TWI623546B - 含磷化合物及含有其之硬化性環氧樹脂組合物 - Google Patents
含磷化合物及含有其之硬化性環氧樹脂組合物 Download PDFInfo
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- TWI623546B TWI623546B TW103128852A TW103128852A TWI623546B TW I623546 B TWI623546 B TW I623546B TW 103128852 A TW103128852 A TW 103128852A TW 103128852 A TW103128852 A TW 103128852A TW I623546 B TWI623546 B TW I623546B
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- Prior art keywords
- phosphorus
- containing compound
- group
- alkyl group
- epoxy resin
- Prior art date
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- 229920000647 polyepoxide Polymers 0.000 title claims description 22
- 239000003822 epoxy resin Substances 0.000 title claims description 20
- 239000000203 mixture Substances 0.000 title claims description 11
- 150000003018 phosphorus compounds Chemical class 0.000 title 1
- 150000001875 compounds Chemical class 0.000 claims abstract description 37
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 31
- 239000011574 phosphorus Substances 0.000 claims abstract description 31
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 30
- 125000003118 aryl group Chemical group 0.000 claims abstract description 20
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 17
- 125000004430 oxygen atom Chemical group O* 0.000 claims abstract description 12
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 10
- 125000004434 sulfur atom Chemical group 0.000 claims abstract description 10
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000004593 Epoxy Substances 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 abstract description 5
- 230000009257 reactivity Effects 0.000 abstract description 4
- -1 phosphorus compound Chemical class 0.000 description 17
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 12
- 229920003986 novolac Polymers 0.000 description 12
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 12
