WO2004052107A1 - 食鳥屠体上半身の自動脱骨処理装置 - Google Patents
食鳥屠体上半身の自動脱骨処理装置 Download PDFInfo
- Publication number
- WO2004052107A1 WO2004052107A1 PCT/JP2003/009166 JP0309166W WO2004052107A1 WO 2004052107 A1 WO2004052107 A1 WO 2004052107A1 JP 0309166 W JP0309166 W JP 0309166W WO 2004052107 A1 WO2004052107 A1 WO 2004052107A1
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- WIPO (PCT)
- Prior art keywords
- work
- shoulder
- station
- peeling
- cone
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Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0092—Skinning poultry or parts of poultry
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0023—Dividing poultry
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0053—Transferring or conveying devices for poultry
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0069—Deboning poultry or parts of poultry
Definitions
- the correct work posture is maintained during the peak feeding process and the entire deboning process performed after the feeding of the work.
- the lower surface of the shoulder joint of the work is set as the reference plane, and the orientation of the work with respect to the reference direction is set by a pressing member against the center of the sternum of the work.
- the above proposal aims at automatically performing each step of the conventional manual separation work of bones and meat of poultry bones of a poultry meat.
- a device that performs creasing along the bone of the thigh meat A device that cuts the knee joint of the thigh meat to separate the femur from the lower leg, A device that peels the femur from the thigh meat, Around the lower leg
- the device consists of a device for peeling the thigh from the ankle to the knee joint from the lower leg and a tendon cutting device for the thigh, and the endless chain of the transfer device makes the ankle part of the work substantially horizontal. do it There is provided a transporting means for performing a predetermined process and transferring it to a subsequent processing device after the process is completed.
- Japanese Patent Application Laid-Open No. 7-392296 discloses a proposal relating to a device for making a creasing along the bones of a poultry bone.
- the above proposal is to automatically cut the thigh meat along the femur and the lower thigh bone, and the thigh cutting means is rotated through the rotation restricting means, the forced rotation means, and the braking means to the lower thigh bone.
- the knee joint and the femur can be creased along the bone.
- the following two proposals for deboning of the carcass of the chicken carcass are disclosed in JP-A-11-266670 and JP-A-2001-218118 It has been done.
- the automatic deboning device for the upper body of the chicken carcass described in Japanese Patent Application Laid-Open No. H11-2666780 has a main tact feeding section 69 and an auxiliary tact feeding section.
- the main tact feed unit 69 is composed of a main tact feed unit 50 and a station group of stations 1st to l2th.
- the above-mentioned station group is configured so that the indexing is performed on the outer circumference of the main tact feed 50 in a rotary manner every 30 degrees, and it is positioned exactly at the indexing position.
- the station 1 ST is provided with a work input mounting section 51, the stations 2nd to 5th are provided with a preprocessing section 52, and the station 2nd is provided with a shoulder stripping section 5 2a is provided, the station 3rd is provided with a shoulder strength portion 52b, and the station 4th is provided with a clavicle strength portion and a back muscle strength portion 52c, Station 5th is provided with a measuring section 52d, stations 6th to 7th are provided with shoulder joint cutting sections 53, and station 6th is provided with a shoulder scoring section 53a.
- Station 7th is provided with a side cut section 53b
- station 8th is provided with a breast stripping section 54
- station 9th is provided with a scissors streaking section 55a
- station 1 The first th is provided with a scissors removal unit 55 b
- the station 1 2 th is provided with a waste discharge unit 56.
- the main tact feed 50 is in contact with the inside of a group of 12 stations arranged in a rotary manner, and a work mounting cone 68 is mounted.
- Mounting table 61 that rotates in a state where the table 61 is rotated, a step driving unit 65 that divides the table at a predetermined angle of 30 degrees and steps, and a table 61 that reaches a predetermined height when the step stops. It is composed of a lifting mechanism 6 6 for raising and lowering.
- the figure shows the state when the mounting table 61 is raised to the home position.
- the work mounting cone is provided to face the respective stations when the step is stopped, and a shoulder stop for setting the work from the inside is provided in the cone.
- the direct release lock release section 64 is provided, and when the step stops, the mounting table 61 is lowered to activate the lock release section 64 to release the lock.
- Gala discharge is enabled.
- the inventors proposed a method and an apparatus for automatically deboning the carcass of the upper part of the chicken carcass from the Japanese Patent Application Laid-Open No. 11-266680 to the Japanese Patent Application Publication No. Has been improved, but there is a point that further improvement is necessary, especially There is a need to study the pretreatment process, including the work input process before deboning, which affects the performance, and to make further efforts to increase the yield. Disclosure of the invention
- the present invention has been made in view of the above-described problems, and has been made to reduce the number of processing steps in a conventional deboning apparatus for the upper body of a poultry carcass, and to perform various controls instead of the conventional linear individual control using a hydraulic actuator.
- the purpose is to provide an automatic deboning device for the upper body of a poultry carcass, which can be switched to a general control system using possible cam control, and also achieve a high yield.
- Another object of the present invention is to provide an automatic deboning apparatus for a poultry carcass upper body, which is fixed to a predetermined position of the station 1 ST while peeling the skin of the upper part of the skin of the chicken at the work loading and mounting part. I do.
- the present invention provides a cone for fitting and fixing a work made of the upper body of a poultry carcass, for example, on a traveling body running on an annular traveling path, and after fitting and fixing the work on the cone,
- the vehicle is driven intermittently at each station via the traveling body to perform predetermined processing, and is stopped at each station where predetermined processing is performed.
- the predetermined processing is performed each time the station stops, and automatic deboning processing is performed.
