WO1996031628A1 - Verfahren zur herstellung eines warmgefertigten langgestreckten erzeugnisses insbesondere stab oder rohr aus hochlegiertem oder übereutektoidem stahl - Google Patents
Verfahren zur herstellung eines warmgefertigten langgestreckten erzeugnisses insbesondere stab oder rohr aus hochlegiertem oder übereutektoidem stahl Download PDFInfo
- Publication number
- WO1996031628A1 WO1996031628A1 PCT/DE1996/000501 DE9600501W WO9631628A1 WO 1996031628 A1 WO1996031628 A1 WO 1996031628A1 DE 9600501 W DE9600501 W DE 9600501W WO 9631628 A1 WO9631628 A1 WO 9631628A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- temperature
- rolling
- forming
- cooling
- mill
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/32—Soft annealing, e.g. spheroidising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/06—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires
- C21D8/065—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of rods or wires of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/003—Cementite
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/002—Heat treatment of ferrous alloys containing Cr
Definitions
- the invention relates to a method for producing a hot-formed elongated product, in particular a rod or tube made of high-alloy or hypereutectoid steel, according to the preamble of the main claim.
- High-alloy or hypereutectic steels especially rolling bearing steel such as B.
- Rolling bodies made of steel with 0.7 to 1.2 percent by mass in percent of carbon are known.
- the steel wire hot-rolled at 1000 ° C. is rapidly cooled to a temperature corresponding to its lower pearlite level, then isothermally converted and brought to a hardness of 50 HRC by means of cold drawing without intermediate annealing. Rapid cooling of the wire and the subsequent isothermal transformation result in a Structure obtained with fine lamellar pearlite, which makes it possible to pull the wire after descaling and phosphating, without the need for an intermediate annealing.
- the object of the present invention is to provide a particularly cost-effective method for producing a hot-worked elongated product, in particular a rod or tube made of high-alloy steel or hypereutectoid steel, in particular roller bearing steel, in which a structure is produced which without prior soft annealing such as, for. B. Annealing on spherical cementite (GKZ) is ideal for non-cutting further processing and final heat treatment.
- Another object is to produce a structure which, without prior soft annealing, is also suitable for further machining with a final heat treatment.
- the coordinated process steps make it possible to produce the desired structure, with a Brinell hardness of less than or equal to 280 HB30, preferably less than 250 HB30, being achieved in the case of rolling bearing steel.
- This structure also makes it possible, for example, to supply hot-worked pipes directly to processing without soft annealing.
- the optimized manufacturing process is particularly cost-effective because the soft annealing and the associated transport and work steps are eliminated.
- the processing of the invention hot-formed elongated products can be cold drawing or cold pilgering or cold rolling or cross-rolling.
- a first process step is the controlled heating or cooling in the sense of temperature compensation over the length and extent of the rolling stock having a different temperature, the controlled compensation temperature being below the predetermined temperature in the reheating furnace.
- the above-mentioned measure has the purpose, on the one hand, of being able to set the temperature of the rolling stock very precisely, taking into account the control options of the reheating furnace. Furthermore, this measure is intended to ensure that the most exact and reproducible conditions are possible for the temperature-dependent measurement of the wall thickness in the pipe before it enters the reducing mill.
- heating or cooling depends on the thickness of the material to be rolled.
- the temperature of the tube after the first forming, punching, elongation and butting will be above 700 ° C.
- temperature compensation is achieved by controlled cooling to a predetermined compensation temperature in a temperature range between 650 ° and 700 ° C.
- the temperature is frequently below 650 ° so that the temperature compensation must then take place via controlled heating to a predetermined compensation temperature in the previously mentioned range between 650 and 700 ° C.
- the actual reheating takes place to a temperature either below Ac-i but above 650 ° C or above Ac-
- however below Ac ma (a beginning of the area of carbide dissolution).
- the Ac -) or Ac ma temperature is primarily dependent on the carbon content of the material quality used and on the history of forming.