- 238000005481 NMR spectroscopy Methods 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 239000003063 flame retardant Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 229920000768 polyamine Polymers 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical compound CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 239000000123 paper Substances 0.000 description 6
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 235000013824 polyphenols Nutrition 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- IXQGCWUGDFDQMF-UHFFFAOYSA-N o-Hydroxyethylbenzene Natural products CCC1=CC=CC=C1O IXQGCWUGDFDQMF-UHFFFAOYSA-N 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- QBDSZLJBMIMQRS-UHFFFAOYSA-N p-Cumylphenol Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=CC=C1 QBDSZLJBMIMQRS-UHFFFAOYSA-N 0.000 description 4
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
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- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 150000002460 imidazoles Chemical class 0.000 description 3
- PSHKMPUSSFXUIA-UHFFFAOYSA-N n,n-dimethylpyridin-2-amine Chemical compound CN(C)C1=CC=CC=N1 PSHKMPUSSFXUIA-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- MQCPOLNSJCWPGT-UHFFFAOYSA-N 2,2'-Bisphenol F Chemical compound OC1=CC=CC=C1CC1=CC=CC=C1O MQCPOLNSJCWPGT-UHFFFAOYSA-N 0.000 description 2
- MQXNNWDXHFBFEB-UHFFFAOYSA-N 2,2-bis(2-hydroxyphenyl)propane Chemical compound C=1C=CC=C(O)C=1C(C)(C)C1=CC=CC=C1O MQXNNWDXHFBFEB-UHFFFAOYSA-N 0.000 description 2
- VXHYVVAUHMGCEX-UHFFFAOYSA-N 2-(2-hydroxyphenoxy)phenol Chemical compound OC1=CC=CC=C1OC1=CC=CC=C1O VXHYVVAUHMGCEX-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 2
- SYBYTAAJFKOIEJ-UHFFFAOYSA-N 3-Methylbutan-2-one Chemical compound CC(C)C(C)=O SYBYTAAJFKOIEJ-UHFFFAOYSA-N 0.000 description 2
- VEGUCZXWLYWJFN-UHFFFAOYSA-N 3-[(3-hydroxy-2-methylphenyl)methyl]-2-methylphenol Chemical compound CC1=C(O)C=CC=C1CC1=CC=CC(O)=C1C VEGUCZXWLYWJFN-UHFFFAOYSA-N 0.000 description 2
- AWDVJPLMXAORRQ-UHFFFAOYSA-N 3-hydroxy-2-(2-hydroxyphenyl)benzenesulfonic acid Chemical compound S(=O)(=O)(O)C1=C(C(=CC=C1)O)C=1C(=CC=CC1)O AWDVJPLMXAORRQ-UHFFFAOYSA-N 0.000 description 2