- a bone processing device In a bone processing device,
- a peeling step of peeling the chest and side surfaces of the work is provided in front of a work inputting section for fitting the work into the cone, and the peeled work is fitted into the cone provided on a traveling body.
- the work input section by setting a fixed part that faces the work mechanism directly to the processing mechanism by setting the height and direction of the fitted work, it is performed before the shoulder creasing section that cuts the shoulder joint. Eliminate the measurement process of measuring the inside dimensions of the left and right shoulder blades of the work, and make a creasing along the center of the back of the work. The back cut and the shoulder cut to make a cut in the shoulder meat are performed at the same station. In addition, the number of stations arranged at the stop position of the traveling body is reduced.
- the present invention considers a pretreatment step, and peels off the chest and side portions of the work before the work input section to be inserted into the cone.
- a conventional stripping process is provided, and if necessary, the shoulder skin is stripped to expose the flesh of the shoulder.
- the configuration is such that the shoulder stripping process is reduced.
- the present invention measures the shoulder width of the carcass, and performs the measurement process required to accurately cut the joints of the carcass with the individual difference in the post-process shoulder stiffening and the side cutting process.
- the shoulder width can be fixed at a fixed position without being bound, and the crease between the shoulder joint and the humeral head can be accurately performed.
- the side force cutting step of pushing down the wings with the meat holding plate, exposing the shoulder joint, and cutting the muscle below the shoulder joint based on the shoulder width data conventionally performed It can be reduced by providing a peeling process for peeling the chest and side surfaces of the work in front of the work input part to be inserted into the cone, and by improving the breast peeling method.
- the conventional 12 processes can be reduced to 8 processes.
- the present invention provides the above-mentioned traveling body, wherein the cone is arranged radially outward in a peripheral portion at an interval (for example, an equal interval) at which the cone can be fed (inter-process feed). Stopping / moving cycle (machining / tact feed cycle) In a deboning treatment device consisting of a rotating disk that performs intermittent stepping motion,
- a drive system including a group of cams provided on a drive shaft driven by a driving source is provided in a ceiling space of the traveling body including the rotating disk, and a plurality of operation links connected to the group of cams are connected to the ceiling space.
- the other part is introduced into the processing space of the traveling body, and the other part is engaged with the processing part of each station to fix the work and fix the work.
- the drive system provided in the ceiling space has a vertical drive shaft connected to a drive source, and a vertical and horizontal drive shaft connected to the vertical drive shaft.
- a plurality of cam groups provided on the vertical and horizontal drive shafts.
- the vertical drive shaft is connected to a drive shaft provided in a space below the traveling body, and the driving shaft
- the intermittent step drive unit may be driven.
- the present invention provides an integrated deboning process control system using a cam that enables various controls, instead of the conventional linear individual control by hydraulic pressure actuation, in the deboning process control at each processing station of the automatic deboning device.
- a cam that enables various controls, instead of the conventional linear individual control by hydraulic pressure actuation, in the deboning process control at each processing station of the automatic deboning device.
- a dynamic mechanism can be used to provide a variety of motions, so that the motions of other element systems performed conventionally can be eliminated.
- the configuration of the element system can be simplified.
- the configuration of the traveling body in the present invention is described, wherein cones on which workpieces are mounted are arranged at equal intervals in a peripheral portion, and the cones are cut rightward outward in the radial direction at each station. It is composed of a rotating disk and is configured to enable intermittent stepping operation in order to secure a constant processing time at each station. Further, in the automatic deboning apparatus for the upper body of a poultry carcass according to the present invention, the cone is brought into contact with a lower surface of a shoulder joint of the work to set a reference height, and a direction setting with respect to a reference direction.
- a sternum retainer having a cushioning property for pressing a central portion of the sternum inside outward.
- the sternum retainer is provided at a lower part of the sternum retainer so that the center of the sternum comes into contact with the tip of the sternum retainer. It is preferable that the rod protrudes upward against the urging force.
- the invention described above is for setting the workpiece in the inserted and inserted state at a correct position. To set the height, prepare a shoulder stopper for setting the reference height by contacting the lower surface of the shoulder joint of the work, and set the direction to restrict the right and left deflection of the work after the height setting with respect to the cone.
- the above-mentioned cam mechanism in the automatic deboning apparatus for the upper part of a poultry carcass of the present invention comprises: a driving system including a motor; a plurality of cam groups provided in the driving system; and one of the cams of the cam group. It is preferable that the connecting operation link system be engaged with the other processing units of the respective stations and perform predetermined processing.
- the above invention describes the configuration of the cam mechanism in the present invention, and includes, for example, a drive system including a plurality of drive shafts driven by a drive source from a reduction gear drive motor, and the drive shaft facing each station.
- a plurality of cam groups provided at positions to perform the operation, and a linking operation link for connecting the cam groups and the operating ends of the respective stations, wherein a drive system including the drive source forms a ring-shaped traveling body. It may be installed in the space above the disk.
- the fixing portion controls the height position by pressing a shoulder portion of the work inserted into the cone and to the outside. It is preferable to provide a forwardly inclined mountain-shaped shoulder retainer that pushes the protruding sternum retainer into the work and cuts into the center of the sternum to control the direction.
- the above invention is based on the height regulation for the work fitted into the cone in the preceding charging step.
- This document describes a configuration in which the position is regulated while regulating the direction, and the workpiece is directly opposed to and fixed to each of the processing parts located in the radial direction of the traveling body with respect to the input work. Sloping presser, which is formed by pressing the sternal presser, which rises to the height-regulated position of the elevating shoulder stopper built in the cone, and which is formed by the sternum presser.
- the workpiece is set at a predetermined height by lowering the sternum, and the protruding sternum retainer is pressed from above into the center of the sternum to be firmly set so as to bite.
