TWI617000B - 半導體裝置 - Google Patents

半導體裝置 Download PDF

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TWI617000B
TWI617000B TW103130814A TW103130814A TWI617000B TW I617000 B TWI617000 B TW I617000B TW 103130814 A TW103130814 A TW 103130814A TW 103130814 A TW103130814 A TW 103130814A TW I617000 B TWI617000 B TW I617000B
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semiconductor wafer
island portion
shape
island
semiconductor
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塚越功二
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精工半導體有限公司
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Abstract

本發明係一種半導體裝置,其課題為提供小型化,且高信賴性之半導體裝置。
解決手段為於載置半導體晶片之島狀部(1)表面之半導體晶片載置範圍(3),加以複數個設置逆角錐形狀之凹部(2),而逆角錐形狀之凹部(2)之至少一邊係平行地對向於矩形之半導體晶片載置範圍(3)之最靠近的外周,而該一邊之相反側的頂點係呈對向於半導體晶片載置範圍(3)之內側地加以配置。

Description

半導體裝置
本發明係有關具有搭載半導體晶片的島狀部半導體裝置。
在對於電子構件所要求之性能中,關於封裝尺寸之小型化,薄型化之構成係比較佔多數,在追求開發中之小型化或薄型化之中,認為材料之開發或構造的檢討,做為代表處理之開發或重新研究等之技術進化,亦同時進展。對於追求如此做成之電子構件的小型化或薄型化之背景,可舉出對於所搭載之機器的小型化,薄型化做比例之情況,而顯示有商品做為多樣化者。尤其在半導體構件中,多採用樹脂模組封裝之形態,而成為作為泛用化之構成。
樹脂模組封裝之構成係可大分類成使用樹脂基板與環氧樹脂模組之構成,使用引線框架與環氧樹脂模組之構成。在使用樹脂基板或引線框架之樹脂模組封裝中,對於小型化,薄型化共通之情況,係加以追求要如何縮小且細化,薄化設計各構成部分之尺寸者,其結果,亦出現有信 賴性成為不充分,以及成為脆弱之封裝等之弊害。因此,為了提升進展小型化,薄型化之電子構件的信賴性之重新研究則成為必要。在由半導體構件所代表之樹脂模組封裝中,伴隨著尺寸變化則變為顯著,製品尺寸變小,變薄,而維持信賴性之情況則為困難之故而成為重要,必須要有新的嘗試。
圖7係在半導體封裝中,具有安裝有半導體晶片之安裝範圍的島狀部的平面圖(A)及剖面圖(B)(例如,參照專利文獻1)。島狀部係由大幅度地較半導體晶片為大的尺寸所成,對於其表面,係加以設置有複數的溝。如根據說明時,溝的寬度係大約為0.2mm程度,深度係為0.1mm~0.2mm程度,加以配置成格子狀。另外,加以配置為格子狀的溝,係刻入於較半導體晶片尺寸為大之尺寸範圍。半導體晶片係藉由銀電糊而加以安裝固定於島狀部上,但此時所塗佈之銀電糊係進入至溝部內,更且擴散於半導體晶片之側面周圍部分而剩餘的銀電糊係引導至溝內,而可縮小沿著晶片側面而銀電糊冒出之情況,進而可防止銀電糊冒出於半導體晶片表面之構成。
[先前技術文獻] [專利文獻]
[專利文獻1]日本特開2006-156437號公報
