Classifications

• • D—TEXTILES; PAPER
  • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
  • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
  • D01F1/00—General methods for the manufacture of artificial filaments or the like
  • D01F1/02—Addition of substances to the spinning solution or to the melt
• • D—TEXTILES; PAPER
  • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
  • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
  • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
  • D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
  • D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
  • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
• • D—TEXTILES; PAPER
  • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
  • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
  • D01F1/00—General methods for the manufacture of artificial filaments or the like
  • D01F1/02—Addition of substances to the spinning solution or to the melt
  • D01F1/04—Pigments
• • D—TEXTILES; PAPER
  • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
  • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
  • D01F1/00—General methods for the manufacture of artificial filaments or the like
  • D01F1/02—Addition of substances to the spinning solution or to the melt
  • D01F1/10—Other agents for modifying properties
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
  • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
  • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
  • B41M5/267—Marking of plastic artifacts, e.g. with laser
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
  • Y10T428/2913—Rod, strand, filament or fiber
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
  • Y10T428/2913—Rod, strand, filament or fiber
  • Y10T428/2927—Rod, strand, filament or fiber including structurally defined particulate matter

Definitions

• the present invention relates to a laser-markable fiber or fiber product.
• Methods generally used for marking a fiber or fiber product with a pattern or a mark such as a letter or symbol include printing the fiber or fiber product using a dye, pigment or the like; and printing on the fiber or fiber product using an inkjet printer, etc. (see, for example, Japanese Unexamined Patent Publications Nos. 1990-41480 and 1995-336466).
• An object of the invention is to provide a fiber or fiber product wherein the individual yarns can be marked with minute marks.
• individual yarns include spun yarns, monofilament yarns, multifilament yarns and composite yarns thereof.
• the present inventors carried out intensive research to develop a fiber or fiber product wherein the individual yarns can be marked with a minute mark, such as letters or symbols.
• a fiber or fiber product that achieves the above object can be produced by kneading into an artificial fiber a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam.
• the present invention has been accomplished based on this finding.
• the invention provides the following fibers, fiber products and methods:
• a fiber or fiber product comprising an artificial fiber and a filler incorporated therein, the filler being a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam.
• a fiber or fiber product according to item 1 wherein the filler whose own color changes by irradiation with a laser beam is at least one member selected from the group consisting of mica, barium sulfate, zinc sulfide, diantimony trioxide, copper phosphate and tocopherols.
• a fiber or fiber product according to item 1 wherein the filler mixture whose entire color appears to change by irradiation with a laser beam is a mixture of the filler whose own color changes by irradiation with a laser beam and a white pigment or a mixture of a white filler and a black pigment.
• a fiber or fiber product according to item 3 wherein the white pigment is titanium dioxide.
• a method of producing an artificial fiber containing a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam comprising:
• a method of marking a fiber or fiber product with a mark or pattern comprising irradiating with a laser beam the fiber or fiber product of any of items 1 to 9.
• a method of distinguishing whether a fiber or fiber product is marked or unmarked comprising checking for the presence of a mark or pattern marked on the fiber or fiber product of any of items 1 to 9.
• the fiber or fiber product of the invention comprises an artificial fiber and a filler incorporated therein.
• the filler is a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam.
• any of a wide variety of known artificial fibers can be used as the artificial fiber of the invention so long as a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam can be incorporated thereinto.
• artificial fibers include synthetic fibers, semi-synthetic fibers, regenerated fibers, inorganic fibers and the like.
• Examples of usable synthetic fibers include polyesters, aliphatic polyamides, aromatic polyamides, polyethylenes, polypropylenes, vinylons, acrylics, polyvinyl alcohols, polyurethanes and the like.
• Examples of usable semi-synthetic fibers include acetates, triacetates, promix and the like.
• Examples of usable regenerated fibers include rayon, cupra and the like.
• Examples of usable inorganic fibers include carbon fibers, ceramic fibers and the like.
• polyesters include polyethylene terephthalate, polytrimethylene terephthalate, polytetramethylene terephthalate and the like.
• artificial fibers include slit yarns produced by slitting a plastic film such as polyethylene terephthalate, polyethylene or polypropylene.
