WO2001067195A2 - Dispositif et procede pour assurer la commande d'un systeme de fabrication a fonction d'assistance de l'utilisateur - Google Patents

Dispositif et procede pour assurer la commande d'un systeme de fabrication a fonction d'assistance de l'utilisateur Download PDF

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Publication number
WO2001067195A2
WO2001067195A2 PCT/DE2001/000801 DE0100801W WO0167195A2 WO 2001067195 A2 WO2001067195 A2 WO 2001067195A2 DE 0100801 W DE0100801 W DE 0100801W WO 0167195 A2 WO0167195 A2 WO 0167195A2
Authority
WO
WIPO (PCT)
Prior art keywords
user
production
parameter
sequence
page
Prior art date
Application number
PCT/DE2001/000801
Other languages
German (de)
English (en)
Other versions
WO2001067195A3 (fr
Inventor
Herbert Grieb
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Publication of WO2001067195A2 publication Critical patent/WO2001067195A2/fr
Publication of WO2001067195A3 publication Critical patent/WO2001067195A3/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/76—Measuring, controlling or regulating
    • B29C45/762—Measuring, controlling or regulating the sequence of operations of an injection cycle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/76—Measuring, controlling or regulating
    • B29C45/766—Measuring, controlling or regulating the setting or resetting of moulding conditions, e.g. before starting a cycle
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0426—Programming the control sequence
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4069—Simulating machining process on screen
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/409—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/76—Measuring, controlling or regulating
    • B29C2045/7606—Controlling or regulating the display unit
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32017—Adapt real process as function of changing simulation model, changing for better results
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32338—Use new conditions for model, check, calculate if model meets objectives
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/35—Nc in input of data, input till input file format
    • G05B2219/35494—Online documentation, manual, procedures, operator, user guidance, assistance
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/35—Nc in input of data, input till input file format
    • G05B2219/35512—Display entered, measured values with bargraph
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/36—Nc in input of data, input key till input tape
    • G05B2219/36121—Tree oriented menu, go to root, scroll up down, select mode
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/36—Nc in input of data, input key till input tape
    • G05B2219/36129—Menu keys, function of keys soft defined
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/36—Nc in input of data, input key till input tape
    • G05B2219/36168—Touchscreen
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/45—Nc applications
    • G05B2219/45244—Injection molding
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a device and a method for operating a manufacturing device with a user assistance function.
  • the production device can be, for example, a production or machine tool, production cell, plastic injection molding machine, extruder,
  • Injection blow molding machine textile, woodworking or packaging machine to which an automation system can be connected.
  • a user interface is the essential interface between the user, i.e. the operator of the machine, and the machine itself. In addition to the functionality of the control and the mechanical engineering features, the user interface is therefore crucial for the manageability and suitability of a production machine.
  • the user interface can determine the acceptance of a machine by the user.
  • a user interface can also help to save costs if simple handling ensures that incorrect operation is avoided or the machine can be used more easily by less qualified personnel.
  • the invention is therefore based on the object of providing an improved device and an improved method for operating a production device.
  • the object underlying the invention is solved in each case with the features of the independent claims. Preferred embodiments are specified in the dependent claims.
  • the invention enables a production device to be operated from the point of view of the user, in particular with regard to the requirements of the production. This means the logic of the user when operating the machine
  • This user-friendly operating concept enables intuitive operation of a complex manufacturing device, such as a plastic injection molding machine.
  • the invention enables the user to concentrate on the specific production task without the user himself having to resolve the production task into individual actions.
  • the user is shown the production task in a flow chart, which is composed of a chain of four different flow categories, namely manual action, setting process, decision process and machine function.
  • a production task described in this way can also run completely automatically, ie after it has been started by the user, it can be run alone without any further user action.
  • the process consists only of machine functions and setting processes, whereby the setting Operations the values to be changed must be known in the sequential control system.
  • FIG. 3 shows a block diagram relating to the storage of the user assistance selection list and the corresponding flow diagrams
  • FIG. 5 shows the example of FIG. 4 with the display of a definition and explanation of a selected sequence
  • Fig. 1 shows a plastic injection molding machine 1 with a machine control 2.
  • a machine control 2 is a Computer 3, for example a programmable logic controller, connected, which realizes a user interface 4
  • the computer 3 has a memory 5 for storing inputs or display pages for operating, controlling and / or monitoring the plastic injection molding machine 1.
  • the computer 3 also has a memory 6 for storing data relating to the user assistance function. This includes processes for certain production tasks and further data as explained in more detail with reference to FIG. 3.
  • the computer 3 also has a memory 7 for storing control sequences for the machine control 2.
  • the control sequence in question is retrieved from the memory 7 of the computer under program control and entered into the machine control 2 in order to initiate the desired control process.
  • the control sequences can also be stored directly in the machine control 2, where they are called up by the computer 3.
  • the computer 3 can form a structural unit with the user interface 4.
  • the user interface 4 can be designed as a so-called touch screen for direct input via the screen.
  • FIG. 2 shows a page organization of the pages that can be represented on the display of the user interface 4 of FIG. 1.
  • the start page 8 shows an image of the manufacturing device - in the example considered, a plastic
  • the start page 8 is located in the top hierarchical level of the tree structure of the page organization.
  • the main pages 9, 10 and 11 are assigned to the start page 8, each of which corresponds to different components of the injection molding machine.
  • the main pages 9, 10 and 11 will be are offered for selection on the start page 8 and can be selected by a user, for example using a soft key.
