US5116586A - Method for the reduction of nitrogen oxides from waste gases using a zeolite - Google Patents
Method for the reduction of nitrogen oxides from waste gases using a zeolite Download PDFInfo
- Publication number
- US5116586A US5116586A US07/448,198 US44819889A US5116586A US 5116586 A US5116586 A US 5116586A US 44819889 A US44819889 A US 44819889A US 5116586 A US5116586 A US 5116586A
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- catalyst
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- ammonia
- type zeolite
- Prior art date
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- 238000000034 method Methods 0.000 title claims abstract description 93
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 239000010457 zeolite Substances 0.000 title claims abstract description 59
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 229910021536 Zeolite Inorganic materials 0.000 title claims abstract description 52
- 239000002912 waste gas Substances 0.000 title claims abstract description 42
- 230000009467 reduction Effects 0.000 title claims abstract description 15
- 239000003054 catalyst Substances 0.000 claims abstract description 86
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 50
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052751 metal Inorganic materials 0.000 claims abstract description 34
- 239000002184 metal Substances 0.000 claims abstract description 34
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052802 copper Inorganic materials 0.000 claims abstract description 25
- 239000010949 copper Substances 0.000 claims abstract description 25
- 229910052742 iron Inorganic materials 0.000 claims abstract description 25
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 12
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 9
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 229910052680 mordenite Inorganic materials 0.000 claims description 47
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 24
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 17
- 239000001301 oxygen Substances 0.000 claims description 17
- 229910052760 oxygen Inorganic materials 0.000 claims description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 14
- 229910052750 molybdenum Inorganic materials 0.000 claims description 14
- 239000011733 molybdenum Substances 0.000 claims description 14
- 229910018404 Al2 O3 Inorganic materials 0.000 claims description 13
- 229910052681 coesite Inorganic materials 0.000 claims description 12
- 229910052906 cristobalite Inorganic materials 0.000 claims description 12
- 239000000377 silicon dioxide Substances 0.000 claims description 12
- 229910052682 stishovite Inorganic materials 0.000 claims description 12
- 229910052905 tridymite Inorganic materials 0.000 claims description 12
- 239000011230 binding agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 abstract description 16
- 150000002739 metals Chemical class 0.000 abstract description 11
- 239000003546 flue gas Substances 0.000 description 20
- 239000000243 solution Substances 0.000 description 20
- 238000002360 preparation method Methods 0.000 description 19
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 14
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 14
- 230000003197 catalytic effect Effects 0.000 description 14
- 235000019391 nitrogen oxide Nutrition 0.000 description 14
- 241000264877 Hippospongia communis Species 0.000 description 13
- 239000003245 coal Substances 0.000 description 13
- 238000006722 reduction reaction Methods 0.000 description 10
- 238000005470 impregnation Methods 0.000 description 8
- 239000000843 powder Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000012467 final product Substances 0.000 description 7
- 238000013019 agitation Methods 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 6
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 6
- 238000005342 ion exchange Methods 0.000 description 6
- 229910052863 mullite Inorganic materials 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 230000007774 longterm Effects 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 239000012876 carrier material Substances 0.000 description 4
- 230000032823 cell division Effects 0.000 description 4
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229910001385 heavy metal Inorganic materials 0.000 description 4
- 229960003753 nitric oxide Drugs 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 4
- 238000010626 work up procedure Methods 0.000 description 4
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 3
- 229940010552 ammonium molybdate Drugs 0.000 description 3
- 235000018660 ammonium molybdate Nutrition 0.000 description 3
- 239000011609 ammonium molybdate Substances 0.000 description 3
- 239000000440 bentonite Substances 0.000 description 3
- 229910000278 bentonite Inorganic materials 0.000 description 3
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 3
- 238000006477 desulfuration reaction Methods 0.000 description 3
- 230000023556 desulfurization Effects 0.000 description 3
- 239000002808 molecular sieve Substances 0.000 description 3
