WO1999008552A1 - Procede et dispositif de pasteurisation de produit alimentaire emballe - Google Patents
Procede et dispositif de pasteurisation de produit alimentaire emballe Download PDFInfo
- Publication number
- WO1999008552A1 WO1999008552A1 PCT/JP1998/003624 JP9803624W WO9908552A1 WO 1999008552 A1 WO1999008552 A1 WO 1999008552A1 JP 9803624 W JP9803624 W JP 9803624W WO 9908552 A1 WO9908552 A1 WO 9908552A1
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- WIPO (PCT)
- Prior art keywords
- food
- packaged food
- packaged
- container
- loading
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/005—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment
- A23L3/01—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating using irradiation or electric treatment using microwaves or dielectric heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
- A23L3/365—Thawing subsequent to freezing
Definitions
- the present invention relates to a packaged food sterilizing apparatus and a sterilizing method which can be applied to sterilization using high frequency of so-called sealed packaged food in which various foods are sealed in a packaging container such as a plastic bag or tray. is there.
- Background art
- packaged foods in which various foods are sealed in plastic containers such as plastic bags and trays, has been remarkable, and at present, packaged foods play a significant part in the dietary life.
- packaged foods are subjected to heat sterilization after sealing a predetermined food in a packaging container.
- heat cooking thermal aging treatment
- the inside of the container in which the packaged food is loaded is sealed by the counter electrode abutting on the edge of the container, so that the packaged food is sealed in the container (the food loading chamber). ), It is possible to heat to 100 ° C or more, which makes it possible to perform a sterilization treatment reliably in a short time.
- a pressurizing means for pressurizing the inside of the container is required.
- the pressurizing means since a plurality of packaged foods are loaded in a cylindrical container, the pressurizing means becomes large and the equipment cost increases.
- the packaged food has a problem that the temperature to be heated varies depending on the loading position in the container, and it is difficult for the packaged food to be uniform, and the packaged food having a low temperature is not completely sterilized. Incomplete sterilization has the same effect as non-sterilization due to bacterial growth.
- the present invention has been made in order to solve the above-described problems, and provides a packaged food sterilizing apparatus and a sterilizing method capable of performing a reliable sterilizing treatment on packaged food while keeping processing costs low. It is intended to provide.
- the present invention relates to a packaged food sterilizer for sterilizing a packaged food by dielectric heating, comprising a high-frequency power generator, and supplied with a high frequency from the high-frequency power generator.
- a food loading container comprising a counter electrode comprising a first electrode and a second electrode, and an annular frame interposed between the counter electrodes, wherein the food loading container has one of the packaged foods therein.
- At least one food loading chamber to be loaded is provided, and the food loading chamber has an inner surface shape that substantially matches the outer shape of the packaged food.
- the food loading container formed by the counter electrode and the annular frame body Since only one packaged food is loaded in the food loading chamber of the container, as in the past, when many packaged foods are simultaneously loaded into a large-capacity food loading chamber and sterilized by dielectric heating, The heating temperature of the packaged food varies depending on the loading position, and there is no inconvenience that the packaged food that has not been sterilized is discharged.Therefore, a small number of the packaged foods are sequentially loaded into the food loading chamber and the dielectric By performing a series of treatments in which the foods are sequentially taken out after heating, the packaged foods can be reliably sterilized.
- the food loading chamber has an inner surface shape that substantially matches the outer shape of the packaged food, the packaged food is prevented from being expanded by the dielectric heating by the inner wall of the food loading chamber, and thus does not break. Therefore, it is not necessary to pressurize the food loading chamber in a large scale in order to prevent the breakage of the bag unlike the conventional case, which contributes to a reduction in equipment costs.
- the first and second electrodes may be formed as flat surfaces whose opposing surfaces are parallel to each other, and the annular annular frame may have the same inner surface shape as the outer surface of the packaged food.
- the structure of the food loading container can be simplified.
- a recess having an inner surface shape substantially matching the outer shape of the packaged food is provided on at least one of the opposing surfaces of the first and second electrodes, and the annular frame is set so as to contact the outer surface of the packaged food. Then, the food container will be able to handle various types of packaged food.
- the above-mentioned annular frame is composed of a plurality of (first and second) unit annular frames laminated, and each unit annular frame has the same inner surface shape as the side surface of the packaged food to be loaded. May be set individually. This makes it possible to load two packaged foods into a food-loading container at one time.
- the stacked first and second annular frames may be configured to be separable, or may be integrally configured to be inseparable.
- a holding means that acts between the opposed electrodes to hold the food loading chamber in a formed state.
- the lid does not open even if the pressure in the food loading chamber becomes high due to the heating, thereby preventing the packaged food from being broken.
- a pressing means for pressing the first electrode toward the second electrode can be used. This The pressing means is preferably a cylinder device.
- a locking means for regulating separation of the first and second electrodes may be adopted.
- One provided with a piece can be employed.
- the locking means may be a band member for fastening the first and second electrodes.
- a heating means for auxiliary heating the food loading container may be provided. By doing so, it is possible to heat the food-loaded container to a predetermined temperature before the dielectric heating, and the pre-heating of the food-loaded container allows the loaded or already loaded packaged food to be heated. Heating can be performed up to a predetermined temperature in advance, and processing efficiency of dielectric heating can be improved.
- a heating means can be used in combination with dielectric heating, which contributes to uniform heating.
- cooling means for cooling the heated food-filled container In addition, if cooling means for cooling the heated food-filled container is provided, the packaged food after the heat sterilization is rapidly cooled, thereby suppressing overheating of the packaged food and reducing the food flavor. Is suppressed.
- a transport path for transporting the food loading container is provided, and the high frequency from the high-frequency power generation unit is transmitted to at least one of the food loading containers being transported in the middle of the transport path by a first and a second frequency. It is possible to provide a high-frequency applying section for applying to the second electrode. If the transport path is formed by a conveyor belt that circulates between a pair of rollers, the food loading container can be efficiently transported around the conveyor belt.
- a packaged food loading mechanism for loading the packaged food into the food loading container is provided on the upstream side of the high frequency application section of the transport path, and the packaged food is loaded from the food loading container downstream of the high frequency application section of the transport path. If a packaged food take-out mechanism is taken out to the outside, it will be possible to automatically sterilize packaged foods, including handling.
- a food package covered with a counter electrode and an insulating frame for keeping the counter electrode apart.
- the packaged food is loaded into the food-loading chamber, and high-frequency power is applied between the counter electrodes while maintaining the loaded state. It is possible to provide a method for sterilizing packaged food in which packaged food is dielectrically heated by applying and supplying a high frequency wave from a generator.
- the high frequency from the high frequency power generation unit is applied to at least one of the food containers while the food container is sequentially moved along the transport path.
- a high-frequency application unit for applying to the second electrode may be provided.
- FIG. 1 is a partially cutaway perspective view showing a first embodiment of a food sterilizer according to the present invention.
- FIG. 2 is a partially cutaway perspective view showing one embodiment of the annular insulator 23.
- FIG. 2 is a partially cutaway perspective view showing one embodiment of the annular insulator 23.
- FIG. 3 is a cross-sectional view of the food sterilizing apparatus shown in FIG. 1, wherein (A) shows a state where the container is opened, and (B) shows a state where the container is closed.
- FIG. 4 is a block diagram showing one embodiment of the high frequency generating means according to the present invention.
- FIG. 5 is an explanatory view showing an example of heat sterilization performed using the food sterilizer according to the first embodiment, wherein (A) is a process diagram, and (B) is a packaged food product loaded in a food loading container 2X.
- 6 is a graph showing the time-dependent change in the temperature of the sealed packaged food in each step executed in the closed state.
- FIG. 6 is a schematic sectional view showing a food sterilizing apparatus according to a second embodiment of the present invention.
- FIG. 7 is a schematic sectional view showing a third embodiment of the food sterilizer according to the present invention.
- FIG. 8 is a perspective view showing one embodiment of an automatic heat sterilization equipment employed in a heat sterilization step, to which a fourth embodiment of the food sterilization apparatus according to the present invention is applied.
- FIG. 9 is a schematic sectional view showing a food sterilizing apparatus according to a fifth embodiment of the present invention.
- FIG. 10 is a partially cutaway perspective view showing a sixth embodiment of the food sterilizer according to the present invention. is there.
- FIG. 11 is a cross-sectional view of the food sterilizing apparatus shown in FIG. 10, wherein (A) shows a state where the container is opened, and (B) shows a state where the container is closed.
- FIG. 12 is a cross-sectional view showing a seventh embodiment of the food sterilizer according to the present invention.
- (A) shows a state in which the upper electrode is raised
- (B) shows a state in which the upper electrode is lowered.
- FIG. 13 is a schematic sectional view showing an eighth embodiment of the food sterilizer according to the present invention.
- FIG. 14 is a schematic sectional view showing a ninth embodiment of the food sterilizer according to the present invention.
- FIG. 15 is a perspective view showing a first modified example of the packaged food loading container according to the present invention, and shows a state where an upper lid is opened.
- FIG. 16 is a perspective view showing a first modification of the packaged food loading container according to the present invention, and shows a state in which an upper lid is closed.
- FIG. 17 is a cross-sectional view taken along the line A—A of FIG. 16, where (A) shows a state in which the upper lid is opened,
- (B) shows the state where the upper lid is closed.
- FIG. 18 is a perspective view showing a second modified example of the packaged food loading container according to the present invention, and shows a state where an upper lid is opened.
- FIG. 19 is a perspective view showing a second modified example of the packaged food loading container according to the present invention, and shows a state in which an upper lid is closed.
- FIG. 20 is a sectional view taken along the line BB of FIG. 19, wherein (A) shows a state where the upper lid is opened, and (B) shows a state where the upper lid is closed.
- FIG. 21 is a cross-sectional view showing a main part of a third modified embodiment of the packaged food-filled container according to the present invention.
- FIG. 22 is a cross-sectional view showing a main part of a fourth modified example of the packaged food-filled container according to the present invention.
- FIG. 23 is a cross-sectional view showing a main part of a fifth modified example of the packaged food-filled container according to the present invention.
- FIG. 24 is a cross-sectional view showing a main part of a sixth modified example of the packaged food loaded container according to the present invention.
- FIG. 25 is a perspective view showing the food sterilizing apparatus of the tenth embodiment using the packaged food loading container of the first modified embodiment.
- FIG. 26 is a block diagram showing an example of a control system of the food sterilizer.
- FIG. 27 is an explanatory view showing a heat sterilization treatment method for packaged food corresponding to the food sterilizer of the first modified embodiment, wherein (A) is a process diagram, and (B) is a packaged food in a preheating process to a cooling process. It is a graph which shows the time-dependent change of the temperature of goods.
- FIG. 28 is a perspective view showing the food sterilizing apparatus of the first embodiment using the packaged food loading container of the second modified embodiment.
- FIG. 29 is a partially cutaway perspective view showing a modified form of the food sterilizer of the eleventh embodiment.
- FIG. 30 is a block diagram showing an example of a control system of the food sterilizing apparatus.
- FIG. 31 is an explanatory view showing a heat sterilization treatment method for packaged food, wherein (A) is a process diagram, and (B) is a graph showing a change over time in the temperature of the packaged food in the preheating step to the cooling step.
- FIG. 32 is an explanatory view showing another embodiment of the high-frequency power supply system in the first embodiment.
- FIG. 33 is a perspective view showing a seventh variation of the packaged food-filled container according to the present invention, and shows a state where the upper lid is opened.
- FIG. 34 is a perspective view showing a seventh variation of the packaged food loading container according to the present invention, showing a state in which the upper lid is closed.
- FIG. 35 is a cross-sectional view taken along the line C-C of FIG.
- FIG. 36 is an explanatory diagram of a side sectional view showing an eighth modified embodiment of the packaged food loaded container according to the present invention.
- FIG. 37 is an explanatory view showing an eighth modified embodiment of the packaged food loaded container according to the present invention, and is a view as seen in the direction of the arrow DD in FIG.
- FIG. 38 is a view showing a ninth modification of the food-loading container according to the present invention, wherein (A) is a plane portion and (B) is a cross-sectional view in a side view.
- FIG. 39 is a diagram showing a tenth modified example of the food-loading container according to the present invention, wherein (A) is a plane portion and (B) is a cross-sectional view in a side view.
- FIG. 40 is an explanatory plan view showing a fourteenth embodiment of the food sterilizer according to the present invention.
- FIG. 41 is a view showing a first modified example of the food-loaded container according to the present invention.
- FIG. 42 is a view showing a 12th modified example of the food-loaded container according to the present invention.
- FIG. 1 is a partially cutaway perspective view showing a first embodiment of a food sterilizer according to the present invention
- FIG. 2 shows one embodiment of an annular insulator (annular frame) 23
- FIG. 3 is a partially cutaway perspective view. 3 is a cross-sectional view of the food sterilizing apparatus shown in FIG. 1, wherein (A) shows a state where the container is opened, and (B) shows a state where the container is closed.
- the food sterilizer 101 is a high-frequency generator (high-frequency generator) that applies a high frequency to the food container 2 x containing the packaged food P, and the packaged food P in the food container 2 X.
- the power generation unit includes a control system 700 including a power supply unit 71 and a temperature control unit 400 for controlling the temperature of the food loading container 2X.
- a tray-shaped packaged food P which is rectangular in a plan view as shown in FIG.
- the tray-shaped packaged food P is provided with an annular edge P2 protruding outward at the upper edge, and after the food is loaded into the tray-shaped packaged food P, the packaged food P is combined with the annular edge P2.
- the resin sheet P 3 is adhered by heat fusion or the like, whereby a predetermined food is sealed in the tray-shaped packaged food P.
- the food loading container 2X includes a counter electrode 20 made of a metal plate having a rectangular shape in a plan view, that is, an upper electrode 220 corresponding to the lower electrode 210 and the lower electrode 210. And an annular insulator 23 interposed between the opposing electrodes 20. On the upper electrode 220, a food loading chamber 21 surrounded by an annular insulator 23 is formed. One of the electrodes 210 and 220 is the first electrode of the present invention, and the other is the second electrode.
- the packaged food P is accommodated in the food loading chamber 21 and is sandwiched between the counter electrodes 20 to perform high-frequency heating. As the high frequency, a range of several KHz to several hundred MHz can be used. Depending on the type of food, a high frequency of 3 MHz to 30 OMHz may be used.
- the annular insulator 23 is made of polytetrafluoroethylene which is excellent in heat resistance and is a very tough material.
- a synthetic rubber O-ring 24 is provided, whereby food is loaded in a state where the O-ring 24 is sandwiched between the counter electrodes 20.
- the sealing effect in the chamber 21 is ensured. It is not necessary to provide the O-ring 24 as long as a certain sealing effect can be obtained by sandwiching the annular insulator 23 with the counter electrode 20.
- the annular insulator 23 is dimensioned such that the three-dimensional shape of the food loading chamber 21 formed in the center portion matches the three-dimensional shape of the tray-shaped packaged food P, whereby the packaged food P is formed.
- the peripheral surface of the tray-shaped packaged food P comes into close contact with the inner peripheral surface of the food loading chamber 21. The thermal expansion of the packaged food P in the horizontal direction is prevented.
- FIG. 3 (A) after the packaged food P is loaded into the annular insulator 23 on the lower electrode 210, as shown in FIG. 3 (B),
- the synthetic resin sheet P 3 of the packaged food P contacts the ceiling surface of the upper electrode 220 with the upper electrode 220 lowered and the upper electrode 220 contacting the annular insulator 23. It is like that.
- the packaged food P is sandwiched by the counter electrode 2 ° at a predetermined pressure (for example, 3 kg / cm 2 ), so that thermal expansion in the vertical direction is prevented.
- pressing means (holding means) 25 is provided on the upper surface of the upper electrode 220, and the food loading chamber is pressed by the pressing means 25 pressing the upper electrode 220 downward.
- the pressing means 25 includes a hydraulic cylinder 26 which is supported by a support frame (not shown) above the upper electrode 220 and hangs down, and a downwardly extending hydraulic cylinder 26 from each of these hydraulic cylinders 26. It consists of a protruding biston rod 27.
- An insulating material 28 is interposed between the biston rod 27 and the upper electrode 220, whereby the pressing means 25 and the upper electrode 220 are electrically coupled to each other in an electrically insulated state.
- the insulating material 28 is made of a polyacetal resin or a silicone resin.
- the above-mentioned temperature control means 400 is a steam generation source 410 consisting of a boiler or the like, a cooling water supply source 420 such as a water supply system, and a lower electrode temperature control disposed in a meandering state inside the lower electrode 210. It is formed to include a pipe 430 and an upper electrode temperature control pipe 440 disposed in a meandering state inside the upper electrode 224.
- the steam generation source 410 has a steam supply main line 410a for deriving the generated steam.
- the downstream end of the steam supply main pipe 410a is branched into two steam supply branch pipes 41ob, and the respective steam supply branch pipes 41ob are connected to the lower electrode temperature control pipe 430 and the upper part. It is connected to the upstream end of the electrode temperature control pipe 44.
- the cooling water supply source 420 is connected to an upstream end of a cooling water supply main pipe 420, and the downstream end is branched into two cooling water supply branch pipes 420b.
- the downstream end of each cooling water supply branch pipe 420b is connected to the lower electrode temperature control pipe 430 and the upper electrode temperature control pipe 440, respectively.
- An unillustrated flexible tube made of synthetic resin is interposed at an appropriate position of the steam supply branch pipe 4100b and the cooling water supply branch pipe 4200b, whereby the steam supply branch pipe 4110b and the cooling water supply pipe are provided.
- the upstream side of the flexible tube of the branch pipe 420b and the counter electrode 20 are insulated.
- a control valve 450 is provided in the steam supply main pipe 410a.
- the cooling water supply main pipe 420 is also provided with a control valve 460, and by opening and closing these control valves 450, 460, steam is supplied to each of the temperature control pipes 430, 440. Steam from the source 4 10 is supplied, or cooling water is supplied from the cooling water supply 4 20, whereby the temperature of the food loading container 2 X and, consequently, the food loading chamber 21 are loaded. Packaging The temperature of food P is regulated.
- the downstream ends of the lower electrode temperature control pipe 430 and the upper electrode temperature control pipe 4400 are open ends that are open to the outside, and the steam and cooling supplied to these temperature control pipes 430 and 4440 are provided. Water is used to control the temperature of the food loading container 2X, and then discharged out of the system through the open end.