- VWGKEVWFBOUAND-UHFFFAOYSA-N 4,4'-thiodiphenol Chemical compound C1=CC(O)=CC=C1SC1=CC=C(O)C=C1 VWGKEVWFBOUAND-UHFFFAOYSA-N 0.000 description 2
- HDPBBNNDDQOWPJ-UHFFFAOYSA-N 4-[1,2,2-tris(4-hydroxyphenyl)ethyl]phenol Chemical compound C1=CC(O)=CC=C1C(C=1C=CC(O)=CC=1)C(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 HDPBBNNDDQOWPJ-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
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- 229910019142 PO4 Inorganic materials 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 150000002118 epoxides Chemical class 0.000 description 2
- DEBBJJUTLAGABF-UHFFFAOYSA-N ethene;phenol Chemical compound C=C.OC1=CC=CC=C1.OC1=CC=CC=C1 DEBBJJUTLAGABF-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 2
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- NXPPAOGUKPJVDI-UHFFFAOYSA-N naphthalene-1,2-diol Chemical compound C1=CC=CC2=C(O)C(O)=CC=C21 NXPPAOGUKPJVDI-UHFFFAOYSA-N 0.000 description 2
- 125000001624 naphthyl group Chemical group 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000012044 organic layer Substances 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 239000004848 polyfunctional curative Substances 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 230000000979 retarding effect Effects 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
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- 235000007586 terpenes Nutrition 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
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- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- VRRDONHGWVSGFH-UHFFFAOYSA-N 2,5-diethylcyclohexane-1,4-diamine Chemical compound CCC1CC(N)C(CC)CC1N VRRDONHGWVSGFH-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/30—Phosphinic acids [R2P(=O)(OH)]; Thiophosphinic acids ; [R2P(=X1)(X2H) (X1, X2 are each independently O, S or Se)]
- C07F9/32—Esters thereof
- C07F9/3258—Esters thereof the ester moiety containing a substituent or a structure which is considered as characteristic