- the shoulder ridge portion is provided with a shoulder width setting retainer for widening the shoulder width and regulating it to a certain size, and a pair of right and left inclined cuts for cutting the shoulder joint muscle.
- a configuration consisting of one evening is preferred.
- the above invention describes the configuration of the shoulder scoring part of the pre-processing performed in the previous stage of the breast peeling.When performing the shoulder joint scoring, in order to eliminate the fluctuation of the cutter scoring position due to the individual difference, The shoulder width setting retainer is inserted into the joint before it is cut, and deformed to a certain position, and the joint muscle cutting power cutter is inserted into the deformed fixed position.
- the breast peeling section picks up the wings that hang down left and right from under the armpits, and grasps the wing roots that spread left and right. It is preferable that the chuck be peeled off with the breast and a cam mechanism that drives the chuck to form a peeling curve with a high yield.
- the above invention describes the configuration of the breast-peeling part performed after the front shoulder creasing, in which the underside of the wing is chucked and the bow is peeled off. The chucks are first moved to the front of the neck and then peeled off at a high yield while drawing a peculiar peeling curve. 03 009166
- the scissors scoring portion cuts down the attachment portion between the gala surfaces to which the scissors are attached and cuts down, and a thin film covering the sasami surface It is better to consist of a pair of niffs provided on both sides of the bag and a shoulder press.
- the configuration of the scissors scoring portion is described, in which the knife is inserted from the side into a surface where the sasa is attached to the stake which is attached to the stake, and is cut off in advance.
- the scissors removal and the scissors cutting portion include: It is preferable to use a configuration that includes a chuck that moves laterally to push back the clavicle, a chuck portion that checks the shoulder apex of the scissors to peel off the scissors, and a cutter that cuts the root of the stripped scissors streak.
- a configuration that includes a chuck that moves laterally to push back the clavicle, a chuck portion that checks the shoulder apex of the scissors to peel off the scissors, and a cutter that cuts the root of the stripped scissors streak.
- the bow I is peeled off and the cut at the top of the fillet is automatically cut and then cut.
- the glass discharging section includes a descentable shoulder stop for releasing the fixed state of the workpiece at the time of discharging, and a sternum retainer, and bouncing the glass upward. It is preferable that the discharge bar be raised and the extrusion bar be pushed out to the chute.
- the invention described above describes a mechanism for discharging the waste, and performs the discharge of the waste without raising the rotating disk, which is a traveling body, and operates a discharge bar that pushes the waste upward by a cam mechanism. , A discharge bar that pushes the pushed up glass into the shot One is operated sequentially.
- a cone for inserting and fixing the workpiece consisting of the upper body of the poultry carcass is provided on the traveling body.
- the station is run intermittently at each station via the traveling body, and the station is directly stopped at each station for performing a predetermined process.
- the present invention is not limited to the above-described invention, and can be applied to other devices as long as the device is a deboning device that performs a predetermined process each time the station is stopped and performs an automatic deboning process.
- a conveyance line for feeding a peak into the cone is provided in front of the work insertion portion for inserting the work into the cone, and a force is applied to the back of the work by a force on the conveyance line.
- a pre-treatment step by performing automatic creasing, a peeling step of performing a plurality of steps of peeling by a plurality of peeling sections provided on the transport line, and a step of automatically inputting a work into a cone after the peeling processing are sequentially arranged.
- the workpiece is transported with the chest side facing the lower side of the transport line, and the plurality of peeled portions are placed on the lower side of the line at the upstream side of the transport line.
- the first peeling step and the second peeling step for peeling the side near the bottom of the wing (below the cutout) except for the cutout on the back side
- the first peeling step and the second It is preferable to arrange a posture correction guide between the second peeling step or at the time of the second peeling step, and correct the posture collapsed in the first peeling step.
- two spirally grooved shafts are placed in opposition to the peeling means, and the shafts are rotated inward toward each other to use a peeler-roller pair that peels the skin.
- the first step of stripping the front of the breast of the work is positioned at the front of the work, and the wings remaining under the first peeling step (below the square) are arranged perpendicular to the transport direction.
- FIG. 1 is a cross-sectional view taken along the line AA of FIG. 2 viewed from one side showing a schematic configuration of an automatic deboning apparatus for a poultry carcass upper body of the present invention. .
- FIG. 2 is a schematic diagram showing an arrangement in which a peeling step is provided in the station group and the work input section in FIG.
- FIG. 3 is a diagram schematically showing each station of FIG. 2 and each function of the peeling process.
- FIG. 4 is a system diagram showing a schematic configuration of general control using the cam mechanism of FIG.
- FIG. 5 is a diagram showing a schematic configuration of a cone for mounting a peak mounted on each station in FIG. 1.
- FIG. 6 is a diagram showing a schematic configuration of a work fixing portion of the station 2 ST in FIG. 2,
- (A) is a diagram showing the work fixed state viewed from the front side of the work, and (B) is a side view thereof.
- FIG. 7 (A) is a schematic diagram showing a schematic configuration of a cut portion of the back muscle of the station 3 ST in FIG. 2, and FIG. 7 (B) is a diagram showing a schematic configuration of a shoulder cut portion of the station 3 ST. .
- FIG. 8 is a diagram showing a schematic configuration of a shoulder creasing portion of the station 4 ST in FIG. Fig. 9
- A is a diagram showing a schematic configuration of a breast removing portion of the station 5 ST in Fig. 2
- (B) is a diagram showing a situation of breast removing.
