TWI791762B - Bonding apparatus - Google Patents
Bonding apparatus Download PDFInfo
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- TWI791762B TWI791762B TW108104502A TW108104502A TWI791762B TW I791762 B TWI791762 B TW I791762B TW 108104502 A TW108104502 A TW 108104502A TW 108104502 A TW108104502 A TW 108104502A TW I791762 B TWI791762 B TW I791762B
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67144—Apparatus for mounting on conductive members, e.g. leadframes or conductors on insulating substrates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67092—Apparatus for mechanical treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67276—Production flow monitoring, e.g. for increasing throughput
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67706—Mechanical details, e.g. roller, belt
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67712—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrate being handled substantially vertically
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67721—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrates to be conveyed not being semiconductor wafers or large planar substrates, e.g. chips, lead frames
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- Microelectronics & Electronic Packaging (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Automation & Control Theory (AREA)
- Die Bonding (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Wire Bonding (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
Abstract
Description
本發明是有關一種裝置,更具體而言,是有關一種結合裝置。 The present invention relates to a device, and more particularly to a coupling device.
眾所周知,結合裝置是從晶圓將晶片分離而安裝到電路基板(或導線架)上的裝置。此種結合裝置一般係用以安裝晶片於一電路基板。此處,晶片可包括半導體晶片、小型電子組件等。為達成此種操作,習見的結合裝置可包括從晶圓分離晶片的機構和傳送晶片的機構。藉此,結合裝置如上所述,將一晶片安裝於電路基板後,為了安裝其他晶片,或將晶片安装於其他處,需重覆執行如上所述之操作。在此種情况下,藉由結合裝置,將所需的晶片全部安裝於電路基板上,需許多的時間和進行步驟。 As is well known, a bonding device is a device that separates a chip from a wafer and mounts it on a circuit board (or lead frame). Such bonding devices are generally used to mount chips on a circuit substrate. Here, the wafer may include semiconductor wafers, small electronic components, and the like. To accomplish this, conventional bonding apparatus may include mechanisms for separating the wafers from the wafer and mechanisms for transferring the wafers. Therefore, as described above, in the bonding device, after mounting a chip on the circuit board, in order to mount other chips or to mount the chip in other places, the above-mentioned operations need to be repeated. In this case, it takes a lot of time and steps to mount all the required chips on the circuit board by bonding the device.
與上述有關的結合裝置於韓國專利發明第1999-0045650號(發明名稱:半導體晶片之搭接方法及其裝置,申請人:東芝股份有限公司)已有揭示。 The bonding device related to the above has been disclosed in Korean Patent Invention No. 1999-0045650 (name of invention: method and device for lapping semiconductor wafers, applicant: Toshiba Co., Ltd.).
有鑑於上述習見的結合裝置所具有之基本上 的缺點,本發明即旨在提供一種結合裝置。 In view of the above-mentioned fundamental disadvantages of conventional coupling devices, the present invention aims to provide a coupling device.
依本發明所提供的結合裝置,其包括:多數個傳送部,用以傳送多數個電路基板;多數個安裝頭組件,其安裝晶片於由所述多數個傳送部所分別傳送的每一所述多數個電路基板上;多數個中間台,其設置成分別對應於所述多數個安裝頭組件,且可臨時安置所述晶片;晶圓安置部,其用以安置晶圓,並使所述晶片放置於所述晶圓;以及晶片拾取部,其用以從安置於所述晶圓安置部的所述晶圓,拾取所述晶片,且將所述晶片傳送至所述多數個中間台的一個。 According to the bonding device provided by the present invention, it includes: a plurality of transfer parts, used to transfer a plurality of circuit substrates; a plurality of mounting head assemblies, which mount chips on each of the transfer parts respectively transferred on a plurality of circuit substrates; a plurality of intermediate stages, which are arranged to respectively correspond to the plurality of mounting head assemblies, and can temporarily place the wafer; a wafer placement part, which is used to place the wafer, and make the wafer placed on the wafer; and a wafer picker configured to pick up the wafer from the wafer placed on the wafer placement unit and transfer the wafer to one of the plurality of intermediate stages .
此外,本發明的結合裝置還可包括預先加熱部,其設置於所述多數個傳送部的每一個。 In addition, the bonding device of the present invention may further include a preheating unit provided in each of the plurality of transfer units.
甚者,本發明的結合裝置還可進一步包括加熱部,其設置於所述多數個傳送部的每一個,且對所述多數個電路基板之每一個中,所述晶片安装於所述每一個電路基板的部分加熱。 Furthermore, the bonding apparatus of the present invention may further include a heating unit provided in each of the plurality of transfer units, and for each of the plurality of circuit boards, the chip is mounted on each of the plurality of circuit boards. Partial heating of the circuit board.
並且,所述多數個安裝頭組件包括相互間隔排列的第一安裝頭組件、第二安裝頭組件、第三安裝頭組件以及第四安裝頭組件,其中,所述第四安裝頭組件和所述第三安裝頭組件中之一個被操作,而所述第二安裝頭組件和所述第一安裝頭組件中之一個被操作。 Moreover, the plurality of mounting head assemblies include a first mounting head assembly, a second mounting head assembly, a third mounting head assembly and a fourth mounting head assembly arranged at intervals, wherein the fourth mounting head assembly and the One of the third head assembly is operated and one of the second head assembly and the first head assembly is operated.
尚且,所述第四安裝頭組件或所述第三安裝頭組件中的另一個安裝頭組件被操作,則所述第二安裝頭組件或所述第一安裝頭組件中的另一個被操作。 Also, the other of the fourth mounting head assembly or the third mounting head assembly is operated, the other of the second mounting head assembly or the first mounting head assembly is operated.
另外,本發明的結合裝置還可進一步包括視覺部,其用以拍攝所述多數個電路基板和所述晶片的至少一個。 In addition, the bonding device of the present invention may further include a vision unit configured to photograph at least one of the plurality of circuit boards and the wafer.
由是,依據本發明之實施例的結合裝置,可將多數個晶片傳送並安裝於電路基板上,此為本發明之一目的。 Therefore, according to the bonding device of the embodiment of the present invention, a plurality of chips can be transferred and mounted on the circuit substrate, which is an object of the present invention.
依據本發明之實施例的結合裝置,可將不同種類的晶片傳送並安裝於電路基板上,此為本發明之另一目的。 According to the bonding device of the embodiment of the present invention, different types of chips can be transferred and mounted on the circuit substrate, which is another object of the present invention.
依據本發明之實施例的結合裝置,可縮減操作順序與操作時間,並可增進操作效率,此為本發明之又一目的。 According to the combination device of the embodiment of the present invention, the operation sequence and operation time can be reduced, and the operation efficiency can be improved, which is another object of the present invention.