- the former temperature range corresponds to the two-phase region + F ⁇ ßC in the continuous time-temperature conversion diagram (ZTU), the latter region corresponds to the two-phase region + F ⁇ 3C.
- Another measure for the proposed combination of coordinated process steps relates to the final continuous rolling process, preferably in the stretch-reducing mill. In contrast to other rolling processes, the intervention possibilities in this fast-running continuous rolling process are low.
- the temperature of the rolled stock must not exceed A cma .
- This narrow temperature range can be maintained by means of a controlled coolant control in special cases, heat supply by means of an external heating device, and by varying the roller geometry, the roller speed and the stitch take-off. With the roller geometry, the pressed length is of particular importance.
- the method according to the invention can generally be used for all known tube production methods which in the end have a reducing roller mill with or without a train or sizing roller.
- this can be a process on a tube mill line, stopper line or an Assel mill.
- It is particularly suitable for the push bench process for the production of seamless tubes from roller bearing steel.
- Block casting (forged or rolled) or continuous casting (square or round) can be used as the starting material for the process according to the invention, the continuous casting material being deformed and annealed in a known manner before the rolling insert.
- the method can be used particularly advantageously if the chemical analysis of the roller bearing steel known per se is modified.
- the sulfur and phosphorus content should not exceed 0.005 percent by mass to avoid possible melting at the grain boundaries with increasing forming speed, taking into account the ratio of manganese to sulfur by suppressing FeS.
- This risk of melting is given by the high forming temperature required in the first forming steps if the deformation rates are such that they lead to a corresponding temperature increase. For this reason, the rate of deformation in the first forming stages is selected so that the temperature inside the rolling stock, ie at the worst point, does not exceed 1170 ° C.
- low levels of S and P have a favorable effect on any subsequent non-cutting forming processes.
- the reduced S and P contents are also advantageous in secondary metallurgy for setting a low oxygen content in the melt, which leads to an improvement in the degree of oxide purity.
- the chromium to carbon ratio should be in the range between 1.35 and 1.52, preferably at 1.45.
- the carbon content is then, for example, 0.94 percent by mass and the chromium content is approximately 1.36 percent by mass.
- the undesired carbide rate can be positively influenced by this ratio.
- Another improvement is the cooling process after the last forming process.
- the rolling stock After leaving the rolling mill, the rolling stock is cooled in still air or by means of an air shower to a temperature that corresponds to a structure in the ZTU diagram that lies above the martensite point and below the nose of the bainite.
- the formed material is kept isothermal for several hours in this area. This procedure has proven to be beneficial in terms of reducing the residual stresses. In plant terms, this can be done in such a way that the cooling bed is heat-insulating at a suitable point, for example covered or the rolling stock is fed to a temperature compensation or tempering furnace.
- the proposed new process technology for the production of hot-worked elongated products, in particular rods or tubes made of bearing steel, has the following advantages:
- the rolling stock running out of the rolling mill has a higher rigidity due to the reduced forming temperature and becomes sufficiently straight on the cooling bed. Straightening can therefore generally be omitted.
- the structure produced is extremely fine-grained. This leads to a higher and more homogeneous hardness as well as better toughness. This has a positive effect on the later life of the finished product, e.g. B. rolling bearings.
- the structure achieved by the new process technology can be a cold forming process such as. B. Cold drawing, cold vocationalage, cold rolling or cross rolling. Cold drawn tubes have the same after stress relief annealing
- Purity levels have an increasing effect on the usage properties of the finished product.
- a hot tube of 40.9 mm outer diameter x 4.8 mm wall thickness made of 100Cr6 is to be produced on a pipe ram bench system.
- Insert blocks with a length of approx. 850 mm are cut from a continuous casting rod with a diameter of 220 mm and a length of 11000 mm.
- the 100Cr6 insert blocks are in the as-cast state, i.e. H. they are neither heat treated nor preformed.
- the cut blocks are cut into one
- the hole piece has the following dimensions
- the third forming step is followed by bumping on the push bench.
