US7628010B2 - Exhaust purification system - Google Patents

Exhaust purification system Download PDF

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US7628010B2
US7628010B2 US11/521,446 US52144606A US7628010B2 US 7628010 B2 US7628010 B2 US 7628010B2 US 52144606 A US52144606 A US 52144606A US 7628010 B2 US7628010 B2 US 7628010B2
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temperature
exhaust
filter
outlet
inlet
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US20070068148A1 (en
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Kazuo Kurata
Kei Shigahara
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Mitsubishi Motors Corp
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Mitsubishi Motors Corp
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/02—Circuit arrangements for generating control signals
    • F02D41/021—Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • F02D41/027—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to purge or regenerate the exhaust gas treating apparatus
    • F02D41/029—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to purge or regenerate the exhaust gas treating apparatus the exhaust gas treating apparatus being a particulate filter
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
    • F01N3/0231—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles using special exhaust apparatus upstream of the filter for producing nitrogen dioxide, e.g. for continuous filter regeneration systems [CRT]
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N9/00—Electrical control of exhaust gas treating apparatus
    • F01N9/002—Electrical control of exhaust gas treating apparatus of filter regeneration, e.g. detection of clogging
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/02—Circuit arrangements for generating control signals
    • F02D41/021—Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • F02D41/024—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2260/00—Exhaust treating devices having provisions not otherwise provided for
    • F01N2260/08—Exhaust treating devices having provisions not otherwise provided for for preventing heat loss or temperature drop, using other means than layers of heat-insulating material
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2430/00—Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics
    • F01N2430/08—Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics by modifying ignition or injection timing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2560/00—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/06—Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being a temperature sensor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2900/00—Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/04—Methods of control or diagnosing
    • F01N2900/0422—Methods of control or diagnosing measuring the elapsed time
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D2200/00—Input parameters for engine control
    • F02D2200/02—Input parameters for engine control the parameters being related to the engine
    • F02D2200/08—Exhaust gas treatment apparatus parameters
    • F02D2200/0802—Temperature of the exhaust gas treatment apparatus
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02D—CONTROLLING COMBUSTION ENGINES
    • F02D41/00—Electrical control of supply of combustible mixture or its constituents
    • F02D41/02—Circuit arrangements for generating control signals
    • F02D41/14—Introducing closed-loop corrections
    • F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1446—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being exhaust temperatures
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/40—Engine management systems

Definitions

  • the present invention relates to an exhaust purification system that is suited to purify engine exhaust, particularly diesel engine exhaust.
  • an exhaust purification system that includes a diesel particulate filter (DPF) (hereinafter referred to simply as a filter) for collecting particulate matter (hereinafter referred to as PM) contained in exhaust gas, and an oxidation catalyst for oxidizing and removing the PM on the filter.
  • DPF diesel particulate filter
  • PM particulate matter
  • This exhaust purification system generates nitrogen dioxide (NO 2 ) from nitrogen oxide (NO) contained in exhaust gas using the oxidation catalyst, and also continuously burns and removes PM by reacting NO 2 with PM collected on the filter, thereby regenerating the filter.
  • NO 2 nitrogen dioxide
  • NO nitrogen oxide
  • Such a type for burning and removing PM continuously is called a continuous regeneration type (e.g., see Japanese patent laid-open publication No. 2003-13730).
  • the present invention has been made in view of the problems described above. Accordingly, it is the primary object of the present invention to provide an exhaust purification system that is capable of efficiently regenerating the entirety of a diesel particulate filter while preventing melt damage to the filter due to an excess rise in temperature.
  • the outlet target temperature is preferably set to a temperature at which particulate matter (PM) can be burned sufficiently at the outlet side of the filter, in a range where there is no melt damage to the filter. It is also preferable that the outlet target temperature be set as low as possible under the above-described condition.
  • the exhaust purification system of the present invention is capable of realizing sufficient regeneration in which there is no unburned PM between the upstream side and downstream side of the filter.
  • an excess rise in temperature can be suppressed during the next forced regeneration, whereby melt damage to the filter can be prevented.
  • the upstream side temperature of the filter can be increased or reduced with a simple structure which adjusts only a fuel injection quantity.