- 239000012266 salt solution Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- -1 with NH3 Chemical class 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000011149 active material Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 2
- 238000009533 lab test Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000001694 spray drying Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- ONPGOSVDVDPBCY-CQSZACIVSA-N 6-amino-5-[(1r)-1-(2,6-dichloro-3-fluorophenyl)ethoxy]-n-[4-(4-methylpiperazine-1-carbonyl)phenyl]pyridazine-3-carboxamide Chemical compound O([C@H](C)C=1C(=C(F)C=CC=1Cl)Cl)C(C(=NN=1)N)=CC=1C(=O)NC(C=C1)=CC=C1C(=O)N1CCN(C)CC1 ONPGOSVDVDPBCY-CQSZACIVSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910052580 B4C Inorganic materials 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 101100386054 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) CYS3 gene Proteins 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 1
- 229910002113 barium titanate Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- VGBWDOLBWVJTRZ-UHFFFAOYSA-K cerium(3+);triacetate Chemical compound [Ce+3].CC([O-])=O.CC([O-])=O.CC([O-])=O VGBWDOLBWVJTRZ-UHFFFAOYSA-K 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- DSMZRNNAYQIMOM-UHFFFAOYSA-N iron molybdenum Chemical compound [Fe].[Fe].[Mo] DSMZRNNAYQIMOM-UHFFFAOYSA-N 0.000 description 1
- 229910000358 iron sulfate Inorganic materials 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000007420 reactivation Effects 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 101150035983 str1 gene Proteins 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- ZCUFMDLYAMJYST-UHFFFAOYSA-N thorium dioxide Chemical compound O=[Th]=O ZCUFMDLYAMJYST-UHFFFAOYSA-N 0.000 description 1
- 229910003452 thorium oxide Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical group 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/18—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
- B01J29/26—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D—SEPARATION
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- B01D53/34—Chemical or biological purification of waste gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
- B01D53/9418—Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/18—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type
- B01J29/20—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
- B01J29/24—Iron group metals or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2062—Ammonia
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D2255/20—Metals or compounds thereof
- B01D2255/206—Rare earth metals
- B01D2255/2065—Cerium
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- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/50—Zeolites
Definitions
- the invention relates to a zeolite catalyst and a method for the reduction of oxides of nitrogen present in waste gases containing oxygen, using this catalyst
- the reduction takes place in the presence of ammonia, in which method, the waste gases containing nitrogen oxides are mixed with ammonia gas and passed at an elevated temperature over a zeolite catalyst containing a subgroup metal.
- Nitrogen oxides which arise in combustion processes, are among the main causes of acid rain and the environmental damage associated therewith. Therefore, their emission should be prevented by removing the nitrogen oxides from the waste gases before they are released into the environment.
- Sources for the emission of nitrogen oxide into the environment are vehicular traffic; combustion plants, especially powerplants with furnaces; stationary internal combustion engines; and industrial plants.
- Vehicular traffic is a major contributor to the pollution problem.
- a reduction of the nitrogen-oxide concentration in waste gas can be achieved in powerplants with boiler firing by using very pure fuels or by optimizing the combustion systems; however, these firing measures are subject to technical and economic limits. Because of these limitations, it has not been possible in the past to produce waste gas which is largely free of nitrogen oxides.
- Waste gases from furnaces or from internal-combustion engines operated in an excessively stoichiometric manner usually contain a rather large amount of excess oxygen, in addition to the nitrogen oxides.
- nitrogen oxides can be selectively reduced by treatment with a reducing gas, such as ammonia, in the presence of a catalyst.
- a reducing gas such as ammonia
- ammonia gas reacts readily with the oxides of the nitrogen, but it reacts only to a slight extent with the oxygen.
- full catalysts In the catalytic reduction of nitrogen oxides, e.g. with NH 3 , so-called full catalysts are used, e.g. in the form of bulk material or extrudate bodies, which exhibit numerous parallel conduits running in the direction of flow of the gas (monoliths or honeycombs).
- full catalyst denotes a catalytic body which comprises an active mass of catalytic material throughout. The active mass may also contain additives of carrier material in addition to the actual catalysts.