- C07F9/3282—Esters with hydroxyaryl compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
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Abstract
本發明提供一種具有與縮水甘油基之反應性之含磷化合物,具體而言,本發明提供一種下述通式(I)所表示之含磷化合物。
(式中,m表示1~10之數,R1、R2互相獨立,表示氫原子、烷基、芳基,R3表示烷基、烷二基、烷三基、烷四基、芳香族基,X表示氧原子或硫原子,Y表示氧原子、硫原子或-NR4-,R4表示氫原子、烷基、芳基)
Description
本發明係關於一種含磷化合物,詳細而言,係關於一種具有反應性、藉由與聚環氧化合物併用而可提供一種可期待阻燃化、低介電常數化等之硬化性環氧樹脂組合物之含磷化合物。
近年來,對世界性環境問題、對於人體之安全性之關心提高,同時對於電氣、電子製品,除了阻燃性,更少之有害性、更高之安全性之要求正增大。即,要求減少有害性氣體或冒煙之產生。
溴系阻燃劑雖然具有良好之阻燃性,但於燃燒時會產生有害之鹵化氫(溴化氫)氣體,故而其之使用正被抑制。因此,正開發有於通常之環氧樹脂中調配非鹵素系阻燃劑、例如氮化合物、磷化合物、或無機化合物等而成之組合物。然而,該等阻燃賦予性添加劑存在如下問題:阻燃化效果不充分,或對環氧樹脂之硬化造成不良影響,使硬化組合物之玻璃轉移溫度等物性降低等。
例如,作為磷系阻燃劑,而將磷酸三苯酯廣泛用於各種樹脂中,於專利文獻1中提出有將作為高分子量型之二酚與含有酚之磷系阻燃劑用於環氧樹脂。然而,為了藉由該等阻燃劑對環氧樹脂賦予充分之阻燃性,必須調配大量阻燃劑,若滿足阻燃性,則玻璃轉移溫度降低,若提高玻璃轉移溫度,則阻燃性不足。又,於專利文獻2中提出有使用反應性之磷酸酯化合物作為阻燃劑,但若於樹脂中混入磷酸酯,則樹脂變得容易吸濕,或部分成為三維結構,環氧樹脂之黏度增
大,作業性大幅降低,故而並不實用。
專利文獻1:US5739187(A)
專利文獻2:日本專利特開平10-195178號公報
本發明之目的在於:提供一種具有與縮水甘油基之反應性之含磷化合物;提供一種藉此可提供可期待阻燃化、低介電常數化等之硬化性環氧樹脂組合物之含磷化合物。
本發明者等人為了解決上述課題而進行銳意研究,結果發現一種特定之含磷化合物係可達成上述目的之化合物,從而達成本發明。
即,本發明提供一種下述通式(I)所表示之含磷化合物。
(式中,m表示1~10之數,R1、R2互相獨立,表示氫原子、烷基、芳基,R3表示烷基、烷二基、烷三基、烷四基、芳香族基,X表示氧原子或硫原子,Y表示氧原子、硫原子或-NR4-,R4表示氫原子、烷基、芳基)
藉由本發明,而提供一種與環氧樹脂之反應性優異之含磷化合
物,可期待環氧樹脂之阻燃化、低介電常數化等。
圖1係表示實施例1中獲得之含磷化合物之1H-NMR(nuclear magnetic resonance,核磁共振)的圖。
圖2係表示實施例1中獲得之含磷化合物之31P-NMR的圖。
圖3係表示實施例1中獲得之含磷化合物之GC-MS(gas chromatograph-mass spectrometry,氣相層析-質譜)的圖。
圖4係表示實施例2中獲得之P2之1H-NMR的圖。
圖5係表示實施例2中獲得之P2之31P-NMR的圖。
圖6係表示實施例2中獲得之P2之GC-MS的圖。
以下,對本發明之含磷化合物進行詳細說明。
通式(I)中,作為R1、R2所表示之烷基,例如可列舉:甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、戊基、異戊基、第三戊基、己基、異己基、辛基、2-乙基己基、第三辛基、壬基、癸基等,作為R1、R2所表示之芳基,例如可列舉:苯基、萘基等,作為R3所表示之烷基,例如可列舉:甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、戊基、異戊基、第三戊基、己基、異己基、辛基、2-乙基己基、第三辛基、壬基、癸基等,作為R3所表示之芳基,例如可列舉:苯基、萘基等,作為R3所表示之烷二基,例如可列舉:亞甲基、伸乙基、伸丙基、伸丁基、伸辛基等,作為R3所表示之烷三基,例如可列舉:亞甲基三基、1,1,3-伸乙基三基等,作為R3所表示之烷四基,可列舉1,1,2,2-伸乙基三基等。作為R3所表示之芳香族基,例如可列舉:對苯二酚、間苯二酚、鄰苯二酚、間苯三酚等單核多酚化合物;二羥基萘、聯苯酚、亞甲基雙酚(雙酚F)、亞甲基雙(鄰甲酚)、亞乙基雙酚、亞異丙基雙酚(雙酚A)、亞異丙基雙(鄰甲酚)、四溴雙酚