100、200、300:結合装置 100, 200, 300: combination device
110、210、310:承載部 110, 210, 310: carrying part
120、220、320:卸載部 120, 220, 320: unloading department
130、230、330:傳送部 130, 230, 330: Transmission Department
131:第一傳送部 131: The first transmission department
131a:第一放置部 131a: the first placement department
131b:第一導軌部 131b: the first rail part
132:第二傳送部 132: The second transmission department
140、240、340‧‧‧清潔器 140, 240, 340‧‧‧cleaner
141‧‧‧清潔器支撐部 141‧‧‧Cleaner support part
142‧‧‧清潔器頭 142‧‧‧Cleaner head
150、250、350‧‧‧預先加熱部 150, 250, 350‧‧‧Preheating part
151‧‧‧第一預先加熱部 151‧‧‧The first preheating part
152‧‧‧第二預先加熱部 152‧‧‧The second preheating part
160、260、360‧‧‧加熱部 160, 260, 360‧‧‧heating part
161‧‧‧第一加熱部 161‧‧‧The first heating part
162‧‧‧第二加熱部 162‧‧‧The second heating part
163‧‧‧第三加熱部 163‧‧‧The third heating part
164‧‧‧第四加熱部 164‧‧‧The fourth heating part
170、270、370‧‧‧安裝頭組件 170, 270, 370‧‧‧mounting head assembly
171‧‧‧第一安裝頭組件 171‧‧‧The first mounting head assembly
171a‧‧‧第一安裝頭 171a‧‧‧first mounting head
171b‧‧‧第一安裝頭支撐部 171b‧‧‧The first installation head support part
171c‧‧‧第一安裝頭驅動部 171c‧‧‧The first installation head driving part
172‧‧‧第二安裝頭組件 172‧‧‧Second mounting head assembly
172a‧‧‧第二安裝頭 172a‧‧‧Second mounting head
173‧‧‧第三安裝頭組件 173‧‧‧The third mounting head assembly
173a‧‧‧第三安裝頭 173a‧‧‧The third mounting head
174‧‧‧第四安裝頭組件 174‧‧‧The fourth mounting head assembly
174a‧‧‧第四安裝頭 174a‧‧‧Fourth mounting head
180‧‧‧中間台(通稱) 180‧‧‧Intermediate station (common name)
181‧‧‧第一中間台 181‧‧‧The first intermediate station
182‧‧‧第二中間台 182‧‧‧The second intermediate platform
183‧‧‧第三中間台 183‧‧‧The third intermediate platform
184‧‧‧第四中間台 184‧‧‧The fourth intermediate platform
185、285、385‧‧‧晶片拾取部 185, 285, 385‧‧‧wafer pickup department
185-1‧‧‧第一晶片拾取部 185-1‧‧‧The first wafer pick-up department
185-1a‧‧‧第一晶片拾取頭 185-1a‧‧‧The first chip pickup head
185-1b‧‧‧第一晶片拾取頭支撐部 185-1b‧‧‧The first wafer pick-up head supporting part
185-2‧‧‧第二晶片拾取部 185-2‧‧‧Second Wafer Pickup Department
185-2a‧‧‧第二晶片拾取頭 185-2a‧‧‧Second chip pickup head
186、286、386‧‧‧晶圓安置部 186, 286, 386‧‧‧Wafer placement department
187、287、387‧‧‧晶圓對準器 187, 287, 387‧‧‧Wafer Aligner
188、288、388‧‧‧晶圓匣 188, 288, 388‧‧‧wafer cassette
189、289、389‧‧‧晶圓傳送部 189, 289, 389‧‧‧Wafer transfer department
191、291、391‧‧‧電路基板預對準視覺部 191, 291, 391‧‧‧circuit substrate pre-alignment visual part
192、292、392‧‧‧連結視覺部 192, 292, 392‧‧‧Link to the Visual Department
193、293、393‧‧‧下方視覺部 193, 293, 393‧‧‧The lower visual department
194、294、394‧‧‧中間視覺部 194, 294, 394‧‧‧Mesovision Department
195、295、395‧‧‧晶圓視覺部 195, 295, 395‧‧‧Wafer Vision Department
280、380‧‧‧中間台 280, 380‧‧‧Intermediate stage
296、297‧‧‧晶片台驅動部 296, 297‧‧‧Wafer stage drive unit
D‧‧‧晶片 D‧‧‧chip
P1、P2、P3、P4‧‧‧電路基板(或導線架) P1, P2, P3, P4‧‧‧circuit substrate (or lead frame)
W‧‧‧晶圓 W‧‧‧Wafer
第1圖是顯示出根據本發明之實施例的結合裝置的平面圖。 Fig. 1 is a plan view showing a coupling device according to an embodiment of the present invention.
第2圖是顯示出第1圖中的結合裝置的承載部、預先加熱部和傳送部之一部分的平面圖。 Fig. 2 is a plan view showing a portion of a loading unit, a preheating unit, and a transfer unit of the bonding device in Fig. 1 .
第3圖顯示出第1圖中的結合裝置的安裝頭組件和裝 卸部的平面圖。 Figure 3 shows the mounting head assembly and assembly of the coupling device in Figure 1. Floor plan of the unloading section.
第4圖是顯示出第1圖中之將晶片從晶圓分離的部分結合裝置的平面圖。 FIG. 4 is a plan view showing the partial bonding apparatus of FIG. 1 for separating wafers from wafers.
第5圖是顯示出依據本發明之另一實施例的結合裝置的平面圖。 Fig. 5 is a plan view showing a coupling device according to another embodiment of the present invention.
第6圖是顯示出依據本發明之另一实施例的結合裝置的平面圖。 Fig. 6 is a plan view showing a coupling device according to another embodiment of the present invention.
藉由参照附圖與以下詳述的實施例,可明確地理解本發明。但是,本發明並不局限於下文中所公開的實施例,而可以各種不同的態樣來實現。本文中的實施例僅是使本發明更加完整,且用以完全地告知在本發明所屬技術領域中,具有通常技藝者可了解本發明之範疇而被提供者,而且,本發明僅由申請專利範圍之範疇來限定。另外,於本說明書中所使用的術語用以說明實施例,而非用以限定本發明。於本說明書中,單數形式的含義也可包括複數形式的含義,除非在上下文中有特别提及。於本說明書中所使用的"包含(comprises)"以及/或"包含的(comprising)"不排除所提及的構成要素、步骤、操作以及/或者組件之外所存在或可追加一個以上的其他構成要素、步驟、操作以及/或者組件。第一、第二等用語可用以描述各種的構成要素,但構成要素不應被該等用語限定。該等用語僅用以區分一個構成要素與其他構成要素。 The present invention can be clearly understood by referring to the accompanying drawings and the embodiments described in detail below. However, the present invention is not limited to the embodiments disclosed below, but can be implemented in various forms. The embodiments herein are only to make the present invention more complete, and are used to fully inform those with ordinary skills in the technical field of the present invention that can understand the scope of the present invention and be provided, and the present invention is only provided by applying for a patent To limit the scope of the scope. In addition, the terms used in this specification are used to describe the embodiments, not to limit the present invention. In this specification, the meaning of the singular form may also include the meaning of the plural form, unless specifically mentioned in the context. The words " comprises " and/or " comprising " used in this specification do not exclude the existence or addition of one or more other components besides the mentioned constituent elements, steps, operations and/or components. Constituent elements, steps, operations and/or components. Terms such as first and second may be used to describe various constituent elements, but the constituent elements should not be limited by these terms. These terms are only used to distinguish one constituent element from other constituent elements.