- subgroup metal oxides e.g. oxides of vanadium, tungsten, molybdenum or iron
- Carrier materials with catalytically enhancing action can be TiO 2 , BaSO 4 or Al 2 O 3 (DE-PS 24 58 888 and DE-PS 28 42 147).
- such catalysts may also be compounded with noble metals such as platinum or palladium (U.S. Pat. No. 4,018,706).
- Carrier catalysts with monolithic or honeycomb structure are better suited than bulk catalysts for the removal of nitrogen from waste gases with a low dust content. This is because the monolithic or honeycomb structure has a lower flow resistance. These catalysts are preferably used after a dust filter or behind a flue-gas desulfurization system.
- carrier catalysts include a catalytically inert structural strengthener with a coating of catalytically active material deposited on it.
- the catalytically active material can be mixed with a carrier material which acts to increase the surface area or as a so-called interspersant
- the structural strengthener usually used for this application are ceramic or metallic, chemically inert carriers with a honeycomb structure consisting e.g. of cordierite, mullite, ⁇ -aluminum oxide, zirconia, zirconium mullite, barium titanate, porcelain, thorium oxide, steatite, boron carbide, silicon carbide, silicon nitride or fine steel.
- the oxides of vanadium and molybdenum can be carried out of catalyst formulations containing vanadium and molybdenum by sublimation or by abrasion caused by the flue dust. These oxides contribute to the undesired contamination of the separated flue dust and the gypsum, produced in the desulfurization of flue gas with heavy metals.
- Catalysts containing iron oxide with a high iron content can be irreversibly deactivated in sulfurous waste gases by means of sulfate formation.
- this zeolite type has proven to be very sensitive to acidic components in waste gases which are produced, for example, during the combustion of fossil fuels such as brown coal, hard coal or petroleum (SO 2 , SO 3 , HCl, HF or NO 2 ).
- An additional problem is the fact that water vapor is present in the mentioned waste gases in concentrations of approximately 8 to over 20% by volume.
- DE-OS 33 28 653 indicates the use of a ceramic molecular sieve for the same application whose channel diameter should range from below the critical molecular diameter of ammonia to above the critical molecular diameter of nitrogen
- the channel diameter should preferably be between 2.5 and 4.0 angstrom units.
- DE-OS 36 35 284 suggests the use of a zeolite of the ZSM-5 type in the H form charged with subgroup metals for the same application
- This catalyst is stable against acids, but its ion-exchange capacity is very small.
- the diameters of the zeolite pores are so small that it can be assumed that the indicated subgroup metals are not present in a form which is bound to the zeolites, but rather, in the form of an oxide precipitated onto the zeolite grain.
- the zeolite material thus probably functions only as carrier material for the subgroup metal oxides.
- One feature of the invention is a method for the reduction of oxides of nitrogen present in waste gases containing oxygen in which the nitrogen oxides and the waste gases containing them are homogeneously mixed with ammonia gas.
- the mixture is passed at elevated temperatures over a zeolite catalyst containing a subgroup metal.
- the method is characterized in that the reduction is carried out on an acid-resistant zeolite containing copper and/or iron at temperatures of 200°-600° C. and a space velocity of 1,000-60,000 h -1 . This corresponds to an area velocity of 0.5-100 m 3 /h ⁇ m 2 at standard temperature and pressure.
- Catalysts containing copper as the sole metal with 0.2-5.2% by weight copper are especially suitable for use in SO 2 -poor waste gases at flue-gas temperatures between 200 and 350° C.
- Catalysts containing iron as the sole metal with 0.1-4.5% by weight iron are, on the other hand, suitable for use in flue gases with a temperature above 350° C.
- Catalysts containing copper and iron in combination are suitable for use in flue gases with high SO 2 portions over a broad temperature range of approximately 280° to 550° C.
- a particularly suitable acid-resistant zeolite is one of the mordenite type preferably exhibiting a SiO 2 : Al 2 O 3 molar ratio (or modulus) of over 8.
