US20100307429A1 - Welding structure of tube stubs and tube header - Google Patents

Welding structure of tube stubs and tube header Download PDF

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Publication number
US20100307429A1
US20100307429A1 US12/811,450 US81145009A US2010307429A1 US 20100307429 A1 US20100307429 A1 US 20100307429A1 US 81145009 A US81145009 A US 81145009A US 2010307429 A1 US2010307429 A1 US 2010307429A1
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United States
Prior art keywords
tube
stubs
header
welding
tube stubs
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US12/811,450
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English (en)
Inventor
Nobuyoshi Komai
Takeshi Miyazawa
Fumio Nishi
Takumi Tokiyoshi
Nobuhiko Saito
Toshiyuki Imazato
Masahiko Hokano
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Assigned to MITSUBISHI HEAVY INDUSTRIES, LTD. reassignment MITSUBISHI HEAVY INDUSTRIES, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HOKANO, MASAHIKO, IMAZATO, TOSHIYUKI, KOMAI, NOBUYOSHI, MIYAZAWA, TAKESHI, NISHI, FUMIO, SAITO, NOBUHIKO, TOKIYOSHI, TAKUMI
Publication of US20100307429A1 publication Critical patent/US20100307429A1/en
Abandoned legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/04—Arrangements for sealing elements into header boxes or end plates
    • F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • F28F9/182—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22—STEAM GENERATION
    • F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00—Component parts or details of steam boilers
    • F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/10—Water tubes; Accessories therefor
    • F22B37/104—Connection of tubes one with the other or with collectors, drums or distributors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22—STEAM GENERATION
    • F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00—Component parts or details of steam boilers
    • F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/22—Drums; Headers; Accessories therefor
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
    • F28F21/08—Constructions of heat-exchange apparatus characterised by the selection of particular materials of metal
    • F28F21/081—Heat exchange elements made from metals or metal alloys
    • F28F21/082—Heat exchange elements made from metals or metal alloys from steel or ferrous alloys
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02—Header boxes; End plates
    • F28F9/04—Arrangements for sealing elements into header boxes or end plates
    • F28F9/16—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18—Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/04—Tubular or hollow articles
    • B23K2101/14—Heat exchangers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/26—Safety or protection arrangements; Arrangements for preventing malfunction for allowing differential expansion between elements