- Fig. 10 is a view showing the means for preventing the incorporation of the triangular bone attached to the breast peeling of station 5 ST in Fig. 2,
- A is a diagram showing the position of the triangular bone
- B is a diagram showing the breast meat. It is a figure which shows the situation in which the said triangular bone fractured at the time of peeling, and adhered to the meat part
- C is a figure which shows the situation in which the triangular bone is pressed down in advance in order to prevent the damaged triangular bone from mixing.
- FIG. 11 is a front view showing the situation of knife insertion at the scissors scoring part of station 6 ST in Fig. 2, (B) is a view from A-A of (A), (C) is a side view of (A).
- FIGS. 12A and 12B are front views showing a situation in which the chuck of the scissors removing portion of the station 7 ST in FIG. 2 grasps a streak at the tip of the scissors, and FIG. It is a figure showing the situation of the muscle cutting of the tip of a Sami.
- FIG. 13 is a schematic diagram showing the situation of the waste discharge section of the station 8 ST in FIG.
- FIG. 14 is a diagram showing a schematic configuration of a drive system using the cam mechanism of the station 2 ST in FIG.
- FIG. 15 is a flowchart of a peeling process as a pretreatment process of the work input section of the station 1 ST.
- FIG. 16 is a plan view showing a detailed configuration of the peeling step of FIG.
- FIG. 17 is a front view showing the detailed configuration of the peeling step in FIG.
- FIG. 18 is an enlarged plan view of a principal part showing a detailed configuration of a lower surface peeling part and a side surface peeling part in the peeling step of FIG.
- FIG. 19 is a cross-sectional view taken along line AA of FIG. 18 showing a cross-sectional configuration of the side surface peeling portion.
- FIG. 20 is an enlarged view of a main part showing a detailed configuration of a back cut portion in the peeling step of FIG.
- FIG. 21 (A) is a schematic diagram showing the schematic configuration of a conventional automatic deboning equipment for the upper body of a poultry carcass, and (B) is a diagram showing the schematic configuration of the main tact feeding in (A). It is. BEST MODE FOR CARRYING OUT THE INVENTION
- FIG. 1 is a cross-sectional view taken along the line AA of FIG. 2 viewed from one side showing the schematic configuration of the automatic deboning apparatus for the upper body of a poultry carcass of the present invention
- FIG. 2 is a station shown in FIG. Fig. 3 is a schematic diagram showing the arrangement of the groups
- Fig. 3 is a diagram schematically illustrating each function of each station in Fig. 2, and Fig.
- FIG. 3 is a schematic diagram illustrating each function of each station in Fig. 2.
- the automatic deboning device for the upper part of the poultry carcass of the present invention It consists of a feed space 11, eight sets of stations, and a cam mechanism 14.
- the processing space 11 for the main tact feed includes a rotating disk 12 that makes 45-degree stepping movements via an intermittent stepping drive unit 12a, and a rotating disk 12 along the periphery of the disk 12. It consists of eight cones 13 arranged facing each other in the radial direction at 5 degree intervals. Further, as shown in the schematic diagram of the arrangement in FIG. 2, the station group for performing the deboning process includes a pre-processing step (skin peeling step 200) provided on the front side of the work input section of the station 1 ST.
- Consisting of station groups 1 ST to 8 ST provided at equal angular intervals on the rotating disk 12, provided at the intermittent stop position of the rotating disk 12 and fixed to the connector 13 on the rotating disk 12 It is configured to be disposed at a position where required processing can be performed on the work that has been completed.
- the neck of the upper body 10 of the chicken carcass is inserted into the projection 702 of the insertion portion of the saddle 701, and the workpiece is fixed.
- rotating round blade cutter 710 cuts back muscle (skin part), and spine cut part 71 performs pre-skin stripping, spiral grooved shaft
- a pair of peeler rollers which rotate the pair to the side facing each other and peel off the skin, are arranged orthogonal to the transport direction, and a lower surface peeling part for peeling the skin of the front of the breast of the work, and a lower skin Peeling the skin near the bottom of the wings (underneath the square) left in the stripping direction with a pair of pillar openings and a pair of 730A and 730B in a V-shape along the transport direction.
- the side peeling part 73 which is peeled off by the roller, and the work 10 that has passed through the side peeling part, are guided by guides 75 (see Fig. 17). It is equipped with a loading section 74 that is automatically loaded into Station 1 ST of the mobile body after adjusting its posture.
- a work input section 20 for fitting the work to the cone 13 and in the 2ST, the fitted work is set at a predetermined height on the cone, and the work is inserted in the radial direction.
- a work fixing part 21 for fixing the work is provided.3 ST has a back cut part 2 2a for making a cut on the back side of the fixed work and a shoulder cut part 2 2b for making a cut in the upper skin of the shoulder.
- the 5 ST has a breast stripping part 24 that peels the breast 1 Ob together with the wings 10 a separated from the shoulder joint by the shoulder muscle, and the 6 ST
- a scissors scoring section 25 for scoring the thin film between the fillet of the scissors is provided
- 7 S TH is a scissor removing section 2 for chucking the top of the scissors with a cut in the thin film to peel off the scissors 10 c.
- 6a and a scissors cut section 26b are provided
- 8ST is provided with a waste discharge section 27.
- the treatment shown in Fig. 3 is carried out in a station and the bone is removed, and in the final station, waste 10d is discharged.
- FIG. 4 is a system diagram showing a schematic configuration of general control using the cam mechanism of FIG. 1, and FIG. 14 shows a schematic configuration of a drive system using the cam mechanism of station 2 ST in FIG. FIG.
- the cam mechanism is arranged in the upper ceiling space 141 of the processing space 11, and a reduction motor 1 as a drive source is provided. 5, a vertical drive shaft 16a, and a vertical and horizontal drive shaft (rod) 16b, 16c connected to the vertical drive shaft via bevel gears 15a, 15b.