- Ratios of 10-30, especially 15 and 25 have especially proven themselves for practical use in flue gases of coal furnaces exhibiting a high amount of acidic components. This is due to the fact that mordenites of this type are subject to practically no demonstrable dealuminization during use, nevertheless possess a sufficiently high metal-adsorption capacity.
- a zeolite which is charged within its ion-exchange capacity with the subgroup metals copper and/or iron as well as, optionally, cerium or molybdenum.
- the introduction of metals or metal compounds into the zeolite can take place according to various preparatory methods. They include ion exchange and impregnation or precipitating, as well as the mixing of oxides or metal salts with the zeolite with subsequent calcination in an oxidizing or reducing atmosphere or in an evolving ammoniacal atmosphere.
- oxides of the provided metals can be deposited onto the zeolite surface with the last-named preparatory method by performing a thermal decomposition of a metal-salt impregnation or of a precipitate or co-precipitate in air.
- Suitable metal salts have proven to be, among others, copper sulfate, copper nitrate, copper acetate, iron sulfate, iron nitrate, cerium nitrate, cerium acetate and ammonium molybdate.
- the zeolite used comprises a total content of subgroup metals of 0.1 to 13.5% by weight, preferably 0.2 to 7.5% by weight and especially 0.3 to 5% by weight relative to the zeolite weight.
- a zeolite containing copper contains at least 0.2%, and at the most 5.2%, by weight of this element relative to the weight of the zeolite.
- a zeolite containing iron contains at least 0.1%, and at the most 4.5%, by weight of this element relative to the weight of the zeolite.
- concentrations of the catalytically active metal or catalytically active metals may be introduced into the zeolite solely by ion exchange. In most applications, this method produces zeolites with a sufficient concentration of the metal or metals. This method of preparation is therefore preferred. However, zeolites modified according to the other methods of introduction mentioned above can also readily lead to suitable results.
- the ion exchange that is, the conversion of the H + form or of the Na + form of the zeolite into the transitionmetal form, can take place according to known preparatory techniques (see D. W. Breck, Zeolite Molecular Sieves, John Wiley and Sons, New York, 1974).
- the optimum preparation parameters worked out within the framework of the present invention are described in more detail in the examples which follow.
- the zeolite catalyst can be used in the method of the invention either as a surface coating on a formed, ceramic or metallic carrier which is resistent to the waste gases, or it may be a full catalyst, preferably in monolithic or honeycomb form.
- Full catalysts can be obtained by working in a suitable binder such as TiO 2 (anatase), TiO 2 -WO 3 -mixed oxide or bentonite and pressing or extruding in a known manner.
- the reduction of the nitrogen oxides takes place using the preferred embodiments of the catalyst in a temperature range of 250-550° C., preferably 280-500° C., and especially 300-480° C.
- an oxygen component of at least 0.1% by volume, better yet, of more than 0.5% by volume, or even over 1.0% by volume should be present in the waste gas in order to be able to achieve the full efficiency of the catalyst.
- FIGS. 1-4 briefly described as follows:
- FIG. 1 shows the values for NOx conversions ( ⁇ NO x ) for various examples as a function of the flue-gas temperature
- FIG. 2 is similar to FIG. 1, using different examples, and includes a comparison to the reference example;
- FIG. 3 shows the NOx conversions for different samples at a variety of temperatures
- FIG. 4 shows the change in NO x conversion as a function of time for various samples at various temperatures.
- the activity of the catalysts was first tested with a dust-free gas in a laboratory test system, and then with the waste gas of an oil-furnace system. Long-term tests were carried out with the flue gas of a hard coal dry furnace and with a hard coal slag tap furnace (cf. FIG. 4).
- the catalysts made according to the invention exhibited significant superiority over the state of the art in the long-term tests in coal furnaces, especially at flue-gas temperatures above 350° C., as well as in an especially clear fashion when used after hard-coal slag tap furnaces.
- a 0.1-0.25 molar copper-salt solution is prepared by dissolving copper sulfate in 50 liters deionized water.