  • the inlet side temperature of the filter can be raised to the inlet target temperature in a short time and accurately.
  • an end judgment of control is made based on the lapse of time in the combustion state in which the overall temperature of the filter is at least equal to or higher than the outlet target temperature so that sufficient combustion efficiency is assured. Therefore, unburned PM can be prevented from remaining on the filter, whereby the filter can be completely regenerated.
  • the fuel quantity adjusting device judges that combustion and purification of PM on the filter has ended, and finishes regeneration control of the filter. That is, at the time that the downstream side temperature of the filter has become equal to the outlet target temperature (or has exceeded the outlet target temperature), the effect of regeneration on the entire filter can be considered to be guaranteed regardless of the inlet and outlet sides. Therefore, counting of time is started at the time this regeneration effect has been guaranteed, and the end timing for regeneration control is determined.
  • the heat loss quantity can be strictly grasped by arithmetic operations based on temperature transfer, whereby the inlet side temperature of the filter can be accurately obtained so that the outlet side temperature of the filter becomes the outlet target temperature.
  • the transfer of a heat quantity between the exhaust, the oxidation catalyst, and the outside air can be accurately grasped, whereby the unburned fuel quantity required to obtain the inlet target temperature can be accurately computed. That is, regeneration control for the filter can be accurately carried out, even in a state where arithmetic conditions are different like the outside air temperature, the temperature of the oxidation catalyst, the travel state of the vehicle, etc., or even in a transient state where arithmetic conditions vary with disturbance (noise) such as acceleration and deceleration.
  • disturbance noise
  • FIG. 1 is a schematic block diagram showing a configuration of an exhaust purification system according to the present invention
  • FIG. 2 is a block diagram showing control which is performed in the controller of the exhaust purification system
  • FIG. 3 is a block diagram showing control which is performed in the fuel quantity adjusting section of the exhaust purification system
  • FIG. 4A is an arithmetic block diagram showing arithmetic operations which are performed in the gas temperature rise arithmetic section of the fuel quantity adjusting section of the exhaust purification system;
  • FIG. 4B is an arithmetic block diagram showing arithmetic operations which are performed in the catalyst temperature rise arithmetic section of the fuel quantity adjusting section of the exhaust purification system;
  • FIG. 4C is an arithmetic block diagram showing arithmetic operations which are performed in the gas heat radiation quantity arithmetic section of the fuel quantity adjusting section of the exhaust purification system;
  • FIG. 5 is a flowchart showing how regeneration control ends by the exhaust purification system according to the present invention.
  • FIG. 6 is a graph showing changes in the inlet and outlet temperatures of the filter of the exhaust purification system of the present invention.
  • FIG. 7 is a graph showing changes in the inlet and outlet temperatures of the filter of a conventional exhaust purification system.
  • An engine E shown in FIG. 1 is a diesel engine using gas oil as fuel.
  • a diesel oxidation catalyst (DOC) 1 and a diesel particulate filter (DPF) 2 are arranged in order from the upstream side of an exhaust path for exhaust gas (exhaust) discharged from the engine E.
  • DOC diesel oxidation catalyst
  • DPF diesel particulate filter
  • the oxidation catalyst 1 oxidize nitrogen oxide (NO) contained in exhaust gas to generate nitrogen dioxide (NO 2 ), and supplies this NO 2 to the diesel particulate filter 2 .
  • the oxidation catalyst 1 also has a function of generating heat of oxidation by oxidizing unburned fuel (HC) contained in exhaust gas, and raising the temperature of the exhaust gas.
  • the filter 2 is a porous filter (e.g., a ceramic filter) that collects particulate matter (PM mainly composed of carbon C) contained in exhaust gas which causes black smoke.
  • a porous filter e.g., a ceramic filter
  • PM particulate matter
  • FIG. 1 the interior of the filter 2 is divided into several parts by a wall body along the flowing direction of the exhaust gas, and when the exhaust gas passes through this wall body, PM is collected into the wall body, whereby the exhaust gas is purified (or filtered).
  • the collected PM is to be burned under a predetermined temperature condition. In this manner, the PM accumulated within the wall body of the filter 2 is removed, so that the filter 2 is regenerated and purified.
