TWI771974B - 半導體封裝件 - Google Patents

半導體封裝件 Download PDF

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Publication number
TWI771974B
TWI771974B TW110112150A TW110112150A TWI771974B TW I771974 B TWI771974 B TW I771974B TW 110112150 A TW110112150 A TW 110112150A TW 110112150 A TW110112150 A TW 110112150A TW I771974 B TWI771974 B TW I771974B
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Taiwan
Prior art keywords
layer
redistribution layer
semiconductor package
wiring pattern
redistribution
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TW110112150A
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English (en)
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TW202205607A (zh
Inventor
朴相勇
南洲鉉
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韓商Nepes股份有限公司
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Priority claimed from KR1020210034710A external-priority patent/KR102621743B1/ko
Priority claimed from KR1020210039103A external-priority patent/KR102635846B1/ko
Application filed by 韓商Nepes股份有限公司 filed Critical 韓商Nepes股份有限公司
Publication of TW202205607A publication Critical patent/TW202205607A/zh
Application granted granted Critical
Publication of TWI771974B publication Critical patent/TWI771974B/zh

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    • H01L23/538Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates
    • H01L23/5389Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames the interconnection structure between a plurality of semiconductor chips being formed on, or in, insulating substrates the chips being integrally enclosed by the interconnect and support structures
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Abstract

本發明提供半導體封裝件。本發明實施例的半導體封裝件包括:第一重布線層,在一面安裝有多個半導體芯片及多個無源器件;第二重布線層,通過通孔與第一重布線層電連接;外部連接端子,形成於第二重布線層的下部面;第一模具,設置於第一重布線層的上部來覆蓋多個半導體芯片及多個無源器件;以及第二模具,設置於第一重布線層與第二重布線層之間。其中,第一重布線層及第二重布線層分別包括配線圖案及絕緣層,由多個層構成,多個半導體芯片中的至少一個配置於第一重布線層與第二重布線層之間。

Description

半導體封裝件
本發明涉及半導體封裝件,更詳細地,涉及系統級封裝方式的半導體封裝件。
作為一個系統運行的系統級封裝(SiP,System In Package)包括多個半導體芯片。在此情況下,系統級封裝利用重布線層(RDL,Redistributed Layer),不僅包括多個半導體芯片,還可包括無源器件。其中,系統級封裝可垂直層疊或水平排列半導體芯片或無源器件,可通過凸點或焊線連接其。
但是,隨着集成多個半導體芯片及無源器件,系統級封裝的輸入/輸出增加,並且,隨着封裝件變得越小,對於包括如微間距或導線長度的結構因素在內的如電磁波屏蔽、處理速度、射頻(RF)性能等的電因素的需求正在增加。
發明所欲解決之問題
為了解決如上所述的現有技術的問題,本發明的一實施例提供如下的半導體封裝件:實現系統級封裝,同時,可提高小型化及電特性。
但是,本發明所要解決的問題並不局限於以上所提及的問題,通常知識者可通過下述記載明確理解未提及的其他問題。
解決問題之技術手段
根據用於解決如上所述的問題的本發明的一實施方式,本發明包括:重布線層,包括絕緣層及配線圖案;多個半導體芯片,配置於上述重布線層的上部及下部兩側;以及模具,設置於上述重布線層的上部來覆蓋上述多個半導體芯片,上述重布線層可由多個層構成。
在一實施例中,配置於頂層的的配線圖案可未被上述絕緣層覆蓋。
在一實施例中,本發明在上述模具的上部面還可包括由聚醯亞胺形成的塗層。
在一實施例中,下部側配線圖案的一部分可向下部側露出,在多個上述配線圖案中,位於頂層的配線圖案或配置於底層的配線圖案可被進行黑化處理的氧化層覆蓋。
在一實施例中,本發明還可包括沿着上述模具的外部面設置的屏蔽層。
在一實施例中,上述重布線層可延伸形成,使得至少一個配線圖案的一部分與上述屏蔽層相連接。
在一實施例中,上述絕緣層的介電常數(Dk)可為2~3、上述耗散因數(Df)可為0.002~0.005。
在一實施例中,在上述重布線層的配線圖案中,位於上部的配線圖案和位於下部的配線圖案的厚度可厚於位於中心的中心配線圖案。
本發明另一實施方式的半導體封裝件包括:第一重布線層,在一面安裝有多個半導體芯片及多個無源器件;第二重布線層,通過通孔與上述第一重布線層電連接;外部連接端子,形成於上述第二重布線層的下部面;第一模具,設置於上述第一重布線層的上部來覆蓋上述多個半導體芯片及上述多個無源器件;以及第二模具,設置於上述第一重布線層與上述第二重布線層之間,上述第一重布線層及上述第二重布線層分別包括配線圖案及絕緣層,由多個層構成,上述多個半導體芯片中的至少一個可配置於上述第一重布線層與上述第二重布線層之間。
在一實施例中,在上述模具的上部面還可包括由聚醯亞胺形成的塗層。
在一實施例中,上述通孔可在平面上以一體的線性結構無縫形成。
在一實施例中,本發明還可包括沿着上述第一模具的外部面設置的屏蔽層。
在一實施例中,上述第一重布線層和第二重布線層可延伸形成,使得上述第一重布線層和第二重布線層中的至少一個配線圖案的一部分與上述屏蔽層相連接。
在一實施例中,上述屏蔽層可朝向上述外部連接端子側延伸形成。
在一實施例中,上述絕緣層的介電常數(Dk)可為2~3、上述耗散因數(Df)可為0.002~0.005。
在一實施例中,在上述第一重布線層的配線圖案中,位於上部的配線圖案和位於下部的配線圖案的厚度可厚於位於中心的中心配線圖案。