- FIG. 1 is a view taken along the line A—A in FIG. 2, but a vertical drive shaft 16 a is provided below the reduction motor 15, and a veppel gear is provided from the vertical drive shaft 16 a.
- a horizontal drive shaft 16b is provided in the ceiling space 14 1 via the 15a, and a vertical drive shaft 16c is provided in the drive shaft 16b via the bevel gear 15b. .
- the vertical drive shaft 16a is provided with a drive shaft 16d in the lower processing space 11 via a bevel gear 15c.
- the drive shaft 16d drives the intermittent stepping drive section 12a of the rotating disk 12 via a conduction system (not shown).
- the operation links 18a, 18b, 18c, 18d linked from the cam group 17 provided on the horizontal drive shaft 16b are arranged in the processing space 1 for the main tact feed from the ceiling space 1 4 1.
- Fig. 14 is a diagram showing the schematic configuration of a drive system that uses the cam mechanism and the link operation link of the station 2 ST in Fig. 2.A typical example of this is the cam mechanism and the link operation link. A specific configuration will be described.
- a cam mechanism consisting of a cam groove 170 / cam follower 171, which is rotated by a horizontal drive shaft 16b, is connected to the ceiling space 1441 on the top plate 140, and one end of the cam mechanism is connected to the cam follower 1 ⁇ 1.
- the other end is connected to the rod 17 2, and the first L-shaped lever 17 3, which converts the vertical movement of the cam follower 17 1 into the axial movement of the port 17 2, the other end of the rod 17 2 And a second L-shaped lever 175 that converts the horizontal movement of the rod 172 to the vertical axis movement of the rod end 174, etc. It is attached to the elevating shaft 176 erected in the space 11, and the mountain-shaped shoulder holder 21 a can be moved up and down via the elevating shaft 176.
- the preferred stroke amount is set for each station ST by the cam mechanism consisting of the cam groove 170 and the no-cam follower 171, and the link and rod and lever.
- the stroke of the cam mechanism 14 can be controlled to move up and down or in a rotating motion by giving a variety of strokes to each station ST, and one deceleration motor In 15 the entire control system can be mechanically and comprehensively performed, and It enables long-term stable operation even in a humid space where meat is handled.
- the previously performed mutually parallel control movements with other element systems can be eliminated in principle, and the configuration of the element systems can be simplified.
- the entire control system can be mechanically and comprehensively controlled by one deceleration motor 15, improved reproducibility, synchronous motion and intermittent motion are possible, and long-term stable operation at high humidity is possible.
- FIG. 15 to 19 show the peeling step as a pretreatment step of the work input section of the station 1 ST
- FIG. 15 is a flow chart showing the entire flow
- FIG. FIG. 17 is a plan view and a front view showing a detailed configuration of a peeling step.
- FIG. 18 is an enlarged plan view of a main part showing a detailed configuration of a lower surface peeling portion and a side surface peeling portion in the above-mentioned skinning process
- FIG. FIG. 2 is a cross-sectional view taken along line A-A in the figure.
- Fig. 17 shows the layout of the layout in the transport space between the drive chains that make up the drive system in the skinning process.
- a gear box 81 incorporating a bevel gear rotating by b is mounted, and the gear box 81 transmits a rotational force to a gear box 83 on the processing space 11 side via a vertical drive shaft 82 to transmit the torque.
- the drive chain 85 in the peeling process is driven via a chain (not shown).
- the drive chain 85 is provided with a rectangular key-shaped saddle 701 for fixing the brake at a predetermined interval, and is inserted into a projection 702 attached to the saddle 701.
- the work 50 that has been inserted is put on the cone 13 by using the rotating force of the drive chain and the guide 75 at every stop task interval of the cone of the first station 1ST. .
- the drive chain 85 moves obliquely upward from the work input position of the worker toward the cone side of the first station 1ST while moving in the traveling direction.
- the work input space, the back cut section of the work, the bottom surface stripping section, the side skin stripping section, and the work body input section are located from the worker side, and the corresponding jigs described below are fixed in each section. Are located.
- a saddle 701 connected to the drive chain 85 intrudes into the space provided by the worker at predetermined intervals, and the worker mounts a projection on the saddle 701.
- the neck of the upper body of the chicken carcass is created and fixed.
- the upper body of the chicken carcass is transported to the back cut section by the continuously driven saddle 701.
- the blade 7 has a round blade cutter 710 constituted by a plate-panel-shaped blade edge guide 7 1 2 supported by a portion 7 18, and the round blade cutter 7 10
- the swinging shaft 7 13 is supported so as to be able to swing in the direction of contact and separation with respect to the back surface of the work, and the round blade force cutter 7 10 0 is opposite to the round blade with respect to the shaft 7 13.
- the guide support portion 718 extends up to that point, and an air cylinder 715 is provided on the extension portion 718a to reduce the weight burden.
- the spine of the skin portion is cut by the rotating circular blade with a guide 7110 to perform pre-treatment of skin peeling.
- the individual difference is absorbed by the round blade cut 7 10 swinging along the work (upper body of the chicken carcass) by the shaft 7 13 via the blade guide 7 12.
- the air cylinder 7 15 is used to reduce the weight of the round blade cut 7 10 in order to cut only the skin without applying extra force to the work.
- two pairs of pillar rollers 7 3 0 A, 7 3 are arranged in a substantially V-shape parallel to the transport direction so that the lower shaft is narrow and the upper shaft is wide.
- 0 B is fixed to the V-shaped mounting wall 7 0 5
- the skin near the bottom of the wing (under the ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ) is peeled off by two pairs of peeler rollers arranged in a V-shape. Peel off.
