor can be improved. Further, according to the present embodiment, since the interval between the adjacent structures 1 13 b is small, it is possible to prevent the structures 1 13 b from sinking into the finger 16 02 and dispersing the force. Is done.
- the operation of the surface shape recognition sensor will be briefly described.
- a finger touches the detection surface on which a plurality of structures 1 1 3b are arranged and one of the structures 1 1 3 is pushed down, the sensor element 1 below the pushed down structure 1 1 3b 0 0
- the upper electrode of the 1 110b force bends downward.
- the radius changes the capacitance formed between the upper electrode 110b and the lower electrode. If the shading data is added according to the change in the capacitance formed on each lower electrode 105a according to the fingerprint shape, the shape of the fingerprint can be reproduced.
- the detection of the capacitance in the sensor cell due to the deformation of the upper electrode 110b and the conversion to the grayscale data are performed by, for example, an integrated circuit (not shown) formed on the substrate 101. If the upper electrode 110b is grounded, for example, even if the static electricity generated in the object discharges to the upper electrode 110b, the static electricity flows to the ground. In this way, by connecting the upper electrode 110b to the ground, the integrated circuit can be protected from electrostatic rupture.
- an interlayer insulating film 102 made of, for example, silicon nitride is formed on a substrate 101 made of a semiconductor material such as silicon.
- another integrated circuit such as a detection circuit is formed on the substrate 101 below the interlayer insulating film 102, and has a wiring structure including a plurality of wirings.
- a seed layer (first metal film) 103 composed of a two-layer film of a titanium film having a thickness of 0.1 and a gold film having a thickness of 0.1 ⁇ is formed by an evaporation method or the like.
- the interlayer insulating film 102 may be made of silicon oxide, but is preferably made of silicon nitride in consideration of an HF-based etching process described below.
- a resist pattern (first mask pattern) 104 having a thickness of about 5 Aim having an opening 104 a is formed on the seed layer 103.
- the resist pattern 104 is formed by a known photolithography technique.
- a metal pattern (first metal pattern) 105 composed of a gold plating film is formed on the seed layer 103 exposed in the opening 104 a. It is formed to a thickness of about 1 zm by a plating method. Since the film is formed by the electrolytic plating method, the gold plating film is not formed on the resist pattern 104, and the metal pattern 105 is exposed inside the opening 104a. It is selectively formed on the seed layer 103 that is present.
- a 5 ⁇ m-thick resist pattern (second mask pattern) 106 with 106a is newly formed.
- the resist pattern 106 is formed so as to cover the metal pattern 105 and to arrange the opening 106a in a region where the support member 107a shown in FIG. 1 is formed.
- a metal pattern (second metal pattern) 107 made of a gold plating film is formed on the seed layer 103 exposed in the opening 106a by the electrolytic plating method. Im formed.
- the seed layer 103 is selectively etched using the metal pattern 105 and the metal pattern 107 as a mask.
- gold in the upper layer of the seed layer 103 is selectively removed using an etching solution composed of iodine, ammonium iodide, water, and ethanol.
- titanium under the seed layer 103 is selectively removed using an HF-based etchant.
- the etching rate is 0.05 ⁇ m / min.
- a lower electrode 105a whose upper layer is made of gold and a support member 107a that is insulated and separated from the lower electrode 105a are formed on the substrate 101.
- the support member 107a supports the upper electrode 110b as shown in FIG.
- the support member 107a is, for example, formed in a lattice on the substrate 101 as shown in the plan view of FIG. 2D. Further, a plurality of lower electrodes 105a are arranged at the center of the region surrounded by the lattice-shaped support members 107a. After the lower electrode 105a and the supporting member 107a are formed as described above, as shown in FIG.
- the sacrificial film 108 (to cover the lower electrode 105a and expose the upper surface of the supporting member 107a).
- First sacrificial film) is formed.
- the formation of the sacrificial film 108 will be briefly described.