• slit yarns usually have a width of about 0.1 to about 0.8 mm, and preferably about 0.15 to about 0.37 mm; and usually have a thickness of about 20 ⁇ m or less, and preferably about 2 to about 12 ⁇ m.
• the artificial fibers of the invention may be used singly or spun, plied or twisted together.
• the artificial fibers may have a core-sheath structure.
• Examples of artificial fibers with a core-sheath structure include those produced by using a slit yarn as a core and winding another fiber (spun yarn or filament yarn) therearound, those produced by using a spun yarn or filament yarn as a core and winding a slit yarn therearound and those comprising a monofilament yarn with an internal core-sheath structure.
• the artificial fibers may have a uniform or non-uniform thickness.
• the cross section of artificial fibers may have any shape such as circular, elliptical, Y-shaped, cross-shaped, W-shaped, L-shaped, T-shaped, hollow, triangular, flat, star-shaped, cocooned, eight-leaved, dog-bone shaped (or dumbbell), etc.
• the fiber of the invention includes not only these fibers but also primary processed products thereof, such as yarns, knits, woven fabrics, knitted fabrics, nonwoven fabrics and the like.
• the artificial fiber of the invention may be a blend fabric blended with natural fibers such as cellulose fibers, animal hair fibers, silks and the like.
• a “fiber product” refers to a product obtained by further processing of a fiber.
• examples of such products include outer garments, intermediate garments, innerwear and like clothing, beds and bedroom accessories, interior accessories and the like.
• Specific examples of fiber products of the invention include clothing such as coats, jackets, trousers, skirts, shirts, knitted shirts, blouses, sweaters, cardigans, nightwear, underwear, supporters, socks, tights, hats, scarves, mufflers, gloves, garment linings, garment stiffeners, cotton stuffing for clothes, work clothing, sanitary gowns, uniforms, prison uniforms, schoolchildren's uniforms and the like; beds and bedroom accessories such as mattress coverings, wadding cotton, pillow cases, sheets and the like; interior accessories such as curtains, mats, carpets, cushions, stuffed toys and the like; fancy goods such as towels, handkerchieves and the like; yarn products such as machine sewing threads, embroidery threads, plaited cords, straps, braids, fishing lines and artificial bait
• paper products include securities such as stocks, national bonds, local bonds, gift vouchers, drafts, checks, postage stamps, revenue stamps, certificate stamps and admission tickets; vouchers such as coupons and public lottery tickets; paper currency; various kinds of certificate forms, and the like.
• Examples of the filler whose own color changes by irradiation with a laser beam are mica, barium sulfate (BaSO 4 ), zinc sulfide (ZnS), diantimony trioxide (Sb 2 O 3 ), copper phosphate (Cu 3 (PO 4 ) 2 ), tocopherols, lithopone and the like. These fillers can be used singly or in combination of two or more. Among them, barium sulfate and diantimony trioxide are preferable.
• Tocopherols include ⁇ -tocopherol and ⁇ -tocopherol.
• Glimmer pigments containing mica can preferably be used as mica.
• Such glimmer pigments are sold, for example, by Merck under the trade name of Iriodin LS.
• the filler is preferably in the form of particles.
• the mean particle diameter is usually not more than about 15 ⁇ m, and preferably not more than about 1 ⁇ m.
• the particle diameter can be measured by, for example, laser diffraction methods.
• Examples of the filler mixture whose entire color appears to change by irradiation with a laser beam are a mixture of a filler whose own color changes by irradiation with a laser beam and a white pigment, a mixture of a white filler and a black pigment, etc.
• mica zinc sulfide, diantimony trioxide and tocopherols are preferable as fillers that change color from white to black.
• fillers can be used in combination with a white pigment that acts as a white basis in a fiber.
• a white pigment that acts as a white basis in a fiber.
• the entire color of such a mixture of a filler and a white pigment changes color from white to black.
• white pigments examples include calcium carbonate, titanium dioxide (titanium white), zinc oxide and the like.
• a preferable white pigment is titanium dioxide.
• Such white pigments can be used singly or in combination of two or more.