Definitions

  • the present invention relates to a welding structure of a tube header and tube stubs, especially those suitable for use in a final superheater and a reheater of a boiler installed in a thermal power plant.
  • thermal power generation is a very potential method for generating electricity, which is comparatively safe and responsive to load change and is expected to remain valuable in the field of power generation technology.
  • a tube header As a main component of a boiler for generating power in a thermal power plant, there is a tube header which is installed in each of various devices such as an evaporator, a superheater and a reheater and which distributes or collects inner fluids.
  • the tube header has a plurality of mount holes for mounting heat exchange tubes and pipes.
  • FIG. 1 is a schematic view showing an overall structure of tube stubs having bended sections respectively and the tube header to which the tube stubs are welded.
  • the plurality of tube stubs 4 each having a bended section are welded to the tube header 2 of a straight pipe type so as to form a tube header part.
  • a straight pipe type For instance, in a boiler for generating electricity, there is a plurality of tube stubs 4 mounted on one tube header 2 by welded connection.
  • ferritic heat-resisting steel As the tube header 2 is used at a high temperature in a final superheater and a repeater of a boiler, ferritic heat-resisting steel is often used, such as 1Cr steel, 2Cr steel, 9Cr steel and 12Cr steel.
  • the ferritic heat resisting steels (hereinafter referred to as ferritic steel) have high-temperature strength, low thermal expansion coefficiency in the perspective of preventing thermal deformation and thermal stress, and high heat-transfer coefficient. Further, it is common to use ferritic steels such as 1Cr steel, 2Cr steel, 9Cr steel and 12Cr steel for the tube stubs same as the tube header so as not to generate thermal stress.
  • the tube stubs are made of ferritic steel such as JIS STBA28, JIS STBA23, JIS STBA24 as well as STBA23J1, STBA28, STBA29 and SUS410J3TB of Japanese standards for Thermal Power Technology and the tube header is made of materials equivalent of the above standard.
  • the materials of ASME equivalent of the above can be used as well.
  • FIG. 5 is a side view of a bended section (section B of FIG. 1 ) of the tube stub 4 .
  • FIG. 6 illustrates sectional views of the tube stub 4 taken along the lines A-A, B-B, C-C, D-D, and E-E of FIG. 5 .
  • a cross-sectional shape of the tube stub 4 is not uniform but flattened at the bended section. Thus, when internal pressure acts thereon, bending stress takes place.
  • Another factor of occurrence of the creep damages may be decline in the creep strength at a dorsal side of the bended section due to decreased thickness and plastic deformation thereof in comparison to a straight section thereof.
  • a yet another factor of occurrence of the creep damages is that the steam temperature varies from one tube stub to another.
  • the temperature of the tube stub subjected to the steam temperature becomes higher than a set temperature, and thus experiences a shorter creep life than other tube stubs.
  • Patent Document 1 discloses a structure of welding tube stubs of ferritic steel and a header of ferritic steel, in which a tube of austenite steel is interposed between the tube stubs and the tube header and the tube is set to the length which is extended to the position separated by 1 ⁇ 2 or more of the outer diameter of the tube from the welding end of the tube to the header. Further, in this welding structure, a protrusion part is formed on the header at the welding position by cutting around the welding position while a tip of the tube is cut to form a tapered end so as to form a butted groove with the protrusion part of the header. The butted groove is a root and the root of the protrusion part is made longer than the root of the header.
  • Patent Document 1 not only that this structure requires more components by interposing the tube of austenite steel between the tube header and tube stubs but it takes twice more hours for welding the parts as the tube stubs of ferritic steel and the tube of austenite steel, and the header of ferritic steel and the tube of austenite steel needed to be welded respectively. Therefore, when the structure disclosed in Patent Document 1 is applied to a boiler for power generation having hundreds of tube stubs to be welded to a header, it takes enormous time and money.
  • the protrusion part of the header and the cut end of the tube are joined so as to form a trapezoidal groove and thus the structure around the welding position becomes complex and the workability at the welding position is compromised.
  • the welding end of the tube stub at which the bending stress works heavily it may be difficult to ensure sufficient diameter of the tube stub and the welding material together.
  • an object of the present invention is to provide a welding structure of a tube header and tube stubs which successfully improves the durability thereof against creep and fatigue damage of the tube stubs without interposing a different material between the tube header and the tube stubs or additional components.
  • the present invention proposes a welding structure of a tube header and tube stubs, comprising: a tube header being made of ferritic heat resisting steel; a plurality of tube stubs which are welded onto an outer surface of the tube header, each of the tube stubs having a bended section, wherein the plurality of tube stubs are made of austenite stainless steel, and welded to the tube header by using nickel base alloy as a welding material.