但記載於專利文獻1之島狀部構造係從加以設置有格子狀的溝於較半導體晶片尺寸為大之範圍情況,島狀部尺寸與加以設置有格子狀的溝之範圍係必須作為經常大幅度地較半導體晶片尺寸為大之尺寸之故,而大的島狀部尺寸則成為必要。對於進行封裝之小型化的情況,將島狀部尺寸,和形成較半導體晶片為大所設置之格子狀的溝於島狀部內之範圍,接近於半導體晶片尺寸之設計係為困難,而使用於要求小型化之封裝的情況則並不適用。
另外,記載於專利文獻1之島狀部構造,係加以設置成格子狀之複數的溝之寬度為0.2mm程度,深度係0.1mm~0.2mm程度。在要求小型化,薄型化之封裝中,半導體晶片尺寸亦同時進行小型化之情況,溝的寬度必須作為0.2mm時,有著在安裝半導體晶片時成為傾斜之原因的可能性。另外,在薄型化之封裝中,島狀部或引線框架部之厚度係0.2mm~0.1mm或者在此以下的構成則作為板厚之素材而加以使用之情況為多,而設置必須為0.1mm~0.2mm程度的深度之格子狀的溝則變為困難。將具有0.2mm程度之寬度與深度的溝,複數處設置成格子狀於島狀部之情況,並不容易進行加工,而關聯到將加工的成本與時間作為必要之情況。因此,對於記載於專利文獻1之島狀部,將溝進行加工之構造係適用於要求封裝之小型化,薄型化之設計之情況則為困難,而牽涉到成本的增加。
另外,在半導體封裝中,亦有複數個安裝半導體晶片之製品,對於島狀部,搭載複數之半導體晶片之情況,或做成又增加安裝個數之多晶片化之半導體製品之情況,加上於進行與搭載於島狀部之半導體晶片相同個數的溝加工係將加工做為複雜之情況,從更一層擴大島狀部尺寸,牽涉到又增加成本之情況,其適用則容易變為困難。
另外,對於固定接著島狀部與半導體晶片之接著劑,係有著使用絕緣電糊之構成。使用銀電糊之情況,有著經由銀電糊中的銀之冒出的移動之產生,或銀電糊中的銀與樹脂產生分離之脫落的產生,成為使信賴性下降之一原因,而使用未放入銀填充物之絕緣電糊的製品則增加。在絕緣電糊中,從與銀電糊做比較,未放入銀填充物之情況,樹脂比率則變多之故,表較低黏度之構成為多。經由此而伴隨表面張力下降之塗佈後之電糊濕潤擴散或厚度的確保,塗佈後之電糊形狀則不易成為半球形狀之部分等,比較於銀電糊之處哩,有著不易控制之部分。對於設置格子狀的溝之島狀部,塗佈絕緣電糊而使用之情況,多數的電糊係從進入擴散傳播於溝之中的情況,於島狀部表面與半導體晶片之固定接著接觸面之間,不易殘留有絕緣電糊。另外,進入至溝的內部的絕緣電糊係拉近於與溝的兩側面之接觸之表面則容易成為凹陷形狀,於半導體晶片與島狀部之間,容易產生間隙之故,而牽涉到不易得到充分之接著強度者。
更且,固定接著島狀部與半導體晶片之情況,安裝半 導體晶片所得到之接著劑的厚度係在銀電糊中,大致與銀填充物尺寸做比例之故,至少20μm程度之銀電糊之厚度則加以形成於島狀部表面與半導體晶片之間,而得到充分的厚度與接著強度。使用絕緣電糊之情況,未放入有填充物,或使用二氧化矽等之情況為多,而無法確保經由銀填充物所得到之厚度,而即使在包含填充物之情況,成為5μm以下之厚度情況為多。因此,加以形成於島狀部表面與半導體晶片之間的電糊厚度係從薄化為數μm程度之情況,容易伴隨接著強度下降。
在如此之中,加以嘗試對於島狀部提升半導體晶片與絕緣電糊及銀電糊之接著力作為目標之加工方法或構造所成之改良。在設置溝加工的構造中,經由設置溝為線狀或格子狀之構成,或者設置溝加工為圓形狀之時,謀求作為低黏度化而容易流動之絕緣電糊的接著強度提升。另外,經由實施對於島狀部表面之粗面化處理,而將細微的凹凸設置於島狀部之時,謀求半導體晶片與絕緣電糊之接著強度提升之構成,亦加以嘗試,而帶來固定接著之半導體晶片與島狀部表面之接著強度提升。
因此,本發明係其課題為在經由絕緣電糊而固定接著安裝半導體晶片之半導體裝置中,提供:無須大幅超過半導體晶片尺寸之加工,而提高半導體晶片與島狀部之接著強度同時,電糊則未潤濕擴散於島狀部外而保持於塗佈處所,電糊之塗佈形狀則未凹陷而未做間隙於與半導體晶片之固定面之間,可作為經由半導體晶片尺寸程度之固定接 著面積而加以安裝之島狀部分的小尺寸設計之小型化及薄型化,信賴性高之半導體裝置者。
