TWM555103U - SMD carrier tape general-purpose material feeder - Google Patents
SMD carrier tape general-purpose material feeder Download PDFInfo
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- TWM555103U TWM555103U TW106212284U TW106212284U TWM555103U TW M555103 U TWM555103 U TW M555103U TW 106212284 U TW106212284 U TW 106212284U TW 106212284 U TW106212284 U TW 106212284U TW M555103 U TWM555103 U TW M555103U
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Abstract
本創作為一種SMD載帶通用接料機,包括安裝架及安裝在安裝架上的凸輪箱載帶處理機構及接料膜供料貼膜機構,凸輪箱載帶處理機構包括安裝在安裝架上的主安裝板及設置在主安裝板上的凸輪主軸機構、左送料裁切機構、右送料裁切機構及包膜機構,左送料裁切機構與右送料裁切機構在結構上相同並相對設置在主安裝板的兩側,接料膜供料貼膜機構包括接料膜供料機構及配合接料膜供料機構的貼膜機構。該種SMD載帶通用接料機具有自動化程度高、加工品質好、工作效率高、使用方便靈活、降低工作強度等現有技術所不具備的優點。The present invention is an SMD carrier tape universal receiving machine, comprising a mounting frame and a cam box carrier processing mechanism and a film feeding film feeding mechanism mounted on the mounting frame, and the cam box carrier processing mechanism comprises a mounting on the mounting frame. The main mounting plate and the cam spindle mechanism, the left feeding cutting mechanism, the right feeding cutting mechanism and the coating mechanism disposed on the main mounting plate, the left feeding cutting mechanism and the right feeding cutting mechanism are identical in structure and relatively arranged On both sides of the main mounting plate, the film feeding film feeding mechanism includes a film feeding mechanism and a film feeding mechanism of the film feeding mechanism. The SMD carrier tape universal feeder has the advantages of high automation, good processing quality, high work efficiency, convenient and flexible use, and reduced work intensity, which are not available in the prior art.
Description
本創作關於一種載帶處理設備,特別是一種表面黏著元件(SMD)載帶通用接料機。The present invention relates to a carrier tape processing apparatus, and more particularly to a surface mount component (SMD) carrier tape universal feeder.
SMD載帶接料定義:表面黏著技術(SMT)表面貼裝的電子元件多採用SMD編帶封裝,料盤卷狀料,按照載帶寬度分為:8毫米(mm)、12mm、16mm、24mm、32mm、44mm……72mm,其中8mm寬度占80%以上(手機等行業,8mm載帶占90%以上)。SMD載帶放在貼片機上料架上,通過供料機(feeder),將載帶內的電子元件送入貼片機內,貼片機吸嘴吸取載帶內的電子元件進行貼裝。當載帶內的電子元件剩餘數量達到設定值時,就需要作業員拿一卷新的載帶接到舊的載帶上,如此,貼片機就可以不停機一直工作下去,不會出現缺料停機。SMD carrier tape definition: Surface mount technology (SMT) surface mount electronic components are mostly SMD tape package, tray roll material, according to the carrier tape width: 8 mm (mm), 12 mm, 16 mm, 24 mm 32mm, 44mm...72mm, of which 8mm width accounts for more than 80% (in mobile phones and other industries, 8mm carrier tape accounts for more than 90%). The SMD carrier tape is placed on the loading rack of the placement machine, and the electronic components in the carrier tape are fed into the placement machine through a feeder. The placement machine suction nozzle absorbs the electronic components in the carrier tape for mounting. . When the remaining number of electronic components in the carrier tape reaches the set value, the operator needs to take a new tape carrier to the old carrier tape. Thus, the placement machine can work without stopping the machine, and there is no shortage. Material shutdown.
目前,市面上所以SMT生產工藝中,載帶接料都是通過人工完成。人工接料會有以下問題點:1,熟手培訓週期長;2,熟練員工人員流動快;3,接料精度不高,通過供料機供料時報警率很高;4,導致SMT產線稼動率低。At present, in the SMT production process on the market, the carrier tape is completed manually. Manual feeding will have the following problems: 1, the skilled training period is long; 2, the skilled staff turnover is fast; 3, the receiving accuracy is not high, the alarm rate is high when feeding through the feeder; 4, leading to the SMT production line The rate of utilization is low.
總之,現有技術存在自動化程度低、工作效率低下、加工品質差等技術缺陷。In short, the prior art has technical defects such as low automation, low work efficiency, and poor processing quality.
上述種種缺陷嚴重限制了本領域進一步向前發展和推廣應用。The above various defects seriously limit the further development and popularization of the field.
有鑑於此,本創作提供一種新的技術方案以解決現存的技術問題。In view of this, this creation provides a new technical solution to solve existing technical problems.
為了克服現有技術的不足,本創作提供一種SMD載帶通用接料機,解決了現有技術存在的工作效率低、自動化程度低、加工品質差等技術缺陷。In order to overcome the deficiencies of the prior art, the present invention provides an SMD carrier tape universal feeder, which solves the technical defects of low efficiency, low automation, and poor processing quality in the prior art.
本創作解決其技術問題所採用的技術方案是:The technical solution adopted by this creation to solve its technical problems is:
一種SMD載帶通用接料機,包含安裝架及安裝在安裝架上的凸輪箱載帶處理機構及接料膜供料貼膜機構,凸輪箱載帶處理機構包括安裝在安裝架上的主安裝板及設置在主安裝板上的凸輪主軸機構、左送料裁切機構、右送料裁切機構及包膜機構,左送料裁切機構與右送料裁切機構在結構上相同並相對設置在主安裝板的兩側,接料膜供料貼膜機構包括接料膜供料機構及配合接料膜供料機構的貼膜機構,接料膜供料機構為貼膜機構供膜,左送料裁切機構及右送料裁切機構分別將需要接料的兩根載帶進行自動裁切,貼膜機構將接料膜黏貼到兩個載帶的連接處,包膜機構將兩根載帶在接口處進行包膜處理。The utility model relates to a SMD carrier tape universal receiving machine, comprising a mounting frame and a cam box carrier processing mechanism and a film feeding film feeding mechanism mounted on the mounting frame, and the cam box carrier tape processing mechanism comprises a main mounting plate mounted on the mounting frame And a cam spindle mechanism, a left feed cutting mechanism, a right feeding cutting mechanism and a coating mechanism disposed on the main mounting plate, the left feeding cutting mechanism and the right feeding cutting mechanism are structurally identical and relatively disposed on the main mounting plate On both sides, the film feeding film feeding mechanism comprises a film feeding mechanism and a film feeding mechanism of the film feeding mechanism, the film feeding mechanism is a film feeding mechanism, a left feeding cutting mechanism and a right feeding material. The cutting mechanism automatically cuts the two carrier tapes that need to be picked up, and the film-bonding mechanism adheres the film to the joint of the two carrier tapes, and the coating mechanism applies the two carrier tapes at the interface for coating treatment.
作為上述技術方案的改進,左送料裁切機構包括固定在主安裝板上的豎直安裝板及固定在豎直安裝板上的載帶流道板、載帶送料電機,載帶送料電機的輸出端設置有載帶棘輪,載帶棘輪的上沿穿過載帶流道板並可驅動載帶向前輸送,豎直安裝板上還設置有內設有滑槽的切刀滑槽塊,切刀滑槽塊上安裝有可在其滑槽內滑動的上切刀滑塊及下切刀滑塊,上切刀滑塊及下切刀滑塊上分別設置有上切刀及下切刀,上切刀滑塊及下切刀滑塊可通過凸輪主軸機構驅動並同步運動。As an improvement of the above technical solution, the left feed cutting mechanism comprises a vertical mounting plate fixed on the main mounting plate, a carrier flow channel plate fixed on the vertical mounting plate, a carrier feeding motor, and an output of the carrier feeding motor. The carrier is provided with a carrier ratchet, the upper edge of the carrier belt ratchet passes through the carrier flow channel plate and can drive the carrier tape forward, and the vertical mounting plate is further provided with a cutter chute block with a chute therein, the cutter An upper cutter slider and a lower cutter slider which are slidable in the sliding slot are arranged on the sliding block, and an upper cutter and a lower cutter are respectively arranged on the upper cutter slider and the lower cutter slider, and the upper cutter slides The block and lower cutter sliders can be driven and synchronized by the cam spindle mechanism.