- the pH of the solution is adjusted between 1 and 10 by adding sulfuric acid or ammonia. Concentration and pH adjustment depend on the copper concentration desired in the final product of copper-mordenite.
- the solution prepared in this manner is heated to 80 ⁇ C. Then, 25 kg H-mordenite with a modulus (SiO 2 /Al 2 O 3 molar ratio) of 19 is introduced.
- the mordenite suspension is maintained at 80° C. under further agitation for 30 minutes and subsequently filtered.
- the filter cake obtained thereby is rewashed twice with deionized water.
- the drying of the copper-mordenite can take place either at 120° C. in a tray furnace or by spray drying.
- the chemical composition and the characteristic physical data of the H-mordenite are indicated in table 1.
- H-mordenite 25 kg of H-mordenite is introduced analogously to the method described in examples 1-7 into a 0.1-0.25 molar iron-nitrate nitrate solution under agitation at 80° C.
- the pH of the exchange solution is adjusted before hand to between 1 and 2.
- the exchange time is 30 minutes.
- the exchange method is optionally repeated several times.
- the work-up of the iron-mordenite takes place as described in examples 1-7.
- the catalysts listed in table 5 are prepared according to the method described in examples 1-27.
- the introduction of the cerium takes place in examples 28, 30 and 32 by means of a second, subsequent ion exchange using a mordenite containing copper and/or iron which exchange is carried out with a 0.1 molar cerium-salt solution at 80° C.
- a comparable catalytic effect is achieved by a subsequent impregnation, carried out according to examples 29, 31 or 33, of the mordenite already present as extrudate and containing copper and/or iron with cerium-nitrate solutions.
- the addition of an appropriate amount of solid, finely powdered cerium oxide to the mordenite mass containing copper and iron took place before the shaping process described in preparation methods A and B.
- the exchange time is 30 minutes.
- the work-up of the Cu-mordenite takes place according to the method described in examples 1-7.
- preparation method A a mullite honeycomb body with a 2 mm cell division (web + cell opening) is coated.
- a subsequent impregnation of the honeycomb body with an aqueous ammonium-molybdate solution then follows, as described in the prior art.
- Example 44 the molybdenum is added by means of the addition of an appropriate amount of finely powdered molydbenum oxide to the mordenite mass containing the copper and iron before the shaping process described in preparation methods A and B.
- Table 7 indicates copper, iron and molybdenum contents int he final product, as well as the particular preparation method.
- CuFe-, CuFeCe- and CuFeMo-mordenite catalysts are prepared in accordance with the methods described in examples 14-44.
- H-mordenite with different moduli SiO 2 /Al 2 O 3 molar ratio
- Table 8 shows the chemical compositions of the H mordenite used.
- Table 9 lists the prepared CuFe-mordenite catalysts with different modulus values.
- Table 10 lists the prepared CuFe/Ce-mordenite catalysts with different modulus values.
- Table 11 lists the prepared CuFeMo-mordenite catalysts with different modulus values.
- the conduits of the monolithic carrier are blown open with compressed air and then dried at 150° C. in an air current.
- the coating process must be repeated until approximately 160 g catalyst mass per cubic decimeter of carrier volume has been applied.
- the coated and dried honeycomb bodies are tempered for two hours at 550° C.
- the coating suspension can be prepared by the following method. After the washing out of the catalytically activated mordenite provided in examples 1-56, the latter is resuspended in deionized water together with the 5% by weight bentonite as binder. In order that a fine catalyst grain containing binder be produced, the mixture is agitated 14 hours and then a spray drying is carried out. The catalyst grain is then processed as described above.
- the copper, iron molybdenum and/or cerium can be added in the form of their salts or oxides at the same time as the binder.
- a subsequent impregnation of carrier catalysts corresponding to examples 29,31,33 or 43 with the metals mentioned above takes place by taking up an amount of metal-salt salt solution which corresponds to the water capacity of the coated carrier.
- the catalyst is dried at 150° C. Then it is tempered two hours at 550° C.
