TWI646878B - SMD Carrier Universal Splicer - Google Patents

SMD Carrier Universal Splicer Download PDF

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Publication number
TWI646878B
TWI646878B TW106128128A TW106128128A TWI646878B TW I646878 B TWI646878 B TW I646878B TW 106128128 A TW106128128 A TW 106128128A TW 106128128 A TW106128128 A TW 106128128A TW I646878 B TWI646878 B TW I646878B
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Taiwan
Prior art keywords
film
slide
feeding
mounting plate
slider
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TW106128128A
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Chinese (zh)
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TW201904376A (en
Inventor
鄭鴻彪
李曉玲
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深圳市寶爾威精密機械有限公司
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Priority to CN201710400096.4A priority Critical patent/CN107031893B/en
Priority to ??201710400096.4 priority
Application filed by 深圳市寶爾威精密機械有限公司 filed Critical 深圳市寶爾威精密機械有限公司
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Publication of TWI646878B publication Critical patent/TWI646878B/en
Publication of TW201904376A publication Critical patent/TW201904376A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00Attaching articles to cards, sheets, strings, webs, or other carriers
    • B65B15/04Attaching a series of articles, e.g. small electrical components, to a continuous web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting

Abstract

本發明為一種SMD載帶通用接料機,包括安裝架及安裝在安裝架上的凸輪箱載帶處理機構及接料膜供料貼膜機構,凸輪箱載帶處理機構包括安裝在安裝架上的主安裝板及設置在主安裝板上的凸輪主軸機構、左送料裁切機構、右送料裁切機構及包膜機構,左送料裁切機構與右送料裁切機構在結構上相同並相對設置在主安裝板的兩側,接料膜供料貼膜機構包括接料膜供料機構及配合接料膜供料機構的貼膜機構。該種SMD載帶通用接料機具有自動化程度高、加工品質好、工作效率高、使用方便靈活、降低工作強度等現有技術所不具備的優點。The present invention is a universal SMD carrier tape receiving machine, which includes a mounting frame and a cam box carrier tape processing mechanism and a film receiving film feeding and laminating mechanism installed on the mounting frame. The cam box carrier tape processing mechanism includes a The main mounting plate and the cam spindle mechanism, the left feeding cutting mechanism, the right feeding cutting mechanism, and the film covering mechanism provided on the main mounting plate. The left feeding cutting mechanism and the right feeding cutting mechanism are structurally the same and are oppositely disposed on the On both sides of the main mounting plate, the feeding film feeding and filming mechanism includes a feeding film feeding mechanism and a filming mechanism that cooperates with the feeding film feeding mechanism. This kind of SMD tape carrier universal splicer has advantages not available in existing technologies such as high automation, good processing quality, high work efficiency, convenient and flexible use, and reduced work intensity.

Description

SMD載帶通用接料機SMD Carrier Universal Splicer
本發明關於一種載帶處理設備,特別是一種表面黏著元件(SMD)載帶通用接料機。 The invention relates to a carrier tape processing equipment, in particular to a universal adhesive device for surface-adhesive component (SMD) carrier tape.
SMD載帶接料定義:表面黏著技術(SMT)表面貼裝的電子元件多採用SMD編帶封裝,料盤卷狀料,按照載帶寬度分為:8毫米(mm)、12mm、16mm、24mm、32mm、44mm……72mm,其中8mm寬度占80%以上(手機等行業,8mm載帶占90%以上)。SMD載帶放在貼片機上料架上,通過供料機(feeder),將載帶內的電子元件送入貼片機內,貼片機吸嘴吸取載帶內的電子元件進行貼裝。當載帶內的電子元件剩餘數量達到設定值時,就需要作業員拿一卷新的載帶接到舊的載帶上,如此,貼片機就可以不停機一直工作下去,不會出現缺料停機。 Definition of SMD carrier tape connection: Surface mount technology (SMT) surface mounted electronic components are mostly packaged with SMD tapes. The tray is rolled and divided into 8 mm (mm), 12mm, 16mm, 24mm. , 32mm, 44mm ... 72mm, of which 8mm width accounts for more than 80% (in mobile phones and other industries, 8mm carrier tape accounts for more than 90%). The SMD carrier tape is placed on the loading rack of the placement machine, and the electronic components in the carrier tape are fed into the placement machine through a feeder, and the placement nozzle of the placement machine sucks the electronic components in the carrier tape for placement. . When the remaining number of electronic components in the carrier tape reaches the set value, the operator needs to take a new roll of carrier tape and connect it to the old carrier tape. In this way, the placement machine can continue to work without stopping without shortage. Material shutdown.
目前,市面上所以SMT生產工藝中,載帶接料都是通過人工完成。人工接料會有以下問題點:1,熟手培訓週期長;2,熟練員工人員流動快;3,接料精度不高,通過供料機供料時報警率很高;4,導致SMT產線稼動率低。 At present, in the SMT production process on the market, the carrier tape receiving is completed manually. Manual material receiving will have the following problems: 1. Long skilled training cycle; 2. Skilled employees move quickly; 3. The accuracy of material receiving is not high; the alarm rate is high when feeding through the feeder; Low crop rate.
總之,現有技術存在自動化程度低、工作效率低下、加工品質差等技術缺陷。 In short, the existing technology has technical defects such as low degree of automation, low work efficiency, and poor processing quality.
上述種種缺陷嚴重限制了本領域進一步向前發展和推廣應用。 The above-mentioned defects severely limit the further development and promotion of the field.
有鑑於此,本發明提供一種新的技術方案以解決現存的技術問題。 In view of this, the present invention provides a new technical solution to solve the existing technical problems.
為了克服現有技術的不足,本發明提供一種SMD載帶通用接料機,解決了現有技術存在的工作效率低、自動化程度低、加工品質差等技術缺陷。 In order to overcome the shortcomings of the prior art, the present invention provides a universal SMD carrier tape feeder, which solves the technical defects such as low work efficiency, low degree of automation, and poor processing quality in the prior art.
本發明解決其技術問題所採用的技術方案是:一種SMD載帶通用接料機,包含安裝架及安裝在安裝架上的凸輪箱載帶處理機構及接料膜供料貼膜機構,凸輪箱載帶處理機構包括安裝在安裝架上的主安裝板及設置在主安裝板上的凸輪主軸機構、左送料裁切機構、右送料裁切機構及包膜機構,左送料裁切機構與右送料裁切機構在結構上相同並相對設置在主安裝板的兩側,接料膜供料貼膜機構包括接料膜供料機構及配合接料膜供料機構的貼膜機構,接料膜供料機構為貼膜機構供膜,左送料裁切機構及右送料裁切機構分別將需要接料的兩根載帶進行自動裁切,貼膜機構將接料膜黏貼到兩個載帶的連接處,包膜機構將兩根載帶在接口處進行包膜處理。 The technical solution adopted by the present invention to solve its technical problems is: a universal SMD carrier tape receiving machine, including a mounting frame and a cam box carrier tape processing mechanism and a film receiving film feeding and filming mechanism mounted on the mounting box, The belt processing mechanism includes a main mounting plate mounted on a mounting frame and a cam spindle mechanism, a left feeding cutting mechanism, a right feeding cutting mechanism, and a film covering mechanism. The left feeding cutting mechanism and the right feeding cutting mechanism are provided on the main mounting plate. The cutting mechanism is the same in structure and is oppositely disposed on both sides of the main mounting plate. The material receiving film feeding and filming mechanism includes a material receiving film feeding mechanism and a film applying mechanism matching the material receiving film feeding mechanism. The material receiving film feeding mechanism is The film feeding mechanism supplies the film, the left feeding cutting mechanism and the right feeding cutting mechanism respectively automatically cut the two carrier tapes that need to be fed, and the film bonding mechanism sticks the feeding film to the connection of the two carrier tapes, and the film wrapping mechanism The two carrier tapes were coated at the interface.
作為上述技術方案的改進,左送料裁切機構包括固定在主安裝板上的豎直安裝板及固定在豎直安裝板上的載帶流道板、載帶送料電機,載帶送料電機的輸出端設置有載帶棘輪,載帶棘輪的上沿穿過載帶流道板並可驅動載帶其中之一向前輸送,豎直安裝板上還設置有內設有滑槽的切刀滑槽塊,切刀滑槽塊上安裝有可在其滑槽內滑動的上切刀滑塊及下切刀滑塊,上切刀滑塊及下切刀滑塊上分別設置有上 切刀及下切刀,上切刀滑塊及下切刀滑塊可通過凸輪主軸機構驅動並同步運動。 As an improvement of the above technical solution, the left feed cutting mechanism includes a vertical mounting plate fixed on the main mounting plate, a carrier tape flow channel plate, a carrier tape feeding motor, and an output of the carrier tape feeding motor fixed on the vertical mounting plate. A carrier ratchet is arranged at the end, and the upper edge of the carrier ratchet passes through the carrier flow channel plate and drives one of the carrier belts to be forwarded. The vertical mounting plate is also provided with a cutter chute block with a chute. The cutter chute block is provided with an upper cutter slider and a lower cutter slider which can slide in the chute, and the upper cutter slider and the lower cutter slider are respectively provided with upper The cutter and the lower cutter, the upper cutter slider and the lower cutter slider can be driven and synchronized by a cam spindle mechanism.
作為上述技術方案的進一步改進,左送料裁切機構還包括載帶滑蓋元件,載帶滑蓋組件包括滑蓋導柱及設置在滑蓋導柱上並可在滑蓋導柱上滑動的載帶滑蓋,載帶滑蓋上設置有用於與凸輪主軸機構活動連接的滑蓋連接塊,凸輪主軸機構可通過滑蓋連接塊驅動載帶滑蓋在滑蓋導柱上滑動,載帶滑蓋組件還包括滑蓋限位板,滑蓋連接塊與滑蓋限位板之間設置有滑蓋壓縮彈簧,載帶滑蓋上設置有載帶壓輪,左送料裁切機構還包括防錯位組件,防錯位組件包括載帶擋板,載帶擋板一側設置有具有基準面的基準板,載帶擋板另一側鉸接有載帶限位鉸接板,載帶限位鉸接板的一端與豎直安裝板之間設置有壓縮彈簧,載帶限位鉸接板設置有防錯位撥杆,左送料裁切機構還包括光纖檢測元件,光纖檢測元件包括光柵輪、光柵檢測光纖、入料檢測光纖、空料發射光纖及空料接收光纖。 As a further improvement of the above technical solution, the left feed cutting mechanism further includes a carrier slide element, and the carrier slide assembly includes a slide guide post and a load provided on the slide guide post and capable of sliding on the slide guide post. With slide cover, the slide belt carrier is provided with a slide connection block for movably connecting with the cam spindle mechanism. The cam spindle mechanism can drive the slide belt slide on the slide guide post through the slide connection block. The assembly also includes a slide limit plate, a slide compression spring is provided between the slide connection block and the slide limit plate, a carrier tape pressure roller is provided on the carrier slide, and the left feed cutting mechanism further includes an anti-dislocation component The anti-dislocation component includes a carrier tape baffle. A reference plate with a reference plane is provided on one side of the carrier tape baffle. The other side of the carrier tape baffle is hinged with a carrier tape limit hinge plate. One end of the carrier tape limit hinge plate and A compression spring is provided between the vertical mounting plates, a misalignment preventing lever is provided on the carrier tape limit hinge plate, and the left feeding and cutting mechanism further includes an optical fiber detection element. The optical fiber detection element includes a grating wheel, a grating detection fiber, and an incoming detection fiber. Air-launch fiber Empty receiving fiber.