- the inner wall surfaces of the lower electrode temperature control pipes 43 and the upper electrode temperature control pipes 44 are subjected to insulation treatment, so that the insides of the electrode temperature control pipes 43 0 and 44 0 are separated.
- the distribution of water is not adversely affected by electricity.
- FIG. 4 is a block diagram showing one embodiment of the high frequency generating means according to the present invention.
- the control system 700 is a control means 7100 for controlling the food sterilizing apparatus 101 in an integrated manner, and an operation for inputting various operation data to the control means 7100.
- An operation unit 120 and a high frequency generator 71 for supplying high frequency power to the pair of counter electrodes 20 are provided.
- the control means 7 10 controls the supply of electric power to the high-frequency generator 71 based on the operation data input through the operation operation section 1 20.
- the operation section 120 is provided with operation buttons 1 2 3 including a start button 1 2 1, a stop button 1 2 2, etc., and a data input for inputting the type and weight of the packaged food P. Keys 124 are provided.
- the operation signals from the start button 122 and the stop button 122 are output as control signals to the control means 710 through the control means 710.
- the start button 12 1 is operated, the operation of the high frequency generator 71 is started, and when the stop button 122 is operated, the operation of the high frequency generator 71 is stopped. And You.
- the high-frequency generator 71 is provided on a power supply circuit 71 a, a high-frequency generation circuit 7 lb that generates power by obtaining power from the power supply circuit 71 a, and a downstream side of the high-frequency generation circuit 7 lb. It is formed with a matching circuit 71c.
- the power supply circuit 71a functions to convert, for example, a commercial power supply of 220 V into a DC power supply of a predetermined level.
- the high-frequency generation circuit 71b is a self-excited oscillation high-frequency generation circuit that obtains a predetermined level of DC voltage from the power supply circuit 71a and generates high-frequency energy at a required level.
- the high-frequency generation circuit 7 lb is not limited to the self-excited oscillation type, but may be a separately-excited oscillation type.
- the matching circuit 71c is a circuit for matching the high-frequency generation circuit 71b with a load (packaged food P) passing between the pair of counter electrodes 20.
- the transformer 7Id It has an unillustrated matching capacitor. Note that the matching is not limited to the use of a capacitor, and a coil may be used, or a capacitor and a coil may be used in combination.
- control means 710 can set an experimentally obtained power supply amount in accordance with the type, amount and thickness of the packaged food P. This setting is performed by key-in using the data input key 124. When an input is made from the data input key 124, the power is turned on based on the arithmetic program stored in advance. The output power from the circuit 71a is set.
- FIG. 5 is an explanatory view showing an example of heat sterilization performed using the food sterilizer according to the first embodiment, wherein (A) is a process diagram, and (B) is a diagram in which the packaged food P is loaded into the food loading container 2X.
- 6 is a graph showing the time-dependent change of the temperature of the sealed packaged food in each step executed in the state as described above.
- the dielectric heat sterilization treatment involves loading the packaged food P into the food loading chamber 21 of the food loading container 2X, and loading the packaged food P into the food loading chamber 21.
- Sterilization process X2 for heating and sterilizing the packaged food P that has been heat-sterilized in the sterilization process X2. And then water-cooled.
- the packaged food P is heated to a sterilizing temperature of 100 ° C. or more (for example, 110 ° C. to 14 CTC).
- a primary cooling step X23 for cooling P to approximately room temperature is sequentially performed.
- the packaged food P is cooled to at least 100 ° C in the primary cooling step X23 as shown in Fig. 4 (B), and the packaged food P is omitted in the unloading step X3. And cooled to room temperature by the secondary cooling process X4 executed here.
- the extraction step X3 may be executed at 100 ° C. or more, and the process may be shifted to the secondary cooling step X4.
- the loading step X1 the packaged food P is loaded into the food loading chamber 21 of the lower electrode 210.
- the piston rod 27 is lowered by driving the hydraulic cylinder 26, and the upper electrode 220 is thereby lowered, whereby the upper opening of the food loading chamber 21 is closed.
- the upper electrode 220 has a ceiling surface with an upper surface of the annular insulator 23. Is pressed, whereby the sealed state of the food loading chamber 21 is ensured. In this state, the front and back surfaces of the packaged food P loaded in the food loading chamber 21 contact the bottom surface of the lower electrode 210 and the ceiling surface of the upper electrode 220, and the side peripheral surface of the packaged food P. Are in close contact with the inner peripheral surface of the annular insulator 23.
- the control valve 450 is kept open, and the heating of the food loading container 2X by the steam from the steam generation source 410 is continued.
- the sterilization step X2 is performed.
- the high-frequency generator 71 starts supplying high-frequency to the counter electrode 20.
- high-frequency application to the packaged food P from the counter electrode 20 induces the packaged food P loaded in the food loading chamber 21.
- a temperature raising step X21 in which electric heating is performed to raise the temperature to a predetermined temperature is performed first.
- the packaged food P is rapidly heated by dielectric heating as shown in FIG. 5 (B), and when the temperature of the packaged food P exceeds 100 ° C.
- the moisture contained in the food inside evaporates, so that the packaged food P tries to expand thermally, but the packaged food P adheres to the inner peripheral surface of the annular insulator 23 and the counter electrode 20.
- the expansion has been blocked.
- the inside of the packaged food P becomes high pressure and the boiling point of water rises, so that the moisture in the packaged food P remains in a liquid state without becoming steam.
- the packaged food P reaches a preset temperature (for example, 110 to 140 ° C.)
- the driving of the high-frequency generator 71 is stopped, and the process proceeds to the heating step X22.
- the temperature of the packaged food P (for example, 110 to 140 ° C) is maintained for a predetermined time only by the supply of steam from the steam source 410.
- the packaged food P is substantially subjected to heat sterilization.
- the control valve 450 is closed, whereby the supply of steam from the steam generation source 410 to the food loading container 2X is stopped.
- the control valve 460 is opened, and the cooling water from the cooling water supply source 420 is supplied to the lower electrode temperature control pipe 430 and the upper electrode temperature control pipe 440.
- the packaged food P in the food loading chamber 21 is cooled down to 100 ° C. or less.
- the packaged food P is cooled to 100 ° C. or less in the primary cooling step X 23, in the next unloading step X 3, the upper electrode 2 is raised by the rise of the piston rod 27 driven by the hydraulic cylinder 26. 20 is raised and the food loading chamber 21 is opened.
- the packaged food P in the opened food loading chamber 21 is taken out, sent to the secondary cooling step X4, and put into a cooling water tank (not shown) to be cooled to room temperature.
- a food sterilizer 1 0 By repeating the respective steps by batch processing using 1, the packaged food P is subjected to heat sterilization sequentially.
- the packaged food P is in close contact with the inner wall surface of the food loading chamber 21 (that is, the inner peripheral surface of the annular insulator 23 and the contact surface of the counter electrode 20 with the packaged food P). Therefore, the tray-shaped packaged food P is reliably prevented from being damaged due to the expansion of the packaged food P in the sterilization process X2, and is not swelled by the inner wall surface.
- the sterilization treatment of the food P can be surely performed, and the food is heat-aged to increase the flavor of the food.
- the moisture contained in the food does not evaporate and remains in a liquid state, and the high-pressure state is quickly generated in the packaged food P
- the pressure inside the packaged food P is equalized, and heat is also transferred in the process of equalizing the pressure, so that the temperature inside the packaged food P quickly becomes uniform and the dispersion of the sterilization treatment is reduced. Will be resolved.
- FIG. 6 is a schematic sectional view showing a second embodiment of the food sterilizing apparatus 102 according to the present invention
- FIG. 7 is a schematic sectional view showing a third embodiment of the food sterilizing apparatus 103.
- the food sterilizing apparatus 102 of the second embodiment is intended for a tray-shaped packaged food P as in the first embodiment, and is provided below the counter electrode 20a.
- the electrode 210a and the upper electrode 220a are not flat on their opposing surfaces, but are provided with predetermined irregularities so as to conform to the three-dimensional shape of the food loading chamber 21 packaged food P.
- the upper electrode 220a is provided with a swelling portion 221 swelling downward at the center of the lower surface, and the upper electrode 209a has the above-described planar dimension on the upper surface.
- a storage recess 2 11 larger than the bulging portion 2 2 1 is provided.
- the lower surface of the bulging portion 221 is set to a horizontal surface, while the storage recess 211 is set to match the shape of the bottom surface and the outer peripheral surface of the packaged food P.
- the upper electrode 2 2 The lower surface of 0a is made flush. Therefore, in a state where the upper electrode 220 a is superimposed on the lower electrode 210 a, the upper surface of the lower electrode 210 a contacts the lower surface of the annular insulator 231 to form the lower electrode 210 a.
- the upper electrode 220 a becomes insulated, and the food loading chamber 21 for storing the packaged food P is formed by the bulging portion 22 1 and the storage recess 2 11 1.
- Other configurations are the same as those of the first embodiment.
- the inner wall of the food loading chamber 21 is integrated with the lower metal electrode 210a, so that the pressure of the food loading chamber 21 is increased. You can make it withstand.
- the packaged food loaded container 20b of the third embodiment is intended for a bag-shaped packaged food P10, and includes an upper electrode 220b and an annular insulating material.
- the body 2 31 is formed in the same manner as in FIG. 6, but the lower electrode 2 10 b is elliptical in side view so that the storage recess 2 1 2 matches the outer shape of the bag-shaped packaged food P 10. It is formed in a shape.
- the lower electrode 21Ob is configured to be capable of being split into two in the horizontal direction, and the bag-shaped packaged food P10 is loaded into the food loading chamber 21 in a state of being separated into two. .
- Other configurations are the same as those of the second embodiment.
- the food sterilizing apparatus 103 of the third embodiment even if the bag-like packaged food P10 is loaded into the food loading chamber 21, the outer surface thereof is securely placed on the inner surface of the food loading chamber 21. As a result, the bag-shaped packaged food P10 is not damaged in the heat sterilization treatment.
- a pair of heat transfer plates 990 may be provided so as to sandwich the food loading container 2Ob. Good.
- a fluid passage is provided in the pair of heat transfer plates 990 to allow a heating medium to pass therethrough or a cooling medium to pass therethrough so that the inside packaged food P10 can be externally passed through the food loading container 20b. It can be heated or cooled.
- a current-carrying heating element such as a nichrome wire may be embedded in the heat-transfer plate 990, and the heat-transfer plate 990 may be heated by the heat generated by the current-carrying heating element.
- FIG. 8 is a perspective view showing one embodiment of an automatic heat sterilization equipment employed in a heat sterilization step, to which a fourth embodiment of the food sterilization apparatus according to the present invention is applied.
- the automatic heat sterilization equipment 55 is provided on the food sterilization apparatus 104 of the fourth embodiment and on the upstream side of this food sterilization apparatus 104 (left side in FIG. 8). It is provided with a container feeding mechanism 56 and a container discharging mechanism 59 provided downstream of the food sterilizing device 104.
- the annular insulator 23 since the annular insulator 23 itself is used as a container for storing and moving the packaged food P, the annular insulator 23 is hereinafter referred to as a transfer container 23a.
- the packaged food P is sequentially loaded into the food loading chamber 21 of the transfer container 23a, sequentially sent to the food sterilizing apparatus 104 via the container feeding mechanism 56, and then subjected to a predetermined heat sterilization process. After the process is performed, it is sent to the next process via the container discharge mechanism 59.
- the food sterilizing apparatus 104 uses a counter electrode 20a which is larger than the counter electrode 20 of the previous embodiment, and thereby, three times at a time on the lower electrode 210a.
- the three transfer containers 23a can be placed in parallel, and the upper electrodes 220a can close the upper openings of the three transfer containers 23a.
- the other configuration of the counter electrode 20a is the same as that of the first or second embodiment.
- the container feeding mechanism 56 is provided in parallel with the belt conveyor 57 for feeding the transfer container 23a from the previous process to the heat sterilization process, and the belt conveyor 57 on the upstream side of the food sterilizer 104.
- An arrangement table 58 for pre-arranging the three transfer containers 23a from the belt conveyor 57 is provided.
- the transfer container mounting surfaces are set at the same height level, thereby transferring the transfer container 23a to the belt conveyor 57.
- the placement surface of the array table 58 can be moved to the placement surface of the array table 58, and the placement surface of the lower electrode 210a can be slidingly moved from the placement surface of the array table 58 to the placement surface of the lower electrode 210a.
- the first transfer container 23a transferred by the belt conveyor 57 is bushed on the array table 58.
- the bush member 57 a is provided and the arrangement table 58 Is provided with a second bush member 58a for pushing the three transfer containers 23a arranged on the lower electrode 210a.
- These push members 57a and 58a are reciprocated by driving of a driving means such as a hydraulic cylinder (not shown).
- the container discharging mechanism 59 is provided on a base 590 provided adjacent to the lower electrode 210a on the downstream side of the counter electrode 20a, and is provided on an upper surface of the base 590. And a conveyer 591.
- the mouth conveyor 591 is provided so that a plurality thereof can be rotated around an axis perpendicular to the conveying direction of the transfer container 23a, and the food sterilizing apparatus is driven by the rotation of each mouth conveyor 591. It is configured to discharge the transfer container 23a from 104 to the next step.
- the belt conveyor 57 is operated by an intermittent drive in which the belt conveyor 57 travels a distance of three transfer containers 23a and then temporarily stops, and the first ash member 57a is stopped when the belt conveyor 57 stops. By reciprocating, three transfer containers 23a are transferred onto the array table 58.
- the transfer container 23a transferred onto the arrangement table 58 is transferred onto the lower electrode 210a by a bush operation in the direction of transport of the second bush member 58a. Then, the three transfer containers 23a transferred onto the lower electrode 210a are pressed between the upper electrode 220a and the lower electrode 210a by the lowering of the upper electrode 220a.
- the packaged food P inside the container is subjected to the heat sterilization treatment described above with reference to FIG.
- the upper electrode 220a is raised, and the transfer of the three pieces on the lower electrode 210a by the pushing operation of the second bush member 58a.
- the container 23a is extruded onto a roller conveyor 591.
- the transfer container 23a extruded onto the roller conveyor 591 is sent out to the next step by the rotation drive of the mouth conveyor 591.
- the packaged food P after the sterilization treatment can be rapidly supplied. This avoids the disadvantage that the temperature suitable for the growth of bacteria is extended for a long time.
- the upper electrode 220a may be divided into three parts as indicated by a two-dot chain line, and high frequency power from a small dedicated high frequency oscillator may be supplied thereto. This makes it possible to evenly supply high-frequency power to the three packaged foods P between the counter electrodes 20a.
- FIG. 9 is a schematic sectional view showing a food sterilizing apparatus 105 according to a fifth embodiment of the present invention.
- the same sealing member 23 as that of the first embodiment is employed, but the counter electrode 20 b (the lower electrode 210 b and the upper electrode 220 b) is A concave portion 210c is formed in the central portion of the opposing surface, and upper and lower portions of packaged food P such as cup food are fitted into the concave portion 210c.
- Other configurations are the same as those of the first embodiment.
- FIG. 10 is a partially cutaway perspective view showing a sixth embodiment of the food sterilizer according to the present invention.
- Fig. 11 is a cross-sectional view of the food sterilizing apparatus shown in Fig. 10, wherein (A) shows a state where the container is opened, and (B) shows a state where the container is closed. I have.
- the food sterilizing apparatus 106 is composed of a food-loaded container 2 y containing the packaged food Pa, and a high-frequency generator 3 for applying a high frequency to the packaged food Pa in the food-loaded container 2 y.
- a heating medium supply means 470 for supplying hot air as a heating medium and cooling water also as a cooling medium into the food loading container 2 y, and a temperature adjusting means 400 for adjusting the temperature of the food loading container 2 y are provided. It is formed.
- the heating medium is not limited to hot air, but may be steam. In the present embodiment, a case where hot air is used is described.
- the food loading container 2y is a counter electrode 20 made of a metal plate having a rectangular shape in plan view, that is, the lower electrode 210 and the upper electrode facing the lower electrode 210. And an annular sealing member 23 x (corresponding to the annular insulator 23 shown in FIGS. 1 to 9 above) provided between the opposed electrodes 20 and at the periphery thereof. It is formed with.
- a food loading chamber 21 surrounded by a sealing member 23X is formed on the upper electrode 220.
- the height of the sealing member 23 X is set slightly smaller than the thickness of the packaged food Pa, and the inner volume is set slightly larger than the volume of the packaged food Pa. .
- the packaged food Pa is accommodated in the food loading chamber 21 and sandwiched by the counter electrode 20 to perform high-frequency heating.
- a high frequency of several KHz to several hundreds of MHz is used as the high frequency, in the present embodiment, a high frequency of 3 MHz to 30 OMHz is used.
- the sealing member 23X is made of polytetrafluoroethylene which is excellent in heat resistance and is a very tough material.
- a synthetic rubber O-ring 24 is provided, whereby the O-ring 24 is loaded between the counter electrode 20 and the food is loaded. The sealing effect in the chamber 21 is ensured.
- FIG. 11 (A) after the packaged food item Pa is loaded into the sealing member 23 X on the lower electrode 210, as shown in FIG. 11 (B).
- the upper surface of the packaged food Pa is brought into contact with the ceiling surface of the upper electrode 220 with the upper electrode 220 lowered and the upper electrode 220 brought into contact with the sealing member 23X.
- the upper and lower thickness dimensions of the sealing member 23X are set.
- a pressing means 25 is provided on the upper surface of the upper electrode 220.
- the pressing means 25 includes a hydraulic cylinder 26 supported by an unillustrated support frame above the upper electrode 220, and a downwardly extending hydraulic cylinder 26 from each of these hydraulic cylinders 26. It consists of a protruding biston load 27.
- an insulating material 28 is interposed between the biston rod 27 and the upper electrode 220, whereby the pressing means 25 and the upper electrode 220 are electrically coupled to each other in an electrically insulated state. ing.
- the insulating material 28 is made of a polyacetal resin or a silicone resin.
- the heating medium supply means 470 includes a hot air supply section 470a for supplying hot air into the food loading chamber 21 and a cooling water supply section 470b for supplying the same cooling water.