  • the plurality of tube stubs are made of austenite stainless steel which has excellent creep strength so as to improve the durability thereof against the bending stress thereof and temperature fluctuation. Further, the austenite stainless steel has superior heat resistance and thus it can be used in a boiler under higher steam temperature condition than a conventional one. And simply changing the material of the tube stubs of the structure same as the conventional case from ferritic steel of the conventional case to austenite stainless steel of the present embodiment, the steam temperature condition can be improved from 600° C. to 630° C.
  • the coefficiency of 9Cr steel which is one of ferritic steels is approximately 12.6 ⁇ 10 ⁇ 6 and that of austenite steel is approximately 18.4 ⁇ 10 ⁇ 6 . Therefore, by using as a welding material nickel base alloy whose thermal expansion coefficiency is 16.0 ⁇ 10 ⁇ 6 between that of 9Cr steel and that of austenite stainless steel, the thermal stress occurred between the weld metal and 9Cr steel and between the weld metal and austenite stainless steel can be minimized.
  • nickel base alloy as a weld material are inconel-type weld materials specified in JISZ3334 YniCr-3, AWS A5.14 ER NiCr-3 and the like.
  • austenite stainless steel used for the tube stubs had such high creep strength that the creep and the fatigue damage due to the thermal stress was too small to cause an practical issue.
  • annular chases are respectively formed on the outer surface of the tube header to surround welding portions of the tube header onto which the tube stubs are to be welded; joining portions are formed on an inner side of the annular chases; butt grooves are formed between the tube stubs and the joining portions by joining surfaces of the tube stubs and the joining portions in a continuous manner, the tube stubs having a diameter that is substantially same as those of the joining portions; and the butt grooves formed between the tube stubs and the joining portions are welded by using the nickel base alloy as a welding material.
  • the joining portions are formed on the tube header so that the tube stubs of austenite stainless steel with high thermal heat expansion rate and the tub header can be connected in a continuous manner, and the tube stubs and the joining portions of the tube header are butted so that thermal stress can be reduced by the annular chases.
  • the shape of the annular chases such as the depth thereof can be set depending on the temperature or bending stress.
  • the tube header must have thickness enough to accommodate the depth of the chases.
  • through-holes are formed on the outer surface of the tube header; ends of the tube stubs are respectively inserted in the through-holes; and the ends of the tube stubs inserted in the through-holes are welded to an inner surface of the tube header by using the nickel base alloy as a welding material.
  • the tube stubs may need to be cooled beforehand or the tube header may need to be warmed beforehand.
  • the tube header needs to be seal-welded from inside and the tube header used in a final superheater or repeater of a USC boiler usually has an inner diameter of 300 mm. If it is difficult to manually perform the welding, a robot for automatic welding or the like may be used.
  • the tube stubs of austenite stainless steel are subjected to compression stress from the tube header of ferritic steel.
  • the creep life of the tube stubs of austenite stainless steel is higher than that of the tube header made of ferritic steel and thus there is enough creep strength at the contact positions.
  • a welding structure of a tube header and tube stubs which successfully improves the durability thereof against creep and fatigue damages of the tube stubs without interposing a different material between the tube header and the tube stubs or additional components can be provided.
  • FIG. 1 is a schematic view of an overall structure of tube stubs each having a bended section and a tube header having the stubs welded thereon.
  • FIG. 2 is a sectional view of the tube header with the tube stubs welded thereon in relation to a first preferred embodiment.
  • FIG. 3 is a sectional view of the tube header with the tube stubs welded thereon in relation to a second preferred embodiment.
  • FIG. 4 is a sectional view of the tube header with the tube stubs welded thereon in relation to a third preferred embodiment.
  • FIG. 5 is a side view illustrating a bended section of the tube stub.
  • FIG. 6 shows sectional views of the tube stub taken along lines A-A, B-B, C-C, D-D, and E-E of FIG. 5
  • the overall structure of the tube header and the tube stubs welded thereto is the same as the known structure shown in FIG. 1 and thus it will not be explained further.
  • FIG. 2 is a sectional view of the tube header with the tube stubs welded thereon in relation to the first preferred embodiment and illustrates an enlarged view of a section A of FIG. 1 .
  • a tube header 2 made of 9Cr steel of ferritic steel has through-holes 3 formed on the outer surface thereof.
  • a concave part 7 is formed by chipping off the edge of the through-hole of the tube header 2 , an edge of a tube stub 4 is butted against and connected to the concave part 7 such that a passage 5 inside the tube stub 4 having a bended section faces the through-hole 3 .
  • the tube stubs are made of austenite stainless steel such as JIS SUS304, JIS SUS 321HTB, and JIS SUS347HTB as well as SUSTP347HTB, SUS321J1HTB, SUS321J4HTB, SUS310J1TB, SUS310J2TB, SUS310J3TB and the like of Japanese standards for Thermal Power Technology and materials equivalent of the above according to ASME.
  • austenite stainless steel such as JIS SUS304, JIS SUS 321HTB, and JIS SUS347HTB as well as SUSTP347HTB, SUS321J1HTB, SUS321J4HTB, SUS310J1TB, SUS310J2TB, SUS310J3TB and the like of Japanese standards for Thermal Power Technology and materials equivalent of the above according to ASME.