作為上述技術方案的進一步改進,包膜機構包括固定在主安裝板上的包膜機構安裝架及設置在包膜機構安裝架上的載帶支撐板、包膜第一滑塊、包膜第二滑塊,包膜第一滑塊上部通過彈簧連接有載帶凸包浮壓塊,包膜第二滑塊上部為載帶邊浮壓塊,包膜機構安裝架上還設置有包膜滑塊,包膜滑塊上設置有包膜鏟刀,包膜第一滑塊及包膜第二滑塊均由凸輪主軸機構驅動其滑動,包膜鏟刀鉸接在包膜滑塊上,包膜鏟刀的一端下壁面與包膜滑塊之間設置鏟刀壓縮彈簧,包膜鏟刀另一端設置有調節螺釘。 As a further improvement of the above technical solution, the film wrapping mechanism includes a film wrapping mechanism mounting frame fixed on the main mounting plate and a carrier tape support plate provided on the film wrapping mechanism mounting frame, a film covering first slider, and a film covering second Slider, the upper part of the first envelope of the envelope is connected with a convex buoyancy block by a spring, the upper portion of the second envelope of the envelope is a floating side of the carrier band, and the envelope of the envelope mechanism is also provided with an envelope. The envelope slider is provided with a envelope blade, the envelope first slider and envelope second slider are driven by a cam spindle mechanism to slide, the envelope blade is hinged on the envelope slider, and the envelope shovel A blade compression spring is provided between the lower wall surface of one end of the blade and the envelope slider, and an adjustment screw is provided at the other end of the envelope blade.
作為上述技術方案的進一步改進,凸輪主軸機構包括凸輪主軸及設置在主安裝板下部的主軸驅動電機,凸輪主軸通過主軸安裝板 安裝在主安裝板上,凸輪主軸上設置有同步帶輪及多個凸輪,主軸驅動電機的輸出端與同步帶輪之間設置有同步帶,主軸驅動電機可通過同步帶及同步帶輪驅動凸輪主軸轉動,主軸驅動電機的輸出端設置有變速箱,主軸驅動電機通過變速箱帶動同步帶運轉,凸輪主軸機構還包括配合凸輪的凸輪擺杆,凸輪可通過凸輪擺杆帶動左送料裁切機構、右送料裁切機構及包膜機構內的部分構件運轉。 As a further improvement of the above technical solution, the cam spindle mechanism includes a cam spindle and a spindle drive motor provided at a lower portion of the main mounting plate, and the cam spindle passes through the spindle mounting plate Installed on the main mounting plate. The cam spindle is provided with a synchronous pulley and multiple cams. A synchronous belt is set between the output end of the spindle drive motor and the synchronous pulley. The spindle drive motor can drive the cam through the synchronous belt and the synchronous pulley. The main shaft rotates, and the output end of the main shaft drive motor is provided with a gearbox. The main shaft drive motor drives the synchronous belt through the gearbox. The cam spindle mechanism also includes a cam swing lever that cooperates with the cam. The cam can drive the left feed cutting mechanism through the cam swing lever. Some of the components in the right feed cutting mechanism and the coating mechanism operate.
作為上述技術方案的進一步改進,接料膜供料機構包括供膜機構安裝板及設置在供膜機構安裝板上的供膜驅動電機、供膜盤、供膜導輥、供膜刮刀組件、回卷導輥,貼膜機構包括貼膜安裝板及安裝在貼膜安裝板上的貼膜驅動電機、內設有U形槽的U形槽限位塊、水平滑動安裝板,水平滑動安裝板上設置有豎直滑動安裝板,豎直滑動安裝板上安裝有前吸頭元件、後吸頭元件及壓膜張緊元件,貼膜驅動電機的輸出端設置有貼膜電機變速箱,貼膜電機變速箱的輸出端設置有一擺動杆,擺動杆的自由端活動連接有一滑動驅動杆,滑動驅動杆的一端固定連接在豎直滑動安裝板上,滑動驅動杆的另一端卡入U形槽限位塊的U形槽中並可在U形槽內沿著U形槽的開槽軌跡滑動。 As a further improvement of the above technical solution, the film receiving film feeding mechanism includes a film feeding mechanism mounting plate and a film feeding driving motor, a film feeding tray, a film feeding guide roller, a film feeding blade assembly, and a film feeding driving motor provided on the film feeding mechanism mounting plate. Rolling guide roller, filming mechanism includes filming mounting plate and filming driving motor installed on filming mounting plate, U-shaped groove limit block with U-shaped groove inside, horizontal sliding mounting plate, and vertical sliding mounting plate is provided with vertical A sliding mounting plate, a vertical sliding mounting plate is installed with a front tip element, a rear tip element and a film tensioning element, and an output end of the film drive motor is provided with a film motor gearbox, and an output end of the film motor gearbox is provided with a A swing rod, a free end of the swing rod is movably connected with a sliding driving rod, one end of the sliding driving rod is fixedly connected to a vertical sliding mounting plate, and the other end of the sliding driving rod is snapped into the U-shaped groove of the U-shaped groove limiting block and It can slide along the slotted track of the U-shaped groove in the U-shaped groove.
作為上述技術方案的進一步改進,供膜刮刀組件包括刮刀驅動電機及安裝在供膜機構安裝板上的刮刀安裝滑板,刮刀安裝滑板上固定安裝有刮刀及刮刀驅動齒條,刮刀驅動電機的輸出端設置有與刮刀驅動齒條嚙合的刮刀驅動齒輪,刮刀驅動電機可通過刮刀驅動齒輪與刮刀驅動齒條的配合結構驅動刮刀安裝滑板及刮刀前後移動;刮刀安裝滑板通過刮刀滑板導軌安裝到供膜機構安裝板上並可沿著刮刀滑板導軌滑動,供膜機構安裝板上還設置有供膜壓輥及供膜彈性壓輪,供膜彈性壓輪可將一接料膜壓緊在該供膜壓輥上,供膜壓輥及回卷導 輥與供膜驅動電機的輸出端通過供膜同步帶連接,供膜驅動電機通過供膜同步帶帶動供膜壓輥及回卷導輥轉動,供膜機構安裝板上還設置有配合壓膜張緊組件的壓膜壓板,壓膜張緊組件可配合壓膜壓板將接料膜壓緊。 As a further improvement of the above technical solution, the film supply scraper assembly includes a scraper driving motor and a scraper mounting slide mounted on a mounting plate of the film supply mechanism. The scraper mounting slide is fixedly mounted with a scraper and a scraper driving rack. The output end of the scraper driving motor A scraper driving gear is provided to mesh with the scraper driving rack. The scraper driving motor can drive the scraper installation slide and the scraper to move forward and backward through the cooperation structure of the scraper driving gear and the scraper driving rack; the scraper installation slide is mounted to the film supply mechanism through the scraper slide guide. The installation plate can slide along the guide rail of the scraper slide. The film supply mechanism installation plate is also provided with a film supply roller and a film supply elastic roller. The film supply elastic roller can press a material receiving film on the film supply pressure. On the roll, for film pressing roll and rewinding guide The roller is connected to the output end of the film supply drive motor through a film supply timing belt. The film supply drive motor drives the film supply pressure roller and the rewinding guide roller to rotate through the film supply timing belt. The film pressing plate of the tightening component can be matched with the film pressing plate to press the material film tightly.
作為上述技術方案的進一步改進,貼膜安裝板上設置有水平導軌,水平滑動安裝板安裝在水平導軌上並可在水平導軌上沿水平方向滑動,水平滑動安裝板上設置有豎直導軌,豎直滑動安裝板安裝在豎直導軌上並可在豎直導軌上沿豎直方向滑動。 As a further improvement of the above technical solution, a horizontal guide rail is provided on the film mounting plate, a horizontal slide mounting plate is installed on the horizontal guide rail and can slide in the horizontal direction on the horizontal guide rail, and a vertical guide rail is provided on the horizontal slide mounting plate. The sliding mounting plate is mounted on the vertical guide rail and can slide in the vertical direction on the vertical guide rail.
作為上述技術方案的進一步改進,豎直滑動安裝板上設置有吸頭安裝板,吸頭安裝板上設置有前吸頭滑軌及後吸頭滑軌,前吸頭元件及後吸頭元件分別設置在前吸頭滑軌及後吸頭滑軌上並可分別在前吸頭滑軌及後吸頭滑軌上滑動,前吸頭組件包括設置在前吸頭滑軌上的前吸頭滑塊及設置在前吸頭滑塊上的前吸頭安裝座,前吸頭安裝座上安裝有前吸頭,後吸頭組件包括設置在後吸頭滑軌上的後吸頭滑座及設置在後吸頭滑座上的後吸頭,吸頭安裝板上設置有吸頭上限位板及吸頭下限位板,前吸頭滑塊與吸頭上限位板之間設置有前吸頭壓縮彈簧,後吸頭滑座與吸頭上限位板之間設置有後吸頭壓縮彈簧,前吸頭滑塊及後吸頭滑座上均設置有配合吸頭下限位板的吸頭限位塊,壓膜張緊組件包括設置在豎直滑動安裝板上的壓膜上限位塊、壓膜下限位塊及壓膜滑動導軌,壓膜限位導軌上設置有壓膜滑座,壓膜滑座上設置有壓膜塊及配合壓膜下限位塊的限位配合塊,壓膜滑座與壓膜上限位塊上設置有壓膜壓縮彈簧。 As a further improvement of the above technical solution, a tip mounting plate is provided on the vertical sliding mounting plate, and a front tip slide rail and a rear tip slide rail are provided on the tip mounting plate, and the front and rear nozzle elements are respectively It is arranged on the front nozzle slide rail and the rear nozzle slide rail and can slide on the front nozzle slide rail and the rear nozzle slide rail respectively. The front nozzle assembly includes a front nozzle slide disposed on the front nozzle slide rail. Block and a front tip mounting seat provided on the front tip slider, a front tip mounting seat is mounted on the front tip mounting seat, and a rear tip assembly includes a rear tip slider seat and a setting on a rear tip slide rail The rear tip on the rear tip slider, the tip mounting plate is provided with a tip upper limit plate and a tip lower limit plate, and a front tip compression is provided between the front tip slider and the tip upper limit plate. Spring, a rear head compression spring is provided between the rear head slider and the upper head limit plate, and the front head slider and the rear head slider are provided with a head limit block that cooperates with the lower head limit plate. The film tensioning component includes a film upper limit block, a film lower limit block and a film slide provided on a vertical sliding mounting plate. The guide rail and the film pressing limit guide are provided with a film pressing slide, the film pressing slide is provided with a film pressing block and a limit matching block that cooperates with the film pressing lower limit block, and the film pressing slide and the film upper limit block are provided There is a compression compression spring.
