US20090139610A1 - Method for hardening groove walls of the ring groove of a steel piston - Google Patents

Method for hardening groove walls of the ring groove of a steel piston Download PDF

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Publication number
US20090139610A1
US20090139610A1 US12/291,735 US29173508A US2009139610A1 US 20090139610 A1 US20090139610 A1 US 20090139610A1 US 29173508 A US29173508 A US 29173508A US 2009139610 A1 US2009139610 A1 US 2009139610A1
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United States
Prior art keywords
groove wall
groove
process gas
hardening
steel piston
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US12/291,735
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English (en)
Inventor
Achim Fedyna
Christian Peschke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mahle International GmbH
Original Assignee
Mahle International GmbH
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Filing date
Publication date
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Application filed by Mahle International GmbH filed Critical Mahle International GmbH
Assigned to MAHLE INTERNATIONAL GMBH reassignment MAHLE INTERNATIONAL GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FEDYNA, ACHIM, PESCHKE, CHRISTIAN
Publication of US20090139610A1 publication Critical patent/US20090139610A1/en
Abandoned legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06—Surface hardening
    • C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/10—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass pistons
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2221/00—Treating localised areas of an article

Definitions

  • the invention relates to a method for hardening groove walls of the ring groove of a steel piston.
  • German Patent No. DE 103 37 962 A1 describes a method for laser hardening of groove walls of the ring grooves of a steel piston, in which a laser beam having a wavelength of less than 5 ⁇ m is used in order to achieve a degree of absorption of the laser beam energy that is suitable for hardening.
  • the laser beam furthermore has to be directed at the groove to be hardened at a sufficiently great incidence angle. It is disadvantageous, in this connection, that there is only a small selection of laser sources that generate laser radiation at a wavelength of less than 5 ⁇ m. Furthermore, the selection of a sufficiently great incidence angle is limited by the geometry of the ring groove, i.e. by the groove wall that lies opposite the groove wall to be hardened, depending on the position of the laser source relative to the steel piston.
  • This object is achieved by a method for hardening groove walls of the ring groove of a steel piston that put into rotation about its piston axis, by means of a laser beam is directed at a groove wall.
  • the method includes the following steps:
  • a mixture of argon and oxygen is used as the process gas.
  • a mixture of nitrogen and oxygen can be used as the process gas.
  • a mixture of nitrogen, argon, and oxygen can be used as the process gas.
  • at least approximately 1% oxygen is mixed into the process gas.
  • the groove wall surface of the steel piston that is to be hardened is colored with iron oxide, its heat conductivity is increased to such an extent, and furthermore its reflectivity is reduced so greatly that the laser light can be radiated onto the groove wall surface to be hardened at any desired angle of incidence, independent of its wavelength.
  • FIG. 1 shows a device for laser hardening of the wall of a groove for a piston ring
  • FIG. 2 shows an enlarged representation of the piston ring groove, the lower wall of which is being hardened by a laser.
  • FIG. 1 shows a laser source 2 attached to a holder device 1 , which source, as shown in an enlargement in FIG. 2 , directs a laser beam 3 at the lower wall 10 of the upper ring groove 11 of a piston 5 made of steel, for an internal combustion engine. Ring groove 11 is provided for a compression ring not shown in the figures.
  • Steel piston 5 is mounted on a turntable 6 , by way of a clamping holder 12 , to rotate about its piston axis 13 .
  • Turntable 6 is attached to a foundation 7 having an electrical drive device not shown in the figure, by which the turntable is put into rotation, under electrical control.
  • a gas line 8 is attached to holder device 1 and to a stand 9 , by which line process gas is passed in the direction of upper ring groove 11 , by way of a gas jet 4 , which particularly surrounds the region of lower wall 10 , which is to be laser-hardened, with the process gas.
  • a diode laser or an Nd:YAG laser can be used as the laser source 2 , for example.
  • lower wall 10 of ring groove 11 for the compression is hardened, because this wall is exposed to increased stress during engine operation, by the compression ring.
  • any surface of piston 5 that is subject to great mechanical stress can be hardened using the method according to the invention.
  • the small focus of laser beam 3 heats lower surface 10 of ring groove 11 of piston 5 that is put into rotation by means of turntable 6 , in tracks.
  • a cooling medium for bringing about the cooling of the heated track that is required for the hardening process is not necessary, since very rapid temperature equalization between the heated track and the adjacent piston material, steel, occurs, bringing with it automatic quenching, which brings about good hardening of lower groove wall 10 .
  • the process gas is passed onto lower groove wall 10 by way of gas jet 4 ; it can consist of a mixture of argon and oxygen, of nitrogen and oxygen, or of argon, nitrogen, and oxygen.
  • gas jet 4 can consist of a mixture of argon and oxygen, of nitrogen and oxygen, or of argon, nitrogen, and oxygen.
  • the groove wall surface hit by laser beam 3 colors as the result of oxide formation, whereby iron oxide (Fe 2 O 3 ) is formed on the surface.
  • iron oxide Fe 2 O 3
  • an improvement of the heat conductivity of the surface irradiated by the laser occurs, for one thing, thereby accelerating the heating of this surface and thus improving the degree of effectiveness of the laser.
  • the coloring of the groove wall surface by iron oxide reduces the reflectivity of this surface, thereby reducing the intensity of the laser beam 3 ′ reflected by groove wall 10 and shown with a dotted line in FIG. 2 to such an extent that groove root 14 hit by it is no longer sufficiently heated so that it is hardened. It is undesirable to harden groove root 14 , i.e. the edge between groove wall 10 and groove root 14 , because hardening of these regions reduces the basic impact resistance of the piston material in these regions to such an extent that cracks can form here during engine operation.
  • the method according to the invention for hardening groove wall 10 has the additional advantage that the angle of incidence ⁇ formed by groove wall 10 and laser beam 3 can be selected as desired, and is selected in such a manner that the size of the hardness penetration zone is optimally adjusted for the best possible hardening result.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Pistons, Piston Rings, And Cylinders (AREA)
  • Laser Beam Processing (AREA)
US12/291,735 2007-11-16 2008-11-13 Method for hardening groove walls of the ring groove of a steel piston Abandoned US20090139610A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007054736A DE102007054736A1 (de) 2007-11-16 2007-11-16 Verfahren zum Härten von Nutflanken der Ringnut eines Stahlkolbens
DE102007054736.8 2007-11-16