  • a catalytic temperature sensor (catalytic temperature detecting device) 7 that detects a catalytic temperature T C .
  • a catalyst inlet temperature sensor (catalyst inlet temperature detecting device) 6 that detects an exhaust gas temperature (catalyst inlet exhaust temperature) T A before flowing into the oxidation catalyst 1 , and before and after the filter 2 , there are respectively provided an inlet temperature sensor (inlet temperature detecting device) 5 a and outlet temperature sensor (outlet temperature detecting device) 5 b for detecting the exhaust gas temperatures T I , and T O on the inlet sides 2 a and outlet side 2 b of the filter 2 .
  • the information on the temperatures T C , T A , T I , and T O of the catalyst and exhaust gas actually measured by these sensors is input to a controller 3 described later.
  • a sensor (not shown) for detecting a fuel injection quantity is provided in the Engine E.
  • an outside air temperature sensor (outside air temperature detecting device) 8 that detects a temperature (outside air temperature) T outside the exhaust passageway 10
  • a vehicle speed sensor (vehicle speed detecting device) 9 that detects a travel speed (vehicle speed) V of a vehicle to which the exhaust purification system is applied.
  • the controller 3 includes five major control sections, which are an outlet temperature setting section (outlet temperature setting device) 3 a , an exhaust flow quantity computing section (exhaust flow quantity computing device) 3 b , a heat loss quantity computing section (heat loss quantity computing device) 3 c , an inlet temperature setting section (inlet temperature setting device) 3 d , and a fuel quantity adjusting section (fuel quantity adjusting device) 4 .
  • the controller 3 is an electronic control unit for controlling a fuel injection quantity, etc., in the engine E.
  • the controller 3 controls a HC quantity in the exhaust gas, based on the detection information obtained in the above-mentioned catalytic temperature sensor 7 , inlet temperature sensor 5 a , outlet temperature sensor 5 b , catalyst inlet temperature sensor 6 , outside air temperature sensor 8 , and vehicle speed sensor 9 and on a fuel injection quantity into the engine E, and carries out regeneration control (forced regeneration) of forcibly regenerating and purifying the filter 2 .
  • regeneration control forced regeneration
  • the controller 3 sets a target value for the exhaust temperature on the downstream side of the filter 2 , and performs an arithmetic operation on this target value, taking an outside air temperature T, an exhaust gas flow quantity F, and a vehicle speed V into consideration, and sets the target temperature T IT on the upstream side of the filter 2 .
  • the function in each control section of the controller 3 will hereinafter be described in detail.
  • the outlet temperature setting section 3 a sets as an outlet target temperature T OT the target value of the exhaust temperature which is detected on the downstream side of the filter 2 in the exhaust passageway 10 .
  • the outlet target temperature T OT is set to a temperature at which PM can burn sufficiently (e.g., complete combustion) at the outlet side 2 b of the filter 2 , in a range where there is no melt damage to the filter 2 .
  • the outlet target temperature T OT is a fixed temperature (e.g., 650° C.).
  • the outlet target temperature T OT set here is input to the heat loss quantity computing section 3 c.
  • the exhaust flow quantity computing section 3 b computes a flow quantity F of the exhaust gas based on a fuel injection quantity to the engine E. Note that, instead of computations based on a fuel injection quantity, by providing a sensor for directly detecting an intake quantity to the engine E, a flow quantity F of the exhaust gas may be computed based on the intake quantity. The flow quantity F of the exhaust gas computed here is input to the inlet temperature setting section 3 d.
  • the heat loss quantity computing section 3 c computes a heat loss quantity Q that is radiated outside the exhaust passageway 10 from the filter 2 when the exhaust gas from the engine E passes through the filter 2 .
  • the heat loss quantity Q is computed based on the outlet target temperature T OT set in the outlet temperature setting section 3 a , the outside air temperature T detected in the outside air temperature sensor 8 , and the vehicle speed V detected in the vehicle speed sensor 9 .
  • the heat loss quantity Q computed here is input to the inlet temperature setting section 3 d.