作為上述技術方案的進一步改進,還包括機架外罩、預裁切機構、收料機構、條碼對比系統及電池供電系統。 As a further improvement of the above technical solution, it also includes a rack cover, a pre-cutting mechanism, a receiving mechanism, a bar code comparison system, and a battery-powered system.
本發明的有益效果是:本發明提供了一種SMD載帶通用接料機,該種SMD載帶通用接料機通過凸輪箱載帶處理機構及接料膜供料貼膜機構實現載帶的自動化裁切、供膜、貼膜、包膜等工作,工作效率高、加工品質穩定、加工品質好,非常適合大規模自動化的現代化生產,有效降低人工成本工工人的工作強度。 The beneficial effect of the present invention is that the present invention provides a universal SMD carrier tape receiving machine, which realizes automatic cutting of the carrier tape through a cam box tape processing mechanism and a film feeding and film feeding mechanism. Cutting, film feeding, film laminating, film coating, etc. work with high efficiency, stable processing quality, and good processing quality, which is very suitable for large-scale automated modern production, which effectively reduces the labor intensity of workers.
總之,該種SMD載帶通用接料機解決了現有技術存在的工作效率低、自動化程度低、加工品質差等技術缺陷。 In short, this kind of SMD carrier tape universal feeder solves the technical defects such as low working efficiency, low degree of automation, and poor processing quality in the existing technology.
下面結合所附圖式和實施例對本發明進一步說明。 The invention is further described below with reference to the drawings and embodiments.
1‧‧‧主安裝板 1‧‧‧Main mounting plate
2‧‧‧凸輪主軸機構 2‧‧‧ cam spindle mechanism
21‧‧‧凸輪主軸 21‧‧‧cam spindle
22‧‧‧主軸驅動電機 22‧‧‧spindle drive motor
23‧‧‧主軸安裝板 23‧‧‧ Spindle mounting plate
24‧‧‧同步帶輪 24‧‧‧Synchronous pulley
25‧‧‧凸輪 25‧‧‧ cam
26‧‧‧同步帶 26‧‧‧Synchronous Belt
27‧‧‧變速箱 27‧‧‧ Transmission
28‧‧‧凸輪擺杆 28‧‧‧ cam swing lever
3‧‧‧左送料裁切機構 3‧‧‧Left feeding and cutting mechanism
301‧‧‧豎直安裝板 301‧‧‧Vertical mounting plate
302‧‧‧載帶流道板 302‧‧‧ Carrier Plate
303‧‧‧載帶送料電機 303‧‧‧Carrier feeding motor
304‧‧‧載帶棘輪 304‧‧‧ Ratchet
305‧‧‧切刀滑槽塊 305‧‧‧ Cutter Block
306‧‧‧上切刀滑塊 306‧‧‧ Upper cutter slider
307‧‧‧下切刀滑塊 307‧‧‧ Lower cutter slider
308‧‧‧上切刀 308‧‧‧ Upper Cutter
309‧‧‧下切刀 309‧‧‧Cutter
310‧‧‧滑蓋導柱 310‧‧‧Sliding guide
311‧‧‧載帶滑蓋 311‧‧‧carriage slide
312‧‧‧滑蓋連接塊 312‧‧‧Slider connection block
313‧‧‧滑蓋限位板 313‧‧‧Sliding limit plate
314‧‧‧滑蓋壓縮彈簧 314‧‧‧Sliding Compression Spring
315‧‧‧載帶壓輪 315‧‧‧Carrier roller
320‧‧‧載帶擋板 320‧‧‧ Carrier bezel
321‧‧‧基準板 321‧‧‧ Benchmark
322‧‧‧載帶限位鉸接板 322‧‧‧ Carry limit hinge plate
323‧‧‧防錯位撥杆 323‧‧‧anti-shift lever
331‧‧‧光柵輪 331‧‧‧Grating wheel
332‧‧‧光柵檢測光纖 332‧‧‧Grating detection fiber
333‧‧‧入料檢測光纖 333‧‧‧Incoming inspection fiber
334‧‧‧空料發射光纖 334‧‧‧Air Launch Fiber
335‧‧‧空料接收光纖 335‧‧‧ Empty material receiving fiber
4‧‧‧右送料裁切機構 4‧‧‧Right feeding and cutting mechanism
5‧‧‧包膜機構 5‧‧‧ film envelope
50‧‧‧調節螺釘 50‧‧‧Adjustment screw
51‧‧‧包膜機構安裝架 51‧‧‧Film mounting frame
52‧‧‧載帶支撐板 52‧‧‧ Carrier support plate
53‧‧‧包膜第一滑塊 53‧‧‧Envelope first slider
54‧‧‧包膜第二滑塊 54‧‧‧ Envelope second slider
55‧‧‧載帶凸包浮壓塊 55‧‧‧Convex hull floating block
56‧‧‧載帶邊浮壓塊 56‧‧‧ Carrier edge floating block
57‧‧‧包膜滑塊 57‧‧‧ Envelope slider
58‧‧‧包膜鏟刀 58‧‧‧ coated shovel
50‧‧‧鏟刀壓縮彈簧 50‧‧‧blade compression spring
6‧‧‧接料膜供料機構 6‧‧‧ Receiving film feeding mechanism
601‧‧‧供膜機構安裝板 601‧‧‧ film supply mechanism mounting plate
602‧‧‧供膜驅動電機 602‧‧‧ film supply motor
603‧‧‧供膜盤 603‧‧‧ film supply tray
604‧‧‧供膜導輥 604‧‧‧film supply guide roller
606‧‧‧回卷導輥 606‧‧‧Rewinding guide roller
607‧‧‧供膜壓輥 607‧‧‧ film supply roller
608‧‧‧供膜彈性壓輪 608‧‧‧film supply elastic roller
609‧‧‧供膜同步帶 609‧‧‧ film supply timing belt
610‧‧‧壓膜壓板 610‧‧‧Laminated Platen
65‧‧‧供膜刮刀組件 65‧‧‧ film supply blade assembly
651‧‧‧刮刀驅動電機 651‧‧‧Scraper drive motor
652‧‧‧刮刀安裝滑板 652‧‧‧Scraper installation skateboard
653‧‧‧刮刀 653‧‧‧Scraper
654‧‧‧刮刀驅動齒條 654‧‧‧Scraper drive rack
655‧‧‧刮刀驅動齒輪 655‧‧‧Scraper drive gear
656‧‧‧刮刀滑板導軌 656‧‧‧Scraper slide guide
7‧‧‧貼膜機構 7‧‧‧ film mechanism
701‧‧‧貼膜安裝板 701‧‧‧ film mounting board
702‧‧‧貼膜驅動電機 702‧‧‧ film drive motor
703‧‧‧U形槽 703‧‧‧U-shaped groove
704‧‧‧水平滑動安裝板 704‧‧‧horizontal sliding mounting plate
705‧‧‧豎直滑動安裝板 705‧‧‧Sliding mounting plate vertically
706‧‧‧貼膜電機變速箱 706‧‧‧ film motor gearbox
707‧‧‧擺動杆 707‧‧‧Swing lever
708‧‧‧滑動驅動杆 708‧‧‧Slide drive lever
709‧‧‧水平導軌 709‧‧‧horizontal guide
710‧‧‧豎直導軌 710‧‧‧Vertical guide
711‧‧‧吸頭安裝板 711‧‧‧ Tip mounting plate
712‧‧‧前吸頭滑軌 712‧‧‧Front rail
713‧‧‧後吸頭滑軌 713‧‧‧ Rear Tip Slide
714‧‧‧吸頭上限位板 714‧‧‧Limit plate
715‧‧‧吸頭下限位板 715‧‧‧Limit plate for lower tip
716‧‧‧吸頭限位塊 716‧‧‧tip stop
73‧‧‧U形槽限位塊 73‧‧‧U-shaped groove limit block
76‧‧‧前吸頭組件 76‧‧‧Front tip assembly
761‧‧‧前吸頭滑塊 761‧‧‧Front slider
762‧‧‧前吸頭安裝座 762‧‧‧Front Tip Mount
763‧‧‧前吸頭 763‧‧‧Front nozzle
764‧‧‧前吸頭壓縮彈簧 764‧‧‧Front suction head compression spring
77‧‧‧後吸頭組件 77‧‧‧ Rear Tip Assembly
771‧‧‧後吸頭滑座 771‧‧‧ Rear Tip Slider
772‧‧‧後吸頭 772‧‧‧ rear nozzle
773‧‧‧後吸頭壓縮彈簧 773‧‧‧ Rear suction head compression spring
78‧‧‧壓膜張緊組件 78‧‧‧Film tensioner
781‧‧‧壓膜上限位塊 781‧‧‧ film upper limit block
782‧‧‧壓膜下限位塊 782‧‧‧ Lower limit block
783‧‧‧壓膜滑動導軌 783‧‧‧Laminated slide guide
784‧‧‧壓膜滑座 784‧‧‧Laminated slide
785‧‧‧壓膜塊 785‧‧‧laminated block
786‧‧‧限位配合塊 786‧‧‧ Limit fit block
787‧‧‧壓膜壓縮彈簧 787‧‧‧Compression film compression spring
81‧‧‧機架外罩 81‧‧‧ Rack Cover
82‧‧‧預裁切機構 82‧‧‧ pre-cutting agency
83‧‧‧收料機構 83‧‧‧Receiving organization
85‧‧‧電池供電系統 85‧‧‧ battery-powered system
第1圖是本發明裝配示意圖;第2圖是本發明另一角度的裝配示意圖;第3圖是本發明中凸輪箱載帶處理機構及接料膜供料貼膜機構的裝配示意圖;第4圖是本發明中凸輪箱載帶處理機構裝配示意圖;第5圖是本發明中凸輪箱載帶處理機構另一角度的裝配示意圖;第6圖是本發明中左送料裁切機構的結構示意圖;第7圖是本發明中左送料裁切機構另一角度的結構示意圖;第8圖是本發明中左送料裁切機構第三角度的結構示意圖;第9圖是本發明中包膜機構的結構示意圖;第10圖是本發明中包膜結構另一角度的結構示意圖;第11圖是本發明中包膜機構的結構拆分圖;第12圖是本發明中凸輪主軸機構的結構示意圖;第13圖是本發明中接料膜供料貼膜機構的裝配示意圖; 第14圖是本發明中接料膜供料貼膜機構另一角度的裝配示意圖;第15圖是本發明中接料膜供料機構的結構示意圖;第16圖是本發明中接料膜供料機構另一角度的結構示意圖;第17圖是本發明中貼膜機構的結構示意圖;第18圖是本發明中貼膜機構另一角度的結構示意圖;及第19圖是本發明中貼膜機構的結構拆分圖。 Fig. 1 is an assembly schematic diagram of the present invention; Fig. 2 is an assembly schematic diagram of the present invention from another angle; Fig. 3 is an assembly schematic diagram of a cam box carrier tape processing mechanism and a film receiving and feeding film applying mechanism of the present invention; and Fig. 4 Fig. 5 is an assembly schematic diagram of the cam box carrier tape processing mechanism of the present invention; Fig. 5 is an assembly schematic diagram of the cam box carrier tape processing mechanism of the present invention at another angle; Fig. 6 is a structural schematic diagram of the left feed cutting mechanism of the present invention; FIG. 7 is a schematic view of the structure of the left feeding cutting mechanism of the present invention at another angle; FIG. 8 is a schematic view of the structure of the left feeding cutting mechanism of the present invention at a third angle; FIG. 9 is a schematic view of the structure of the coating mechanism of the present invention Figure 10 is a schematic structural view of the envelope structure of the present invention from another angle; Figure 11 is a structural exploded view of the envelope mechanism of the present invention; Figure 12 is a structural schematic diagram of the cam spindle mechanism of the present invention; FIG. Is an assembly schematic diagram of a feeding film feeding and filming mechanism in the present invention; Fig. 14 is a schematic view of the assembly of the feed film feeding and filming mechanism of the present invention from another angle; Fig. 15 is a schematic view of the structure of the feed film and film feeding mechanism of the present invention; and Fig. 16 is the feed film of the present invention. A schematic view of the structure of the film from another angle; FIG. 17 is a schematic view of the structure of the film mechanism of the present invention; FIG. 18 is a schematic view of the structure of the film mechanism of the present invention from another angle; and FIG. 19 is a structural disassembly of the film mechanism of the present invention Sub-picture.
