WO2001067193A2 - Dispositif et procede pour introduire des parametres pour machines et pour effectuer des simulations et des observations - Google Patents

Dispositif et procede pour introduire des parametres pour machines et pour effectuer des simulations et des observations Download PDF

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Publication number
WO2001067193A2
WO2001067193A2 PCT/DE2001/000802 DE0100802W WO0167193A2 WO 2001067193 A2 WO2001067193 A2 WO 2001067193A2 DE 0100802 W DE0100802 W DE 0100802W WO 0167193 A2 WO0167193 A2 WO 0167193A2
Authority
WO
WIPO (PCT)
Prior art keywords
parameter
machine
curve
change
simulation
Prior art date
Application number
PCT/DE2001/000802
Other languages
German (de)
English (en)
Other versions
WO2001067193A3 (fr
Inventor
Herbert Grieb
Original Assignee
Siemens Aktiengesellschaft
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens Aktiengesellschaft filed Critical Siemens Aktiengesellschaft
Publication of WO2001067193A2 publication Critical patent/WO2001067193A2/fr
Publication of WO2001067193A3 publication Critical patent/WO2001067193A3/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/762Measuring, controlling or regulating the sequence of operations of an injection cycle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/766Measuring, controlling or regulating the setting or resetting of moulding conditions, e.g. before starting a cycle
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0426Programming the control sequence
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • G05B19/4069Simulating machining process on screen
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/409Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C2045/7606Controlling or regulating the display unit
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32017Adapt real process as function of changing simulation model, changing for better results
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32338Use new conditions for model, check, calculate if model meets objectives
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35494Online documentation, manual, procedures, operator, user guidance, assistance
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/35Nc in input of data, input till input file format
    • G05B2219/35512Display entered, measured values with bargraph
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/36Nc in input of data, input key till input tape
    • G05B2219/36121Tree oriented menu, go to root, scroll up down, select mode
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/36Nc in input of data, input key till input tape
    • G05B2219/36129Menu keys, function of keys soft defined
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/36Nc in input of data, input key till input tape
    • G05B2219/36168Touchscreen
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45244Injection molding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a device and a method for entering a machine parameter, in particular for the parameterization of a manufacturing device, for example a production, tool, plastic injection molding, injection blow molding, textile, woodworking or packaging machine or one Manufacturing cell that can be equipped with an automation system.
  • a manufacturing device for example a production, tool, plastic injection molding, injection blow molding, textile, woodworking or packaging machine or one Manufacturing cell that can be equipped with an automation system.
  • the resulting page organization is often unsystematic and confusing, so that a longer training period is required to operate and parameterize a machine.
  • the unclear page organization can also lead to incorrect operation.
  • the invention is therefore based on the object of an improved device and an improved method for the a machine parameter as well as for the observation of the machine.
  • the invention enables a machine to be parameterized on the basis of a start value of the parameter. Based on the starting value, a simulation is first carried out. A machine model stored in a corresponding computer is used for the simulation.
  • a corresponding curve profile is calculated and displayed for a machine cycle. If the curve does not correspond to the wishes of the user with regard to the production tasks, the user can change the displayed curve immediately.
  • the changed parameter is determined directly or indirectly from this and, if necessary, a further simulation is carried out to check the change.
  • the machine can be put into operation.
  • Process data is recorded while the machine is operating.
  • the corresponding actual curves are displayed and compared with the simulated and calculated actual curves.
  • an analog display of individual characteristic values can also take place.
  • certain parameters are determined and stored over several cycles.
  • the time course of the parameters depending on the machine cycles is shown graphically so that trends become visible to the user. As soon as a trend emerges that leads out of the permitted range, the user can Intervene before the machine breaks down.
  • FIG. 1 shows a flow chart of an embodiment of the method according to the invention for parameterizing a production device
  • FIGS. 1 and 2 shows an apparatus for performing the method of FIGS. 1 and 2
  • Fig. 6-9 show different observation times
  • FIG. 1 shows a flow diagram for the parameterization of a machine.
  • step 1 the start value of a parameter for the operation of the machine is entered with regard to a specific production task.
  • step 2 this start value of the parameter is saved.
  • this starting value is entered into a software-technical model of the machine in order to simulate the operation of the machine.
  • One or more courses describing the operation of the machine Sizes are calculated in step 3 during the simulation and displayed in step 4.
  • the user can use the displayed curves to check whether the specified start value of the parameter corresponds to the desired production task. If this is not the case, the user can adapt the simulated curve profiles to the desired profiles by entering corresponding changes via a graphical interface. This is done in step 5.