  • Q k ⁇ ( T OT ⁇ T ) ⁇ square root over ( ) ⁇ V (1) in which
  • the heat loss quantity Q does not include a heat quantity that transfers from the filter 2 to the exhaust gas, but means a heat quantity which transfers from inside the filter 2 through the outside case of the filter 2 and to outside the exhaust passageway 10 (i.e., the outside air) and is lost as it is.
  • the inlet temperature setting section 3 d sets a temperature in which a loss temperature T CO reduced by the heat loss quantity Q is added to the outlet target temperature T OT , as the inlet target temperature T IT on the upstream side of the filter 2 . That is, a reduction quantity T CO in the temperature of the exhaust gas between the inlet side 2 a and outlet side 2 b of the filter 2 is considered to be the heat loss quantity Q radiated outside the filter 2 , and according to the following Eqs. (2) and (3), the loss temperature T CO and inlet target temperature T IT are computed.
  • the inlet target temperature T IT set here is input to the fuel quantity adjusting section 4 .
  • T IT T OT +T CO (2)
  • the controller 3 also adjusts the supply quantity of unburned fuel which is supplied to the oxidation catalyst 1 so that the target temperature T OT on the downstream side of the filter 2 that has been set is obtained.
  • the fuel quantity adjusting section 4 adjusts the supply quantity, or the addition quantity, of fuel into the exhaust gas discharged from the engine E so that the exhaust temperature T I on the inlet side 2 a of the filter 2 becomes equal to the inlet target temperature T IT .
  • This fuel quantity adjusting section 4 contains, as control sections, a gas temperature rise arithmetic section (gas temperature rise arithmetic device) 4 a , a catalytic temperature rise arithmetic section (catalyst temperature rise arithmetic device) 4 b , a heat radiation quantity arithmetic section (heat radiation quantity arithmetic device) 4 c , and a total unburned fuel quantity arithmetic section (total unburned fuel quantity arithmetic device) 4 d.
  • Methods of fuel supply and addition which are employed in the fuel quantity adjusting section 4 , are arbitrary. Examples of the methods are a method of injecting fuel into the cylinder of the engine E, a method of injecting fuel into the exhaust passageway 10 , a method of supplying fuel directly to the oxidation catalyst 1 , and so on.
  • the gas temperature rise arithmetic section 4 a calculates as a first unburned fuel quantity an HC addition quantity Q PG required to raise the temperature T I of the exhaust gas to the inlet target temperature T IT , based on the specific heat (preset constant) d g of the exhaust discharged from the engine E and on the flow quantity F of the exhaust, the inlet target temperature T IT , and the exhaust gas temperature T A before flowing into the oxidation catalyst 1 . That is, in the gas temperature rise arithmetic section 4 a , the first unburned fuel quantity required for a rise in temperature of the exhaust gas is calculated.
  • the gas temperature rise arithmetic section 4 a contains a subtracter 11 which computes a difference in temperature between the exhaust gas temperature T A on the inlet side of the oxidation catalyst 1 and the inlet target temperature T IT , and a multiplier 12 which multiples the temperature difference computed in the subtracter 11 , the specific heat d g of the exhaust, and the flow quantity F of the exhaust.
  • the HC addition quantity Q PG is output from the multiplier 12 .
  • the catalyst temperature rise arithmetic section 4 b calculates as a second unburned fuel quantity an HC addition quantity Q PC required to raise the oxidation catalyst 1 up to the inlet target temperature T IT , based on the specific heat (preset constant) d C of the oxidation catalyst 1 and on the inlet target temperature T IT and catalytic temperature T C . That is, in the catalyst temperature rise arithmetic section 4 b , the second unburned fuel quantity required for a rise in temperature of the oxidation catalyst 1 is calculated.
  • the catalyst temperature rise arithmetic section 4 b contains a subtracter 13 which computes a difference in temperature between the catalytic temperature T C and the inlet target temperature T IT ; a multiplier 14 which multiples the temperature difference computed in the subtracter 13 and the specific heat d c of the oxidation catalyst 1 ; and a limiter section 15 which eliminates a negative range from the result of the arithmetic operation in the multiplier 14 .
  • the HC addition quantity Q PC is output from the limiter section 15 .