第1圖是顯示出依據本發明之實施例的結合裝置的平面圖。第2圖是顯示出第1圖中的結合裝置的承載部、預先加熱部和傳送部之一部分的平面圖。第3圖是顯示出第1圖中的結合裝置的安裝頭組件和裝卸部的平面圖。第4圖是顯示出第1圖中之將晶片從晶圓分離的部分結合裝置的平面圖。 Fig. 1 is a plan view showing a bonding device according to an embodiment of the present invention. Fig. 2 is a plan view showing a portion of a loading unit, a preheating unit, and a transfer unit of the bonding device in Fig. 1 . Fig. 3 is a plan view showing a mounting head assembly and a detachable portion of the coupling device in Fig. 1 . FIG. 4 is a plan view showing the partial bonding apparatus of FIG. 1 for separating wafers from wafers.
如第1圖至第4圖所示,本發明之結合裝置100可包括承載部110、卸載部120、傳送部130、清潔器140、預先加熱部150、加熱部160、第一安裝頭組件171、第二安裝頭組件172、第三安裝頭組件173、第四安裝頭組件174、第一中間台181、第二中間台182、第三中間台183、第四中間台184、晶片拾取部185、晶圓安置部186、晶圓對準器187、晶圓傳送部189和視覺部(未示出)。 As shown in FIG. 1 to FIG. 4 , the
電路基板(或導線架)P1、P2、P3和P4可從外部供應至承載部110。此時,承載部110可以用各種方式將電路基板P1、P2、P3和P4供應到傳送部130。作為一實施例,電路基板P1、P2、P3和P4放置於承載部110,且傳送部130可將被放置的電路基板P1、P2、P3和P4裝載並移動。此時,承載部110可拆卸地與傳送部130的一部分结合,或,傳送部130的一部分可以移動到承載部110上。作為另一實施例,承載部110可具有將放置的電路基板P1、P2、P3和 P4移送到傳送部130的機械臂。作為另一實施例,電路基板P1、P2、P3和P4放置於承載部110,且承載部110可包括獨立的傳送带和滾輪等用以傳送電路基板P1、P2、P3和P4。在此情况下,承載部110可藉由操作設置在獨立台上的傳送带和滾輪等來移送電路基板P1、P2、P3和P4。此時,承載部110不限於前述的描述,並且可包括能放置電路基板P1、P2、P3和P4,且將電路基板P1、P2、P3和P4提供到傳送部130的所有形式。 The circuit substrates (or lead frames) P1 , P2 , P3 and P4 may be externally supplied to the
在安装晶片D於由傳送部130傳送的電路基板P1、P2、P3和P4之後,電路基板P1、P2、P3和P4可由傳送部130傳達到卸載部120。此時,卸載部120可以與上述之承載部110類似地形成,並可從傳送部130回收電路基板P1、P2、P3和P4。卸載部120可將安裝晶片D的電路基板P1、P2、P3和P4傳輸到外部。此時,傳輸的方法可以是藉由機械手臂等將電路基板P1、P2、P3和P4自動地傳輸,或者由操作者手動地將其傳輸到外部。 After mounting the die D on the circuit substrates P1 , P2 , P3 and P4 transferred by the
如上所述之傳送部130可具有兩組。例如,傳送部130可包括相互間隔設置的第一傳送部131和第二傳送部132。此時,第一傳送部131可將第一電路基板P1和第二電路基板P2以第一方向(例如,第1圖的X軸方向)移送,且第二傳送部132可將第三電路基板P3和第四電路基板P4以第一方向移送。此時,因第一傳送部131和第二傳送部132 彼此相同或類似,以下為便於说明,將以第一傳送部131進行詳細描述和說明。 The
第一傳送部131可包括放置第一電路基板P1或第二電路基板P2的第一放置部131a以及使第一放置部131a能够線性移動而設置的第一導軌部131b。此時,獨立的線性電動機設置於第一放置部131a和第一導軌部131b之間,所述線性電動機可線性地移動第一放置部131a。 The first conveying
清潔器140可以與傳送部130分隔設置。此時,清潔器140可包括清潔器支撐部141和可線性移動地設置在清潔器支撐部141的清潔器頭142。此時,清潔器頭142藉由吸入空氣或向電路基板P1、P2、P3和P4供應氣體,去除電路基板P1、P2、P3和P4的外表面的異物。 The cleaner 140 may be provided separately from the
預先加熱部150可設置成面對著清潔器140。此時,預先加熱部150設置於電路基板P1、P2、P3和P4的下方,並可對電路基板P1、P2、P3和P4加熱。特别地,預先加熱部150可藉由向電路基板P1、P2、P3和P4提供熱氣體或者將光等照射於電路基板P1、P2、P3和P4以將其加熱。作為另一實施例,預先加熱部150可包括加熱器以加熱電路基板P1、P2、P3和P4。此時,預先加熱部150可包括對應於第一傳送部131而設置的第一預先加熱部151,以及對應於第二傳送部132而設置的第二預先加熱部152。 The preheating
加熱部160可與預先加熱部150分隔設置。此 時,當晶片D安裝於每一個電路基板P1、P2、P3和P4時,加熱部160可獨立地將每一個電路基板P1、P2、P3和P4加熱。在此情况下,加熱部160可局部地加熱晶片D安裝於各個電路基板P1、P2、P3和P4的部分。加熱部160可與預先加熱部150相同地或類似地構成。 The
如上所述之加熱部160可包括對應於第一電路基板P1的第一安裝位置的第一加熱部161,對應於第二電路基板P2的第二安裝位置的第二加熱部162,對應於第三電路基板P3的第三安裝位置的第三加熱部163,以及對應於第四電路基板P4的第四安裝位置的第四加熱部164。在此情况下,第一加熱部161至第四加熱部164可分别具有多數個。於此,多數個第一加熱部161可以用彼此間相互分隔的方式設置,且多數個第二加熱部162可以彼此間相互分隔設置。另外,多數個第三加熱部163可以彼此間相互分隔設置,且多數個第四加熱部164也可以彼此間相互分隔設置。依此,各加熱部160可設置在安裝晶片D的部分。 The
第一安裝頭組件171至第四安裝頭組件174可各自相互獨立地驅動。於此,第一安裝頭組件171至第四安裝頭組件174可將晶片D安裝於每一個電路基板P1、P2、P3和P4。在此情况下,因第一安裝頭組件171與第四安裝頭組件174彼此相同或類似,以下將以第一安裝頭組件171進行詳細說明。 The first to fourth mounting
第一安裝頭組件171可包括拾取晶片D而安裝於電路基板P1、P2、P3和P4的第一安裝頭171a和使第一安裝頭171a能够以與第一方向不同的第二方向(例如,第1圖之Y轴方向)線性移動而設置的第一安裝頭支撐部171b。第一安裝頭171a可吸住晶片D而將其安裝於第一電路基板P1上。於此,第一安裝頭171a可藉由真空等吸住晶片D。另外,第一安裝頭支撐部171b可包括導引第一安裝頭171a線性移動的線性運動導件。作為另一實施例,第一安裝頭支撐部171b可包括用以導引第一安裝頭171a線性移動而設置的導軌。於此,第一安裝頭支撐部171b不限於前述所描述的構成,尚可包括其他所有具備等同功能的結構與裝置,其可導引第一安裝頭171a的線性移動,且第一安裝頭171a被設置成可線性移動。如上所述之第一安裝頭支撐部171b,可包括獨立的第一安裝頭驅動部171c,其位於第一安裝頭171a與第一安裝頭支撐部171b之間,且使第一安裝頭171a線性移動。依此,第一安裝頭驅動部171c可用以用各種方式形成。舉例而言,第一安裝頭驅動部171c可包括連接到第一安裝頭171a的滾珠螺桿(ball screw)和設置於第一安裝頭支撐部171b且與所述滾珠螺桿連接的電動機(motor)。作為另一實施例,第一安裝頭驅動部171c可包括設置於第一安裝頭171a和第一安裝頭支撐部171b之間,且與第一安裝頭171a連接的線性電動機(linear motor)。作為另一實施 例,第一安裝頭驅動部171c可包括設置於第一安裝頭支撐部171b且與第一安裝頭171a連接的驅動缸(cylinder)。於此,第一安裝頭驅動部171c不限於前述所描述的構成,且可包括與第一安裝頭171a連接,且使第一安裝頭171a線性移動的所有結構。以下為便於說明,將以第一安裝頭驅動部171c包括線性電動機之情况為例,詳加說明。 The first mounting