作為上述技術方案的進一步改進,左送料裁切機構還包括載帶滑蓋元件,載帶滑蓋組件包括滑蓋導柱及設置在滑蓋導柱上並可在滑蓋導柱上滑動的載帶滑蓋,載帶滑蓋上設置有用於與凸輪主軸機構活動連接的滑蓋連接塊,凸輪主軸機構可通過滑蓋連接塊驅動載帶滑蓋在滑蓋導柱上滑動,載帶滑蓋組件還包括滑蓋限位板,滑蓋連接塊與滑蓋限位板之間設置有滑蓋壓縮彈簧,載帶滑蓋上設置有載帶壓輪,左送料裁切機構還包括防錯位元件,防錯位組件包括載帶擋板,載帶擋板一側設置有具有基準面的基準板,載帶擋板另一側鉸接有載帶限位鉸接板,載帶限位鉸接板的一端與豎直安裝板之間設置有壓縮彈簧,載帶限位鉸接板設置有防錯位撥杆,左送料裁切機構還包括光纖檢測元件,光纖檢測元件包括光柵輪、光柵檢測光纖、入料檢測光纖、空料發射光纖及空料接收光纖。As a further improvement of the above technical solution, the left feed cutting mechanism further includes a carrier slide member, and the carrier slide assembly includes a slide guide post and a load disposed on the slide guide post and slidable on the slide guide post With a sliding cover, a sliding cover connecting block for movably connecting with the cam main shaft mechanism is disposed on the carrier sliding cover, and the cam main shaft mechanism can drive the carrier sliding cover to slide on the sliding guide column through the sliding cover connecting block, and the carrier sliding cover The assembly further includes a sliding cover limiting plate, a sliding cover compression spring is arranged between the sliding cover connecting block and the sliding cover limiting plate, the carrier tape pressing wheel is arranged on the carrier sliding cover, and the left feeding cutting mechanism further comprises an anti-dislocation component The anti-dislocation component comprises a carrier baffle, a reference plate having a reference surface is disposed on one side of the carrier baffle, and a carrier limit hinge plate is hinged on the other side of the carrier baffle, and one end of the carrier limit hinge plate is A compression spring is arranged between the vertical mounting plates, the carrier limit hinge plate is provided with an anti-dislocation lever, and the left feeding cutting mechanism further comprises an optical fiber detecting component, and the optical fiber detecting component comprises a grating wheel, a grating detecting fiber, and a feeding detecting fiber. Empty material launching fiber Empty receiving fiber.
作為上述技術方案的進一步改進,包膜機構包括固定在主安裝板上的包膜機構安裝架及設置在包膜機構安裝架上的載帶支撐板、包膜第一滑塊、包膜第二滑塊,包膜第一滑塊上部通過彈簧連接有載帶凸包浮壓塊,包膜第二滑塊上部為載帶邊浮壓塊,包膜機構安裝架上還設置有包膜滑塊,包膜滑塊上設置有包膜鏟刀,包膜第一滑塊及包膜第二滑塊均由凸輪主軸機構驅動其滑動,包膜鏟刀鉸接在包膜滑塊上,包膜鏟刀的一端下壁面與包膜滑塊之間設置鏟刀壓縮彈簧,包膜鏟刀另一端設置有調節螺釘。As a further improvement of the above technical solution, the coating mechanism comprises a coating mechanism mounting bracket fixed on the main mounting board, a carrier supporting plate disposed on the mounting mechanism of the coating mechanism, a first sliding block of the coating film, and a second coating film. The slider, the upper part of the first slider of the envelope is connected with a carrier-type convex-bag floating pressure block by a spring, the upper part of the second slider is a carrier-side floating pressure block, and the coating mechanism mounting frame is further provided with a coating slider. The envelope slider is provided with a coating blade, the first slider of the coating and the second slider of the coating are driven by the cam spindle mechanism to slide, and the coating blade is hinged on the coating slider, and the coating blade A blade compression spring is disposed between the lower wall surface of one end of the knife and the envelope slider, and the other end of the coating blade is provided with an adjustment screw.
作為上述技術方案的進一步改進,凸輪主軸機構包括凸輪主軸及設置在主安裝板下部的主軸驅動電機,凸輪主軸通過主軸安裝板安裝在主安裝板上,凸輪主軸上設置有同步帶輪及多個凸輪,主軸驅動電機的輸出端與同步帶輪之間設置有同步帶,主軸驅動電機可通過同步帶及同步帶輪驅動凸輪主軸轉動,主軸驅動電機的輸出端設置有變速箱,主軸驅動電機通過變速箱帶動同步帶運轉,凸輪主軸機構還包括配合凸輪的凸輪擺杆,凸輪可通過凸輪擺杆帶動左送料裁切機構、右送料裁切機構及包膜機構內的部分構件運轉。As a further improvement of the above technical solution, the cam spindle mechanism includes a cam main shaft and a spindle drive motor disposed at a lower portion of the main mounting plate. The cam main shaft is mounted on the main mounting plate through a spindle mounting plate, and the cam main shaft is provided with a synchronous pulley and a plurality of A timing belt is arranged between the output end of the cam and the spindle drive motor and the timing pulley. The spindle drive motor can drive the rotation of the cam spindle through the timing belt and the synchronous pulley. The output end of the spindle drive motor is provided with a gearbox, and the spindle drive motor passes through The gearbox drives the timing belt to operate, and the cam spindle mechanism further includes a cam swinging rod that cooperates with the cam, and the cam can drive the left feeding cutting mechanism, the right feeding cutting mechanism and some components in the coating mechanism through the cam swinging rod to operate.
作為上述技術方案的進一步改進,接料膜供料機構包括供膜機構安裝板及設置在供膜機構安裝板上的供膜驅動電機、供膜盤、供膜導輥、供膜刮刀組件、回卷導輥,貼膜機構包括貼膜安裝板及安裝在貼膜安裝板上的貼膜驅動電機、內設有U形槽的U形槽限位塊、水平滑動安裝板,水平滑動安裝板上設置有豎直滑動安裝板,豎直滑動安裝板上安裝有前吸頭元件、後吸頭元件及壓膜張緊元件,貼膜驅動電機的輸出端設置有貼膜電機變速箱,貼膜電機變速箱的輸出端設置有一擺動杆,擺動杆的自由端活動連接有一滑動驅動杆,滑動驅動杆的一端固定連接在豎直滑動安裝板上,滑動驅動杆的另一端卡入U形槽限位塊的U形槽中並可在U形槽內沿著U形槽的開槽軌跡滑動。As a further improvement of the above technical solution, the film feeding mechanism includes a film supply mechanism mounting plate and a film supply driving motor, a film supply disk, a film supply roller, a film supply blade assembly, and a back plate provided on the film supply mechanism mounting plate. The winding guide roller comprises a film mounting plate, a film driving motor mounted on the film mounting plate, a U-shaped groove limiting block with a U-shaped groove therein, a horizontal sliding mounting plate, and a vertical sliding mounting plate provided with a vertical a sliding mounting plate is mounted on the vertical sliding mounting plate with a front suction head element, a rear suction head element and a lamination tensioning element. The output end of the film driving motor is provided with a film motor gearbox, and the output end of the film motor gearbox is provided with a a swinging rod, the free end of the swinging rod is movably connected with a sliding driving rod, one end of the sliding driving rod is fixedly connected to the vertical sliding mounting plate, and the other end of the sliding driving rod is snapped into the U-shaped groove of the U-shaped groove limiting block and It can slide along the slotted path of the U-shaped groove in the U-shaped groove.
作為上述技術方案的進一步改進,供膜刮刀組件包括刮刀驅動電機及安裝在供膜機構安裝板上的刮刀安裝滑板,刮刀安裝滑板上固定安裝有刮刀及刮刀驅動齒條,刮刀驅動電機的輸出端設置有與刮刀驅動齒條嚙合的刮刀驅動齒輪,刮刀驅動電機可通過刮刀驅動齒輪與刮刀驅動齒條的配合結構驅動刮刀安裝滑板及刮刀前後移動;刮刀安裝滑板通過刮刀滑板導軌安裝到供膜機構安裝板上並可沿著刮刀滑板導軌滑動,供膜機構安裝板上還設置有供膜壓輥及供膜彈性壓輪,供膜彈性壓輪可將一接料膜壓緊在該供膜壓輥上,供膜壓輥及回卷導輥與供膜驅動電機的輸出端通過供膜同步帶連接,供膜驅動電機通過供膜同步帶帶動供膜壓輥及回卷導輥轉動,供膜機構安裝板上還設置有配合壓膜張緊組件的壓膜壓板,壓膜張緊組件可配合壓膜壓板將接料膜壓緊。As a further improvement of the above technical solution, the film supply blade assembly comprises a blade drive motor and a blade mounting slide plate mounted on the film supply mechanism mounting plate, and the blade mounting blade is fixedly mounted with a blade and a blade driving rack, and the output end of the blade driving motor a scraper drive gear meshing with the scraper drive rack is provided, and the scraper drive motor can drive the scraper mounting slide plate and the scraper to move back and forth by the cooperation structure of the scraper drive gear and the scraper drive rack; the scraper mounting slide is mounted to the membrane supply mechanism through the scraper slide rail The mounting plate can be slid along the scraper slide rail, and the film supply mechanism mounting plate is further provided with a film pressing roller and a film elastic pressing wheel, and the film elastic pressing wheel can press a receiving film to the film pressing pressure. On the roller, the output pressure of the film supply roller and the rewinding guide roller and the film supply driving motor are connected through the film feeding belt, and the film driving motor drives the film pressing roller and the rewinding roller to rotate through the film feeding belt to supply the film. The mechanism mounting plate is further provided with a laminating press plate with a laminating tensioning assembly, and the laminating tensioning assembly can press the receiving film with the laminating press plate.