- the rotation direction and thread cutting direction of the pair of peeler rollers 7 3 OA and 7 3 OB are set so as to be opposite to the work transfer direction, and the entrance end of the pair of peeler rollers is covered by the guide 731. Make up.
- an attitude correction guide 733 is arranged between the lower surface peeling section and the side surface peeling part, and the posture collapsed at the lower surface peeling part is corrected to prepare for the side surface peeling.
- the posture correction guide 7 33 is formed by a pair of guide plates vertically symmetrically arranged in the width direction inside the drive chain. As shown in Figs. 15 (C) and (D), the skin on the thoracic side has been completely removed by stripping the side skin, and the back has been removed except for the remaining skin 4 inside the back cut.
- the work that has passed through the side skin stripping part is adjusted in posture by the guide 75 and automatically fed into the main body.
- the guide 750 is a guide member 75 which is configured to be able to swing in the up-and-down direction around a shaft 87 provided on the front side of the drive chain 85 circuit. It is composed of 0.
- FIG. 5 shows a schematic configuration of a cone 13 fitted with a work mounted on the rotating disk 12 of the processing space 11 of the main tact feed shown in FIG. As shown in Fig. 5, a locking pawl that can be set up and down and can be set up and down can be set at a fixed position.
- FIG. 6 is a diagram showing a schematic configuration of the work fixing portion 21 of the station 2 ST in FIG.
- FIG. 2 (A) is a diagram showing a work fixing state viewed from the front side of the work, and (B) is a side view thereof.
- FIG. Referring to FIGS. 6 (A) and (B), before inserting the work 10, the shoulder stoppers 13 a and the sternum retainers 19 a in the column 13 are lowered below the predetermined position H. It is. Insert the work 10 into it, lower the mountain-shaped shoulder retainer 21a, and press it from above the work. In response to the above pressing, the shoulder stopper 13 a and the sternum retainer 19 a are raised, the shoulder stopper 13 a is locked at a predetermined position H, and the shoulder stopper 13 a set at the fixed position is set.
- the lower part of the shoulder joint 10e of the work 10 abuts on the work 10 to regulate the height position of the work to a fixed position.
- the sternum retainer 19a which has risen to the position indicated by the one-dot chain line, descends in the direction of arrow D, and presses the center of the inside of the sternum of the work 10 while descending to regulate the direction in the opposite direction. That is, the work piece 13a is used to position the work in the vertical direction, and the sternum holder 19a is used to position the work in the opposite direction to the left and right, so that accurate processing of the cutter, etc. in the subsequent process can be performed accurately. To do it. Fig.
- FIG. 7 (A) is a schematic diagram showing a schematic configuration of a back cut portion 22a of the station 3 ST in Fig. 2, and (B) is a diagram showing a schematic configuration of a shoulder cut portion 22b of the station 3 ST. It is.
- the round blade 27 b is reciprocated up and down, and a vertical cut is made in the back, but the pressure applied to the blade is constant using a spring so that the cut does not become too deep. It is like that.
- the trigger and separation position where the meat and skin on the back are separated to the left and right from the cut are formed in the correct position in advance. become.
- the shoulder cut portion 2 2b shown in Fig. 7 (B) is provided with a cut in the meat near the apex of the shoulder so that when the meat is peeled, the meat can be smoothly peeled off at the boundary. And process as follows. That is, first, the obtuse shoulder holder 22c, which is inclined at an angle, is lowered to a certain position to fix the shoulder. By the fixing, the upper and lower sides of the shoulder and the front and rear are simultaneously positioned, and the work 10 is deformed according to the shape of the shoulder holder and can be referenced. Then, reciprocate the round blade 2 2 d and 22 d back and forth, and cut the meat on the shoulder.
- FIG. 8 shows a schematic configuration of the shoulder creasing portion 23 of the station 4 ST in FIG. As shown in Fig. 8, lower the shoulder retainer 23a to a certain position (arrow 1), press the shoulder width to a certain position, and deform it until the difference between individuals is absorbed.
- FIG. 9 (A) is a diagram showing a schematic configuration of the breast stripping section 24 of the station 5 ST in FIG. 2, and FIG. 9 (B) shows the situation of the breast stripping.
- the breast 10b was peeled together with the wings 10a from the torso by gripping the left wings 10a with a chuck and pulling it.
- a pair of wing picks 24 4a and 24 a that tilt upward from the armpit to scoop the wings 10a, and chuck the wings with a gap between the armpits each time they scoop up It consists of a pair of chucks 24b and 24b.
- the released chuck 24b is lowered to grasp the wing.
- the cam mechanism gripping the wing 10a the chuck 24b descends while drawing a complicated movement curve along the bow I peeling curve G shown by the two-dot chain line in FIG. 9 (B).
- Fig. 10 (A) shows the situation of the penetration of the scissors scoring part 25 of station 6 ST in Fig. 2;
- Fig. 11 (B) shows the situation of Fig. 11 (B).
- FIG. 11 (A) shows an A-A view of the figure, showing a situation where the knife 25a is inserted from the side along the surface of the glass 10d.
- this scissors scoring cuts the thin film 10 f covering the surface of the scissors 10 c by cutting it with a knife 25 a along the surface of the glass 10 d.
- the attachment portion between the scissors 10c and the glass 10d is cut off to make it easier to peel off the scissors at the subsequent stage.
- the work procedure is as follows. First, cut the knife 25a along the arrow 1 into the thin film 10f between the fillet 10c and the dish 10d.
- FIG. 12 shows the configuration of the scissors removing section 26a and the scissors scoring section 26b of the station 7 ST in FIG. 2, and the upper end of the scoring scissors is sheared. It is designed to cut off the streaks at the tip of the scissors that are being clamped after peeling it off.