在一實施例中,上述第一重布線層和上述第二重布線層分別可包括配線圖案及絕緣層,由多個層構成,上述第一重布線層的層數可多於上述第二重布線層的層數。
在一實施例中,安裝在上述第一重布線層上的半導體芯片可為模擬塊,安裝在上述第一重布線層與第二重布線層之間的半導體芯片可以為數字塊。
對照先前技術之功效
在本發明一實施例的半導體封裝件中,利用低的介電常數(Dk)、耗散因數(Df)材料及嵌入式跟蹤基板(ETS,Embedded Trace Substrate),由此,可實現高速信號及射頻跟蹤功能。
並且,在本發明中,從重布線層排除頂層的絕緣層或凸點下金屬(UBM,Under Bump Metal)層,由此,可節減用於形成絕緣層或凸點下金屬層的費用,並可簡化相應工序。
並且,在本發明中,省略重布線層的一部分,在半導體芯片的一面附着散熱墊,由此,可容易向外部釋放因半導體芯片產生的熱量,從而,可提高散熱特性。
並且,在本發明中,在重布線層的下部面設置半導體芯片,因此,半導體芯片的配線變短,從而,可穩定執行高速處理。
以下,參照附圖詳細說明本發明的實施例,使得本發明所屬技術領域的通常知識者容易實施。本發明能夠以各種不同實施方式體現,並不限定於在此說明的實施例。在附圖中,為了明確說明本發明,將省略與說明無關的部分,在說明書全文中,對相同或相似的結構要素賦予了相同的附圖標記。
為了向本技術領域的通常知識者更完整地說明本發明而提供本發明的實施例,以下所說明的實施例可變形為各種其他形態,本發明的範圍並不限定於以下實施例。反而,這些實施例使得本發明更充實、完整,並且,為了向通常知識者更完整地傳遞本發明的思想而提供。
以下,參照簡要示出本發明的實施例的附圖對本發明的實施例進行說明。在附圖中,例如,所圖示的形狀可根據製造技術和/或公差變形。因此,本發明的實施例不應解釋為局限於在本說明書中圖示的區域的特定形狀,需包括如因製造引起的形狀變化。
圖1為本發明第一實施例的半導體封裝件的剖視圖。
第一實施例的半導體封裝件100包括重布線層110、110’、半導體芯片121、123、124、無源器件122、外部連接端子130以及模具140、140’。
其中,半導體封裝件100為系統級封裝,具有雙面重布線結構,具有多個重布線層,具有包括異質半導體芯片的多芯片結構。即,半導體封裝件100可包括多個半導體芯片121、123、124。同時,半導體封裝件100可包括多個無源器件122。
重布線層110、110’適用超薄(thin profile)及微間距(Fine pitch)結構。重布線層110、110’的厚度可以為2 μm至15 μm。重布線層110、110’可包括第一重布線層110以及第二重布線層110’。
第一重布線層110可在一面安裝半導體芯片121、123及無源器件122。其中,第一重布線層110可包括絕緣層111以及配線圖案112。配線圖案112的線(line)和間隔圖案為1 μm至10 μm。同時,第一重布線層110可以為重布線基板。在此情況下,重布線基板可以為超薄及微間距基板。
同時,第一重布線層110可在兩面安裝半導體芯片121、123、124。在此情況下,半導體芯片121、123可設置於第一重布線層110的上部,半導體芯片124可設置於第一重布線層110的下部。其中,半導體芯片121、123可以為模擬半導體芯片,半導體芯片124可以為數字半導體芯片。但並不限定於此,半導體芯片121、123還可以為數字半導體芯片,半導體芯片124還可以為模擬半導體芯片。
在此情況下,在第一重布線層110中,配線圖案112可由3層構成。由此,可減少半導體封裝件100的整體厚度,從而,可實現小型化。
絕緣層111可由低介電常數(Dk)及耗散因數(Df)材料形成。由此,半導體封裝件100可用於高速射頻信號傳輸。具體地,絕緣層111的介電常數(Dk)為1.5至3.5,耗散因數(Df)為0.001至0.006。
在此情況下,絕緣層111可由絕緣性共聚物、環氧(epoxy)、氧化矽膜、氮化矽膜(SiN)或它們的組合組成。並且,絕緣層111可由非感光物質或感光物質形成。如一例,絕緣層111可由聚醯亞胺(PI,polyimide)形成。
其中,絕緣性共聚物可包含如聚甲基丙烯酸甲酯(PMMA,Polymethylmethacrylate)、聚苯乙烯(PS,Polystylene)、聚苯並噁唑(PBO,Polybenzoxzaoles)等的通用聚合物;具有丙烯酸類高分子、醯亞胺類高分子(聚醯亞胺)、芳基醚類高分子、醯胺類高分子、氟類高分子、對二甲苯類高分子、乙烯醇類高分子、酚基的高分子衍生物;或者它們的組合等。
可在每個配線圖案112的上側設置多個絕緣層111。但是,絕緣層111可使配置於上側的配線圖案112露出。
由此,無源器件122及半導體芯片121可直接安裝在所露出的配線圖案112上。在此情況下,無源器件122及半導體芯片121可通過焊接安裝在配線圖案112上。
如上所述,從第一重布線層110排除頂層絕緣層,由此,可節減半導體封裝件100的製備費用且簡化工序。
配線圖案112可以為用於使第一重布線層110的上部面與下部面電連接的圖案。為此,配線圖案112可由導電物質形成。其中,配線圖案112可由W、Cu、Zr、Ti、Ta、Al、Ru、Pd、Pt、Co、Ni或它們的組合組成。如一例,配線圖案112可由Cu形成。
第一重布線層110與第二重布線層110’可通過三維通孔115電連接。在此情況下,三維通孔115可具有高縱橫比(High Aspect-Ratio)。
第二重布線層110’可包括絕緣層113、配線圖案114以及聯接墊區域114’。絕緣層113及配線圖案114可以與絕緣層111及配線圖案112相同的方式形成。
即,第一重布線層110和第二重布線層110’分別可以為包括多個絕緣層113和配線圖案114的多層結構,在此情況下,第一重布線層110的層數可多於第二重布線層110’的層數。
如上所述的第一重布線層110與第二重布線層110’的不同之處在於,第一重布線層110為包括多個無源器件122和多個半導體芯片121的結構,即,多個無源器件122和多個半導體芯片121與第一重布線層110的配線圖案112相連接的結構。
因此,相比於第二重布線層110’,第一重布線層110的集成度高,並包括更多的數量的層。
例如,第一重布線層110可在3層至15層的範圍內,優選地,可由3層至7層形成。
對此,第二重布線層110’可由2層至5層的層數形成,優選地,可由2層或3層結構形成。
並且,第一重布線層110的配線圖案112由多層配置,每個層的厚度可互不相同。
尤其,相比於配置於頂部與底部之間的配線圖案,頂部和底部的配線圖案112相對更厚。
這是因為,如上所述,不包括頂層絕緣層或凸點下金屬層,因此,相比於配置於中心的其他配線圖案,形成得更厚,由此,還可起到凸點下金屬層的作用。
例如,在多層的配線圖案112中,頂部和底部的配線圖案可由1 μm至100 μm的範圍形成,厚度優選為5 μm至30 μm。
對此,頂部與底部之間的配線圖案的厚度能夠以0.1 μm至30 μm的範圍形成,厚度優選為1 μm至15 μm。
聯接墊區域114’可從第二重布線層110’的下部面露出。聯接墊區域114’用於使外部連接端子130與第二重布線層110’相連接。聯接墊區域114’能夠以沉積或濺射方式形成。在此情況下,聯接墊區域114’可由Cr/Cr-Cu/Cu、Ti-W/Cu或Al/Ni-v/Cu形成。
聯接墊區域114’可通過配線圖案與三維通孔115相連接。並且,在聯接墊區域114’的下部可設置外部連接端子130。
另一方面,重布線層110、110’可由多個層形成。即,在重布線層110、110’中,根據半導體芯片121、123、124的種類及數量,絕緣層111、113及配線圖案112、114可由多個層形成。