- a bench bench blank is manufactured with an outside diameter of 122.8 mm, an inside diameter of 112 mm and a wall thickness of 5.4 mm. After pushing through a number of stands, the blanks are released from the rod as an internal tool in a release roller mill.
- the temperature of the slug drops further until the pull-out duo and reaches a level in the range of 650 to 700 ° C in the aforementioned case.
- the slug bottom is scooped.
- controlled cooling prior to the entry of the slug into the reheating device, it is subjected to controlled cooling in order to achieve a uniform temperature distribution in the range between 650 ° C. and 700 ° C. In this case, a temperature level of approx. 670 ° C is aimed for.
- the slugs are held for a certain time by means of a heat-insulated buffer, so that heat can flow from the areas of the slug with a higher temperature level to the areas with a low temperature level.
- the thermal insulation ensures that the overall level of the bobbin temperature does not drop below the specified target value.
- the temperature of the reheating furnace is set so that the temperature of the material to be formed is approximately 740 ° C.
- the billet enters a stretch-reducing mill. This consists of a large number of three-roll stands, which are each offset by 120 ° in a rolling line. 19 frames are used for the selected example with the final dimensions of 40.9 x 4.8 mm.
- the partial forming in the basic scaffolding is estimated to be between 7.1 and 8.1% decrease in cross-section. The total deformation is 72.7% corresponding to an elongation of 3.66. The forming conditions are chosen such. B.
- the pipe made of 100Cr6 has a structure that approximates the GKZ structure.
- the finely dispersed structure consists of molded Cementite with minor pearlite residues.
- the Brinell hardness of the pipe thus produced is less than 250 HB30.
- the spread of hardness values is low.
- the structure is finer than after a conventional GKZ annealing as the comparison of Figure 1 with Figure 2 shows.
- the tube produced according to the procedure according to the invention can be further processed without cutting or without additional heat treatment. For example, this can be cold drawing. Due to the selected procedure, targeted temperature control before entering the reheating oven - lowered temperature of the reheating oven compared to the usual mode of operation
- the temperature range is preferably between 240 and 300 ° C. After holding in this temperature range for more than 3.5 hours, the mixture can be cooled to room temperature.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Heat Treatment Of Steel (AREA)
- Metal Rolling (AREA)
- Metal Extraction Processes (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE59605681T DE59605681D1 (de) | 1995-04-03 | 1996-03-12 | Verfahren zur herstellung eines warmgefertigten langgestreckten erzeugnisses insbesondere stab oder rohr aus hochlegiertem oder übereutektoidem stahl |
US08/930,139 US5958158A (en) | 1995-04-03 | 1996-03-12 | Method of manufacturing hot-worked elongated products, in particular bar or pipe, from high alloy or hypereutectoidal steel |
PL96322598A PL322598A1 (en) | 1995-04-03 | 1996-03-12 | Method of manufacturing hot-elongated products, in particular bars or pipes mad of high-alloy or hyper-eutectoid steel |
EP96907260A EP0820529B1 (de) | 1995-04-03 | 1996-03-12 | Verfahren zur herstellung eines warmgefertigten langgestreckten erzeugnisses insbesondere stab oder rohr aus hochlegiertem oder übereutektoidem stahl |