晶片D可暫時放置於第一中間台181至第四中間台184。於此,因第一中間台181至第四中間台184之構成係彼此相同或類似,將以第一中間台181為例,詳加說明。 The wafer D can be temporarily placed on the first
由晶片拾取部185所拾取的晶片D可放置於、且可臨時地儲存於第一中間台181。此時,第一中間台181可以是固定的狀態。此外,第一中間台181可以為平板形式之構成,且可設置諸如凹槽等的晶片放置部以放置晶片D。依此,第一中間台181可設置為對應於第一安裝頭組件171,且可設置於第一安裝頭組件171和晶片拾取部185之間。 The wafer D picked up by the
晶片拾取部185係拾取晶圆W的晶片D並供應到第一中間台181至第四中間台184其中之一。於此,晶片拾取部185可包括將晶片D供應到第一中間台181與第二中間台182的第一晶片拾取部185-1,和將晶片D供應到第三中間台183與第四中間台184的第二晶片拾取部185-2。於此,因第一晶片拾取部185-1和第二晶片拾取部185-2係彼此相同或類似,以下將以第一晶片拾取部185-1為例,詳加說明。 The
第一晶片拾取部185-1可從晶圆W拾取晶片D。於此,第一晶片拾取部185-1可包括拾取晶片D的第一晶片拾取頭185-1a,可線性移動第一晶片拾取頭185-1a的第一晶片拾取頭支撐部185-1b,以及設置於第一晶片拾取頭支撐部185-1b、且可使第一晶片拾取頭185-1a以第一方向或第二方向線性移動、並可使第一晶片拾取頭185-1a上下移動的第一晶片拾取頭驅動部(未示出)。在此,第一晶片拾取頭185-1a藉由真空等可將晶片D固定。 The first wafer picker 185 - 1 may pick up the wafer D from the wafer W . Here, the first wafer pickup part 185-1 may include a first wafer pickup head 185-1a that picks up the wafer D, a first wafer pickup head support part 185-1b that can linearly move the first wafer pickup head 185-1a, and The first wafer pickup head 185-1b is provided on the first wafer pickup support portion 185-1b, and the first wafer pickup head 185-1a can be linearly moved in the first direction or the second direction, and the first wafer pickup head 185-1a can be moved up and down. A wafer pickup head driving section (not shown). Here, the first wafer pick-up head 185-1a can fix the wafer D by vacuum or the like.
晶圓W可放置於晶圓安置部186。於此,當晶片D從晶圆W被分離時,晶圓安置部186可將晶圓W固定住或可藉由施加某一程度的力量於晶圓W,以使晶片D容易被分離。 The wafer W can be placed on the
晶圓對準器187可機械地排列從裝載晶圓W的晶圓匣188所提取的晶圓W。此時,晶圓對準器187可為以導軌的形式構成而設置於晶圓W的動作路徑上,且可導引晶圓W的移動。 The
晶圓傳送部189可將放置於可裝載晶圓W的環形之晶圓裝載部(未示出)的晶圓W傳送到晶圓安置部186。此時,晶圓傳送部189可為以夾具等形式構成,並可與所述晶圓裝載部連接。在此情况下,晶圓傳送部189藉由改變長度可選擇性地耦合至所述晶圓裝載部。 The
所述視覺部可拍攝電路基板P1、P2、P3和P4 的位置和晶片D方位中的至少一個。此時,所述視覺部可包括電路基板預對準視覺部191、連結視覺部192、下方視覺部193、中間視覺部194以及晶圓視覺部195。如上所述之視覺部可包括拍攝電路基板P1、P2、P3、P4和晶片D中至少一個的攝影機。可具有單個或多數個如上所述之視覺部。此時,當具有單個或多數個所述視覺部時,所述視覺部可在第一方向和第二方向中之至少一個方向上作線性移動。 The vision unit may photograph at least one of the positions of the circuit boards P1, P2, P3, and P4 and the orientation of the wafer D. At this time, the vision unit may include a circuit board
電路基板預對準視覺部191可拍攝每一個電路基板P1、P2、P3和P4的位置。作為一實施例,可具有一個電路基板預對準視覺部191。依此,電路基板預對準視覺部191可移動至每一個電路基板P1、P2、P3和P4的移動路徑,以使其設置在每一個電路基板P1、P2、P3和P4的移動路徑上。例如,當第一電路基板P1和第二電路基板P2移動時,電路基板預對準視覺部191可設置在第一電路基板P1和第二電路基板P2的移動路徑上。此外,當第三電路基板P3和第四電路基板P4移動時,電路基板預對準視覺部191可設置在第三電路基板P3和第四電路基板P4的移動路徑上。此時,電路基板預對準視覺部191可在第二方向上作線性移動,以配置在第三電路基板P3和第四電路基板P4的移動路徑上。作為另一實施例,可具有多數個電路基板預對準視覺部191,且每一個電路基板預對準視覺部191可設置為對應於第一電路基板P1和第三電路基板P3。此時,每一 個電路基板預對準視覺部191可拍攝設置於第一電路基板P1和第三電路基板P3的框標。特别地,每一個電路基板預對準視覺部191可設置於第一電路基板P1和第三電路基板P3各别移動的路徑上。以下為便於了解,將以具有一個電路基板預對準視覺191為例,詳加說明。 The circuit substrate pre-alignment
連結視覺部192可設置於安裝頭組件170。此時,連結視覺部192可拍摄晶片D結合於每一個電路基板P1、P2、P3和P4的狀態,或是每一個電路基板P1、P2、P3和P4本身的狀態。依此,連結視覺部192可包括用以對應於每一個安裝頭組件170而設置的第一連結視覺部192a、第二連結視覺部192b、第三連結視覺部192c以及第四連結視覺部192d。 The connecting
下方視覺部193設置於晶片D的移動路徑上,並可拍攝吸附於每一個安裝頭171a、172a、173a和174a的晶片D的方位(例如,歪斜的程度)。作為一實施例,另外可具有一個下方視覺部193,此時,下方視覺部193可以在第一方向上線性移動,以使其設置在對應於每一個安裝頭之移動路徑的位置。作為另一實施例,又可具有多數個下方視覺部193。此時,可具有兩個下方視覺部193,且一個下方視覺部193可設置在第一安裝頭171a或第二安裝頭172a的移動路徑上,且另一個下方視覺部193可設置在第三安裝頭173a或第四安裝頭174a的移動路徑上。作為另一實施例, 可具有多數個下方視覺部193,可具備四個下方視覺部193。此處,每一個下方視覺部193可設置為各别對應於每一個安裝頭的移動路徑。依此,每一個下方視覺部193可以是固定的狀態。以下為便於了解,將以每一個下方視覺部193設置成對應於每一個安裝頭的路徑的情況為例,詳加說明。 The