- the hot air supply section 470a is a compressor 472 which pressurizes air to approximately 3 kg / cm 2 , and a first high pressure disposed between the compressor 472 and the lower electrode 210. Piping 4 7 4, a control valve 4 7 6 provided in the first high-pressure pipe 4 7 4, and an intervening valve between this control valve 4 76 and the compressor 4 72 It is configured with a boiler 4788 for heating to 10 to 140 ° C.
- the above-mentioned coiler 478 uses compressed air of approximately 3 kg / cm 2 supplied from the compressor 472 as a heat source using electric power or the heat of combustion of fuel such as gas or petroleum as approximately 110 to 140 °. C, and the feedback control based on the values detected by the temperature sensor and pressure sensor (not shown) causes the hot air of the above pressure and temperature to be loaded into the food when the control valve 476 is opened. It is supplied to the room 21.
- the cooling water supply section 470 b is connected to a second high-pressure pipe 482 connected to the first high-pressure pipe 474 downstream of the control valve 476, and to the second high-pressure pipe 482.
- the lower electrode 210 is provided with a discharge pipe 480 whose base end communicates with the food loading chamber 21 and whose distal end is open to the outside air.
- a control valve 490 is provided in the middle of the discharge pipe 480.
- the food loading chamber 21 which is closed by closing the upper electrode 220 is communicated with the outside by opening the control valve 490, and the sealed state is released.
- the internal hot air or cooling water is allowed to flow out.
- the cooling water may be room temperature water such as tap water, or low temperature water cooled to a temperature lower than room temperature.
- the above-mentioned temperature control means 400 is a steam generation source 410 consisting of a boiler or the like, a cooling water supply source 420 such as a water supply system, and a lower electrode temperature control disposed in a meandering state inside the lower electrode 210. It is formed to include a pipe 430 and an upper electrode temperature control pipe 440 disposed in a meandering state inside the upper electrode 224.
- the steam generation source 410 has a steam supply main line 410a for deriving the generated steam.
- the downstream end of the steam supply main line 410a is branched into two steam supply branch lines 41ob, and each of the steam supply branch lines 41ob is connected to the lower electrode temperature control piping 43 and The upper electrode temperature control pipe 44 is connected to the upstream end of the pipe.
- the cooling water supply source 420 is connected to an upstream end of a cooling water supply source 420a, and the downstream end is branched into two cooling water supply branch pipes 420b.
- the downstream end of each cooling water supply branch pipe 420b is connected to the lower electrode temperature control pipe 430 and the upper electrode temperature control pipe 440, respectively.
- An unillustrated flexible tube made of synthetic resin is interposed at an appropriate position of the steam supply branch pipe 4 10 b and the cooling water supply branch pipe 4 20 b.
- the upstream side of the flexible tube of the 10 b and the cooling water supply branch pipe 420 b is insulated from the counter electrode 20.
- the steam supply main line 410a is provided with a control valve 450, and the cooling water supply source 420a is provided with a control valve 460.
- the control valves 450 and 460 By opening and closing the control valves 450 and 460, the steam from the steam generation source 410 is supplied to each temperature control pipe 43, 440, and the cooling water from the cooling water supply source 420 Or the like, thereby controlling the temperature of the food loading container 2 y and, consequently, the temperature of the packaged food Pa loaded in the food loading chamber 21.
- the downstream ends of the lower electrode temperature control pipes 43 and the upper electrode temperature control pipes 44 are open ends that open to the outside, and the steam and cooling supplied to these temperature control pipes 43 0 and 44 0 Water is used to control the temperature of the food loading container 2y, and then discharged out of the system through the open end.
- the inner wall surfaces of the lower electrode temperature control pipes 43 and the upper electrode temperature control pipes 44 are subjected to insulation treatment, so that the insides of the electrode temperature control pipes 43 0 and 44 0 are separated. Electricity is not adversely affected on the water stream in circulation.
- the operation of the food sterilizing apparatus 106 of the sixth embodiment is controlled in the same process (FIG. 5) by the same control system 700 (FIG. 4) as in the first embodiment.
- the operation in the warming step X21 is slightly different from the first embodiment. That is, in the temperature raising step X 21, the high-frequency generation means 3 is driven, and at the same time, hot air is supplied into the food loading chamber 21. As a result, high-frequency power from the high-frequency generation circuit is supplied between the lower electrode 210 and the upper electrode 220, and the packaged food Pa is rapidly heated by dielectric heating as shown in FIG. 4 (B). The portion of the packaged food Pa that is not in contact with the counter electrode 2 is heated by hot air. Then, when the packaged food Pa reaches a preset temperature (for example, 110 to 140 ° C.), the driving of the high-frequency generator 3 is stopped, and the process proceeds to the heating step X22.
- a preset temperature for example, 110 to 140 ° C.
- the heating step X22 supply of steam from the steam
- the above-mentioned temperature (for example, 110 to 140 ° C) of the packaged food Pa is maintained for a predetermined time by the supply of hot air from the 479, and substantially the packaged food Pa is maintained by maintaining the temperature for the predetermined time.
- Heat sterilization is performed.
- the next primary cooling step X23 is executed.
- the control valve 450 is closed, whereby the supply of steam from the steam generation source 410 to the food loading container 2y is stopped.
- the control valve 460 is opened, and the cooling water from the cooling water supply source 420 is supplied to the lower electrode temperature control pipe 430 and the upper electrode temperature control pipe 440.
- the packaged food Pa in the food loading chamber 21 is cooled down to 100 ° C. or less.
- the control valve 490 is opened, and the water in the food loading chamber 21 is discharged out of the system.
- the packaged food Pa is cooled to 100 ° C. or less in the primary cooling step X 23, in the next unloading step X 3, the upper part is raised by the rise of the piston rod 27 driven by the hydraulic cylinder 26.
- the electrode 220 is raised, and the food loading chamber 21 is released.
- the packaged food Pa in the food loading chamber 21 is taken out, sent to the secondary cooling step X4, and introduced into a cooling water tank (not shown), and cooled to room temperature.
- the food sterilizing apparatus 106 of the sixth embodiment is provided with a heating medium supply means 4 7 0 in the sealed food loading chamber 21 in which the packaged food Pa is loaded in the sterilizing step X2. Since the high-pressure hot air from above is supplied, the outer peripheral surface of the packaged food Pa not in contact with the counter electrode 20 is heat-transferred and heated by the hot air. Next, by applying high frequency from the high frequency generator 3 to the packaged food Pa in the food loading chamber 21 sandwiched between the counter electrodes 20, the inside of the packaged food Pa is heated by electromagnetic waves. . The edge of the packaged food Pa, which cannot be sufficiently heated by electromagnetic wave heating alone, is heated by hot air.
- the combined heating and the electromagnetic wave heating together heat the inside of the packaged food Pa uniformly, and eliminate the imbalance in the heating temperature in the packaged food Pa that could not be prevented by the conventional electromagnetic wave heating alone.
- the packaged food Pa is uniformly heat-aged to eliminate variations in flavor and taste, and is subjected to a sterilization treatment without bias.
- Fig. 12 is a cross-sectional view showing a seventh embodiment of the food sterilizing apparatus 107, wherein (A) shows a state where the upper electrode 220 is raised, and (B) shows a state where the upper electrode 220 is lowered. Each state is shown.
- the food sterilizing device 107 is connected to the ceiling surface of the upper electrode 220 similar to that of the sixth embodiment, It has a metal pressing plate 29 for pressing the upper surface.
- the pressing plate 29 is attached to the ceiling surface of the upper electrode 220 via a pair of spring members 29a bent in two.
- the pressing plate 29 is set slightly smaller than the plane size of the food loading chamber 21, whereby the pressing plate 29 is closed with the sealing member 23 x with the upper electrode 220 lowered. It fits in the food loading chamber 21 surrounded by the slab.
- Other configurations are the same as those of the sixth embodiment.
- connection plate 29b that electrically connects the upper electrode 220 and the pressing plate 29 is provided between the pair of spring members 29a.
- the connection plate 29 b is formed by bending a thin copper plate so as to have a U-shape in a side view, and the upper electrode 22 of the pressing plate 29 is formed by a change in the amount of bending due to elastic deformation of the connection plate 29 b. It is possible to cope with a change in the separation distance from 0, and to apply a high frequency from the upper electrode 220 to the pressing plate 29 without bias.
- the pressing plate 29 when the upper electrode 220 is raised, as shown in (A) of FIG. 12, the pressing plate 29 includes the spring member 29a. As a result, it is projected downward from the upper electrode 220.
- the pressing plate 29 by lowering the piston rod 27 by driving the hydraulic cylinder 26, the pressing plate 29 fits into the food loading chamber 21 of the lower electrode 210, and the upper electrode 220 is The pressing plate 29 abuts on the upper surface of the packaged food Pa in a state of contacting the sealing member 23 X, and the spring member 29 a has a degree of bending and stretching. As a result, the packaged food Pa is pressed by the elastic force of the spring member 29a. In this state, the pressing plate 29 functions as an upper electrode.
- the pressing plate 29 By providing the pressing plate 29 in this way, even if the thickness dimension of the packaged food Pa is changed, the change can be absorbed by the elastic deformation of the spring member 29a, and the food sterilizing apparatus can be absorbed.
- the versatility of 107 is improved.
- FIG. 13 is a schematic sectional view showing an eighth embodiment of the food sterilizer according to the present invention.
- the same upper electrode 220 of the sealing member 23 X and the counter electrode 20 b as that of the sixth embodiment is employed, but the upper electrode 220 of the counter electrode 20 b
- the lower electrode 210b is formed in a bottomed container shape having a recess 210c formed in the center of the upper surface, and a packaged food Pa such as a cup food is loaded into the recess 210c. This is different from the food sterilizing apparatus 106 of the sixth embodiment.
- Other configurations are the same as those of the sixth embodiment.
- the provision of the concave portion 210 ° in the lower electrode 21013 makes it possible to increase the vertical dimension of the food loading chamber 21.
- Food Pa can be applied to foods having a large height such as cup foods, and the food sterilizing apparatus 108 has a wide range of application.
- FIG. 14 is a schematic sectional view showing a ninth embodiment of the food sterilizer according to the present invention. This embodiment is a modification of the seventh embodiment.
- a lower pressing plate 291 is provided on a lower electrode 210 via a predetermined number of rod-shaped support members 293.
- An upper pressing plate 292 facing the lower pressing member 291 is provided on the ceiling surface of the electrode 220.
- each pressing plate 291, 292 is electrically connected to the lower electrode 210 and the upper electrode 220, respectively.
- the high-frequency voltage applied to each of the electrodes 210 and 220 must be applied to the packaged food Pa via each of the pressing plates 291 and 292.
- the support member 293 is formed of a metal rod, but instead of this, the support member 293 is formed of an elastic body such as a coil spring.
- the thickness of the packaged food Pa sandwiched between the pressing plates 29 1 and 29 2 may be adjusted by elastic force.
- Other configurations are the same as those of the food sterilizing apparatus 106 of the sixth embodiment (see FIGS. 10 and 11).
- the packaged food P a Is suspended from the inner wall of the so-called food loading chamber 21, which is sandwiched between the pressing plates 29 1, 29 2 in the food loading chamber 21, so that the pressing plates 29 1, 29 2 Good auxiliary heating efficiency and cooling efficiency can be obtained by heat transfer from the heat medium through the heat medium and direct heat exchange with the heat medium.
- FIGS. 15 and 16 are perspective views showing a first modified example of the packaged food loading container according to the present invention
- FIG. 15 shows a state in which an upper lid is opened
- FIG. Each state shows that the top lid is closed
- FIG. 17 is a cross-sectional view taken along the line AA of FIG. 16, in which (A) shows a state where the upper lid is opened, and (B) shows a state where the upper lid is closed.
- the X-X direction in FIGS. 15 and 16 is referred to as the width direction
- the Y-Y direction is referred to as the front-back direction
- one X direction is referred to as the left side
- the + X direction is referred to as the right side.
- One Y The direction is called forward
- the + Y direction is called backward.
- the packaged food-filled container 1 is composed of an annular container body (annular frame) 2 made of a non-conductive material and a conductive material that closes an opening at a lower portion of the container body 2. It has a basic configuration including a bottom plate 3 and an upper lid 4 that closes an upper opening of the container body 2 so as to be able to open and close.
- the container body 2 corresponds to the annular insulator 23 or the sealing member 23X shown in FIGS. 1 to 14 described above.
- the container main body 2 is formed of polytetrafluoroethylene, which is an extremely tough material having excellent heat resistance.
- a food loading chamber 21 for loading the packaged food P is formed in the space surrounded by the inner peripheral surface of the container body 2 and the bottom plate 3.
- the food loading chamber 21 is made a closed space by closing the upper lid 4.
- a synthetic rubber O-ring 22 is provided on the upper part of the container body 2, and a sealing effect in the food loading chamber 21 is reliably obtained in a state where the food loading chamber 21 is closed by the upper lid 4. I am trying to.
- the installation of the O-ring 22 is not essential, and ⁇ If the confidentiality inside the container body 2 is sufficiently secured without the installation of the ring 22, the installation of the O-ring 22 is omitted. be able to.
- the packaged food P is one in which a predetermined food is loaded in a container body P1 having a rectangular tray shape in plan view as shown in FIG.
- the container body P1 has an annular edge P2 protruding outward at the upper edge.
- the synthetic resin sheet is attached to the annular edge P2.
- P3 is adhered by heat sealing or the like, whereby a predetermined food is sealed in the container body P1.
- the inner peripheral surface of the container body 2 is set in a three-dimensional shape so as to match the shape of the outer peripheral surface of the container body P1, whereby the packaged food P is loaded into the food loading chamber 21.
- the bottom of the packaged food P contacts the bottom plate 3 and the outer peripheral surface of the packaged food P contacts the inner peripheral surface of the container body 2.
- packaged food P is loaded into the food loading chamber 21.
- the ceiling surface of the upper lid 4 comes into contact with the synthetic resin sheet P3 of the packaged food P, whereby the outer periphery of the packaged food P has all the outer peripheral surfaces of the packaged food loading container 1. It comes into contact with the entire inner peripheral surface.
- the bottom plate 3 has a pair of L-shaped lower hinges 31 protruding from the left side in the front-rear direction, and the upper lid 4 faces the lower hinges 31.
- L-shaped upper hinges 41 the bolts B are passed through in a state where the tips of the hinges 31 and 41 are stacked, and fastened with nuts N.
- the upper lid 4 is connected to the bottom plate 3 so as to be rotatable around the bolt B.
- the hinges 31 and 41 are formed of a tough engineering plastic which is a non-conductive material, whereby the bottom plate 3 and the upper lid 4 are insulated from each other.
- a lower fluid passage 32 meandering inside the bottom plate 3 is provided in the bottom plate 3, and a lower fluid passage 32 similar to the lower fluid passage 32 is provided in the upper lid 4.
- An upper fluid passage 42 is provided on the right side of the bottom plate 3, a fluid inlet base 33 communicating with the lower fluid passage 32 as shown in FIG. 15 is screwed forward and the lower fluid passage 3 2
- the fluid discharge cap 34 is screwed into the lower fluid passage 32 from the fluid inlet cap 33 so that the fluid flows out from the fluid discharge cap 34 after meandering.
- Each of the bases 33, 34, 43, 44 is provided with a valve. By opening and closing this valve, the bases 33, 34, 43, 44 and the food loading chamber 21 are opened. It is possible to switch between communication and disconnection between the communication and the communication.
- the upper lid 4 is provided with a fluid introduction base 43 and a fluid discharge base 44 communicating with the upper fluid passage 42, and the fluid introduced from the fluid introduction base 43 flows into the upper fluid passage 42. Through the fluid discharge port 44.
- fluid introduction ferrules 33, 43 and fluid discharge ferrules 34, 44 are used to dispose hot water in each fluid passage 32, 42 before dielectric heating in the sterilization process of packaged food P, which will be described later.
- the packaged food P in the food loading chamber 2 1 is subjected to auxiliary heating by heat transfer, and after dielectric heating, cooling water is introduced into each of the fluid passages 3 2, 4 2 to raise the food loading chamber 2 once.
- Within 1 It is connected to a hot water source and a cooling water source to lower the temperature of the packaged food P.
- a pair of connecting pieces 35 protruding left and right are provided on both sides in the width direction of the bottom plate 3.
- Each connecting piece 35 of the plurality of packed food loading containers 1 arranged at equal pitches is fixed to a conveyor belt 13 described later with bolts B, and each of the packed food loading containers 1 is driven by the rotation of the conveyor belt 13. It is designed to be driven circularly.
- the traveling path of the packaged food loading container 1 according to the present invention is formed by the rotating conveyor belt 13.
- An operation protrusion 45 protruding leftward is provided at the upper left edge of the upper cover 4, and the upper cover 4 is opened by pressing the distal end of the operation protrusion 45 downward.
- the food loading chamber 21 is closed by the upper lid 4 by releasing the pressing force.
- the packaged food P is loaded into the food loading chamber 21 and the upper lid 4 is closed, so that the outer peripheral surface of the container body P 1 becomes the food loading chamber 2 1 And the bottom and top are in close contact with the bottom plate 3 and the top lid 4, respectively, and the annular rim P2 is in contact with the top edge and top lid 4 of the food loading chamber 21. Therefore, the packaged food P is sandwiched with a predetermined pressing force by, for example, a high-frequency counter electrode so that the lid 4 is not opened, and the packaged food is applied by applying a high frequency from the counter electrode. Even if P is heated to 100 ° C. or more, the inconvenience that the container body P 1 is damaged (broken) due to boiling evaporation of the moisture in the packaged food P is avoided.
- FIG. 18 and FIG. 19 are perspective views showing a second modified embodiment of the packaged food loading container according to the present invention
- FIG. 18 shows a state where the upper lid is opened
- FIG. Each state shows that the top lid is closed
- FIG. 20 is a sectional view taken along the line BB of FIG. 19, where (A) shows a state where the upper cover 4 is opened, and (B) shows a state where the upper cover 4 is closed.
- the notation of directions in FIGS. 18 and 19 is the same as in FIGS. 15 and 16.
- the packaged food loading container 1a of the second modified embodiment is such that the food loading chamber 21a of the container body 2a does not necessarily have an inner peripheral surface corresponding to the three-dimensional shape of the packaged food Pa.
- a lock means (opening restricting means) 36 for locking the closed state of the upper lid 4 is provided, and a fluid (hot air or cooling water) is introduced into the food loading chamber 21.