  • this main page is shown on the display of the user interface 4 (see FIG. 1). If the main page 11 is selected, the main page 11 is displayed and the user can select further pages , which are subordinate to the main page 11. In the case of the main page 9, this relates to the subordinate pages 12 and 13. Corresponding subordinate pages are subordinate to the main pages 10 and 11. As a result, the pages are arranged in a hierarchical tree structure.
  • the production tasks can relate, for example, to "product introduction", “product change” or a “product change” or the like.
  • Each of the production tasks in the selection list can relate, for example, to "product introduction", “product change” or a “product change” or the like.
  • sequence 15 is assigned to the production task "product introduction”. Further sequences 16 and 17 are correspondingly assigned to the further production tasks.
  • the process shown in a flow chart consists of steps from four different process categories: user actions, parameter settings, machine functions and user decisions.
  • the different flow categories are preferably distinguished by different colors or symbols in the flowchart displayed to the user on the user interface 4.
  • a file 18 with a definition of the relevant user action and an explanation of the actions to be carried out is assigned to each user action.
  • a file 19 is assigned to a parameter setting and contains the page identification number of the relevant page required for the parameter setting in the tree structure (cf. FIG. 2).
  • a file 20 with a corresponding control sequence for carrying out the desired machine function is assigned to each machine function.
  • a corresponding definition and / or explanation in a file 21 is in turn assigned to each process step “user decision”.
  • FIG. 4 shows an embodiment of the selection list 14 with the production tasks: series production, single part production, product introduction, product change, product change, production interruption, production restart, production malfunction, production facility maintenance and production monitoring.
  • One of the production tasks can be selected with the cursor 22.
  • the cursor 22 can be moved up and down with the soft keys 23 and 24. To enter a selection, the user presses the soft key 25.
  • the user can call up a definition of the production task at the position of the cursor.
  • FIG. 5 shows the selection list of FIG. 4 after the user has moved the cursor 22 to the “product change” production task and then actuated the soft key 26.
  • a definition and explanation of the production task, product change is then called up from a file which is stored in a text memory and displayed in a window 27.
  • the file can be delivered with the plastic injection molding machine. However, it can be edited and / or expanded by the user or created by the user.
  • FIG. 6 shows the representation of a sequence belonging to the production task “product change” shown to the user.
  • the cursor 22 is initially at “Start”. By pressing the soft key 23, the cursor 22 is moved one step further to the next step “drying new material” as the current step, such as shown in Fig. 7. By pressing the soft key 28, the user can call up an explanation of the process step "drying new material”. For this purpose, the file 18
  • the retrieved explanatory text is displayed in window 29 of FIG. 8.
  • the step “drying new material” is a step that requires a user action (compare the procedure 15 in FIG. 3). Since this step belongs to the procedure “user action”, this step is determined with a specific one Color that is assigned to the relevant process category is shown, for example with a yellow background.
  • the user has the option of entering his decision “yes” or “no” by actuating the corresponding soft keys 24 or 25.
  • the soft key 25 is actuated, the cursor goes back to the step “drying new material”; when the soft key 24 is actuated, the cursor 22 goes to the step “semi-automatic operating mode”. Then the others follow
  • Steps "Empty material hopper”, “Plasticizing button”, “Eject button”, “Cylinder empty?”, “Fill material hopper”, “Plasticizing button”, “Eject button” and “Automatic mode”.
  • the user follows this further process by successively working through the individual steps of the process and, after each step has been processed, confirming with the OK key or entering his “yes” or “no” decision.
  • FIG. 9 to 12 show a corresponding example for the production tasks "production interruption” after the user has selected them from the selection list in FIG. 4.
  • a corresponding flow diagram is again retrieved agram (compare flow diagram 15 of FIG. 3).
  • the flow chart assigned to the production task “production interruption” is shown in FIG. 9 for the user on the user interface.
  • This step is a step of the “parameter setting” sequence category. (see Fig. 3). This category is also assigned a specific color in which the current step is displayed.
  • the user By pressing the soft key 30 the user causes the corresponding operating page to be called up (compare file 19 of FIG. 3).
  • This operating page, to which a branch is made by actuating the soft key 30, is shown in FIG. 11.
  • This operating page is a page of the hierarchical tree structure via which the cylinder temperature with its setpoint, tolerance lowering temperature and maximum and minimum temperature can be entered without using the user assistance function.
  • the cursor 31 goes to the field "lowering active” and activates the lowering there.
  • the entries on the cylinder temperature page are confirmed and the user is shown the process again - Fig. 12.
  • the cursor 22 then moved one step further, since the step "Set and activate the lowering temperature" has been processed.
  • FIG. 13 and 14 show a further example of a production task “production restart.
  • the sequence of FIG. 13 is displayed to the user after he has selected the production tasks “production restart” in the selection list of FIG. 4. This leads to the retrieval of the sequence shown in FIG. 13 from the corresponding memory 6 of the computer 3 (see Fig. 1).
  • the steps required for the task “production restart” are composed of machine functions, which can each run fully automatically.
  • the corresponding steps in the sequence of FIG. 13 therefore belong to the sequence Run category "machine function", each of which is assigned a specific color, for example blue.
  • machine function each of which is assigned a specific color, for example blue.
  • Fig. 14 has reached the end position shown.
  • a specific machine function for example “switching on the engine”
  • automatic access is made to a file in which a corresponding control sequence is stored (compare file 20 in FIG. 3). This control sequence is carried out by the machine control 2.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • General Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Selon l'invention, une interface utilisateur (4) d'un système de fabrication, par exemple une machine de moulage par injection de matière plastique (1) comporte une liste de sélection pour un mode d'assistance utilisateur. Cette liste de sélection comprend différentes tâches de production. Le fait de sélectionner une tâche de production met automatiquement en place un organigramme de traitement qui se compose d'étapes de différentes catégories. Cet organigramme de traitement est pris en charge par l'utilisateur. Selon la catégorie d'une étape en cours, différents fichiers seront appelés pour assurer l'assistance utilisateur.
PCT/DE2001/000801 2000-03-06 2001-03-02 Dispositif et procede pour assurer la commande d'un systeme de fabrication a fonction d'assistance de l'utilisateur WO2001067195A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10010898 2000-03-06
DE10010898.9 2000-03-06

