Classifications

• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07D—HETEROCYCLIC COMPOUNDS
  • C07D301/00—Preparation of oxiranes
  • C07D301/32—Separation; Purification
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
  • C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
  • C07C29/09—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis
  • C07C29/10—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of ethers, including cyclic ethers, e.g. oxiranes
  • C07C29/103—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of ethers, including cyclic ethers, e.g. oxiranes of cyclic ethers
  • C07C29/106—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis of ethers, including cyclic ethers, e.g. oxiranes of cyclic ethers of oxiranes
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07D—HETEROCYCLIC COMPOUNDS
  • C07D301/00—Preparation of oxiranes
  • C07D301/02—Synthesis of the oxirane ring
  • C07D301/03—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds
  • C07D301/04—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen
  • C07D301/08—Synthesis of the oxirane ring by oxidation of unsaturated compounds, or of mixtures of unsaturated and saturated compounds with air or molecular oxygen in the gaseous phase
• • C—CHEMISTRY; METALLURGY
  • C07—ORGANIC CHEMISTRY
  • C07D—HETEROCYCLIC COMPOUNDS
  • C07D303/00—Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
  • C07D303/02—Compounds containing oxirane rings
  • C07D303/04—Compounds containing oxirane rings containing only hydrogen and carbon atoms in addition to the ring oxygen atoms
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
  • F01K—STEAM ENGINE PLANTS; STEAM ACCUMULATORS; ENGINE PLANTS NOT OTHERWISE PROVIDED FOR; ENGINES USING SPECIAL WORKING FLUIDS OR CYCLES
  • F01K27/00—Plants for converting heat or fluid energy into mechanical energy, not otherwise provided for
  • F01K27/02—Plants modified to use their waste heat, other than that of exhaust, e.g. engine-friction heat
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F22—STEAM GENERATION
  • F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
  • F22B1/00—Methods of steam generation characterised by form of heating method
  • F22B1/02—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers
  • F22B1/18—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines
  • F22B1/1807—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines using the exhaust gases of combustion engines
  • F22B1/1815—Methods of steam generation characterised by form of heating method by exploitation of the heat content of hot heat carriers the heat carrier being a hot gas, e.g. waste gas such as exhaust gas of internal-combustion engines using the exhaust gases of combustion engines using the exhaust gases of gas-turbines
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
  • Y02P20/00—Technologies relating to chemical industry
  • Y02P20/10—Process efficiency
  • Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines

Definitions

• the invention relates to a process for the production of ethylene oxide (hereinafter referred to as EO) by direct oxidation of ethylene and a process according to which glycol is obtained from EO by hydrolysis, pressure dewatering, vacuum dewatering and subsequent pure distillation.
• EO ethylene oxide
• EO is currently produced on a large scale by direct oxidation of ethylene with air or oxygen on silver catalysts.
• the reaction is highly exothermic (overall heat generation 225 to 400 KJ per mole of ethylene); therefore, the excess heat of reaction is usually worked in tube bundle reactors, the reaction mixture being passed through the tubes and a boiling liquid, for example kerosene or tetralin, recently frequently water circulating between the tubes as heat transfer medium.
• the present invention relates to methods according to which water is used as the heat transfer medium.
• the water vapor produced in the direct ethylene oxidation is generally expanded to the pressure of a steam network via a valve.
• the energy content of the water vapor from the relaxation is not used.
• ethylene oxide (EO) from worldwide production is processed with increasing tendency to monoethylene glycol.
• the hydrolysis reactor is operated with a large excess of water (water: EO weight ratio up to 15: 1).
• the hydrolysis reactor is usually operated at temperatures from 120 ° C to 250 ° C and pressures from 30 - 40 bar.
• the hydrolysis product is first dewatered, to a residual water content of 100-200 ppm and then separated into the various glycols in pure form.
• Dewatering usually takes place in a cascade of pressure-graded columns, with decreasing pressure. For reasons of heat integration, usually only the bottom evaporator of the first pressure column is heated with live steam, all other pressure columns, on the other hand, with the vapors of the preceding column.
• the pressure drainage cascade consists of 2 to 7 columns. Vacuum drainage follows the pressure drainage.
• the dewatered solution containing glycols is broken down into the pure substances monoethylene glycol, di- and triethylene glycol in several columns.
• the solution is based on a process for the production of EO by direct oxidation of ethylene with air or oxygen using water as Heat exchanger, whereby water vapor is generated, which is then expanded.
• the invention is characterized in that the expansion of the water vapor takes place in one or more back pressure steam turbine (s).
• Steam turbines are known in the known manner as heat engines with rotating running parts, in which the pressure gradient of continuously flowing steam is converted into mechanical work in one or more stages. Depending on the type of steam discharge, different types of steam turbines are distinguished; In so-called back-pressure steam turbines, the steam energy is also used for other purposes, usually for heating.
• any back pressure steam turbine can be used for the present process.
• Steam turbines are usually operated with steam supply under constant conditions.
• a steam turbine is operated with a continuously increasing amount of steam and increasing steam pressure.
• the conditions (amount of steam, pressure) for the time average are decisive for the economy of this solution.
• the technical catalysts used in ethylene oxidation which generally contain up to 15% by weight of silver in the form of a finely divided layer on a support, lose activity as the operating time increases, and the selectivity of the partial oxidation of ethylene oxide decreases.
• the reaction temperature In order to keep the production volume of an EO system constant as the operating time progresses, the reaction temperature must be raised with the same conversion, which increases the pressure of the water vapor.
• the simultaneously decreasing selectivity leads to larger amounts of steam.
• a water vapor pressure in the range of 30 bar often arises at the start of operation, with a continuous increase over a period of 2 years to a value of about 65 bar.
• the steam turbine (s) can drive one or more working machines, in particular process pumps (for conveying circulating water) or compressors (for gaseous process streams) and / or one or more generators.
• the steam turbine (s) supplied usually have a pressure of 25 to 70 bar, preferably 30 to 65 bar.
• the water vapor obtained in the direct ethylene oxidation is converted to the pressure of the sump evaporator of the pressure dewatering column or the sump evaporator in a process for obtaining monoethylene glycol from ethylene oxide by hydrolysis, pressure dewatering, vacuum dewatering and subsequent pure distillation via the steam turbine (s) relaxed the first pressure dewatering column of a cascade and the steam from the steam turbine (s) used to heat the pressure dewatering column or the first pressure dewatering column of the cascade.
• the amount of steam required for the pressure drainage can be approximated to the amount of steam generated in the direct ethylene oxidation. This significantly reduces the external procurement of high pressure steam over time.
• the pressure drainage column or the first pressure drainage column of the cascade is heated by a bottom evaporator and the condensate is returned to the EO reaction stage.
• the expansion takes place via the steam turbine ⁇ ) to the pressure of a steam network or to the operating pressure of consumers, such as steam injectors or sump evaporators.
• the method according to the invention enables the specific energy consumption of an EO and / or monoethylene glycol system to be reduced by a high degree of heat integration.
• the columns in the glycol process can mainly be operated with contaminated steam from the pressure drainage. An external procurement of high pressure steam on average is significantly reduced.
• the economically and energetically cheapest solution is based on the general conditions of the location, in particular on the level of steaming and on energy prices.
• Figure 1 shows schematically an example of multiple use of steam from the EO reaction in a back pressure steam turbine with connected generator and expansion to the back pressure of the bottom evaporator of the 1st stage of the glycol pressure drainage.
• the current data are listed in Table 1.
• the saturated steam 1 removed from the steam drum D of the EO reactor is in a counter-pressure steam turbine T to a pressure of 21 bar abs. relaxed.
• the turbine T drives a generator G to generate electricity (for example 400 V).
• the drive power is approximately 2 MW.
• the expansion in the turbine T takes place in the wet steam area, which is why condensate 2 and saturated steam 3 are separated in a separator A.
• the condensate 2 is pumped back into the steam drum D.
• the saturated steam 3 is fed to the bottom evaporator S of the 1st stage of the glycol pressure drainage. If the amount is insufficient, the saturated steam 3 is supplemented with network steam 4.
• the condensate 6 running out of the bottom evaporator S is also pumped back to the steam drum D.
• Figure 2 shows a second example.
• the relaxation takes place here at a counter pressure of 5 bar abs. (Current data see table 2).
• the steam turbine T can drive one or more work machines M (process pumps, compressors) with an output of approx. 2.7 MW.
• the saturated steam is largely fed to the bottom evaporator S of a column (stream 5). The rest of the saturated steam 4 is discharged into the steam trap N.
• FIG. 3 shows a third example.
• the pressure is released to a counter pressure of 17 bar abs. (Current data see table 3).
• the steam turbine T drives a generator G to generate electricity (e.g. 400 V) with an output of approx.3.8 MW.
• the saturated steam 3 is largely released into the steam network N (stream 4).
• One or more steam injectors I are operated with the partial flow 5.
• the bottom of a column K is heated with the help of the injectors and, at the same time, the bottom stream flowing off is cooled by generating negative pressure in a downstream container B (evaporative cooling).
• the condensate is fed to the process water W.