以下將結合實施例和參考圖式對本發明的構思、具體結構及產生的技術效果進行清楚、完整地描述,以充分地理解本發明的目的、特徵和效果。顯然,所描述的實施例只是本發明的一部分實施例,而不是全部實施例,基於本發明的實施例,本領域的技術人員在不付出創造性勞動的前提下所獲得的其他實施例,均屬於本發明保護的範圍。另外,專利中涉及到的所有聯接/連接關係,並非單指構件直接相接,而是指可根據具體實施情況,通過添加或減少聯接輔件,來組成更優的聯接結構。本發明創造中的各個技術特徵,在不互相矛盾衝突的前提下可以交互組合,參照第1-19圖。 In the following, the concept, specific structure, and technical effects of the present invention will be clearly and completely described in combination with the embodiments and reference drawings to fully understand the objects, features, and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts belong to The scope of the invention. In addition, all the connection / connection relationships involved in the patent are not directly connected by a single-finger member, but mean that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation. Various technical features in the invention can be combined and interacted on the premise of not conflicting with each other, referring to Figs. 1-19.
一種SMD載帶通用接料機,包安裝架及安裝在安裝架上的凸輪箱載帶處理機構及接料膜供料貼膜機構,凸輪箱載帶處理機構包括安裝在安裝架上的主安裝板1及設置在主安裝板1上的凸輪主軸機構2、左送料裁切機構3、右送料裁切機構4及包膜機構5,左送料裁切機構3與右送料裁切機構4在結構上相同並相對設置在主安裝板1的兩側,接料膜供料貼膜機構包括接料膜供料機構6及配合接料膜供料機構6的貼膜機構7,接料膜供料機構6為貼膜機構7供膜,左送料裁切機構3及右送料裁切機構4分別將需要 接料的兩根載帶進行自動裁切,貼膜機構7將接料膜黏貼到兩個載帶的連接處,包膜機構5將兩根載帶在接口處進行包膜處理。 A universal SMD carrier tape receiving machine, a package mounting rack, and a cam box carrier tape processing mechanism and a film receiving and film feeding and mounting mechanism installed on the mounting rack. The cam box carrier tape processing mechanism includes a main mounting plate mounted on the mounting rack. 1 and the cam spindle mechanism 2, the left feed cutting mechanism 3, the right feed cutting mechanism 4 and the film covering mechanism 5, which are arranged on the main mounting plate 1, the left feed cutting mechanism 3 and the right feed cutting mechanism 4 are structurally The same and oppositely disposed on both sides of the main mounting plate 1, the material receiving film feeding and filming mechanism includes a material receiving film feeding mechanism 6 and a film applying mechanism 7 that cooperates with the material receiving film feeding mechanism 6, and the material receiving film feeding mechanism 6 is Film feeding mechanism 7, film feeding mechanism, left feed cutting mechanism 3 and right feed cutting mechanism 4 will need The two carrier tapes that receive the material are automatically cut, the film-adhering mechanism 7 adheres the material-receiving film to the connection of the two carrier tapes, and the film-coating mechanism 5 performs the film-coating process on the two carrier tapes at the interface.
優選地,左送料裁切機構3包括固定在主安裝板1上的豎直安裝板301及固定在豎直安裝板301上的載帶流道板302、載帶送料電機303,載帶送料電機303的輸出端設置有載帶棘輪304,載帶棘輪304的上沿穿過載帶流道板302並可驅動載帶其中之一向前輸送,豎直安裝板301上還設置有內設有滑槽的切刀滑槽塊305,切刀滑槽塊305上安裝有可在其滑槽內滑動的上切刀滑塊306及下切刀滑塊307,上切刀滑塊306及下切刀滑塊307上分別設置有上切刀308及下切刀309,上切刀滑塊306及下切刀滑塊307可通過凸輪主軸機構2驅動並同步運動。 Preferably, the left feeding cutting mechanism 3 includes a vertical mounting plate 301 fixed on the main mounting plate 1 and a carrier tape flow channel plate 302, a carrier tape feeding motor 303, and a carrier tape feeding motor fixed on the vertical mounting plate 301. The output end of 303 is provided with a carrier tape ratchet 304. The upper edge of the carrier tape ratchet 304 passes through the carrier tape flow channel plate 302 and can drive one of the carrier tapes to be forwarded. The vertical mounting plate 301 is also provided with a slide groove inside. The cutter chute block 305 is provided with an upper cutter slider 306 and a lower cutter slider 307 which can slide in its chute, and an upper cutter slider 306 and a lower cutter slider 307 are installed on the cutter chute block 305. An upper cutter 308 and a lower cutter 309 are respectively provided on the upper side, and the upper cutter slider 306 and the lower cutter slider 307 can be driven by the cam spindle mechanism 2 and move synchronously.
優選地,左送料裁切機構3還包括光纖檢測元件,光纖檢測元件包括光柵輪331、光柵檢測光纖332、入料檢測光纖333、空料發射光纖334及空料接收光纖335。 Preferably, the left feeding and cutting mechanism 3 further includes an optical fiber detection element, and the optical fiber detection element includes a grating wheel 331, a grating detection fiber 332, an incoming detection fiber 333, an empty material transmitting fiber 334, and an empty material receiving fiber 335.
具體地,將需要接料的兩根載帶的端部分別放置入左送料裁切機構3及右送料裁切機構4的載帶流道板302上,入料檢測光纖333檢測到料帶進入載帶流道板302上後,發出信號,控制中心控制載帶送料電機303帶動載帶棘輪304轉動,進一步載帶棘輪304通過其棘齒帶動載帶向前運動,當載帶運動到空料發射光纖334及空料接收光纖335處時,空料發射光纖334及空料接收光纖335檢測載帶的空料長度並控制載帶送料電機303帶動載帶向前輸送合適的長度,進一步凸輪主軸機構2通過其凸輪驅動上切刀滑塊306及下切刀滑塊307在切刀滑槽塊305內滑動,進而帶動上切刀308及下切刀309運動並將載帶精準裁切。 Specifically, the ends of the two carrier tapes that need to be fed are placed on the carrier tape channel plate 302 of the left feed cutting mechanism 3 and the right feed cutting mechanism 4 respectively, and the feed detection optical fiber 333 detects the entrance of the tape After the carrier tape flow plate 302 is on, a signal is sent out, and the control center controls the carrier tape feeding motor 303 to drive the carrier tape ratchet 304 to rotate, and the carrier tape ratchet 304 drives the carrier tape forward through its ratchet teeth. When the carrier tape moves to the empty material When the transmitting optical fiber 334 and the empty material receiving optical fiber 335 are located, the empty material transmitting optical fiber 334 and the empty material receiving optical fiber 335 detect the empty material length of the carrier tape and control the carrier tape feeding motor 303 to drive the carrier tape to forward the appropriate length, and further the cam spindle The mechanism 2 drives the upper cutter slider 306 and the lower cutter slider 307 to slide in the cutter chute block 305 through its cam, thereby driving the upper cutter 308 and the lower cutter 309 to move and accurately cut the carrier tape.
優選地,左送料裁切機構3還包括載帶滑蓋元件,載帶滑蓋組件包括滑蓋導柱310及設置在滑蓋導柱310上並可在滑蓋導柱310上滑動的載 帶滑蓋311,載帶滑蓋311上設置有用於與凸輪主軸機構2活動連接的滑蓋連接塊312,凸輪主軸機構2可通過滑蓋連接塊312驅動載帶滑蓋311在滑蓋導柱310上滑動,載帶滑蓋組件還包括滑蓋限位板313,滑蓋連接塊312與滑蓋限位板313之間設置有滑蓋壓縮彈簧314,載帶滑蓋311上設置有載帶壓輪315。 Preferably, the left feed cutting mechanism 3 further includes a carrier slide element, and the carrier slide assembly includes a slide guide 310 and a carrier provided on the slide guide 310 and capable of sliding on the slide guide 310. With the slide cover 311, the carrier slide 311 is provided with a slide connection block 312 for movably connecting with the cam spindle mechanism 2. The cam spindle mechanism 2 can drive the carrier slide 311 on the slide guide post through the slide connection block 312. Sliding on 310, the carrier tape slider assembly further includes a slider limit plate 313, a slider compression spring 314 is provided between the slider connection block 312 and the slider limit plate 313, and a carrier tape is provided on the carrier slide 311压 轮 315 The pressure wheel 315.