- FIG. 13 is a schematic diagram showing the state of the waste discharge section 27 of the station 8 ST in FIG. As shown in Fig. 13, the waste discharge part consists of discharge bar 27a, discharge bar 27 and chute 27c. At the time of discharging the glass 10 d, first, the shoulder stopper 1 in the cone 1 3
- the present invention has the following effects by the above configuration.
- the present invention considers a pretreatment step, and peels off the chest and side surfaces of the work before the work input section to be fitted into the cone.
- the conventional shoulder stripping step which is required for pre-processing of the shoulder circumference such as clavicle cut and measurement and scoring in the subsequent steps, is reduced.
- the present invention maintains a constant shoulder width without being affected by individual differences, sagging of the skin on the chest and side surfaces, etc. In position, the crease between the shoulder joint and the humeral head can be made accurately.
- the present invention provides a skin peeling step of peeling the chest and side surfaces of the work in front of the work inputting part to be fitted into the cone, and an improvement in the breast peeling method.
- the conventional 12 processes could be reduced to 8 processes.
- the present invention provides a general control using a cam that enables various controls in place of the conventional linear individual control based on fluid pressure actuation for the processing control of the deboning processing in each processing station of the automatic deboning apparatus. By switching to the system, it is possible to improve the accuracy of reproduction, achieve synchronous movement and intermittent movement, make it a compact and reliable operation, and add a variety of movements with a power mechanism.
- the motion of the element system was eliminated, and the configuration of the mechanical element system was simplified.
- single cam control was made possible.
- it enables high-humidity long-term stable operation by improving reproducibility, synchronizing motion, and intermittent motion.
- the peeling step of peeling the chest and side portions of the work before the work insertion section to be inserted into the cone is performed by disposing a cone on the traveling body for fitting and fixing the work consisting of the upper body of the poultry carcass.
- the present invention is not limited to the above-described invention, and may be applied to other devices as long as the deboning device performs an automatic deboning process while intermittently increasing the number of stations at each station via the traveling body. It is.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Processing Of Meat And Fish (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004558389A JP4325940B2 (ja) | 2002-12-11 | 2003-07-18 | 食鳥屠体上半身の自動脱骨処理装置 |
DK03741489T DK1574133T3 (da) | 2002-12-11 | 2003-07-18 | System til automatisk udbening af den övre halvdel af et slagtet, spiseligt fjerkræ |
DK07002754T DK1782694T3 (da) | 2002-12-11 | 2003-07-18 | System til automatisk udbening af den övre halvdel af et slagtet, spiseligt fjerkræ |
DE60318493T DE60318493T2 (de) | 2002-12-11 | 2003-07-18 | Automatisches auslösesystem der oberen hälfte geschlachteten essbaren geflügels |
EP03741489A EP1574133B1 (en) | 2002-12-11 | 2003-07-18 | Automatic boning system of upper half of slaughtered edible fowl |
US11/150,826 US7104879B2 (en) | 2002-12-11 | 2005-06-10 | Automatic boning system of upper half of slaughtered edible fowl |
US11/497,228 US7198565B2 (en) | 2002-12-11 | 2006-08-01 | Automatic boning system of upper half of slaughtered edible fowl |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JPPCT/JP02/12960 | 2002-12-11 | ||
PCT/JP2002/012960 WO2004052106A1 (ja) | 2002-12-11 | 2002-12-11 | 鶏肉屠体上半身の自動脱骨処理装置 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2002/012960 Continuation WO2004052106A1 (ja) | 2002-12-11 | 2002-12-11 | 鶏肉屠体上半身の自動脱骨処理装置 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/150,826 Continuation-In-Part US7104879B2 (en) | 2002-12-11 | 2005-06-10 | Automatic boning system of upper half of slaughtered edible fowl |
US11/150,826 Continuation US7104879B2 (en) | 2002-12-11 | 2005-06-10 | Automatic boning system of upper half of slaughtered edible fowl |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2004052107A1 true WO2004052107A1 (ja) | 2004-06-24 |
Family
ID=32500613
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2002/012960 WO2004052106A1 (ja) | 2002-12-11 | 2002-12-11 | 鶏肉屠体上半身の自動脱骨処理装置 |