- a fluid hot air or cooling water
- the food loading chamber 21a is formed in the shape of a rectangular parallelepiped, and is not in a state conforming to the three-dimensional shape of a specific packaged food, and can accommodate packaged foods of various shapes. It is so.
- bag-shaped packaged food Pa is adopted.
- the locking means 36 is provided on the right side of the bottom plate 3 in the width direction.
- the opening means 36 holds a bracket 37 projecting outward from the center of the right side in the width direction of the bottom plate 3, and holds the bracket 37 together with the first horizontal plane.
- Rotating around the shaft 37 a Bifurcated rotating piece 38 supported by itself and holding the tip of the rotating piece 38 and rotating around the second horizontal shaft 38 a And a bifurcated lock piece 39 which is freely pivotally supported.
- the rotating piece 38 has an operating piece 38 b projecting outward from the right end in the width direction of the locking piece 39 under the forked portion of the locking piece 39.
- the lock piece 39 is moved up and down by rotating the rotary piece 38 forward and backward around the first horizontal shaft 37a by operating 38b.
- a locking claw 39 a projecting counterclockwise around the second horizontal shaft 38 a is provided at the tip of the lock piece 39.
- a plate-shaped insulator 47 is provided at a portion corresponding to the locking claw 39 a, and a locking projection 47 a with which the locking claw is engaged is provided at the tip end of the insulator 47. Is protruding. Then, with the upper lid 4 closed, the locking claw 39a is locked to the locking protrusion 47a, and the operation piece 38b is rotated clockwise around the first horizontal shaft 37a. As a result, while the insulating state between the bottom plate 3 and the top cover 4 by the insulator 47 is maintained, as shown in FIG. 19 and FIG.
- the base end is lowered, and the second horizontal shaft 38a is locked slightly to the left in the width direction from the first horizontal shaft 37a, whereby the pressure in the food loading chamber 21a is 1 atm. Even at the above high pressure, the sealed space does not leak high-pressure fluid.
- the rotating piece 38 maintains the horizontal posture by the urging force of the urging means (not shown).
- the hook piece 39 is configured so that the vertical posture is maintained by the urging force of the urging means (not shown), whereby the locking means 3 in the unlocked state is maintained. It stabilizes the posture of 6 and makes it easy to automate the lock operation.
- the locking means 36 has a withstand pressure enough to withstand the pressure in the packaged food Pa loaded in the food loading chamber 2 la even when the pressure becomes approximately 3 kg / cm 2.
- the expansion of the packaged food Pa can be suppressed even when the temperature of the packaged food Pa reaches 110 ° C. to 140 ° C. by the dielectric heating.
- the bottom plate 3 is provided with a fluid inlet port 330 and a fluid outlet port 330 on the left side in the width direction, while the bottom board 3 has an upper surface corresponding to the food loading chamber 21a.
- the fluid inlet 311 connected to the fluid inlet 3300 and the fluid outlet 3104 connected to the fluid outlet 3400 are opened.These nozzles 3300 and 3400 are opened.
- the fluid is introduced into and out of the food loading chamber 21 a through the holes 33 1 and 34 1.
- the mouthpieces 330, 340 are provided with valves, and the opening and closing operation of the pulp switches between communication and shutoff between the mouthpieces 330, 340 and the food loading chamber 21a. Has become possible.
- the back side is used as a conveyor belt for transferring the packaged food loading container 1a.
- a pair of timing belts 130 in the width direction having teeth formed thereon is employed.
- the moving path according to the present invention is formed by the timing belt 130.
- a high-frequency connection terminal is brought into contact with the exposed bottom surface between the timing belts 130 of the bottom plate 3 transferred to a predetermined position, whereby the bottom plate 3 functions as one electrode of the counter electrode. Have been.
- the upper lid 4 is closed and locked by the locking means 36, and the food loading chamber is locked.
- the valves of the air bases 330 and 340 With the high-pressure fluid introduced into 21a, the inside of the food loading chamber 21a can be sealed.
- the packaged food Pa in the chamber 21a becomes hot due to the dielectric heating, and as a result, the upper lid 4 is not opened even if the pressure in the food loading chamber 21a becomes high. As a result, it is not necessary to press and hold the bottom plate 3 and the upper lid 4, and the dielectric heating unit can be simplified.
- the peripheral edge of the packaged food Pa that is not in contact with the counter electrode is heated by introducing high-pressure heating gas into the sealed food loading chamber 21a through the fluid introduction base 330.
- the auxiliary heating of the peripheral portion of the packaged food Pa which is difficult to heat by the dielectric heating, eliminates the uneven heating temperature of the packaged food Pa, and the unsterilized portion does not remain.
- cooling water is introduced into the food loading chamber 21a through the fluid introduction port 330, and is drawn out through the fluid discharge port 330, thereby cooling the packaged food Pa. Since the heating is quickly performed and the temperature can be reduced to 100 ° C. or less in a short time, the upper lid 4 can be opened in a short time after the dielectric heating, and the processing efficiency of the heat sterilization treatment is improved.
- FIG. 21 is a cross-sectional view showing a main part of a third modified embodiment of the packaged food-filled container according to the present invention.
- the packaged food loading container 1b of the third modified embodiment is formed of a synthetic resin in which all of the bottom plate 3a, the container body 2b and the top lid 4a are non-conductive. ing.
- a food loading chamber 21b for loading the packaged foods P, Pa is formed in a space surrounded by the bottom plate 3a, the container body 2b and the upper lid 4a.
- a lower electrode plate 30 for high frequency is mounted on the surface of the bottom plate 3a on the food loading chamber 21b side, and a high frequency electrode is provided on the surface of the top lid 4a on the food loading chamber 21b side.
- An upper electrode plate 40 is provided, and the packaged food P, Pa is closed by closing the upper lid 4a in a state where the packaged food P, Pa is loaded in the food loading chamber 21b. It is sandwiched between 30 and 40.
- Other structures of the packaged food loading container 1b are the same as those of the packaged food loading containers 1 and 1a of the first or second modified embodiment. According to the packaged food loading container 1b of the third modified embodiment, since almost all of the packaged food loading container 1b is made of synthetic resin, it is possible to reduce the weight of the packaged food loading container 1b.
- FIG. 22 is a cross-sectional view showing a main part of a fourth modified example of the packaged food-filled container according to the present invention.
- the packaged food loading container 1c of the fourth modification has a container body 2c made of metal and formed integrally with the bottom plate 3b. Therefore, in the fourth modified example, the inner surface itself of the container body 2c can serve as a lower electrode plate, and thus the lower electrode plate 30 unlike the third modified example is not provided.
- a food loading chamber 21b for loading the packaged foods P, Pa is formed in a space surrounded by the inner surface of the container body 2c and the lower surface of the upper lid 4a.
- the packaged foods P and Pa By closing the upper lid 4a while the packaged foods P and Pa are loaded in the food loading chamber 21b, the packaged foods P and Pa become the upper electrode plate 40 and the container body as the lower electrode plate. It comes in contact with the inner surface of 2c.
- the other structure of the packaged food loading container 1c is the same as that of the packaged food loading container 1, 1a of the first or second modified embodiment.
- FIG. 23 is a cross-sectional view showing a main part of a fifth modified example of the packaged food-filled container according to the present invention. As shown in FIG.
- the packaged food loading container 1d of the fifth modified embodiment employs a metal upper cover 4b, and the back surface of the upper cover 4b functions as an upper electrode. It has been done.
- the container body 2d is made of synthetic resin in the shape of a bottomed container with an open top.
- the bottom plate 3c of the container body 2d is provided with a predetermined number of support members 203 of the same vertical length projecting into the food loading chamber 21c.
- a plate-like lower electrode plate 201 is supported on the top of the member 203.
- the support member 203 is formed of a soft material such as a coil spring or a leaf spring, and the support member 203 is thereby deformed in a soft manner by the support member 203 to be loaded in the food loading chamber 21c.
- the surface of the packaged foods P and Pa adheres to the upper lid 4b, and the back surface adheres to the upper surface of the lower electrode plate 201 in response to the thickness variation of the foods P and Pa.
- the other structure of the packaged food loading container 1d is substantially the same as that of the packaged food loading container 1, 1a of the first or second modified embodiment.
- the packaged foods P and Pa are loaded into the food loading chamber 21c of the container body 2d, and then the upper lid 4b is closed, so that the food loading is performed.
- the packaged foods P and Pa in the chamber 21c have a small variation in the thickness dimension, but this variation is absorbed by the support member 203 made of an elastic material.
- the packaged foods P, Pa are pressed and clamped by the upper lid 4b and the lower electrode plate 201 while the mounting state in the food loading chamber 21c is stabilized. The dielectric heating of Pa is performed reliably.
- FIG. 24 is a cross-sectional view showing a main part of a sixth modified example of the packaged food loaded container according to the present invention. As shown in FIG.
- the packaged food loading container 1e according to the sixth modification includes a synthetic resin upper lid 4a similar to the third modification (FIG. 21), and a fifth modification.
- a packaged food loading container 1e is formed by the same container body 2d as the above.
- the bottom plate 3c of the container body 2d is provided with a lower electrode plate 201 via a support member 203, while the lower surface of the upper lid 4a is provided with a lower electrode.
- An upper electrode plate 202 is provided via a support member 203 so as to face the electrode plate 201.
- Other configurations are substantially the same as those of the fifth modification.
- the packaged food loading container 1e of the sixth modification in addition to the operational effects of the packaged food loading container 1d of the fifth modification, the packaged food loading container 1e connects the electrodes 201, 202. Except for being entirely made of synthetic resin, it is possible to reduce the weight of the packaged food loading container 1e, thereby saving power for circulating the container. In addition, since the packaged foods P and Pa are sandwiched between the electrodes 201 and 202 from above and below, the thickness of the packaged foods P and Pa can be changed more flexibly and the applicable range can be expanded. I do.
- the packaged foods P and Pa are transferred to the food loading chamber 21c. Since it is suspended from the inner wall surface of the so-called food loading chamber 21c sandwiched between the electrodes 201 and 202 inside the inside, good auxiliary heating efficiency and cooling efficiency can be obtained.
- the packaged foods P and Pa are sufficiently supplementarily heated or cooled. There is no need to form a flow path for passing a heating or cooling medium in 2d, which can contribute to the cost reduction of the packaged food loading container 1e.
- FIG. 25 shows a food sterilizing apparatus 1 10 (FIG. It is a perspective view which shows 10 embodiment).
- the X-X direction in Fig. 25 is referred to as the width direction
- the Y-Y direction is referred to as the front-rear direction
- the X direction is referred to as the left side
- the + X direction is referred to as the right direction.
- the Y direction is called the forward or downstream direction
- the + Y direction is called the backward or upstream direction.
- one Y direction is called the upstream direction
- the + Y direction is called the downstream direction.
- the food sterilizing apparatus 110 is arranged and set so that the conveying surface is horizontal, and the belt conveyor 11 that carries the packaged food loading container 1 by orbital drive, and the belt conveyor. It comprises a packaged food loading mechanism 5, a preheating mechanism 6, a dielectric heating unit 7, a cooling mechanism 8, and a packaged food take-out mechanism 9, which are sequentially arranged from the upstream side to the downstream side along 11.
- the belt conveyor 11 drives a pair of rotary drums 12 arranged in the front-rear direction so as to correspond to each other, a conveyor belt 13 stretched between these rotary drums 12, and the rotary drum 12. And the electric motor 14.
- the rotating drum 12 is configured such that a front drum is a driving drum 12 a and a rear drum is a driven drum 12 b, and the driving drum 12 a is driven clockwise by an electric motor 14.
- the conveyor belt 13 rotates clockwise between the drums 12a and 12b by the rotation around the drive shaft.
- Such a belt conveyor 11 employs a belt made of a synthetic resin which has extremely small dielectric loss and is tough.
- a synthetic resin which has extremely small dielectric loss and is tough.
- one made of polytetrafluoroethylene is employed.
- a plurality of packaged food-loading containers 1 are arranged on the surface of the belt conveyor 11 at the same pitch so that the projecting direction of the operation projection 45 and the circling direction of the conveyor belt 13 are orthogonal to each other. Therefore, each packaged food loading container 1 rotates between the rotating drums 12 along with the conveyor belt 13 by driving the electric motor 14.
- the rotating conveyor belts 13 the one that moves forward in the upper side is called a going belt 13 a, and the one that moves rearward in the lower side is called a return belt 13 b.
- the packaged food loading mechanism 5 is provided on the upstream side of the going belt 13a.
- This packaging The food loading mechanism 5 comprises a loading device 5 1 for feeding the packaged food P into the food loading chamber 21 of the packaged food loading container 1, and a lid opening / closing means 5 2 for opening and closing the upper lid 4 of the packaged food loading container 1.
- the loading device 51 includes a stock unit (not shown) for storing the packaged food P, and a predetermined number of stocked packaged foods: P, which are taken out and loaded into the food loading chamber 21 of the packaged food loading container 1. And a loading operation unit.
- three packaged foods P are loaded one at a time into each of the three packaged food loading containers 1 at a time.
- the lid opening / closing means 52 has a piston rod projecting downward.
- the operation port 54 has a length dimension corresponding to three packaged food loading containers 1 arranged side by side on the living belt 13a, and has three packaged food loading containers 1. Are arranged so as to simultaneously face the operation projections 4 and 5. As a result, when the biston rod is lowered, the three operating projections 45 are simultaneously pressed downward by the operating rod 54, and as shown in FIG. The upper lid 4 is released at the same time, and the upper lid 4 is closed by releasing the pressing force due to the rise of the piston rod.
- the electric motor 14 is driven / stopped, the lid opening / closing means 5 2 is driven to open and close the upper lid 4 of the packaged food loading container 1, and the loading device 51 is driven by the packaging device P 1 to load the packaged food P food loading chamber. 2 is configured to be synchronized with the loading operation into the packaged food loading container 2 having reached the packaged food loading position R 1 in the food loading chamber 2 1. Is automatically loaded.
- the preheating mechanism 6 includes a hot water source 61 equipped with a boiler and a delivery pump (not shown), and three prepackaged foods located at a preheating position R2 downstream of the hot water source 61 and the prepackaged food loading position R1.
- the hot water pipe 62 is provided between the container 1 and the hot water pipe 62, and the connecting means 63 provided at the end of the hot water pipe 62 is provided.
- the distal end of the hot water pipe 62 is branched into six hot water branch pipes 62a.
- the hot water branch pipe 6 2a is loaded with three packaged foods at the preheating position R2, two pairs at a time.
- the bottom plate 3 and the top lid 4 of the container 1 are arranged so as to face the respective fluid introduction bases 33 and 43 (FIG. 17).
- the above-mentioned connecting means 63 is a device for connecting the hot water branch pipe 62a to the corresponding fluid inlet bases 33, 43. By driving this device, the hot water branch pipe 62a is used for fluid introduction.
- the bases 3 3, 4 3 are separated from and connected to each other, and the valves of the fluid introduction bases 3 3, 4 3 and the fluid discharge bases 3 4, 4 4 are closed in a predetermined manner. .
- hot water from the hot water source 6 1 is introduced into the lower fluid passage 3 2 of the bottom plate 3 and the upper fluid passage 42 of the top cover 4, and is wrapped in the food loading chamber 21 via the bottom plate 3 and the top cover 4. Food P is preheated by hot water.
- the dielectric heating section 7 includes a high-frequency generator 71, and an upper electrode 72a and a lower electrode 72b for applying the high frequency from the high-frequency generator 71 to the packaged food P in the packaged food container 1. It comprises a counter electrode 72 and a cylinder device 73 that moves up and down the upper electrode 72 a.
- the counter electrode 72 is provided so as to sandwich the going belt 13a at the heating / cooling position R3 corresponding to the three packaged food loading containers 1 set downstream of the preheating position R2. .
- the lower electrode 72b is arranged and set such that the upper surface thereof comes into contact with the going belt 13a.
- the counter electrode plays a role as an opening restricting means according to the present invention.
- the three packaged food loading containers 1 preheated at the preheating position R 2 are heated by the intermittent drive of the electric motor 14. It is sent to the cooling position R3.
- the three packaged food loading containers 1 sent in are pressed and sandwiched between the counter electrodes 72 by the lowering of the upper electrode 72 a, and in this state, the high frequency from the high frequency generator 71 is applied to the counter electrode 72 and the bottom plate.
- the packaged food P is applied to the packaged food P via 3 and the upper lid 4, and the packaged food P is heated and sterilized by the dielectric heating.
- the pressing force by the upper electrode 72 a is reduced to approximately 3 kg / cm 2 in the packaged food P loaded in the food loading chamber 21 of the three packaged food loading containers 1. hand It is set so that the packaged food P can be prevented from expanding even when the temperature of the packaged food P reaches 110 ° (: ⁇ 140 ° C) by dielectric heating.
- the cooling mechanism 8 cools the packaged food P, which has been subjected to the heat sterilization by the dielectric heating unit 7 at the heating and cooling position R3, while continuing the pressing operation by the upper electrode 72a at the same position.
- the cooling process is applied to the packaged food P at the same position as the dielectric heating and while continuing to be pressed by the upper electrode 72a. 2
- the packaged food P expands, This is to prevent the disadvantage that the container body P1 is damaged.
- the cooling water pipe 82 has a distal end branched into six cooling water branch pipes 82a.
- the cooling water branch pipes 8 2a are paired two by two for heating and cooling.
- the connection means 83 is a device for connecting the cooling water branch pipe 82a to the corresponding fluid inlet bases 33, 43.
- the cooling water branch pipe 82a is used for fluid introduction.
- the nozzles 33, 43 are separated from and connected to each other, and the valves of the fluid inlets 33, 43 and the fluid outlets 34, 44 are opened and closed in a predetermined manner. I have.
- the cooling water from the cooling water source 81 is introduced into the lower fluid passage 32 of the bottom plate 3 and the upper fluid passage 42 of the top cover 4 and is replaced with hot water, and is replaced via the bottom plate 3 and the top cover 4.
- the packaged food P in the food loading chamber 21 is cooled by cooling water.
- the cooling process is continued until the temperature of the packaged food P, which was about 130 ° C., becomes 100 ° C. or less, and when it reaches 100 ° C. or less, pressing by the upper electrode 72 a is performed. Is released, and the packaged food loading container 1 is sent to the next packaged food take-out mechanism 9 by driving the electric motor 14.