  • the heat radiation quantity arithmetic section 4 c calculates as a third unburned fuel quantity an HC addition quantity Q PL equivalent to the heat quantity radiated from the oxidation catalyst 1 to the outside air, based on the heat transfer coefficient (a heat transfer rate) k (as previously described, a preset constant) of the oxidation catalyst 1 to the outside air, and on the catalytic temperature T C , outside air temperature T, and vehicle speed V. That is, in the heat radiation quantity arithmetic section 4 c , the third unburned fuel quantity required to compensate for the heat quantity lost due to heat radiation is calculated.
  • the heat radiation quantity arithmetic section 4 c contains a subtracter 16 which computes a difference in temperature between the catalytic temperature T C and the outside air temperature T; a square root arithmetic section 17 which calculates the square root of the vehicle speed V; and a multiplier 18 which multiples the temperature difference computed in the subtracter 16 , the square root of the vehicle speed V calculated in the square root arithmetic section 17 , and the heat transfer coefficient k of the oxidation catalyst 1 to the outside air.
  • the HC addition quantity Q PL is output from the multiplier 18 .
  • the injection of fuel in the engine E is controlled so that the total HC of these quantities Q PG , Q PC , and Q PL is supplied to the oxidation catalyst 1 .
  • an unburned fuel quantity in the exhaust is adjusted so that the exhaust gas temperature T I on the upstream side of the filter 2 becomes the inlet target temperature T IT , and the unburned fuel quantity of the sum of the HC addition quantities Q PG , Q PC , and Q PL is supplied to the oxidation catalyst 1 .
  • the controller 3 also performs feedback control of the HC addition quantities, based on the exhaust gas temperature T I on the upstream side of the filter 2 that is input from the inlet temperature sensor 5 a . This makes it possible for the exhaust gas temperature T I on the inlet side of the filter 2 to approach the inlet target temperature T IT in a short time and accurately.
  • the controller 3 judges whether the filter 2 requires regeneration and purification, using a well-known method, and starts the above-mentioned forced regeneration control.
  • the end condition of the forced regeneration control is judged based on the exhaust gas temperature T O on the downstream side of the filter 2 that is input from the outlet temperature sensor 5 b.
  • the exhaust purification system of the embodiment is configured as described above and works as follows.
  • a target value of the exhaust temperature on the downstream side of the filter 2 in the exhaust passageway 10 is set as the outlet target temperature T OT .
  • the outside air temperature T and vehicle speed V are detected in the outside air temperature sensor 8 and vehicle speed sensor 9 , and are input to the controller 3 .
  • the heat loss quantity computing section 3 c the heat loss quantity Q that is radiated from the filter 2 to outside the exhaust passageway 10 is computed based on the above-described Eq. (1).
  • the exhaust flow quantity computing section 3 b the flow quantity F of the exhaust gas is computed based on information on a fuel injection quantity that is input from the engine E.
  • the loss temperature T CO of the exhaust gas that diminishes between the inlet side 2 a and outlet side 2 b of the filter 2 is computed based on the heat loss quantity Q and the flow quantity F of the exhaust gas by the above-described Eq. (3).
  • the loss temperature T CO is added to the outlet target temperature T OT , whereby the inlet target temperature T IT on the upstream side of the filter 2 is set.
  • HC addition quantities are calculated in the fuel quantity adjusting section 4 so that the exhaust temperature T I on the upstream side of the filter 2 becomes equal to the inlet target temperature T IT .
  • a HC addition quantity Q PG relating to a rise in temperature of the exhaust gas is computed according to the above-described Eq. (4), based on the specific heat d g of the exhaust discharged from the engine E and on the flow quantity F of the exhaust, the inlet target temperature T IT , and the exhaust gas temperature T A before flowing into the oxidation catalyst 1 .
  • a HC addition quantity Q PC relating to a rise in temperature of the oxidation catalyst 1 is computed according to the above-described Eq. (5), based on the specific heat d c of the oxidation catalyst 1 and on the inlet target temperature T IT and the catalytic temperature T C .