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• Chemical & Material Sciences (AREA)
• Organic Chemistry (AREA)
• Engineering & Computer Science (AREA)
• Combustion & Propulsion (AREA)
• Mechanical Engineering (AREA)
• General Engineering & Computer Science (AREA)
• Life Sciences & Earth Sciences (AREA)
• Sustainable Development (AREA)
• Sustainable Energy (AREA)
• Physics & Mathematics (AREA)
• Thermal Sciences (AREA)
• Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
• Epoxy Compounds (AREA)
• Oxygen, Ozone, And Oxides In General (AREA)
• Engine Equipment That Uses Special Cycles (AREA)

Priority Applications (10)

Applications Claiming Priority (2)

Publications (1)

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• 1998
  • 1998-09-23 DE DE19843654A patent/DE19843654A1/de not_active Withdrawn
• 1999
  • 1999-09-17 TW TW088116105A patent/TWI235154B/zh not_active IP Right Cessation
  • 1999-09-20 ID IDW20010668A patent/ID27730A/id unknown
  • 1999-09-20 CN CNB998112852A patent/CN1150177C/zh not_active Expired - Lifetime
  • 1999-09-20 US US09/762,797 patent/US6397599B1/en not_active Expired - Lifetime
  • 1999-09-20 AU AU59797/99A patent/AU5979799A/en not_active Abandoned
  • 1999-09-20 BR BRPI9913938-3A patent/BR9913938B1/pt not_active IP Right Cessation
  • 1999-09-20 KR KR1020017003676A patent/KR100585360B1/ko active IP Right Grant
  • 1999-09-20 CA CA002343767A patent/CA2343767C/en not_active Expired - Lifetime
  • 1999-09-20 AT AT99969411T patent/ATE266014T1/de not_active IP Right Cessation
  • 1999-09-20 JP JP2000574087A patent/JP4582910B2/ja not_active Expired - Lifetime
  • 1999-09-20 DE DE59909416T patent/DE59909416D1/de not_active Expired - Lifetime
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  • 1999-09-20 RU RU2001111010/04A patent/RU2229477C2/ru active
  • 1999-09-20 WO PCT/EP1999/006941 patent/WO2000017177A1/de active IP Right Grant
  • 1999-09-20 UA UA2001042716A patent/UA60382C2/uk unknown
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  • 1999-09-20 MY MYPI99004060A patent/MY121093A/en unknown
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  • 1999-09-22 AR ARP990104763A patent/AR020499A1/es active IP Right Grant
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