- a photosensitive resin film is formed on the substrate 101 by spin coating to cover the lower electrode 105a and the support member 107a.
- the resin film has a positive photosensitivity.
- a resin film is obtained by adding a positive photosensitizer to a base resin (polyimide) such as polyamide, polyamic acid, or polybenzoxazole (or a precursor thereof).
- a heat treatment pre-beta
- a region above the support member 107a is exposed by a known photolithography technique, and subsequently, a development process is performed to expose the upper portion of the support member 107a.
- the resin film is cured by heat treatment
- etch back is performed by chemical mechanical polishing, and as shown in FIG. 2E, the support member 107a and the sacrificial film 108 are substantially in the same plane.
- the sacrificial film 108 is flattened to expose the upper surface of the support member 107a.
- a seed layer 109 composed of a two-layer film of a titanium film of No. 1 and a gold film of 0.1 ⁇ is formed.
- a columnar resist pattern 201 is formed on the seed layer 109, and gold is formed on the exposed seed layer 109 in a region where there is no resist pattern 201 by an electrolytic plating method.
- a metal film 110 made of a plating film is formed to a thickness of about 1.0 ⁇ m.
- the seed layer 109 is selectively etched away using the formed metal film 110 as a mask.
- an upper electrode 11 Ob having a plurality of openings 11 ° a is formed.
- the opening 110a is a square in plan view having a side of 4 zm, and is disposed at four corners inside the support member 107a.
- a space was formed below the upper electrode 110b, as shown in FIG. 2I.
- the formed space is interposed, and the upper surface of the lower electrode 105a faces the lower surface of the upper electrode 110b at a predetermined distance. Further, the upper electrode 110b is supported by the support member 107a.
- the removal of the sacrificial film 108 is performed by exposing the substrate 101 to a plasma mainly composed of oxygen gas and bringing the etching species generated by the plasma into contact with the sacrificial film 108 through the opening 110a. went.
- sealing film 111 is bonded to the upper electrode 110b by bonding, so that the opening is maintained while maintaining the space between the upper electrode 110b and the lower electrode 105a, as shown in FIG. 2J.
- Block part 1 10a S T P method for forming sealing film 1 1 1 by bonding
- the resin film is, for example, a base resin (polyimide) such as polyamide, polyamide acid, or polybenzoxazole (or a precursor thereof).
- a silicon oxide film 112 of about 1.5 / im is deposited and formed on the sealing film 111 by sputtering, as shown in FIG. 2K.
- a resist pattern having a film thickness of about 3 ⁇ m having an opening of about 5 ⁇ at substantially the center of the upper electrode 110 b is formed by a known photolithography technique.
- the silicon oxide film 112 at the bottom of the opening of the resist pattern is removed by etching with an HF-based etchant, and then the resist pattern is removed.
- a sacrificial film 112b (second sacrificial film) having an opening 112a and made of a silicon oxide film is formed.
- the opening 112a is formed to have at least a smaller area than the element region surrounded by the support member 107a, and preferably has an area smaller than the lower electrode 105a.
- the opening 112a is arranged in an upper region substantially at the center of the lower electrode 105a.
- the depth force of the opening portion 112a is the height of the support portion of the structure 113b. Therefore, the thickness of the sacrificial film 112b is appropriately set according to the desired shape of the structure 113b.
- a photosensitive resin film 113 is formed on the sacrificial film 112 and the sealing film 111 to a thickness of about 1 ⁇ by spin coating. I do.
- the resin film 113 has positive photosensitivity.
- a positive photosensitizer is added to a base resin (polyimide) such as polyamide, polyamic acid, or polybenzoxazole (or a precursor thereof). Things.
- a resin film 113 is formed by coating and subjected to a heat treatment (pre-beta), exposure is performed on a region approximately corresponding to the upper portion of the support member 107a by a known photolithography technique. Subsequently, a developing process is performed to form a groove 113a and a structure 113b as shown in FIG. 2N.