在載帶位於載帶流道板302內進行裁切工作時,滑蓋連接塊312在凸輪主軸機構2的驅動作用下將載帶滑蓋311推動,載帶滑蓋311沿著滑蓋導柱310滑動並將載帶流道板302的上表面覆蓋,防止載帶從載帶流道板302中跑出,這個過程中,載帶壓輪315將載帶壓緊;在載帶完成裁切及包膜過程後,凸輪主軸機構2帶動滑蓋連接塊312逆向運動,帶動載帶滑蓋311逆向運動,載帶滑蓋311克服滑蓋壓縮彈簧314的彈力離開載帶,這時候就可以將載帶從載帶流道板302中取出。載帶從載帶流道板302中取出後,載帶滑蓋311在滑蓋壓縮彈簧314的彈力作用下復位。 When the carrier tape is in the carrier tape flow path plate 302 for cutting work, the slide cover connecting block 312 pushes the carrier tape slide cover 311 under the driving action of the cam spindle mechanism 2, and the carrier tape slide cover 311 follows the slide guide. 310 slides and covers the upper surface of the carrier tape runner plate 302 to prevent the carrier tape from running out of the carrier tape runner plate 302. In this process, the carrier tape pressing roller 315 presses the carrier tape tightly; the cutting of the carrier tape is completed After the coating process, the cam spindle mechanism 2 drives the slider connection block 312 to move in the reverse direction, which drives the carrier belt slider 311 to move in the reverse direction. The carrier belt slider 311 overcomes the elastic force of the slider compression spring 314 and leaves the carrier belt. The carrier tape is taken out of the carrier tape flow path plate 302. After the carrier tape is removed from the carrier tape flow path plate 302, the carrier tape slide cover 311 is reset by the elastic force of the slide compression spring 314.
優選地,左送料裁切機構3還包括防錯位組件,防錯位組件包括載帶擋板320,載帶擋板320一側設置有具有基準面的基準板321,載帶擋板320另一側鉸接有載帶限位鉸接板322,載帶限位鉸接板322的一端與豎直安裝板301之間設置有壓縮彈簧,載帶限位鉸接板322設置有防錯位撥杆323。 Preferably, the left feeding and cutting mechanism 3 further includes a misalignment prevention component, which includes a carrier tape baffle 320, a reference plate 321 having a reference plane is provided on one side of the carrier tape baffle 320, and the other side of the carrier tape baffle 320 A carrier tape limit hinge plate 322 is hinged, a compression spring is provided between one end of the carrier tape limit hinge plate 322 and the vertical mounting plate 301, and the carrier tape limit hinge plate 322 is provided with a misalignment prevention lever 323.
防錯位組件通過貼膜時的下壓斜塊壓向防錯位撥杆323,防錯位撥杆323繞著載帶限位鉸接板322的鉸接點轉動,帶動載帶限位鉸接板322的內側壓向載帶,進一步驅動載帶壓向基準板321的基準面,使得兩根載帶能夠準確對齊,提升包膜效果。 The anti-dislocation component presses the anti-dislocation lever 323 through the pressing down block when the film is pasted, and the anti-dislocation lever 323 rotates around the hinge point of the carrier band limit hinge plate 322 to drive the inner side of the carrier band limit hinge plate 322 to press. The carrier tape further drives the carrier tape to press against the reference surface of the reference plate 321, so that the two carrier tapes can be accurately aligned, and the coating effect is improved.
優選地,包膜機構5包括固定在主安裝板1上的包膜機構安裝架51及設置在包膜機構安裝架51上的載帶支撐板52、包膜第一滑塊53、包膜 第二滑塊54,包膜第一滑塊53上部通過彈簧連接有載帶凸包浮壓塊55,包膜第二滑塊54上部為載帶邊浮壓塊56,包膜機構安裝架51上還設置有包膜滑塊57,包膜滑塊57上設置有包膜鏟刀58,包膜第一滑塊53及包膜第二滑塊54均由凸輪主軸機構2驅動其滑動;包膜鏟刀58鉸接在包膜滑塊57上,包膜鏟刀58的一端下壁面與包膜滑塊57之間設置鏟刀壓縮彈簧59,包膜鏟刀58另一端設置有調節螺釘50。 Preferably, the film wrapping mechanism 5 includes a film wrapping mechanism mounting frame 51 fixed on the main mounting plate 1 and a carrier tape support plate 52, a film wrapping first slider 53, and a film covering provided on the film wrapping mechanism mounting frame 51. The second slider 54, the upper part of the envelope first slider 53 is connected with a carrier tape convex hull floating block 55 through a spring, the upper part of the envelope second slider 54 is a carrier edge floating block 56, and the envelope mounting frame 51 An envelope slide 57 is also provided on the envelope slide 57 and a envelope blade 58 is provided on the envelope slide. The envelope first slide 53 and envelope second slide 54 are driven by the cam spindle mechanism 2 to slide; The film blade 58 is hinged on the film slide 57. A blade compression spring 59 is provided between the lower wall surface of one end of the film blade 58 and the film slide 57, and the other end of the film blade 58 is provided with an adjustment screw 50.
具體地,需要接料的兩個載帶的介面位於載帶凸包浮壓塊55及載帶邊浮壓塊56的上表面,當膜片貼到載帶的上表面並向著載帶一側折彎後,凸輪主軸機構2通過其凸輪驅動包膜滑塊57向著載帶方向運動,包膜滑塊57帶動包膜鏟刀58將膜片的側部彎折部分壓向載帶邊沿部分的下壁面,在這個過程中,凸輪主軸機構2通過其凸輪帶動包膜第二滑塊54及載帶邊浮壓塊56向下滑動;在完成對載帶邊沿部分下壁進行包膜後,包膜滑塊57帶動包膜鏟刀58繼續向前運動並對載帶中間部分的下壁面進行包膜,這個過程中,凸輪主軸機構2通過其凸輪帶動包膜第一滑塊53及載帶凸包浮壓塊55向下移動,便於包膜鏟刀58對載帶的凸包處進行包膜處理。 Specifically, the interface of the two carrier tapes that need to be connected is located on the upper surfaces of the carrier tape convex embossing block 55 and the carrier tape edge floating block 56. When the diaphragm is attached to the upper surface of the carrier tape and faces the side of the carrier tape After the bending, the cam spindle mechanism 2 drives the envelope slider 57 to move toward the carrier tape through its cam. The envelope slider 57 drives the envelope blade 58 to press the bent portion of the side of the diaphragm toward the edge of the carrier belt. On the lower wall surface, in this process, the cam spindle mechanism 2 drives the second envelope 54 and the carrier edge floating block 56 to slide downwards through its cam; after the envelope of the lower wall of the edge portion of the carrier belt is completed, the The film slider 57 drives the coated blade 58 to continue to move forward and coats the lower wall surface of the middle portion of the carrier tape. In this process, the cam spindle mechanism 2 drives the coated first slider 53 and the carrier tape protrusion through its cam. The floating floating block 55 moves downward, which is convenient for the coating blade 58 to perform the coating processing on the convex hull of the carrier tape.
優選地,凸輪主軸機構2包括凸輪主軸21及設置在主安裝板1下部的主軸驅動電機22,凸輪主軸21通過主軸安裝板23安裝在主安裝板1上,凸輪主軸21上設置有同步帶輪24及多個凸輪25,主軸驅動電機22的輸出端與同步帶輪24之間設置有同步帶26,主軸驅動電機22可通過同步帶26及同步帶輪24驅動凸輪主軸21轉動。 Preferably, the cam spindle mechanism 2 includes a cam spindle 21 and a spindle drive motor 22 provided at the lower portion of the main mounting plate 1. The cam spindle 21 is mounted on the main mounting plate 1 through the spindle mounting plate 23. The cam spindle 21 is provided with a synchronous pulley. 24 and a plurality of cams 25. A timing belt 26 is provided between the output end of the spindle drive motor 22 and the timing pulley 24. The spindle drive motor 22 can drive the cam spindle 21 to rotate through the timing belt 26 and the timing pulley 24.
優選地,主軸驅動電機22的輸出端設置有變速箱27,主軸驅動電機22通過變速箱27帶動同步帶26運轉。 Preferably, the output end of the spindle drive motor 22 is provided with a gearbox 27, and the spindle drive motor 22 drives the timing belt 26 to operate through the gearbox 27.
優選地,凸輪主軸機構2還包括配合凸輪25的凸輪擺杆28,凸輪25可通過凸輪擺杆28帶動左送料裁切機構3、右送料裁切機構4及包膜機構5內的部分構件運轉。 Preferably, the cam spindle mechanism 2 further includes a cam swing lever 28 that cooperates with the cam 25, and the cam 25 can drive the left feeding cutting mechanism 3, the right feeding cutting mechanism 4 and the coating mechanism 5 to operate by the cam swing lever 28 .
接料膜供料機構6包括供膜機構安裝板601及設置在供膜機構安裝板601上的供膜驅動電機602、供膜盤603、供膜導輥604、供膜刮刀組件65、回卷導輥606,貼膜機構7包括貼膜安裝板701及安裝在貼膜安裝板701上的貼膜驅動電機702、內設有U形槽703的U形槽限位塊73、水平滑動安裝板704,水平滑動安裝板704上設置有豎直滑動安裝板705,豎直滑動安裝板705上安裝有前吸頭組件76、後吸頭組件77及壓膜張緊組件78,貼膜驅動電機702的輸出端設置有貼膜電機變速箱706,貼膜電機變速箱706的輸出端設置有一擺動杆707,擺動杆707的自由端活動連接有一滑動驅動杆708,滑動驅動杆708的一端固定連接在豎直滑動安裝板705上,滑動驅動杆708的另一端卡入U形槽限位塊73的U形槽703中並可在U形槽703內沿著U形槽703的開槽軌跡滑動。 The film receiving film feeding mechanism 6 includes a film feeding mechanism mounting plate 601 and a film feeding driving motor 602, a film feeding tray 603, a film feeding guide roller 604, a film feeding blade assembly 65, and a rewinding provided on the film feeding mechanism mounting plate 601. The guide roller 606 and the film bonding mechanism 7 include a film mounting plate 701 and a film driving motor 702 mounted on the film mounting plate 701, a U-shaped groove stopper 73 with a U-shaped groove 703 inside, and a horizontal sliding mounting plate 704, which slides horizontally. The mounting plate 704 is provided with a vertical sliding mounting plate 705. The vertical sliding mounting plate 705 is installed with a front tip assembly 76, a rear tip assembly 77 and a film tensioning assembly 78. The output end of the film driving motor 702 is provided with Film motor gearbox 706. The output end of the film motor gearbox 706 is provided with a swing lever 707. The free end of the swing lever 707 is movably connected with a sliding drive lever 708. One end of the slide drive lever 708 is fixedly connected to the vertical sliding mounting plate 705. The other end of the sliding driving rod 708 is caught in the U-shaped groove 703 of the U-shaped groove limiting block 73 and can slide along the grooved track of the U-shaped groove 703 in the U-shaped groove 703.