- a guide parallel to the conveyor belt 13 is located outside the drive drum 12a and below the return belt 13b until the packaged food take-out mechanism 9 is reached. Covers 15 are provided at predetermined intervals, and even if the packaged food loading container 1 is turned upside down, the upper cover 4 is not opened by being blocked by the guide cover 15.
- the packaged food take-out mechanism 9 is for taking out the packaged food P cooled by the cooling mechanism 8 from the packaged food loading container 1 and cooling it with water, along the return belt 13b, and taking out the lower part thereof.
- the cooling water tank 91 provided at the position R 4 and the carry-out belt 92 provided in the cooling water tank 91 are provided.
- the unloading belt 92 moves around the inside and outside of the cooling water tank 91 when driven by a driving means (not shown), whereby the package sinks or floats in the water in the cooling water tank 91. Food P is carried out of the cooling water tank 91.
- the heating medium is introduced into the upper electrode 72a and the lower electrode 72b as shown by the black arrows and discharged as shown by the white arrows.
- a, 7 2 b itself may be heated so that the packaged food P in the food loading container 1 is supplementarily heated by a heating medium in addition to the dielectric heating, thereby improving the sterilization efficiency.
- a heating medium is introduced into each of the electrodes 72a and 72b at the time of dielectric heating, and a cooling medium is introduced after the end of the dielectric heating, the packaged food P after the sterilization treatment is rapidly cooled. This avoids the disadvantage that the temperature suitable for bacterial growth is long.
- the upper electrode 72a may be divided into three parts, and high frequency power from a small dedicated high frequency oscillator may be supplied thereto. This makes it possible to evenly supply high-frequency power to the three packaged foods P between the counter electrodes 20a.
- FIG. 26 is a block diagram showing an example of a control system of the food sterilizing apparatus 110.
- the control system 700 of the food sterilizing apparatus 110 includes control means 7110 for controlling the overall operation of the food sterilizing apparatus 110, the dielectric heating unit 7, and And an operation unit 120 related to the operation of the food sterilization apparatus 110.
- the control means 710 controls the supply of electric power to the high-frequency generator 71 of the dielectric heating section 7 based on the operation data input via the operation section 120, and a packaged food loading mechanism. 5.Output predetermined control signals to the preheating mechanism 6 and the cooling mechanism 8 to control their driving. It is configured to control.
- the operation control section 120 is provided with operation buttons 1 2 3 comprising a start button 1 2 1 and a stop button 1 2 2, as well as the type and weight of the packaged food P and the electric motor 1 4
- operation buttons 1 2 3 comprising a start button 1 2 1 and a stop button 1 2 2, as well as the type and weight of the packaged food P and the electric motor 1 4
- data input keys 124 for inputting the intermittent drive cycle, the operation cycle of the packaged food loading mechanism 5 and the preheating mechanism 6, and the like.
- the operation signals from the start button 122 and the stop button 122 are output to the control means 710 as a control signal via the control means 710.
- the start button 1 2 1 is operated, the operation of the high frequency generator 71 is started, and the electric motor 14, the packaged food loading mechanism 5, the preheating mechanism 6, the cooling mechanism 8, and the packaged food unloading mechanism are operated.
- 9 starts predetermined driving and operation, and when the stop button 122 is operated, the operation of the high frequency generator 71 is stopped and the driving of the electric motor 14 and the like are stopped.
- the high-frequency generator 71 is provided on a power supply circuit 71 a, a high-frequency generation circuit 7 lb that generates power by obtaining power from the power supply circuit 71 a, and a downstream side of the high-frequency generation circuit 7 lb. It is formed with a matching circuit 71c.
- the power supply circuit 71a functions to convert, for example, a commercial power supply of 220 V into a DC power supply of a predetermined level.
- the high-frequency generation circuit 71b is a self-excited oscillation high-frequency generation circuit that obtains a predetermined level of DC voltage from the power supply circuit 71a and generates high-frequency energy at a required level.
- the high-frequency generation circuit 7 lb is not limited to the self-excited oscillation type, but may be a separately-excited oscillation type.
- the matching circuit 71c is a circuit for matching the high-frequency generation circuit 71b with a load (packaged food P) passing between the pair of counter electrodes 72, and includes a denaturator 7Id, It has an unillustrated matching capacitor. Note that the matching is not limited to the use of a capacitor, and a coil may be used, or a capacitor and a coil may be used in combination.
- the control means 710 is programmed so as to be able to calculate an experimentally obtained power supply amount in accordance with the type and weight of the packaged food P. This calculation is performed based on the data keyed in from the data input 1 2 4 above. The output power from the circuit 71a is set.
- the electric motor 14 is driven at a predetermined time pitch based on a control signal from the control means 7 10, whereby the conveyor belt 13 intermittently rotates, and the packaged food is driven by one drive. It is set to move by the distance of three loading containers 1. Therefore, every time the conveyor belt 13 intermittently moves, the three packaged food-loading containers 1 that were at the packaged food loading position R1 move to the next preheating position R2, and the one that was located at the preheating position R2. Is moved to the heating / cooling position R3, etc., and each of them moves to the downstream operation position.
- the packaged food loading mechanism 5, the preheating mechanism 6 and the cooling mechanism 8 are set in a standby state in which the packaged food loading container 1 does not operate, and the upper electrode 7 of the dielectric heating unit 7 is set. 2 a is raised so that the packaged food-loaded container 1 can pass between the counter electrodes 72.
- the packaged food loading mechanism 5, the preheating mechanism 6, and the cooling mechanism 8 perform a predetermined operation on the packaged food loading container 1, and the dielectric heating section 7
- the packaged food P in the packaged food loading container 1 is heated by driving the high frequency generator 71. It has become.
- the carry-out belt 92 of the packaged food take-out mechanism 9 is always driven with the starting button 121 being turned on.
- FIG. 27 is an explanatory view showing a heat sterilization treatment method for the packaged food P corresponding to the food sterilizing apparatus 110 of the first modified embodiment, wherein (A) is a process diagram, and (B) is a preheating process Q 2. 5 is a graph showing the time-dependent change of the temperature of the packaged food in the cooling step Q5.
- the operation of the food sterilizing apparatus 110 is performed in the loading step Q 1 in which the packaged food P is loaded into the food loading chamber 21 of the packaged food loading container 1, and the packaged food P Preheating process (auxiliary heating) for the prepackaged packaged food container 1 loaded with the preheater Q2, heating process for raising the preheated prepackaged foodstuff P3, and maintaining the elevated temperature for the prepackaged foodstuff P Sterilization process Q4 for sterilization, cooling process Q5 for cooling packaged food P after sterilization, and packaged food P after cooling in the food loading room 2 It is carried out by going through the unloading process Q 6 sequentially from 1.
- the loading step Q1 is performed at the packaged food loading position R1 of the food sterilizing apparatus 110, the preheating step Q2 is performed at the preheating position R2, the heating step Q3, the sterilizing step Q4, and
- the cooling step Q5 is performed at the same heating / cooling position R3, and the extracting step Q6 is performed at the same extracting position R4.
- the loading step Q1 is executed. That is, the operation port 54 is lowered by the driving of the cylinder device 53, whereby the operation projection 45 of the stopped packaged food loading container 1 is pressed downward, and the upper lid 4 is opened. You. Next, the packaged food P is loaded into the food loading chamber 21 by the driving of the loading device 51, and after the loading, the operating rod 54 is raised by the driving of the cylinder device 53, whereby the upper lid 4 is closed, and the packaging is performed. The food P is loaded in the food loading chamber 21.
- the packaged food loading container 1 is moved downstream by the drive of the conveyor belt 13 and reaches the preheating position R2.
- the conveyor belt 13 is stopped, and the connecting means 63 is operated toward the food packaging container 1 in the stopped state, whereby the hot water branch pipe 62a is connected to the bottom plate 3 and the top lid of the packaging food packaging container 1. It will be in the state of being connected to the fluid introduction ferrules 3 3 and 4 3 (Fig. 17) in 4.
- the hot water from the hot water source 61 is supplied into the fluid passages 32, 42 of the bottom plate 3 and the top cover 4, and is discharged out of the system through the fluid discharge caps 34, 44, which have been released. Is discharged.
- the packaged food P in the food loading chamber 21 is preheated through the bottom plate 3 and the top lid 4.
- the temperature of the packaged food P at room temperature is raised to approximately 40 ° C.
- the preheating time in the preheating step Q2 is from 240 seconds to 360 seconds.
- the packaged food container 1 is moved to the heating / cooling position R3 by driving the conveyor belt 13, and the conveyor belt 13 is stopped.
- the lowering of the upper electrode 72 a by the simultaneous driving of the cylinder device 73 causes a state in which the upper electrode 72 a is pressed and sandwiched between the counter electrodes 72.
- the heating process Q3 for raising the temperature of the packaged food P preheated by driving the high-frequency generator 71 to approximately 130 ° C is performed, and the sterilization process Q for maintaining the temperature at approximately 130 ° C continuously 4 is executed.
- the heating time in the heating step Q3 is approximately 90 seconds
- the sterilizing time in the sterilizing step Q4 is 30 seconds.
- the sterilization time varies depending on the output of the high-frequency generator 71, the weight of the packaged food, the sterilization temperature, and the like, it is necessary to set the sterilization time in advance by grasping these fluctuation factors. .
- the sterilization temperature is set to approximately 140 ° C, which is 10 ° C higher than 130 ° C, the above-mentioned sterilization processing time of 30 seconds is greatly reduced. Testing has shown that complete sterilization can be achieved in a matter of seconds.
- the packaged food P in the food loading chamber 21 is heated to 100 ° C. or higher, but the packaged food P is heated by the counter electrode 72.
- the boiling point of the water in the packaged food P rises due to being pressed and the inner peripheral surface of the food loading chamber 21 being in close contact with the outer peripheral surface of the packaged food P. Is prevented, and damage to the packaged food P is prevented.
- the packaged food P is subjected to the cooling step Q5 while being pressed and sandwiched by the counter electrode 72.
- the cooling water branch pipe 82 a is connected to the fluid introduction bases 33, 43 by driving the connecting means 83, and then the cooling water from the cooling water source 81 is supplied to the fluid passages 32, 4.
- the packaged food P in the food loading chamber 21 is cooled to a temperature slightly lower than 100 ° C. by the cooling water via the bottom plate 3 and the top lid 4.
- the cooling time in the cooling step Q5 is 120 seconds to 180 seconds.
- the upper electrode 72a is raised by driving the cylinder device 73, and at the same time, the conveyor belt 13 is driven, whereby the packaged food loading container 1 travels. It reverses and moves from the belt 13a to the return belt 13b. Then, when the packaged food loading container 1 comes off the guide cover 15 (FIG. 25) due to the intermittent orbital drive of the conveyor belt 13, that is, when the container reaches the take-out position R 4, the upper cover 4 is automatically moved. The packaged food P in the food loading chamber 21 is released into the cooling water tank 91.
- the released packaged food P is immersed in the water in the cooling water tank 91, cooled to approximately room temperature, and carried out by the carry-out belt 92, and the emptied packaged food loading container 1 is replaced with the conveyor belt 13 It is returned to the packaged food loading position R1 by the orbit.
- the packaged food P is loaded by the intermittent orbital movement of the packaged food loading container 1 by intermittently orbiting the conveyor belt 13. It is automatically placed in the packaged food loading container 1 in process Q1, preheated in preheating process Q2, heated in heating process Q3, sterilized in sterilization process Q4, and sterilized in cooling process Q5. A series of processes of cooling to 100 ° C. or less and being taken out at substantially normal temperature in the taking-out step Q6 are automatically and sequentially performed, which is effective in improving the efficiency of the sterilization treatment of the packaged food P.
- FIG. 28 is a perspective view showing a food sterilizer 1 1 (the 11th embodiment) using the packaged food loading container 1a according to the second modification. In Fig.
- the X-X direction is referred to as the width direction
- the Y-Y direction is referred to as the front-rear direction, particularly one X direction is referred to the left side
- the + X direction is referred to the right side.
- the direction is called the forward or downstream direction
- the + Y direction is called the backward or upstream direction.
- one Y direction is called the upstream direction
- the + Y direction is called the downstream direction.
- the packaged food loading container 1a is configured so that the closed state of the upper lid 4 can be locked, the packaged food loading container 1a is loaded with the packaged food Pa.
- the upper lid 4 does not need to be pressed so that it does not buckle during dielectric heating, so that the structure for applying high frequency to the packaged food Pa in the dielectric heating section 7a becomes simple while the lid is closed.
- a lock and unlock mechanism for the food loading container 1a is added. Further, since the inside of the food loading chamber 21 of the packaged food loading container 1 can be sealed by a lid lock, high-pressure hot air for preheating is introduced into the food loading chamber 21.
- a belt conveyor (container moving means) 11a for revolving the packaged food loading container 1a is a driving drum 12a and a driven drum as shown in FIG.
- a pair of widthwise timing belts 130 stretched between 1b and 2b is employed.
- the loading lock position R11, pressurization preheating is applied to the forward belt 130a of the timing belt 13 ⁇ so as to sequentially correspond to three of the packaged food loading containers 1a from the upstream side.
- the position R12, and the dielectric heating position R13 are set, and the first cooling position R14, which sequentially corresponds to three of the packaged food loading containers 1a on the return belt 130b,
- the second cooling position R 15 and the take-out position R 16 are set.
- a packaged food loading mechanism 5 similar to that of the tenth embodiment is provided, and a lock mechanism 50 for locking the closed state of the upper lid 4 is provided. Then, after the packaged food Pa is loaded into the food loading chamber 21 of the packaged food loading container 1a by the packaged food loading mechanism 5 and the lid is closed, the lock mechanism 50 continues to perform a predetermined operation (specifically, Is turned by turning the operation piece 38b ((A) in Fig. 20) of the locking means 36 set in the horizontal posture once counterclockwise around the first horizontal axis 37a.
- a predetermined operation specifically, Is turned by turning the operation piece 38b ((A) in Fig. 20
- a pressurized preheating mechanism 60 for supplying hot air to the sealed food loading chamber 21 loaded with the packaged food Pa.
- the pressurizing and preheating mechanism 60 is composed of a heater 601 for heating air to generate hot air, and a compressor 6 for converting the obtained hot air into pressurized hot air having a pressure of approximately 3 atm. 0 2, a hot air pipe 6 0 3 for sending the above pressurized hot air, and a hot air branch pipe 6 0 branched at the downstream end of the hot air pipe 6 3 corresponding to the three packaged food loading containers 1 a. 3a and connecting means 604 provided near the hot air branch pipe 603a.
- the connecting means 600 connects the hot air branch pipe 603a to the fluid introduction base 330 and opens the valve, and also connects the hot air branch pipe 603a to the fluid discharge base 340.
- the pressurized hot air from the compressor 62 is introduced into the food loading chamber 21 so that the packaged food Pa is directly preheated by the flow of the pressurized hot air. It has become.
- the connecting means 604 operates to close the fluid introduction port 330 and the fluid discharge port 340, whereby the food loading chamber 21 is closed. Pressurized Hot air is sealed.
- a dielectric heating section 7a and an external heating mechanism 80 are provided.
- the dielectric heating section 7a transmits a high frequency generator 71, an upper terminal 720a transmitting the high frequency from the high frequency generator 71 to the upper lid 4 as an upper electrode, and a bottom plate 3 as the lower electrode.
- a lower terminal 720b is provided.
- the upper terminal 720 a is formed to be long so as to extend in the circumferential direction of the timing belt 130, and is attached to the upper lid 4 of the three packaged food loading containers 1 a located at the dielectric heating position R 13. It is made to abut.
- the lower terminal 72 Ob is provided between the timing belts 130 so as to vertically face the upper terminal 720 a, and three packages located at the dielectric heating position R 13 are provided.
- the food loading container 1a is configured such that each bottom plate 3 contacts the lower terminal 720b.
- the three wrapped food-loading containers 1 that have reached the dielectric heating position R13 around the timing belt 130 are sandwiched between the upper and lower terminals 720a and 72Ob.
- the packaged food Pa in the packaged food loading container 1a is dielectrically heated via the bottom plate 3 and the top lid 4.
- the external heating mechanism 80 is provided with a boiler 800 for heating water to generate steam, a pump 800 for pumping steam from the boiler 801, and a discharge from the pump 802. Steam sent to the bottom ⁇ 3 and top cover 4 of the three packaged food loading containers 1 a located at the dielectric heating position R 13 via the steam branch pipe 80 3 a branched into six on the downstream side It comprises a pipe 803 and connecting means 804 provided at the downstream end of the steam branch pipe 803a.
- the connection means 804 connects each steam branch pipe 803 a to the three packaged food-loaded containers 1 a It operates to connect to the inlet base 330 and the fluid outlet base 330 to open the valve, whereby the heated steam from the steam pipe 803 is introduced into the food loading chamber 21. Heating The packaged food Pa is heated and heated by the circulation of steam.
- the connecting means 804 is detached from the fluid introduction base 330 and the fluid discharge base 340.
- the first cooling position R 14 has an upstream comprising a cooling water source 81, a cooling water pipe 82, a cooling water branch 82 a and a connecting means 83 similar to the cooling mechanism 8 of the tenth embodiment.
- a side cooling mechanism 8a is provided, and a downstream cooling mechanism 8b similar to the upstream cooling mechanism 8a is provided at the second cooling position R15.
- These cooling mechanisms 8a and 8b supply cooling water from the cooling water source 81 into the food loading chamber 21a of the packaged food loading container 1a to directly cool the packaged food Pa.
- the cooling water source 81 is shared by the upstream cooling mechanism 8a and the downstream cooling mechanism 8b.
- the three packaged food loading containers that have been subjected to heat sterilization by the dielectric heating unit 7a at the dielectric heating position R13 and reached the first cooling position R14 by intermittent rotation of the timing belt 130.
- the first cooling process is performed by supplying cooling water into the food loading chamber 21a by the upstream cooling mechanism 8a.
- the three packaged food-loading containers 1a which have been cooled to a slightly higher temperature) and then reached the second cooling position R15 by circling the timing belt 130, are subjected to the second-stage cooling process. Thus, it is cooled to 100 ° C. or less.
- a lock release mechanism 90 and a packaged food take-out mechanism 9 including a cooling water tank 91 and a carry-out belt 92 similar to those in the first embodiment are provided.