- the groove 1 13 a is formed to have a width of about 5. This Thereafter, the structure 113b is hardened by a heat treatment at about 300 ° C. for 1 hour. Next, the sacrifice film 112b is etched away from the groove 113a by applying an HF-based etchant. As described above, as shown in FIG.
- a structure 1 13 b composed of the support portion directly in contact with the sealing film 11 1 and the eaves extending from the support portion to the periphery Force is in a formed state.
- the structure body 113 b has a T-shaped cross section, and the uppermost area is formed wider than the bonding area with the sealing film 111. Further, the structures 113b are formed corresponding to the respective lower electrodes 105a, and the adjacent structures 113b have eaves separated by about 5 ⁇ m.
- the lower portion (support portion) of the structure 113b is thinner than the upper portion (eave portion), and the structure is adhered to almost the center of the upper electrode 110b.
- the upper electrode 110 b located immediately below the bonding portion between the structure 113 b and the sealing film 111 has an apparently large upper electrode thickness due to the presence of the structure 113 b. It becomes difficult to bend.
- the upper electrode 110b around the bonding portion has a thickness between the upper electrode 110b and the sealing film 111, and is in a state of being easily bent.
- the bonding portion between the structural body 113 b and the sealing film 111 is located at the center of the upper electrode 110 b, and the radius of the upper electrode 110 ob is the maximum at this position. Therefore, the structure 113b can transmit the force received from the finger to the upper electrode 110b more efficiently, and can increase the deflection of the upper electrode 110b.
- a silicon oxide film is used as the second sacrificial film (sacrificial film 112b), and an HF-based etchant is used as the etchant, but the present invention is not limited to this.
- a second sacrificial film may be formed from titanium, and may be removed with an HF-based etchant.
- the second sacrificial film may be formed from a copper film formed by plating, and may be removed with an etching liquid such as nitric acid.
- a photosensitive resin film was formed by spin coating, and then etched and packed by chemical mechanical polishing to form a flat surface. After embedding the support member 107a and the lower electrode 105a with a photosensitive resin film by a method to obtain a flat surface, the support member 107a may be exposed by performing an etch pack if necessary. .
- FIG. It may be formed on b.
- a resin film having a thickness of about 2111 may be bonded to the upper surface of the structure 113b by using the STP method.
- a rubber having a thickness of about 10 ⁇ may be bonded to the upper surface of the structure 113 b.
- a part of the object does not enter the groove 113a around the structure 113b.
- the adjacent structures 113b are not completely interlocked with each other, and are movable independently of each other.
- the thin film 120 a film made of an organic material with a thickness of about 10 ⁇ is placed, and the film is fixed at the end of the detection surface where a plurality of structures 113b are arranged.
- the structure may be modified. Also in this case, the adjacent structures 1 13 b can move independently because the groove 1 13 a is completely closed from the outside and is not bonded to the upper surface of the structure 113 b. It is possible.
- a lower electrode 105a and an upper electrode 110b are formed, and the upper electrode 1101 ⁇ is covered with a sealing film 111. State.
- a silicon oxide film is formed on the sealing film 111 by, for example, a sputtering method or the like, and the silicon oxide film is patterned by a known photolithography technique or the like, and as shown in FIG.
- a sacrificial film 301 (second sacrificial film) having a is formed.
- a chromium film having a thickness of 0.1 ⁇ and a gold film having a thickness of 0.1 ⁇ are formed by a vapor deposition method or the like.
- a seed layer (second metal film) 302 made of a film is formed on the sacrificial film 301.
- a resist pattern 303 (third mask pattern) is formed.
- the resist pattern 303 is a lattice-like pattern and is formed corresponding to a region where the support member 1 7a is formed.
- a metal pattern (third metal pattern) 304 having a film thickness of about 10 ⁇ is formed on the seed layer 302 so as to partially fill the inside of the resist pattern 303.
- the metal pattern 304 may be selectively formed on the exposed seed layer 302 by an electrolytic plating method. After forming the metal pattern 304 in this way and removing the resist pattern 303, a metal pattern 304 having an opening 304a is formed as shown in FIG. 3D. You.