• the mean particle diameter of white pigment is usually selected from a wide range of about 10 nm to about 3 ⁇ m, and preferably about 10 nm to about 1 ⁇ m.
• the white pigment is usually used in an amount of about 5 to about 90 wt. %, and preferably about 10 to about 70 wt. %, relative to the weight of filler whose own color changes by irradiation with a laser beam.
• the white filler can be used in combination with a black pigment that acts as a black basis in a fiber.
• the entire color of the mixture of the white filler and black pigment changes from black to white due to the phase separation of the black pigment, bubble formation and so on.
• white fillers examples include mica, barium sulfate and the like.
• a preferable white filler is barium sulfate.
• Such white fillers can be used singly or in combination of two or more.
• black pigments examples include carbon blacks (acetylene black, lamp black, thermal black, furnace black, channel black, Ketjenblack, etc.), graphite, titanium black, black iron oxide and the like. Among these, carbon blacks are preferable in view of dispersibility and cost. Such black pigments can be used singly or in combination of two or more. Carbon blacks can be classified into acetylene black, oil black, gas black, etc. according to the raw materials, and any carbon black can be used.
• the mean particle diameter of black pigment is usually selected from a wide range of about 10 nm to about 3 ⁇ m, and preferably about 10 nm to about 1 ⁇ m.
• the black pigment is a carbon black, it is preferable to have a mean particle diameter of about 10 to about 30 nm.
• the amount of black pigment is usually in the range of about 0.1 to about 80 wt. %, and preferably about 10 to about 50 wt. %, relative to the weight of white filler.
• the filler (the filler whose own color changes or filler mixture whose entire color appears to change by irradiation with a laser beam) is usually contained in the fiber or fiber product of the invention in an amount of about 0.01 to about 10 wt. %, preferably about 0.3 to about 3 wt. %, and more preferably about 0.6 to about 1.2 wt. %, relative to the total weight of artificial fiber and filler.
• the fiber or fiber product of the invention may optionally contain other components such as known antimicrobial agents, UV absorbers, UV reflectors, colored (i.e., non-black, non-white) pigments and the like.
• the fiber of the invention comprising a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam can be produced by kneading the filler into the fiber during the process of spinning the fiber raw material into a fiber.
• the filler may be kneaded into either or both its core and sheath.
• the fiber of the invention is produced, for example, by mixing and dispersing in a melt or solution of the artificial fiber raw material a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam, and then spinning the resulting dispersion into a fiber.
• the filler is preferably mixed and dispersed in the fiber raw material in the form of a masterbatch.
• spinning methods such as melt-spinning methods, dry-spinning methods and wet-spinning methods can be used as the spinning method. Which spinning method is used depends on the kind of fiber raw material used.
• melt-spinning When the fiber raw material can be melted in a thermally and chemically stable manner, it is preferable to use melt-spinning.
• a predetermined amount of filler may be mixed and dispersed in the melt of the fiber raw material.
• the fiber of the invention can be produced by ejecting the fiber raw material melt with a filler mixed and dispersed therein through a fine nozzle into the air, followed by air cooling and solidifying the molten filament while attenuating and then drawing it out at a constant speed.
• Fibers suited to melt-spinning are, for example, polyesters, aliphatic polyamides, polyethylenes and polypropylenes.
• the fiber raw material When the fiber raw material is stable at high temperatures and can dissolve in a volatile solvent, it is preferable to use dry-spinning.
• a predetermined amount of filler may be mixed and dispersed in a volatile solvent solution of the fiber raw material.
• the fiber of the invention can be produced by ejecting the fiber raw material solution with a filler mixed and dispersed therein through a fine nozzle into a heated gas and then solidifying the solution into a fiber while evaporating the volatile solvent.
• Fibers suited to dry-spinning are acrylics, acetates, and the like.
• the fiber raw material dissolves only in low volatility solvents or solvents unstable at high temperatures, it is preferable to use wet-spinning.
• a predetermined amount of filler may be mixed and dispersed in a solution of the fiber raw material.
• the fiber of the invention can be produced by ejecting the fiber raw material solution with a filler mixed and dispersed therein through a fine nozzle into a coagulation bath containing a nonsolvent, and then solidifying it into a fiber while removing the solvent.