  • a HC addition quantity Q PL relating to a heat loss quantity radiated from the oxidation catalyst 1 is calculated according to the above-described Eq. (6), based on the heat transfer coefficient k from the oxidation catalyst 1 to the outside air and on the catalytic temperature T C , outside air temperature T, and vehicle speed V.
  • the HC addition quantities calculated in the gas temperature rise arithmetic section 4 a , catalyst temperature rise arithmetic section 4 b , and heat radiation quantity arithmetic section 4 c are added together, whereby the total HC addition quantity Q P relating to actual control is calculated.
  • the controller 3 If the total HC addition quantity Q P is computed as described above, feedback control of the total HC addition quantity Q P is performed based on the exhaust gas temperature T I on the upstream side of the filter 2 that is input from the inlet temperature sensor 5 a , by the controller 3 . Therefore, regeneration control of the filter 2 is performed so that the exhaust gas temperature T I on the inlet side of the filter 2 approaches the inlet target temperature T IT .
  • step A 10 it is judged whether regeneration control is being carried out. In the case where regeneration control is being carried out, the regeneration processing advances to step A 40 . In the case where it is not being carried out, the regeneration processing advances to step A 20 .
  • step A 20 it is judged whether a predetermined forced regeneration start condition is met.
  • the forced regeneration start condition is, for example, that (1) after the end of the previous forced regeneration control, the distance traveled by the vehicle is a predetermined distance or greater, (2) after the end of the previous forced regeneration control, the operating time is a predetermined period of time or greater, or (3) a difference in exhaust pressure between the upstream side and downstream side of the filter 2 is a predetermined pressure or greater. That is, the forced regeneration start condition is a condition for judging the state in which the filter 2 is requiring forced regeneration control.
  • step A 30 in which the forced regeneration control is stared, and the regeneration processing further advances to step A 40 and subsequent steps.
  • step A 40 and subsequent steps are processed only when the forced regeneration control is carried out.
  • step A 40 reference is made to both the exhaust gas temperature T O on the downstream side of the filter 2 detected in the outlet temperature sensor 5 b and the outlet target temperature T OT set in the outlet temperature setting section 3 a .
  • step A 60 it is judged whether the exhaust gas temperature T O equals the outlet target temperature T OT .
  • T O T OT
  • the regeneration processing advances to step A 70 .
  • T O ⁇ T OT the regeneration processing ends as it is. In this case, the forced regeneration control is being carried out, but since the temperature on the downstream side of the filter 2 has not risen to its target value, the force regeneration control is continuously carried out so that the temperature of the exhaust gas is sequentially raised.
  • step A 70 If the temperature on the downstream side of the filter 2 reaches the target value by regeneration control, the regeneration processing advances to step A 70 by a judgment in step A 60 .
  • the judgment condition in step A 60 may be T O ⁇ T OT .
  • step A 80 it is judged whether the counter C is greater than a preset fixed value C O .
  • C>C O the regeneration processing advances to step A 90 , in which regeneration control ends.
  • step A 80 when C ⁇ C O , the regeneration processing ends as it is.
  • step A 80 it is judged whether a period of time has passed until the counter C becomes greater than the preset value C O , and the preset value C O is a value corresponding to a period of time during which regeneration control should continue since the exhaust gas temperature T O became equal to the outlet target temperature T OT .
  • the exhaust purification system of the present invention controls a HC quantity contained in exhaust gas so that the exhaust gas temperature T OT on the outlet side of the filter 2 reaches 650° C., as shown in FIG. 6 . Therefore, the overall temperature of the filter 2 can be made higher than 650° C. That is, the exhaust purification system of the present invention is capable of realizing sufficient regeneration in which the amount of unburned PM is slight between the upstream side and downstream side of the filter 2 . In addition, since the amount of unburned PM remaining on the filter 2 after regeneration is slight, an excess rise in temperature can be suppressed during the next forced regeneration, whereby melt damage to the filter 2 can be prevented.