- the seed layer 302 exposed at the bottom of the opening 304 a is selectively etched.
- gold in the upper layer of the seed layer 302 is selectively removed by using an etching solution containing iodine, ammonium iodide, water, and ethanol.
- the chromium in the lower layer of the seed layer 302 is selectively removed using an etching solution comprising potassium ferricyanide and sodium hydroxide (FIG. 3D).
- the sacrificial film 301 is removed by etching through the opening 304a.
- An HF-based etchant was used for this etching.
- FIG. 3E a structure composed of the metal pattern 304 and having an upper portion larger than the lower portion is formed.
- a silicon oxide film is used as the second sacrificial film, and an HF-based etchant is used as the etching solution, but the present invention is not limited to this.
- the second sacrificial film may be made of titanium, and may be removed using an HF-based etchant.
- a 0.2111-thick titanium film 401 (etching stop film) is formed on the sealing film 111 by vapor deposition (FIG. 4A).
- a second sacrificial film 402 made of a resin film is formed by a coating method, and an opening 402 a is formed by a known photolithography technique.
- the sacrificial film 402 has a positive photosensitivity.
- a positive photosensitizer is added to a base resin (polyimide) such as polyamide, polyamide acid, or polybenzoxazole (or a precursor thereof). It is.
- a seed layer 403 (second metal film) composed of a two-layer film of a titanium film having a thickness of 0.1 lm and a gold film having a thickness of 0.1 lim is formed by an evaporation method or the like (FIG. 4B).
- a frame-shaped resist pattern 404 is formed, and using this as a mask pattern, a gold plating film is formed on the seed layer 403 by an electrolytic plating method to a film thickness of 1 O ju. m.
- the resist pattern 404 is removed, as shown in FIG. 4D, the metal pattern 405 with the opening of the resist pattern 404 opened. (Third metal pattern) is formed. '
- the seed layer 403 is selectively etched away using the metal pattern 405 as a mask.
- the substrate 101 was exposed to plasma mainly composed of oxygen gas, and the sacrificial film 402 was removed by bringing the etching species generated by the plasma into contact with the sacrificial film 402 (FIG. 4E). . In this way, a metal pattern 405 having an upper part larger than a lower part was formed.
- a part of the titanium film 401 on the sealing film 111 and the titanium film under the seed layer 403 are removed with an HF-based etchant, as shown in FIG.
- the surface of the sealing film 111 may be exposed.
- the lower electrode 105a and the upper electrode 110b are formed in the same manner as in FIGS. 2A to 2J, and the upper electrode 110b is covered with the sealing film 111. State (Fig. 5A).
- a lower structure 501 (columnar pattern) is formed on the sealing film 111 with a resin film.
- the lower part 501 of the structure has a substantially square shape in a plan view of about 5 / zm.
- the resin film has positive photosensitivity, and is obtained by adding a positive photosensitizer to a base resin (polyimide) such as polyamide, polyamic acid, or polybenzoxazole (or a precursor thereof).
- the central portion of the upper electrode 110b is formed by a known photolithography technique.
- the resin film in the other area is exposed, developed, and removed so that the upper part remains in an area of about 5 ⁇ m square.
- a heat treatment at about 300 ° C. is performed for about 1 hour to cure, thereby forming a lower portion 501 of the structure made of a resin film.
- the resin film 502 is bonded by thermocompression bonding using the STP method.
- the resin film 502 has a positive type photosensitivity.
- the resin film 502 is obtained by adding a positive type photosensitizer to a base resin (polyimide) such as polyamide, polyamic acid, or polybenzoxazole (or a precursor thereof). is there.
- a base resin polyimide
- the resin film applied and formed on the sheet film contacts the lower part 501 of the structure and the sealing film 111.
- the resin film is bonded by thermocompression bonding to the lower part 501 of the structure so that the resin film does not exist.