Publications (2)

Publication Number Publication Date
WO2001067195A2 true WO2001067195A2 (fr) 2001-09-13
WO2001067195A3 WO2001067195A3 (fr) 2002-03-14

Family

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Family Applications (3)

Application Number Title Priority Date Filing Date
PCT/DE2001/000801 WO2001067195A2 (fr) 2000-03-06 2001-03-02 Dispositif et procede pour assurer la commande d'un systeme de fabrication a fonction d'assistance de l'utilisateur
PCT/DE2001/000802 WO2001067193A2 (fr) 2000-03-06 2001-03-02 Dispositif et procede pour introduire des parametres pour machines et pour effectuer des simulations et des observations
PCT/DE2001/000800 WO2001067191A2 (fr) 2000-03-06 2001-03-02 Procede et dispositif pour faire actionner, observer et/ou surveiller un systeme de fabrication

Family Applications After (2)

Application Number Title Priority Date Filing Date
PCT/DE2001/000802 WO2001067193A2 (fr) 2000-03-06 2001-03-02 Dispositif et procede pour introduire des parametres pour machines et pour effectuer des simulations et des observations
PCT/DE2001/000800 WO2001067191A2 (fr) 2000-03-06 2001-03-02 Procede et dispositif pour faire actionner, observer et/ou surveiller un systeme de fabrication

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WO (3) WO2001067195A2 (fr)

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WO2008049518A1 (fr) * 2006-10-24 2008-05-02 Krones Ag Assistance opératoire pour un dispositif de traitement de contenants
DE102007037847A1 (de) * 2007-08-10 2009-04-09 Siemens Ag Verfahren zur Inbetriebnahme eines Antriebssystems

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AT511487B1 (de) * 2011-06-09 2016-01-15 Engel Austria Gmbh Bedieneinheit für eine spritzgiessmaschine
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JP6774777B2 (ja) * 2016-04-14 2020-10-28 東洋機械金属株式会社 表示操作装置および成形機
JP6788993B2 (ja) * 2016-04-14 2020-11-25 東洋機械金属株式会社 表示操作装置および成形機
AT519096B1 (de) * 2016-12-23 2018-04-15 Engel Austria Gmbh Verfahren zum Einstellen einer Formgebungsmaschine
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DE102017108546A1 (de) * 2017-04-21 2018-10-25 Sig Technology Ag Produktionsparameterverlaufsansicht als Teil einer Benutzeroberfläche zum Überwachen und/oder Steuern einer Verpackungsanlage
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WO2001067195A3 (fr) 2002-03-14

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