- a metal-containing mordenite catalyst is prepared according to the method described in examples 1-56. 10 kg of this catalytic powder are mixed with 5 kg titanium oxide of the anatase type, 700 kg alkali-free clay and 300 g glass fibers (1-2 cm in length) and kneaded under the addition of 2 kg 15% aqueous ammonia solution of 10 liters water. 100 g lactic acid, 150 g wood pulp, 70 g polyethylene oxide and 120 g carboxymethylcellulose are added as a forming agent. In the case of examples 35 and 44, the oxides of copper, iron, molybdenum, and/or cerium are also added in solid form.
- the mixture is kneaded for 5-8 hours to form a homogeneous paste.
- the water content is adjusted in order to adjust the plasticity suitable for the forming.
- the catalytic mass is then pressed with an extruder to honeycomb bodies with parallel conduits with a quadratic cross section with a cell division of 3.7 mm (1 web +1 opening). After drying at a rising temperature from 20°-60° C. in a climatic chamber, the honeycomb bodies are calcined for 24 hours at a rising temperature from 300-600° C.
- a subsequent impregnation of full catalysts with active metals can take place as described under preparation method A.
- a catalyst prepared according DE-PS 24 58 888, example X-1 No. 5, as a reference example, with a weight ratio of TiO 2 /WO 3 of 9 : 1, and a V 2 O 5 portion per 100 g TiO 2 /WO 3 mixed oxide of 0.5 g was prepared in the form of an extruded honeycomb with the geometry described in preparation method B.
- This catalyst exhibits results inferior to examples 18,33 and 42 even in short-time tests in a temperature range of 300°-450° C. See FIG. 2.
- the catalysts prepared according to examples 1-56 were tested in the waste gas of an oil furnace.
- the waste gas was adjusted by adding in the polluting gases NO and SO 2 and the amount of ammonia necessary for the reduction of nitrogen oxide in accordance with the test conditions indicated below.
- the catalytic tests were carried out in a temperature range of 200°-600° C. and at a space velocity of 20,000 h -1 . Selected results of the measurements are shown in the graphs of FIGS. 1 to 3 and the base values are collated in tables 12,13.
- German Priority Application P 38 41 990.4 is relied on and incorporated herein by reference.
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Applications Claiming Priority (2)
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DE3841990 | 1988-12-14 | ||
DE3841990A DE3841990A1 (de) | 1988-12-14 | 1988-12-14 | Verfahren zur reduktion von stickoxiden aus abgasen |
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US07/448,198 Expired - Fee Related US5116586A (en) | 1988-12-14 | 1989-12-14 | Method for the reduction of nitrogen oxides from waste gases using a zeolite |
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JP5815220B2 (ja) * | 2009-11-19 | 2015-11-17 | イビデン株式会社 | ハニカム構造体及び排ガス浄化装置 |
CN103127951B (zh) * | 2013-03-05 | 2015-02-04 | 四川中自尾气净化有限公司 | 一种用于柴油车尾气脱硝的低温scr 催化剂及其制备方法 |
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Also Published As
Publication number | Publication date |
---|---|
AU4672189A (en) | 1990-06-21 |
JPH07100132B2 (ja) | 1995-11-01 |
EP0376025B1 (de) | 1994-10-12 |
ATE112697T1 (de) | 1994-10-15 |
DD290816A5 (de) | 1991-06-13 |
DE58908501D1 (de) | 1994-11-17 |
KR900009123A (ko) | 1990-07-02 |
CA2005412A1 (en) | 1990-06-14 |
DE3841990C2 (enrdf_load_html_response) | 1992-01-16 |
DK628589A (da) | 1990-06-15 |
JPH02194819A (ja) | 1990-08-01 |
BR8906426A (pt) | 1990-08-21 |
AU620479B2 (en) | 1992-02-20 |
RU1829954C (ru) | 1993-07-23 |
EP0376025A1 (de) | 1990-07-04 |
KR930000642B1 (ko) | 1993-01-29 |
DK628589D0 (da) | 1989-12-13 |
DE3841990A1 (de) | 1990-06-21 |
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