在實施本發明時,將接料膜的料卷放置在供膜盤603中,接料膜料帶繞過供膜導輥604及供膜刮刀組件65的前端後繞過若干供膜導輥604後最終捲繞在回卷導輥606上,供膜驅動電機602作為回卷導輥606的動力機構並用於驅動回卷導輥606轉動,供膜刮刀組件65將接料膜料帶上的接料膜撕開,便於貼膜機構7進行貼膜。 In the practice of the present invention, the material receiving roll is placed in the film supply tray 603, and the material receiving tape passes around the front ends of the film supply guide rollers 604 and the film supply scraper assembly 65, and then bypasses several film supply guide rollers 604. It is finally wound on the rewinding guide roller 606, and the film supply driving motor 602 serves as the power mechanism of the rewinding guide roller 606 and is used to drive the rewinding guide roller 606 to rotate, and the film supply blade assembly 65 The material film is torn, which is convenient for the film application mechanism 7 to perform film application.
貼膜機構7在工作時,其貼膜驅動電機702通過U形槽限位塊73控制前吸頭組件76、後吸頭組件77及壓膜張緊組件78作前後及上下方向的移動,具體地,在前吸頭組件76、後吸頭組件77吸取接料膜時,壓膜張緊組件78將接料膜料帶壓緊,同時配合供膜刮刀元件65將接料膜從接料膜料帶上取下,進一步,貼膜驅動電機702運轉,帶動擺動杆707擺動,擺動杆 707帶動滑動驅動杆708擺動,滑動擺動杆708帶動前吸頭組件76、後吸頭組件77及壓膜張緊組件78沿著U形槽限位塊73的U形槽703的開槽軌跡滑動,給前吸頭元件76及後吸頭元件77提供一個向上-向前-向下貼膜的運動軌跡,最終實現自動貼膜。 When the film bonding mechanism 7 is working, its film driving motor 702 controls the front suction head assembly 76, the rear suction head assembly 77, and the film tensioning assembly 78 to move forward, backward, and up and down through the U-shaped groove limiting block 73. Specifically, When the front suction head assembly 76 and the rear suction head assembly 77 suck the receiving film, the pressing film tensioning assembly 78 presses the receiving film tape, and at the same time cooperates with the film supply scraper element 65 to pull the receiving film from the receiving film tape. Taking off, further, the film driving motor 702 is operated to drive the swing lever 707 to swing, and the swing lever 707 drives the slide driving lever 708 to swing, and the slide swing lever 708 drives the front suction head assembly 76, the rear suction head assembly 77, and the film tensioning assembly 78 to slide along the grooved track of the U-shaped groove 703 of the U-shaped groove limit block 73 To provide a front-to-forward-down filming motion track for the front and rear nozzle elements 76 and 77, and finally realize automatic filming.
優選地,供膜刮刀組件65包括刮刀驅動電機651及安裝在供膜機構安裝板601上的刮刀安裝滑板652,刮刀安裝滑板652上固定安裝有刮刀653及刮刀驅動齒條654,刮刀驅動電機651的輸出端設置有與刮刀驅動齒條654嚙合的刮刀驅動齒輪655,刮刀驅動電機651可通過刮刀驅動齒輪655與刮刀驅動齒條654的配合結構驅動刮刀安裝滑板652及刮刀653前後移動,刮刀安裝滑板652通過刮刀滑板導軌656安裝到供膜機構安裝板601上並可沿著刮刀滑板導軌656滑動。 Preferably, the film supply blade assembly 65 includes a blade drive motor 651 and a blade installation slide 652 mounted on the film supply mechanism mounting plate 601. The blade installation slide 652 is fixed with a blade 653 and a blade drive rack 654, and the blade drive motor 651 The output end is provided with a scraper driving gear 655 meshing with the scraper driving rack 654. The scraper driving motor 651 can drive the scraper mounting slide 652 and the scraper 653 forward and backward through the cooperation structure of the scraper driving gear 655 and the scraper driving rack 654. The scraper installation The slide plate 652 is mounted on the film supply mechanism mounting plate 601 through a scraper slide rail 656 and can slide along the scraper slide rail 656.
優選地,供膜機構安裝板601上還設置有配合壓膜張緊組件78的壓膜壓板610,壓膜張緊組件78可配合壓膜壓板610將接料膜壓緊 Preferably, the film supply mechanism mounting plate 601 is further provided with a film pressing plate 610 that cooperates with the film pressing tensioner 78, and the film pressing tension module 78 can cooperate with the film pressing plate 610 to compress the material receiving film.
具體地,在接料膜脫離接料膜料帶前,刮刀驅動電機651通過刮刀驅動齒輪655及刮刀驅動齒條654驅動刮刀653到達最前端,當貼膜機構7上的前吸頭元件76、後吸頭元件77進行吸膜時,壓膜張緊組件78配合壓膜壓板610將接料膜料帶壓緊;前吸頭組件76、後吸頭組件77將接料膜吸緊後,刮刀驅動電機651逆向運轉,帶動刮刀653向後移動,這時候,由於回卷導輥606對對接料膜料帶的回收力作用,接料膜料帶與接料膜分離,成功實現接料膜的吸取工作。 Specifically, before the receiving film is released from the receiving film belt, the scraper driving motor 651 drives the scraper 653 to the forefront through the scraper driving gear 655 and the scraper driving rack 654. When the front suction element 76 on the film bonding mechanism 7 and the rear When the nozzle element 77 is performing film suction, the film tensioning component 78 cooperates with the film pressure platen 610 to press the material film strip; the front nozzle component 76 and the rear nozzle component 77 suction the material film, and the scraper drives The motor 651 runs in the reverse direction, which drives the scraper 653 to move backward. At this time, due to the recovery force of the rewinding guide roller 606 on the butt film strip, the material film strip is separated from the material film, and the suction film is successfully realized. .
優選地,供膜機構安裝板601上還設置有供膜壓輥607及供膜彈性壓輪608,供膜彈性壓輪608可將接料膜壓緊在供膜壓輥607上,供膜壓輥607及回卷導輥606與供膜驅動電機602的輸出端通過供膜同步帶609連 接,供膜驅動電機602通過供膜同步帶609帶動供膜壓輥607及回卷導輥606轉動。 Preferably, the film supply mechanism mounting plate 601 is further provided with a film supply pressure roller 607 and a film supply elastic pressure roller 608. The film supply elastic pressure roller 608 can press the material receiving film on the film supply pressure roller 607, and the film supply pressure The roller 607 and the rewinding guide roller 606 are connected to the output end of the film supply driving motor 602 through a film supply timing belt 609. Then, the film supply driving motor 602 drives the film supply pressure roller 607 and the rewinding guide roller 606 to rotate through the film supply timing belt 609.
供膜彈性壓輪608及供膜壓輥607可為接料膜料帶的回卷提供組構的回收力。 The film-feeding elastic pressing wheel 608 and the film-feeding pressure roller 607 can provide a structural recovery force for the rewinding of the material receiving film strip.
優選地,貼膜安裝板701上設置有水平導軌709,水平滑動安裝板704安裝在水平導軌709上並可在水平導軌709上沿水平方向滑動,水平滑動安裝板704上設置有豎直導軌710,豎直滑動安裝板705安裝在豎直導軌710上並可在豎直導軌710上沿豎直方向滑動。 Preferably, the film mounting plate 701 is provided with a horizontal guide rail 709, the horizontal slide mounting plate 704 is installed on the horizontal guide rail 709 and can be slid in the horizontal direction on the horizontal guide rail 709, and the horizontal slide mounting plate 704 is provided with a vertical guide rail 710, The vertical slide mounting plate 705 is mounted on the vertical rail 710 and can slide on the vertical rail 710 in a vertical direction.
優選地,豎直滑動安裝板705上設置有吸頭安裝板711,吸頭安裝板711上設置有前吸頭滑軌712及後吸頭滑軌713,前吸頭組件76及後吸頭組件77分別設置在前吸頭滑軌712及後吸頭滑軌713上並可分別在前吸頭滑軌712及後吸頭滑軌713上滑動。 Preferably, the vertical sliding mounting plate 705 is provided with a tip mounting plate 711, and the tip mounting plate 711 is provided with a front tip slide rail 712 and a rear tip slide rail 713, a front tip assembly 76 and a rear tip assembly 77 are respectively disposed on the front nozzle slide rail 712 and the rear nozzle slide rail 713 and can slide on the front nozzle slide rail 712 and the rear nozzle slide rail 713, respectively.
優選地,前吸頭組件76包括設置在前吸頭滑軌712上的前吸頭滑塊761及設置在前吸頭滑塊761上的前吸頭安裝座762,前吸頭安裝座762上安裝有前吸頭763,後吸頭組件77包括設置在後吸頭滑軌713上的後吸頭滑座771及設置在後吸頭滑座771上的後吸頭772。 Preferably, the front head assembly 76 includes a front head slider 761 provided on the front head slide 712 and a front head mounting base 762 provided on the front head slider 761, and the front head mounting base 762 A front suction head 763 is installed, and the rear suction head assembly 77 includes a rear suction head slider 771 provided on the rear suction head slide rail 713 and a rear suction head 772 provided on the rear suction head slide 771.
優選地,吸頭安裝板711上設置有吸頭上限位板714及吸頭下限位板715,前吸頭滑塊761與吸頭上限位板714之間設置有前吸頭壓縮彈簧764,後吸頭滑座771與吸頭上限位板711之間設置有後吸頭壓縮彈簧773,前吸頭滑塊712及後吸頭滑座713上均設置有配合吸頭下限位板715的吸頭限位塊716。 Preferably, the tip mounting plate 711 is provided with a tip upper limit plate 714 and a tip lower limit plate 715, and a front tip compression spring 764 is provided between the front tip slider 761 and the tip upper limit plate 714, and the rear A rear head compression spring 773 is provided between the head slider 771 and the head upper limit plate 711, and the front head slider 712 and the rear head slider 713 are provided with a suction head that cooperates with the lower head limit plate 715. Limit block 716.
具體地,在吸膜或貼膜過程中,當豎直滑動安裝板705向下移動時,前吸頭壓縮彈簧764及後吸頭壓縮彈簧773為前吸頭763及後吸頭772提 供一個彈性下壓力,有助於保護產品或設備免受直接衝擊力,防止產品或設備損壞。 Specifically, during the suction film or the film sticking process, when the vertical sliding mounting plate 705 moves downward, the front suction head compression spring 764 and the rear suction head compression spring 773 lift the front suction head 763 and the rear suction head 772. Provides a flexible downforce to help protect the product or equipment from direct impact and prevent product or equipment damage.