A、1,3-雙(4-羥基異丙苯基苯)、1,4-雙(4-羥基異丙苯基苯)、1,1,3-三(4-羥基苯基)丁烷、1,1,2,2-四(4-羥基苯基)乙烷、硫代雙酚、磺醯基雙酚、氧基雙酚、苯酚酚醛清漆、鄰甲酚酚醛清漆、乙基苯酚酚醛清漆、丁基苯酚酚醛清漆、辛基苯酚酚醛清漆、間苯二酚酚醛清漆、萜酚等多核多酚化合物等,其中可較佳地使用下述式所表示之基。
作為本發明之含磷化合物,較佳為上述通式(I)中R1表示碳原子數1~5之烷基、R2表示碳原子數1~5之烷基、R3表示芳香族基、X及Y表示氧原子之含磷化合物。
作為本發明之含磷化合物,例如可列舉下述式(I-1)~(I-8)所表示之化合物。
[化8]
本發明之含磷化合物之製造方法可藉由如下述式所示之方法而製造。
(式中,m、R1、R2、R3、X、Y與上述之m、R1、R2、R3、X、Y相同)
作為此處所使用之鹼,例如可列舉:三乙胺、三丁胺、二氮雜雙環十一烯、二氮雜雙環壬烯、1,4-二氮雜雙環[2.2.2]辛烷等三級胺;吡啶、N,N-二甲胺基吡啶等吡啶類;1-甲基咪唑等咪唑類;三苯基膦、三丁基膦、三環己基膦等膦類等。
作為此處所使用之溶劑,例如可列舉:甲基乙基酮、甲基戊基酮、二乙基酮、丙酮、甲基異丙基酮、丙二醇單甲醚乙酸酯、環己酮等酮類;四氫呋喃、1,2-二甲氧基乙烷、1,2-二乙氧基乙烷、丙二醇單甲醚等醚類;乙酸乙酯、乙酸正丁酯等酯類;苯、甲苯、二甲苯等芳香族烴;四氯化碳、氯仿、三氯乙烯、二氯甲烷等鹵化脂肪族烴;氯苯等鹵化芳香族烴等。
該等反應可於-80~100℃、較佳為室溫~50℃下花費0.5小時~72小時、較佳為1小時~24小時而實施。
又,本發明提供一種反應方法,其特徵在於上述含磷化合物利用下述反應機制而與環氧化合物反應。
(式中,m表示1~10之數,R1、R2互相獨立,表示氫原子、烷基、芳基,R3表示烷基、烷二基、烷三基、烷四基、芳香族基,X表示氧原子或硫原子,Y表示氧原子、硫原子或-NR4-,R4表示氫原子、烷基、芳基)
本發明之含磷化合物藉由與聚環氧化合物組合而提供硬化性環氧樹脂組合物。
作為用於本發明之聚環氧化合物,例如可列舉:對苯二酚、間苯二酚、鄰苯二酚、間苯三酚等單核多酚化合物之聚縮水甘油醚化合物;二羥基萘、聯苯酚、亞甲基雙酚(雙酚F)、亞甲基雙(鄰甲酚)、亞乙基雙酚、亞異丙基雙酚(雙酚A)、亞異丙基雙(鄰甲酚)、四溴雙酚
A、1,3-雙(4-羥基異丙苯基苯)、1,4-雙(4-羥基異丙苯基苯)、1,1,3-三(4-羥基苯基)丁烷、1,1,2,2-四(4-羥基苯基)乙烷、硫代雙酚、磺醯基雙酚、氧基雙酚、苯酚酚醛清漆、鄰甲酚酚醛清漆、乙基苯酚酚醛清漆、丁基苯酚酚醛清漆、辛基苯酚酚醛清漆、間苯二酚酚醛清漆、萜酚等多核多酚化合物之聚縮水甘油醚化合物;乙二醇、丙二醇、丁二醇、己二醇、聚二醇、硫代二乙二醇、甘油、三羥甲基丙烷、季戊四醇、山梨糖醇、雙酚A-環氧乙烷加成物等多元醇類之聚縮水甘油醚;順丁烯二酸、反丁烯二酸、伊康酸、丁二酸、戊二酸、辛二酸、己二酸、壬二酸、癸二酸、二聚酸、三聚酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、偏苯三甲酸、均苯三甲酸、均苯四甲酸、四氫鄰苯二甲酸、六氫鄰苯二甲酸、內亞甲基四氫鄰苯二甲酸等脂肪族、芳香族或脂環族多元酸之縮水甘油酯類及甲基丙烯酸縮水甘油酯之均聚物或共聚物;N,N-二縮水甘油基苯胺、雙(4-(N-甲基-N-縮水甘油基胺基)苯基)甲烷、二縮水甘油基鄰甲苯胺等具有縮水甘油基胺基之環氧化合物;乙烯基環己烯二環氧化物、二環戊二烯二環氧化物、3,4-環氧環己基甲基-3,4-環氧環己烷羧酸酯、3,4-環氧-6-甲基環己基甲基-6-甲基環己烷羧酸酯、雙(3,4-環氧-6-甲基環己基甲基)己二酸酯等環狀烯烴化合物之環氧化物;環氧化聚丁二烯、環氧化苯乙烯-丁二烯共聚物等環氧化共軛二烯聚合物;三縮水甘油基異氰尿酸酯等雜環化合物。又,該等環氧樹脂亦可為藉由末端異氰酸酯之預聚物而內部交聯者或藉由多元之活性氫化合物(多酚、多胺、含羰基之化合物、多磷酸酯等)而高分子量化者。
又,聚環氧化合物較佳為環氧當量為70~3000、進而較佳為90~2000者。若該環氧當量未達70,則有硬化物之物性降低之虞,於大於3000之情形時,有無法獲得充分之硬化性之虞,故而欠佳。
本發明之硬化性環氧樹脂組合物中較佳為使用硬化觸媒,可使
用對二甲胺基吡啶、三苯基膦、咪唑、三級胺、膦、四級銨鹽、四級鏻鹽。