為了解決上述課題,在本發明中係使用以下的手段。
首先,一種半導體裝置,係具有半導體晶片則藉由絕緣電糊而加以接著之島狀部之半導體裝置,其特徵為對於前述島狀部表面之半導體晶片載置範圍,係加以設置有複數之逆角錐形狀之凹部,從前述逆角錐形狀之凹部的頭頂點,延伸至上方之垂線與往前述半導體晶片載置範圍之外側的開口線所構成之第一開口角度,係較前述垂線與往前述半導體晶片載置範圍之內側的開口線所構成之第二開口角度為窄者。
另外,一種半導體裝置,其特徵為前述逆角錐形狀之凹部則為逆正三角錐者。
另外,一種半導體裝置,其特徵為前述半導體晶片載置範圍則為矩形,於前述半導體晶片載置範圍之四角,具有風箏形四角形之底面的正方錐者。
另外,一種半導體裝置,其特徵為將前述逆角錐形狀之凹部,較半導體晶片載置範圍之中心附近,緊密地配置在前述半導體晶片載置範圍之外周附近者。
另外,一種半導體裝置,其特徵為將前述逆角錐形狀之凹部,配置於前述半導體晶片載置範圍之外緣部者。
另外,一種半導體裝置,其特徵為前述島狀部則具有 複數之前述半導體晶片載置範圍者。
另外,一種半導體裝置,其特徵為構成前述島狀部之材質係金屬,樹脂,陶瓷,將金屬加以金屬化之樹脂之任一所成者。
由作為上述構成,在本發明之半導體裝置中,可進行搭載半導體晶片之島狀部之小尺寸設計,而可作為小型化且信賴性高之半導體裝置。
1‧‧‧島狀部
2‧‧‧逆角椎形狀的凹部(逆正三角錐)
3‧‧‧半導體晶片載置範圍
4‧‧‧搭載複數之半導體晶片之島狀部
5‧‧‧逆角椎形狀的凹部(逆正三角錐)
6‧‧‧半導體晶片載置範圍
7‧‧‧半導體晶片載置範圍
8‧‧‧半導體晶片
9‧‧‧絕緣電糊(接著劑)
10‧‧‧逆角椎形狀的凹部(具有風箏型四角形底面之逆正方錐)
圖1係模式性顯示本發明之半導體裝置之第一實施例的平面圖。
圖2係在圖1之X-X’的半導體晶片載置剖面圖。
圖3係在圖1之X-X’的剖面圖。
圖4係模式性顯示本發明之半導體裝置之第二實施例的平面圖。
圖5係模式性顯示本發明之半導體裝置之第三實施例的平面圖。
圖6係模式性顯示本發明之半導體裝置之第四實施例的平面圖。
圖7係模式性顯示以往之半導體裝置之島狀部的圖。
[實施例1]
以下,依據圖面,對於本實施例之半導體裝置加以說明。
圖1係模式性顯示本發明之半導體裝置之第一實施例的平面圖。島狀部1係固定載置(黏晶)半導體晶片之台部。雖未加以圖示,但對於島狀部之周圍係配置有導線,藉由電線而連接導線與半導體晶片,將島狀部與半導體晶片,並且導線之一部分進行樹脂封閉,成為半導體裝置。
於島狀部1表面之半導體晶片載置範圍3,加以複數設置逆角椎形狀的凹部2,而半導體晶片係經由絕緣電糊而加以固定接著於島狀部表面。島狀部1之尺寸係對於經由絕緣電糊而加以固定接著於島狀部表面之半導體晶片載置範圍3而言為相等,或稍微大程度之尺寸。另外,加以設置於島狀部1之逆角椎形狀的凹部2係加以設置於較在島狀部1加以固定接著之半導體晶片載置範圍3為小之範圍。圖1所示之逆角椎形狀的凹部2係將正三角錐的頭頂點作為倒掛之凹部,設置於島狀部1之表面的形狀。即,設置逆正三角錐之凹部的形狀。如圖1所示,逆正三角錐之底面係正三角形,但其中之至少一邊係平行地對向於矩形之半導體晶片載置範圍3之最靠近的外周,該一邊之相反側的頂點係呈對向於半導體晶片載置範圍3之內側地加以配置。
圖2係在圖1之X-X’的剖面圖,但於島狀部,搭載半導體晶片時之剖面。
半導體晶片8係加以搭載於島狀部1之表面,藉由絕 緣電糊等之接著劑9而加以固定接著。絕緣電糊9係加以塗佈於島狀部1之表面,亦進入於逆角椎形狀的凹部2,將與半導體晶片8之接著作為強固的構成。