- the resin film 502 is patterned by a known photolithography technique.
- this pattern Jung the resin film 502 around the upper portion of the support member 107a is exposed in a frame-like pattern, and is developed continuously with the bow I.
- FIG. 5D an opening 502 a and a structure upper portion 502 b are formed.
- the upper structure 502b having the opening 502a is hardened by heat treatment at about 300 ° C. for 1 hour, so that the lower structure 501 and the upper structure 5 are hardened.
- a structure 503 consisting of 02b is formed.
- the STP method was used to fabricate a structure in which the upper portion was larger than the lower portion.
- the step of forming the sacrificial film and removing the etching is eliminated, and the number of steps for manufacturing the surface shape recognition sensor can be reduced.
- a sealing film having a uniform film thickness is used as the sealing film 111.
- the present invention is not limited to this.
- a sealing film 601 integrally formed with a projecting portion 601a corresponding to the lower portion of the structure may be used.
- the sealing film 600 may be formed as follows. First, a resin film having a thickness of 6 ⁇ is bonded to the upper electrode 110b by the STP method and adhered to close the opening 110a. Thereafter, by exposing and developing the region except for the portion corresponding to the lower part of the structure, the thickness is reduced by exposure and development, thereby forming a sealing film 601 having a protrusion 601a as shown in FIG. .
- the resin film 502 is formed so as to be in contact with the upper surface of the lower portion 501 of the structure, but this is not a limitation.
- the upper part of the protrusion 601 a of the sealing film 601 may be fitted into the lower part of the upper structure 701. It is sufficient that the lower surface of the upper structure 701 is not in contact with a region other than the lower structure of the sealing film 601.
- the support part that constitutes the lower part of the structure is composed of one member. Although it did, it is not limited to this.
- the supporting portion of the structure 801 may be composed of a plurality of pillar portions 802. Note that the other configuration in FIG. 8 is the same as that in FIGS. 1A to 1C, and a description thereof will be omitted.
- the structure is configured to support the upper eaves portion with the support disposed substantially at the center, but this is not a limitation.
- peripheral supports made of an elastic body are provided at the four corners of a rectangular eave in a plan view of the structure 901, which is supported by a support portion 91a disposed substantially in the center. It may be provided with a unit 902.
- the peripheral support portion 902 may be made of, for example, rubber or the like, or may be made of a coil panel. The provision of the peripheral support portions 902 makes it possible to suppress the structure 901 from falling down.
- the peripheral supporting portion 902 made of an elastic material is elastically deformed and crushed, and the supporting portion 9O arranged at the center is formed.
- the la pushes down the sealing film 1 1 1 and the upper electrode 1 1 Ob.
- the peripheral supporting portion 902 is provided, by forming the peripheral supporting portion 902 from an elastic member, the force applied to the upper electrode 110b by the structure 901 can be reduced. Does not interfere with transmission.
- a lower electrode 105a and an upper electrode 110b are formed, and an upper electrode 11013 is covered with a sealing film 111.
- a two-layer film of a titanium film having a thickness of 0.1 / xm and a copper film having a thickness of 0.1 ⁇ are formed on the sealing film 111 by vapor deposition or sputtering.
- a seed layer 1001 is formed, and a resist pattern 1002 is formed for each sensor element by a known photolithography technique (FIG. 10D).
- the resist pattern 1002 is a rectangular pattern in a plan view formed in a portion below a structure described below.
- the resist pattern 1002 is removed, and the resist is formed using the sacrificial film 1003 as a mask.
- the seed layer 1001 under the distant pattern 1002 is removed, and as shown in FIG. 10C, the upper portion of the sealing film 111 corresponding to the upper portion of the lower electrode 105a is exposed in the opening 1003a.
- a photosensitive polyimide film is formed on the sacrificial film 1003, and the formed polyimide film is patterned by a photolithography technique. As shown in FIG. 1 OD, a lower structure 1004 made of polyimide (resin) is formed. It is in the state of being formed.