BR9604830A BR9604830A (pt) | 1995-04-03 | 1996-03-12 | Processo para a fabricação de um produto comprimido produzido a quente especialmente uma barra ou um tubo de aço de alta liga ou supereutectóide |
CA002217309A CA2217309C (en) | 1995-04-03 | 1996-03-12 | Method of manufacturing hot-worked elongated products, in particular bar or pipe, from high-alloy or hypereutectoid steel |
SK1342-97A SK134297A3 (en) | 1995-04-03 | 1996-03-12 | Method of manufacturing hot-worked elongated products, in particular bar or pipe, from high-alloy or hypereutectoid steel |
JP8529845A JPH11503491A (ja) | 1995-04-03 | 1996-03-12 | 例えば高合金鋼又は過共折鋼から成る棒材又は管材等の熱間仕上げの延伸された製品の製造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19513314.5 | 1995-04-03 | ||
DE19513314A DE19513314C2 (de) | 1995-04-03 | 1995-04-03 | Verfahren zur Herstellung eines warmgefertigten langgestreckten Erzeugnisses, insbesondere Stab oder Rohr, aus übereutektoidem Stahl |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996031628A1 true WO1996031628A1 (de) | 1996-10-10 |
Family
ID=7759207
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE1996/000501 WO1996031628A1 (de) | 1995-04-03 | 1996-03-12 | Verfahren zur herstellung eines warmgefertigten langgestreckten erzeugnisses insbesondere stab oder rohr aus hochlegiertem oder übereutektoidem stahl |
Country Status (14)
Country | Link |
---|---|
US (1) | US5958158A (de) |
EP (1) | EP0820529B1 (de) |
JP (1) | JPH11503491A (de) |
KR (1) | KR19980703575A (de) |
AR (1) | AR001416A1 (de) |
BR (1) | BR9604830A (de) |
CA (1) | CA2217309C (de) |
CZ (1) | CZ304797A3 (de) |
DE (2) | DE19513314C2 (de) |
ES (1) | ES2149455T3 (de) |
HU (1) | HUP9800702A3 (de) |
PL (1) | PL322598A1 (de) |
SK (1) | SK134297A3 (de) |
WO (1) | WO1996031628A1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001525253A (ja) * | 1997-12-08 | 2001-12-11 | コラス・スタール・ベー・ブイ | 高強度鋼ストリップを製造するための方法及び装置 |
CN101722190B (zh) * | 2009-11-12 | 2012-08-22 | 无锡西姆莱斯石油专用管制造有限公司 | 一种热轧毛管的处理工艺 |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE9800860L (sv) * | 1998-03-16 | 1999-05-25 | Ovako Steel Ab | Sätt för mjukglödgning av högkolhaltigt stål |
US6233500B1 (en) * | 1997-06-19 | 2001-05-15 | The United States Of America As Represented By The Secretary Of The Air Force | Optimization and control of microstructure development during hot metal working |
DE19734563C1 (de) * | 1997-08-04 | 1998-12-03 | Mannesmann Ag | Verfahren zur Herstellung von Wälzlagerringen aus Stahl |
US6936119B2 (en) * | 2000-07-12 | 2005-08-30 | Mannesmannrohren-Werke Ag | Method for producing metallic, non-rotationally symmetrical rings with a constant wall thickness over their circumference |
DE10134776C2 (de) * | 2000-07-12 | 2003-04-24 | Mannesmann Roehren Werke Ag | Verfahren zur Herstellung metallischer nicht-rotationssymmetrischer Ringe mit über den Umfang konstanter Wanddicke, sowie Vorrichtung zur Durchführung des Verfahrens |
DE102004011021A1 (de) * | 2004-03-04 | 2005-09-29 | Mannesmannröhren-Werke Ag | Verfahren zur Herstellung eines Formteils aus übereutekoidem Stahl |
RU2375470C1 (ru) | 2006-03-28 | 2009-12-10 | Сумитомо Метал Индастриз, Лтд. | Способ изготовления бесшовной трубы малого и большого диаметра |
US9132567B2 (en) * | 2007-03-23 | 2015-09-15 | Dayton Progress Corporation | Tools with a thermo-mechanically modified working region and methods of forming such tools |