圖3係在X-X’的剖面圖,但逆正三角椎的凹部2係剖面視為楔形狀,從楔形狀之頭頂點延伸至上方之垂線與往半導體晶片載置範圍3之外側之開口線所構成之開口角度θ1與從楔形狀之頭頂點延伸至上方之垂線與往半導體晶片載置範圍3之內側之開口線所構成之開口角度θ2係具有不同之角度。對於半導體晶片載置範圍外側而言之開口角度θ1係較對於半導體晶片載置範圍內側而言之開口角度θ2而成為窄角,假設,逆正三角錐如為正四面體,而成為θ1≒19.5°、θ2=35.3°。
經由作為如此之構造之時,塗佈絕緣電糊於島狀部表面之情況,比較於銀電糊,以低黏度而容易潤濕擴散之絕緣電糊,係容易抑制潤濕擴散於設置逆角椎形狀的凹部2之範圍內,另外可加以保持於逆角椎形狀的凹部2,而成為未潤濕擴散至島狀部之外而容易滯留者。其結果,經由滯留有絕緣電糊於島狀部內之時,固定接著安裝半導體晶片之情況,絕緣電糊係成為未有半導體晶片尺寸以上地擴散者,而成為未有自島狀部漏出之情況。同時,無須製作電糊係冒出於元件側面之凸緣,而未作為大幅度超越半導體晶片尺寸之島狀部尺寸者,可作為小型之固定接著安裝面積。
逆角椎形狀的凹部2係在一部分有著從此形狀所塗佈 之絕緣電糊的表面能量,但有著控制之效果之故,容易形成所保持之絕緣電糊為凸的半球形狀,而於加以固定接著安裝半導體晶片之情況,於與島狀部表面之間不易產生間隙。經由此,在小型化島狀部1之構成中,使用如絕緣電糊之低黏度而容易潤濕擴散之電糊,而固定接著安裝半導體晶片之情況,絕緣電糊係亦無需於半導體晶片側面設置凸緣,而未從島狀部內漏出者,另外,在相等於半導體晶片尺寸程度之固定接著面積,亦可得到充分之接著強度之故,對於得到信賴性高之封裝情況可期待效果。
加以設置於半導體晶片載置範圍3之逆角椎形狀的凹部2係以數十μm之深度所刻劃之構成所成之故,在島狀部1之厚度為薄之構成,亦可容易導入。另外,經由絕緣電糊而固定接著安裝半導體晶片之後的電糊厚度則可在逆角椎形狀的凹部2所設置之處,和除此以外之處,進行厚度不同之固定接著者。
絕緣電糊係在逆角椎形狀的凹部2中,容易製作凸的半球形狀,另外從經由島狀部1之深度方向的頭頂點所成之角度而不易潤濕擴散於島狀部之外側而具有指向性之情況,加上規則性地加以配置於較半導體晶片固定接著面積為小之範圍之情況,於固定接著半導體晶片之情況,對於固定面而言,可無間隙而潤濕擴散有絕緣電糊,進行安裝者。經由此,島狀部1與半導體晶片尺寸則為同等的尺寸,在將島狀部1之厚度作為薄化設計之構成,亦可對於安定得到強接著強度之情況,期待效果。
島狀部1之材質係由金屬,樹脂,陶瓷,加以金屬化金屬之樹脂等所成,逆角椎形狀的凹部2之深度係從亦可為淺之數十μm程度情況,即使材質或厚度,尺寸改變之情況,不易設置刻劃之情況亦變少,另外無須複雜之加工之故,對於封裝之材質或構造變更,亦可對於得到未產生變化之接著強度期待效果。
[實施例2]
圖4係模式性顯示本發明之半導體裝置之第二實施例的平面圖。
半導體裝置係對於一個之島狀部上,搭載複數之半導體晶片之構成亦為多數,在圖4中,顯示2晶片搭載半導體晶片情況之島狀部4。於一個之島狀部4,至少搭載2晶片以上之半導體晶片之情況,對於島狀部4,逆角椎形狀的凹部5係加以設置於搭載半導體晶片之處所6,7雙方的範圍,半導體晶片係經由絕緣電糊而加以固定接著安裝於島狀部4之表面。島狀部4之尺寸係成為與經由絕緣電糊而加以固定接著安裝之半導體晶片尺寸和半導體晶片搭載數做比例為大,作為對於半導體晶片尺寸而言為相等,或稍大程度之固定接著範圍與半導體晶片2之固定接著安裝構造。
對於島狀部4,經由絕緣電糊而2晶片固定接著安裝半導體晶片之情況,絕緣電糊係對於固定接著安裝半導體晶片之處所,經由與半導體晶片尺寸同等程度之固定接著 面積而加以安裝,而逆角椎形狀的凹部5係對於固定接著安裝半導體晶片之處所,刻劃於收在半導體晶片尺寸內之範圍。逆角椎形狀的凹部5係無須製作成格子狀等之複雜之加工之故,對於島狀部4係可容易地適用,另外鄰接加以設置之情況亦為容易。