- a seed layer 1005 is formed so as to cover the surface of the structure lower part 1004 and the surface of the sacrificial film 1003, and subsequently, a resist pattern 1006 is formed.
- the seed layer 1005 is a two-layer film composed of a lower layer made of a 0.1-in-thick titanium film and an upper layer made of a 0.1-m-thick gold film.
- the resist pattern 1006 is a lattice pattern and is formed corresponding to the region where the support member 107a is formed.
- a gold film 1007 is formed on the seed layer 1005 so as to have a thickness of about 5 ⁇ m so as to fill the space of the resist pattern 1006 halfway.
- the gold film 1007 is formed on the exposed seed layer 1005 by plating gold by an electrolytic plating method.
- the seed layer 1005 is removed by a jet etching using the upper portion 1008 of the structure as a mask. For example, by using an etching solution composed of iodine, ammonium iodide, water, and ethanol, gold in the upper layer of the seed layer 1005 can be etched. Further, by using an HF-based etchant, titanium under the seed layer 1005 can be etched. As a result, the upper surface of the sacrificial film 1003 is exposed in a portion around the upper part 1008 of the structure.
- Figure 10 As shown in I, a structure composed of the lower structure 104 made of boilimide and the upper structure 108 made of gold is formed.
- the structure is composed of an eave part of the upper part of the structure, and a lower part of the structure that supports the upper part of the structure at almost the center.
- the structure is provided in each sensor chip in correspondence with the lower electrode 105a.
- the eaves portion is made of metal.
- the eaves portion is made of a rigid body having a high Young's modulus, is hardly deformed, and suppresses deformation of the upper electrode when detecting the fingerprint shape.
- rigidity can be ensured even if the eaves portion is made thinner. Therefore, according to the surface shape recognition sensor shown in FIG. It is possible to do.
- the lower electrode 105a and the upper electrode 110b are formed in the same manner as in FIGS. 2A to 2J, and the upper electrode 110b is covered with the sealing film 111. State.
- an adhesion layer 111 made of titanium having a thickness of 0.1 is formed on the sealing film 111 by an evaporation method or a Spack method, and a polyimide is formed on the adhesion layer 111.
- a layer 1102 is formed, and a seed layer 1103 is formed on the polyimide layer 1102 (FIG. 11A).
- the polyimide layer 1102 can be formed, for example, by spin-coating a polyimide resin, heating and thermosetting.
- the seed layer 1103 is a two-layer film composed of a lower layer made of a titanium film having a thickness of 0.1 ⁇ and an upper layer made of a gold film having a thickness of 0.1 ⁇ .
- the lower layer made of titanium improves the adhesion to the polyimide layer 1102.
- a resist pattern 110 is formed on the seed layer 1103 by a known photolithography technique.
- the resist pattern 110 is a lattice pattern and is formed corresponding to the region where the support member 107a is formed.
- the gold film 110 is formed to a thickness of about 5 ⁇ m on the seed layer 1103 so as to fill the space of the resist pattern 1104 halfway. Shape 5 To achieve.
- the gold film 1105 is formed on the exposed seed layer 1103 by plating gold by an electrolytic plating method.
- the seed layer 1103 is removed by wet etching using the upper part 110 of the structure as a mask. For example, by using an etching solution containing iodine, ammonium iodide, water, and ethanol, the upper gold layer of the seed layer 1103 can be etched. Further, by using an HF-based etchant, titanium under the seed layer 1103 can be etched. As a result, the upper surface of the polyimide layer 1102 is exposed in a portion around the upper part 1106 of the structure.
- the polyimide layer 1102 is etched by a predetermined amount from the area exposed around the upper part 1106 of the structure by a dry etching technique using oxygen plasma, as shown in FIG. 11E. It is assumed that the lower part 107 of the boilimide structure is formed. In this case, the lower surface of the structure 1107 is fixedly connected to the sealing film 111 via the adhesion layer 111, and the upper surface is structured via the seed layer 110103. It is connected and fixed to the upper part of the body.