中間視覺部194設置於中間台181、182、183和184上,並且可拍攝中間台181、182、183和184上之晶片D的方位。作為一實施例,尚可具有一個中間視覺部194,且一個中間視覺部194可以在第一方向和第二方向中至少一個方向上線性移動,以使中間視覺部194對應著相應於各中間台181、182、183和184的位置。作為另一實施例,又可具有兩個中間視覺部194,且一個中間視覺部194可線性移動於第一中間台181與第二中間台182之間,以使其設置在第一中間台181和第二中間台182的上面。此外,另一中間視覺部194可線性移動於第三中間台183與第四中間台184之間,以使其設置在第三中間台183和第四中間台184的上面。而且,作為另一實施例,更可具有四個中間視覺部194,並且,每一個中間視覺部194可設置為對應於各别的第一中間台181至第四中間台184。在此情况下,每一個中間視覺部194可固定在對應於每一個中間台181、182、183和184的位置。 The
晶圓視覺部195係設置於晶圓安置部186的上 方,用以拍攝晶圓W。此時,根據由晶圓視覺部195所拍攝的晶圓W圖像,可判定晶圓W上的晶片D是否有缺損。另外,如上述,由於晶圓視覺部195可拍攝晶圓W的位置,即可藉由所拍攝的晶圓W圖像,判定晶圓W的位置是否與預定的位置相同。 The
藉由測量如上所述之由視覺部所拍攝的晶片D的方位和電路基板P1、P2、P3和P4的位置其中至少一個,可調整電路基板P1、P2、P3和P4的位置或晶片D的方位。在此情况下,為調整電路基板P1、P2、P3和P4的位置,可調整傳送部130的位置或放置於傳送部130之電路基板P1、P2、P3和P4的位置。另外,為調整晶片D的方位,可調整每一個安裝頭171a、172a、173a和174a或者在每一個中間台181、182、183和184上每一個晶片D的方位。在此情况下,電路基板P1、P2、P3和P4和晶片D中,至少一個被放置或被吸附之構成要件可具有獨立的位置調整部,以用來改變電路基板P1、P2、P3和P4與晶片D其中至少一個的位置。 By measuring at least one of the orientation of the wafer D and the positions of the circuit boards P1, P2, P3, and P4 captured by the visual section as described above, the positions of the circuit boards P1, P2, P3, and P4 or the position of the wafer D can be adjusted. position. In this case, to adjust the positions of the circuit boards P1 , P2 , P3 and P4 , the position of the
同時,如上所述之結合裝置100,將多數個晶片D分置在多數個電路基板P1、P2、P3和P4上之後,可將晶片D結合於每一個電路基板P1、P2、P3和P4上。 Simultaneously, the
具體而言,當結合裝置100處於作業狀態時,可藉由晶圓傳送部189提取裝載於晶圓匣188的晶圓W。此 時,藉由晶圓對準器187,晶圓W的位置可被調整,且晶圓W可以是從晶圓於匣188傳送到晶圓安置部186而放置於晶圓安置部186的狀態。 Specifically, when the
此外,可依序將第一電路基板P1至第四電路基板P4放置於承載部110而將其傳送到第一傳送部131和第二傳送部132。此時,因藉由第一傳送部131或第二傳送部132來傳送第一電路基板P1至第四電路基板P4的方法類似,以下為便於了解,將針對傳送第二電路基板P2到第一傳送部131的類似方法,詳加說明如下。 In addition, the first circuit substrate P1 to the fourth circuit substrate P4 can be placed on the
第一傳送部131可將供應到第一傳送部131的第二電路基板P2安置在第一預先加熱部151的位置。電路基板預對準視覺部191可拍攝第二電路基板P2的框標。藉由比較預定的圖像與所拍攝的框標,判定第二電路基板P2的位置,且可調整第二電路基板P2的位置,以使所拍攝的框標對應於預定的位置。 The
當如上所述之第二電路基板P2安置在第一預先加熱部151之上時,第一預先加熱部151可對第二電路基板P2加熱。之後,第一傳送部131可將第二電路基板P2安設在第二安裝位置上。此時,第二安裝位置可以是第二加熱部162被設置的位置。 When the above-mentioned second circuit substrate P2 is placed on the first preheating
在如上之第二安裝位置安設第二電路基板P2之後,第一電路基板P1也經過與第二電路基板P2類似的過 程而可將其安設於第一安裝位置。此時,第一安裝位置可以為第一加熱部161被設置的位置。依此,可具有多數個第一放置部131a,且可各别地放置第一電路基板P1和第二電路基板P2於每一個第一放置部131a。 After installing the second circuit substrate P2 at the second installation position as above, the first circuit substrate P1 can also be installed at the first installation position through a process similar to that of the second circuit substrate P2. At this time, the first installation position may be a position where the
進行如上所述過程之期間,第二傳送部132可將第四電路基板P4安設於第四安裝位置,且可將第三電路基板P3安設於第三安装位置。此時,第四電路基板P4的移動可與第二電路基板P2的移動同時進行,而且,第三電路基板P3的移動可與第一電路基板P1的移動同時進行。 During the process described above, the second conveying
當第一傳送部131和第二傳送部132將第一電路基板P1至第四電路基板P4分别安設於第一安裝位置至第四安裝位置時,第二電路基板P2和第四電路基板P4可安設於接近卸載部120之處,且第一電路基板P1和第三電路基板P3可安設於接近承載部110之處。 When the
如上所述,當第一電路基板P1至第四電路基板P4分别安置在第一安裝位置至第四安裝位置時,新的電路基板P1、P2、P3和P4可分别安置在第一預先加熱部151和第二預先加熱部152。 As described above, when the first circuit substrate P1 to the fourth circuit substrate P4 are respectively arranged at the first installation position to the fourth installation location, new circuit substrates P1, P2, P3 and P4 can be respectively arranged at the first preheating
同時,在進行如上所述之操作期間,晶片D可從晶圓W被供應到第一中間台181至第四中間台184。因晶片D被供應到第一中間台181至第四中間台184的方法係類似,以下為便於了解,將以晶片D供應到第四中間台184的 情況為例,詳加說明如後。 Meanwhile, the wafer D may be supplied from the wafer W to the first
具體而言,第二晶片拾取部185-2可拾取安置於晶圆W的晶片D。此時,第二晶片拾取頭185-2a藉由垂直方向的線性移動可拾取晶片D。另外,第二晶片拾取頭185-2a藉由水平方向的線性移動,可將晶片D供應到第四中間台184。此時,藉由晶圓視覺部195所拍攝的圖像,可判定晶片D是否有缺損,而只拾取良好的晶片D。在如上所述之晶片D供應到第四中間台184期間,第一晶片拾取部185-1可將晶片D供應到第二中間台182。 Specifically, the second wafer picker 185-2 can pick up the wafer D placed on the wafer W. Referring to FIG. At this time, the second wafer pickup head 185-2a can pick up the wafer D by linearly moving in the vertical direction. In addition, the second wafer pick-up head 185-2a can supply the wafer D to the fourth