  • a corresponding change in the parameter is determined in step 6 and in turn stored in step 2. Based on the changed parameter value, a simulation can then be carried out again in step 3 in order to check the curve profiles resulting therefrom. Possibly. the curves can then be changed again.
  • process data is recorded in step 7 during the operation of the machine in order to record one or more parameters which are characteristic of the operation of the machine. Based on the recorded process data, one or more actual curves are displayed to show the actual course of the corresponding parameters.
  • step 8 This display is made in comparison to the target curves obtained through parameterization and simulation.
  • the corresponding display of actual curves and target curves takes place in step 8 on a user interface.
  • one or more parameters can be shown separately in addition or as an alternative to the curve profiles of step 8.
  • An analog display can be selected for this.
  • step 10 a time course of a certain parameter is determined over several machine cycles. The resulting trends are displayed in step 11. This puts the user in a position to react early to an emerging disturbance without actually causing a disturbance
  • FIG. 3 shows an electronic system for realizing the method illustrated with reference to FIGS. 1 and 2.
  • the system has a parameter memory 12 and a machine mode 11 13.
  • the parameter memory 12 is used to store the start value of the parameter and the current parameter value.
  • the Maschmenmodeil 13 represents a software-technical mapping of the real machine.
  • the electronic system has a program component 14 for calling up the parameter from the parameter memory 12, for entering the parameter 12 into the machine model 13 and for carrying out a simulation.
  • the result of a simulation is shown on a display 15 of the user interface.
  • the simulated curve shape can be adapted to a desired curve shape by the user via an input interface 16. This input is preferably done graphically.
  • a correspondingly changed parameter value is determined in the program component 17 from the changed curve shape and is stored in the parameter memory 12.
  • the electronic system also has an input 18 for recorded process data. After appropriate preparation, this process data is shown on the display 15.
  • the program component 19 is used to record the time profile of one or more characteristic parameters of the machine over various machine cycles in order to record trends.
  • the display 15 shows over several machine cycles.
  • the curve profiles shown on the user interface relate to the tool, unit, injection, cooling, ejection and core pulls 1 and 2 of the injection molding machine, each shown over an injection molding cycle of the machine - in the example under consideration - of 20 seconds.
  • the curve profiles shown are simulated curve profiles that are determined by a machine model on the basis of start values of a parameter set.
  • One of the soft keys 20 is assigned to each of the curve profiles. By actuating one of the soft keys 20, the corresponding curve shape can be selected in order to change the curve shape. This is explained in more detail in FIG. 5 with reference to a change in the course of the curve relating to the core pull 1.
  • the input window 21 shows the curve shape “core pull 1 "relevant parameters, namely the time of the start of the extension and the time of the start of the retraction in seconds of the cycle.
  • the change in the curve is thus entered directly via a corresponding change in the parameters determining the curve shape. There is no need to separately determine the changed parameter parameters based on an entered change in the curve shape. forth in this example.
  • the machine model can also be used to determine the change in the parameters based on the input of a change in the curve.
  • the change can also be made immediately using a graphical user interface e.g. be made using a computer mouse or a trackball or the like.
  • FIG. 6 shows the target curve profiles which are displayed on the user interface when the machine is being observed in real operation. These target curve profiles correspond to the simulated curve profiles of FIGS. 4 and 5.
  • FIG. 7 additionally shows the actually measured actual curve profiles at about a point in time of 12 seconds of the machine cycle. The measured curve profiles overlay the simulated curve profiles and in the example shown are congruent with the simulated curve profiles.
  • FIG. 9 In the representation of Fig. 9, certain process parameters are represented by means of analog scales. This is particularly advantageous for dynamic processes.
  • the user receives the representation of FIG. 10.
  • the curves of FIG. 10 show the change in time of certain machine parameters, one machine cycle corresponding to one unit on the time axis The user can intervene to correct the symbolic display of trends early on.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • General Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Le paramétrage d'une machine, par exemple d'une machine de moulage par injection de matière plastique, s'effectue sur la base d'une valeur de départ d'un paramètre. Sur la base de cette valeur de départ, une simulation s'effectue au moyen d'un modèle machine. Des allures de courbes correspondantes sont indiquées à l'utilisateur. Les allures de courbes peuvent être modifiées, ce qui donne lieu à un paramètre modifié. Sur la base du paramètre modifié, une simulation peut être à nouveau effectuée. Lorsque la machine est en service, les valeurs théoriques simulées et les valeurs réelles mesurées sont affichées. Il est également possible d'afficher les tendances temporelles de paramètres déterminés pour machines.
PCT/DE2001/000802 2000-03-06 2001-03-02 Dispositif et procede pour introduire des parametres pour machines et pour effectuer des simulations et des observations WO2001067193A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10010898.9 2000-03-06
DE10010898 2000-03-06

Publications (2)