- portions other than the adhesion layer 1101 and the seed layer 1103 that are in contact with the lower portion 1107 of the structure may be removed by wet etching.
- the eaves portion and the support portion that supports the eaves portion substantially at the center are formed, and the support portion is formed such that the area in the upper electrode plane direction is smaller than the area of the eaves portion.
- the structure is arranged on the upper electrode in the upper region of the lower electrode so as to correspond to each lower electrode.
- the tip of the finger whose surface shape is to be detected comes into contact with the surface of the eaves of the structure, and supports the structure where the eaves touches the detection target.
- the part of the upper electrode is pushed down in the direction of the lower electrode by the part, and the upper electrode is deformed.
- This structure can more efficiently transmit the force received from the finger to the upper electrode and increase the radius of the upper electrode, so that the detection sensitivity of the present sensor can be improved.
- Fig. 12 in the conventional structure without an eaves part, if the surface of the finger to be fingerprint detected is soft, the output from the sensor does not increase so much even if the pressing force on the fingertip is increased.
- the configuration of the present invention provided with the eaves portion as shown in FIG. 13, even when the surface of the finger is soft, when the force for pressing the fingertip is increased, the case of the hard finger is The same level of sensor output is obtained.
- the gap between the adjacent structures is narrow, and the upper surface of the structures forms a substantially flat plane, so that a force is applied laterally by a detection target such as a finger. Is also excellent in that it is hard to break and has high mechanical strength.
- the surface shape recognition sensor according to the present invention is suitable for detecting a fingerprint with high accuracy.
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- Engineering & Computer Science (AREA)
- Human Computer Interaction (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Multimedia (AREA)
- Theoretical Computer Science (AREA)
- Micromachines (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Image Input (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/512,757 US7205621B2 (en) | 2003-02-17 | 2004-02-13 | Surface shape recognition sensor |
EP04711034A EP1491852A4 (en) | 2003-02-17 | 2004-02-13 | SENSOR FOR RECOGNIZING THE SHAPE OF A SURFACE AND METHOD FOR PRODUCING SAME |
JP2005504994A JP3866755B2 (ja) | 2003-02-17 | 2004-02-13 | 表面形状認識用センサ及びその製造方法 |
US11/704,024 US7381663B2 (en) | 2003-02-17 | 2007-02-07 | Method of fabricating a surface shape recognition sensor |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003-038915 | 2003-02-17 | ||
JP2003038915 | 2003-02-17 |
Publications (1)
Publication Number | Publication Date |
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WO2004072576A1 true WO2004072576A1 (ja) | 2004-08-26 |
Family
ID=32866413
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2004/001532 WO2004072576A1 (ja) | 2003-02-17 | 2004-02-13 | 表面形状認識用センサ及びその製造方法 |
Country Status (5)
Country | Link |
---|---|
US (2) | US7205621B2 (ja) |
EP (1) | EP1491852A4 (ja) |
JP (1) | JP3866755B2 (ja) |
CN (1) | CN1323278C (ja) |
WO (1) | WO2004072576A1 (ja) |
Cited By (1)
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EP1491852A4 (en) * | 2003-02-17 | 2011-08-31 | Nippon Telegraph & Telephone | SENSOR FOR RECOGNIZING THE SHAPE OF A SURFACE AND METHOD FOR PRODUCING SAME |
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Also Published As
Publication number | Publication date |
---|---|
CN1697960A (zh) | 2005-11-16 |
US20070134837A1 (en) | 2007-06-14 |
EP1491852A4 (en) | 2011-08-31 |
JP3866755B2 (ja) | 2007-01-10 |
JPWO2004072576A1 (ja) | 2006-06-01 |
EP1491852A1 (en) | 2004-12-29 |
CN1323278C (zh) | 2007-06-27 |
US20060057756A1 (en) | 2006-03-16 |
US7205621B2 (en) | 2007-04-17 |
US7381663B2 (en) | 2008-06-03 |
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