作為上述技術方案的進一步改進,貼膜安裝板上設置有水平導軌,水平滑動安裝板安裝在水平導軌上並可在水平導軌上沿水平方向滑動,水平滑動安裝板上設置有豎直導軌,豎直滑動安裝板安裝在豎直導軌上並可在豎直導軌上沿豎直方向滑動。As a further improvement of the above technical solution, the film mounting plate is provided with a horizontal rail, the horizontal sliding mounting plate is mounted on the horizontal rail and can slide horizontally on the horizontal rail, and the horizontal sliding mounting plate is provided with a vertical rail, vertical The sliding mounting plate is mounted on the vertical rail and can slide vertically on the vertical rail.
作為上述技術方案的進一步改進,豎直滑動安裝板上設置有吸頭安裝板,吸頭安裝板上設置有前吸頭滑軌及後吸頭滑軌,前吸頭元件及後吸頭元件分別設置在前吸頭滑軌及後吸頭滑軌上並可分別在前吸頭滑軌及後吸頭滑軌上滑動,前吸頭組件包括設置在前吸頭滑軌上的前吸頭滑塊及設置在前吸頭滑塊上的前吸頭安裝座,前吸頭安裝座上安裝有前吸頭,後吸頭組件包括設置在後吸頭滑軌上的後吸頭滑座及設置在後吸頭滑座上的後吸頭,吸頭安裝板上設置有吸頭上限位板及吸頭下限位板,前吸頭滑塊與吸頭上限位板之間設置有前吸頭壓縮彈簧,後吸頭滑座與吸頭上限位板之間設置有後吸頭壓縮彈簧,前吸頭滑塊及後吸頭滑座上均設置有配合吸頭下限位板的吸頭限位塊,壓膜張緊組件包括設置在豎直滑動安裝板上的壓膜上限位塊、壓膜下限位塊及壓膜滑動導軌,壓膜限位導軌上設置有壓膜滑座,壓膜滑座上設置有壓膜塊及配合壓膜下限位塊的限位配合塊,壓膜滑座與壓膜上限位塊上設置有壓膜壓縮彈簧。As a further improvement of the above technical solution, the vertical sliding mounting plate is provided with a suction head mounting plate, and the suction head mounting plate is provided with a front suction head slide rail and a rear suction head slide rail, and the front suction head component and the rear suction head component respectively The utility model is disposed on the front suction rail and the rear suction rail and is slidable on the front suction rail and the rear suction rail respectively. The front suction head assembly comprises a front suction head sliding on the front suction rail. And a front suction head mount disposed on the front suction head slider, the front suction head mounting seat is provided with a front suction head, and the rear suction head assembly includes a rear suction head sliding seat and a setting disposed on the rear suction head slide rail The rear suction head on the rear suction head is provided with a suction head upper limit plate and a suction head lower limit plate, and a front suction head compression is arranged between the front suction head slider and the upper limit position of the suction head. A spring, a rear suction head and a suction head upper limit plate are provided with a rear suction head compression spring, and the front suction head slider and the rear suction head sliding seat are respectively provided with a suction head limit block for matching the suction head lower limit plate. The film tensioning assembly comprises a film upper limit block, a film lower limit block and a film slipper arranged on the vertical sliding mounting plate. The guide rail and the film limiting guide rail are provided with a film sliding seat, and the pressing film block is provided with a pressing film block and a limit matching block for the lower limit block of the pressing film, and the film sliding seat and the upper film block of the pressing film are arranged. There is a compression compression spring.
作為上述技術方案的進一步改進,還包括機架外罩、預裁切機構、收料機構、條碼對比系統及電池供電系統。As a further improvement of the above technical solution, a rack cover, a pre-cutting mechanism, a receiving mechanism, a bar code comparison system and a battery power supply system are also included.
本創作的有益效果是:本創作提供了一種SMD載帶通用接料機,該種SMD載帶通用接料機通過凸輪箱載帶處理機構及接料膜供料貼膜機構實現載帶的自動化裁切、供膜、貼膜、包膜等工作,工作效率高、加工品質穩定、加工品質好,非常適合大規模自動化的現代化生產,有效降低人工成本工工人的工作強度。The beneficial effect of the creation is: This creation provides a SMD carrier tape universal receiving machine, which realizes automatic cutting of the carrier tape through the cam box carrier processing mechanism and the film feeding film feeding mechanism. Cutting, film feeding, filming, coating, etc., high work efficiency, stable processing quality, good processing quality, very suitable for large-scale automated modern production, effectively reducing the labor intensity of labor workers.
總之,該種SMD載帶通用接料機解決了現有技術存在的工作效率低、自動化程度低、加工品質差等技術缺陷。In short, the SMD carrier tape universal feeder solves the technical defects of the prior art, such as low work efficiency, low automation, and poor processing quality.
下面結合所附圖式和實施例對本創作進一步說明。The present invention will be further described below in conjunction with the drawings and embodiments.
以下將結合實施例和參考圖式對本創作的構思、具體結構及產生的技術效果進行清楚、完整地描述,以充分地理解本創作的目的、特徵和效果。顯然,所描述的實施例只是本創作的一部分實施例,而不是全部實施例,基於本創作的實施例,本領域的技術人員在不付出創造性勞動的前提下所獲得的其他實施例,均屬於本創作保護的範圍。另外,專利中涉及到的所有聯接/連接關係,並非單指構件直接相接,而是指可根據具體實施情況,通過添加或減少聯接輔件,來組成更優的聯接結構。本創作創造中的各個技術特徵,在不互相矛盾衝突的前提下可以交互組合,參照第1-19圖。The concept, the specific structure, and the technical effects produced by the present invention will be clearly and completely described in conjunction with the embodiments and the reference drawings in order to fully understand the purpose, features and effects of the present invention. It is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts belong to the embodiments. The scope of this creative protection. In addition, all the coupling/joining relationships involved in the patents are not directly connected to the components, but rather may constitute a better coupling structure by adding or reducing the coupling accessories according to the specific implementation. The various technical features in the creation of this creation can be interactively combined without conflicting with each other, refer to Figures 1-19.
一種SMD載帶通用接料機,包安裝架及安裝在安裝架上的凸輪箱載帶處理機構及接料膜供料貼膜機構,凸輪箱載帶處理機構包括安裝在安裝架上的主安裝板1及設置在主安裝板1上的凸輪主軸機構2、左送料裁切機構3、右送料裁切機構4及包膜機構5,左送料裁切機構3與右送料裁切機構4在結構上相同並相對設置在主安裝板1的兩側,接料膜供料貼膜機構包括接料膜供料機構6及配合接料膜供料機構6的貼膜機構7,接料膜供料機構6為貼膜機構7供膜,左送料裁切機構3及右送料裁切機構4分別將需要接料的兩根載帶進行自動裁切,貼膜機構7將接料膜黏貼到兩個載帶的連接處,包膜機構5將兩根載帶在接口處進行包膜處理。The utility model relates to a SMD carrier belt universal feeder, a package mounting frame, a cam box carrier processing mechanism mounted on the mounting frame and a film feeding film feeding mechanism, and the cam box carrier processing mechanism comprises a main mounting board mounted on the mounting frame. 1 and a cam spindle mechanism 2 disposed on the main mounting plate 1, a left feed cutting mechanism 3, a right feed cutting mechanism 4, and a coating mechanism 5, the left feed cutting mechanism 3 and the right feed cutting mechanism 4 are structurally The same and oppositely disposed on both sides of the main mounting plate 1, the film feeding film feeding mechanism comprises a film feeding mechanism 6 and a filming mechanism 7 of the film feeding mechanism 6, and the film feeding mechanism 6 is The film feeding mechanism 7 supplies the film, and the left feeding cutting mechanism 3 and the right feeding cutting mechanism 4 respectively automatically cut the two carrier tapes that need to be picked up, and the filming mechanism 7 adheres the receiving film to the joint of the two carrier tapes. The coating mechanism 5 coats the two carrier tapes at the interface.