Publication Number Publication Date
WO2001067193A2 true WO2001067193A2 (fr) 2001-09-13
WO2001067193A3 WO2001067193A3 (fr) 2002-02-07

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Application Number Title Priority Date Filing Date
PCT/DE2001/000801 WO2001067195A2 (fr) 2000-03-06 2001-03-02 Dispositif et procede pour assurer la commande d'un systeme de fabrication a fonction d'assistance de l'utilisateur
PCT/DE2001/000800 WO2001067191A2 (fr) 2000-03-06 2001-03-02 Procede et dispositif pour faire actionner, observer et/ou surveiller un systeme de fabrication
PCT/DE2001/000802 WO2001067193A2 (fr) 2000-03-06 2001-03-02 Dispositif et procede pour introduire des parametres pour machines et pour effectuer des simulations et des observations

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PCT/DE2001/000801 WO2001067195A2 (fr) 2000-03-06 2001-03-02 Dispositif et procede pour assurer la commande d'un systeme de fabrication a fonction d'assistance de l'utilisateur
PCT/DE2001/000800 WO2001067191A2 (fr) 2000-03-06 2001-03-02 Procede et dispositif pour faire actionner, observer et/ou surveiller un systeme de fabrication

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DE10360530A1 (de) * 2003-12-22 2005-03-10 Siemens Ag Virtuelle Inbetriebnahme einer Maschine
DE10352815A1 (de) * 2003-11-12 2005-06-30 Siemens Ag Simulationsverfahren für eine Bearbeitung eines, Werkstücks durch eine Werkzeugmaschine, entsprechendes Computerprogramm und korrespondierender Rechner
WO2007036466A2 (fr) * 2005-09-30 2007-04-05 Siemens Aktiengesellschaft Procede de simulation d'un comportement de commande et/ou de machine d'une machine-outil ou d'une machine de production
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EP2863277A1 (fr) * 2013-10-16 2015-04-22 Sick Ag Procédé de simulation d'appareil
CN105108986A (zh) * 2015-08-28 2015-12-02 深圳新华科注塑科技有限公司 一种注塑工艺监控及塑料件在线品质分拣的系统及方法
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JP2017189936A (ja) * 2016-04-14 2017-10-19 東洋機械金属株式会社 表示操作装置および成形機
AT519096B1 (de) * 2016-12-23 2018-04-15 Engel Austria Gmbh Verfahren zum Einstellen einer Formgebungsmaschine
WO2018192894A1 (fr) * 2017-04-21 2018-10-25 Sig Technology Ag Fourniture d'une interface utilisateur pour la surveillance et/ou la commande d'une installation d'emballage
WO2018192895A1 (fr) * 2017-04-21 2018-10-25 Sig Technology Ag Fourniture d'une interface utilisateur pour la surveillance et/ou la commande d'une installation d'emballage
CN109311206A (zh) * 2016-04-14 2019-02-05 东洋机械金属株式会社 显示操作装置以及成型机
EP3805882B1 (fr) * 2019-10-10 2022-06-08 Siemens Aktiengesellschaft Système de guidage pour une installation technique pourvu de diagramme de courbe de tendance

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DE10222095A1 (de) * 2002-05-17 2003-11-27 Siemens Ag Automatisierungs- oder Diagnosegerät oder -system für eine oder mehrere Anlagenkomponenten sowie Verfahren zu dessen Betrieb
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FR2854254B1 (fr) * 2003-04-22 2005-06-17 Schneider Electric Ind Sas Terminal d'exploitation, notamment pour automatismes
DE10334153A1 (de) * 2003-07-26 2005-02-24 Karl Hehl Verfahren und Vorrichtung zur interaktiven Steuerung einer Maschine
EP1660957A1 (fr) * 2003-08-30 2006-05-31 Hauni Maschinenbau AG Unite de commande et d'affichage pour une machine de l'industrie de traitement du tabac
DE10349094A1 (de) * 2003-10-22 2005-05-25 Rieter Ingolstadt Spinnereimaschinenbau Ag Textilmaschine und Verfahren zur Verbesserung deren Produktionsablaufs
EP1907906B2 (fr) 2005-07-18 2018-10-10 Netstal-Maschinen AG Procede et dispositif de commande permettant de commander une ou plusieurs machines
SI2080073T1 (sl) 2006-10-24 2011-10-28 Krones Ag Krmilno pomagalo za pripravo za obdelavo vsebnikov
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CN110785714A (zh) * 2017-04-21 2020-02-11 Sig技术股份公司 作为监控和/或控制包装系统的用户表面的一部分的生产参数过程视图
EP3805882B1 (fr) * 2019-10-10 2022-06-08 Siemens Aktiengesellschaft Système de guidage pour une installation technique pourvu de diagramme de courbe de tendance

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WO2001067191A2 (fr) 2001-09-13

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