當如上所述之過程完成時,第二晶片拾取部185-2和第一晶片拾取部185-1可將晶片D各别供應到第三中間台183和第一中間台181。 When the process as described above is completed, the second wafer pickup part 185-2 and the first wafer pickup part 185-1 may supply the wafer D to the third
如上所述,當晶片D被供應到第一中間台181至第四中間台184時,中間視覺部194可拍攝安置在第一中間台181至第四中間台184上的晶片D。藉由比較預定的圖像與所拍攝的晶片圖像,即可判定晶片D的方位(例如,晶片D的歪斜程度等),而且,改變第一中間台181至第四中間台184的位置,可將晶片D的方位對應到預定的位置。 As described above, when the wafer D is supplied to the first
如上所述,當完成晶片D的方位調整時,第一安裝頭171a至第四安裝頭174a可將各别安設於第一中間台181到第四中間台184的晶片D藉由線性移動,傳送到第一電路基板P1至第四電路基板P4。此時,第一安裝頭171a至 第四安裝頭174a可由接近卸載部130的部分開始移動,而將晶片D安装於每一個電路基板P1、P2、P3和P4上。例如,可如下述之實施例,移動第四安裝頭174a,並且移動第二安裝頭172a,可將晶片D安裝於第四電路基板P4和第三電路基板P3上。之後,移動第三安裝頭173a,並且移動第一安裝頭171a,可將晶片D安裝於第四電路基板P4和第三電路基板P3上。此後,再次依序移動第四安裝頭174a,第二安裝頭172a,第三安裝頭173a和第一安裝頭171a,可將晶片D安裝於第二電路基板P2與第一電路基板P1上。在進行如上所述之操作期間,第一晶片拾取部185-1和第二晶片拾取部185-2可再如上所述地將晶片D放置於第一中間台181至第四中間台184。 As mentioned above, when the orientation adjustment of the wafer D is completed, the first mounting
作為另一實施例,第四安裝頭174a將晶片D安裝於第四電路基板P4之後,第三安裝頭173a可將晶片D安裝於第四電路基板P4。此時,當第三安裝頭173a將晶片D安裝於第四電路基板P4上時,第二晶片拾取部185-2可將晶片D放置於第四中間台184。之後,第四安裝頭174a可將晶片D安裝於第二電路基板P2,且第二晶片拾取部185-2可將晶片D安置於第三中間台183。第三安裝頭173a可將第三中間台183的晶片D安裝於第二電路基板P2。 As another example, after the fourth mounting
在進行如上所述之作業後,第二安裝頭172a可將晶片D安裝於第三電路基板P3,且第一安裝頭171a可將 晶片D安裝於第三電路基板P3。之後,第二安裝頭172a與第一安裝頭171a可將晶片D安裝於第一電路基板P1。 After performing the above operations, the
作為另一實施例,第四安裝頭174a和第三安裝頭173a可同時被操作而將安裝頭片D安装於第四電路基板P4或第二電路基板P2上,且第二安裝頭172a和第一安裝頭171a可同時被操作。 As another example, the fourth mounting
作為另一實施例,其可以是第四安裝頭174a或第三安裝頭173a其中一個被操作,且第二安裝頭172a或第一安裝頭171a之其中一個被操作。另外,也可以是第四安裝頭174a或第三安裝頭173a其中另一個被操作,且第二安裝頭172a或第一安裝頭171a之其中另一個被操作。如此,可依序操作第四安裝頭174a,第二安裝頭172a,第三安裝頭173a和第一安裝頭171a,或者依序操作第三安裝頭173a,第二安裝頭172a,第四安裝頭174a和第一安裝頭171a。作為另一實施例,可依序操作第四安裝頭174a、第一安裝頭171a、第三安裝頭173a和第二安裝頭172a,或者可依序操作第三安裝頭173a、第一安裝頭171a、第四安裝頭174a和第二安裝頭172a。 As another example, one of the
如上所述,藉由操作第一安裝頭171a至第四安裝頭174a,可將晶片D迅速地安装於第一電路基板P1至第四電路基板P4。 As described above, by operating the first mounting
如上所述,在第一安裝頭171a至第四安裝頭 174a將晶片D移送期間,下方視覺部193可拍攝晶片D的方位。此時,藉由比較被拍攝的晶片D的方位與預定的位置,且變更第一安裝頭171a至第四安裝頭174a的位置(例如,旋轉、上升等),可將晶片D的方位調整為對應於預定位置之處。另外當第一安裝頭171a至第四安裝頭174a將晶片D安裝於第一電路基板P1至第四電路基板P4時,連結視覺部192藉由測量第一電路基板P1至第四電路基板P4的位置,可調整第一電路基板171a至第四電路基板174a的位置,以使晶片D安裝於正確的位置。 As described above, during the transfer of the wafer D by the first mounting
如上所述之結合裝置100,除上述之情形之外,可根據晶片D的質量選擇性地將晶片D安裝於第一電路基板P1至第四電路基板P4。 The
例如,當晶圓W被放置到晶圓匣188時,藉由檢查晶圓W的表面,可將有關晶圓W之晶片D的狀態資料記載於晶圓匣188。當將晶圓匣188供應到結合裝置100時,記載的資料可被輸入到結合裝置100。藉此,根據晶片D的階級,結合裝置100可決定要安裝的電路基板的位置。具體而言,結合裝置100可將高階的晶片D僅安裝到鄰近卸載部120的第二電路基板P2和第四電路基板P4。再者,結合裝置100可將低階的晶片D僅安裝到鄰近於承載部110的第一電路基板P1和第三電路基板P3。又,作為另一實施例,結合裝置100可將高階的晶片D安裝於安置在第一傳送部131的 第一電路基板P1和第二電路基板P2。此外,結合裝置100可將低階的晶片D安裝於安置在第二傳送部132的第三電路基板P3和第四電路基板P4。此處,結合裝置100不限於前述的描述,可控制成將高質量的晶片D只安裝於多數個電路基板P1、P2、P3和P4中的一部分,且將低質量的晶片D僅安裝於多數個電路基板P1、P2、P3和P4中其餘的部分。因此,結合裝置100可根據用户的要求和產品的使用環境,提供只安裝高質量的晶片D或只安裝低質量的晶片D的電路基板。 For example, when the wafer W is placed in the
除了如上所述之情形以外,結合裝置100可將相互不同類型的晶片D安裝於每一個電路基板P1、P2、P3和P4上。舉例而言,第一安裝頭171a和第三安裝頭173a可安裝A類型的晶片D,第二安裝頭172a和第四安裝頭174a可安裝與A類型的晶片D不同的B類型的晶片D。在此情况下,包括A類型的晶片D的晶圆W與包括B類型的晶片D的晶圆W可依序或同時被供應。特别地,在此情况下,可具有多數個晶片拾取部185、晶圓安置部186、晶圓對準器187和晶圓傳送部189,且多數個晶片拾取部185、晶圓安置部186、晶圓對準器187和晶圓傳送部189可以相互疊層的形態來設置或以相互對立的方式來設置。 In addition to the cases described above, the
因此,結合裝置100可同時將晶片D各别且獨立地安裝於多數個電路基板P1、P2、P3和P4,因此可增進作 業效率。 Therefore, the
另外,結合裝置100藉由於同一裝置中同時安裝各種類型的晶片D,可以將晶片D安裝在正確的位置上。 In addition, the
第5圖顯示根據本發明之另一實施例的結合裝置的平面圖。 Fig. 5 shows a plan view of a bonding device according to another embodiment of the present invention.