  • a temperature reduction T CO due to heat radiation is estimated and corrected, taking the heat loss quantity Q from the filter 2 to the outside air into consideration. That is, by adding the temperature reduction T CO to the temperature T OT at which PM can burn sufficiently at the outlet side of the filter 2 , the exhaust gas temperature T IT on the inlet side of the filter 2 which becomes a target value for regeneration control is set, so that it can be guaranteed that the exhaust gas temperature T OT on the outlet side of the filter 2 becomes 650° C. Note that since the arithmetic operation is based on the heat loss Q, accurate temperature control is possible even when the operating region changes.
  • the heat loss quantity Q can be strictly grasped, whereby the temperature T IT on the inlet side of the filter 2 can be accurately obtained so that the temperature on the outlet side of the filter 2 becomes the outlet target temperature T OT .
  • a HC quantity in the exhaust gas is adjusted so that the exhaust gas temperature is raised. Therefore, for example, if a fuel injection quantity into the engine E is controlled, HC can be added into the exhaust gas, so a structure for control can be made simpler. That is, the exhaust purification system of the present invention does not require any external heat source such as a heater for a rise in temperature of the exhaust gas and filter 2 and is therefore able to reduce costs.
  • a HC addition quantity into the exhaust gas is controlled by actual feedback control based on the exhaust gas temperature T I on the upstream side of the filter 2 , so that the exhaust gas temperature T I on the inlet side of the filter 2 can approach the inlet target temperature T IT in a short time and accurately.
  • the state of regeneration on the filter 2 can be accurately estimated and grasped by counting the time C that has passed since the time that regeneration was efficiently performed. That is, compared with the case where regeneration is performed slowly at low temperature, regeneration can be finished in a short time, so that the entire regeneration time can be shortened. This can improve vehicle's fuel consumption.
  • the constant parameters preset in the fuel quantity adjusting section 4 are only three kinds: the specific heat d g of the exhaust; the specific heat d c of the oxidation catalyst 1 ; and the heat transfer coefficient k from the oxidation catalyst 1 to the outside air. That is, if heat transfer is taken into account, the HC addition quantity can be accurately calculated without preparing parameters, such as engine speed and engine torque, and a corresponding map for these parameters. Thus, the preparation step can be saved.
  • the feedback control for the HC addition quantity is performed based on the exhaust gas temperature T I on the upstream side of the filter 2 , but this feedback control is dispensable. Therefore, when the feedback control is not performed, the inlet temperature sensor 5 a can be removed from the exhaust purification system of the present invention.
  • the judgment for ending regeneration control may be made by methods other than the above-described method.
  • an exhaust gas temperature on the upstream side of the filter 2 which can be estimated so that the exhaust gas temperature T O on the downstream side of the filter 2 becomes equal to the outlet target temperature T OT set in the outlet temperature setting section 3 a , is grasped as an end judgment temperature beforehand by experiment, etc., and the counter is set so that it starts to count time when the exhaust gas temperature T I on the upstream side of the filter 2 input from the inlet temperature sensor 5 a has become equal to (or exceeded) this end judgment temperature.
  • the outlet temperature sensor 5 b can be removed from the exhaust purification system of the present invention.
  • the target value (outlet target temperature T OT ) of the exhaust temperature on the downstream side of the filter 2 is set as a preset fixed value (650° C.), but it may be changed and set according to various conditions such as the running state of the engine E, travel state of the vehicle, outside air temperature, etc. In this case, fine temperature control becomes possible according to various conditions, whereby the regeneration efficiency can be further improved.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)
US11/521,446 2005-09-28 2006-09-15 Exhaust purification system Expired - Fee Related US7628010B2 (en)

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JP2009299597A (ja) * 2008-06-13 2009-12-24 Toyota Motor Corp 車載内燃機関の排気浄化装置
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US9574483B2 (en) * 2010-01-14 2017-02-21 GM Global Technology Operations LLC System and method for controlling exhaust gas temperature during particulate matter filter regeneration
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US20070068148A1 (en) 2007-03-29
DE602006000647D1 (de) 2008-04-17
JP4438729B2 (ja) 2010-03-24
EP1770254A1 (fr) 2007-04-04
JP2007092614A (ja) 2007-04-12
EP1770254B1 (fr) 2008-03-05
CN100451303C (zh) 2009-01-14
DE602006000647T2 (de) 2009-03-26
CN1940258A (zh) 2007-04-04

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