半導體芯片121、123、124可包括數字芯片或模擬芯片。並且,半導體芯片121、123、124可包括如系統大規模集成(LSI,large scale integration)的邏輯芯片或存儲器芯片。其中,半導體芯片121可以為模擬半導體芯片,半導體芯片123可以為數字半導體芯片。但並不限定於此,半導體芯片121還可以為數字半導體芯片,半導體芯片123還可以為模擬半導體芯片。
第三半導體芯片124可設置在第一重布線層110的與半導體芯片121、123相向的面。即,第三半導體芯片124可設置於第一重布線層110與第二重布線層110’之間。並且,半導體芯片124可通過芯片墊124a與第一重布線層110的配線圖案112相連接。其中,在第一重布線層110與第二重布線層110’之間可設置第二模具140’,由此,包圍半導體芯片124。
無源器件122可以為用於驅動半導體芯片121、123、124或輔助半導體芯片121、123、124的功能的器件。無源器件122可包括電阻器、電容器以及線圈。並且,無源器件122可以為集成無源器件(IPD,Integrated passive device)。其中,無源器件122可以為平衡-不平衡轉換器(balun)、濾波器、耦合器以及雙工器中的一個,但並不限定於此。
在此情況下,半導體芯片121、123與無源器件122之間的間隔可以為最小50 μm至最大150 μm,優選的間隔範圍為75 μm至150 μm。半導體芯片121、123及無源器件122可通過焊料125安裝在第一重布線層110。其中,半導體芯片121、123及無源器件122可安裝在去除絕緣層111的配線圖案112上。
外部連接端子130可以為用於半導體封裝件100的信號輸入或信號輸出的端子。即,外部連接端子130可以為用於將半導體封裝件100安裝在印製電路板等的板(board)上的連接端子。
外部連接端子130可形成於聯接墊區域114’的下部面。因此,外部連接端子130可通過聯接墊區域114’及配線圖案112與半導體芯片121、123或無源器件122電連接。
外部連接端子130可包括焊料凸點(solder bump)。其中,外部連接端子130可包含Sn、Au、Ag、Ni、In、Bi、Sb、Cu、Zn、Pb或它們的組合等,但並不限定於此。如一例,焊料可由錫-銀-銅(SAC,Sn-Ag-Cu)類形成。在此情況下,焊料凸點可呈球形狀。
模具140、140’可包括第一模具140以及第二模具140’。
第一模具140可設置於第一重布線層110的上部來覆蓋多個半導體芯片121、123及多個無源器件122。其中,第一模具140可由環氧樹脂(Epoxy Resin)形成。在此情況下,第一模具140可通過真空印刷封裝系統(VPES;Vacuum Printing Encapsulation System)形成。
第二模具140’可設置於第一重布線層110與第二重布線層110’之間來包圍半導體芯片124。在利用激光形成三維通孔115的情況下,第二模具140’可以為激光直接成型(LDS,Laser Direct Structuring)用環氧樹脂塑封料(EMC,Epoxy Mold Compound)。選擇性地,第二模具140’可由與第一模具140相同的物質形成。
圖2為本發明第一變形例的半導體封裝件的剖視圖。
相比於圖1的半導體封裝件100,第一變形例的半導體封裝件100-1具有如下的結構,即,配線圖案112除一部分之外不向外部露出,在露出一部分的配線圖案112上安裝半導體芯片121及無源器件122。除此之外的結構與圖1的半導體封裝件100相同,因此,將省略具體說明。
在此情況下,半導體封裝件100-1可使追加的絕緣層111a覆蓋設置於上側的配線圖案112。其中,半導體芯片121及無源器件122可安裝在去除絕緣層111a的配線圖案112上。即,絕緣層111a覆蓋除與半導體芯片121及無源器件122相應的位置之外的設置於上側的配線圖案112。
如上所述的第一重布線層110可以為嵌入式跟蹤基板。為此,第一重布線層110可體現高速信號及射頻跟蹤功能。
圖3為本發明第二變形例的半導體封裝件的剖視圖。
相比於第一實施例的半導體封裝件100,第二變形例的半導體封裝件100-2具有如下的結構,即,對露出在外部的配線圖案112上進行黑化處理後,在配線圖案112上安裝半導體芯片121及無源器件122。除此之外的結構與第一實施例的半導體封裝件100相同,因此,將省略具體說明。
並且,本發明可在模具140的上部還包括塗層160。上述塗層160可由聚醯亞胺形成,以減少重布線增加引起的基板的翹曲(warpage)的方式進行控制,由此,可改善製備工序上的基板的處理。
在之後的變形例中,也以包括塗層160為例示出,但是,還可變形為省略塗層160的結構。
其中,以第二變形例的半導體封裝件100-2基於第一實施例的半導體封裝件100為例圖示並說明,但並不限定於此,還可適用於其他變形例的半導體封裝件。
更具體地,第一重布線層110包括絕緣層111、配線圖案112以及聯接墊區域114’,上側配線圖案112可向絕緣層111的上側露出。
在此情況下,在第二變形例的半導體封裝件100-2中,可在所露出的配線圖案112上設置氧化層111b。其中,氧化層111b可通過黑化處理形成。在配線圖案112由Cu形成的情況下,通過黑化處理(black oxidation)生成的氧化層111b可包含如CuO、Cu2O等的氧化銅。可在無源器件122與半導體芯片121通過焊料125相連接的部分去除如上所述的氧化層111b。
即,半導體封裝件100-2可具有如下的結構,即,通過黑化處理在配線圖案112上形成氧化層111b,上述配線圖案112代替設置於第一重布線層110所包括的頂層的絕緣層111而露出。
由此,無源器件122或半導體芯片121、123可直接安裝在所露出的配線圖案112上。在此情況下,無源器件122及半導體芯片121、123可通過焊接安裝在配線圖案112上。
如上所述,從第一重布線層110去除頂層絕緣層,由此,半導體封裝件100-2可節減費用並簡化工序。圖4為本發明第三變形例的半導體封裝件的剖視圖。
相比於第一實施例的半導體封裝件100-1,第三變形例的半導體封裝件100-3具有屏蔽層150沿着第一模具140的外部面設置的結構。除此之外的結構與第一變形例的半導體封裝件100-1相同,因此,將省略具體說明。
其中,以第三變形例的半導體封裝件100-3基於第一變形例的半導體封裝件100-1為例圖示並說明,但並不限定於此,還可適用於第一實施例及其他變形例的半導體封裝件。
更具體地,屏蔽層150可延伸至重布線層110、110’的側面為止。同時,屏蔽層150可在半導體封裝件100-3的側面延伸至第二模具140’為止。即,屏蔽層150沿着第一模具140的外部面設置,可延伸至第一重布線層110及第二重布線層110’的側面為止。屏蔽層150可具有電磁干擾(EMI,Electromagnetic Interference)屏蔽功能。
如一例,屏蔽層150可由能夠屏蔽電磁波的金屬材料形成。如另一例,屏蔽層150可由能夠吸收特定電磁波的材料形成。例如,屏蔽層150可由鐵氧體形成。
在此情況下,屏蔽層150可通過利用金屬晶種(metal seed)的濺射(sputter)工序形成。選擇性地,屏蔽層150還可通過利用金屬罐(metal can)的SMT工藝形成。並且,可通過如鐵氧體的電磁波吸收材料構成第一模具140來省略屏蔽層150。
圖5為本發明第四變形例的半導體封裝件,圖5的(a)部分為第四變形例的剖視圖,圖5的(b)部分為向第四變形例追加填充模具的狀態的剖視圖,圖5的(c)部分為第四變形例安裝在印製電路板的狀態的剖視圖。
相比於第一變形例的半導體封裝件100-1,第四變形例的半導體封裝件100-4具有省略第二重布線層110’且設置有連接墊116及散熱墊117的結構。除此之外的結構與第一變形例的半導體封裝件100-1相同,因此,將省略具體說明。