優選地,壓膜張緊組件78包括設置在豎直滑動安裝板705上的壓膜上限位塊781、壓膜下限位塊782及壓膜滑動導軌783,壓膜限位導軌783上設置有壓膜滑座784,壓膜滑座784上設置有壓膜塊785及配合壓膜下限位塊782的限位配合塊786,壓膜滑座784與壓膜上限位塊781上設置有壓膜壓縮彈簧787。 Preferably, the film tensioning assembly 78 includes a film upper limit block 781, a film lower limit block 782, and a film slide guide 783 provided on the vertical sliding mounting plate 705, and a pressure is provided on the film limit guide 783 The film sliding seat 784, the film sliding seat 784 is provided with a film pressing block 785 and a limit matching block 786 which cooperates with the lower film pressing limit block 782, and the film sliding seat 784 and the film upper pressing block 781 are provided with film compression Spring 787.
該種SMD載帶通用接料機還包括機架外罩81、預裁切機構82、收料機構83、條碼對比系統及電池供電系統85。 The universal SMD tape feeder also includes a frame cover 81, a pre-cutting mechanism 82, a receiving mechanism 83, a bar code comparison system, and a battery-powered system 85.
預裁切機構82用於對載帶進行粗略的預裁切,便於凸輪箱載帶處理機構對載帶進行精密裁切;收料機構83用於對完成接料的兩根載帶進行收料處理,其包括收料電機;條碼對比系統用於對接料的兩卷載帶進行條碼對比,防止不同規格的載帶進行接料;電池供電系統85安裝在機架外罩81內部,用於為凸輪箱載帶處理機構及接料膜供料貼膜機構提供能源,使得整個SMD載帶通用接料機具有獨立的電源,不用外界電源,能夠獨立行走應用,應用靈活性高,使用方便。電池供電系統85包括可充電電池,在電量耗盡時可進行充電會重複利用。 The pre-cutting mechanism 82 is used for rough pre-cutting of the carrier tape, which is convenient for the cam box carrier tape processing mechanism to precisely cut the carrier tape; the receiving mechanism 83 is used for receiving the two carrier tapes that have been received. Processing, which includes the receiving motor; the bar code comparison system is used to perform bar code comparison of the two rolls of the carrier tape to prevent the carrier tape of different specifications from being received; a battery-powered system 85 is installed inside the rack cover 81 for the cam The box carrier tape processing mechanism and the film receiving film feeding and filming mechanism provide energy, so that the entire SMD carrier tape universal receiving machine has an independent power supply, which can travel independently without external power supplies, has high application flexibility, and is easy to use. The battery-powered system 85 includes a rechargeable battery that can be recharged and reused when it is exhausted.
以上是對本發明的較佳實施進行了具體說明,但本發明創造並不限於上述實施例,熟悉本領域的技術人員在不違背本發明精神的前提下還可做出種種的等同變形或替換,這些等同的變形或替換均包含在本發明之申請專利範圍所限定的範圍內。 The above is a detailed description of the preferred implementation of the present invention, but the invention is not limited to the above embodiments. Those skilled in the art can make various equivalent deformations or substitutions without departing from the spirit of the present invention. These equivalent modifications or replacements are all included in the scope defined by the patent application scope of the present invention.

Claims (8)

  1. 一種SMD載帶通用接料機,其特徵在於,該SMD載帶通用接料機包括:一安裝架及安裝在該安裝架上的一凸輪箱載帶處理機構及一接料膜供料貼膜機構,該凸輪箱載帶處理機構包括安裝在該安裝架上的一主安裝板及設置在該主安裝板上的一凸輪主軸機構、一左送料裁切機構、一右送料裁切機構及一包膜機構,該左送料裁切機構與該右送料裁切機構在結構上相同並相對設置在該主安裝板的兩側,該接料膜供料貼膜機構包括一接料膜供料機構及配合該接料膜供料機構的一貼膜機構,該接料膜供料機構為該貼膜機構供膜,該左送料裁切機構及該右送料裁切機構分別將需要接料的兩載帶進行自動裁切,該貼膜機構將一接料膜黏貼到該兩載帶的連接處,該包膜機構將該兩載帶在接口處進行包膜處理,其中該包膜機構包括固定在該主安裝板上的一包膜機構安裝架及設置在該包膜機構安裝架上的一載帶支撐板、一包膜第一滑塊、一包膜第二滑塊,該包膜第一滑塊上部通過一彈簧連接有一載帶凸包浮壓塊,該包膜第二滑塊上部為一載帶邊浮壓塊,該包膜機構安裝架上還設置有一包膜滑塊,該包膜滑塊上設置有一包膜鏟刀,該包膜第一滑塊及該包膜第二滑塊均由該凸輪主軸機構驅動其滑動,該包膜鏟刀鉸接在該包膜滑塊上,該包膜鏟刀的一端下壁面與該包膜滑塊之間設置一鏟刀壓縮彈簧,該包膜鏟刀另一端設置有一調節螺釘,其中該凸輪主軸機構包括一凸輪主軸及設置在該主安裝板下部的一主軸驅動電機,該凸輪主軸通過一主軸安裝板安裝在该主安裝板上,該凸輪主軸上設置有一同步帶輪及複數個凸輪,該主軸驅動電機的一輸出端與該同步帶輪之間設置有一同步帶,該主軸驅動電機可通過該同步帶及該同步帶輪驅動該凸輪主軸轉動,該主軸驅動電機的該輸出端設置有一變速箱,該主軸驅動電機通過該變速箱帶動該同步帶運轉,該凸輪主軸機構還包括配合該些凸輪的一凸輪擺杆,該些凸輪可通過該凸輪擺杆帶動該左送料裁切機構、該右送料裁切機構及該包膜機構內的部分構件運轉。An SMD carrier tape universal receiving machine is characterized in that the SMD carrier tape universal receiving machine comprises: a mounting frame and a cam box carrier tape processing mechanism and a splicing film feeding and filming mechanism installed on the mounting frame. The cam box carrier tape processing mechanism includes a main mounting plate mounted on the mounting frame and a cam spindle mechanism, a left feeding cutting mechanism, a right feeding cutting mechanism, and a package installed on the main mounting plate. Film mechanism, the left feeding and cutting mechanism is structurally the same as the right feeding and cutting mechanism and is oppositely disposed on both sides of the main mounting plate, and the feeding film feeding and filming mechanism includes a feeding film feeding mechanism and a matching A film-feeding mechanism of the film-feeding mechanism, the film-feeding mechanism supplies the film to the film-feeding mechanism, the left feed cutting mechanism and the right feed-cutting mechanism automatically perform the two carrier tapes that need to be fed respectively. During cutting, the film sticking mechanism adheres a receiving film to the connection of the two carrier tapes, and the film wrapping mechanism performs film coating on the two carrier tapes at the interface, wherein the film wrapping mechanism includes a fixing on the main mounting plate. A film-membrane mechanism mounting frame and A carrier support plate, a first envelope of the envelope, and a second envelope of the envelope are mounted on the installation frame of the envelope mechanism. The upper portion of the first envelope of the envelope is connected by a spring with a convex convex buoy. Pressing block, the upper part of the second sliding block of the coating film is a floating floating block with an edge carrier. The mounting mechanism of the coating film mechanism is also provided with a coating film slider. The coating film slider is provided with a coating blade. The first slide of the film and the second slide of the film are driven by the cam spindle mechanism to slide. The film blade is hinged on the film slider, and the lower wall surface of one end of the film blade and the film A blade compression spring is provided between the sliders, and an adjustment screw is provided at the other end of the coated blade. The cam spindle mechanism includes a cam spindle and a spindle driving motor provided at the lower part of the main mounting plate. A main shaft mounting plate is installed on the main mounting plate. The cam main shaft is provided with a synchronous pulley and a plurality of cams. A synchronous belt is provided between an output end of the main shaft drive motor and the synchronous pulley. The main shaft drive motor Can pass the timing belt and the timing belt wheel When the cam main shaft is rotated, a gear box is provided at the output end of the main shaft drive motor. The main shaft drive motor drives the timing belt to run through the gear box. The cam main shaft mechanism further includes a cam swing lever that cooperates with the cams. These cams can drive the left feeding and cutting mechanism, the right feeding and cutting mechanism, and some components in the coating mechanism through the cam swing lever.
  2. 如請求項第1項所述之一種SMD載帶通用接料機,其中該左送料裁切機構包括固定在該主安裝板上的一豎直安裝板及固定在該豎直安裝板上的一載帶流道板、一載帶送料電機,該載帶送料電機的一輸出端設置有一載帶棘輪,該載帶棘輪上沿穿過該載帶流道板並可驅動該些載帶其中之一向前輸送,該豎直安裝板上還設置有內設有一滑槽的一切刀滑槽塊,該切刀滑槽塊上安裝有可在該滑槽內滑動的一上切刀滑塊及一下切刀滑塊,該上切刀滑塊及該下切刀滑塊上分別設置有一上切刀及一下切刀,該上切刀滑塊及該下切刀滑塊可通過該凸輪主軸機構驅動並同步運動。A universal SMD tape carrier according to claim 1, wherein the left feed cutting mechanism includes a vertical mounting plate fixed on the main mounting plate and a vertical mounting plate fixed on the vertical mounting plate. A carrier tape channel plate and a carrier tape feeding motor. A tape carrier ratchet is provided at an output end of the carrier tape feeding motor. The upper edge of the carrier tape ratchet wheel passes through the carrier tape channel plate and drives the carrier tapes. For forward conveying, the vertical mounting plate is also provided with all knife chute blocks having a chute therein. The cutter chute block is provided with an upper cutter slider and a slider which can slide in the chute. A cutter slider, the upper cutter slider and the lower cutter slider are respectively provided with an upper cutter and a lower cutter, and the upper cutter slider and the lower cutter slider can be driven and synchronized by the cam spindle mechanism motion.
