US20200131697A1 - Tri-knit comfort fabric and methods for preparing and using the fabric - Google Patents

Tri-knit comfort fabric and methods for preparing and using the fabric Download PDF

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Publication number
US20200131697A1
US20200131697A1 US16/241,672 US201916241672A US2020131697A1 US 20200131697 A1 US20200131697 A1 US 20200131697A1 US 201916241672 A US201916241672 A US 201916241672A US 2020131697 A1 US2020131697 A1 US 2020131697A1
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US
United States
Prior art keywords
fabric
knit
tri
comfort
layer yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/241,672
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English (en)
Inventor
Hingkeung Wong
Yongliang Xue
Guohua Xu
Kacheung Chung
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Senlin Textile Ltd
Original Assignee
Dongguan Senlin Textile Ltd
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Filing date
Publication date
Application filed by Dongguan Senlin Textile Ltd filed Critical Dongguan Senlin Textile Ltd
Assigned to DONGGUAN SENLIN TEXTILE LTD. reassignment DONGGUAN SENLIN TEXTILE LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHUNG, Kacheung, WONG, Hingkeung, XU, Guohua, XUE, Yongliang
Publication of US20200131697A1 publication Critical patent/US20200131697A1/en
Abandoned legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44—Yarns or threads characterised by the purpose for which they are designed
    • D02G3/441—Yarns or threads with antistatic, conductive or radiation-shielding properties
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44—Yarns or threads characterised by the purpose for which they are designed
    • D02G3/449—Yarns or threads with antibacterial properties
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • D04B21/207—Wearing apparel or garment blanks
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
    • D06P5/2066—Thermic treatments of textile materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
    • D06P5/2066—Thermic treatments of textile materials
    • D06P5/2072—Thermic treatments of textile materials before dyeing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
    • D06P5/2066—Thermic treatments of textile materials
    • D06P5/2077—Thermic treatments of textile materials after dyeing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P7/00—Dyeing or printing processes combined with mechanical treatment
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D10B2401/022—Moisture-responsive characteristics hydrophylic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/13—Physical properties anti-allergenic or anti-bacterial
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/22—Physical properties protective against sunlight or UV radiation
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/01—Surface features
    • D10B2403/011—Dissimilar front and back faces
    • D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel

Definitions

  • the invention relates to the field of textiles, in particular, to a comfort fabric and a preparation method and application thereof.
  • Knitting fabrics with three-thread knitting method requires larger knitting works, and since the yarn feed count is halved, the capacity is less than half.
  • three-thread fabrics need different dyestuffs to dye. Different component of the fabric and may easier resulting in color shading.
  • Traditional three-thread knitting method is cumbersome in steps, complicated in process flow, and cost more human and material resources.
  • the object of this invention is to provide a preparation method of tri-knit comfort fabric
  • the preparation method of tri-knit comfort fabric in this invention comprises steps of: S 101 : Knitting a raw material with a three-thread yarn feeder to obtain a greige fabric containing three types of yarns: top layer yarn, intermediate layer yarn and bottom layer yarn; S 102 : performing a stenter finishing process on the primary fabric knitted in S 101 at a first predetermined temperature; S 103 : dyeing the primary fabric treated in S 102 , then dewatering and dried through a flat-width fabric dryer S 104 : using stenter to finish the primary fabric treated in S 103 at a second predetermined temperature to obtain a finished product of tri-knit comfort fabric.
  • the preparation method of the tri-knit comfort fabric of this invention adopts the three-thread knitting method.
  • the polyester component can be reduced, increasing new composition like Modal fiber, which itself has good softness and excellent hygroscopicity. Therefore, the wearing comfort and moisture wicking function of the tri-knit fabric are improved, and the fabric prepared by the tri-knit method of adding the polyester component may be iron-free after washing.
  • its moisture wicking, quick drying, water permeability, breathability and antistatic properties are also very good.
  • the process is simple, convenient for mass production, may save a lot of human and material resources, and has a good business prospect.
  • above preparation method of the tri-knit comfort fabric of this invention may also have the following additional technical features:
  • At least one of the three yarns is a blended yarn, and the blended yarn is at least two of polyester fiber, synthetic fiber and natural fiber; the other two of the three yarns are at least one of elastic fibers, polyester fibers, synthetic fibers, and natural fibers.
  • the top layer yarn has a density number of 30 cm to 37 cm
  • the intermediate layer yarn has a density number of 8 cm to 12 cm
  • the bottom layer yarn has a density number of 29 cm to 36 cm.
  • the density number is a yarn length density of 100 G number of stitches.
  • the speed upon greige fabric stenter finishing is 20 yards to 25 yards.
  • the speed upon stenter finishing is 18 yards to 22 yards.
  • the first predetermined temperature is 190° C. ⁇ 200° C.
  • the second predetermined temperature is 145° C. ⁇ 155° C.
  • Another objective of this invention is to provide a tri-knit comfort fabric prepared by the method described.
  • Still another object of this invention is to provide an application of the tri-knit comfort fabric described in the field of clothing and home textiles.
  • FIG. 1 is a flow chart demonstrating the method for preparing tri-knit comfort fabric in accordance with an exemplary embodiment of the claimed invention.
  • Embodiment 1 provides a tri-knit comfort, fabric adopting knitting by three threads to obtain a primary fabric containing three types of yarns: top layer yarn, intermediate layer yarn and bottom layer yarn, wherein the top layer yarn includes a wool having a composition percentage of 53%, the bottom is a Polyester with a composition percentage of 37% and a Modal fiber with a percentage of 6%, and the intermediate layer yarn is a Spandex with a composition percentage of 4%. Further, the top layer yarn has a density number of 37 cm, the intermediate layer yarn has a density number of 12 cm, and the bottom layer yarn has a density number of 36 cm.
  • the preparation method comprises the following steps:
  • step (3) dyeing the primary fabric treated in the step (2), then dewatering and treating through a flat-width fabric dryer.
  • Embodiment 2 provides a tri-knit comfort fabric adopting knitting by three threads to obtain a primary fabric containing three types of yarns: top layer yarn, intermediate layer yarn and bottom layer yarn, wherein the top layer yarn includes nylon having a composition percentage of 39%, the bottom layer yarn is acrylic fiber with a composition percentage of 40% and cotton fiber with a percentage of 18%, and the intermediate layer yarn is a Spandex with a composition percentage of 3%. Further, the top layer yarn has a density number of 30 cm, the intermediate layer yarn has a density number of 8 cm, and the bottom layer yarn has a density number of 29 cm.
  • the preparation method comprises the following steps:
  • step (3) dyeing the primary fabric treated in the step (2), then dewatering and treating through a flat-width fabric dryer.
  • Embodiment 3 provides a tri-knit comfort fabric, adopting knitting by three threads to obtain a primary fabric containing three types of yarns: top layer yarn, intermediate layer yarn and bottom layer yarn, wherein the top layer yarn includes Polyester having a composition percentage of 86%, the bottom layer yarn composition is 9% Modal fiber, and the intermediate layer yarn composition is 5% Spandex. Further, the top layer yarn has a density number of 33 cm, the intermediate layer yarn has a density number of 10 cm, and the bottom layer yarn has a density number of 33 cm.
  • the preparation method comprises the following steps:
  • step (3) dyeing the primary fabric treated in the step (2), then dewatering and treating through a flat-width fabric dryer.
  • the mean of the wet thermal resistance of the tri-knit comfort fabric prepared by the preparation method of those embodiment of this invention reaches 1.83 (m2 ⁇ Pa)/W, which indicates that the tri-knit comfort fabric prepared by the method of this invention has good functions of moisture wicking.
  • the preparation method of the tri-knit comfort fabric of this invention adopts the three-thread knitting method.
  • the polyester component is reduced, increasing the composition of Modal, acrylic and cotton fibers, so that it has good softness and excellent hygroscopicity. Therefore, the wearing comfort and moisture wicking function of the three- thread fabric are improved, and the fabrics prepared by the three-thread knitting method of adding the polyester component may be iron-free after washing.
  • its moisture wicking, quick drying, water permeability, breathability and antistatic properties are also very good.
  • the process is simple, convenient for mass production, may save a lot of human and material resources, and has a good business prospect.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
US16/241,672 2018-10-24 2019-01-07 Tri-knit comfort fabric and methods for preparing and using the fabric Abandoned US20200131697A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811243964.3A CN109385717A (zh) 2018-10-24 2018-10-24 叁织舒适布及其制备方法和应用
CN201811243964.3 2018-10-24