其中,以第四變形例的半導體封裝件100-4基於第一變形例的半導體封裝件100-1為例圖示並說明,但並不限定於此,還可適用於第一實施例及其他變形例的半導體封裝件。
更具體地,如圖5的(a)部分所示,在第四變形例的半導體封裝件100-4中,可露出三維通孔115及半導體芯片124的一面。其中,可在三維通孔115的露出面上設置連接墊116。並且,可在半導體芯片124的露出面上設置散熱墊117。其中,連接墊116及散熱墊117可由具有優秀的熱傳導性的材質形成。
由此,圖5的(a)部分的半導體封裝件可在使用儘可能小的空間的同時提高散熱效果。
如圖5的(b)部分所示,在半導體封裝件100-4中,連接墊116與散熱墊117之間可被模具141填充。其中,模具141可由與模具140、140’相同的材質形成。
由此,相比於圖5的(a)部分的半導體封裝件,圖5的(b)部分的半導體封裝件可防止向外部露出的連接墊116及散熱墊117的破損。
如圖5的(c)部分所示,半導體封裝件100-4可通過連接墊116及散熱墊117安裝在印製電路板10上。在此情況下,連接墊116及散熱墊117可通過焊料11安裝在印製電路板10上的墊12。
由此,圖5的(c)部分的半導體封裝件通過印製電路板10向外部釋放因半導體芯片124產生的熱量,由此,可提高散熱特性。
圖6為本發明第五變形例的半導體封裝件的剖視圖,圖7為本發明第六變形例的半導體封裝件的剖視圖,圖8為本發明第七變形例的半導體封裝件的剖視圖。
相比於第一變形例的半導體封裝件100-1,第五變形例至第七變形例的半導體封裝件100-5、100-6、100-7具有重布線層110、110’中的至少一個配線圖案的一部分延伸至屏蔽層150為止的結構。除此之外的結構與第一變形例的半導體封裝件100-1相同,因此,將省略具體說明。
其中,以第五變形例至第七變形例的半導體封裝件100-5、100-6、100-7基於第一變形例的半導體封裝件100-1為例圖示並說明,但並不限定於此,還可適用於第一實施例及其他變形例的半導體封裝件。
更具體地,參照圖6,在第五變形例的半導體封裝件100-5中,屏蔽層150可與第一重布線層110的側壁接地線112’接地。即,第一重布線層110的配線圖案112可包括接地線112’,上述接地線112’延伸形成來與屏蔽層150相連接。在此情況下,第二重布線層110’的配線圖案112不延伸至屏蔽層150為止。即,屏蔽層150可不與第二重布線層110’的側壁接地線接地。
參照圖7,在第六變形例的半導體封裝件100-6中,屏蔽層150可與第二重布線層110’的側壁接地線114”接地。即,第二重布線層110’的配線圖案114可包括接地線114”,上述接地線114”延伸形成來與屏蔽層150相連接。在此情況下,第一重布線層110的配線圖案不延伸至屏蔽層150為止。即,屏蔽層150可不與第一重布線層110的側壁接地線接地。
參照圖8,在第七變形例的半導體封裝件100-7中,屏蔽層150可與第一重布線層110的側壁接地線112’及第二重布線層110’的側壁接地線114”接地。即,屏蔽層150可與第一重布線層110及第二重布線層110’的側壁接地線112’、114”均接地。
圖9為本發明第二實施例的半導體封裝件的剖視圖。
第二實施例的半導體封裝件200包括重布線層210、210’、金屬板212、數字塊221、模擬塊222、外部連接端子230、模具240、240’以及屏蔽層250。
其中,半導體封裝件200在第一重布線層210的上部設置模擬塊222,除此之外,與第三變形例的半導體封裝件100-3相同。即,重布線層210、210’、三維通孔215、外部連接端子230、模具240、240’及屏蔽層250與圖4的重布線層110、110’、三維通孔115、外部連接端子130、模具140、140’及屏蔽層150相同或相似,因此,將省略具體說明。
數字塊221可以為半導體芯片。如一例,數字塊221可以為數字半導體芯片。半導體芯片可通過焊料221a安裝在第二重布線層210’。
模擬塊222可包括無源器件及模擬半導體芯片。其中,無源器件為用於驅動半導體芯片或輔助半導體芯片的功能的器件,可包括電阻器、電容器以及線圈。並且,無源器件可以為集成無源器件、平衡-不平衡轉換器、濾波器、耦合器及雙工器中的一個,但並不限定於此。模擬半導體芯片及無源器件可通過焊料安裝在第一重布線層210。
由此,在半導體封裝件200中,數字塊221和模擬塊222分別形成在第一重布線層210及第二重布線層210’的相同面(如一例,上部面),因此,可容易製備。
在第二重布線層210’中,配線圖案214的一部分可延伸至屏蔽層250為止。即,屏蔽層250可與第二重布線層210’的側壁接地線214”接地。
並且,為了提高本發明的屏蔽效果,除上述屏蔽層150之外,追加金屬板212。使上述金屬板212第一次屏蔽數字塊221,使屏蔽層150第二次屏蔽數字塊221,最終,可通過使用多層的屏蔽層來提高屏蔽效果。
同時,三維通孔215可包圍平面上的數字塊221。即,三維通孔215可沿着數字塊221的外側設置。上述三維通孔215可通過引線接合、銅柱(Cu Post)或激光孔加工形成。
圖10示出可確認圖9的A線中的三維通孔的形狀差異的俯視圖。
圖10的(a)部分示出通過引線接合形成的三維通孔215,圖10的(b)部分示出通過柱形成的三維通孔215,圖10的(c)部分示出通過激光孔加工形成的三維通孔215。
利用引線接合和柱形成的三維通孔以相互分離且配置得稠密的平面上的虛線結構配置,通過激光孔加工形成的三維通孔以沒有間隙的平面上一體的結構形成。
三維通孔215形成於數字塊221的周圍來用於屏蔽數字塊221,當利用引線接合和柱形成時,以儘可能稠密的間隔形成,由此,可提高屏蔽效果。
通過激光孔加工形成的三維通孔215為沒有縫隙的牆體結構,因此,可進一步提高屏蔽效果。
圖11為本發明第八變形例的半導體封裝件的剖視圖。
相比於第二實施例的半導體封裝件200,在第八變形例的半導體封裝件200-1中,數字塊223安裝在第一重布線層210,數字塊223被帶224支撐。除此之外的結構與第二實施例的半導體封裝件200相同,因此,將省略具體說明。
數字塊223能夠以下述方式配置,即,設置有墊223a的第一面朝向第一重布線層210,作為墊223a的相反側的第二面朝向第二重布線層210’。即,數字塊223可與第一重布線層210相連接。
由此,在半導體封裝件200-1中,因數字塊223的配線變短,可穩定地執行高速處理。
並且,可容易通過帶224向數字塊223的後面釋放熱量,因此,可提高散熱特性。
帶224可設置於數字塊223與第二重布線層210’之間。帶224可支撐數字塊223的下部面。帶224可由絕緣性物質形成,在與數字塊223相接觸的面可設置黏結層。
並且,本發明提供金屬板212與屏蔽層250相接觸的結構,使得屏蔽層250在執行屏蔽功能的同時執行接地作用。
由此,半導體封裝件200-1具有增大接地的效果,因此,可在減少噪聲的同時提高屏蔽率。
圖12為本發明第九變形例的半導體封裝件的剖視圖,圖13為本發明第十變形例的半導體封裝件的剖視圖。
相比於第八變形例的半導體封裝件200-1,第九變形例及第十變形例的半導體封裝件200-2、200-3具有下述結構,即,屏蔽層250’延伸至下部面,或者省略帶。除此之外的結構與第八變形例的半導體封裝件200-1相同,因此,將省略具體說明。
參照圖12,在第九變形例的半導體封裝件200-2中,屏蔽層250’可延伸至外部連接端子230附近。即,屏蔽層250’的下端251還從第二重布線層210’延伸至外部連接端子230側。
由此,在半導體封裝件200-2中,當將半導體封裝件附着在印製電路板時,有利於整列,可通過屏蔽層250’調整印製電路板與半導體封裝件之間的高度差。
參照圖13,在第十變形例的半導體封裝件200-3中,可省略支撐數字塊223的帶。其中,數字塊223可與第二重布線層210’隔開。即,數字塊223可被第二模具240’包圍。