優選地,左送料裁切機構3包括固定在主安裝板1上的豎直安裝板301及固定在豎直安裝板301上的載帶流道板302、載帶送料電機303,載帶送料電機303的輸出端設置有載帶棘輪304,載帶棘輪304的上沿穿過載帶流道板302並可驅動載帶向前輸送,豎直安裝板301上還設置有內設有滑槽的切刀滑槽塊305,切刀滑槽塊305上安裝有可在其滑槽內滑動的上切刀滑塊306及下切刀滑塊307,上切刀滑塊306及下切刀滑塊307上分別設置有上切刀308及下切刀309,上切刀滑塊306及下切刀滑塊307可通過凸輪主軸機構2驅動並同步運動。Preferably, the left feed cutting mechanism 3 comprises a vertical mounting plate 301 fixed on the main mounting plate 1 and a carrier flow channel plate 302 fixed on the vertical mounting plate 301, a carrier feeding motor 303, a carrier feeding motor The output end of the 303 is provided with a carrier tape ratchet 304. The upper edge of the carrier tape ratchet 304 passes through the carrier tape runner plate 302 and can drive the carrier tape to be transported forward. The vertical mounting plate 301 is also provided with a cut groove provided therein. A knife chute block 305 is mounted on the cutter chute block 305 with an upper cutter slider 306 and a lower cutter slider 307 slidable in the sliding slot thereof, and the upper cutter slider 306 and the lower cutter slider 307 respectively An upper cutter 308 and a lower cutter 309 are provided, and the upper cutter slider 306 and the lower cutter slider 307 can be driven and synchronously moved by the cam spindle mechanism 2.
優選地,左送料裁切機構3還包括光纖檢測元件,光纖檢測元件包括光柵輪331、光柵檢測光纖332、入料檢測光纖333、空料發射光纖334及空料接收光纖335。Preferably, the left feed cutting mechanism 3 further includes an optical fiber detecting element including a grating wheel 331, a grating detecting fiber 332, a feed detecting fiber 333, a hollow material emitting fiber 334, and a hollow receiving fiber 335.
具體地,將需要接料的兩根載帶的端部分別放置入左送料裁切機構3及右送料裁切機構4的載帶流道板302上,入料檢測光纖333檢測到料帶進入載帶流道板302上後,發出信號,控制中心控制載帶送料電機303帶動載帶棘輪304轉動,進一步載帶棘輪304通過其棘齒帶動載帶向前運動,當載帶運動到空料發射光纖334及空料接收光纖335處時,空料發射光纖334及空料接收光纖335檢測載帶的空料長度並控制載帶送料電機303帶動載帶向前輸送合適的長度,進一步凸輪主軸機構2通過其凸輪驅動上切刀滑塊306及下切刀滑塊307在切刀滑槽塊305內滑動,進而帶動上切刀308及下切刀309運動並將載帶精準裁切。Specifically, the ends of the two carrier tapes that need to be picked up are placed on the carrier flow channel plate 302 of the left feed cutting mechanism 3 and the right feed cutting mechanism 4, respectively, and the incoming detection fiber 333 detects the entry of the tape. After carrying the flow channel plate 302, a signal is sent, and the control center controls the carrier tape feeding motor 303 to drive the carrier tape ratchet 304 to rotate, and further the carrier tape ratchet 304 drives the carrier tape to move forward through the ratchet teeth, when the carrier tape moves to the empty material. When the transmitting fiber 334 and the empty receiving fiber 335 are located, the empty material emitting fiber 334 and the empty receiving fiber 335 detect the empty material length of the carrier tape and control the carrier tape feeding motor 303 to drive the carrier tape forward to the appropriate length, and further the cam spindle. The mechanism 2 drives the upper cutter slider 306 and the lower cutter slider 307 to slide in the cutter chute block 305, thereby driving the upper cutter 308 and the lower cutter 309 to move and accurately cutting the carrier tape.
優選地,左送料裁切機構3還包括載帶滑蓋元件,載帶滑蓋組件包括滑蓋導柱310及設置在滑蓋導柱310上並可在滑蓋導柱310上滑動的載帶滑蓋311,載帶滑蓋311上設置有用於與凸輪主軸機構2活動連接的滑蓋連接塊312,凸輪主軸機構2可通過滑蓋連接塊312驅動載帶滑蓋311在滑蓋導柱310上滑動,載帶滑蓋組件還包括滑蓋限位板313,滑蓋連接塊312與滑蓋限位板313之間設置有滑蓋壓縮彈簧314,載帶滑蓋311上設置有載帶壓輪315。Preferably, the left feed cutting mechanism 3 further includes a carrier slide member, and the carrier slide assembly includes a slide guide post 310 and a carrier tape disposed on the slide guide post 310 and slidable on the slide guide post 310 The slide cover 311 is provided with a slide connecting block 312 for movably connecting with the cam main shaft mechanism 2, and the cam main shaft mechanism 2 can drive the carrier slide 311 at the slide guide post 310 through the slide connecting block 312. The sliding cover assembly further includes a sliding cover limiting plate 313. The sliding cover connecting block 312 and the sliding cover limiting plate 313 are provided with a sliding cover compression spring 314. The carrier tape sliding cover 311 is provided with a carrier tape pressure. Wheel 315.
在載帶位於載帶流道板302內進行裁切工作時,滑蓋連接塊312在凸輪主軸機構2的驅動作用下將載帶滑蓋311推動,載帶滑蓋311沿著滑蓋導柱310滑動並將載帶流道板302的上表面覆蓋,防止載帶從載帶流道板302中跑出,這個過程中,載帶壓輪315將載帶壓緊;在載帶完成裁切及包膜過程後,凸輪主軸機構2帶動滑蓋連接塊312逆向運動,帶動載帶滑蓋311逆向運動,載帶滑蓋311克服滑蓋壓縮彈簧314的彈力離開載帶,這時候就可以將載帶從載帶流道板302中取出。載帶從載帶流道板302中取出後,載帶滑蓋311在滑蓋壓縮彈簧314的彈力作用下復位。When the carrier tape is placed in the carrier tape runner 302 for cutting work, the slider connecting block 312 pushes the carrier tape slider 311 under the driving action of the cam spindle mechanism 2, and the carrier tape slider 311 is along the sliding guide pillar. 310 slides and covers the upper surface of the carrier flow channel plate 302 to prevent the carrier tape from running out of the carrier flow channel plate 302. In this process, the carrier tape pressing roller 315 compresses the carrier tape; the cutting is completed on the carrier tape. After the coating process, the cam spindle mechanism 2 drives the sliding cover connecting block 312 to reversely move, and the carrier tape sliding cover 311 moves backwards. The carrier tape sliding cover 311 overcomes the elastic force of the sliding cover compression spring 314 and leaves the carrier tape. The carrier tape is taken out from the carrier flow path plate 302. After the carrier tape is taken out from the carrier flow path plate 302, the carrier tape slide 311 is reset by the elastic force of the slide compression spring 314.
優選地,左送料裁切機構3還包括防錯位元件,防錯位組件包括載帶擋板320,載帶擋板320一側設置有具有基準面的基準板321,載帶擋板320另一側鉸接有載帶限位鉸接板322,載帶限位鉸接板322的一端與豎直安裝板301之間設置有壓縮彈簧,載帶限位鉸接板322設置有防錯位撥杆323。Preferably, the left feed cutting mechanism 3 further includes an anti-dislocation component, the misalignment prevention component includes a carrier baffle 320, and one side of the carrier baffle 320 is provided with a reference plate 321 having a reference surface, and the other side of the carrier baffle 320 The hinged loaded limit hinge plate 322 is provided with a compression spring between one end of the carrier limit hinge plate 322 and the vertical mounting plate 301, and the carrier limit hinge plate 322 is provided with a misalignment lever 323.
防錯位元件通過貼膜時的下壓斜塊壓向防錯位撥杆323,防錯位撥杆323繞著載帶限位鉸接板322的鉸接點轉動,帶動載帶限位鉸接板322的內側壓向載帶,進一步驅動載帶壓向基準板321的基準面,使得兩根載帶能夠準確對齊,提升包膜效果。The anti-dislocation component is pressed against the misalignment lever 323 by the lower pressing block when the film is stuck, and the anti-displacement lever 323 rotates around the hinge point of the carrier limit hinge plate 322 to drive the inner side of the carrier limit hinge plate 322. The carrier tape further drives the carrier tape against the reference surface of the reference plate 321 so that the two carrier tapes can be accurately aligned to enhance the coating effect.