  3. 如請求項第2項所述之一種SMD載帶通用接料機,其中該左送料裁切機構還包括一載帶滑蓋組件,該載帶滑蓋組件包括一滑蓋導柱及設置在該滑蓋導柱上並可在該滑蓋導柱上滑動的一載帶滑蓋,該載帶滑蓋上設置有用於與該凸輪主軸機構活動連接的一滑蓋連接塊,該凸輪主軸機構可通過該滑蓋連接塊驅動該載帶滑蓋在該滑蓋導柱上滑動,該載帶滑蓋組件還包括一滑蓋限位板,該滑蓋連接塊與該滑蓋限位板之間設置有一滑蓋壓縮彈簧,該載帶滑蓋上設置有一載帶壓輪,該左送料裁切機構還包括一防錯位組件,該防錯位組件包括一載帶擋板,該載帶擋板一側設置有具有一基準面的一基準板,該載帶擋板另一側鉸接有一載帶限位鉸接板,該載帶限位鉸接板的一端與該豎直安裝板之間設置有一壓縮彈簧,該載帶限位鉸接板設置有一防錯位撥杆,該左送料裁切機構還包括一光纖檢測元件,該光纖檢測元件包括一光柵輪、一光柵檢測光纖、一入料檢測光纖、一空料發射光纖及一空料接收光纖。The SMD carrier tape universal receiving machine according to item 2 of the claim, wherein the left feed cutting mechanism further includes a carrier slide assembly, the carrier slide assembly includes a slide guide post and is disposed on the A carrier tape slider on the slider guide post and capable of sliding on the slider guide post, the carrier tape slider is provided with a slider connection block for movably connecting with the cam spindle mechanism, and the cam spindle mechanism can be The carrier slider is driven to slide on the slider guide by the slider connection block. The carrier slider assembly further includes a slider limit plate, and the slider connection block is between the slider limit block and the slider limit plate. A slide compression spring is provided. The slide slide of the carrier tape is provided with a carrier tape pressing wheel. The left feeding cutting mechanism further includes a misalignment preventing assembly. The misalignment preventing assembly includes a carrier tape baffle. A reference plate with a reference surface is provided on the side, and a carrier tape limit hinge plate is hinged on the other side of the carrier tape baffle. A compression spring is provided between one end of the carrier tape limit hinge plate and the vertical mounting plate. The carrier tape limit hinge plate is provided with a misalignment prevention lever, and the left feeding cutting machine The structure further includes an optical fiber detection element. The optical fiber detection element includes a grating wheel, a grating detection optical fiber, an incoming detection optical fiber, an empty material transmitting optical fiber, and an empty material receiving optical fiber.
  4. 如請求項第1項所述之一種SMD載帶通用接料機,其中該接料膜供料機構包括一供膜機構安裝板及設置在該供膜機構安裝板上的一供膜驅動電機、一供膜盤、一供膜導輥、一供膜刮刀組件、一回卷導輥,該貼膜機構包括一貼膜安裝板及安裝在該貼膜安裝板上的一貼膜驅動電機、內設有一U形槽的一U形槽限位塊、一水平滑動安裝板,該水平滑動安裝板上設置有一豎直滑動安裝板,該豎直滑動安裝板上安裝有一前吸頭組件、一後吸頭組件及一壓膜張緊組件,該貼膜驅動電機的一輸出端設置有一貼膜電機變速箱,該貼膜電機變速箱的一輸出端設置有一擺動杆,該擺動杆的一自由端活動連接有一滑動驅動杆,該滑動驅動杆的一端固定連接在該豎直滑動安裝板上,該滑動驅動杆的另一端卡入該U形槽限位塊的該U形槽中並可在該U形槽內沿著該U形槽的開槽軌跡滑動。The SMD carrier tape universal receiving machine according to item 1 of the claim, wherein the feeding film feeding mechanism includes a film feeding mechanism mounting plate and a film driving motor provided on the film feeding mechanism mounting plate, A film supply tray, a film supply guide roller, a film supply scraper assembly, and a rewinding guide roller. The film bonding mechanism includes a film mounting plate and a film driving motor installed on the film mounting plate. A U-shape is provided in the film driving mechanism. A U-shaped groove limiting block in the groove, and a horizontal sliding mounting plate, the horizontal sliding mounting plate is provided with a vertical sliding mounting plate, and the vertical sliding mounting plate is equipped with a front nozzle assembly, a rear nozzle assembly and A film tensioning component, an output end of the film drive motor is provided with a film motor gearbox, an output end of the film motor gearbox is provided with a swing lever, and a free end of the swing lever is movably connected with a sliding drive lever, One end of the sliding driving lever is fixedly connected to the vertical sliding mounting plate, and the other end of the sliding driving lever is snapped into the U-shaped groove of the U-shaped groove limiting block and can run along the U-shaped groove. The slotted track of the U-shaped groove slides.
  5. 如請求項第4項所述之一種SMD載帶通用接料機,其中該供膜刮刀組件包括一刮刀驅動電機及安裝在該供膜機構安裝板上的一刮刀安裝滑板,該刮刀安裝滑板上固定安裝有一刮刀及一刮刀驅動齒條,該刮刀驅動電機的一輸出端設置有與該刮刀驅動齒條嚙合的一刮刀驅動齒輪,該刮刀驅動電機可通過該刮刀驅動齒輪與該刮刀驅動齒條的配合結構驅動該刮刀安裝滑板及該刮刀前後移動,且該刮刀安裝滑板通過一刮刀滑板導軌安裝到該供膜機構安裝板上並可沿著該刮刀滑板導軌滑動,該供膜機構安裝板上還設置有一供膜壓輥及一供膜彈性壓輪,該供膜彈性壓輪可將該接料膜壓緊在該供膜壓輥上,該供膜壓輥及該回卷導輥與該供膜驅動電機的一輸出端通過一供膜同步帶連接,該供膜驅動電機通過該供膜同步帶帶動該供膜壓輥及該回卷導輥轉動,該供膜機構安裝板上還設置有配合該壓膜張緊組件的一壓膜壓板,該壓膜張緊組件可配合該壓膜壓板將該接料膜壓緊。A universal SMD tape receiving device according to item 4 of the claim, wherein the film feeding blade assembly includes a blade driving motor and a blade mounting slide plate mounted on the film feeding mechanism mounting plate, and the blade mounting slide plate is A scraper and a scraper driving rack are fixedly installed. An output end of the scraper driving motor is provided with a scraper driving gear that meshes with the scraper driving rack. The scraper driving motor can pass through the scraper driving gear and the scraper driving rack. The matching structure drives the scraper installation slide and the scraper to move forward and backward, and the scraper installation slide is mounted on the film supply mechanism mounting plate through a scraper slide guide and can slide along the scraper slide guide, and the film supply mechanism installation plate A film supply pressure roller and a film supply elastic pressure roller are also provided. The film supply elastic pressure roller can compact the receiving film on the film supply pressure roller, the film supply pressure roller and the rewinding guide roller and the An output end of the film feeding driving motor is connected through a film feeding timing belt, and the film feeding driving motor drives the film feeding pressure roller and the rewinding guide roller to rotate through the film feeding timing belt, and the film feeding mechanism is installed A film pressing plate is also provided on the plate to cooperate with the film pressing and tensioning component, and the film pressing and tensioning component can cooperate with the film pressing and pressing plate to compress the material receiving film.
  6. 如請求項第4項所述之一種SMD載帶通用接料機,其中該貼膜安裝板上設置有一水平導軌,該水平滑動安裝板安裝在該水平導軌上並可在該水平導軌上沿水平方向滑動,該水平滑動安裝板上設置有一豎直導軌,該豎直滑動安裝板安裝在該豎直導軌上並可在該豎直導軌上沿豎直方向滑動。The universal SMD tape carrier according to item 4 of the claim, wherein the film mounting plate is provided with a horizontal rail, and the horizontal sliding mounting plate is mounted on the horizontal rail and can be horizontally on the horizontal rail. Sliding, a horizontal guide rail is provided on the horizontal sliding mounting plate, and the vertical sliding mounting plate is mounted on the vertical guide rail and can slide in the vertical direction on the vertical guide rail.
  7. 如請求項第4項所述之一種SMD載帶通用接料機,其中該豎直滑動安裝板上設置有一吸頭安裝板,該吸頭安裝板上設置有一前吸頭滑軌及一後吸頭滑軌,該前吸頭組件及該後吸頭組件分別設置在該前吸頭滑軌及該後吸頭滑軌上並可分別在該前吸頭滑軌及該後吸頭滑軌上滑動,該前吸頭組件包括設置在該前吸頭滑軌上的一前吸頭滑塊及設置在該前吸頭滑塊上的一前吸頭安裝座,該前吸頭安裝座上安裝有一前吸頭,該後吸頭組件包括設置在該後吸頭滑軌上的一後吸頭滑座及設置在該後吸頭滑座上的一後吸頭,該吸頭安裝板上設置有一吸頭上限位板及一吸頭下限位板,該前吸頭滑塊與該吸頭上限位板之間設置有一前吸頭壓縮彈簧,該後吸頭滑座與該吸頭上限位板之間設置有一後吸頭壓縮彈簧,該前吸頭滑塊及該後吸頭滑座上均設置有配合該吸頭下限位板的一吸頭限位塊,該壓膜張緊組件包括設置在該豎直滑動安裝板上的一壓膜上限位塊、一壓膜下限位塊及一壓膜滑動導軌,該壓膜限位導軌上設置有一壓膜滑座,該壓膜滑座上設置有一壓膜塊及配合該壓膜下限位塊的一限位配合塊,該壓膜滑座與該壓膜上限位塊上設置有一壓膜壓縮彈簧。A universal SMD tape carrier as described in claim 4, wherein the vertical sliding mounting plate is provided with a tip mounting plate, and the tip mounting plate is provided with a front tip slide rail and a rear suction Head slide rail, the front nozzle assembly and the rear nozzle assembly are respectively disposed on the front nozzle slide and the rear nozzle slide and can be respectively on the front nozzle slide and the rear nozzle slide Sliding, the front tip assembly includes a front tip slider provided on the front tip slide rail and a front tip mounting base provided on the front tip slider. The front tip mounting base is mounted on the front tip slider. There is a front nozzle, and the rear nozzle assembly includes a rear nozzle slide disposed on the rear nozzle slide rail and a rear nozzle disposed on the rear nozzle slide. The nozzle mounting plate is provided on the rear nozzle slide. There is a tip upper limit plate and a tip lower limit plate. A front tip compression spring is provided between the front tip slider and the tip upper limit plate. The rear tip slider and the tip upper limit plate. A rear tip compression spring is arranged between the front tip slider and the rear tip slider. Suction head limit block, the film tensioning assembly includes a film upper limit block, a film lower limit block and a film slide guide provided on the vertical sliding mounting plate, on the film limit stop A film-pressing slide is provided. The film-pressing slide is provided with a film-pressing block and a limit-matching block that cooperates with the film-pressing lower limit block. The film-pressing slide and the film-pressing upper limit block are provided with a film. compressed spring.
  8. 如請求項第1項所述之一種SMD載帶通用接料機,還包括一機架外罩、一預裁切機構、一收料機構、一條碼對比系統及一電池供電系統。A universal SMD tape receiving device as described in item 1 of the claim, further comprising a frame cover, a pre-cutting mechanism, a receiving mechanism, a code comparison system, and a battery-powered system.
TW106128128A 2017-05-31 2017-08-18 SMD Carrier Universal Splicer TWI646878B (en)

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CN111217176A (en) 2020-06-02
CN111470086A (en) 2020-07-31
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CN111439407A (en) 2020-07-24
WO2018218709A1 (en) 2018-12-06

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