由此,在半導體封裝件200-3中,僅通過相同的第二模具240’構成重布線層210、210’之間,由此,可安全地保護半導體封裝件200-3免受外部衝擊,從而可提高產品的可靠性。
圖14為本發明第三實施例的半導體封裝件的剖視圖。
第三實施例的半導體封裝件300包括重布線層210、210’、數字塊221、商用芯片320、外部連接端子230、模具240、240’以及屏蔽罐350。
其中,在半導體封裝件300中,在第一重布線層210的上部設置商用芯片320,除此之外,與第九變形例的半導體封裝件200-1相同。即,重布線層210、210’、三維通孔215、外部連接端子230及模具240、240’與圖10相同或相似,因此,將省略具體說明。
商用芯片320為模擬塊,可以為單獨製備的半導體芯片。其中,在商用芯片320中,圖10的模擬塊可由單一封裝構成。如一例,商用芯片320為半導體封裝件,可包括第一半導體芯片321及第二半導體芯片322。在此情況下,第一半導體芯片321可通過焊料323層疊在第二半導體芯片322。其中,設置於下側的第二半導體芯片322可形成有通孔322b。第二半導體芯片的墊322a可通過焊料324安裝在第一重布線層210。
由此,半導體封裝件300可自由安裝事先單獨製備的各種商用芯片320來使用。
屏蔽罐350可以為單獨製備的罐型。在此情況下,屏蔽罐350可延伸至外部連接端子230附近為止。即,屏蔽罐350的下端351還可從第二重布線層210’延伸至外部連接端子230側。
由此,當附加電磁干擾屏蔽功能時,半導體封裝件300可容易製備屏蔽結構。
圖15為本發明第十一變形例的半導體封裝件的剖視圖。
相比於第三實施例的半導體封裝件300,在第十一變形例的半導體封裝件300-1中,商用芯片320與屏蔽罐350相接觸。除此之外的結構與第三實施例的半導體封裝件300相同,因此,將省略具體說明。
屏蔽罐350可與商用芯片320的上部面相接觸。即,第一模具240可覆蓋除商用芯片320的上部面之外的側面。因此,第一模具240可薄於第三實施例的半導體封裝件300。
由此,在半導體封裝件300-1中,從商用芯片320產生的熱量可通過屏蔽罐350向外部釋放。即,屏蔽罐350可起到商用芯片320的散熱器的功能。
圖16為用於說明本發明第一實施例的半導體封裝件的製備工序的圖。其中,以第三變形例的半導體封裝件100-3為基準說明製備工序。
本發明第一實施例的半導體封裝件的製備工序可由組合扇出型晶圓級封裝(FOWLP)的Chip-fist/Face-up和Chip-last/Face-down的方式執行。
首先,形成第二重布線層110’(參照圖16的(a)部分)。在此情況下,第二重布線層110’可形成於載體基板(未圖示)上。並且,第二重布線層110’可由絕緣層113及配線圖案114構成。
三維通孔115形成於第二重布線層110’上(參照圖16的(b)部分)。在此情況下,三維通孔115可從第二重布線層110’的配線圖案114的一部分延伸形成。
半導體芯片124與第二重布線層110’的一面相接合(參照圖16的(c)部分)。在此情況下,半導體芯片124可通過黏結層與第二重布線層110’的上部面相接合。
第二模具140’形成於第二重布線層110’的上部面(參照圖16的(d)部分)。在此情況下,第二模具140’可使三維通孔115的一面及半導體芯片124的芯片墊124a露出。
第一重布線層110形成於第二模具140’上(參照圖16的(e)部分)。第一重布線層110可使半導體芯片124及三維通孔115與配線圖案112相連接。在此情況下,在第一重布線層110中,絕緣層111及配線圖案112能夠以3層構成。並且,第一重布線層110可使配線圖案112的一部分露出。
半導體芯片121、123及無源器件122通過SMT工藝安裝在第一重布線層110上(參照圖16的(f)部分)。半導體芯片121、123及無源器件122可通過焊料125安裝在所露出的配線圖案112上。
在配線圖案112的上側形成第一模具140,由此覆蓋半導體芯片121、123及無源器件122(參照圖16的(g)部分)。在此情況下,可通過真空印刷封裝系統形成第一模具140。
在旋轉第二重布線層110’的狀態下,形成聯接墊區域114’後,在聯接墊區域114’上形成外部連接端子130(參照圖16的(h)部分)。其中,在外部連接端子130中,能夠以球形狀形成錫-銀-銅類的焊料凸點。在此情況下,去除第二重布線層110’的載體基板(未圖示)。並且,聯接墊區域114’可通過沉積或濺射形成於第二重布線層110’的一面(附圖中的上面)。
選擇性地,形成焊料凸點後,沉積非感光性絕緣膜後,使其平坦化。由此,可使第一重布線層110不向外部突出,從而可提高產品的可靠性。
再次旋轉第二重布線層110’(參照圖16的(i)部分)。
在此狀態下,沿着第一模具140的外部面形成屏蔽層150(參照圖16的(j)部分)。在此情況下,可通過利用金屬片的濺射工序形成屏蔽層150。如另一例,屏蔽層150可通過利用金屬罐的SMT工藝形成。
另一方面,在利用如上所述的工序製備第四變形例的半導體封裝件的情況下,省略第二重布線層110’,因此,代替第二重布線層110’來利用其他載體基板進行積層工序(參照圖16的(b)部分至(d)部分)後,最後,可形成連接墊116及散熱墊117。
如另一例,在載體基板上先形成連接墊116及散熱墊117,在積層工序(參照圖16的(b)部分至(d)部分)結束後,還可去除載體基板。
圖17為本發明另一實施例的半導體封裝件的剖視圖。圖17為單一重布線層1110結構的例。
本發明一實施例的半導體封裝件1100包括重布線層1110、半導體芯片1121、1123、無源器件1122、外部連接端子1130以及模具1140。
其中,半導體封裝件1100為系統級封裝,具有可在上部面及下部面安裝半導體芯片的重布線結構,具有包括異質半導體芯片的多芯片結構。即,半導體封裝件1100可包括多個半導體芯片1121、1123。同時,半導體封裝件1100可包括多個無源器件1122。
重布線層1110適用超薄(thin profile)及微間距(Fine pitch)結構。可在重布線層1110的一面安裝半導體芯片1121及無源器件1122。其中,重布線層1110可包括絕緣層1111、配線圖案1112以及凸點下金屬層1113。同時,重布線層1110可以為重布線基板。在此情況下,重布線基板可以為超薄及微間距基板。
同時,可在重布線層1110的兩面安裝半導體芯片1121、1123。在此情況下,半導體芯片1121設置於重布線層1110的上部,半導體芯片1123可設置於重布線層1110的下部。即,半導體芯片1123可設置於模具1140的外部。
絕緣層1111可由低介電常數及耗散因數材料形成。其中,優選地,介電常數為2~3、耗散因數為0.002~0.005。由此,半導體封裝件1100可用於高速射頻信號傳輸。
在此情況下,絕緣層1111可由絕緣性共聚物、環氧、氧化矽膜、氮化矽膜或它們的組合形成。並且,絕緣層1111可由非感光物質或感光物質形成。如一例,絕緣層1111可由聚醯亞胺形成。
其中,絕緣性共聚物可包含如聚甲基丙烯酸甲酯、聚苯乙烯、聚苯並噁唑等的通用聚合物;具有丙烯酸類高分子、醯亞胺類高分子(聚醯亞胺)、芳基醚類高分子、醯胺類高分子、氟類高分子、對二甲苯類高分子、乙烯醇類高分子、酚基的高分子衍生物;或者它們的組合等。
可在每個配線圖案1112的上側設置多個絕緣層1111。但是,絕緣層1111可使配置於上側的配線圖案1112露出。
由此,無源器件1122及半導體芯片1121可直接安裝在所露出的配線圖案1112上。在此情況下,無源器件1122及半導體芯片1121可通過焊接安裝在配線圖案1112上。
如上所述,從重布線層1110排除頂層絕緣層,由此,可節減半導體封裝件1100的製備費用且簡化工序。