• Fibers suited to wet-spinning are, for example, polyvinyl alcohols and rayon.
• the fiber of the invention When the fiber of the invention is in the form of slit yarns, it can be produced by slitting the following plastic films or multi-layered films using a cutter such as a micro slitter, tape slitter, etc.: a plastic film (e.g., polyethylene terephthalate, polyethylene, polypropylene, etc.) into which a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam has been incorporated; a plastic film (e.g., polyethylene terephthalate, polyethylene, polypropylene, etc.) coated with a composition comprising a filler whose own color changes or a filler mixture whose entire color appears to change by irradiation with a laser beam; or multi-layered films produced by laminating other film(s) (e.g., polyethylene terephthalate) on the above plastic films.
• a plastic film e.g., polyethylene tere
• a fiber product of the invention can be produced by known methods such as sewing.
• the fiber product of the invention is a paper product
• the paper product can be produced by scooping up the fiber produced by the above methods with a fine mesh screen.
• Fibers or fiber products of the invention may be dyed using dyes or pigments appropriate to the fiber raw material.
• the filler changes color by laser beam irradiation. Therefore, it is possible to change the color of the fiber or fiber product only in the laser beam-irradiated portions.
• the filler incorporated in or attached to the fiber or fiber product of the invention is a mixture of a white filler and a black pigment
• phase separation or other phenomena occur in the black pigment and the white pigment displays itself on the surface of the fiber or fiber product.
• Lasers-usable for the invention are YAG lasers, excimer lasers, CO 2 lasers and the like. Of these lasers, YAG lasers are preferable, and Nd-YAG lasers are more preferable.
• the wavelength of the laser there is no limitation on the wavelength of the laser so long as it changes the color of the filler.
• the wavelength it is preferable that the wavelength be about 354 nm, about 532 nm or about 1064 nm.
• the fiber or fiber product of the invention can be irradiated, for example, by using a scanning laser marking device. Since the laser beam irradiation can be controlled by computer, a minute distinguishing mark (e.g., logos, code numbers, serial numbers, etc.) can be produced in a predetermined position on the fiber or fiber product.
• a minute distinguishing mark e.g., logos, code numbers, serial numbers, etc.
• Slit yarn marked with a mark or pattern can be used as an anti-counterfeiting thread for paper products such as those mentioned above.
• Thread as used herein includes ribbons of film or foil, wires and any other suitable elongate elements for inclusion in paper products.
• the fiber or fiber product of the invention is irradiated with a laser beam to produce a fiber or fiber product with a mark or pattern thereon. Marketed fibers or fiber products can then be checked for the presence of the mark or pattern to distinguish whether the fibers or fiber products are authentic or counterfeit.
• the above checking can be carried out with the naked eye, a magnifying glass, a microscope, etc.
• the invention provides fibers or fiber products wherein the individual yarns can be marked with a minute mark.
• the invention also provides a method of producing fibers or fiber products wherein the individual yarns can be marked with a minute mark.
• the irradiated portion When the fiber or fiber product of the invention is irradiated with a laser beam, the irradiated portion changes color, so that marks such as letters, symbols or patterns can be produced on the fiber or fiber product. Since only the portion of the fiber of the invention irradiated with a laser beam changes color, individual yarns of the fiber product of the invention can be marked with marks, such as letters, symbols, etc.
• Brand name products partially or entirely made of the fiber of the invention can be marked with a brand mark or pattern that cannot be distinguished by the naked eye but is distinguishable under a magnifying glass or a microscope, thereby allowing one to easily distinguish whether marketed products are authentic or counterfeit articles, and thus effectively preventing the counterfeiting of brand name products.
• the fiber product of the invention has the advantage that the product when sold can quickly be marked with the purchaser's name, desired patterns, symbols, etc. in the store.
• the fiber or fiber product of the invention is expected to find various applications such as an embroidery substitute.