- the lock release mechanism 90 releases the closed lid lock state of the upper lid 4 and is fixed to the upper lid 4 of the three packaged food loading containers 1a moved from the second cooling position R15.
- the operation piece 38b of the lock means 36 set in the vertical posture (see FIG. 20) (B) is rotated counterclockwise around the first horizontal shaft 37a to remove the locking claw 39a of the locking piece 39 from the locking projection 47a of the top cover 4).
- the top lid 4 of the packaged food loading container 1a loaded with the packaged food Pa is opened by its own weight, and the packaged food Pa in the food loading chamber 21 drops downward. I try to make it.
- the dropped packaged food Pa is immersed in the water of the cooling water tank 91, and subjected to a final cooling process of being cooled to substantially normal temperature by this immersion. While being discharged to the outside, the emptied packaged food loading container 1a is returned to the loading lock position R11 by the cyclic movement of the timing belt 130.
- FIG. 29 is a perspective view showing a modified example (food sterilizer 11a) of the food sterilizer 11 of the eleventh embodiment.
- the tray-shaped packaged food P is sterilized instead of the bag-shaped packaged food Pa.
- a heating medium generating mechanism 60a having a steam boiler 601a is employed in place of the pressurizing and preheating mechanism 60, and the heating medium generating mechanism 60a is located at the preheating position R12 '.
- a heat transfer plate 991 is provided to be in contact with the upper lid 4 of the three food loaded containers 1a.
- the steam from the steam boiler 601 a is introduced into the heat transfer plate 991 through the steam pipe 602 a, whereby the heat is introduced at the dielectric heating position R 13.
- the packaged food P in the food loading container 1a is pre-heated.
- the packaged food take-out mechanism 9a is provided with a cooling boule 91a constructed so that the lower half of the timing belt 130 is flooded, and the food loading container 1a is provided with a dielectric heating position R1. After the dielectric heating in step 3, the cooling belt 91 is immersed in water by the rotation of the timing belt 130, and is cooled at the cooling position R14 'in the cooling pool 91a. The cooled food loading container 1a is opened by the operation of the lock release mechanism 90 at the take-out position R15 ', and is discharged out of the system by driving the carry-out belt 92.
- Other configurations are the same as those of the food sterilizing apparatus 111 of the first embodiment.
- the packaged food sterilizing apparatus 111a of this modification it is possible to preheat the packaged food P in the food container 1a by the heat transfer plate 911 before the dielectric heating. Yotsutsu As a result, the food loading container 1a after the dielectric heating can be submerged in water to be cooled, and the cooling efficiency is improved, so that the overall sterilization efficiency can be increased.
- FIG. 30 is a block diagram showing an example of a control system of the food sterilizing apparatus 111.
- the control system of the food sterilizer 111 is basically the same as that of the packaged food sterilizer 110 of the tenth embodiment shown in FIG.
- the control of the operation of the locking means 36 is not performed.
- the loading container 1a is provided with a locking means 36, which is different from the first embodiment in that control relating to the locking operation and the unlocking operation of the locking means 36 is performed.
- the high frequency application to the packaged food loading container 1a is performed by the upper terminal 720a and the lower terminal 720b which do not move up and down.
- the control for raising and lowering the upper electrode 72a as performed in the embodiment is not performed.
- a control signal for intermittent drive at a predetermined pitch is output from the control means 7 10 to the electric motor 14, and the intermittent rotation of the timing belt 130 causes the packaged food loading container 1 a to intermittently drive.
- the intermittent orbital movement of the packaged food container 1a stops intermittently, the packaged food loading mechanism 5, the lock mechanism 50, the pressurized preheating mechanism 60, the dielectric heating section 7a, and the upstream cooling
- a predetermined control signal is output from the control means 710 to the mechanism 8a, the downstream cooling mechanism 8b, and the lip release mechanism 90, whereby the packaged food loading mechanism 5 to the lock are output.
- the release mechanism 90 performs the predetermined operation properly, the packaged food Pa is automatically and sequentially subjected to the sterilization treatment by the dielectric heating.
- the packaged food unloading mechanism 9 starts to be driven when the start button 12 1 is turned on, and thereafter the drive is continued irrespective of the drive of the timing belt 130 and the stop, and the stop button 1 2 2 stops when it is operated.
- FIG. 31 is an explanatory diagram showing a heat sterilization treatment method for packaged food, wherein (A) is a process diagram, (B) is a graph showing the time-dependent change of the temperature of the packaged food in the preheating step to the cooling step.
- (A) is a process diagram
- (B) is a graph showing the time-dependent change of the temperature of the packaged food in the preheating step to the cooling step.
- a loading step Q 1 ′ for loading the packaged food Pa into the food loading chamber 21 a of the packaged food loading container 1, and a packaged food loading container loaded with the packaged food Pa Preheating step Q 2 ′ for preheating vessel 1 a, heating step Q 3 ′ for heating preheated packaged food Pa, sterilization step for sterilizing packaged food Pa while maintaining the elevated temperature Q 4 ′, a cooling step Q 5 ′ for cooling the packaged food Pa after the sterilization treatment, and a removal step Q 6 ′ for removing the cooled packaged food Pa from the food loading chamber 21 a.
- the loading step Q 1 ′ is performed at the loading position R 11 of the packaged food sterilizer 10 a
- the preheating step Q 2 ′ is performed at the pressurized preheating position R 12
- the heating step Q 3 ′ and the sterilization step Q 4 ′ are performed at the dielectric heating position R 13
- the cooling step Q 5 ′ is performed at the first cooling position R 14 and the second cooling position R 15, and the above-described unloading step Q 6 'Is executed at the unloading position R16.
- the loading step Q1 ' is executed. That is, the operating rod 54 is lowered by the driving of the cylinder device 53, whereby the operating projection 45 of the stopped packaged food loading container 1a is pressed downward, and the upper lid 4 is disengaged. Is done.
- the packaged food Pa is loaded into the food loading chamber 21a by the driving of the loading device 51, and after the loading, the operation port 54 is raised by the driving of the cylinder device 53, whereby the upper lid 4 is moved. Is closed, and the packaged food Pa is loaded into the food loading chamber 21a.
- the lock mechanism 50 is driven, and the closed state of the upper lid 4 is locked by a predetermined operation of the lock mechanism 50.
- the lock in the closed state is performed by a predetermined operation operation of the lock mechanism 50 on the operation piece 38b set in the horizontal posture.
- the operating piece 38b ((A) in FIG. 6) of the locking means 36 set to the horizontal posture is once rotated counterclockwise around the first horizontal shaft 37a to lock the locking piece.
- 3 9 Locking claw 3 9 a Lock upper cover 4 The operation is performed by engaging the projection 47a, and then turning the operation piece 38b in the opposite direction to lock the locking claw 39a with the locking projection 47a.
- the locking means 36 is brought into the lip state shown in FIG. 5 in which the locking claws 39a are engaged with the locking projections 47a, whereby the packaged food Pa is The loaded food loading chamber 21a is closed.
- the packaged food loading container 1a is moved downstream by the driving of the evening belt 130 to reach the pressurized preheating position R12, after which the timing belt 130 is stopped, and the preheating step is performed.
- the processing of Q 2 ′ is performed. That is, the connecting means 604 operates toward the stopped packaged food loading container 1a, whereby the steam branch pipe 603a is connected to the fluid of the bottom plate 3 and the top lid 4 of the packaged food loading container 1a. It is connected to the installation bases 33, 43 (Fig. 6).
- the hot air from the compressor 60 2 is supplied into the fluid passages 3 2, 4 2 of the bottom plate 3 and the top cover 4, and is discharged out of the system through the opened fluid discharge caps 3 4, 4 4. Is done.
- the flow of the hot air preheats the packaged food Pa in the food loading chamber 21 a via the bottom plate 3 and the top lid 4.
- the packaged food Pa at room temperature is heated to approximately 40 ° C.
- the pre-heating time in the pre-heating step Q 2 ′ is 80 seconds to 120 seconds.
- the reason why the preheating time is shortened compared to the tenth embodiment is that high-pressure hot air is introduced into the food loading chamber 21a, whereby the packaged food Pa is directly preheated. .
- the second fluid inlet port 330 and the second fluid outlet port 330 are closed, whereby high-pressure hot air is sealed in the food loading chamber 21 a. It will be in the state that was done.
- the packaged food loaded container la is moved to the heating / cooling position R 3 by driving the timing belt 130.
- the timing belt 130 stops the upper cover 4 is connected to the upper terminal 72a, and the bottom plate 3 is connected to the lower terminal 720b, whereby the upper cover 4 and the bottom plate are connected. 3 is substantially the opposite electrode.
- the heating process Q 3 ′ for raising the temperature of the packaged food Pa preheated by driving the high-frequency generator 71 to approximately 130 ° C. is performed, and the killing is continued to maintain the temperature at approximately 130 ° C.
- Bacterial process Q4 ' is performed.
- the dielectric heating is stopped in the sterilization step Q 4 ′, and the sterilization temperature is maintained only by heat supply by the external heating mechanism 80 described later.
- the heating time in the heating step Q3 ' is 60 seconds to 90 seconds, and the sterilizing time in the sterilizing step Q4' is 20 seconds to 30 seconds. Therefore, the processing time at the dielectric heating position R13 is 80 seconds to 120 seconds in total in the temperature raising step Q3 'and the sterilization step Q4' ((B) in FIG. 31).
- the packaged food Pa is subjected to auxiliary heating by the external heating mechanism 80 in addition to the dielectric heating by the dielectric heating unit 7 a. That is, when the packaged food-loading container 1a reaches the dielectric heating position R13, the operation of the connecting means 804 connects the steam branch pipe 803a to the fluid inlet caps 33, 43 of the bottom plate 3 and the top lid 4, and causes each flow. Hot air from the boiler 801 is supplied to the body passages 32 and 42 (FIG. 6), whereby the packaged food loading container 1 a is auxiliary-heated through the bottom plate 3 and the top lid 4. This auxiliary heating is continued until the end of sterilization step Q 4 '.
- the packaged food Pa in the food loading chamber 21 a is heated to 100 ° C. or higher, but the closed state of the upper lid 4 is locked by the locking means. Locked by 36, the interior of the food loading chamber 21a is sealed to withstand high pressure, and is filled with the high-pressure, high-temperature air supplied in the preheating process Q 2 '. The boiling point of the water rises, which prevents the water from boiling and prevents the packaged food Pa from being damaged.
- the packaged food-loaded container 1a reaches the first cooling position R14 by the rotation of the evening belt 130, and is cooled by the upstream cooling mechanism 8a.
- the first cooling process at 5 ' is performed.
- the cooling water branch pipe 82a is connected to the second fluid introduction base 330 by the operation of the connection means 83, and the cooling water from the cooling water source 81 passes through the second fluid introduction base 330.
- the packaged food Pa in the food loading chamber 21a is subjected to the first stage cooling treatment in which the cooling water is cooled to slightly lower than 100 ° C. You. Up
- the cooling processing time by the downstream cooling mechanism 8a is 80 seconds to 120 seconds ((B) in FIG. 31).
- the packaged food-loaded container 1a is moved to the second cooling position R15 by driving the timing belt 130, where the downstream cooling mechanism 8b performs the same second step as the above-described upstream cooling mechanism 8a.
- the cooling process of the eye cooling step Q5 ' is performed.
- the packaged food Pa is cooled to approximately 90 ° C by the downstream cooling mechanism 8b.
- the cooling processing time by the downstream cooling mechanism 8b is 120 seconds to 180 seconds ((B) in FIG. 31).
- the timing belt 130 is driven, whereby the packaged food loading container 1a reaches the unloading position R16.
- the locking means 36 is operated by the operation of the opening mechanism 90 to be in the unlocked state as shown in FIG. 6 (A), and the upper lid 4 of the packaged food loading container 1a in the closed state has its own weight.
- the packaged food Pa in the food loading chamber 21a is released into the cooling water tank 91.
- the released packaged food Pa is immersed in the water in the cooling water tank 91, cooled to substantially normal temperature, and carried out by the unloading belt 92, and the emptied packaged food loading container 1a is rotated around the timing belt 130. It is returned to the loading position R11.
- the packaged food Pa is reduced by the intermittent orbital movement of the packaged food loading container 1a by intermittently rotating the timing belt 130.
- the loading process Q 1 ′ it is automatically placed in the packaged food loading container 1 a, preheated in the preheating process Q 2 ′, heated in the heating process Q 3 ′, and sterilized in the sterilization process Q 4 ′.
- the mixture is cooled down to 100 ° C or lower, and in a removal step Q6', it is automatically and sequentially subjected to a series of heat sterilization treatments in which it is taken out at substantially normal temperature.
- a packaged food loading container la provided with a locking means 36 is used, and the closed state of the upper lid 4 is locked by the locking means 36, whereby the food loading chamber 21 a Since the inside can be sealed, it is possible to directly heat or cool the packaged food Pa by introducing a heating medium into the food loading chamber 21a in the preheating process Q2 ', Packaged in heating process Q 3 'and sterilization process Q4' Even if the food Pa is heated to 100 ° C or more, the moisture in the packaged food Pa does not boil, and the inconvenience of damage to the packaged food Pa due to the expansion of water due to boiling is reliably prevented. Is performed.
- the cooling process of packaged food Pa in the time-consuming cooling process Q 5 ′ is performed by the first cooling process by the upstream cooling mechanism 8 a and the second cooling process by the downstream cooling mechanism 8 b.
- the cooling process is performed in two stages, the cooling process and the heating process, the time pitch of the intermittent movement of the top lid 4 packaged food loading container 1a can be shortened, and the efficiency of the heat sterilization process is improved.
- FIG. 32 is an explanatory view showing another embodiment of the high-frequency power supply system in the first embodiment.
- a flat movable electrode plate 48 protruding in the horizontal direction orthogonal to the moving direction is provided on the upper lid 4 of the packaged food loading container 1a, while the movable electrode A forked fixed electrode plate 74 through which the plate 48 passes through the gap in a non-contact manner is provided, and high frequency power from the high frequency generator 71 is supplied to the fixed electrode plate 74.
- the bottom plate 3 is grounded via an appropriate member of the packaged food sterilizer 10a.
- the high-frequency electrode is connected to the packaged food loading container 1a.
- the high-frequency power from the high-frequency generator 71 is supplied to the packaged foods P and Pa without contact, thereby simplifying the power supply method and the state of contact of the electrodes with the packaged food loading container 1a.
- the troublesome maintenance work of inspecting and adjusting the inspection can be omitted.
- FIGS. 33 and 34 are perspective views showing a 12th embodiment of the food sterilizing apparatus according to the present invention, wherein FIG. 33 is a state where the upper lid is open, and FIG. 34 is a upper lid. Indicates the closed state.
- FIG. 35 is a cross-sectional view taken along line CC of FIG.
- the X--X direction in FIGS. 33 and 34 is referred to as the width direction
- the Y--Y direction is referred to as the front-back direction
- one X direction is referred to as the left side
- the + X direction is referred to as the right side.
- One Y direction is called forward
- + Y direction is called backward.
- the packaged food loading container If is composed of a container body 2 e made of the same tough insulating material as the container bodies 2, 2 a, 2 b, 2 c, and 2 d of the above-described modified embodiment.
- a bottom plate 3 d provided at the bottom of the food loading chamber 21 d of the container body 2 e; a metal casing 209 covering the outer peripheral surface and the bottom surface of the container body 2 e; It has a configuration including an upper lid 4c for opening and closing the food loading chamber 21d of 2e so as to be able to open and close, and an opening mechanism 500 for locking the closed state of the upper lid 4c.
- the container main body 2e has a substantially square shape in plan view, and a food loading chamber 2Id having a square shape and a rectangular parallelepiped shape in plan view is recessed in the center thereof. ing.
- An annular groove is formed at the upper edge of the container body 2e, and a ring 24 similar to the above is mounted in the annular groove with the upper half protruding outside.
- a through hole 250 (FIG. 35) is provided in the center of the bottom of the food loading chamber 2Id.
- the bottom plate 3d is formed of a metal flat plate, and is formed in a square shape so that the outer peripheral edge can be fitted into the food loading chamber 21d in a state of sliding contact with the inner wall surface. As shown in FIG. 35, a terminal corresponding to the through hole 250 and having an outer diameter smaller than the inner diameter of the through hole 250 is provided at a central portion on the lower surface side of the bottom plate 3d. A rod 31d protrudes downward.
- the casing 209 is composed of a box-shaped casing body 211 having a square shape in plan view with an open upper portion, and an upper edge portion of both sides of the casing body 211 in the width direction. It is formed to have a pair of wings 2 12 in the width direction projecting outward. Each of the wings 2 12 is set so that the upper surface thereof becomes a horizontal plane, and the thickness is set so that the thickness dimension gradually decreases toward the distal end side.
- a through-hole 2 13 having the same diameter as the through-hole 250 is formed at a portion corresponding to the through-hole 250 of the container body 2 e at the bottom of the casing body 211, and the bottom plate is provided.
- the terminal rod 31 d is fitted in the through hole 250.
- the distal end of the terminal rod 31 d protrudes from the bottom of the packaged food loading container 1 f in an insulated state from the casing 200. Is wearing.
- the projecting portion of the terminal rod 31 d is used as a connection terminal 32 d for connecting the high frequency from the high frequency generator 71.
- An annular groove is also recessed in the upper edge of such a casing 209, and a ring 24 is fitted in the annular groove, and the back surface thereof is closed in a state where the upper lid 4c is closed. Abuts the two O-rings 24 provided on the container body 2 e and the casing 209, and the inside of the food loading chamber 21 d is sealed by the double guards provided by these O-rings 24. Is ensured.
- a fluid introduction base 330 for introducing a heating medium into the food loading chamber 21d, and a used inlet in the food loading chamber 21d.
- a fluid discharge port 340 for discharging the heat medium to the outside.
- Each of the bases 330 and 340 is provided with a valve for closing and closing the valve, and the opening and closing operation of these on / off valves can switch between communication and shutoff between the inside and the outside of the food loading chamber 21d. I can do it.
- the upper lid 4c has the same square shape as the casing 209 in plan view, as shown in FIG. 34, and is attached to the casing 209 via the hinge 41c at the front peripheral edge. It is attached, and can rotate about the horizontal axis of the hinge 41c to open and close the food loading chamber 2Id.