PCT/JP2003/009166 WO2004052107A1 (ja) | 2002-12-11 | 2003-07-18 | 食鳥屠体上半身の自動脱骨処理装置 |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2002/012960 WO2004052106A1 (ja) | 2002-12-11 | 2002-12-11 | 鶏肉屠体上半身の自動脱骨処理装置 |
Country Status (8)
Country | Link |
---|---|
US (2) | US7104879B2 (ja) |
EP (2) | EP1574133B1 (ja) |
JP (2) | JP4325940B2 (ja) |
AT (2) | ATE382266T1 (ja) |
DE (2) | DE60326403D1 (ja) |
DK (2) | DK1574133T3 (ja) |
ES (2) | ES2321561T3 (ja) |
WO (2) | WO2004052106A1 (ja) |
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JP2009518034A (ja) * | 2005-12-09 | 2009-05-07 | ストルク ペーエムテー ベー.フェー. | 屠殺された家禽の体部位の加工方法とデバイス |
JP2016021923A (ja) * | 2014-07-20 | 2016-02-08 | プライフーズ株式会社 | 食鳥屠体上半部支持装置 |
JP2016021922A (ja) * | 2014-07-20 | 2016-02-08 | プライフーズ株式会社 | 食鳥屠体上半部支持装置 |
KR20170026525A (ko) | 2014-06-30 | 2017-03-08 | 가부시끼가이샤 마에가와 세이사꾸쇼 | 견 절개 장치 및 견 절개 방법 |
KR20170026524A (ko) | 2014-06-30 | 2017-03-08 | 가부시끼가이샤 마에가와 세이사꾸쇼 | 식조 도체의 외형 계측 장치, 외형 계측 방법, 및 식조 도체의 탈골 장치 |
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NL1036646C2 (en) | 2009-02-13 | 2010-08-16 | Meijn Food Proc Technology B V | Filleting device and method for harvesting fillets. |
RU2552060C2 (ru) * | 2010-03-30 | 2015-06-10 | Майекава Мфг. Ко., Лтд. | Способ и устройство для обвалки ножки с костями |
NL2004662C2 (en) * | 2010-05-04 | 2011-11-08 | Meyn Food Proc Technology Bv | A method for filleting poultry or poultry parts and a filleting system for such poultry or poultry parts. |
NL2006313C2 (en) | 2011-02-28 | 2012-08-29 | Meyn Food Proc Technology Bv | Method and apparatus for harvesting a backmeat of a carcass or carcass part of slaughtered poultry. |
NL2006312C2 (en) * | 2011-02-28 | 2012-08-29 | Meyn Food Proc Technology Bv | Method and apparatus for processing a wing of a poultry carcass while the wing is attached to said poultry carcass. |
JP6146809B2 (ja) * | 2013-08-24 | 2017-06-14 | プライフーズ株式会社 | 食鳥屠体上半部支持装置 |
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CN105994572A (zh) * | 2016-06-21 | 2016-10-12 | 广西悦绿源农业科技发展有限公司 | 家禽脱毛机 |
JP6735054B2 (ja) * | 2016-09-28 | 2020-08-05 | プライフーズ株式会社 | 食鳥屠体ササミ筋入装置 |
JP6735055B2 (ja) * | 2016-09-28 | 2020-08-05 | プライフーズ株式会社 | 食鳥屠体ササミ筋入機構 |
JP6938089B2 (ja) * | 2017-09-27 | 2021-09-22 | プライフーズ株式会社 | 食鳥屠体ササミ筋入装置 |
JP6938090B2 (ja) * | 2017-09-27 | 2021-09-22 | プライフーズ株式会社 | 食鳥屠体ササミ筋入機構 |
EP3772968A1 (de) * | 2018-03-29 | 2021-02-17 | Nordischer Maschinenbau Rud. Baader GmbH + Co. KG | Anordnung und verfahren zum enthäuten von die geflügelbrust enthaltenden geflügelteilen |
CN113142285A (zh) * | 2021-04-16 | 2021-07-23 | 陕西泾河好邦食品有限公司 | 一种高效精准剔骨机 |
CN113678873B (zh) * | 2021-08-31 | 2022-11-25 | 重庆市厨煌电子商务有限公司 | 一种肉制品加工骨肉分离装置 |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009518034A (ja) * | 2005-12-09 | 2009-05-07 | ストルク ペーエムテー ベー.フェー. | 屠殺された家禽の体部位の加工方法とデバイス |
KR20170026525A (ko) | 2014-06-30 | 2017-03-08 | 가부시끼가이샤 마에가와 세이사꾸쇼 | 견 절개 장치 및 견 절개 방법 |
KR20170026524A (ko) | 2014-06-30 | 2017-03-08 | 가부시끼가이샤 마에가와 세이사꾸쇼 | 식조 도체의 외형 계측 장치, 외형 계측 방법, 및 식조 도체의 탈골 장치 |
US9687007B2 (en) | 2014-06-30 | 2017-06-27 | Mayekawa Mfg. Co., Ltd. | Poultry tenderloin extraction apparatus |
US9700060B2 (en) | 2014-06-30 | 2017-07-11 | Mayekawa Mfg. Co., Ltd. | Contour measurement apparatus and contour measurement method for measuring contour of poultry carcass, and deboning device for poultry carcass |
US9706782B2 (en) | 2014-06-30 | 2017-07-18 | Mayekawa Mfg. Co., Ltd. | Shoulder-blade incision-making apparatus |
US9826747B2 (en) | 2014-06-30 | 2017-11-28 | Mayekawa Mfg. Co., Ltd. | Incision making apparatus and incision making method |
JP2016021923A (ja) * | 2014-07-20 | 2016-02-08 | プライフーズ株式会社 | 食鳥屠体上半部支持装置 |
JP2016021922A (ja) * | 2014-07-20 | 2016-02-08 | プライフーズ株式会社 | 食鳥屠体上半部支持装置 |
Also Published As
Publication number | Publication date |
---|---|
JPWO2004052107A1 (ja) | 2006-04-06 |
US7104879B2 (en) | 2006-09-12 |
EP1782694B1 (en) | 2009-02-25 |
WO2004052106A1 (ja) | 2004-06-24 |
ATE382266T1 (de) | 2008-01-15 |
US7198565B2 (en) | 2007-04-03 |
US20060009145A1 (en) | 2006-01-12 |
DE60326403D1 (de) | 2009-04-09 |
EP1574133B1 (en) | 2008-01-02 |
EP1574133A4 (en) | 2006-05-10 |
DK1782694T3 (da) | 2009-06-02 |
EP1574133A1 (en) | 2005-09-14 |
DE60318493T2 (de) | 2008-12-11 |
ES2298534T3 (es) | 2008-05-16 |
DE60318493D1 (de) | 2008-02-14 |
DK1574133T3 (da) | 2008-02-04 |
US20060270331A1 (en) | 2006-11-30 |
EP1782694A1 (en) | 2007-05-09 |
JP4325940B2 (ja) | 2009-09-02 |
ES2321561T3 (es) | 2009-06-08 |
ATE423469T1 (de) | 2009-03-15 |
JP2008307064A (ja) | 2008-12-25 |
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