優選地,包膜機構5包括固定在主安裝板1上的包膜機構安裝架51及設置在包膜機構安裝架51上的載帶支撐板52、包膜第一滑塊53、包膜第二滑塊54,包膜第一滑塊53上部通過彈簧連接有載帶凸包浮壓塊55,包膜第二滑塊54上部為載帶邊浮壓塊56,包膜機構安裝架51上還設置有包膜滑塊57,包膜滑塊57上設置有包膜鏟刀58,包膜第一滑塊53及包膜第二滑塊54均由凸輪主軸機構2驅動其滑動;包膜鏟刀58鉸接在包膜滑塊57上,包膜鏟刀58的一端下壁面與包膜滑塊57之間設置鏟刀壓縮彈簧59,包膜鏟刀58另一端設置有調節螺釘50。Preferably, the coating mechanism 5 includes a coating mechanism mounting bracket 51 fixed to the main mounting plate 1, a carrier support plate 52 disposed on the coating mechanism mounting frame 51, a first slider 53 and a coating film The two sliders 54 are connected to the upper portion of the first slider 53 by a spring with a carrier convex buoy block 55, and the upper portion of the second slider 54 is a carrier-side floating pressure block 56, and the coating mechanism mounting frame 51 An envelope slider 57 is further disposed, and the envelope slider 57 is provided with a coating blade 58, and the first slider 53 and the second slider 54 are driven to slide by the cam spindle mechanism 2; The blade 58 is hinged to the envelope slider 57. A blade compression spring 59 is disposed between the lower wall surface of one end of the coating blade 58 and the envelope slider 57, and the other end of the coating blade 58 is provided with an adjustment screw 50.
具體地,需要接料的兩個載帶的介面位於載帶凸包浮壓塊55及載帶邊浮壓塊56的上表面,當膜片貼到載帶的上表面並向著載帶一側折彎後,凸輪主軸機構2通過其凸輪驅動包膜滑塊57向著載帶方向運動,包膜滑塊57帶動包膜鏟刀58將膜片的側部彎折部分壓向載帶邊沿部分的下壁面,在這個過程中,凸輪主軸機構2通過其凸輪帶動包膜第二滑塊54及載帶邊浮壓塊56向下滑動;在完成對載帶邊沿部分下壁進行包膜後,包膜滑塊57帶動包膜鏟刀58繼續向前運動並對載帶中間部分的下壁面進行包膜,這個過程中,凸輪主軸機構2通過其凸輪帶動包膜第一滑塊53及載帶凸包浮壓塊55向下移動,便於包膜鏟刀58對載帶的凸包處進行包膜處理。Specifically, the interfaces of the two carrier tapes that need to be picked up are located on the upper surfaces of the carrier tape convex buoy block 55 and the carrier tape side floating block 56, when the diaphragm is attached to the upper surface of the carrier tape and toward the carrier tape side. After the bending, the cam spindle mechanism 2 moves toward the carrier tape by its cam-driven envelope slider 57, and the envelope slider 57 drives the envelope blade 58 to press the side bent portion of the diaphragm toward the edge portion of the carrier tape. The lower wall surface, in this process, the cam spindle mechanism 2 slides the second slider 54 and the carrier-side floating pressure block 56 downward by its cam; after completing the coating of the lower wall of the carrier tape portion, the package The film slider 57 drives the envelope blade 58 to continue moving forward and envelop the lower wall surface of the intermediate portion of the carrier tape. In this process, the cam spindle mechanism 2 drives the first slider 53 and the carrier tape through the cam. The bag float block 55 is moved downward to facilitate the coating blade 58 to coat the convex hull of the carrier tape.
優選地,凸輪主軸機構2包括凸輪主軸21及設置在主安裝板1下部的主軸驅動電機22,凸輪主軸21通過主軸安裝板23安裝在主安裝板1上,凸輪主軸21上設置有同步帶輪24及多個凸輪25,主軸驅動電機22的輸出端與同步帶輪24之間設置有同步帶26,主軸驅動電機22可通過同步帶26及同步帶輪24驅動凸輪主軸21轉動。Preferably, the cam spindle mechanism 2 includes a cam spindle 21 and a spindle drive motor 22 disposed at a lower portion of the main mounting plate 1. The cam spindle 21 is mounted on the main mounting plate 1 via a spindle mounting plate 23, and the cam spindle 21 is provided with a timing pulley 24 and a plurality of cams 25, a timing belt 26 is disposed between the output end of the spindle drive motor 22 and the timing pulley 24. The spindle drive motor 22 can drive the cam spindle 21 to rotate by the timing belt 26 and the timing pulley 24.
優選地,主軸驅動電機22的輸出端設置有變速箱27,主軸驅動電機22通過變速箱27帶動同步帶26運轉。Preferably, the output of the spindle drive motor 22 is provided with a gearbox 27 that drives the timing belt 26 through the gearbox 27.
優選地,凸輪主軸機構2還包括配合凸輪25的凸輪擺杆28,凸輪25可通過凸輪擺杆28帶動左送料裁切機構3、右送料裁切機構4及包膜機構5內的部分構件運轉。Preferably, the cam spindle mechanism 2 further includes a cam swing lever 28 that cooperates with the cam 25, and the cam 25 can drive the left feed cutting mechanism 3, the right feed cutting mechanism 4, and some components in the coating mechanism 5 through the cam swing lever 28. .
接料膜供料機構6包括供膜機構安裝板601及設置在供膜機構安裝板601上的供膜驅動電機602、供膜盤603、供膜導輥604、供膜刮刀組件65、回卷導輥606,貼膜機構7包括貼膜安裝板701及安裝在貼膜安裝板701上的貼膜驅動電機702、內設有U形槽703的U形槽限位塊73、水平滑動安裝板704,水平滑動安裝板704上設置有豎直滑動安裝板705,豎直滑動安裝板705上安裝有前吸頭組件76、後吸頭組件77及壓膜張緊組件78,貼膜驅動電機702的輸出端設置有貼膜電機變速箱706,貼膜電機變速箱706的輸出端設置有一擺動杆707,擺動杆707的自由端活動連接有一滑動驅動杆708,滑動驅動杆708的一端固定連接在豎直滑動安裝板705上,滑動驅動杆708的另一端卡入U形槽限位塊73的U形槽703中並可在U形槽703內沿著U形槽703的開槽軌跡滑動。The film feed mechanism 6 includes a film supply mechanism mounting plate 601, a film supply motor 602 disposed on the film supply mechanism mounting plate 601, a film supply tray 603, a film supply roller 604, a film supply blade assembly 65, and a rewinding The guide roller 606, the film sticking mechanism 7 includes a film mounting plate 701, a film driving motor 702 mounted on the film mounting plate 701, a U-shaped groove limiting block 73 having a U-shaped groove 703, and a horizontal sliding mounting plate 704 for horizontal sliding The mounting plate 704 is provided with a vertical sliding mounting plate 705. The vertical sliding mounting plate 705 is mounted with a front suction head assembly 76, a rear suction head assembly 77 and a film tensioning assembly 78. The output end of the film driving motor 702 is provided with The film motor gearbox 706, the output end of the film motor gearbox 706 is provided with a swinging lever 707. The free end of the swinging lever 707 is movably connected with a sliding driving lever 708. One end of the sliding driving lever 708 is fixedly connected to the vertical sliding mounting plate 705. The other end of the slide driving lever 708 is engaged in the U-shaped groove 703 of the U-shaped groove limiting block 73 and is slidable along the grooved path of the U-shaped groove 703 in the U-shaped groove 703.
在實施本創作時,將接料膜的料卷放置在供膜盤603中,接料膜料帶繞過供膜導輥604及供膜刮刀組件65的前端後繞過若干供膜導輥604後最終捲繞在回卷導輥606上,供膜驅動電機602作為回卷導輥606的動力機構並用於驅動回卷導輥606轉動,供膜刮刀組件65將接料膜料帶上的接料膜撕開,便於貼膜機構7進行貼膜。In the practice of the present invention, the roll of the film is placed in the film supply tray 603, and the film strip is bypassed by the film feed roller 604 and the front end of the film supply blade assembly 65, and a plurality of film feed rollers 604 are bypassed. After that, it is finally wound on the rewinding guide roller 606. The film supply motor 602 is used as a power mechanism for rewinding the guide roller 606 and is used to drive the rewinding guide roller 606 to rotate. The film supply blade assembly 65 connects the film of the film. The film is torn open to facilitate the filming mechanism 7 to perform filming.