- the upper lid 4c is normally closed by the urging force of an unillustrated urging means, and the packaged food Pa (in the present modified embodiment, the food loading chamber 21) is placed in the food loading chamber 21d.
- the packaged food Pa that does not adhere to the inner wall of (d) is illustrated as an example, but the packaged food P that adheres to the inner wall may be used).
- an operation projection piece 45 is protruded from the front side of the upper lid 4c, while the packaged food loading container 1: an operation in which the unillustrated drive means is driven into and out of a proper position on the transfer path of the f.
- a mouth 54a is provided, and the operation protrusion 45 of the packaged food loading container 1f located at a predetermined position is pressed in a state where the operation mouth 54a is protruded.
- the upper lid 4c is opened.
- the upper lid 4c has a flat surface on the back side and both widthwise sides on the front side.
- the edge portion has an inclined portion 4 2 c whose thickness dimension gradually decreases so that the upper portion 4 c is closed and the inclined portion 4 2 c and the above-mentioned inclined portion 4 2 c are outwardly formed.
- a locked portion 214 formed by the lock mechanism 500 and tapered toward the bottom is formed.
- the lock mechanism 500 includes a pair of widthwise hinges 5100 protruding outwardly at front portions of both sides in the widthwise direction of the casing body 211, and each hinge 5110. And a pair of lock arms 550 in the width direction that are rotatably supported around the vertical axis 511.
- the mouth arm 550 includes a rectangular parallelepiped lock arm body 551 and a protruding rod extending from the lower edge of the lock arm body 551 in the longitudinal direction of the lock arm body 551. 5 5 2, and a pair of upper and lower hook ridges 5 5 3 extending in the longitudinal direction and provided on one side surface of the lock arm body 5 51 corresponding to the mouth portion 2 14. ing.
- the mouth arm 550 is normally set in an unlocking position extending in the width direction from the casing 209 as shown in FIG. 33 by the urging force of an unillustrated urging means.
- the lid is set to a closed state in which the upper lid 4c is closed.
- the protruding rod 5 52 has a tip end side pivotally supported by the vertical axis 5 11 1 so that the lock arm 5 50 can rotate around the vertical axis 5 11 1, and In the case of the right (left) mouth arm 550, the ridges 5 53 rotate the mouth arm body 5 51 counterclockwise (clockwise) around the vertical axis 5 1 1. As a result, as shown in FIG. 34, the left and right locked portions 2 14 are respectively sandwiched by a pair of upper and lower locking projections 5 53, whereby the closed state of the upper lid 4 c is locked. It has become so.
- the protruding openings 5 52 are inclined so that their opposing surfaces can be brought into sliding contact with the upper and lower inclined surfaces of the to-be-opened portion 2 14 by surface contact.
- the food loading chamber 2 1 d is securely closed by the upper lid 4 c with the section 2 14 locked by the hook arm 5 50.
- such a packaged food-loaded container 1 The bottom of the 209 is fixed to a pair of collts 13 1 in the width direction of the food sterilizer 1 12 (first and second modified embodiments), and the conveyor belt 13 1 circulates and moves along a predetermined circulation path by orbital driving.
- the packaged food Pa loaded in the food loading chamber 21 d is subjected to a sterilization treatment by dielectric heating.
- the food sterilizing apparatus 1 12 is provided with a plurality of pairs of pressing rollers 16 arranged in the dielectric heating region R 30 in parallel with the conveyor belt 13 1 in the width direction.
- Each pressing roller 16 has its vertical axis 16a supported by a support member 17 extending in the front-rear direction, and is thereby rotatably supported around the vertical axis 16a.
- the distance between each pair of pressing rollers 16 opposed to each other in the width direction is set to be substantially the same as the distance between the tips of the pair of hinges 5110 of the casing body 211.
- the interval between the pressing rollers 16 adjacent in the front-rear direction is set to be shorter than the front-rear length of the lock arm body 551.
- the food sterilizer 1 1 2 has a terminal wire 18 laid in the dielectric heating area R 30 below the conveyor belt 13 1 in the longitudinal direction, and the terminal wire 18 has A high-frequency voltage of the brass is applied from the high-frequency generator 71, and a negative high-frequency voltage from the high-frequency generator 71 is applied to the support member 17 that supports the pressing roller 16. It is so.
- the packaged food Pa is loaded in the food loading chamber 21 d, and the packaged food loading container 1 f with the upper lid 4 c closed is moved forward by the drive of the conveyor belt 13 1,
- a pair of lock arms 550 in the width direction projecting from the casing body 211 and in the unlocking position first contact the pair of pressing rollers 16 on the most upstream side.
- each lock arm 550 rotates backward about the vertical axis 5111.
- the locked portion 2 of the packaged food loading container 1 f with the top lid 4 c closed is shown in FIG. 1 4 (Fig. 35) is pressed and clamped by the lock ridges 5 53 of the lock arm 550
- the connection terminal 3 2 d of the terminal rod 3 1 d comes into contact with the terminal wire 18 (FIG. 35), whereby the high-frequency voltage from the high-frequency generator 71 is applied to the bottom plate 3 d. Is applied to the packaged food Pa in the food loading chamber 21 d to apply dielectric heating to the packaged food Pa.
- the packaged food loading container 1 f When the packaged food loading container 1 f is located in the dielectric heating zone R 30, pressurized hot air is supplied into the food loading chamber 2 1 d through the fluid inlet 3 330, and the food loading chamber 2 f is supplied.
- the pressure inside 1 d is increased to 3 atmospheres or more, which prevents the packaged food Pa from breaking, and the packaged food Pa is subjected to auxiliary heating to maintain a uniform temperature inside the packaged food Pa. They are distributed.
- the packaged food loading container 1 f of the seventh modified embodiment the packaged food loading container 1: the upper arm 4 c is brought into contact with the supporting member 17 of the lock arm 550 by moving the f into the dielectric heating region R 30.
- the closed state of the package is locked, and the packaged food loading container 1f is configured to be unlocked by exiting the dielectric heating zone R30.
- 500 has a simple structure, which can contribute to a reduction in equipment costs.
- FIGS. 36 and 37 are explanatory views showing a thirteenth embodiment of the food sterilizing apparatus according to the present invention
- FIG. 36 is a side sectional view
- FIG. Fig. 36 is a view taken along the line DD in Fig. 36.
- the packaged food loaded container lg (eighth variant) comprises a container body 2, 2a similar to that of the first or second variant, and a lower part of the container body 2, 2a.
- the container bodies 2 and 2a are provided with food loading chambers 21 and 21a for loading the packaged foods P and Pa, respectively.
- the packaged foods P and Pa are placed in the food loading chambers 21 and 2la.
- the intermediate space 2 19, the insulating plate 230 and the upper lid 4 d are sequentially stacked on the container bodies 2 and 2 a in the loaded state, so that an enclosed space is formed in the food loading chambers 21 and 21 a.
- there is a pair of lower guide grooves that extend in the width direction (left-right direction on the paper in FIG. 37) and in the front-rear direction (left-right direction on the paper in FIG. 36).
- a similar upper guide groove 401 is also recessed in the upper surface of the upper lid 4d.
- the food sterilizing apparatus 113 applied to the packaged food-filled container 1 g of the present modified example includes a plurality of pairs of lower rollers 191 opposed to each other in the width direction, and And a pair of upper rollers 192 facing the lower rollers 19, and a bush ram 193 for pushing 1 g of the packaged food loading container into the dielectric heating zone R31.
- the busher 193 is configured to reciprocate in the front-rear direction by driving a drive mechanism (not shown) .In the forward movement, the packaged food loading container 1 g is directed toward the dielectric heating zone R 31 and passes therethrough. Until the pressure is reached.
- the distance between the centers of the lower rollers 191 in the width direction is set to be equal to the distance between the centers of the lower guide grooves 301, and thereby, as shown in FIG.
- the roller 1991 is adapted to support the packaged food loading container 1 g so as to be movable in the front-rear direction while being fitted into the left and right lower guide grooves 301.
- the distance between the cores in the width direction of the upper roller 192 is set to be equal to the distance between the cores between the upper guide grooves 401, whereby the lower opening is formed.
- the upper roller 192 is set so that the height level gradually increases toward the upstream. 1 g of the packaged food container located on the upstream side of the induction heating zone R 31 is easily pushed forward by the bush ram 1993, thereby easily entering the dielectric heating zone R 31. You can get in.
- a high-frequency voltage from the high-frequency generator is applied to the packaged foods P and Pa in the food loading chambers 21 and 2 la via the intermediate plate 21 and the bottom plate 3 e, whereby the packaged foods P and P a Is heated dielectrically, and in the case of packaged food Pa that does not adhere to the inner wall, pressurized hot air is supplied into the food loading chamber 2 la to perform auxiliary heating, and the packaged food Pa breaks. It is being prevented.
- FIG. 38 is a view showing a ninth modification of the food-loading container according to the present invention, wherein (A) is a plane portion, and (B) is a cross-sectional view in a side view.
- the food loading container 1h is composed of a vertically splittable container body 2f made of a synthetic resin such as an epoxy resin, and a metal bottom plate 3e that forms the bottom of the container body 2f. And a ceiling plate 4 e forming the ceiling.
- the container main body 2f is composed of a lower container main body (unit annular frame) 2Of and an upper container main body (unit annular frame) 21f laminated on the lower container main body 20f.
- the lower container body 20 f is provided with through holes vertically penetrating the tray-shaped packaged food P, and the lower part of the lower hole is closed by a bottom plate 3 e to close the lower part of the through hole.
- a lower food loading chamber 21 X having an open upper portion is formed at the center of the container.
- the lower food loading chamber 2 lx is configured so that the three-dimensional shape of the inner peripheral surface thereof matches the three-dimensional shape of the outer peripheral surface of the packaged food P, and the upper edge of the lower food loading chamber 21 X Is provided with an annular stepped edge 261, into which an annular edge P2 is fitted.
- the tray-shaped packaging container Pa is loaded into the lower food loading chamber 21X to thereby provide an outer peripheral surface of the container body P1. Is in close contact with the inner peripheral surface of the lower food loading chamber 21 X, and the annular edge P 2 is fitted into the annular step edge 26 1, thereby forming a tray-shaped packaging container made of a synthetic resin sheet P 3.
- the upper surface of Pa is flush with the upper surface of the lower container body 20f.
- the upper container body 21 has a thickness dimension larger than that of the lower food loading chamber 2 lx, and has a lower surface that is slightly deeper than a three-dimensional shape obtained by inverting the lower food loading chamber 21 X.
- the upper container body 21 f has a ceiling portion 263 formed therein.
- An upper food loading chamber 21y for loading the tray-shaped packaging container Pa is formed by fitting and fixing a flat upper electrode plate 40 to the bottom (ceiling surface) of the recess.
- An annular step edge portion 262 corresponding to the annular step portion 261 of the lower container body 20f is provided at a lower peripheral portion of the upper food loading chamber 21y, whereby the upper container is turned upside down.
- a through-hole 264 is formed in the center of the ceiling part 26 3 and the top plate 4 e of the upper container body 21 f, and the upper electrode plate 40 is exposed to the outside by the through-hole 264. It is made to do. Then, a terminal for supplying high-frequency power is connected to the upper electrode plate 40 via the through hole 264, whereby high-frequency power is supplied to the upper electrode plate 40.
- the bottom plate 3 e has a lower hinge 31 protruding outward at one edge, while the top plate 4 e has an upper hinge 41 corresponding to the lower hinge 31.
- the upper and lower hinges 31 and 41 are connected so as to be relatively rotatable about a horizontal axis.
- the upper container body 21 f is connected to the lower container body 20 f so as to be openable and closable. ing.
- the container body 2f has locking means 380 formed on the side surface opposite to the side surface on which the hinges 31 and 41 are provided.
- the lip means 380 is provided with a pair of brackets 381 projecting outward from the edge of the bottom plate 3e, and sandwiched between these brackets 381.
- a lock rod 383 held and rotatably supported about a horizontal shaft 3832, and a rod operation piece 384 extending from the lower end of the lock rod 3883. I have.
- the lock rod 383 has a locking groove 383a recessed in a surface facing the upper container body 21f. The position of the locking groove 383a is set so that the upper container main body 21f can be fitted into the edge of the top plate 4e in a state where the upper container main body 21f overlaps the lower container main body 20f. I have.
- the lock rod 383 is rotated clockwise around the horizontal axis 382.
- the locking groove 3 8 3a fits over the edge of the top plate 4e, whereby the container body 2f is in a locked state in which the closed state is maintained, and the opening operation piece 3 8
- the rotation operation of the lock rod 383 is performed by driving one of a pair of upper and lower cylinder devices provided at an appropriate position in the movement path of the container body 2f to raise and lower the biston load.
- the upper electrode plate 40 is provided in the upper food loading chamber 21y of the upper container body 21: f made of synthetic resin and has a considerably large inner diameter. Since the high-frequency power is supplied to the upper electrode plate 40 through the holes 2 6 4, the bottom plate 3 e, the lower hinge 31, the upper hinge 41, the locking means 3 800, and the upper electrode plate 40 are different from each other. Since the synthetic resin container body 2 f is insulated across the container body 2 f, even if the upper and lower hinges 31, 41 and the locking means 380 are made of metal, the high-frequency power will not be short-circuited.
- the food loading container 1 h can be made structurally strong.
- the locking means 380 is not particularly provided, and instead, when supplying the high-frequency power to the packaged food P in the food loading container 1h, the closed upper container body is not provided.
- FIG. 39 is a diagram showing a tenth modification of the food-loading container according to the present invention, wherein (A) is a plan view and (B) is a cross-sectional view in a side view.
- the food loading container 1i of this modified embodiment is an evening food that maintains the food loading chamber at a high pressure, thereby suppressing the expansion of the packaged food P during high-frequency heating.
- the food loading container li is made of a metal container 2 g that can be divided into upper and lower parts in a plan view and a counter electrode plate (lower electrode) provided in the container body 2 g. And a top electrode plate 40).
- the container main body 2 g is composed of a deep pan-shaped lower container main body 20 and a pot lid-shaped lid 21 g placed on the lower container main body 20 g.
- the lower container main body 20 g has an upper peripheral edge provided with a lower annular ridge 27 1, which is tapered outwardly and has a lower part, and which is straight around the entire periphery, and a peripheral edge of the lid 21 g.
- the upper portion is provided with an upper annular ridge 272 corresponding to the lower annular ridge 271, the upper portion of which is tapered.
- a fitting hole is formed in the center of the lid 21g, and a plug 274 made of an insulating material is fitted into the fitting hole. Then, a conducting wire that supplies high-frequency power to the upper electrode plate 40 through the plug 274 is drawn into the container body 2 g.
- the lower hinge 31 integrally attached to the lower container body 20 g and the upper hinge 41 integrally attached to the lid 21 g are relatively rotated around a horizontal axis. It is formed by being movably connected, so that the lid 21 g can be opened and closed with respect to the lower container body 20 g.
- the lower electrode plate 30 is supported by a plurality of conductive rod-shaped support members 293 erected on the inner bottom of the lower container body 20 g, while the upper electrode plate 40 is Lid It is suspended by a plurality of rod-shaped support members 294 made of an insulator suspended from a ceiling surface of 21 g.
- a loading space for loading the packaged foods P, Pa is formed between the lower electrode plate 30 and the upper electrode plate 40.
- the plane dimensions of the upper and lower electrode plates 30 and 40 are set in the loading space so that the two packaged foods P and Pa can be arranged side by side.
- a first auto coupler 275 for introducing fluid into the container body 2 g and a second auto coupler for discharging fluid from the container body 2 g are provided at the bottom of the lower container body 20 g.
- One 276 is provided, and if necessary, the connection of each pipe to each of the auto power brushes 275 and 276 is performed, so that hot air flows into the container body 2 g through the first auto coupler 275. Then, pressurized air, heated steam or cooling water is introduced, and the fluid once introduced is discharged to the outside through the second auto power brush 276 as needed.
- the packaged food P can be dielectrically heated to 100 ° C. or more.
- the container body 2g is entirely made of metal except for the plug 274, the material cost is easy while the material cost is low. This is convenient because a pressure-resistant structure can be adopted.
- FIG. 40 is an explanatory plan view showing a fourteenth embodiment of the food sterilizer according to the present invention.
- the food sterilizing apparatus 1 14 comprises a food processing table 900 having a square shape in plan view, left and right edges of the food processing table 900 and lateral sides (the fourth It has a basic configuration including a U-shaped auxiliary table 901 in a plan view, which is disposed along the edge of the food loading container 100. Sterilization treatment by dielectric heating is performed while moving on the food processing table 900 and the auxiliary table 900 in a predetermined order.
- the food processing table 900 is dimensioned such that a total of 36 food loading containers 100 can be placed, six in length and five in width. Food loading As the unit 100, all of those described above can be applied.
- the auxiliary table 900 is provided with a food receiving table 902 provided in parallel with a side end of the food processing table 900 and a standby table 90 adjacent to the upstream end (left side). 3 and a food take-out table 904 adjacent to the downstream end (right side).
- the six food-loading containers 100 located on the food-receiving table 902 are provided with auxiliary tables 9 after the packaged foods P and Pa sent by the carry-in conveyor 95 have been loaded.
- the sheet is moved to a standby table 903 by a conveying roller 906 provided at 01.
- the six food-loaded containers 100 are simultaneously fed onto the food processing table 900 by predetermined pressing means and moved downstream. It is subjected to a predetermined sterilization treatment and is discharged onto the food take-out table 904.
- the upper lids of the six food-loaded containers 100 discharged to the food take-out table 900 are opened by predetermined cover means, and the packaged foods P and Pa inside are driven by predetermined take-out means. , And is taken out of the food loading container 100 and sent out of the system by a discharge conveyor 907.
- the six food-loaded containers 100 are conveyed by the conveying rollers 906 with the lid open and returned to the auxiliary table 901 where the packaged foods P , Pa will be reloaded.
- the six food loading containers 100 circulate through the food receiving table 900, the standby table 903, the food processing table 900, and the food unloading table 904, so that the carry-in conveyer can be operated.
- the packaged foods P, Pa sent from the foodstuff sterilization device 1 14 from 9 05 are loaded into the food loading container 100, subjected to a predetermined sterilization treatment, and then sterilized packaged foods P, Pa. It becomes Pa and it is discharged from the discharge conveyor 907.