Publications (1)

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US20200131697A1 true US20200131697A1 (en) 2020-04-30

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US16/241,672 Abandoned US20200131697A1 (en) 2018-10-24 2019-01-07 Tri-knit comfort fabric and methods for preparing and using the fabric

Country Status (5)

Country Link
US (1) US20200131697A1 (ja)
EP (1) EP3643820A1 (ja)
JP (1) JP2020066834A (ja)
CN (1) CN109385717A (ja)
WO (1) WO2020083335A1 (ja)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114657683A (zh) * 2022-02-21 2022-06-24 联业织染(珠海)有限公司 一种面层防水防油防污里层吸水的针织面料生产工艺
US11987909B2 (en) * 2019-05-27 2024-05-21 Comfiknit Limited Fabrics having improved moisture transport properties

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109385717A (zh) * 2018-10-24 2019-02-26 东莞世丽纺织有限公司 叁织舒适布及其制备方法和应用
CN111910449B (zh) * 2019-05-07 2023-03-31 东莞世丽纺织有限公司 一种保暖面料及其制备工艺
CN110774683B (zh) * 2019-05-07 2021-11-12 东莞世丽纺织有限公司 一种水洗缩水率低的面料及其制备工艺
CN111910328A (zh) * 2019-05-07 2020-11-10 东莞世丽纺织有限公司 一种吸湿排汗面料及其制备工艺
CN110904570A (zh) * 2019-12-10 2020-03-24 东莞世丽纺织有限公司 一种耐紫外线的吸湿快干面料及其制备工艺
CN113832586B (zh) * 2020-06-24 2023-08-04 东莞世丽纺织有限公司 一种快干舒适面料及其制备方法

Family Cites Families (6)

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Publication number Priority date Publication date Assignee Title
CN102943341B (zh) * 2012-11-26 2014-03-12 武汉爱帝高级服饰有限公司 吸湿快干抗菌面料及其制备方法
US9689092B2 (en) * 2013-10-14 2017-06-27 Invista North America S.A R.L. Stretch circular knit fabrics with multiple elastic yarns
CN105220336B (zh) * 2015-10-21 2017-05-31 武汉爱帝针织工程技术研究有限公司 轻薄热湿舒适性多功能针织面料及其制备方法
JP6734076B2 (ja) * 2016-03-03 2020-08-05 日本毛織株式会社 両面編地及びこれを含む衣類
CN106192177B (zh) * 2016-08-31 2018-11-02 武汉爱帝高级服饰有限公司 单向导湿吸湿发热针织面料及其制备方法
CN109385717A (zh) * 2018-10-24 2019-02-26 东莞世丽纺织有限公司 叁织舒适布及其制备方法和应用

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11987909B2 (en) * 2019-05-27 2024-05-21 Comfiknit Limited Fabrics having improved moisture transport properties
CN114657683A (zh) * 2022-02-21 2022-06-24 联业织染(珠海)有限公司 一种面层防水防油防污里层吸水的针织面料生产工艺

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JP2020066834A (ja) 2020-04-30
CN109385717A (zh) 2019-02-26
WO2020083335A1 (zh) 2020-04-30
EP3643820A1 (en) 2020-04-29

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