貼膜機構7在工作時,其貼膜驅動電機702通過U形槽限位塊73控制前吸頭組件76、後吸頭組件77及壓膜張緊組件78作前後及上下方向的移動,具體地,在前吸頭組件76、後吸頭組件77吸取接料膜時,壓膜張緊組件78將接料膜料帶壓緊,同時配合供膜刮刀元件65將接料膜從接料膜料帶上取下,進一步,貼膜驅動電機702運轉,帶動擺動杆707擺動,擺動杆707帶動滑動驅動杆708擺動,滑動擺動杆708帶動前吸頭組件76、後吸頭組件77及壓膜張緊組件78沿著U形槽限位塊73的U形槽703的開槽軌跡滑動,給前吸頭元件76及後吸頭元件77提供一個向上-向前-向下貼膜的運動軌跡,最終實現自動貼膜。When the filming mechanism 7 is in operation, the film driving motor 702 controls the front suction head assembly 76, the rear suction head assembly 77, and the film tensioning assembly 78 to move forward and backward and up and down by the U-shaped groove limiting block 73. Specifically, When the front suction head assembly 76 and the rear suction head assembly 77 suck the take-up film, the film tensioning assembly 78 presses the film of the film of the film, and at the same time cooperates with the film-feeding blade member 65 to take the film from the film of the film. Further, the film driving motor 702 is operated to drive the swinging rod 707 to swing, and the swinging rod 707 drives the sliding driving rod 708 to swing. The sliding swinging rod 708 drives the front suction head assembly 76, the rear suction head assembly 77 and the laminating tensioning assembly. 78 slides along the slotted trajectory of the U-shaped slot 703 of the U-shaped slot stop block 73, providing the front nozzle element 76 and the rear nozzle element 77 with an upward-forward-downward film trajectory, ultimately achieving automatic Film.
優選地,供膜刮刀組件65包括刮刀驅動電機651及安裝在供膜機構安裝板601上的刮刀安裝滑板652,刮刀安裝滑板652上固定安裝有刮刀653及刮刀驅動齒條654,刮刀驅動電機651的輸出端設置有與刮刀驅動齒條654嚙合的刮刀驅動齒輪655,刮刀驅動電機651可通過刮刀驅動齒輪655與刮刀驅動齒條654的配合結構驅動刮刀安裝滑板652及刮刀653前後移動,刮刀安裝滑板652通過刮刀滑板導軌656安裝到供膜機構安裝板601上並可沿著刮刀滑板導軌656滑動。Preferably, the film supply blade assembly 65 includes a blade drive motor 651 and a blade mounting slide plate 652 mounted on the film supply mechanism mounting plate 601. The blade mounting slide plate 652 is fixedly mounted with a blade 653 and a blade drive rack 654, and the blade drive motor 651 The output end is provided with a scraper drive gear 655 that meshes with the scraper drive rack 654. The scraper drive motor 651 can drive the scraper mounting sled 652 and the scraper 653 to move back and forth by the mating structure of the scraper drive gear 655 and the scraper drive rack 654. The scraper is mounted. The slider 652 is mounted to the film supply mechanism mounting plate 601 by the blade slide guide 656 and is slidable along the blade slide guide 656.
優選地,供膜機構安裝板601上還設置有配合壓膜張緊組件78的壓膜壓板610,壓膜張緊組件78可配合壓膜壓板610將接料膜壓緊Preferably, the film feeding mechanism mounting plate 601 is further provided with a pressing film pressing plate 610 which is matched with the laminating tensioning assembly 78, and the laminating tensioning assembly 78 can be pressed against the laminating film pressing plate 610 to press the receiving film.
具體地,在接料膜脫離接料膜料帶前,刮刀驅動電機651通過刮刀驅動齒輪655及刮刀驅動齒條654驅動刮刀653到達最前端,當貼膜機構7上的前吸頭元件76、後吸頭元件77進行吸膜時,壓膜張緊組件78配合壓膜壓板610將接料膜料帶壓緊;前吸頭組件76、後吸頭組件77將接料膜吸緊後,刮刀驅動電機651逆向運轉,帶動刮刀653向後移動,這時候,由於回卷導輥606對對接料膜料帶的回收力作用,接料膜料帶與接料膜分離,成功實現接料膜的吸取工作。Specifically, before the film is detached from the film strip, the blade drive motor 651 drives the blade 653 through the blade drive gear 655 and the blade drive rack 654 to reach the foremost end, when the front nozzle element 76 on the filming mechanism 7 is When the suction head element 77 performs the film suction, the film tensioning assembly 78 is pressed with the film pressing plate 610 to press the film strip; the front suction head assembly 76 and the rear suction head assembly 77 suck the film, and the blade is driven. The motor 651 runs in the reverse direction and drives the scraper 653 to move backward. At this time, due to the recovery force of the rewinding guide roller 606 on the butt film strip, the strip of the film is separated from the film, and the suction of the film is successfully achieved. .
優選地,供膜機構安裝板601上還設置有供膜壓輥607及供膜彈性壓輪608,供膜彈性壓輪608可將接料膜壓緊在供膜壓輥607上,供膜壓輥607及回卷導輥606與供膜驅動電機602的輸出端通過供膜同步帶609連接,供膜驅動電機602通過供膜同步帶609帶動供膜壓輥607及回卷導輥606轉動。Preferably, the film supply mechanism mounting plate 601 is further provided with a film supply pressure roller 607 and a film supply elastic pressure roller 608. The film elastic pressure roller 608 can press the film of the film onto the film supply pressure roller 607 for film pressure. The roller 607 and the rewinding guide roller 606 are connected to the output end of the film supply driving motor 602 through the film supply timing belt 609, and the film supply driving motor 602 drives the film supply roller 607 and the rewinding guide roller 606 to rotate by the film supply timing belt 609.
供膜彈性壓輪608及供膜壓輥607可為接料膜料帶的回卷提供組構的回收力。The film supply elastic pressure roller 608 and the film supply pressure roller 607 can provide the recovery force of the fabric for the rewinding of the film strip.
優選地,貼膜安裝板701上設置有水平導軌709,水平滑動安裝板704安裝在水平導軌709上並可在水平導軌709上沿水平方向滑動,水平滑動安裝板704上設置有豎直導軌710,豎直滑動安裝板705安裝在豎直導軌710上並可在豎直導軌710上沿豎直方向滑動。Preferably, the foil mounting plate 701 is provided with a horizontal rail 709, the horizontal sliding mounting plate 704 is mounted on the horizontal rail 709 and can slide in the horizontal direction on the horizontal rail 709, and the horizontal sliding mounting plate 704 is provided with a vertical rail 710. The vertical slide mounting plate 705 is mounted on the vertical rail 710 and is slidable in the vertical direction on the vertical rail 710.
優選地,豎直滑動安裝板705上設置有吸頭安裝板711,吸頭安裝板711上設置有前吸頭滑軌712及後吸頭滑軌713,前吸頭組件76及後吸頭組件77分別設置在前吸頭滑軌712及後吸頭滑軌713上並可分別在前吸頭滑軌712及後吸頭滑軌713上滑動。Preferably, the vertical sliding mounting plate 705 is provided with a suction head mounting plate 711, and the suction head mounting plate 711 is provided with a front suction head slide rail 712 and a rear suction head slide rail 713, a front suction head assembly 76 and a rear suction head assembly. 77 are respectively disposed on the front suction rail 712 and the rear suction rail 713 and are slidable on the front suction rail 712 and the rear suction rail 713, respectively.
優選地,前吸頭組件76包括設置在前吸頭滑軌712上的前吸頭滑塊761及設置在前吸頭滑塊761上的前吸頭安裝座762,前吸頭安裝座762上安裝有前吸頭763,後吸頭組件77包括設置在後吸頭滑軌713上的後吸頭滑座771及設置在後吸頭滑座771上的後吸頭772。Preferably, the front suction head assembly 76 includes a front suction head slider 761 disposed on the front suction head rail 712 and a front suction head mounting seat 762 disposed on the front suction head slider 761, the front suction head mounting seat 762 A front suction head 763 is mounted, and the rear suction head assembly 77 includes a rear suction head carriage 771 disposed on the rear suction head rail 713 and a rear suction head 772 disposed on the rear suction head carriage 771.