- a preheating position R91, a dielectric heating position R92, and a cooling position R93 are sequentially set from the upstream side to the downstream side, and the preheating position R9 is set.
- the packaged foods P and Pa in the food container 100 are preheated by an external heat source, and in the induction heating position R92, the packaged food P and Pa in the food container 100 generate high frequency. Applied As a result, the packaged food P, Pa in the food container 100 is cooled by an external cooling source such as cooling water at a cooling position R93. ing.
- a small high-frequency oscillator 907 is mounted for each of the six food-loaded containers 100, and the packaged food P in each food-loaded container 100, Pa is inductively heated by a dedicated high-frequency oscillator 907.
- the high-frequency oscillator 907 is removed immediately before passing through the dielectric heating position R92, and is mounted on the food loading container 100 that has newly entered the dielectric heating position R92.
- a high-frequency oscillator 907 was previously attached to all the food containers 100. You may leave. Further, the high-frequency power from one high-frequency generator 71 may be distributed to each food container 100.
- the packaged foods P and Pa in the food loading container 100 are subjected to heat sterilization in a state where the food loading containers 100 are densely arranged vertically and horizontally. It is possible to apply them one by one, and it is possible to reduce the installation area of the equipment, which is extremely effective for effective use of the factory site.
- FIG. 41 is a view showing a first modified example of the food-loaded container according to the present invention.
- the food loading container 1j of this modified form is of the type in which tray-shaped packaged foods P are stacked one on top of the other and stored in the container body 2h, similarly to the ninth modified example shown in FIG.
- the container body 2h has a food loading chamber 21z where the center in the vertical direction is narrowed, and the food loading chamber 21z has a lower food loading chamber 21x 'and an upper food loading chamber 21h. 2 1 y 'are formed.
- Other configurations are substantially the same as those of the ninth modification.
- the food loading chamber 21z is divided into two.
- the packaged food P can be loaded one by one into the upper and lower portions of the food loading chamber 21z (the lower food loading chamber 21x 'and the upper food loading chamber 21y') without the need.
- FIG. 42 is a view showing a 12th modified example of the food-loaded container according to the present invention.
- the modified food loading container 1k two food loading chambers 21j are arranged side by side in the container body 2.
- the inner shape of each food loading chamber 21 j is set substantially the same as the outer shape of the packaged food P.
- two packaged foods P can be simultaneously loaded side by side into the container body 2j.
- the present invention performs sterilization treatment by applying high frequency and conducting dielectric heating while sealingly packaged food is loaded in a predetermined food loading container.
- a food loading container having at least one food loading chamber configured to be able to load one packaged food with a counter electrode is employed.
- the food loading chamber has an inner surface shape that substantially matches the outer shape of the packaged food.
- the present invention also relates to various incidental structures and incidental devices that are employed when dielectric heating is specifically performed on the packaged food loaded in the food-loaded container.
- the food loading container includes a counter electrode and an annular frame formed of an insulating material sandwiched between the counter electrodes.
- the counter electrode has a flat plate shape.
- a cylinder device for maintaining the closed state of the food loading chamber, a hook mechanism for regulating the closing of the closed food loading chamber, and a structure for supplying a heat medium to the counter electrode, etc. can be mentioned.
- Conveying means such as a belt conveyer for opening and closing the food loading container and a conveyor for circulating the food loading container, packaged food loading means, and auxiliary heating means for the food loading container are provided along the transport path.
- the supplementary structure and the supplementary facilities described in the other embodiments can be adopted as long as they can be applied to the food-loaded container shown in each of the above embodiments.
- the present invention is not limited to the above-described embodiment and includes the following contents.
- the plane dimensions of the counter electrode 20 are set to be substantially the same as the plane dimensions of the annular insulator 23, and in the fourth embodiment, the plane dimensions of the counter electrode 20a are set. Is set to the size of three annular insulators 23 (transfer container 23a), but in the present invention, the size of the counter electrode 20 is substantially equal to or three times the size of the annular insulator 23. The size is not limited to the above, and the size may be set to two or four or more annular insulators 23.
- a lower electrode temperature control pipe 430 is embedded in the lower electrode 210, and an upper electrode temperature control pipe 440 is embedded in the upper electrode 220.
- the present invention is not limited to burying the electrode temperature control pipes 430 and 440 in the counter electrode 20, but a through-hole that penetrates the counter electrode 20 in a horizontal direction is formed in the counter electrode 20, and the through-hole is formed in the through-hole. You may connect piping.
- the steam and the cooling water from the steam generation source 410 and the cooling water supply source 420 are switched and supplied to the opposed electrodes 20 and 20a at a predetermined timing.
- the supply of steam and cooling water into the opposed electrodes 20, 20a is not essential, and either one of them may be supplied, or both may not be supplied. .
- the heating medium such as the steam from the steam generation source 410 and the cooling water from the cooling water supply source 420 is supplied to the upper electrodes 220 and 22 a and the lower electrode 21.
- the present invention is designed to introduce steam into both the upper electrode 220, 220a and the lower electrode 210, 210a, 210b.
- the heat medium is not limited to this, and may be introduced into any one of them.
- a heat medium flow path is formed inside the sealing member 23 to supply the heat medium to this flow path. You may do so.
- the packaged food P is placed before the removal process X3.
- the secondary cooling step X4 for cooling to room temperature is provided, the present invention is not limited to providing the secondary cooling step X4, and the primary cooling step X23 is performed until room temperature. After cooling in the primary cooling step X 23, it may be cooled to room temperature by natural cooling.
- the temperature drop straight line is also used for the primary cooling process X 2 as shown by the two-dot chain line in the portion indicated as the secondary cooling process X 4 in (B) of FIG. The temperature drop gradient at 3 is continued.
- the packaged food loading container 1 of the first modified embodiment is not provided with an opening means for locking the closed state of the upper lid 4, the packaged food loading container 1 of the first embodiment is also provided with the second implementation.
- a mouth means 36 may be provided as in the case of the packaged food loaded container 1a.
- the hot water from the hot water source 61 of the preheating mechanism 6 is used as a heat medium for preheating the bottom plate 3 and the top lid 4.
- heated steam or heated air may be employed instead of hot water.
- the packaging in the upstream and downstream cooling mechanisms 8a, 8b at the first and second cooling positions R14, R15 is performed.
- the food Pa is cooled by supplying cooling water from the cooling water source 81 into the bottom plate 3 and the top cover 4, but instead of this, the food Pa is cooled into the food loading chamber 21a. Water may be introduced to cool the packaged food Pa by direct heat exchange between the packaged food Pa and the cooling water.
- the bottom plate 3 and the top lid 4 are heated by the heated steam from the boiler 800 of the external heating mechanism 80.
- it is configured to supply hot water or hot air to the bottom ⁇ 3 and the top lid 4. Is also good.
- the packaged food loading containers 1 and 1a are provided with a conveyor belt 13 arranged vertically. ⁇ Although the orbit is moved by the timing belt 130, the orbit may be moved on the same horizontal plane instead.
- the packaged food takeout mechanism 9 is provided downstream of the cooling mechanisms 8, 8a and 8b, although the packaged food unloading mechanism 9 has a cooling water tank 91 for immersing and cooling the packaged foods P and Pa, the installation of the cooling water tank 91 is omitted, and the packaged food unloading mechanism 9 is removed from the packaged food loading containers 1 and 1a.
- the packaged foods P, Pa may be allowed to cool naturally while the packed foods P, Pa are transported by a conveyor belt or the like.
- the casing 2009 incorporated in the bottom plate 3d and the top lid 4c may be inverted.
- the upper lid 4c (the upper lid 4c is actually turned to the lower lid by turning it upside down) is usually in the open state, so it is necessary to provide a mechanism for releasing the upper lid 4c. Disappears.
- the lid closing mechanism has a simpler structure than the lid opening mechanism (that is, the normally opened lid of the moving packaged food loading container 1f). It is only necessary to provide an interference protruding piece that interferes with the lid on the moving route to close the door), which can contribute to a reduction in equipment costs.
- the food loading container described in each of the above embodiments further includes the food loading container. Has the following features in that it is integrally provided with a structure capable of holding a substantially closed state.
- a food-loading container having a high-frequency power generation section, supplied with high-frequency power from the high-frequency power generation section, and thereby applied to a packaged food sterilization apparatus for sterilizing a packaged food by dielectric heating.
- a closing and holding mechanism that holds the packaged food in a substantially closed state interposed between the opposing electrodes including the first electrode and the second electrode to which the high frequency is applied, and the closed and holding mechanism includes a closed and closed state.
- a packaged food loading container having an operation unit for switching between an open state and an open state.
- the closing / holding mechanism has a locking claw, and the operation section has a locking position where the locking claw is held between the first and second electrodes from both sides and a release position where the holding is released.
- the packaged food sterilizing apparatus and the sterilizing method of the present invention only one packaged food is loaded in the food loading chamber of the food loading container formed by the counter electrode and the annular frame. Therefore, in the conventional case where a large amount of packaged food is simultaneously loaded into a large-capacity food loading chamber and sterilized by dielectric heating, the dielectric heating by the counter electrode is performed depending on the loading position. There is no inconvenience that the packaged food that has not been sterilized is discharged, because the temperature to which the product is heated fluctuates, and therefore, the packaged foods are loaded one by one into the food loading chamber and removed sequentially after dielectric heating By performing such a series treatment, the packaged food can be surely sterilized.
- the food loading chamber has an inner surface shape substantially matching the outer shape of the packaged food, the packaged food is prevented from being expanded by the dielectric heating by the inner wall of the food loading chamber, and does not break. Therefore, it is not necessary to pressurize the food loading chamber in a large scale in order to prevent the bag from being broken as in the prior art, which can contribute to a reduction in equipment costs.
- a plurality of food-loaded containers are moved along the moving path by driving the container moving means, and a dielectric heating unit for sterilizing the packaged food in the packaged food by dielectric heating at an appropriate position on the moving path.
- the packaged foods can be sequentially sterilized in the dielectric heating section by sequentially moving the packaged foods along the movement path, and once the packaged foods have been transported to the vicinity of the dielectric heating section, Heat treatment can be performed more efficiently than when performing dielectric heating one by one.
- a packaged food loading mechanism for loading packaged food into the food loading container should be provided upstream of the dielectric heating unit, and a packaged food takeout mechanism for removing sterilized packaged food in the food loading chamber should be provided downstream of the dielectric heating unit.
- the packaged food is automatically loaded into the food loading container without human intervention and heated by induction, and the sterilized packaged food is automatically discharged from the food loading container. Can be reduced.
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/284,494 US6323473B1 (en) | 1997-08-14 | 1998-08-14 | Packed food pasteurizing device and pasteurizing method |
EP98937823A EP0968661A1 (en) | 1997-08-14 | 1998-08-14 | Packed food pasteurizing device and pasteurizing method |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9/219603 | 1997-08-14 | ||
JP9219601A JPH10304855A (ja) | 1997-03-04 | 1997-08-14 | 高周波加熱殺菌装置および殺菌方法 |
JP9/219601 | 1997-08-14 | ||
JP9/219602 | 1997-08-14 | ||
JP9219602A JPH10304856A (ja) | 1997-03-04 | 1997-08-14 | 高周波加熱殺菌装置および殺菌方法 |
JP21960397A JPH119243A (ja) | 1997-04-30 | 1997-08-14 | 包装食品殺菌装置および殺菌方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999008552A1 true WO1999008552A1 (fr) | 1999-02-25 |
Family
ID=27330320
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1998/003624 WO1999008552A1 (fr) | 1997-08-14 | 1998-08-14 | Procede et dispositif de pasteurisation de produit alimentaire emballe |
Country Status (3)
Country | Link |
---|---|
US (1) | US6323473B1 (ja) |
EP (1) | EP0968661A1 (ja) |
WO (1) | WO1999008552A1 (ja) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ATE230218T1 (de) * | 2000-03-03 | 2003-01-15 | Barilla Alimentare Spa | Verfahren zur desinfektion von nahrungsmitteln |
US20040112749A1 (en) * | 2001-03-29 | 2004-06-17 | Takehiko Shibasaki | Electrophoresis device |
JP3821054B2 (ja) * | 2002-06-05 | 2006-09-13 | 松下電器産業株式会社 | 高周波加熱装置 |
JP3775352B2 (ja) * | 2002-06-14 | 2006-05-17 | 松下電器産業株式会社 | 高周波加熱装置 |
FR2846198A1 (fr) * | 2002-10-23 | 2004-04-30 | Fleury Michon | Systeme de pasteurisation de produits alimentaires contenus dans des barquettes operculees par un film plastique pelable |
US20040104221A1 (en) * | 2002-11-28 | 2004-06-03 | Buhei Kono | Sterlization and transportation system method by microwave technology of high temperature and pressure |
US7119313B2 (en) * | 2003-09-08 | 2006-10-10 | Washington State University Research Foundation | Apparatus and method for heating objects with microwaves |
TW200836684A (en) * | 2007-03-03 | 2008-09-16 | Pro Iroda Ind Inc | Improved structure of barbeque stove |
US8878109B2 (en) * | 2008-09-19 | 2014-11-04 | Jeffrey H. Mackay | Package conveyor for continuous process microwave applicator |
FR2947730B1 (fr) * | 2009-07-10 | 2011-11-25 | Pe Investissement | Installation de sterilisation d'une pluralite d'objets et procede de sterilisation associe. |
CO6260012A1 (es) * | 2009-09-09 | 2011-03-22 | Ind De Alimentos Zenu S A S | Descongelador ohmico para alimentos y proceso |
US9120587B2 (en) | 2010-09-10 | 2015-09-01 | Pepsico, Inc. | In-package non-ionizing electromagnetic radiation sterilization |
US9067773B2 (en) | 2010-09-10 | 2015-06-30 | Pepsico, Inc. | Prevention of agglomeration of particles during sterilization processes |
NL2008879C2 (en) * | 2012-05-25 | 2013-11-26 | Top B V | Apparatus and process for heat treating a packaged food product. |
ES2649970T3 (es) * | 2012-11-16 | 2018-01-16 | Atom Co., Ltd. | Aparato de tratamiento de conservación para material que contiene oxido |
JP6194526B2 (ja) * | 2013-06-05 | 2017-09-13 | 高周波熱錬株式会社 | 板状ワークの加熱方法及び加熱装置並びにホットプレス成形方法 |
US10099839B2 (en) * | 2013-12-13 | 2018-10-16 | Henny JAKOBSGAARD | Heat-resistant tray particularly for food products as well as an oven for use in the heating thereof |
US20180007922A1 (en) * | 2015-02-06 | 2018-01-11 | Teknologisk Institut | Method and system for microwave decontamination of food surfaces |
US10638558B2 (en) * | 2016-04-08 | 2020-04-28 | Illinois Tool Works, Inc. | Apparatus for simultaneously heating a plurality of food products |
US10763814B2 (en) * | 2016-08-09 | 2020-09-01 | John Bean Technologies Corporation | Radio frequency processing apparatus and method |
US20190116844A1 (en) * | 2017-10-19 | 2019-04-25 | Harold Dail Kimrey, JR. | Radio frequency heating apparatus with helical travel path for packaged articles |
US20190350229A1 (en) * | 2018-05-18 | 2019-11-21 | Campbell Soup Company | Food products and food product carriers for electromagnetic wave food processing systems and methods |
WO2020006481A1 (en) * | 2018-06-29 | 2020-01-02 | 915 Labs, LLC | Modular electromagnetic heating system |
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JPH09163961A (ja) * | 1995-12-18 | 1997-06-24 | Yamamoto Vinita Co Ltd | 高周波加熱殺菌装置 |
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DE731272C (de) | 1940-02-01 | 1943-02-05 | Siemens Ag | Verfahren zur gleichmaessigen Einwirkung eines elektrischen Feldes, insbesondere eines Ultrakurzwellenfeldes, auf feuchtigkeits-, fett- oder salzhaltige Stoffe, insbesondere Lebensmittel |
US2413003A (en) * | 1944-12-11 | 1946-12-24 | Standard Telephones Cables Ltd | High-frequency baking apparatus |
SE355479B (ja) * | 1970-09-08 | 1973-04-30 | Alfa Laval Ab | |
DE3478560D1 (en) * | 1983-08-10 | 1989-07-06 | Snowdrift Corp Nv | Method and device for the microwave heating of objects |
NL8602956A (nl) * | 1986-11-21 | 1988-06-16 | I K International B V | Inrichting voor het verhitten van een produkt door middel van dielektrische hoogfrequent verhitting. |
US4808782A (en) | 1986-11-26 | 1989-02-28 | Toppan Printing Co., Ltd. | Microwave irradiating sterilization process |
FR2607652A1 (fr) * | 1986-11-28 | 1988-06-03 | France Etat | Procede et dispositif de rechauffage par hysteresis dielectrique d'un produit contenant de la glace |
US5055312A (en) * | 1987-01-29 | 1991-10-08 | Victor Hildebrand | Electric conduction cooking package |
JPH0751060B2 (ja) | 1987-12-08 | 1995-06-05 | 凸版印刷株式会社 | 加熱殺菌方法 |
JP2778165B2 (ja) | 1989-12-13 | 1998-07-23 | 凸版印刷株式会社 | マイクロ波加熱殺菌方法 |
JPH07114672B2 (ja) | 1990-01-09 | 1995-12-13 | 凸版印刷株式会社 | マイクロ波加熱殺菌方法 |
US6023055A (en) | 1997-06-17 | 2000-02-08 | Yamamoto Vinita Co., Ltd. | Apparatus for heating prepackaged foods utilizing high frequency heating with electrodes in a sealed chamber |
-
1998
- 1998-08-14 EP EP98937823A patent/EP0968661A1/en not_active Withdrawn
- 1998-08-14 US US09/284,494 patent/US6323473B1/en not_active Expired - Fee Related
- 1998-08-14 WO PCT/JP1998/003624 patent/WO1999008552A1/ja not_active Application Discontinuation
Patent Citations (1)
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JPH09163961A (ja) * | 1995-12-18 | 1997-06-24 | Yamamoto Vinita Co Ltd | 高周波加熱殺菌装置 |
Non-Patent Citations (1)
Title |
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Also Published As
Publication number | Publication date |
---|---|
EP0968661A4 (en) | 2000-01-05 |
EP0968661A1 (en) | 2000-01-05 |
US6323473B1 (en) | 2001-11-27 |
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