参考第5圖,結合裝置200可包括承載部210、卸載部220、傳送部230、清潔器240、預先加熱部250、加熱部260、安裝頭組件270、中間台280、晶片拾取部285、晶圓安置部286、晶圓對準器287、晶圓傳送部289和視覺部(未示出)。在此,因承載部210、卸載部220、傳送部230、清潔器240、預先加熱部250、加熱部260、安裝頭組270、中間台280、晶片拾取部285、晶圓安置部286、晶圓對準器287和晶圓傳送部289與前述第1圖至第4圖中所描述的相同或類似,以下將省略對上列構成之詳細說明。 Referring to FIG. 5, the
所述視覺部可包括電路基板預對準視覺部291、結合視覺部292、下方視覺部293、中間視覺部294以及晶圓視覺部295。在此,因電路基板預對準視覺部291、結合視覺部292、下方視覺部293、中間視覺部294以及晶圆視覺部295與前述第1圖至第4圖中所描述的相同或類似,故以下將省略對上列構成之詳細說明。 The vision unit may include a circuit board
請參照第5圖以及如前述對第1圖至第4圖之描述,本發明可具有多數個中間台280和晶片拾取部285。 此時,多數個晶片拾取部285可被固定住而使其不移動,並且,多數個中間台280能夠以第一方向和第二方向中之至少一個方向作線性移動。基於此,多數個中間台280可分別設置在使每一個中間台280獨立地作線性移動的晶片台驅動部296、297。如此,晶片台驅動部296、297可以包括線性電動機(linear motor)、滾珠螺桿(ball screw)和電動機(motor)的形態等各種形式形成。作為一實施例,可具有一個晶片台驅動部296、297,使其與所有中間台280連接。作為另一實施例,可具有多數個晶片台驅動部296、297,使其與兩個中間台280連接。作為另一實施例,可具有多數個晶片台驅動部296、297,使其分別與不同的中間台280連接。以下為便於了解,將以多數個晶片台驅動部296、297與兩個中間台280連接的情況為例,詳加說明。 Please refer to FIG. 5 and as described above for FIG. 1 to FIG. 4 , the present invention may have a plurality of
多數個晶片台驅動部296、297可包括設置為相互對立的第一晶片台驅動部296和第二晶片台驅動部297。此時,第一晶片台驅動部296可與第一中間台(未示出)和第二中間台(未示出)連接,且第二晶片台驅動部297可與第三中間台(未示出)和第四中間台(未示出)連接。 The plurality of
如上所述之情况,當結合裝置200處於操作狀態且晶片被供應到每一個中間台280時,第一晶片台驅動部296和第二晶片台驅動部297可將每一個中間台280設置於每一個晶片拾取部285的下方或者每一個晶片拾取部285的 側面。之後,當每一個晶片拾取部285被操作而將晶片D放置到每一個中間台280時,第一晶片台驅動部296和第二晶片台驅動部297可將每一個中間台280歸位,返回初始位置。 As described above, when the
然後,將晶片D安裝於電路基板P的方法可與上述相同地或類似地執行。 Then, the method of mounting the die D on the circuit substrate P can be performed the same as or similarly to the above.
因此,結合裝置200可傳送多數個晶片D而將其安裝於電路基板P上。 Therefore, the
結合裝置200可傳送相互不同類型的晶片D而將其安裝於電路基板P上。 The
結合裝置200可縮減作業順序與作業時間,並可增進作業效率。 The combined
第6圖顯示根據本發明之另一實施例的結合裝置的平面圖。 Fig. 6 shows a plan view of a bonding device according to another embodiment of the present invention.