優選地,吸頭安裝板711上設置有吸頭上限位板714及吸頭下限位板715,前吸頭滑塊761與吸頭上限位板714之間設置有前吸頭壓縮彈簧764,後吸頭滑座771與吸頭上限位板711之間設置有後吸頭壓縮彈簧773,前吸頭滑塊712及後吸頭滑座713上均設置有配合吸頭下限位板715的吸頭限位塊716。Preferably, the tip mounting plate 711 is provided with a tip upper limit plate 714 and a tip lower limit plate 715, and a front suction head compression spring 764 is disposed between the front suction head slider 761 and the tip upper limit plate 714. A rear suction head compression spring 773 is disposed between the suction head slider 771 and the suction head upper limit plate 711. The front suction head slider 712 and the rear suction head slide 713 are respectively provided with a suction head matched with the suction head lower limit plate 715. Limit block 716.
具體地,在吸膜或貼膜過程中,當豎直滑動安裝板705向下移動時,前吸頭壓縮彈簧764及後吸頭壓縮彈簧773為前吸頭763及後吸頭772提供一個彈性下壓力,有助於保護產品或設備免受直接衝擊力,防止產品或設備損壞。Specifically, during the film absorbing or filming process, when the vertical sliding mounting plate 705 moves downward, the front suction head compression spring 764 and the rear suction head compression spring 773 provide an elastic under the front suction head 763 and the rear suction head 772. Pressure helps protect the product or equipment from direct impact and prevents damage to the product or equipment.
優選地,壓膜張緊組件78包括設置在豎直滑動安裝板705上的壓膜上限位塊781、壓膜下限位塊782及壓膜滑動導軌783,壓膜限位導軌783上設置有壓膜滑座784,壓膜滑座784上設置有壓膜塊785及配合壓膜下限位塊782的限位配合塊786,壓膜滑座784與壓膜上限位塊781上設置有壓膜壓縮彈簧787。Preferably, the film tensioning assembly 78 includes a film upper limit block 781, a film lower limit block 782, and a film sliding guide 783 disposed on the vertical sliding mounting plate 705, and the pressure film limiting guide 783 is provided with a pressure. The film slide 784, the film slide 784 is provided with a pressure film block 785 and a limit fit block 786 which is matched with the film lower limit block 782. The film slide block 784 and the film upper limit block 781 are provided with a film compression. Spring 787.
該種SMD載帶通用接料機還包括機架外罩81、預裁切機構82、收料機構83、條碼對比系統及電池供電系統85。The SMD carrier tape universal feeder further includes a frame outer cover 81, a pre-cutting mechanism 82, a receiving mechanism 83, a bar code comparison system, and a battery power supply system 85.
預裁切機構82用於對載帶進行粗略的預裁切,便於凸輪箱載帶處理機構對載帶進行精密裁切;收料機構83用於對完成接料的兩根載帶進行收料處理,其包括收料電機;條碼對比系統用於對接料的兩卷載帶進行條碼對比,防止不同規格的載帶進行接料;電池供電系統85安裝在機架外罩81內部,用於為凸輪箱載帶處理機構及接料膜供料貼膜機構提供能源,使得整個SMD載帶通用接料機具有獨立的電源,不用外界電源,能夠獨立行走應用,應用靈活性高,使用方便。電池供電系統85包括可充電電池,在電量耗盡時可進行充電會重複利用。The pre-cutting mechanism 82 is used for rough pre-cutting of the carrier tape, so that the cam box carrier processing mechanism can precisely cut the carrier tape; and the receiving mechanism 83 is used for receiving the two carrier tapes that complete the receiving. The processing includes a receiving motor; the bar code comparison system is used for bar code comparison of the two tape carriers of the material to prevent the carrier tape of different specifications from being picked up; the battery power supply system 85 is installed inside the frame cover 81 for the cam The box-carrying processing mechanism and the receiving film feeding film-feeding mechanism provide energy, so that the entire SMD carrier-type universal receiving machine has an independent power source, can be independently used without an external power source, and has high application flexibility and convenient use. The battery powered system 85 includes a rechargeable battery that can be recharged when the battery is exhausted.
以上是對本創作的較佳實施進行了具體說明,但本創作創造並不限於上述實施例,熟悉本領域的技術人員在不違背本創作精神的前提下還可做出種種的等同變形或替換,這些等同的變形或替換均包含在本創作之申請專利範圍所限定的範圍內。The above is a detailed description of the preferred implementation of the present invention, but the present creative creation is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention. Such equivalent modifications or substitutions are intended to be included within the scope defined by the scope of the invention.
1‧‧‧主安裝板
2‧‧‧凸輪主軸機構
21‧‧‧凸輪主軸
22‧‧‧主軸驅動電機
23‧‧‧主軸安裝板
24‧‧‧同步帶輪
25‧‧‧凸輪
26‧‧‧同步帶
27‧‧‧變速箱
28‧‧‧凸輪擺杆
3‧‧‧左送料裁切機構
301‧‧‧豎直安裝板
302‧‧‧載帶流道板
303‧‧‧載帶送料電機
304‧‧‧載帶棘輪
305‧‧‧切刀滑槽塊
306‧‧‧上切刀滑塊
307‧‧‧下切刀滑塊
308‧‧‧上切刀
309‧‧‧下切刀
310‧‧‧滑蓋導柱
311‧‧‧載帶滑蓋
312‧‧‧滑蓋連接塊
313‧‧‧滑蓋限位板
314‧‧‧滑蓋壓縮彈簧
315‧‧‧滑蓋壓縮彈簧
320‧‧‧載帶擋板
321‧‧‧基準板
322‧‧‧載帶限位鉸接板
323‧‧‧防錯位撥杆
331‧‧‧光柵輪
332‧‧‧光柵檢測光纖
333‧‧‧入料檢測光纖
334‧‧‧空料發射光纖
335‧‧‧空料接收光纖
4‧‧‧右送料裁切機構
5‧‧‧包膜機構
50‧‧‧調節螺釘
51‧‧‧包膜機構安裝架
52‧‧‧載帶支撐板
53‧‧‧包膜第一滑塊
54‧‧‧包膜第二滑塊
55‧‧‧載帶凸包浮壓塊
56‧‧‧載帶邊浮壓塊
57‧‧‧包膜滑塊
58‧‧‧包膜鏟刀
59‧‧‧鏟刀壓縮彈簧
6‧‧‧接料膜供料機構
601‧‧‧供膜機構安裝板
602‧‧‧供膜驅動電機
603‧‧‧供膜盤
604‧‧‧供膜導輥
606‧‧‧回卷導輥
607‧‧‧供膜壓輥
608‧‧‧供膜彈性壓輪
609‧‧‧供膜同步帶
610‧‧‧壓膜壓板
65‧‧‧供膜刮刀組件
651‧‧‧刮刀驅動電機
652‧‧‧刮刀安裝滑板
653‧‧‧刮刀
654‧‧‧刮刀驅動齒條
655‧‧‧刮刀驅動齒輪
656‧‧‧刮刀滑板導軌
7‧‧‧貼膜機構
701‧‧‧貼膜安裝板
702‧‧‧貼膜驅動電機
703‧‧‧U形槽
704‧‧‧水平滑動安裝板
705‧‧‧豎直滑動安裝板
706‧‧‧貼膜電機變速箱
707‧‧‧擺動杆
708‧‧‧滑動驅動杆
709‧‧‧水平導軌
710‧‧‧豎直導軌
711‧‧‧吸頭安裝板
712‧‧‧前吸頭滑軌
713‧‧‧後吸頭滑軌
714‧‧‧吸頭上限位板
715‧‧‧吸頭下限位板
716‧‧‧吸頭限位塊
73‧‧‧U形槽限位塊
76‧‧‧前吸頭組件
761‧‧‧前吸頭滑塊
762‧‧‧前吸頭安裝座
763‧‧‧前吸頭
764‧‧‧前吸頭壓縮彈簧
77‧‧‧後吸頭組件
771‧‧‧後吸頭滑座
772‧‧‧後吸頭
773‧‧‧後吸頭壓縮彈簧
78‧‧‧壓膜張緊組件
781‧‧‧壓膜上限位塊
782‧‧‧壓膜下限位塊
783‧‧‧壓膜滑動導軌
784‧‧‧壓膜滑座
785‧‧‧壓膜塊
786‧‧‧限位配合塊
787‧‧‧壓膜壓縮彈簧
81‧‧‧機架外罩
82‧‧‧預裁切機構
83‧‧‧收料機構
85‧‧‧電池供電系統1‧‧‧Main installation board
2‧‧‧Camshaft mechanism
21‧‧‧Cam Spindle
22‧‧‧Spindle drive motor
23‧‧‧Spindle mounting plate
24‧‧‧Synchronous pulley
25‧‧‧ cam
26‧‧‧Synchronous belt
27‧‧‧Transmission
28‧‧‧Cam swing lever
3‧‧‧Left feed cutting mechanism
301‧‧‧Vertical mounting plate
302‧‧‧ Carrier channel plate
303‧‧‧Carriage feeding motor
304‧‧‧With ratchet
305‧‧‧Cutter slide block
306‧‧‧Upper knife slider
307‧‧‧ Lower cutter slider
308‧‧‧Upper knife
309‧‧‧Lower knife
310‧‧‧Sliding guide column
311‧‧‧With slide cover
312‧‧‧Slider connection block
313‧‧‧Slider Limiting Plate
314‧‧‧Sliding compression spring
315‧‧‧Sliding compression spring
320‧‧‧With baffle
321‧‧‧ reference board
322‧‧‧With limit hinges
323‧‧‧Anti-dislocation lever
331‧‧‧Grating wheel
332‧‧‧Grating detection fiber
333‧‧‧Input detection fiber
334‧‧‧empty launch fiber
335‧‧‧empty receiving fiber
4‧‧‧Right feeding cutting mechanism
5‧‧‧filming mechanism