在此,絕緣電糊係未潤濕擴散於設置逆角椎形狀的凹部5於固定接著安裝半導體晶片於島狀部4表面之2處所範圍之範圍,而加以塗佈,對於半導體晶片尺寸而言可未從島狀部漏出地加以固定接著安裝,可得到充分之接著強度者。經由此,半導體晶片係成為可鄰接加以固定接著安裝,島狀部4之尺寸係在固定接著安裝複數之半導體晶片之情況,亦可作為小型化之設計,對於封裝之小型化及薄型化可期待效果。
[實施例3]
圖5係模式性顯示本發明之半導體裝置之第三實施例的平面圖。
與圖1之不同係將加以配置於半導體晶片載置範圍3的四角之逆角椎形狀的凹部,作為具有風箏四角形之底面的正方錐所成之凹部10的點。如圖示,該風箏型四角形10係配合高度不同而底面長度相同之2個二等邊三角形之相互的底邊之形狀,將高度低之二等邊三角形的頂點,朝向於半導體晶片載置範圍3的四角方向,而將高度高之二等邊三角形的頂點,朝向於半導體晶片載置範圍3的中 心方向而配置。其結果,自正方錐的頭頂點之開口角度係對於半導體晶片載置範圍四角方向之開口角度則較對於半導體晶片載置範圍中心方向之開口角度成為窄角,島狀部與半導體晶片之接著則成為更強固之構成。
在此,作為逆角椎形狀的凹部之一例,已對於逆三角錐,逆正方錐加以做過說明,但逆角錐形狀係亦可為任何之逆多角錐。
[實施例4]
圖6係模式性顯示本發明之半導體裝置之第四實施例的平面圖。
在至此說明之實施例中,將逆角椎形狀的凹部,拉開均等的距離而配置於半導體晶片載置範圍3,但由在半導體晶片載置範圍3之中心附近中,作為稀密之配置,而在半導體晶片載置範圍3之外周附近中,作為緊密的配置者,較半導體晶片載置範圍3之中心附近,而在外周附近中,抑制多餘之絕緣電糊之潤濕擴散之效果則又一層提高。
在圖6所示之實施例中,如上述,作為稀密地配置逆角椎形狀的凹部2,10,而沿著半導體晶片載置範圍3之外周緣而配置逆角椎形狀的凹部2,10之構成。
[產業上之利用可能性]
在經由絕緣電糊而固定接著安裝島狀部表面與半導體 晶片之半導體裝置中,經由作為於較固定接著安裝於島狀部表面之半導體晶片尺寸為小之範圍,複數個設置逆角椎形狀的凹部之構造之時,對於島狀部表面,係可將絕緣電糊,呈與半導體晶片尺寸相等或僅固定於擴散程度之範圍地進行安裝者。
另外,絕緣電糊與島狀部表面之固定面積係從成為半導體晶片尺寸程度之情況,島狀部之面積係對於半導體晶片尺寸而言可作為至稍微大之尺寸為止為小之構成。加上,逆角椎形狀的凹部係從以不足數十μm程度之淺化刻劃之構成而加以構成之情況,無須複雜之加工之故,即使為厚度薄之島狀部,亦可容易地設置,另外因亦可進行鄰接而設置之情況之故,對於島狀部,鄰接固定接著安裝複數之半導體晶片之設計,亦可容易導入,不僅搭載一個半導體晶片之情況,而在搭載複數之半導體晶片之半導體裝置中,亦可提供可成為作為小型化之設計,信賴性高之小型化及薄型化之半導體裝置之故,可貢獻於對於將電視或家電製品,攜帶終端為始之半導體裝置搭載機器的供給者。

Claims (3)

  1. 一種半導體裝置,係具有半導體晶片則藉由絕緣電糊而加以接著之島狀部之半導體裝置,其特徵為對於前述島狀部表面之半導體晶片載置範圍,係加以設置有複數之逆角錐形狀之凹部,從前述逆角錐形狀之凹部的頭頂點,延伸至上方之垂線與往前述半導體晶片載置範圍之外側的開口線所構成之第一開口角度,係較前述垂線與往前述半導體晶片載置範圍之內側的開口線所構成之第二開口角度為窄;前述逆角椎形狀的凹部則為逆正三角錐者。
  2. 如申請專利範圍第1項記載之半導體裝置,其中,前述半導體晶片載置範圍則為矩形,於前述半導體晶片載置範圍之四角,加以設置有具有風箏形四角形之底面的正方錐之四角錐的前述凹部者。
  3. 如申請專利範圍第1項記載之半導體裝置,其中,將前述逆角錐形狀之凹部,較半導體晶片載置範圍之中心附近,緊密地配置在前述半導體晶片載置範圍之外周附近者。
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