US8968495B2 (en) * | 2007-03-23 | 2015-03-03 | Dayton Progress Corporation | Methods of thermo-mechanically processing tool steel and tools made from thermo-mechanically processed tool steels |
DE102011051682B4 (de) * | 2011-07-08 | 2013-02-21 | Max Aicher | Verfahren und Vorrichtung zum Behandeln eines Stahlprodukts sowie Stahlprodukt |
PL232555B1 (pl) * | 2017-05-25 | 2019-06-28 | Arcelormittal Poland Spolka Akcyjna | Sposób produkcji walcówki gładkiej i żebrowanej |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6417820A (en) * | 1987-07-13 | 1989-01-20 | Kobe Steel Ltd | Production of electric resistance welded steel tube for heat treatment |
JPH05295436A (ja) * | 1992-04-21 | 1993-11-09 | Nippon Steel Corp | 過共析鋼線材の製造方法 |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3215891B2 (ja) * | 1991-06-14 | 2001-10-09 | 新日本製鐵株式会社 | 冷間加工用棒鋼線材の製造方法 |
EP0586335B1 (de) * | 1992-09-02 | 2000-05-03 | Sulzer Orthopädie AG | Zweiteilige Hüftgelenkpfanne |
-
1995
- 1995-04-03 DE DE19513314A patent/DE19513314C2/de not_active Expired - Fee Related
-
1996
- 1996-03-12 EP EP96907260A patent/EP0820529B1/de not_active Expired - Lifetime
- 1996-03-12 SK SK1342-97A patent/SK134297A3/sk unknown
- 1996-03-12 CA CA002217309A patent/CA2217309C/en not_active Expired - Fee Related
- 1996-03-12 ES ES96907260T patent/ES2149455T3/es not_active Expired - Lifetime
- 1996-03-12 CZ CZ973047A patent/CZ304797A3/cs unknown
- 1996-03-12 US US08/930,139 patent/US5958158A/en not_active Expired - Fee Related
- 1996-03-12 KR KR1019970706979A patent/KR19980703575A/ko not_active Application Discontinuation
- 1996-03-12 BR BR9604830A patent/BR9604830A/pt not_active IP Right Cessation
- 1996-03-12 HU HU9800702A patent/HUP9800702A3/hu unknown
- 1996-03-12 JP JP8529845A patent/JPH11503491A/ja active Pending
- 1996-03-12 WO PCT/DE1996/000501 patent/WO1996031628A1/de not_active Application Discontinuation
- 1996-03-12 PL PL96322598A patent/PL322598A1/xx unknown
- 1996-03-12 DE DE59605681T patent/DE59605681D1/de not_active Expired - Lifetime
- 1996-03-25 AR AR33589296A patent/AR001416A1/es unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6417820A (en) * | 1987-07-13 | 1989-01-20 | Kobe Steel Ltd | Production of electric resistance welded steel tube for heat treatment |
JPH05295436A (ja) * | 1992-04-21 | 1993-11-09 | Nippon Steel Corp | 過共析鋼線材の製造方法 |
Non-Patent Citations (2)
Title |
---|
PATENT ABSTRACTS OF JAPAN vol. 13, no. 190 (C - 593) 8 May 1989 (1989-05-08) * |
PATENT ABSTRACTS OF JAPAN vol. 18, no. 097 (C - 1167) 17 February 1994 (1994-02-17) * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001525253A (ja) * | 1997-12-08 | 2001-12-11 | コラス・スタール・ベー・ブイ | 高強度鋼ストリップを製造するための方法及び装置 |
CN101722190B (zh) * | 2009-11-12 | 2012-08-22 | 无锡西姆莱斯石油专用管制造有限公司 | 一种热轧毛管的处理工艺 |
Also Published As
Publication number | Publication date |
---|---|
JPH11503491A (ja) | 1999-03-26 |
BR9604830A (pt) | 1999-01-05 |
EP0820529B1 (de) | 2000-08-02 |
US5958158A (en) | 1999-09-28 |
CA2217309A1 (en) | 1996-10-10 |
DE59605681D1 (de) | 2000-09-07 |
SK134297A3 (en) | 1998-04-08 |
KR19980703575A (ko) | 1998-11-05 |
PL322598A1 (en) | 1998-02-02 |
AR001416A1 (es) | 1997-10-22 |
CZ304797A3 (cs) | 1998-04-15 |
HUP9800702A3 (en) | 1999-08-30 |
DE19513314C2 (de) | 1997-07-03 |
EP0820529A1 (de) | 1998-01-28 |
ES2149455T3 (es) | 2000-11-01 |
HUP9800702A2 (hu) | 1998-07-28 |
CA2217309C (en) | 2000-11-21 |
DE19513314A1 (de) | 1996-10-10 |
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