  • connection of the tube stub to the tube header is performed by fillet welding using Ni-based alloy such as inconel alloy as a welding material thereby forming a welding spot 6 .
  • the tube header 2 and the tube stubs 4 are welded together and when bending stress acts on the tube stubs, the part most susceptible to the creep damage is the welding end of the tube stub 4 (section C of FIG. 2 ) at which there is a discontinuity in the welding shape and is adjacent to a weld heat-affected zone.
  • the tube stubs are made of austenite stainless steel which has an excellent creep strength, the durability of the tube stubs 4 against the bending stress is significantly improved and thus the creep damage to the welding ends of the tube stubs (section C of FIG. 2 ) due to the bending stress on the tube stubs is suppressed to the degree that practically causes no issues.
  • the coefficiency of 9Cr steel of which the tube header 2 is made is approximately 12.6 ⁇ 10 ⁇ 6 and that of austenite steel of which the tube stubs are made is approximately 18.4 ⁇ 10 ⁇ 6 .
  • the thermal expansion coefficiency of inconel which is nickel base alloy and used as the welding material herein, is 16.0 ⁇ 10 ⁇ 6 between that of 9Cr steel and that of austenite stainless steel. Therefore, nickel base alloy is used as a welding material so as to suppress the thermal stress occurred between the weld metal and 9Cr steel and between the weld metal and austenite stainless steel.
  • austenite stainless steel has excellent corrosion resistance and thus it can be used in a boiler under higher steam temperature condition than a conventional one. And simply changing the material of the tube stubs with the structure same as the conventional case from ferritic steel of the conventional case to austenite stainless steel of the present embodiment, the steam temperature condition can be improved from 600° C. to 630° C.
  • FIG. 3 is a sectional view of the tube header with the tube stubs welded thereon in relation to the second preferred embodiment.
  • the tube header 2 made of 9Cr steel of ferritic steel has through-holes 6 formed on the outer surface thereof and the tube stubs are arranged such that the through holes 3 face the passages 5 of the tube stubs 4 with bended sections respectively.
  • annular chases 10 are respectively formed to surround joining portions 14 of the tube header.
  • butt grooves are formed between the tube stubs 4 and the joining portions 14 by joining surfaces of the tube stubs and the joining portions in a continuous manner and the tube stubs 4 having a diameter that is substantially same as those of the joining portions 14 .
  • the butt grooves formed between the tube stubs and the joining portions 14 are welded by using the nickel base alloy as a welding material and welding portions 8 are formed there.
  • the thermal stress due to the difference in material of the tube header 2 and the tube stubs 4 can be reduced.
  • the absolute figure of the thermal stress occurred between the weld material and the tube stubs of austenite stainless steel and between the weld material and the tube header of ferritic steel is so small that there is no practical issue of the creep damage.
  • FIG. 4 is a sectional view of the tube header with the tube stubs welded thereon in relation to the third preferred embodiment.
  • the tube header 2 made of 9Cr steel of ferritic steel has through-holes 3 formed on the outer surface thereof and the through holes 3 have a diameter that is approximately same as the outer diameter of the tube stubs 4 each of which has a bended section. Ends of the tube stubs 4 are respectively inserted in the through-holes 3 approximately to the point where the ends of the tube stubs 4 reach an inner surface of the tube header 2 . Further, to facilitate the insertion of the tube stubs in the tube header, it is efficient to cool the tube stubs 4 or warm the tube header 2 beforehand.
  • the tube stubs 4 are cooled beforehand and in contrast, when a number of the tube stubs 4 need to be inserted in the tube header on occasions such as installing a new facility, the tube header is heated beforehand.
  • the tube header used in a final superheater or repeater of a USC boiler usually has an inner diameter of 300 mm and thus, if it is difficult to manually perform the welding, a robot for automatic welding or the like may be used.
  • the bending stress of the tube stub due to the thermal stress is largest at contact positions (section D of FIG. 4 ) where the tube stubs and the outer surface of the tube header are in contact.
  • contact positions section D of FIG. 4
  • the creep damage due to the bending stress is very little even when the bending stress acts at the contact positions.
  • the tube stubs of austenite stainless steel are subjected to compression stress from the tube header of ferritic steel.
  • the creep life of the tube stubs of austenite stainless steel was higher than that of the tube header made of ferritic steel and thus there was enough creep strength at the contact positions.
  • the present invention is applicable as a welding structure of a tube header and tube stubs which successfully improves the durability thereof against creep and fatigue damage of the tube stubs without a different material between the tube header and the tube stubs or additional components.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)
US12/811,450 2008-10-07 2009-09-30 Welding structure of tube stubs and tube header Abandoned US20100307429A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2008260701A JP5320010B2 (ja) 2008-10-07 2008-10-07 管寄せ管台の溶接構造
JP2008-260701 2008-10-07
PCT/JP2009/067016 WO2010041577A1 (ja) 2008-10-07 2009-09-30 管寄せ管台の溶接構造

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US20100307429A1 true US20100307429A1 (en) 2010-12-09

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US12/811,450 Abandoned US20100307429A1 (en) 2008-10-07 2009-09-30 Welding structure of tube stubs and tube header

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US (1) US20100307429A1 (ko)
EP (1) EP2233876B1 (ko)
JP (1) JP5320010B2 (ko)
KR (1) KR101233555B1 (ko)
CN (1) CN101925792A (ko)
WO (1) WO2010041577A1 (ko)

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US20140232105A1 (en) * 2010-06-25 2014-08-21 Arcelormittal Investigacion Y Desarrollo, S.L. Nickel-base radiant tube and method for making the same
WO2014138353A1 (en) * 2013-03-07 2014-09-12 Foster Wheeler Usa Corporation Differing thermal properties increase furnace run length
EP2735836A3 (en) * 2012-11-21 2014-12-10 Mitsubishi Heavy Industries, Ltd. Heat exchanger
US20150267973A1 (en) * 2012-10-17 2015-09-24 Tetra Laval Holdings & Finance S.A. Tube holding element
US20180142966A1 (en) * 2016-11-22 2018-05-24 General Electric Company Tube sheet apparatus and heat exchanger
CN113894389A (zh) * 2021-09-28 2022-01-07 华能巢湖发电有限责任公司 一种锅炉末级过热器异种钢位移改造焊口焊接工艺

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DE102012108821B4 (de) * 2012-09-19 2014-08-14 Benteler Automobiltechnik Gmbh Verfahren zur Herstellung eines Wärmetauschers
CN105003903A (zh) * 2015-08-05 2015-10-28 上海锅炉厂有限公司 一种650℃以上超高蒸汽参数机组的锅炉集箱
PL3339793T3 (pl) * 2016-12-23 2019-10-31 Alfa Laval Corp Ab Wymiennik ciepła z kolektorem spawanym do rdzenia
CN109237985A (zh) * 2017-07-11 2019-01-18 宝武炭材料科技有限公司 一种复合板换热器的管箱结构
KR20190085623A (ko) 2018-01-11 2019-07-19 (주)고백기술 특정 메시지 전달을 위한 자동 정보 전달 방법 및 그 시스템
CN110030545B (zh) * 2019-03-27 2023-11-28 华电电力科学研究院有限公司 防腐耐磨膜式水冷壁结构
CN111360373A (zh) * 2020-03-16 2020-07-03 鲁西工业装备有限公司 一种u型换热管与管板焊接工艺及其应用
CN111687519A (zh) * 2020-07-02 2020-09-22 哈尔滨锅炉厂有限责任公司 一种锅炉集箱耳板焊接方法

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CN101925792A (zh) 2010-12-22
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WO2010041577A1 (ja) 2010-04-15
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EP2233876A4 (en) 2017-06-14
JP2010091174A (ja) 2010-04-22

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