• a polyester masterbatch (trade name: CESAf LASER NB94120503, product of Clariant International Ltd.) containing 10 wt. % of barium sulfate (mean particle diameter: 1 ⁇ m) and 10 wt. % of carbon black was added in an amount of 5 wt. % to a molten polyester (polyethylene terephthalate) prepared by heating to 295° C., so that barium sulfate and carbon black were dispersed in the polyester to give a polyester melt.
• a molten polyester polyethylene terephthalate
• the melt was then ejected through a nozzle into the air and the ejected molten filaments were stretched to three times their original length at 115° C., thus giving a polyester fiber (filament yarn, diameter: 100 ⁇ m) of the invention having barium sulfate and carbon black incorporated therein.
• a polyester masterbatch (trade name: CESAf LASER NB03120509, product of Clariant International Ltd.) containing 20 wt. % of diantimony trioxide (mean particle diameter: 1 ⁇ m) that changes from white to black by laser beam irradiation was added in an amount of 5 wt. % to a molten polyester (polyethylene terephthalate) prepared by heating to 295° C., so that diantimony trioxide was dispersed in the polyester to give a polyester melt.
• CESAf LASER NB03120509 product of Clariant International Ltd.
• the melt was ejected through a nozzle into the air and the molten filaments were stretched at 115° C. to three times their original length, thus giving a polyester fiber (filament yarn, diameter: 100 ⁇ m) of the invention having diantimony trioxide incorporated therein.
• a 6 ⁇ m-thick transparent biaxially stretched polyamide film was microslit to a width of 0.2 mm to give slit yarns.
• Fibers of the invention having a core-sheath structure were produced by using the barium sulfate-containing polyester fiber (filament yarn) obtained in Example 1 as a core and wrapping the above slit yarn therearound.
• a 6 ⁇ m-thick transparent biaxially stretched polyamide film was microslit to a width of 0.2 mm to give slit yarns.
• Fibers of the invention having a core-sheath structure were produced by using the diantimony trioxide-containing polyester fiber (filament yarn) obtained in Example 2 as a core and wrapping the above slit yarn therearound.
• the filament yarn obtained in Example 1 was partially irradiated with a Nd-YAG laser (wavelength: 532 nm).
• a Nd-YAG laser (wavelength: 532 nm).
• the portion irradiated with the laser changed from black to white, which was clearly distinguishable with the naked eye from the hue of the portions which had not been irradiated with the laser.
• the filament yarn obtained in Example 2 was partially irradiated with a Nd-YAG laser (wavelength: 532 nm).
• a Nd-YAG laser wavelength: 532 nm.
• diantimony trioxide changed from white to black, which was clearly distinguishable with the naked eye from the hue of the portions which had not been irradiated with the laser.
• the monofilament yarn obtained in Example 1 was irradiated with a Nd-YAG laser beam (wavelength: 1064 nm) using a scanning laser marking device (product of TAMPOPRINT AG, model number: WS+SK ⁇ 86) to make alphabetical marks (letter size: 80 ⁇ m ⁇ 80 ⁇ m).
• a scanning laser marking device product of TAMPOPRINT AG, model number: WS+SK ⁇ 86
• the monofilament yarn was observed under a 200-times optical microscope.
• the alphabetical marks were clearly recognizable.
• the monofilament yarn obtained in Example 2 was irradiated with a Nd-YAG laser beam (wavelength: 1064 nm) using a scanning laser marking device (product of TAMPOPRINT AG, model number: WS+SK ⁇ 86) to make alphabetical marks (letter size: 80 ⁇ m ⁇ 80 ⁇ m).
• a scanning laser marking device product of TAMPOPRINT AG, model number: WS+SK ⁇ 86
• the monofilament yarn was observed under a 200-fold optical microscope.
• the alphabetical marks were clearly recognizable.

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• Engineering & Computer Science (AREA)
• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• General Chemical & Material Sciences (AREA)
• Textile Engineering (AREA)
• Manufacturing & Machinery (AREA)
• Physics & Mathematics (AREA)
• Optics & Photonics (AREA)
• Artificial Filaments (AREA)
• Chemical Or Physical Treatment Of Fibers (AREA)
• Treatment Of Fiber Materials (AREA)
• Compositions Of Macromolecular Compounds (AREA)

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