配線圖案1112可以為用於使重布線層1110的上部面與下部面電連接的圖案。為此,配線圖案1112可由導電物質形成。其中,配線圖案1112可由W、Cu、Zr、Ti、Ta、Al、Ru、Pd、Pt、Co、Ni或它們的組合組成。如一例,配線圖案1112可由Cu形成。其中,配線圖案1112的線和空間(L/S,Line & Space)可以為10/10 μm以下。
在此情況下,在重布線層1110中,配線圖案1112可由2層構成。由此,減少半導體封裝件1100的整體厚度,從而,可實現小型化。其中,在配線圖案1112中,可在與半導體芯片1121及無源器件1122相對應的位置設置凸點下金屬層。上述凸點下金屬層用於與半導體芯片1121及無源器件1122相連接。
其中,形成第一層的絕緣層1111及配線圖案1112的厚度可以為0.1~30 μm。優選為1 μm至15 μm。除第一層之外的其他配線圖案的厚度可以為0.1 μm至30 μm,優選為1 μm至15 μm。
在第一層中省略上述凸點下金屬層,且可使上述凸點下金屬層厚於其他層,使得第一層的配線圖案1112同時起到凸點下金屬層的作用。
同時,各個層的配線圖案1112的厚度可互不相同。如一例,安裝有無源器件1122及半導體芯片1121的側的配線圖案1112的厚度可厚於設置於其下側的配線圖案1112的厚度。並且,設置有外部連接端子1130的側的配線圖案1112可形成為較厚。
即,配線圖案1112的作為底層的第一層的配線圖案和頂層的配線圖案可厚於底層與頂層之間的其他配線圖案。
凸點下金屬層1113可在重布線層1110的下部面露出。凸點下金屬層1113用於使外部連接端子1130與重布線層1110相連接。凸點下金屬層1113可通過沉積或濺射方式形成。在此情況下,凸點下金屬層1113可由Cr/Cr-Cu/Cu、Ti-W/Cu或Al/Ni-v/Cu形成。
另一方面,重布線層1110可由多個層形成。即,在重布線層1110中,根據半導體芯片1121、1123的種類及數量,絕緣層1111及配線圖案1112可由多個層形成。
半導體芯片1121、1123可包括數字芯片或模擬芯片。並且,半導體芯片1121、1123可包括如系統大規模集成的邏輯芯片或存儲器芯片。其中,半導體芯片1121可以為模擬半導體芯片,半導體芯片1123可以為數字半導體芯片。但並不限定於此,半導體芯片1121還可以為數字半導體芯片,半導體芯片1123還可以為模擬半導體芯片。
半導體芯片1123可設置於重布線層1110的下部中的未形成外部連接端子1130的區域。在此情況下,可在半導體芯片1123與重布線層1110之間設置底部填充層1125。底部填充層1125可設置於半導體芯片1123的下部來包圍焊料1124。
無源器件1122可以為用於驅動半導體芯片1121、1123或輔助半導體芯片1121、1123的功能的器件。無源器件1122可包括電阻器、電容器以及線圈。並且,無源器件1122可以為集成無源器件。其中,無源器件1122可以為平衡-不平衡轉換器、濾波器、耦合器以及雙工器中的一個,但並不限定於此。
在此情況下,半導體芯片1121與無源器件1122之間的間隔可以為10~200 μm。優選地,半導體芯片1121與無源器件1122之間的間隔可以為75~150 μm。半導體芯片1121及無源器件1122可通過焊料1124安裝在重布線層1110。
外部連接端子1130可以為用於半導體封裝件1100的信號輸入或信號輸出的端子。即,外部連接端子1130可以為用於將半導體封裝件1100安裝在印製電路板等的板上的連接端子。
外部連接端子1130可形成於凸點下金屬層1113的下部面。因此,外部連接端子1130可通過凸點下金屬層1113及配線圖案1112與半導體芯片1121、1123或無源器件1122電連接。
外部連接端子1130可包括焊料凸點。其中,外部連接端子1130可包含Sn、Au、Ag、Ni、In、Bi、Sb、Cu、Zn、Pb或它們的組合等,但並不限定於此。如一例,焊料可由錫-銀-銅類形成。在此情況下,焊料凸點可呈球形狀。
模具1140可設置於重布線層1110的上部來覆蓋多個半導體芯片1121、1123及多個無源器件1122。其中,模具1140可由環氧樹脂形成。在此情況下,模具1140可通過真空印刷封裝系統形成。
圖18為本發明第一變形例的單一重布線層半導體封裝件的剖視圖。
相比於圖17的半導體封裝件1100,第一變形例的半導體封裝件1100-1具有如下的結構,即,配線圖案1112除一部分之外不向外部露出,在露出一部分的配線圖案1112上安裝半導體芯片1121及無源器件1122。除此之外的結構與圖17的半導體封裝件1100相同,因此,將省略具體說明。
在此情況下,半導體封裝件1100-1可使追加的絕緣層1111a覆蓋設置於上側的配線圖案1112。其中,半導體芯片1121及無源器件1122可安裝在去除絕緣層1111a的配線圖案1112上。即,絕緣層1111a覆蓋除與半導體芯片1121及無源器件1122相應的位置之外的設置於上側的配線圖案1112。
如上所述的重布線層1110可以為嵌入式跟蹤基板。由此,在重布線層1110中,安裝有無源器件1122及半導體芯片1121的上方的配線圖案1112不向外部露出,沒有與空氣面相接觸的部分,使得外部電阻最小化,從而,可體現高速信號及射頻跟蹤功能。
圖19為本發明第二變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於圖17的半導體封裝件1100,第二變形例的半導體封裝件1100-2具有屏蔽層1150沿着模具1140的外部面設置的結構。除此之外的結構與圖1的半導體封裝件1100相同,因此,將省略具體說明。
其中,以第二變形例的半導體封裝件1100-2基於圖17的半導體封裝件1100為例圖示並說明,但並不限定於此,還可適用於其他變形例的半導體封裝件。
更具體地,屏蔽層1150可延伸至重布線層1110的側面為止。屏蔽層1150可具有電磁干擾屏蔽功能。
如一例,屏蔽層1150可由能夠屏蔽電磁波的金屬材料形成。如另一例,屏蔽層1150可由能夠吸收特定電磁波的材料形成。例如,屏蔽層1150可由鐵氧體形成。
在此情況下,屏蔽層1150可通過利用金屬晶種的濺射工序形成。選擇性地,屏蔽層1150還可通過利用金屬罐的SMT工藝形成。並且,可通過如鐵氧體的電磁波吸收材料構成模具1140來省略屏蔽層1150。
圖20為本發明第三變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於圖17的半導體封裝件1100,第三變形例的半導體封裝件1100-3具有如下的結構,即,對露出在外部的配線圖案1112上進行黑化處理後,在配線圖案1112上安裝半導體芯片1121及無源器件1122。除此之外的結構與圖17的半導體封裝件1100相同,因此,將省略具體說明。
其中,以第三變形例的半導體封裝件1100-3基於圖17的半導體封裝件1100為例圖示並說明,但並不限定於此,還可適用於其他變形例的半導體封裝件。
更具體地,重布線層1110包括絕緣層1111、配線圖案1112以及凸點下金屬層1113,上側配線圖案1112可向絕緣層1111的上側露出。
在此情況下,在第三變形例的半導體封裝件100-3中,可在所露出的配線圖案1112上設置氧化層1114。其中,氧化層1114可通過黑化處理來形成。在配線圖案1112由Cu形成的情況下,通過黑化處理生成的氧化層1114可包含如CuO、Cu2O等的氧化銅。可在無源器件1122與半導體芯片1121通過焊料1124相連接的部分去除如上所述的氧化層1114。
即,半導體封裝件1100-3可具有如下的結構,即,通過黑化處理在配線圖案1112上形成氧化層1114,上述配線圖案1112代替設置於重布線層1110所包括的頂層的絕緣層1111而露出。
由此,無源器件1122或半導體芯片1121可直接安裝在所露出的配線圖案1112上。在此情況下,無源器件1122及半導體芯片1121可通過焊接安裝在配線圖案1112上。
如上所述,從重布線層1110去除頂層絕緣層,相比於形成絕緣層,半導體封裝件1100-3可節減費用並簡化工序。同時,相比於如圖17的半導體封裝件1100中露出配線圖案的結構,可維持可靠性及耐久性。
圖21為本發明第四變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於第三變形例的半導體封裝件1100-3,第四變形例的半導體封裝件1100-4具有外部連接端子1130形成於配線圖案1112上的結構。除此之外的結構與第三變形例的半導體封裝件1100-3相同,因此,將省略具體說明。
其中,以第四變形例的半導體封裝件1100-4基於第三變形例的半導體封裝件1100-3為例圖示並說明,但並不限定於此,還可適用於圖17及其他變形例的半導體封裝件。
更具體地,半導體封裝件1100-4可包括省略底層絕緣層1111的重布線層1110。即,重布線層1110包括絕緣層1111以及配線圖案1112,下側配線圖案1112的一部分可向絕緣層1111的下側露出。
在此情況下,在第四變形例的半導體封裝件1100-4中,在配線圖案1112中除與外部連接端子1130相連接的部分之外可設置氧化層1114。其中,氧化層1114可通過黑化處理形成。
如上所述,半導體封裝件1100-4可具有利用配線圖案1112的同時連接焊料凸點的結構。
由此,半導體封裝件1100-4可節減費用並簡化工序。
選擇性地,在第四變形例的半導體封裝件1100-4中,在配線圖案1112中與外部連接端子1130相連接的部分可設置凸點下金屬層。其中,凸點下金屬層可由Ni/Au形成。由此,可提高外部連接端子1130的結合性及導電性。如上所述的凸點下金屬層還可適用於其他變形例的半導體封裝件。
圖22為本發明第五變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於第三變形例的半導體封裝件1100-3,第五變形例的半導體封裝件1100-5具有屏蔽層1150沿着模具1140的外部面設置的結構。除此之外的結構與第三變形例的半導體封裝件1100-3相同,因此,將省略具體說明。
更具體地,屏蔽層1150可延伸至重布線層1110的側面為止。屏蔽層1150可具有電磁干擾屏蔽功能。
如一例,屏蔽層1150可由能夠屏蔽電磁波的金屬材料形成。如另一例,屏蔽層1150可由能夠吸收特定電磁波的材料形成。例如,屏蔽層1150可由鐵氧體形成。
在此情況下,屏蔽層1150可通過利用金屬晶種的濺射工序形成。選擇性地,屏蔽層1150還可通過利用金屬罐的SMT工藝形成。並且,可由如鐵氧體的電磁波吸收材料構成模具1140,由此,可省略屏蔽層1150。
圖23為本發明第六變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於第二變形例的半導體封裝件1100-2,第六變形例的半導體封裝件1100-6具有屏蔽層1150與重布線層1110的側壁接地線1112’接地的結構。除此之外的結構與第二變形例的半導體封裝件1100-2相同,因此,將省略具體說明。
其中,以第六變形例的半導體封裝件1100-6基於第二變形例的半導體封裝件1100-2為例圖示並說明,但並不限定於此,還可適用於其他變形例的半導體封裝件。
更具體地,配線圖案1112可包括接地線1112’,上述接地線1112’延伸形成來與屏蔽層1150相連接。
圖24為本發明第七變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於圖17的半導體封裝件1100,第七變形例的半導體封裝件1100-7具有在模具1140的上部面設置塗層1160的結構。除此之外的結構與圖18的半導體封裝件1100-1相同,因此,將省略具體說明。
其中,以第七變形例的半導體封裝件1100-7基於圖18的半導體封裝件1100-1為例圖示並說明,但並不限定於此,還可適用於其他變形例的半導體封裝件。
更具體地,塗層1160可由聚醯亞胺形成。
由此,第七變形例的半導體封裝件1100-7能夠以減少重布線的增加引起的基板的翹曲的方式進行控制,由此,可改善製備工序上的基板的處理。
圖25為本發明第八變形例的具有單一重布線層的半導體封裝件的剖視圖。
相比於第七變形例的半導體封裝件1100-7,第八變形例的半導體封裝件1100-8具有屏蔽層1150沿着模具1140的外部面及塗層1160的上部面設置的結構。除此之外的結構與第七變形例的半導體封裝件1100-7相同,因此,將省略具體說明。
其中,以第八變形例的半導體封裝件1100-8基於第七變形例的半導體封裝件1100-7為例圖示並說明,但並不限定於此,還可適用於其他變形例的半導體封裝件。
更具體地,屏蔽層1150覆蓋塗層1160,可延伸至重布線層1110的側面為止。屏蔽層1150可具有電磁干擾屏蔽功能。
如一例,屏蔽層1150可由能夠屏蔽電磁波的金屬材料形成。如另一例,屏蔽層1150可由能夠吸收特定電磁波的材料形成。例如,屏蔽層1150可由鐵氧體形成。
在此情況下,屏蔽層1150可通過利用金屬晶種的濺射工序形成。選擇性地,屏蔽層1150還可通過利用金屬罐的SMT工藝形成。
當製備時,在模具1140上塗敷塗層1160的狀態下,執行基板的翹曲控制後,可形成屏蔽層1150。
由此,第八變形例的半導體封裝件1100-8以減少重布線的增加引起的基板的翹曲的方式進行控制,由此,可改善製備工序上的基板的處理。
圖26為用於說明本發明一實施例的半導體封裝件的製備工序的圖。其中,以第二變形例的半導體封裝件1100-2為基準說明製備工序。
本發明一實施例的半導體封裝件的製備工序可通過扇出型晶圓級封裝(FOWLP;Fan-Out Wafer Level Package)的Chip-fist/Face-up方式執行。
首先,在載體基板10上以嵌入式跟蹤基板結構形成重布線層1110(參照圖26的(a)部分)。在此情況下,絕緣層1111及配線圖案1112可由2層構成。並且,可使配線圖案1112的一部分露出。
半導體芯片1121及無源器件1122通過SMT工藝安裝在重布線層1110上(參照圖26的(b)部分)。半導體芯片1121及無源器件1122可通過焊料1124安裝在所露出的配線圖案1112上。
在重布線層1110的上側形成模具1140,由此,覆蓋半導體芯片1121及無源器件1122(參照圖26的(c)部分)。在此情況下,可通過真空印刷封裝系統形成模具1140。
在去除載體基板10並使重布線層1110旋轉的狀態下,形成凸點下金屬層1113(參照圖26的(d)部分)。在此情況下,凸點下金屬層1113可通過沉積或濺射形成於重布線層1110的一面(附圖上的上面)。
在凸點下金屬層1113上形成外部連接端子1130(參照圖26的(e)部分)。在此情況下,在外部連接端子1130中,錫-銀-銅累的焊料凸點可呈球形狀。
選擇性地,形成焊料凸點後,沉積非感光性絕緣膜後,使其平坦化(Grinding)。由此,可使重布線層1110不向外部突出,從而可提高產品的可靠性。
半導體芯片1123通過SMT工藝安裝在未形成外部連接端子130的區域(參照圖26的(f)部分)。半導體芯片1123可通過焊料1124安裝在凸點下金屬層1113上。
底部填充層1125形成於半導體芯片1123與重布線層1110之間(參照圖26的(g)部分)。在此情況下,底部填充層1125可形成於半導體芯片1123的下部來包圍焊料1124。
在使重布線層1110旋轉的狀態下,沿着模具1140的外部面形成屏蔽層1150(參照圖26的(h)部分)。在此情況下,屏蔽層1150可通過利用金屬片的濺射工序形成。如另一例,屏蔽層1150可通過利用金屬罐的SMT工藝形成。