50‧‧‧Adjustment screw
51‧‧‧Packing mechanism mounting bracket
52‧‧‧ Carrier support plate
53‧‧‧The first slider of the envelope
54‧‧‧The second film of the envelope
55‧‧‧ Carrying convex hull floating block
56‧‧‧Loaded edge floating block
57‧‧‧coated film slider
58‧‧‧coated blade
59‧‧‧ Blade compression spring
6‧‧‧Feed film feeding mechanism
601‧‧‧film supply mechanism mounting plate
602‧‧‧film supply motor
603‧‧‧film supply tray
604‧‧‧film supply guide roller
606‧‧‧Rewinding guide roller
607‧‧‧film supply roller
608‧‧‧film elastic roller
609‧‧‧film timing belt
610‧‧‧Laminating pressboard
65‧‧‧film supply blade assembly
651‧‧‧Scraper drive motor
652‧‧‧Scraper mounting skateboard
653‧‧‧ scraper
654‧‧‧Scraper drive rack
655‧‧‧Scraper drive gear
656‧‧‧ scraper slide guide
7‧‧‧filming mechanism
701‧‧‧film mounting plate
702‧‧‧ Film Drive Motor
703‧‧‧U-shaped groove
704‧‧‧Horizontal sliding mounting plate
705‧‧‧Vertical sliding mounting plate
706‧‧‧film motor gearbox
707‧‧‧swing rod
708‧‧‧Sliding drive rod
709‧‧‧Horizontal guides
710‧‧‧Vertical rail
711‧‧‧Tip mounting plate
712‧‧‧Front tip slide
713‧‧‧ Rear Tip Slide
714‧‧‧ Tip ceiling plate
715‧‧‧ Tip lower limit plate
716‧‧‧Tip limit block
73‧‧‧U-shaped slot limit block
76‧‧‧Front tip assembly
761‧‧‧Front Tip Slider
762‧‧‧Front Tip Mount
763‧‧‧ front tip
764‧‧‧Front tip compression spring
77‧‧‧ Rear Tip Assembly
771‧‧‧ Rear Tip Slide
772‧‧‧After the tip
773‧‧‧ Rear Tip Compression Spring
78‧‧‧Film tensioning assembly
781‧‧‧film upper limit block
782‧‧‧film lower limit block
783‧‧‧film sliding guide
784‧‧‧film slide
785‧‧‧film block
786‧‧‧Limited fit block
787‧‧‧film compression spring
81‧‧‧Rack cover
82‧‧‧Precutting mechanism
83‧‧‧Receiving agency
85‧‧‧Battery power supply system
第1圖是本創作裝配示意圖; 第2圖是本創作另一角度的裝配示意圖; 第3圖是本創作中凸輪箱載帶處理機構及接料膜供料貼膜機構的裝配示意圖; 第4圖是本創作中凸輪箱載帶處理機構裝配示意圖; 第5圖是本創作中凸輪箱載帶處理機構另一角度的裝配示意圖; 第6圖是本創作中左送料裁切機構的結構示意圖; 第7圖是本創作中左送料裁切機構另一角度的結構示意圖; 第8圖是本創作中左送料裁切機構第三角度的結構示意圖; 第9圖是本創作中包膜機構的結構示意圖; 第10圖是本創作中包膜結構另一角度的結構示意圖; 第11圖是本創作中包膜機構的結構拆分圖; 第12圖是本創作中凸輪主軸機構的結構示意圖; 第13圖是本創作中接料膜供料貼膜機構的裝配示意圖; 第14圖是本創作中接料膜供料貼膜機構另一角度的裝配示意圖; 第15圖是本創作中接料膜供料機構的結構示意圖; 第16圖是本創作中接料膜供料機構另一角度的結構示意圖; 第17圖是本創作 中貼膜機構的結構示意圖; 第18圖是本創作 中貼膜機構另一角度的結構示意圖;及 第19圖是本創作 中貼膜機構的結構拆分圖。Figure 1 is a schematic view of the assembly of the creation; Figure 2 is a schematic view of the assembly of the other angle of the creation; Figure 3 is a schematic view of the assembly of the processing mechanism of the cam box carrier and the film feeding mechanism of the film in the present invention; It is a schematic diagram of the assembly of the cam box carrier processing mechanism in the present creation; FIG. 5 is a schematic view of the assembly of the cam box carrier processing mechanism in the present creation; FIG. 6 is a schematic structural view of the left feeding cutting mechanism in the present invention; 7 is a structural schematic diagram of another angle of the left feeding cutting mechanism in the present creation; FIG. 8 is a schematic structural view of the third angle of the left feeding cutting mechanism in the present creation; FIG. 9 is a schematic structural view of the coating mechanism in the present creation Figure 10 is a schematic view of the structure of the envelope structure in this creation; Figure 11 is a structural split view of the envelope mechanism in the present creation; Figure 12 is a schematic view of the structure of the cam spindle mechanism in the present creation; The figure is a schematic view of the assembly of the film feeding film feeding mechanism in the present invention; the 14th drawing is a schematic view of the assembly of the film feeding film feeding mechanism in the present invention; FIG. 15 is the film of the film in the present creation. Schematic diagram of the structure of the mechanism; Figure 16 is a schematic view of the structure of the feeding mechanism of the receiving film in the creation; Figure 17 is a schematic view of the structure of the filming mechanism in the creation; Figure 18 is another angle of the filming mechanism in the creation Schematic diagram of the structure; and Figure 19 is a structural split diagram of the filming mechanism in the present creation.
3‧‧‧左送料裁切機構 3‧‧‧Left feed cutting mechanism
4‧‧‧右送料裁切機構 4‧‧‧Right feeding cutting mechanism
5‧‧‧包膜機構 5‧‧‧filming mechanism
6‧‧‧接料膜供料機構 6‧‧‧Feed film feeding mechanism
7‧‧‧貼膜機構 7‧‧‧filming mechanism
81‧‧‧機架外罩 81‧‧‧Rack cover
82‧‧‧預裁切機構 82‧‧‧Precutting mechanism
83‧‧‧收料機構 83‧‧‧Receiving agency
85‧‧‧電池供電系統 85‧‧‧Battery power supply system
Claims (10)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720629260.4U CN207328903U (en) | 2017-05-31 | 2017-05-31 | A kind of SMD carries general receiver |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM555103U true TWM555103U (en) | 2018-02-01 |
Family
ID=62015765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW106212284U TWM555103U (en) | 2017-05-31 | 2017-08-18 | SMD carrier tape general-purpose material feeder |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN207328903U (en) |
| TW (1) | TWM555103U (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111217176B (en) * | 2017-05-31 | 2021-10-26 | 深圳市宝尔威精密机械有限公司 | Film receiving feeding mechanism of SMD carrier tape universal receiving machine |
| CN111731905B (en) * | 2019-07-23 | 2025-10-17 | 深圳市洋浦科技有限公司 | Width-adjustable taking and placing head of material receiving machine and material receiving machine |
| CN111470087A (en) * | 2020-01-16 | 2020-07-31 | 深圳市宝尔威精密机械有限公司 | A film sticking mechanism for SMD carrier tape universal splicing machine |
| CN113830344A (en) * | 2020-06-23 | 2021-12-24 | 常州科恩威尔自动化科技有限公司 | Automatic lamination assembly equipment for copying block components |
-
2017
- 2017-05-31 CN CN201720629260.4U patent/CN207328903U/en active Active
- 2017-08-18 TW TW106212284U patent/TWM555103U/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| CN207328903U (en) | 2018-05-08 |
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