本發明之硬化性環氧樹脂組合物中可使用通用之環氧樹脂硬化劑,作為該環氧樹脂硬化劑,例如可列舉:2-乙基-4-甲基咪唑、1,2-二甲基咪唑、1-(2-甲基咪唑-1-基甲基)萘-2-醇等咪唑類;二伸乙基三胺、三伸乙基三胺、四伸乙基五胺等聚烷基多胺類;1,2-二胺基環己烷、1,4-二胺基-3,6-二乙基環己烷、異佛爾酮二胺等脂環式多胺類;間苯二甲胺、二胺基二苯甲烷、二胺基二苯基碸等芳香族多胺類等。又,可列舉:藉由利用常規方法使該等多胺類與苯基縮水甘油醚、丁基縮水甘油醚、雙酚A-二縮水甘油醚、雙酚F-二縮水甘油醚等縮水甘油醚類或羧酸之縮水甘油酯類等各種環氧樹脂反應所製造之聚環氧加成改性物;藉由利用常規方法使該等有機多胺類與鄰苯二甲酸、間苯二甲酸、二聚酸等羧酸類反應所製造之醯胺化改性物;藉由利用常規方法使該等多胺類與甲醛等醛類及苯酚、甲酚、二甲苯酚、第三丁基苯酚、間苯二酚等核中至少具有一個醛化反應性部位之酚類反應所製造之曼尼希化改性物等。進而,亦可使用雙氰胺、酸酐、咪唑類等潛伏性硬化劑。
又,視需要亦可含有如下之常用添加物:單縮水甘油醚類、鄰苯二甲酸二辛酯、鄰苯二甲酸二丁酯、苄醇、煤焦油等反應性或非反應性之稀釋劑(塑化劑);玻璃纖維、碳纖維、纖維素、石英砂、水泥、高嶺土、黏土、氫氧化鋁、膨潤土、滑石、二氧化矽、細粉末二氧化矽、二氧化鈦、碳黑、石墨、氧化鐵、瀝青物質等填充劑或顏料;γ-胺基丙基三乙氧基矽烷、N-β-(胺基乙基)-γ-胺基丙基三乙氧基矽烷、N-β-(胺基乙基)-N'-β-(胺基乙基)-γ-胺基丙基三乙氧基矽烷、γ-苯胺基丙基三乙氧基矽烷、γ-縮水甘油氧基丙基三乙氧基矽烷、β-(3,4-環氧環己基)乙基三乙氧基矽烷、乙烯基三乙氧基矽烷、N-β-(N-
乙烯基苄基胺基乙基)-γ-胺基丙基三乙氧基矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷、γ-氯丙基三甲氧基矽烷、γ-巰基丙基三甲氧基矽烷等矽烷偶合劑;堪地里拉蠟、巴西棕櫚蠟、木蠟、蟲蠟、蜂蠟、羊毛脂、鯨蠟、褐煤蠟、石油蠟、脂肪酸蠟、脂肪酸酯、脂肪酸醚、芳香族酯、芳香族醚等潤滑劑;增黏劑;觸變劑;抗氧化劑;光穩定劑;紫外線吸收劑;阻燃劑;消泡劑;防銹劑;膠體二氧化矽、膠體氧化鋁等,進而,亦可併用二甲苯樹脂、石油樹脂等黏著性之樹脂類。
本發明之硬化性環氧樹脂組合物例如可用於如下之廣泛之用途:針對混凝土、水泥砂漿、各種金屬、皮革、玻璃、橡膠、塑膠、木、布、紙等之塗料或接著劑;包裝用膠帶、附著標籤、冷凍食品標籤、可移標籤、POS(point-of-sale)標籤、黏著壁紙、黏著地板材之黏著劑;銅版紙、輕量塗料紙、拋光塗料紙、塗佈紙板、無碳影印機、含浸紙等加工紙;天然纖維、合成纖維、玻璃纖維、碳纖維、金屬纖維等上漿劑、防散紗劑、加工劑等纖維處理劑;密封材、水泥混和劑、防水材等建築材料;電子電氣設備用密封劑等。
繼而,藉由實施例,進一步詳細說明本發明,但本發明並不受該等實施例任何限定。
將具備轉子、回流管、隔墊之100mL三口燒瓶充分乾燥並進行氮氣置換,利用注射器加入苯酚0.75g(8.8mmol)、三乙胺0.89g(8.8mmol)、超脫水四氫呋喃3mL。於另一容器中加入二甲基次膦醯氯0.90g(8mmol)、超脫水四氫呋喃3mL,製備二甲基次膦醯氯溶液。以反應溫度不超過30℃之方式利用注射器滴加所製備之二甲基次膦醯
氯溶液。滴加結束後,攪拌一晚。於反應溶液中加入飽和氯化銨水溶液5mL、水5mL並充分攪拌。將溶液轉移至分液漏斗中,利用乙酸乙酯10mL萃取3次而獲得有機層。利用水10mL洗淨有機層,並藉由無水硫酸鎂進行乾燥,利用蒸發器去除溶劑而獲得淡黃色液體。藉由管柱層析法(固定相:矽膠,流動相:乙酸乙酯,Rf=0.07)將粗產物(粗產率:60.3%,GC純度:87.1%)進行精製,從而獲得目標之含磷化合物[I-1](白色結晶,總產率:45.8%,GC純度:>99%,31P-NMR:52.44ppm)。分別將所獲得之含磷化合物之1H-NMR、31P-NMR及GC-MS示於圖1~3。
在DMAP(Dimethylaminopyridine,二甲胺基吡啶)0.9mg(7.5mol%)觸媒存在下,於氮氣氣流、160℃下使含磷化合物[I-1]17.0mg(0.25mmol)與ADEKA Glycilol ED-509S 20.6mg(0.25mmol)反應2小時。藉由下述之[化13]所示之反應機制而高選擇性地獲得[化13]所示之P2。將所獲得之P2之1H-NMR、31P-NMR及GC-MS分別示於圖4~6。
根據本發明之實施例,表示本發明之含磷化合物具有與縮水甘油基之反應性。藉由將本發明之磷酸酯調配於環氧樹脂組合物中,而可提供一種可期待抑制硬化物之物性降低,且具有阻燃性、低介電常數之環氧樹脂硬化物。
Claims (4)
- 如請求項1之含磷化合物,其中於上述通式(I)中,X及Y表示氧原子。
- 一種硬化性環氧樹脂組合物,其係含有如請求項1之含磷化合物而成。
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