以上,說明了本發明的一實施例,本發明的思想並不局限於在本說明書中公開的實施例,理解本發明的思想的通常知識者可在相同的思想範圍內通過結構要素的附加、變更、刪除、追加等容易提出其他實施例,這也包含在本發明的思想範圍內。
100,100-1,100-2,100-3,100-4,100-5,100-6,100-7,200,200-1,200-2,200-3,300,300-1,1100,1100-1,1100-2,1100-3,1100-4,1100-5,1100-6,1100-7,1100-8:半導體封裝件 110,110’,210,210’,1110:重布線層 111,111a,113,1111,1111a:絕緣層 112,114,214,1112:配線圖案 112’,114”,214”,1112’:接地線 212:金屬板 224:帶 114’:聯接墊區域 1113:凸點下金屬層 111b,1114:氧化層 121,123,124,321,322,1121,1123:半導體芯片 124a:芯片墊 122,1122:無源器件 11,125,221a,323,324,1124:焊料 130,230,1130:外部連接端子 140,140’,141,240,240’,1140:模具 150,250,250’,1150:屏蔽層 1125:底部填充層 115,215:三維通孔 116:連接墊 117:散熱墊 160,1160:塗層 10:印製電路板(載體基板) 221,223:數字塊(半導體芯片) 222:模擬塊(無源器件及半導體芯片) 12,223a,322a:墊 251,351:下端 320:商用芯片 322b:通孔 350:屏蔽罐 A:線
圖1為本發明第一實施例的半導體封裝件的剖視圖。 圖2為本發明第一變形例的半導體封裝件的剖視圖。 圖3為本發明第二變形例的半導體封裝件的剖視圖。 圖4為本發明第三變形例的半導體封裝件的剖視圖。 圖5為本發明第四變形例的半導體封裝件,圖5的(a)部分為第四變形例的剖視圖,圖5的(b)部分為向第四變形例追加填充模具的狀態的剖視圖,圖5的(c)部分為第四變形例安裝在印製電路板的狀態的剖視圖。 圖6為本發明第五變形例的半導體封裝件的剖視圖。 圖7為本發明第六變形例的半導體封裝件的剖視圖。 圖8為本發明第七變形例的半導體封裝件的剖視圖。 圖9為本發明第二實施例的半導體封裝件的剖視圖。 圖10為可確認圖9的A線中的三維(3D)通孔的形狀差異的俯視圖。 圖11為本發明第八變形例的半導體封裝件的剖視圖。 圖12為本發明第九變形例的半導體封裝件的剖視圖。 圖13為本發明第十變形例的半導體封裝件的剖視圖。 圖14為本發明第三實施例的半導體封裝件的剖視圖。 圖15為本發明第十一變形例的半導體封裝件的剖視圖。 圖16為用於說明本發明第一實施例的半導體封裝件的製備工序的圖。 圖17為本發明一實施例的具有單一重布線層的半導體封裝件的剖視圖。 圖18為本發明第一變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖19為本發明第二變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖20為本發明第三變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖21為本發明第四變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖22為本發明第五變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖23為本發明第六變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖24為本發明第七變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖25為本發明第八變形例的具有單一重布線層的半導體封裝件的剖視圖。 圖26為用於說明本發明一實施例的具有單一重布線層的半導體封裝件的製備工序的圖。
100:半導體封裝件
110,110’:重布線層
111,113:絕緣層
112,114:配線圖案
114’:聯接墊區域
121,123,124:半導體芯片
124a:芯片墊
122:無源器件
125:焊料
130:外部連接端子
140,140’:模具
115:三維通孔

Claims (15)

  1. 一種半導體封裝件,其特徵在於,包括:重布線層,包括絕緣層及配線圖案;多個半導體芯片,配置於該重布線層的上部及下部兩側;以及模具,設置於該重布線層的上部來覆蓋該多個半導體芯片;其中,該重布線層是由多個該絕緣層和多個該配線圖案的多個層所構成;其中,在該重布線層的多個該配線圖案中,位於最上層的該配線圖案或位於最下層的該配線圖案的厚度,大於位於最上層與最下層之間的該配線圖案的厚度,從而省略覆蓋在最上層的該配線圖案的該絕緣層,或省略該重布線層下方的一凸點下金屬層。
  2. 如請求項1所述之半導體封裝件,其特徵在於,其中在該模具的上部面還包括由聚醯亞胺形成的塗層。
  3. 如請求項1所述之半導體封裝件,其特徵在於,其中,下部側的該配線圖案的一部分向下部側露出,在多個該配線圖案中,位於頂層的該配線圖案或配置於底層的該配線圖案被進行黑化處理的氧化層覆蓋。
  4. 如請求項1所述之半導體封裝件,其特徵在於,還包括沿着該模具的外部面設置的屏蔽層。
  5. 如請求項4所述之半導體封裝件,其特徵在於,其中該重布線層延伸形成,使得至少一個該配線圖案的一部分與該屏蔽層相連接。
  6. 如請求項1所述之半導體封裝件,其特徵在於,其中該絕緣層的介電常數為2~3、耗散因數為0.002~0.005。
  7. 一種半導體封裝件,其特徵在於,包括:第一重布線層,在一面安裝有多個半導體芯片及多個無源器件;第二重布線層,通過通孔與該第一重布線層電連接;外部連接端子,形成於該第二重布線層的下部面;第一模具,設置於該第一重布線層的上部來覆蓋該多個半導體芯片及該多個無源器件;以及 第二模具,設置於該第一重布線層與該第二重布線層之間,該第一重布線層及該第二重布線層分別包括配線圖案及絕緣層,該多個半導體芯片中的至少一個配置於該第一重布線層與該第二重布線層之間;其中,該第一重布線層及該第二重布線層是分別由多個該絕緣層和多個該配線圖案的多個層所構成;其中,在該第一重布線層的多個該配線圖案中,位於最上層的該配線圖案或位於最下層的該配線圖案的厚度,大於位於最上層與最下層之間的該配線圖案的厚度,從而省略覆蓋在最上層的該配線圖案的該絕緣層,或省略該重布線層下方的一凸點下金屬層。
  8. 如請求項7所述之半導體封裝件,其特徵在於,其中在該模具的上部面還包括由聚醯亞胺形成的塗層。
  9. 如請求項7所述之半導體封裝件,其特徵在於,其中該通孔在平面上以一體的線性結構無縫形成。
  10. 如請求項7至9中任一項所述之半導體封裝件,其特徵在於,還包括沿着該第一模具的外部面設置的屏蔽層。
  11. 如請求項10所述之半導體封裝件,其特徵在於,其中該第一重布線層和該第二重布線層延伸形成,使得該第一重布線層和該第二重布線層中的至少一個的該配線圖案的一部分與該屏蔽層相連接。
  12. 如請求項10所述之半導體封裝件,其特徵在於,其中該屏蔽層朝向該外部連接端子側延伸形成。
  13. 如請求項7所述之半導體封裝件,其特徵在於,其中該絕緣層的介電常數為2~3、耗散因數為0.002~0.005。
  14. 如請求項7所述之半導體封裝件,其特徵在於,其中,該第一重布線層的層數多於該第二重布線層的層數。
  15. 如請求項7所述之半導體封裝件,其特徵在於,其中,安裝在該第一重布線層上的該半導體芯片為模擬塊,安裝在該第一重布線層與該第二重布線層之間的該半導體芯片為數字塊。
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