Publications (1)

Publication Number Publication Date
US20090139610A1 true US20090139610A1 (en) 2009-06-04

Family

ID=40377371

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/291,735 Abandoned US20090139610A1 (en) 2007-11-16 2008-11-13 Method for hardening groove walls of the ring groove of a steel piston

Country Status (8)

Country Link
US (1) US20090139610A1 (ja)
EP (1) EP2217733B1 (ja)
JP (1) JP2011504568A (ja)
KR (1) KR20100087186A (ja)
CN (1) CN101861403A (ja)
BR (1) BRPI0819334A2 (ja)
DE (1) DE102007054736A1 (ja)
WO (1) WO2009062486A1 (ja)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140261283A1 (en) * 2013-03-14 2014-09-18 Federal-Mogul Corporation Piston and method of making a piston
CN115612973A (zh) * 2022-11-02 2023-01-17 上海大陆天瑞激光表面工程有限公司 钢铁材料表面氧化膜的激光高温闪速形成方法

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010060385A1 (de) * 2010-11-05 2012-05-10 Dorma Gmbh + Co. Kg UV-Laserbelichtung von Gehäusen und Bauteilen von Türantrieben und Türschließern
CN103934553B (zh) * 2014-04-29 2016-08-17 南通迪施有限公司 钢质活塞环槽加焊铬合金工艺
JP2016079473A (ja) * 2014-10-17 2016-05-16 住友電工焼結合金株式会社 レーザ焼入れ方法
CN106256755B (zh) * 2015-06-19 2018-08-31 强哲菲 用于活塞加工生产线的转运叉车及活塞加工生产线
CN109593919B (zh) * 2018-12-18 2020-04-17 中国船舶重工集团公司第七二五研究所 基于分布式三维光束扫描的轴承表面激光淬火装置及方法
DE102019133522B4 (de) * 2019-12-09 2023-04-20 Federal-Mogul Nürnberg GmbH Verfahren zur Herstellung eines Kolbens für einen Verbrennungsmotor und Kolben für einen Verbrennungsmotor