如第6圖所示,結合裝置300可包括承載部310、卸載部320、傳送部330、清潔器340、預先加熱部350、加熱部360、安裝頭组件370、中間台380、晶片拾取部385、晶圓安置部386、晶圓對準器387、晶圓傳送部389以及視覺部(未示出)。在此,因承載部310、卸載部320、傳送部330、清潔器340、預先加熱部350、加熱部360、安裝頭组件370、中間台380、晶片拾取部385、晶圓安置部386、晶圓對準器387和晶圓傳送部389與前述第1圖至第4圖所示相同或類似,故以下將省略對上列構成之詳細說明。 As shown in FIG. 6 , the
所述視覺部可包括電路基板預對準視覺部391、連結部392、下方視覺部393、中間視覺部394以及晶圓視覺部395。此處,因電路基板預對準視覺部391、連結視覺部392、中間視覺部394和晶圓視覺部395與前述第1圖至第4圖中所示相同或類似,以下將省略對其之詳細說明。 The vision part may include a circuit board
請參照第6圖以及如前述對第1圖至第4圖之描述,本發明可具有多數個中間台380和晶片拾取部385。此時,多數個晶片拾取部385可將晶片拾取頭(未示出)往第一方向和第二方向中之至少一個方向移動。此時,多數個中間台380可設置成為固定在預定的位置。如此,每一個晶片拾取部385可具有將每一個晶片拾取頭往第一方向和第二方向中之至少一個方向移動,並且上下移動的晶片拾取頭驅動部(未示出)。在此情况下,所述晶片拾取頭驅動部可以包括直線電動機(linear motor)、滾珠螺桿(ball screw)和電動機(motor)的形態等各種形式形成。作為另一實施例,中間台380和所述晶片拾取頭可以如前述參照第5圖所述般作線性移動。以下為便於了解,將以中間台380線性移動的情况為例,詳加說明。 Please refer to FIG. 6 and as described above for FIG. 1 to FIG. 4 , the present invention may have a plurality of
如上所述之情况,當結合装置300處於操作狀態且晶片被供應到每一個中間台380時,每一個晶片拾取部385可將晶片D從每一個晶圓(未示出)分離而供應到每一個中間台380。此時,藉由線性移動,中間台380可被設置為對應到每一個晶片拾取部385的位置。
As described above, when the
如上所述,當晶片D被安置於每一個中間台380時,藉由各安裝頭組件370的操作,可將晶片D安裝於每一個電路基板P上。依此,第一安裝頭組件371和第四安裝頭組件374可作線性移動。例如,藉由將下方視覺部393設置在第三安裝頭組件373移動晶片D的路徑上,第四安裝頭組件374可在第一方向上作線性移動,以使晶片D通過下方視覺部393的上方,其中所述下方視覺部393被設置在第三安裝頭組件373移動晶片D的路徑上。此外,藉由將下方視覺部393設置在第二安裝頭組件372移動晶片D的路徑上,第一安裝頭組件371可在第一方向上作線性移動,以使晶片D通過下方視覺部393的上方,其中所述下方視覺部393被設置在第二安裝頭組件372移動晶片D的路徑上。在此情况下,下方視覺部393可拍攝各別吸附在第一安裝頭(未示出)和第四安裝頭(未示出)的晶片D的方位。因此,即使不具有四個下方視覺部393,仍可確認吸附在每一個安裝頭(未示出)的晶片D的方位。
As described above, when the chip D is mounted on each
如上所述,在確認被吸附於每一個安裝頭的晶片D的方位後,可將每一個晶片D安裝於每一個電路基板P上。此時,因每一個安裝頭組件370將每一個晶片D安裝於電路基板P上的方法與以上所述的相同或類似,以下將省略對其所作之詳細說明。
As described above, each die D can be mounted on each circuit substrate P after confirming the orientation of the die D attracted to each mounting head. At this time, since the method of mounting each die D on the circuit substrate P by each mounting
因此,結合装置300可傳送多數個晶片D而將其安裝於電路基板P上。
Therefore, the
結合裝置300可傳送相互不同類型的晶片D而將其安裝於電路基板P上。
The
結合裝置300可縮減操作順序與操作時間,並可增進作業效率。
The combined
雖然本發明針對上述之一或多數個實施例進行描述和說明,但是在不背離本發明所揭示的要旨和範圍的情况下,可以進行各種修改並予以變化。於是,附隨之權利要求的範圍涵蓋落入本發明所揭示的要旨之內的所有此類修改和變化。While the present invention has been described and illustrated with respect to one or more of the above embodiments, various modifications and changes may be made without departing from the spirit and scope of the disclosed invention. Accordingly, the scope of the appended claims embraces all such modifications and changes as fall within the disclosed gist of the invention.
100‧‧‧結合裝置 100‧‧‧combination device
110‧‧‧承載部 110‧‧‧carrying part
120‧‧‧卸載部 120‧‧‧Unloading Department
130‧‧‧傳送部 130‧‧‧Transmission Department
140‧‧‧清潔器 140‧‧‧cleaner
150‧‧‧預先加熱部 150‧‧‧Pre-heating part
160‧‧‧加熱部 160‧‧‧Heating Department
170‧‧‧安裝頭組件 170‧‧‧Installation head assembly
180‧‧‧中間台(通稱) 180‧‧‧Intermediate station (common name)
185‧‧‧晶片拾取部 185‧‧‧Wafer pickup department
186‧‧‧晶圓安置部 186‧‧‧Wafer placement department
187‧‧‧晶圓對準器 187‧‧‧Wafer Aligner
188‧‧‧晶圓匣 188‧‧‧Wafer Cassette
189‧‧‧晶圓傳送部 189‧‧‧Wafer transfer department
191‧‧‧電路基板預對準視覺部 191‧‧‧circuit substrate pre-alignment visual part
192‧‧‧連結視覺部 192‧‧‧Link to the Visual Department
193‧‧‧下方視覺部 193‧‧‧The lower visual department
194‧‧‧中間視覺部 194‧‧‧Intermediate vision department
195‧‧‧晶圓視覺部 195‧‧‧Wafer Vision Department
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US20030094241A1 (en) * | 2001-11-19 | 2003-05-22 | Huang Yao-Ting | Die bonder |
US20060266792A1 (en) * | 2005-05-30 | 2006-11-30 | Youn-Sung Ko | Multi-chip die bonder and method |
US20090120589A1 (en) * | 2007-11-09 | 2009-05-14 | Byung Chul Kang | Semiconductor die bonding apparatus having multiple bonding head units |
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JPH11163047A (en) | 1997-11-27 | 1999-06-18 | Toshiba Corp | Manufacture of semiconductor device and apparatus therefor |
JP4347070B2 (en) * | 2004-01-09 | 2009-10-21 | パナソニック株式会社 | Component mounting method and apparatus |
KR100864855B1 (en) * | 2007-03-08 | 2008-10-23 | (주)창조엔지니어링 | In-line Processing Apparatus of Cleaning and Bonding for Mounting Semiconductor Device on the Substrate |
KR100929197B1 (en) * | 2007-12-14 | 2009-12-01 | 세크론 주식회사 | Semiconductor chip bonding device and semiconductor chip bonding method using same |
KR100851242B1 (en) * | 2008-03-27 | 2008-08-08 | 비전세미콘 주식회사 | Plazma cleaning apparatus for a semiconductor panel |
KR20120096727A (en) * | 2011-02-23 | 2012-08-31 | 삼성테크윈 주식회사 | Apparatus and method for picking up and mounting bare die |
JP5815345B2 (en) * | 2011-09-16 | 2015-11-17 | ファスフォードテクノロジ株式会社 | Die bonder and bonding method |
KR20130117191A (en) * | 2012-04-18 | 2013-10-25 | 한미반도체 주식회사 | Transfering device of processing unit |
JP6470054B2 (en) * | 2015-01-26 | 2019-02-13 | ファスフォードテクノロジ株式会社 | Die bonder and bonding method |
JP6584234B2 (en) * | 2015-08-31 | 2019-10-02 | ファスフォードテクノロジ株式会社 | Die bonder, bonding method and semiconductor device manufacturing method |
KR20170042955A (en) * | 2015-10-12 | 2017-04-20 | 세메스 주식회사 | Die bonding apparatus |
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US20030094241A1 (en) * | 2001-11-19 | 2003-05-22 | Huang Yao-Ting | Die bonder |
US20060266792A1 (en) * | 2005-05-30 | 2006-11-30 | Youn-Sung Ko | Multi-chip die bonder and method |
US20090120589A1 (en) * | 2007-11-09 | 2009-05-14 | Byung Chul Kang | Semiconductor die bonding apparatus having multiple bonding head units |
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