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4857699A (en) * 1987-01-30 1989-08-15 Duley Walter W Means of enhancing laser processing efficiency of metals
US4877939A (en) * 1987-01-30 1989-10-31 Duley Walter W Means of enhancing laser processing efficiency of metals
US4972061A (en) * 1987-12-17 1990-11-20 Duley Walter W Laser surface treatment
US5515770A (en) * 1994-12-05 1996-05-14 Clark Industries, Inc. Piston having laser hardened primary compression ring groove and method of making same
US5902420A (en) * 1995-03-13 1999-05-11 Fraunhofer-Gesellschaft Zur Foerderung Der Angewandten Forschung E.V. Process and device for increasing the degree of absorption during superficial solid phase hardening of workpieces by laser radiation
US6592690B1 (en) * 1999-04-26 2003-07-15 Mahle Gmbh Method for hardening ring-shaped grooves by means of laser beams

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02104612A (ja) * 1988-10-12 1990-04-17 Toshiba Corp レーザ焼入れ方法
JPH04276011A (ja) * 1991-03-04 1992-10-01 Nissan Motor Co Ltd レーザ加工方法
DE4434591A1 (de) * 1994-09-28 1996-04-04 Dirk Schlebeck Verfahren zum Härten von Eisenwerkstoffen mittels Laser
JPH107478A (ja) * 1996-06-20 1998-01-13 Taiyo Yuden Co Ltd 窒化アルミニウム基板のメタライズ方法、窒化アルミニウム基板
JPH116890A (ja) * 1997-06-17 1999-01-12 Mitsubishi Nuclear Fuel Co Ltd 被覆管のレーザマーキング方法
JP2001085435A (ja) * 1999-09-17 2001-03-30 Sanyo Electric Co Ltd 半導体装置および半導体装置の製造方法
DE10337962B4 (de) 2003-08-19 2012-04-26 Mahle Gmbh Verfahren zum Härten der Nutflächen, insbesondere der Nutflanken der Ringnuten eines Stahlkolbens
US8297179B2 (en) * 2006-06-03 2012-10-30 Ks Kolbenschmidt Gmbh Process for hardening an annular groove of a piston head by means of laser beams and a piston produced by the process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4857699A (en) * 1987-01-30 1989-08-15 Duley Walter W Means of enhancing laser processing efficiency of metals
US4877939A (en) * 1987-01-30 1989-10-31 Duley Walter W Means of enhancing laser processing efficiency of metals
US4972061A (en) * 1987-12-17 1990-11-20 Duley Walter W Laser surface treatment
US5515770A (en) * 1994-12-05 1996-05-14 Clark Industries, Inc. Piston having laser hardened primary compression ring groove and method of making same
US5902420A (en) * 1995-03-13 1999-05-11 Fraunhofer-Gesellschaft Zur Foerderung Der Angewandten Forschung E.V. Process and device for increasing the degree of absorption during superficial solid phase hardening of workpieces by laser radiation
US6592690B1 (en) * 1999-04-26 2003-07-15 Mahle Gmbh Method for hardening ring-shaped grooves by means of laser beams

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140261283A1 (en) * 2013-03-14 2014-09-18 Federal-Mogul Corporation Piston and method of making a piston
CN115612973A (zh) * 2022-11-02 2023-01-17 上海大陆天瑞激光表面工程有限公司 钢铁材料表面氧化膜的激光高温闪速形成方法

Also Published As

Publication number Publication date
EP2217733A1 (de) 2010-08-18
WO2009062486A1 (de) 2009-05-22
BRPI0819334A2 (pt) 2015-05-12
KR20100087186A (ko) 2010-08-03
JP2011504568A (ja) 2011-02-10
CN101861403A (zh) 2010-10-13
EP2217733B1 (de) 2016-11-02
DE102007054736A1 (de) 2009-05-20

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AS Assignment

Owner name: MAHLE INTERNATIONAL GMBH, GERMANY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:FEDYNA, ACHIM;PESCHKE, CHRISTIAN;REEL/FRAME:022253/0583

Effective date: 20090206

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION