TWI612362B - Polarizer and manufacturing method for polarizer - Google Patents

Polarizer and manufacturing method for polarizer Download PDF

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TWI612362B
TWI612362B TW105127436A TW105127436A TWI612362B TW I612362 B TWI612362 B TW I612362B TW 105127436 A TW105127436 A TW 105127436A TW 105127436 A TW105127436 A TW 105127436A TW I612362 B TWI612362 B TW I612362B
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light
polarizer
shielding film
thin
thin line
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TW201706688A (en
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稻月友一
登山伸人
大川泰央
柴田晶彥
笹本和雄
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大日本印刷股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3058Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state comprising electrically conductive elements, e.g. wire grids, conductive particles
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • G02F1/133548Wire-grid polarisers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Liquid Crystal (AREA)
  • Polarising Elements (AREA)

Abstract

本發明所提供的偏光器,主要目的在於:能解除當將並列配置複數條細線的偏光器配置於光配向裝置時,連鎖性引發細線破損之不良情況、以及從已破損細線部分產生異物之不良情況,且消光比優異。 The main purpose of the polarizer provided by the present invention is to solve the problem that when a polarizer in which a plurality of thin wires are arranged in parallel is arranged in an optical alignment device, the failure of the thin wires caused by interlocking and the occurrence of foreign matter from the broken thin wires are eliminated. And excellent extinction ratio.

本發明係藉由在對紫外光具有穿透性的透明基板上,並列配置複數條細線的偏光器,其中,在上述細線所配置的偏光區域外側,形成將上述紫外光予以遮光的遮光膜,而解決上述課題。 The present invention is a polarizer in which a plurality of thin lines are arranged in parallel on a transparent substrate that is transparent to ultraviolet light, and a light-shielding film that blocks the ultraviolet light is formed outside the polarized light region where the thin lines are arranged. To solve the above problems.

Description

偏光器及偏光器之製造方法 Polarizer and manufacturing method of polarizer

本發明係關於消光比優異的偏光器、其製造方法、及具備有該偏光器的光配向裝置。 The present invention relates to a polarizer having an excellent extinction ratio, a method for manufacturing the same, and a light alignment device including the polarizer.

液晶顯示裝置一般係具有將已形成有驅動元件的對向基板與彩色濾光片呈相對向配置並密封周圍,且在其間隙中填充入液晶材料的構造。而,液晶材料係具有折射率異向性,因為沿對液晶材料施加電壓方向的方式呈整齊狀態、與未施加電壓的狀態間之不同,切換關/開便可顯示像素。此處在夾持液晶材料的基板中,設有為使液晶材料呈配向的配向膜。 A liquid crystal display device generally has a structure in which a counter substrate on which a driving element has been formed and a color filter are opposed to each other and sealed around, and a gap is filled with a liquid crystal material. However, the liquid crystal material has refractive index anisotropy, because the state in which the voltage is applied to the liquid crystal material is neat and the state is different from the state where no voltage is applied, and pixels can be displayed by switching off / on. Here, an alignment film for aligning the liquid crystal material is provided on the substrate holding the liquid crystal material.

再者,液晶顯示裝置所使用的相位差薄膜、或3D顯示用相位差薄膜的材料亦有使用配向膜。 In addition, an alignment film is also used as a material for a retardation film used in a liquid crystal display device or a retardation film for 3D display.

已知配向膜係有使用例如以聚醯亞胺為代表的高分子材料者,藉由對該高分子材料施行利用布等進行摩擦的研磨處理而具有配向限制力。 It is known that an alignment film has an alignment restricting force by using a polymer material typified by polyimide, for example, by subjecting the polymer material to a rubbing treatment using a cloth or the like.

然而,藉由此種研磨處理被賦予配向限制力的配向膜,會有布等 成為異物並殘存的問題。 However, an alignment film to which an alignment restricting force is given by such a polishing process may include a cloth or the like. The problem of becoming a foreign body and remaining.

相對於此,藉由照射直線偏光而顯現配向限制力的配向膜、即光配向膜,因為在不經如上述利用布等施行研磨處理情況下便可賦予配向限制力,因而不會有布等成為異物並殘存的不良情況發生,故而近年備受矚目。 In contrast, an alignment film that exhibits an alignment restricting force by irradiating linearly polarized light, that is, a light alignment film, can be provided with an alignment restricting force without performing a polishing treatment using a cloth or the like as described above, so there is no cloth or the like. Residual problems that have become foreign bodies and remain have attracted much attention in recent years.

此種為能對光配向膜賦予配向限制力的直線偏光照射方法,一般係採取經由偏光器進行曝光的方法。偏光器係使用具有平行配置複數細線者,構成細線的材料係使用鋁、氧化鈦(例如專利文獻1)。 Such a linearly polarized light irradiation method capable of imparting an alignment restricting force to a light alignment film generally adopts a method of exposing through a polarizer. As the polarizer, those having a plurality of thin wires arranged in parallel are used, and the material constituting the thin wires is aluminum or titanium oxide (for example, Patent Document 1).

而,形成配置為平行複數細線的方法,自習知起係有使用雙光束干涉曝光法(two-beam interference exposure method)(例如專利文獻2、3)。 In addition, a method of forming a plurality of thin lines arranged in parallel has been using a two-beam interference exposure method (for example, Patent Documents 2 and 3).

該雙光束干涉曝光法係將使相位與光程合致的2條雷射光重疊時際產生的週期性光強度分佈(干涉圖案),轉印於基板上的光阻之技術。 This two-beam interference exposure method is a technology that transfers the periodic light intensity distribution (interference pattern) generated when two laser lights with the same phase and optical path overlap, and then transfers it to the photoresist on the substrate.

例如將在玻璃基板上形成鋁等金屬層,再對其上面所形成的光阻層施行雙光束干涉曝光,經顯影而獲得的週期性光阻圖案使用為蝕刻遮罩,並對金屬層施行蝕刻,然後藉由除去光阻圖案,便可在玻璃基板上形成由鋁等金屬構成的複數平行配置細線。 For example, a metal layer such as aluminum is formed on a glass substrate, and double-beam interference exposure is performed on the photoresist layer formed thereon. The periodic photoresist pattern obtained after development is used as an etching mask, and the metal layer is etched. Then, by removing the photoresist pattern, a plurality of parallel arrangement thin lines made of metal such as aluminum can be formed on the glass substrate.

然後,藉由將玻璃基板切斷為偏光器的所需形態,便可獲得具有由鋁等金屬構成細線的偏光器。 Then, by cutting the glass substrate into a desired form of the polarizer, a polarizer having a thin line made of a metal such as aluminum can be obtained.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利第4968165號公報 [Patent Document 1] Japanese Patent No. 4968165

[專利文獻2]日本專利特開2013-145863號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2013-145863

[專利文獻3]日本專利特開2007-178763號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2007-178763

如上述習知偏光器,因為從已形成細線的大面積玻璃基板依每條細線切斷,而切取所需尺寸及形態的偏光器,因而所獲得偏光器如圖12(a)所示,細線112延伸至偏光器110的外緣(即切斷端部)。 As described above, the polarizer is cut from a large-area glass substrate on which thin lines have been formed for each thin line, and a polarizer of a desired size and shape is cut. Therefore, the obtained polarizer is shown in FIG. 12 (a). 112 extends to the outer edge (ie, the cut end) of the polarizer 110.

故,在將偏光器110配置於光配向裝置時,若為能固定偏光器110,而夾持形成該細線112的區域,則會有從夾持的部分連鎖性引發細線112破損之不良情況、或者從已破損的細線部分產生異物之不良情況。 Therefore, when the polarizer 110 is disposed in the optical alignment device, if the polarizer 110 can be fixed and the area where the thin line 112 is formed is clamped, there is a problem that the thin line 112 is broken due to the chain of the clamped part. Or the foreign matter may be caused by the broken thin line.

另一方面,為能不需要夾持細線所配置的部分,便有考慮利用某種方法,將細線所配置區域限定於作為偏光器被切取的區域內側區域,並夾持著沒有配置細線的區域(即露出玻璃基板的區域)而固定偏光器。 On the other hand, in order to eliminate the need to clamp the portion where the thin line is arranged, it is considered to use some method to limit the area where the thin line is arranged to the area inside the area cut out as the polarizer, and sandwich the area where the thin line is not arranged. (Ie, the area where the glass substrate is exposed) and the polarizer is fixed.

然而,此情況例如圖12(b)所示,在偏光器120中有配置細線122的區域之外側區域,成為玻璃基板121露出的區域,因為從該玻璃基板121露出的區域,不僅入射光的P波成分會穿透,就連S波成分亦會穿透,因而會有導致消光比大幅降低的不良情況。 However, in this case, for example, as shown in FIG. 12 (b), the area outside the area where the thin line 122 is arranged in the polarizer 120 becomes the area where the glass substrate 121 is exposed. Because the area exposed from this glass substrate 121 is not only incident light The P-wave component penetrates, and even the S-wave component penetrates, so there is a disadvantage that the extinction ratio is greatly reduced.

另外,所謂「消光比」係指相對於平行於上述細線的偏光成分(S 波)穿透率(射出光中的S波成分/入射光中的S波成分,以下亦簡稱「S波穿透率」),垂直於上述細線的偏光成分(P波)穿透率(射出光中的P波成分/入射光中的P波成分,以下亦簡稱「P波穿透率」)比例(P波穿透率/S波穿透率)。 The "extinction ratio" refers to a polarization component (S Wave) transmittance (S-wave component in outgoing light / S-wave component in incident light, hereinafter also referred to as "S-wave transmittance"), the transmittance (emission of the polarized light component (P wave) perpendicular to the thin line) P-wave component in light / P-wave component in incident light, hereinafter also referred to as "P-wave transmittance") ratio (P-wave transmittance / S-wave transmittance).

例如具有P波穿透率為50%、S波穿透率為1%之偏光特性的偏光器,其消光比的值成為50,但當在該偏光器形成露出玻璃基板的區域,且P波穿透率與S波穿透率均增加1%的情況,消光比(即P波穿透率/S波穿透率的比例)便成為(50+1)/(1+1)=25.5,消光比大約降低為一半值。 For example, a polarizer having polarization characteristics of 50% P-wave transmittance and 1% S-wave transmittance has an extinction ratio value of 50. However, when a region where a glass substrate is exposed is formed in the polarizer, and the P-wave When both the transmittance and the S-wave transmittance increase by 1%, the extinction ratio (that is, the ratio of P-wave transmittance / S-wave transmittance) becomes (50 + 1) / (1 + 1) = 25.5. The extinction ratio is reduced to approximately half the value.

本發明係有鑑於上述實情而完成,主要目的在於提供:能解除當將偏光器配置於光配向裝置時,連鎖性引發細線破損之不良情況、與從已破損細線部分產生異物之不良情況,且消光比優異的偏光器。 The present invention has been completed in view of the above-mentioned facts, and the main purpose is to provide a solution to the disadvantages of chain breakage caused by chain breakage when polarizers are arranged in a light alignment device, and the trouble of foreign matter from broken filaments, and Polarizer with excellent extinction ratio.

本發明者經進行各種研究的結果,發現藉由在上述細線所配置的偏光區域外側,形成將紫外光予以遮光的遮光膜,便可解決上述問題,遂完成本發明。 As a result of various studies, the present inventors have found that the above-mentioned problems can be solved by forming a light-shielding film that shields ultraviolet light outside the polarized light region where the thin lines are arranged, and thus completed the present invention.

即,本發明的偏光器,係在對紫外光具有穿透性的透明基板上,並列配置複數條細線的偏光器,其中,在上述細線所配置的偏光區域外側,形成將上述紫外光予以遮光的遮光膜。 That is, the polarizer of the present invention is a polarizer in which a plurality of thin lines are arranged in parallel on a transparent substrate that is transparent to ultraviolet light, and the ultraviolet light is shielded from the outside of the polarized region where the thin lines are arranged. Light-shielding film.

再者,本發明的偏光器,係沿構成上述偏光區域外緣的一邊,形成上述遮光膜。 Furthermore, in the polarizer of the present invention, the light-shielding film is formed along one side constituting the outer edge of the polarized region.

再者,本發明的偏光器,其中,在上述偏光區域的外周形成上述遮光膜。 In the polarizer of the present invention, the light-shielding film is formed on an outer periphery of the polarized region.

再者,本發明的偏光器,其中,在上述遮光膜中形成文字、記號、或對準標記。 Furthermore, in the polarizer of the present invention, characters, marks, or alignment marks are formed in the light-shielding film.

再者,本發明的偏光器,其中,上述文字、上述記號、或上述對準標記係具有複數條細線呈並列配置的構成。 Furthermore, in the polarizer of the present invention, the character, the symbol, or the alignment mark has a structure in which a plurality of thin lines are arranged in parallel.

再者,本發明的偏光器,其中,上述文字、上述記號、或上述對準標記對上述紫外光的S波穿透率值,係與在上述偏光區域中對上述紫外光的S波穿透率相同值,或者較小於在上述偏光區域中對上述紫外光的S波穿透率值。 Furthermore, in the polarizer of the present invention, the S-wave transmittance value of the letter, the mark, or the alignment mark to the ultraviolet light is the same as that of the S-wave transmission of the ultraviolet light in the polarized region. The same value or smaller than the S-wave transmittance value for the ultraviolet light in the polarized light region.

再者,本發明的偏光器,其中,上述遮光膜係連接於上述細線。 In the polarizer of the present invention, the light shielding film is connected to the thin wire.

再者,本發明的偏光器,其中,構成上述遮光膜的材料係含有構成上述細線的材料。 Furthermore, in the polarizer of the present invention, a material constituting the light-shielding film contains a material constituting the thin wires.

再者,本發明的偏光器,其中,構成上述遮光膜的材料係由含矽化鉬的材料構成。 Furthermore, in the polarizer of the present invention, a material constituting the light-shielding film is made of a material containing molybdenum silicide.

再者,本發明的偏光器之製造方法,係在對紫外光具有穿透性的透明基板上,設有複數條細線及將上述紫外光予以遮光之遮光膜的偏光器之製造方法,包括有:準備在上述透明基板上已形成第1材料層的積層體之步驟;在上述第1材料層上形成光阻層的步驟;對上述光阻層施行加工,而形成具有細線圖案與遮光膜圖案之光阻圖案的步驟;以及將上述光阻圖案使用為蝕刻遮罩並對上述第1材料層施行蝕刻加工的步驟。 Furthermore, the method for manufacturing a polarizer of the present invention is a method for manufacturing a polarizer provided with a plurality of thin wires and a light-shielding film that blocks the above-mentioned ultraviolet light on a transparent substrate that is transparent to ultraviolet light, including: : A step of preparing a multilayer body on which the first material layer has been formed on the transparent substrate; a step of forming a photoresist layer on the first material layer; processing the photoresist layer to form a pattern having a thin line pattern and a light-shielding film A step of using a photoresist pattern; and a step of using the photoresist pattern as an etching mask and performing an etching process on the first material layer.

再者,本發明的偏光器之製造方法,其中,上述光阻層係由正型電子束光阻構成;而,形成具有上述細線圖案與上述遮光膜圖案之光阻圖案的步驟,係包括有:對位於構成上述細線圖案中的線條與間隔圖案之形成間隔圖案部處的光阻層,照射電子束之步驟。 Furthermore, in the method of manufacturing a polarizer of the present invention, the photoresist layer is composed of a positive electron beam photoresist, and the step of forming a photoresist pattern having the thin line pattern and the light shielding film pattern includes: : A step of irradiating an electron beam to the photoresist layer at the space pattern forming portion of the line and the space pattern constituting the thin line pattern.

再者,本發明的光配向裝置,係將紫外光予以偏光並照射於光配向膜的光配向裝置,係具備有上述偏光器,並將穿透上述偏光器之上述偏光區域的光,照射於上述光配向膜。 Furthermore, the light alignment device of the present invention is a light alignment device that polarizes ultraviolet light and irradiates the light alignment film. The light alignment device is provided with the polarizer and irradiates light that passes through the polarized region of the polarizer. The above-mentioned photo-alignment film.

再者,本發明的光配向裝置,係具備有使上述光配向膜移動的機構,上述偏光器係在正交於上述光配向膜移動方向及上述光配向膜移動方向的二方向上設有複數個,並使在上述光配向膜移動方向的正交方向上,相鄰的上述複數個偏光器間之邊界部,於上述光配向膜移動方向上不會連續性連接的方式,配置上述複數個偏光器。 Furthermore, the optical alignment device of the present invention is provided with a mechanism for moving the optical alignment film, and the polarizer is provided with a plurality of numbers in two directions orthogonal to the moving direction of the optical alignment film and the moving direction of the optical alignment film. And arrange the plurality of polarizers adjacent to each other in a direction orthogonal to the direction of movement of the light alignment film, so that the boundary between the plurality of polarizers is not continuously connected in the direction of movement of the light alignment film. Polarizer.

本發明所提供的偏光器,係將所入射紫外光平行於細線的偏光方向光予以遮蔽,並使垂直於上述細線的偏光方向光能穿透之偏光器,係在對上述紫外光具有穿透性的基板上,並列配置複數條上述細線,在上述細線所配置區域的細線區域外側,設有將上述紫外光予以遮光之遮光膜,且上述遮光膜內緣側的邊緣形成方向係與上述細線的長邊方向呈平行或垂直。 The polarizer provided by the present invention is a polarizer that shields the incident ultraviolet light parallel to the polarization direction of the thin line and allows the light in the polarization direction perpendicular to the thin line to pass through. A plurality of the thin lines are arranged in parallel on a flexible substrate. A light-shielding film that blocks the ultraviolet light is provided outside the thin-line area in the area where the thin lines are arranged, and the edge forming direction of the inner edge side of the light-shielding film is the same as the thin line The direction of the long side is parallel or vertical.

根據本發明,藉由上述遮光膜形成於上述細線區域的外側,當將偏光器配置於光配向裝置時,便可夾持有形成遮光膜的區域。即偏光器中,在不會夾持有細線配置區域的細線區域情況下,便可將偏光器固定於光配向裝置,故而可以解除從夾持部分連鎖性引發細線破損的不良情況、與從已破損細線部分產生異物的不良情況。 According to the present invention, the light-shielding film is formed outside the thin-line area, and when the polarizer is disposed in the light alignment device, the area where the light-shielding film is formed can be sandwiched. That is, in a polarizer, the polarizer can be fixed to the optical alignment device without holding the thin line area where the thin line arrangement area is held. Therefore, the trouble of the thin line breakage caused by the interlocking of the holding part can be eliminated. Defective foreign matter occurs in the broken thin line.

再者,如上述,因為在細線所配置區域的細線區域外周形成遮光膜,因而在偏光器中,可從細線區域的外側區域抑制入射光(特別係入射光的S波成分)穿透,便可抑制消光比大幅降低的不良情況。 Furthermore, as described above, since a light-shielding film is formed on the periphery of the thin line region where the thin line is arranged, in the polarizer, it is possible to suppress the penetration of incident light (especially the S-wave component of the incident light) from the outer region of the thin line region. It can suppress the bad situation that the extinction ratio is greatly reduced.

再者,理由係藉由上述遮光膜內緣側的邊緣係平行或垂直於上述細線的長邊方向,藉此可輕易地使上述細線區域與遮光膜間之間隔縮小,便可獲得高消光比。 Furthermore, the reason is that the edge on the inner edge side of the light-shielding film is parallel or perpendicular to the long side direction of the thin line, so that the interval between the thin-line area and the light-shielding film can be easily reduced, and a high extinction ratio can be obtained. .

本發明中,在上述遮光膜的外側亦可形成上述細線所配置區域的第2細線區域。若遮光膜的外緣係設置於較偏光器外緣更靠內側,且從遮光膜外緣至偏光器外緣的區域亦有形成細線所配置區域的第2細線區域之形態,則當將偏光器複數片呈平面狀排列配置於光配向裝置時,便可抑制相鄰偏光器的各遮光膜彼此間相接觸,導致遮光區域擴 大情形。 In the present invention, a second thin line region in a region where the thin lines are arranged may be formed outside the light shielding film. If the outer edge of the light-shielding film is located more inward than the outer edge of the polarizer, and the area from the outer edge of the light-shielding film to the outer edge of the polarizer also has a second thin-line area forming a thin-line configuration area, When a plurality of reflectors are arranged in a planar arrangement on the light alignment device, the light shielding films of adjacent polarizers can be prevented from contacting each other, resulting in the expansion of the light shielding area. The big picture.

本發明所提供的光配向裝置,係具備有複數個偏光器的光配向裝置,上述偏光器係具備有並列配置複數條細線、且形成於上述細線所配置區域的細線區域外側之遮光膜;複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置。 The light alignment device provided by the present invention is a light alignment device provided with a plurality of polarizers, and the polarizer is provided with a light shielding film in which a plurality of thin lines are arranged in parallel and formed outside the thin line area where the thin lines are arranged; The said polarizers are arrange | positioned so that the said polarizer arrange | positioned adjacently may not contain the said light shielding film between the said thin-line area | regions, respectively.

根據本發明,藉由複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置,因而在各偏光器間並沒有遮光膜,所以能產生宛如具備1片偏光器般的作用。 According to the present invention, the plurality of polarizers are arranged in such a manner that the polarizers disposed adjacent to each other do not include the light-shielding film between the thin line regions, so there is no light-shielding film between the polarizers. With the function of a polarizer.

本發明所提供的偏光器之安裝方法,係將複數個偏光器安裝於光配向裝置的偏光器之安裝方法,上述偏光器係設有並列配置複數條細線、且形成於上述細線所配置區域的細線區域外側之遮光膜;該安裝方法係包括有利用上述遮光膜上所形成的對準標記,施行上述偏光器的對位,同時調整複數個上述偏光器之偏光方向的對位步驟。 The installation method of a polarizer provided by the present invention is a method of installing a plurality of polarizers on a polarizer of an optical alignment device. The polarizer is provided with a plurality of thin lines arranged in parallel and formed in an area where the thin lines are arranged. The light-shielding film on the outside of the thin-line area; the mounting method includes the steps of performing the alignment of the polarizers by using the alignment marks formed on the light-shielding film, and simultaneously adjusting the polarization directions of the plurality of polarizers.

根據本發明,藉由使用在遮光膜上所形成的對準標記,便可高精度取得細線位置與角度的資訊,俾可輕易地合致於所需的位置與角度。 According to the present invention, by using the alignment mark formed on the light-shielding film, information on the position and angle of the thin line can be obtained with high accuracy, and the desired position and angle can be easily matched.

根據本發明,可提供當將偏光器配置於光配向裝置時,能解除連鎖性引發細線破損的不良情況、與從已破損的細線部分產生異物之不 良情況下,且消光比優異的偏光器。 According to the present invention, when a polarizer is disposed in a light alignment device, it is possible to eliminate the problem that the thin wire is broken due to interlocking, and the foreign matter is generated from the broken thin wire portion. Polarizer with excellent extinction ratio under good conditions.

再者,具備本發明偏光器的光配向裝置,可有效地執行對光配向膜賦予配向限制力,俾可提升生產性。 Furthermore, the optical alignment device provided with the polarizer of the present invention can effectively perform an alignment restriction force on the optical alignment film, thereby improving productivity.

1‧‧‧透明基板 1‧‧‧ transparent substrate

2‧‧‧細線 2‧‧‧ thin line

3‧‧‧偏光區域 3‧‧‧ polarized area

4‧‧‧遮光膜 4‧‧‧ light-shielding film

5‧‧‧內緣 5‧‧‧ inner edge

6‧‧‧外緣 6‧‧‧ outer edge

7‧‧‧對準標記 7‧‧‧ alignment mark

8‧‧‧細線 8‧‧‧ thin line

10、20‧‧‧偏光器 10, 20‧‧‧ polarizer

10a、10b、10c、10d、10e、10f、10g、10h、10p、10q、10r、10s‧‧‧偏光器 10a, 10b, 10c, 10d, 10e, 10f, 10g, 10h, 10p, 10q, 10r, 10s‧‧‧ polarizer

31‧‧‧偏光材料層 31‧‧‧Polarizing material layer

31P‧‧‧偏光材料圖案 31P‧‧‧polarized material pattern

32‧‧‧硬罩材料層 32‧‧‧ hard cover material layer

32P‧‧‧硬罩圖案 32P‧‧‧ hard cover pattern

33‧‧‧光阻層 33‧‧‧Photoresistive layer

34‧‧‧光阻圖案 34‧‧‧Photoresist pattern

34a‧‧‧細線圖案 34a‧‧‧ thin line pattern

34b‧‧‧遮光膜圖案 34b‧‧‧Light-shielding film pattern

40‧‧‧電子束 40‧‧‧ electron beam

50、60‧‧‧光配向裝置 50, 60‧‧‧ light alignment device

51、61‧‧‧偏光器單元 51, 61‧‧‧ polarizer units

52、62‧‧‧紫外光燈 52, 62‧‧‧ UV light

53、63‧‧‧反射鏡 53, 63‧‧‧ mirror

54、64‧‧‧偏光光 54, 64‧‧‧ polarized light

55、65‧‧‧光配向膜 55, 65‧‧‧ light alignment film

56、66‧‧‧工件 56, 66‧‧‧ artifacts

71、72‧‧‧邊界部 71, 72‧‧‧ Border

110、120‧‧‧偏光器 110, 120‧‧‧ polarizers

112、122‧‧‧細線 112, 122‧‧‧ Thin

121‧‧‧玻璃基板 121‧‧‧ glass substrate

圖1係本發明偏光器一例圖,(a)係概略平面圖,(b)係(a)的A-A線切剖圖。 Fig. 1 is an example of a polarizer of the present invention, (a) is a schematic plan view, and (b) is a cross-sectional view taken along the line A-A of (a).

圖2係圖1所示本發明偏光器的遮光膜平面形態說明圖。 FIG. 2 is a plan view illustrating a light-shielding film of the polarizer of the present invention shown in FIG. 1. FIG.

圖3(a)至(h)係本發明偏光器的遮光膜另一平面形態例圖。 Figs. 3 (a) to (h) are diagrams illustrating another planar form of the light shielding film of the polarizer of the present invention.

圖4係本發明偏光器另一例圖,(a)係概略平面圖,(b)係(a)的對準標記放大圖。 FIG. 4 is a diagram of another example of the polarizer of the present invention, (a) is a schematic plan view, and (b) is an enlarged view of an alignment mark of (a).

圖5(a)至(d)係本發明偏光器之製造方法一例的概略步驟圖。 5 (a) to (d) are schematic steps of an example of a method for manufacturing a polarizer of the present invention.

圖6(e)至(h)係接續圖5,本發明偏光器之製造方法一例的概略步驟圖。 6 (e) to (h) are schematic diagrams of an example of a method for manufacturing a polarizer according to the present invention, following FIG. 5.

圖7係本發明光配向裝置的構成例圖。 FIG. 7 is a structural example of a light alignment device of the present invention.

圖8係本發明光配向裝置另一構成例圖。 FIG. 8 is a diagram illustrating another configuration example of the light alignment device of the present invention.

圖9(a)至(d)係本發明光配向裝置的偏光器配置形態一例圖。 9 (a) to 9 (d) are diagrams showing an example of a configuration of a polarizer of the optical alignment device of the present invention.

圖10(a)及(b)係本發明光配向裝置的偏光器配置形態另一例圖。 Figs. 10 (a) and 10 (b) are diagrams showing another example of the arrangement of the polarizers of the optical alignment device of the present invention.

圖11係實施例2的偏光器之偏光特性測定結果圖。 FIG. 11 is a graph showing measurement results of polarization characteristics of a polarizer of Example 2. FIG.

圖12(a)及(b)係習知偏光器例的概略平面圖。 12 (a) and 12 (b) are schematic plan views of an example of a conventional polarizer.

以下,針對本發明的偏光器、偏光器之製造方法、光配向裝置及 偏光器之安裝方法進行說明。 Hereinafter, the polarizer of the present invention, a method of manufacturing the polarizer, a light alignment device, and The installation method of the polarizer is explained.

A.偏光器 A. Polarizer

首先,針對本發明的偏光器進行說明。 First, the polarizer of the present invention will be described.

本發明的偏光器係在對紫外光具有穿透性的透明基板上,並列配置有複數條細線的偏光器,其中,在上述細線所配置偏光區域的外側,形成有將上述紫外光予以遮光的遮光膜。 The polarizer of the present invention is a polarizer in which a plurality of thin lines are arranged in parallel on a transparent substrate that is transparent to ultraviolet light, wherein a light shielding area for the ultraviolet light is formed on the outer side of the polarized area where the thin lines are arranged. Light-shielding film.

圖1所示係本發明偏光器的一例圖,(a)係概略平面圖,(b)係圖1的A-A線切剖圖。 An example of the polarizer of the present invention is shown in FIG. 1, (a) is a schematic plan view, and (b) is a cross-sectional view taken along the line A-A in FIG.

如圖1所示,偏光器10係在透明基板1上並列配置複數條細線2,並在細線2所配置的偏光區域3外周形成遮光膜4。 As shown in FIG. 1, a polarizer 10 is configured by arranging a plurality of thin lines 2 in parallel on a transparent substrate 1, and forming a light-shielding film 4 on the outer periphery of a polarization region 3 in which the thin lines 2 are arranged.

因為具有此種構成,因而當偏光器10配置於光配向裝置時,便可夾持有形成遮光膜4的區域。 Because of having such a configuration, when the polarizer 10 is disposed in the light alignment device, an area where the light shielding film 4 is formed can be sandwiched.

即,偏光器10中,能在不會夾持細線2所形成區域(偏光區域3)情況下,將偏光器10固定於光配向裝置,所以可解除由夾持部分連鎖性引發細線2破損的不良情況、及從已破損細線部分產生異物的不良情況。 That is, in the polarizer 10, the polarizer 10 can be fixed to the optical alignment device without clamping the area formed by the thin line 2 (polarized area 3). Therefore, the damage of the thin line 2 caused by the interlocking of the clamping portions can be eliminated. Defective conditions and the occurrence of foreign matter from broken thin line parts.

再者,如上述,因為在細線2所配置偏光區域3的外周有形成遮光膜4,因而在偏光器10中,能抑制從偏光區域3的外側區域穿透入射光(特別係入射光的S波成分),俾能抑制消光比大幅降低的不良情況。 Furthermore, as described above, since the light-shielding film 4 is formed on the outer periphery of the polarized region 3 where the thin line 2 is arranged, the polarizer 10 can suppress penetration of incident light from the outer region of the polarized region 3 (especially S of incident light). (Wave component), can suppress the bad situation that the extinction ratio is greatly reduced.

以下,針對本發明偏光器的各構成進行詳細說明。 Hereinafter, each configuration of the polarizer of the present invention will be described in detail.

1.透明基板 Transparent substrate

透明基板1係在能安定地支撐著細線2、且紫外光穿透性優異、因曝光光造成的劣化較少之前提下,並無特別的限定。例如可使用經光學研磨過的合成石英玻璃、螢石、氟化鈣等,其中較佳係使用合成石英玻璃。理由係品質安定,且即便使用短波長光(即高能量曝光光)的情況,但劣化仍較少的緣故。 The transparent substrate 1 is not specifically limited until it is supported before it can support the thin wires 2 stably, and has excellent ultraviolet light permeability and less deterioration due to exposure light. For example, optically polished synthetic quartz glass, fluorite, calcium fluoride, and the like can be used, and among these, synthetic quartz glass is preferably used. The reason is that the quality is stable, and even if short-wavelength light (that is, high-energy exposure light) is used, there is less deterioration.

透明基板1的厚度係可配合偏光器10的用途與尺寸等再行適當選擇。 The thickness of the transparent substrate 1 can be appropriately selected in accordance with the application and size of the polarizer 10.

2.細線 2. Thin line

細線2係在偏光器10中,能達使入射光之P波成分效率佳地穿透,且抑低入射光之S波成分穿透率的作用,在透明基板1上呈直線狀複數形成且呈平行配置。 The thin line 2 is used in the polarizer 10 to efficiently penetrate the P-wave component of the incident light, and to reduce the transmittance of the S-wave component of the incident light. It is formed in a linear plural form on the transparent substrate 1 and Arranged in parallel.

構成細線2的材料係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,可例如含有:鋁、鈦、鉬、矽、鉻、鉭、釕、鈮、鉿、鎳、金、銀、白金、鈀、銠、鈷、錳、鐵、銦等金屬或合金、及該等的氧化物、氮化物、或氮氧化物中之任一者的材料。其中,較佳係由含有矽化鉬的材料構成。理由係即便在紫外線區域的短波長中,仍可使消光比及P波穿透率優異、且耐熱性、耐光性亦均優異。 The material constituting the thin wire 2 is provided before the required extinction ratio and P-wave transmittance can be obtained, and the rest is not particularly limited, and may include, for example, aluminum, titanium, molybdenum, silicon, chromium, tantalum, ruthenium, niobium, Materials of any metal or alloy such as rhenium, nickel, gold, silver, platinum, palladium, rhodium, cobalt, manganese, iron, indium, and any of these oxides, nitrides, or oxynitrides. Among them, it is preferably made of a material containing molybdenum silicide. The reason is that even in a short wavelength in the ultraviolet region, the extinction ratio and the P-wave transmittance can be made excellent, and both the heat resistance and the light resistance are excellent.

含有矽化鉬的材料係可例如:矽化鉬(MoSi)、矽化鉬氧化物(MoSiO)、矽化鉬氮化物(MoSiN)、矽化鉬氧化氮化物(MoSiON)等。 The material system containing molybdenum silicide may be, for example, molybdenum silicide (MoSi), molybdenum silicide (MoSiO), molybdenum silicide nitride (MoSiN), molybdenum silicide oxide nitride (MoSiON), and the like.

另外,細線2係可從複數種材料構成,且亦可由不同材料的複數層構成。 The thin line 2 may be composed of a plurality of materials, and may be composed of a plurality of layers of different materials.

細線2的厚度係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,例如較佳係60nm以上,其中更佳係60nm~160nm範圍內、特佳係80nm~140nm範圍內。理由係藉由在上述範圍內,便可使消光比及P波穿透率均優異。 The thickness of the thin line 2 is raised before the required extinction ratio and P-wave transmittance can be obtained, and the rest is not particularly limited. For example, it is preferably 60 nm or more, more preferably within the range of 60 nm to 160 nm, and particularly preferably 80 nm. In the range of ~ 140nm. The reason is that by being in the above range, both the extinction ratio and the P-wave transmittance can be excellent.

另外,上述細線的厚度,係指剖視在細線長邊方向及寬度方向的垂直方向厚度中之最大厚度,當細線係由複數層構成的情況,便指包含所有層的厚度。 In addition, the thickness of the thin line refers to the maximum thickness of the thickness in the vertical direction of the thin line in the longitudinal direction and the width direction. When the thin line is composed of a plurality of layers, it means the thickness including all layers.

再者,上述細線的厚度亦可在一偏光器內含有不同厚度,但通常係依相同厚度形成。 In addition, the thickness of the thin line may include different thicknesses in a polarizer, but is usually formed with the same thickness.

細線2的條數及長度係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,可配合偏光器10的用途等再行適當設定。 The number and length of the thin wires 2 are set before the required extinction ratio and P-wave transmittance can be obtained, and the rest are not particularly limited, and can be appropriately set according to the purpose of the polarizer 10 and the like.

細線2的間距(圖1(a)所示P1)係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,雖配合直線偏光生成所使用的光波長等而有所差異,但可設為例如60nm以上且140nm以下的範圍內,其中較佳係80nm以上且120nm以下的範圍內、更佳係90nm以上且 110nm以下的範圍內。理由係藉由上述間距,便可使消光比及P波穿透率均優異。 The pitch of the thin line 2 (P 1 shown in Fig. 1 (a)) is raised before the required extinction ratio and P-wave transmittance can be obtained, and the rest is not particularly limited. Although it is used with the linearly polarized light generation wavelength It may be different from each other, but it may be, for example, within a range of 60 nm or more and 140 nm or less, preferably within a range of 80 nm or more and 120 nm or less, and more preferably within a range of 90 nm or more and 110 nm or less. The reason is that by using the above-mentioned pitch, both the extinction ratio and the P-wave transmittance can be excellent.

另外,上述細線的間距係寬度方向上鄰接細線間的間距最大間距,當細線係由複數層構成的情況,便指包括全部層的間距。 In addition, the pitch of the thin line is the maximum pitch between adjacent thin lines in the width direction. When the thin line is composed of a plurality of layers, it means the pitch including all layers.

再者,上述細線的間距係可在一偏光器內包含有不同間距,但通常係依相同間距形成。 In addition, the pitch of the thin lines may include different pitches in a polarizer, but is usually formed at the same pitch.

上述細線的工作比(duty ratio)[即,細線的寬度相對於間距的比(寬度/間距)],係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,可設為例如0.3以上且0.6以下的範圍內,其中較佳係0.35以上且0.45以下的範圍內。理由係藉由上述工作比,便可在具有高P波穿透率狀態下,成為消光比優異的偏光器,更可使細線加工容易。 The duty ratio of the thin line [ie, the ratio of the width of the thin line to the pitch (width / pitch)] is raised before the required extinction ratio and P-wave transmittance can be obtained, and the rest are not special. The limitation can be, for example, in a range of 0.3 or more and 0.6 or less, and among them, it is preferably in a range of 0.35 or more and 0.45 or less. The reason is that the above working ratio can be used as a polarizer with an excellent extinction ratio in a state with a high P-wave transmittance, and it is easier to process fine wires.

另外,上述細線的寬度係指俯視中,細線長邊方向的垂直方向長度,當細線係由複數層構成的情況,便指包括全部層的寬度。 In addition, the width of the thin line refers to the vertical length in the long-side direction of the thin line in a plan view. When the thin line is composed of a plurality of layers, it means the width including all the layers.

再者,上述細線的寬度係可在一偏光器內含有不同寬度者,但通常係依相同寬度形成。 In addition, the width of the thin line may include those having different widths in a polarizer, but is usually formed with the same width.

3.偏光區域 3. Polarized area

圖1所示偏光器10中,偏光區域3係利用遮光膜4包圍周圍的區域,在該偏光區域3中配置有細線2。換言之,圖1所示偏光器10的偏光區域3係由遮光膜4規範的區域,屬於入射光穿透的區域。 In the polarizer 10 shown in FIG. 1, a polarizing region 3 is a region surrounded by a light shielding film 4, and a thin line 2 is arranged in the polarizing region 3. In other words, the polarization region 3 of the polarizer 10 shown in FIG. 1 is a region regulated by the light shielding film 4 and belongs to a region where incident light penetrates.

本發明中,偏光區域3亦可設為較大於細線2所配置區域的區域。更具體而言,細線2亦可在其長邊方向(圖1(a)所示Y方向)上未連接遮光膜4的形態。 In the present invention, the polarizing region 3 may be set to a region larger than the region where the thin line 2 is arranged. More specifically, the thin wire 2 may have a form in which the light shielding film 4 is not connected to the long side direction (Y direction shown in FIG. 1 (a)).

再者,在細線2的排列方向(俯視,細線2長邊方向的垂直方向,即圖1(a)所示X方向)上,末端細線2與遮光膜4的間隔亦可為較大於細線2彼此間間隔的尺寸。更具體而言,圖1(a)、(b)中,圖中右側末端細線2的左側邊緣與遮光膜4內緣側邊緣間之間隔P2,亦可較大於細線2彼此間間隔P1的尺寸。 Furthermore, in the arrangement direction of the thin lines 2 (in a plan view, the vertical direction of the long sides of the thin lines 2, that is, the X direction shown in FIG. 1 (a)), the distance between the end thin lines 2 and the light shielding film 4 may be larger than the thin lines 2. The size of each other. More specifically, in FIG. 1 (a) and (b), the interval P 2 between the left edge of the thin line 2 on the right end and the inner edge side edge of the light shielding film 4 in the figure may be larger than the interval P 1 between the thin lines 2 size of.

然而,為能獲得高消光比,較佳係如圖1所示偏光器10,細線2在其長邊方向上呈連接於遮光膜4的形態。理由係在偏光區域3中,可將細線2未存在區域設為更小,俾能更加抑制入射光的S波成分穿透。 However, in order to obtain a high extinction ratio, it is preferable to use a polarizer 10 as shown in FIG. 1, and the thin wires 2 are connected to the light-shielding film 4 in the longitudinal direction. The reason is that in the polarized region 3, the region where the thin line 2 does not exist can be made smaller, so that the S-wave component of incident light can be more suppressed from penetrating.

再者,細線2在排列方向上的末端細線2與遮光膜4間之間隔,較佳係與細線2彼此間的間隔呈相同大小。 In addition, the interval between the end thin line 2 and the light-shielding film 4 of the thin line 2 in the arrangement direction is preferably the same as the interval between the thin lines 2.

更具體而言,圖1(a)、(b)中,圖中右側末端細線2的左側邊緣與遮光膜4內緣側邊緣間之間隔P2,較佳係與細線2彼此間的間隔P1呈相同大小。同樣的,在圖1(a)、(b)中,圖中左側末端細線2的右側邊緣與遮光膜4內緣側邊緣間之間隔,較佳係與細線2彼此間之間隔P1呈相同大小。理由係能獲得更高的消光比。 More specifically, in FIG. 1 (a) and (b), the distance P 2 between the left edge of the thin line 2 on the right end and the inner edge side edge of the light shielding film 4 in the figure is preferably the distance P between the thin line 2 and the thin line 2. 1 is the same size. Similarly, in Figs. 1 (a) and (b), the distance between the right edge of the thin line 2 on the left end and the inner edge of the light shielding film 4 is preferably the same as the distance P 1 between the thin lines 2 size. The reason is to obtain a higher extinction ratio.

本發明中,例如藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,便可將細線2排列方向上的末端細線2與遮光膜4間 之間隔,設為與細線2彼此間之間隔呈相同大小。又,可精度佳製作遮光膜4與細線2的位置關係,俾可高精度呈平行(或垂直)製作遮光膜4的邊緣方向與細線2方向。 In the present invention, for example, by setting the step of forming the thin line 2 and the step of forming the light-shielding film 4 to be the same step, the end thin line 2 and the light-shielding film 4 in the direction in which the thin lines 2 are arranged can be set. The interval is set to be the same as the interval between the thin lines 2. In addition, the positional relationship between the light-shielding film 4 and the thin line 2 can be produced with high accuracy, and the edge direction of the light-shielding film 4 and the direction of the thin line 2 can be produced in parallel (or perpendicular) with high accuracy.

另外,如上述,若呈遮光膜4連接細線2的形態,則可達使利用照射於偏光器的光而囤積於細線2內的熱分散於遮光膜4、以及抗靜電的效果。 In addition, as described above, if the light-shielding film 4 is connected to the thin wires 2, the heat accumulated in the thin wires 2 by the light irradiated to the polarizer can be dispersed in the light-shielding film 4 and have antistatic effects.

再者,若呈遮光膜4連接細線2的形態,則在偏光器10的製造步驟中,供形成細線2用的較細光阻圖案(細線圖案),可連接於供形成遮光膜4用的大面積光阻圖案(遮光膜圖案),亦可抑制供形成細線2用的較細光阻圖案(細線圖案)在製造步驟中發生崩潰或剝離的不良情況。 Furthermore, if the light-shielding film 4 is connected to the thin wires 2, a thin photoresist pattern (thin-line pattern) for forming the thin wires 2 in the manufacturing step of the polarizer 10 may be connected to the light-shielding film 4. A large-area photoresist pattern (light-shielding film pattern) can also suppress the occurrence of a breakdown or peeling of a thinner photoresist pattern (thin line pattern) for forming the fine lines 2 during the manufacturing process.

4.遮光膜 4.Light-shielding film

遮光膜4係形成於偏光區域3的外側,可抑制入射光(特別係入射光的S波成分)穿透。 The light-shielding film 4 is formed outside the polarized light region 3, and can suppress the penetration of incident light (particularly, the S-wave component of incident light).

本發明中,遮光膜4較佳係對240nm以上且380nm以下波長的紫外光,具有光學濃度達2.8以上的遮光性。 In the present invention, the light-shielding film 4 preferably has a light-shielding property of ultraviolet light having a wavelength of 240 nm or more and 380 nm or less, with an optical concentration of 2.8 or more.

理由係藉由在為對光配向膜賦予配向限制力而照射的紫外光波長範圍內,使遮光膜4具有高遮光性,便可提升消光比優異的偏光器。 The reason is that by providing the light-shielding film 4 with a high light-shielding property in the wavelength range of ultraviolet light irradiated to impart an alignment restricting force to the light-alignment film, a polarizer having an excellent extinction ratio can be improved.

構成遮光膜4的材料係在能獲得所需光學濃度之前提下,其餘並無特別的限定,可例如含有:鋁、鈦、鉬、矽、鉻、鉭、釕、鈮、鉿、鎳、金、銀、白金、鈀、銠、鈷、錳、鐵、銦等金屬或合金、及該等 的氧化物、氮化物、或氮氧化物中之任一者的材料。其中,較佳係可例如含有矽化鉬的材料。 The material constituting the light-shielding film 4 is selected before the required optical concentration can be obtained, and the rest is not particularly limited, and may include, for example, aluminum, titanium, molybdenum, silicon, chromium, tantalum, ruthenium, niobium, hafnium, nickel, gold , Silver, platinum, palladium, rhodium, cobalt, manganese, iron, indium and other metals or alloys, and these A material of any of oxides, nitrides, or oxynitrides. Among these, a material containing molybdenum silicide is preferable.

理由係當構成遮光膜4的材料係由含有矽化鉬的材料構成時,若遮光膜4的厚度達60nm以上,則對240nm以上且380nm以下波長的紫外光,便可具有光學濃度達2.8以上的遮光性。 The reason is that when the material constituting the light-shielding film 4 is made of a material containing molybdenum silicide, if the thickness of the light-shielding film 4 is 60 nm or more, ultraviolet light having a wavelength of 240 nm or more and 380 nm or less can have an optical concentration of 2.8 or more. Light-shielding.

另外,遮光膜4係可由複數種材料構成,又亦可由材料不同的複數層構成。 The light-shielding film 4 may be composed of a plurality of materials, or may be composed of a plurality of layers having different materials.

再者,構成遮光膜4的材料較佳係含有構成細線2的材料。 The material constituting the light-shielding film 4 preferably contains a material constituting the thin wires 2.

理由係當構成遮光膜4的材料係含有構成細線2的材料時,在形成細線2的步驟中所使用裝置與材料亦可使用於形成遮光膜4的步驟,便可削減製造成本。又,藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,亦可提升細線2與遮光膜4的相對位置精度。 The reason is that when the material constituting the light-shielding film 4 contains the material constituting the thin wire 2, the devices and materials used in the step of forming the thin wire 2 can also be used in the step of forming the light-shielding film 4, which can reduce the manufacturing cost. In addition, by setting the step of forming the thin line 2 and the step of forming the light-shielding film 4 to be the same step, the relative position accuracy of the thin line 2 and the light-shielding film 4 can also be improved.

再者,當構成遮光膜4的材料與構成細線2的材料均係由含矽化鉬的材料構成時,便可使遮光膜4具有高遮光性,且成為消光比與P波穿透率均優異的偏光器。 Furthermore, when the material constituting the light-shielding film 4 and the material constituting the thin wires 2 are both made of a material containing molybdenum silicide, the light-shielding film 4 can be made to have high light-shielding properties, and both have excellent extinction ratio and P-wave transmittance. Polarizer.

其次,針對遮光膜4的平面形態進行說明。 Next, the planar form of the light shielding film 4 is demonstrated.

圖2係圖1所示本發明偏光器的遮光膜平面形態說明圖。 FIG. 2 is a plan view illustrating a light-shielding film of the polarizer of the present invention shown in FIG. 1. FIG.

如圖2所示,偏光器10的遮光膜4係具有內緣5與外緣6的框狀形態,通常遮光膜4的內緣5係與偏光區域3的外緣一致。 As shown in FIG. 2, the light-shielding film 4 of the polarizer 10 has a frame shape of an inner edge 5 and an outer edge 6. Generally, the inner edge 5 of the light-shielding film 4 corresponds to the outer edge of the polarized region 3.

再者,如圖1所示偏光器10,遮光膜4的外緣6通常係與偏光器 10的外緣一致。 Moreover, as shown in FIG. 1, the outer edge 6 of the light shielding film 4 is usually connected to the polarizer 10 The outer edge of 10 is consistent.

但,本發明並不僅侷限於上述形態,當將偏光器配置於光配向裝置時,在遮光膜4所形成區域中能夾持偏光器,且能抑制不需要的S波成分穿透之前提下均符適用。 However, the present invention is not limited to the above-mentioned form. When the polarizer is disposed in the light alignment device, the polarizer can be clamped in the area formed by the light shielding film 4 and can be lifted before the unwanted S-wave component can be prevented from penetrating. Both apply.

例如當在朝光配向膜照射直線偏光的光配向裝置中裝設偏光器時,於偏光器的外緣附近會被保持機構等覆蓋,導致來自該偏光器外緣附近的光不會照射於光配向膜的情況時,遮光膜4的外緣6亦可設置於較偏光器外緣更靠內側處。 For example, when a polarizer is installed in a light alignment device that irradiates linearly polarized light toward a light alignment film, the vicinity of the outer edge of the polarizer is covered by a holding mechanism or the like, so that light from the vicinity of the outer edge of the polarizer is not irradiated to the light. In the case of an alignment film, the outer edge 6 of the light-shielding film 4 may also be disposed more inward than the outer edge of the polarizer.

再者,若在遮光膜4所形成區域以外的偏光器區域有形成細線2的形態(例如在較遮光膜4的外緣6更靠外側區域亦有形成細線2的形態),便可在遮光膜4所形成區域夾持偏光器,另一方面則沒有形成遮光膜的區域形成細線2,因而可抑制不需要的S波成分穿透,故可適用為本發明的偏光器。 Furthermore, if a thin line 2 is formed in a polarizer region other than the area formed by the light shielding film 4 (for example, a thin line 2 is also formed in a region further outside the outer edge 6 of the light shielding film 4), the The polarizer is held in the area formed by the film 4, while the thin line 2 is formed in the area where the light-shielding film is not formed, so that unwanted S-wave component penetration can be suppressed, so it can be applied to the polarizer of the present invention.

圖3所示係本發明偏光器的遮光膜另一平面形態例圖。另外,圖3中,細線2的長邊方向係圖中的上下方向。 FIG. 3 is a diagram showing another example of a planar shape of a light shielding film of the polarizer of the present invention. In addition, in FIG. 3, the long-side direction of the thin line 2 is the up-down direction in the figure.

如上述,本發明的遮光膜4係形成於偏光區域3的外側,可抑制入射光、尤其是入射光的S波成分穿透。 As described above, the light-shielding film 4 of the present invention is formed on the outside of the polarized region 3 and can suppress the penetration of incident light, particularly the S-wave component of the incident light.

所以,本發明遮光膜4的平面形態並不僅侷限於如圖1所示在偏光區域3外周形成遮光膜4的形態,可配合光配向裝置的保持構造與偏光器的配置方法,採取各種形態。 Therefore, the planar form of the light-shielding film 4 of the present invention is not limited to the form in which the light-shielding film 4 is formed on the outer periphery of the polarizing region 3 as shown in FIG.

例如圖3(a)、(b)所示,亦可沿構成細線2所形成區域(偏光區域3) 外緣的一邊,形成遮光膜4的形態。 For example, as shown in Figs. 3 (a) and (b), the area formed by forming the thin line 2 (polarized area 3) may also be used. One side of the outer edge forms the shape of the light shielding film 4.

另外,圖3(a)所示形態係例示細線2的長邊方向與遮光膜4的長邊方向成為相同方向的例子,而圖3(b)所示形態係細線2的長邊方向與遮光膜4的長邊方向成為正交關係的例子。 In addition, the morphology shown in FIG. 3 (a) illustrates an example in which the long-side direction of the thin line 2 and the long-side direction of the light-shielding film 4 are the same, and the morphology of the morphology-based thin line 2 shown in FIG. The longitudinal direction of the film 4 is an example of an orthogonal relationship.

再者,遮光膜4亦可複數配置。例如圖3(c)、(d)所示,亦可沿構成細線2所形成區域(偏光區域3)外緣的一對相對向二邊形成遮光膜4的形態。 Moreover, a plurality of light shielding films 4 may be arranged. For example, as shown in FIGS. 3 (c) and (d), the light-shielding film 4 may be formed along a pair of opposite two sides constituting the outer edge of the region (polarized region 3) formed by the thin line 2.

再者,亦可如圖3(e)所示,沿構成細線2所形成區域(偏光區域3)外緣的邊、且相互交叉二邊形成遮光膜4的形態。又,亦可如圖3(f)、(g)所示,沿構成細線2所形成區域(偏光區域3)外緣的三邊形成遮光膜4的形態。 Alternatively, as shown in FIG. 3 (e), the light shielding film 4 may be formed along the sides constituting the outer edge of the region (polarized region 3) formed by the thin line 2 and crossing each other. In addition, as shown in FIGS. 3 (f) and (g), the light-shielding film 4 may be formed along three sides constituting the outer edge of the region (polarized region 3) formed by the thin line 2.

此處如圖2的說明中所述,本發明中,遮光膜4的外緣6亦可設置於較偏光器10的外緣更靠內側。例如圖3(h)所示,亦可構成遮光膜4外緣(圖2所示外緣6)的四邊全部均設置於較偏光器外緣更靠內側的形態,又雖未圖示,亦可構成遮光膜4外緣(圖2所示外緣6)的四邊中之一至三邊設置於較偏光器外緣更靠內側的形態。 Here, as described in the description of FIG. 2, in the present invention, the outer edge 6 of the light-shielding film 4 may be disposed more inward than the outer edge of the polarizer 10. For example, as shown in FIG. 3 (h), all four sides constituting the outer edge of the light-shielding film 4 (outer edge 6 shown in FIG. 2) may be disposed inwardly from the outer edge of the polarizer. One of the four sides constituting the outer edge (outer edge 6 shown in FIG. 2) of the light-shielding film 4 may be arranged in such a manner that it is positioned more inward than the outer edge of the polarizer.

再者,同樣的圖3(a)~(g)所示形態,亦可遮光膜4的外緣設置於較偏光器外緣更靠內側。 In addition, in the same manner as shown in Figs. 3 (a) to (g), the outer edge of the light shielding film 4 may be disposed more inward than the outer edge of the polarizer.

該等情況較佳係在沒有形成遮光膜4的區域中形成細線2的形態。理由係不管光配向裝置的保持機構等採用何種形態,均可抑制從 偏光器穿透不需要的S波成分。 In these cases, it is preferable that the fine line 2 is formed in a region where the light-shielding film 4 is not formed. The reason is that it is possible to suppress the The polarizer penetrates unwanted S-wave components.

若屬於上述圖3(a)~(d)所示形態,例如當將偏光器呈複數片平面狀排列配置於光配向裝置時,藉由使各偏光器中沒有形成遮光膜4之一邊彼此間呈相鄰配置,便可使遮光膜4不會影響到偏光器間的接縫部分。 If it belongs to the form shown in FIGS. 3 (a) to (d) above, for example, when the polarizers are arranged in a plurality of planes and arranged in a light alignment device, one side of each polarizer is not formed with the light-shielding film 4 therebetween. By being arranged adjacently, the light shielding film 4 does not affect the joint portion between the polarizers.

再者,例如當將複數偏光器依外緣部分呈上下重疊狀態排列配置於光配向裝置時,藉由使沒有形成遮光膜4的一邊彼此間之外緣部分呈重疊狀態,便可使遮光膜4不會影響到偏光器間的接縫部分。 In addition, for example, when the plurality of polarizers are arranged on the optical alignment device in such a manner that the outer edge portions overlap each other, the light shielding film can be made by overlapping the outer edge portions between the sides where the light shielding film 4 is not formed. 4 Does not affect the joints between polarizers.

再者,如圖3(e)~(h)所示,若在細線2的平行方向及垂直方向之二方向上均有形成遮光膜4的形態,則當使偏光方向旋轉90度而欲配置於光配向裝置時,亦可在不需要整合其他偏光器情況下,利用相同偏光器便可因應。 In addition, as shown in FIGS. 3 (e) to (h), if the light-shielding film 4 is formed in both the parallel direction and the vertical direction of the thin line 2, the polarizing direction is rotated by 90 degrees to arrange it. When the light alignment device is used, the same polarizer can be used without integrating other polarizers.

再者,如圖3(h)所示,若遮光膜4的外緣係設置於較偏光器外緣更靠內側,且從遮光膜4的外緣起至偏光器外緣的區域中亦有形成細線2的形態,則當將偏光器呈複數片平面狀排列配置於光配向裝置時,便不會有相鄰偏光器的各遮光膜4彼此間相接觸導致遮光區域擴大情況發生。 Furthermore, as shown in FIG. 3 (h), if the outer edge of the light shielding film 4 is disposed more inward than the outer edge of the polarizer, and it is also formed in a region from the outer edge of the light shielding film 4 to the outer edge of the polarizer. In the form of the thin line 2, when the polarizers are arranged in a plurality of planes and arranged on the optical alignment device, the light shielding films 4 of adjacent polarizers will not contact each other and the light shielding area will not expand.

另外,當將複數片偏光器配置於光配向裝置時,亦可組合使用圖1與圖3(a)~(h)所示各種形態的偏光器。 In addition, when a plurality of polarizers are arranged in the optical alignment device, the polarizers in various forms shown in FIGS. 1 and 3 (a) to (h) may be used in combination.

圖4所示係本發明偏光器另一例圖,(a)係概略平面圖,(b)係(a)的對準標記放大圖。 FIG. 4 shows another example of the polarizer of the present invention, (a) is a schematic plan view, and (b) is an enlarged view of an alignment mark of (a).

如圖4(a)所示,偏光器20係在四角落附近的遮光膜4中設有對準標記7。 As shown in FIG. 4 (a), the polarizer 20 is provided with alignment marks 7 in the light shielding film 4 near the four corners.

本發明中,在遮光膜4中亦可形成文字、記號、或對準標記。例如藉由在遮光膜4中形成文字、記號等,便可賦予型號等相關偏光器的資訊。又,亦可利用於上下左右、表背等朝向判斷、及粗略對位。 In the present invention, characters, marks, or alignment marks may be formed in the light-shielding film 4. For example, by forming characters, symbols, and the like in the light-shielding film 4, information about the polarizer such as the model number can be given. In addition, it can also be used to determine the orientation of the top and bottom, left and right, the front and back, and rough alignment.

再者,如上述,本發明中藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,亦可提升細線2與遮光膜4的相對位置精度。所以,藉由在遮光膜4中形成對準標記7,便可從對準標記7取得細線2的位置與角度資訊。 Furthermore, as described above, in the present invention, by setting the step of forming the thin line 2 and the step of forming the light shielding film 4 to be the same step, the relative position accuracy of the thin line 2 and the light shielding film 4 can also be improved. Therefore, by forming the alignment mark 7 in the light-shielding film 4, the position and angle information of the thin line 2 can be obtained from the alignment mark 7.

再者,當在對光配向膜照射直線偏光的光配向裝置中,裝設偏光器20時,使用該對準標記7,亦可輕易地使細線2的位置與角度合致於所需位置與角度。 Furthermore, when a polarizer 20 is installed in a light alignment device that irradiates the light alignment film with linear polarized light, the alignment mark 7 can also be used to easily match the position and angle of the thin line 2 to the desired position and angle. .

本發明中,上述對準標記的形態並無特別的限定,可使用十字型、L字型等各種形態,但對準標記最好在細線2之方向的平行方向或垂直方向中之至少其中一方向上形成邊緣。又配合用途,亦可具有相對於細線2的方向呈45度等角度的邊緣。 In the present invention, the form of the alignment mark is not particularly limited, and various forms such as a cross shape and an L-shape may be used, but the alignment mark is preferably in at least one of a parallel direction or a vertical direction in the direction of the thin line 2 Form an edge upward. Depending on the application, it may have an edge at an angle of 45 degrees with respect to the direction of the thin line 2.

對準標記的數量與配置地方並無特別的限定,可設置適當必要的數量、必要地方。 The number and arrangement of the alignment marks are not particularly limited, and an appropriate and necessary number and place can be set.

上述文字、記號、或對準標記亦可由不同於遮光膜4的材料構成, 又亦可在遮光膜4中設置開口俾使透明基板1露出的構成。 The above-mentioned characters, marks, or alignment marks may also be made of a material different from the light-shielding film 4, Alternatively, an opening may be provided in the light shielding film 4 to expose the transparent substrate 1.

但,上述文字、記號、或對準標記係具有在遮光膜4中設置開口而使透明基板1露出的構成時,可抑制消光比降低,所以通常最好採行使透明基板1的露出面積變小之形態。 However, when the above-mentioned characters, symbols, or alignment marks have a configuration in which the transparent substrate 1 is exposed by providing an opening in the light-shielding film 4, it is possible to suppress a decrease in the extinction ratio. Therefore, it is generally preferable to reduce the exposed area of the transparent substrate 1. The form.

另一方面,本發明中,亦可構成上述文字、記號、或對準標記係並列配置複數條細線。 On the other hand, in the present invention, the above-mentioned characters, symbols, or alignment marks may be arranged in parallel with a plurality of thin lines.

例如圖4(b)所示,亦可將對準標記7設為並列配置複數條細線8的構成。又,雖省略圖示,上述文字與記號亦是同樣地可構成並列配置複數條細線8。又,複數條細線的方向最好係與偏光區域的細線方向相同。 For example, as shown in FIG. 4 (b), the alignment mark 7 may have a configuration in which a plurality of thin lines 8 are arranged in parallel. In addition, although not shown in the drawings, the above-mentioned characters and symbols can be similarly configured to arrange a plurality of thin lines 8 in parallel. The direction of the plurality of thin lines is preferably the same as the direction of the thin lines in the polarized region.

再者,藉由對準標記7、以及具有上述文字、記號的偏光器20係依成為所需消光比的方式,設計細線8的材料、厚度、間距、工作比等條件,便可使具有能遮光或偏光紫外光的機能,即便在遮光膜4中形成對準標記7、與上述文字、記號,仍可防止偏光器20的消光比降低。 Furthermore, by using the alignment mark 7 and the polarizer 20 having the above-mentioned characters and signs as the required extinction ratio, the material, thickness, spacing, and working ratio of the thin line 8 can be designed to enable the The function of blocking or polarizing ultraviolet light can prevent the extinction ratio of the polarizer 20 from decreasing even if the alignment mark 7 and the above-mentioned characters and symbols are formed in the light-shielding film 4.

本發明中,構成對準標記7、上述文字、記號的細線8之材料、厚度、間距、工作比等,係只要能成為所需S波穿透率的話便可採用,其中細線8的材料及厚度最好設為與在偏光區域3中所配置細線2的材料及厚度相同,又細線8的長邊方向、間距及工作比,最好設為與在偏光區域3中所配置細線2的長邊方向、間距及工作比相同。 In the present invention, the material, thickness, pitch, working ratio, etc. of the thin line 8 constituting the alignment mark 7, the above-mentioned characters, and symbols can be used as long as it can achieve the required S-wave transmittance. The material of the thin line 8 and The thickness is preferably set to be the same as the material and thickness of the thin line 2 arranged in the polarized region 3, and the longitudinal direction, pitch, and working ratio of the thin line 8 are preferably set to be longer than the length of the thin line 2 arranged in the polarized region 3. Side direction, pitch and work ratio are the same.

理由係因為即便形成對準標記7、上述文字、記號,但消光比仍不 會有變化,因而相關對準標記7、上述文字、記號的數量及配置便可更自由地設計。 The reason is that even if the alignment mark 7 and the above-mentioned characters and symbols are formed, the extinction ratio is still not high. There will be changes, so the relevant alignment marks 7, the number and configuration of the above characters and signs can be more freely designed.

另外,本發明的偏光器,對在偏光區域3所配置細線2要求高消光比,即P波穿透率高、S波穿透率低,雖針對在遮光膜4中所形成構成上述文字、記號或對準標記的細線8,要求S波穿透率較低,但相關P波穿透率並未必要求高穿透率。 In addition, the polarizer of the present invention requires a high extinction ratio for the thin lines 2 arranged in the polarized region 3, that is, the P-wave transmittance is high and the S-wave transmittance is low. Although the above-mentioned characters are formed in the light-shielding film 4, The thin line 8 of the mark or alignment mark requires a lower S-wave transmittance, but the related P-wave transmittance does not necessarily require a high transmittance.

即,上述文字、記號、或對準標記雖必需避免對光配向膜照射入射光的S波成分,但相關P波成分的穿透率則只要屬於能辨識上述文字、記號、或對準標記的水準便可,未必需要高穿透率。 That is, although the above-mentioned characters, marks, or alignment marks must be avoided from irradiating the S-wave component of the incident light on the light alignment film, the transmittance of the relevant P-wave components is only required to be able to identify the above-mentioned characters, marks, or alignment marks. The level is sufficient, and high transmittance is not necessarily required.

所以,本發明中,針對偏光器所照射的紫外光,上述文字、記號、或對準標記的S波穿透率值,最好與偏光區域3的S波穿透率為同值或更小值。 Therefore, in the present invention, for the ultraviolet light irradiated by the polarizer, the S-wave transmittance value of the above-mentioned characters, symbols, or alignment marks is preferably the same or less than the S-wave transmittance of the polarized region 3 value.

B.偏光器之製造方法 B. Manufacturing method of polarizer

其次,針對本發明偏光器之製造方法進行說明。 Next, the manufacturing method of the polarizer of this invention is demonstrated.

本發明的偏光器之製造方法係在對紫外光具有穿透性的透明基板上,設有複數條細線、及將紫外光予以遮光之遮光膜的偏光器之製造方法,包括有:準備在上述透明基板上已形成有第1材料層的積層體之步驟;在上述第1材料層上形成光阻層的步驟;對上述光阻層施行加工,而形成具有細線圖案與遮光膜圖案之光阻圖案的步驟;以及將上述光阻圖案使用為蝕刻遮罩,並對上述第1材料層施行蝕刻加工的步驟。 The manufacturing method of the polarizer of the present invention is a manufacturing method of a polarizer provided with a plurality of thin wires and a light-shielding film that blocks ultraviolet light on a transparent substrate that is transparent to ultraviolet light, and includes the following steps: A step of forming a laminate of a first material layer on a transparent substrate; a step of forming a photoresist layer on the first material layer; processing the photoresist layer to form a photoresist having a thin line pattern and a light-shielding film pattern A step of patterning; and a step of using the photoresist pattern as an etching mask and performing an etching process on the first material layer.

本發明中,藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,便可縮短製造步驟,且可提升細線2與遮光膜4的相對位置精度。 In the present invention, by setting the step of forming the thin line 2 and the step of forming the light shielding film 4 as the same step, the manufacturing steps can be shortened, and the relative position accuracy of the thin line 2 and the light shielding film 4 can be improved.

再者,藉由細線2與遮光膜4係由相同材料構成,亦可抑低製造成本。 Furthermore, since the thin wires 2 and the light-shielding film 4 are made of the same material, the manufacturing cost can be reduced.

圖5及圖6所示係本發明偏光器之製造方法一例的概略步驟圖。 5 and 6 are schematic steps diagrams showing an example of a method of manufacturing the polarizer of the present invention.

例如當使用本發明偏光器之製造方法製造偏光器10時,如圖5(a)所示,首先準備在透明基板1上,依序形成有:由構成細線2與遮光膜4之材料構成的偏光材料層31、及當對偏光材料層31施行蝕刻加工時發揮硬罩作用的硬罩材料層32之積層體。 For example, when the polarizer 10 is manufactured using the manufacturing method of the polarizer of the present invention, as shown in FIG. 5 (a), firstly, it is prepared on the transparent substrate 1 and formed in order: the thin wire 2 and the light shielding film 4 A laminated body of a polarizing material layer 31 and a hard cover material layer 32 that functions as a hard cover when the polarizing material layer 31 is etched.

另外,該例中,硬罩材料層32係相當於上述第1材料層。 In this example, the hard cover material layer 32 corresponds to the first material layer.

其次,在硬罩材料層32上形成光阻層33(圖5(b)),照射電子束40等(圖5(c))而施行顯影等,便形成具有細線圖案34a與遮光膜圖案34b的光阻圖案34(圖5(d))。 Next, a photoresist layer 33 (FIG. 5 (b)) is formed on the hard cover material layer 32, and an electron beam 40 or the like (FIG. 5 (c)) is irradiated for development or the like to form a thin line pattern 34a and a light-shielding film pattern 34b. Photoresist pattern 34 (FIG. 5 (d)).

本發明中,例如使用當半導體微影用光罩製造時所用的電子束描繪裝置,藉由依同一步驟製作細線圖案34a與遮光膜圖案34b、以及上述對準標記等,便可在電子束描繪裝置的高精度位置精度管理下控制該等的相對位置。 In the present invention, for example, an electron beam drawing device used when a semiconductor lithography mask is manufactured, and the thin line pattern 34a and the light-shielding film pattern 34b and the above-mentioned alignment marks can be produced in the same step can be used in the electron beam drawing device. The relative position is controlled under the high-precision position accuracy management.

接著,將光阻圖案34使用為蝕刻遮罩,對硬罩材料層32施行蝕刻加工,而形成硬罩圖案32P(圖6(e))。例如當硬罩材料層32的材料係使用鉻的情況,利用使用氯與氧混合氣體的乾式蝕刻,便可形成硬 罩圖案32P。 Next, the photoresist pattern 34 is used as an etching mask, and the hard mask material layer 32 is etched to form a hard mask pattern 32P (FIG. 6 (e)). For example, when chromium is used as the material of the hard cover material layer 32, hard etching can be performed by using dry etching using a mixed gas of chlorine and oxygen. Hood pattern 32P.

其次,將光阻圖案34與硬罩圖案32P使用為蝕刻遮罩,對偏光材料層31施行蝕刻加工,便形成具有細線2與遮光膜4的偏光材料圖案31P(圖6(f))。例如當偏光材料層31的材料係使用矽化鉬的情況,則藉由使用SF6氣體的乾式蝕刻,便可形成偏光材料圖案31P。 Next, the photoresist pattern 34 and the hard mask pattern 32P are used as an etching mask, and the polarizing material layer 31 is etched to form a polarizing material pattern 31P having a thin line 2 and a light-shielding film 4 (FIG. 6 (f)). For example, when the material of the polarizing material layer 31 is molybdenum silicide, the polarizing material pattern 31P can be formed by dry etching using SF 6 gas.

接著,除去光阻圖案34(圖6(g)),接著再除去硬罩圖案32P,便獲得在透明基板1上設有複數條細線2與遮光膜4的偏光器10(圖6(h))。 Next, the photoresist pattern 34 is removed (FIG. 6 (g)), and then the hard mask pattern 32P is removed, and a polarizer 10 having a plurality of thin lines 2 and a light-shielding film 4 on the transparent substrate 1 is obtained (FIG. 6 (h)). ).

另外,在圖5及圖6所示例中雖省略,但本發明中,亦可在大面積透明基板1上形成複數條細線2與遮光膜4,然後再切斷細線2所配置偏光區域3的外側,便獲得經切取為所需尺寸及形態的偏光器10。 In addition, although omitted in the examples shown in FIG. 5 and FIG. 6, in the present invention, a plurality of thin lines 2 and a light shielding film 4 may be formed on a large-area transparent substrate 1, and then the polarization region 3 where the thin lines 2 are arranged may be cut. On the outside, a polarizer 10 cut into a desired size and shape is obtained.

再者,上述中,依殘留光阻圖案34的狀態對偏光材料層31施行蝕刻加工,但本發明亦可在圖6(e)所示形成硬罩圖案32P的步驟後,便除去光阻圖案34,僅將硬罩圖案32P使用為蝕刻遮罩,並對偏光材料層31施行蝕刻加工而形成偏光材料圖案31P。 Furthermore, in the above, the polarizing material layer 31 is etched according to the state of the remaining photoresist pattern 34, but the present invention may also remove the photoresist pattern after the step of forming the hard mask pattern 32P shown in FIG. 6 (e). 34. Only the hard mask pattern 32P is used as an etching mask, and the polarizing material layer 31 is etched to form a polarizing material pattern 31P.

再者,上述中,所獲得偏光器10係針對經除去硬罩圖案32P的形態進行說明,但本發明視需要亦可全面或部分性殘留硬罩圖案32P。 In the above description, the obtained polarizer 10 is described with reference to a form in which the hard mask pattern 32P is removed, but the present invention may completely or partially leave the hard mask pattern 32P as necessary.

例如圖6(g)所示形態,亦可將全面殘留硬罩圖案32P的形態設為最終獲得偏光器的形態。此情況,可省略除去硬罩圖案32P的步驟,能達縮短步驟的效果。 For example, the form shown in FIG. 6 (g) may be a form in which the hard mask pattern 32P is completely left as a form in which a polarizer is finally obtained. In this case, the step of removing the hard mask pattern 32P can be omitted, and the effect of shortening the step can be achieved.

再者,上述雖針對在偏光材料層31上設有硬罩材料層32的形態進行說明,但本發明亦可在未設置硬罩材料層32情況下,於偏光材料層31上形成光阻層33,再將光阻圖案34使用為蝕刻遮罩並對偏光材料層31施行蝕刻加工,便形成具有細線2與遮光膜4的偏光材料圖案31P。 In addition, although the above description has been made of the configuration in which the hard cover material layer 32 is provided on the polarizing material layer 31, the present invention can also form a photoresist layer on the polarizing material layer 31 without providing the hard cover material layer 32. 33. Then, the photoresist pattern 34 is used as an etching mask and the polarizing material layer 31 is etched to form a polarizing material pattern 31P having thin lines 2 and a light-shielding film 4.

此情況,偏光材料層31係相當於上述第1材料層。 In this case, the polarizing material layer 31 corresponds to the first material layer described above.

此處,上述圖5(c)所示光阻圖案34的形成時所使用方法,係在能形成具有所需細線圖案34a與遮光膜圖案34b的光阻圖案34之方法前提下,均可使用,尤其較佳係照射電子束的方法。 Here, the method used in the formation of the photoresist pattern 34 shown in FIG. 5 (c) above can be used on the premise that the photoresist pattern 34 having the required thin line pattern 34a and the light-shielding film pattern 34b can be formed. Particularly preferred is a method of irradiating an electron beam.

理由係利用照射電子束的方法施行之光阻圖案形成,在半導體用的光罩製造等係具有實際績效,例如可在所需區域中精度佳地形成間距60nm以上且140nm以下範圍的細線圖案。又,理由係細線圖案34a與遮光膜圖案34b之相對位置精度,亦可達對半導體用光罩製造所要求的奈米水準精度。 The reason is the formation of a photoresist pattern using a method of irradiating an electron beam, and has practical performance in the manufacture of semiconductor photomasks. For example, it is possible to form a fine line pattern with a pitch of 60 nm or more and 140 nm or less in a desired region with high accuracy. The reason is that the relative positional accuracy of the thin line pattern 34a and the light-shielding film pattern 34b can also achieve the nano-level accuracy required for the manufacture of a semiconductor photomask.

再者,本發明中,較佳係光阻層33由正型電子束光阻構成,且形成設有細線圖案34a與遮光膜圖案34b的光阻圖案34之步驟,係對所需細線與所需遮光膜形成位置以外的光阻層33,照射電子束之步驟。 Furthermore, in the present invention, it is preferable that the photoresist layer 33 is composed of a positive electron beam photoresist, and the step of forming a photoresist pattern 34 provided with a thin line pattern 34a and a light-shielding film pattern 34b is a process for forming a thin line The step of irradiating the electron beam with the photoresist layer 33 other than the position where the light shielding film is formed is required.

更具體而言,較佳細線圖案34a係構成線條與間隔圖案,且對上述線條與間隔圖案中成為間隔圖案部之位置的光阻層33,照射電子束的步驟。 More specifically, it is preferable that the thin line pattern 34a is a step of forming a line and a space pattern, and irradiating the photoresist layer 33 at the position of the space pattern portion among the lines and the space pattern with an electron beam.

理由係若屬於對上述位置照射電子束的方法,便可縮小照射電子束的面積,能縮短電子束照射步驟的時間。 The reason is that if it is a method of irradiating an electron beam to the above-mentioned position, the area of the irradiated electron beam can be reduced, and the time of the electron beam irradiation step can be shortened.

針對上述進行更詳細說明。 The above will be described in more detail.

例如圖1所示偏光器10的細線2之寬度係細線2的間距一半大小之情況,若使用負型電子束光阻,欲獲得偏光器10的細線圖案與遮光膜圖案時,施行電子束照射的面積便成為所有細線2的合計面積加上遮光膜4面積的面積。 For example, in the case where the width of the thin line 2 of the polarizer 10 shown in FIG. 1 is half the size of the pitch of the thin line 2, if a negative electron beam photoresist is used, when the thin line pattern and the light shielding film pattern of the polarizer 10 are to be obtained, the electron beam irradiation The area of is the total area of all the thin lines 2 plus the area of the area of the light shielding film 4.

另一方面,若使用上述方法,則電子束照射的面積便成為細線2之所有間隔部分的合計面積,即大約只要所有細線2的合計面積便可,能削減照射遮光膜4面積的時間。 On the other hand, if the above-mentioned method is used, the area irradiated by the electron beam becomes the total area of all spaced portions of the thin line 2, that is, approximately the total area of all the thin lines 2 is sufficient, and the time for irradiating the area of the light-shielding film 4 can be reduced.

C.光配向裝置 C. Optical alignment device

其次,針對本發明的光配向裝置進行說明。 Next, the optical alignment device of the present invention will be described.

本發明的光配向裝置係將紫外光予以偏光並照射於光配向膜的光配向裝置,具備有上述本發明的偏光器,將穿透過偏光器之偏光區域的光,照射於光配向膜者。 The light alignment device of the present invention is a light alignment device that polarizes ultraviolet light and irradiates the light alignment film. The light alignment device includes the polarizer of the present invention, and irradiates light passing through the polarization region of the polarizer to the light alignment film.

本發明的光配向裝置係藉由具備有本發明的偏光器,便可抑制從紫外光燈所照射紫外光的不需要S波成分穿透情形。所以,可有效地執行對光配向膜賦予配向限制力,俾能提升生產性。 The optical alignment device of the present invention is provided with the polarizer of the present invention, and can suppress the unnecessary S-wave component penetration of the ultraviolet light irradiated from the ultraviolet lamp. Therefore, it is possible to effectively perform the alignment restricting force to the light alignment film, thereby improving the productivity.

圖7所示係本發明光配向裝置的構成例圖。 FIG. 7 is a structural example of a light alignment device of the present invention.

圖7所示光配向裝置50係具備有本發明偏光器所收納的偏光器單元51與紫外光燈52,將從紫外光燈52所照射的紫外光利用偏光器單元51所收納的偏光器10進行偏光,再將該經偏光的光(偏光光54)照射於在工件56上所形成的光配向膜55,藉此便對光配向膜55賦予配 向限制力。 The light alignment device 50 shown in FIG. 7 is provided with a polarizer unit 51 and an ultraviolet lamp 52 stored in the polarizer of the present invention, and the ultraviolet light radiated from the ultraviolet lamp 52 is used by the polarizer 10 stored in the polarizer unit 51. The polarized light is polarized, and the polarized light (polarized light 54) is irradiated to the light alignment film 55 formed on the workpiece 56, thereby providing the light alignment film 55 with alignment. To the limiting force.

再者,光配向裝置50中具備有使已形成有光配向膜55的工件56進行移動之機構,藉由使工件56進行移動,便可對光配向膜55的全面施行偏光光54照射。例如圖6所示例中,工件56係朝圖中右方向(圖6的箭頭方向)移動。 Furthermore, the light alignment device 50 includes a mechanism for moving the workpiece 56 on which the light alignment film 55 has been formed, and by moving the workpiece 56, the entire light alignment film 55 can be irradiated with polarized light 54. For example, in the example shown in FIG. 6, the workpiece 56 moves in the right direction (the direction of the arrow in FIG. 6) in the figure.

另外,圖7所示例中,例示將工件56設為矩形狀平板,但本發明的工件56形態係在能照射偏光光54之前提下,其餘並無特別的限定,例如工件56亦可為薄膜狀形態,又亦可為能捲取的帶狀(網狀)形態。 In addition, in the example shown in FIG. 7, the workpiece 56 is illustrated as a rectangular flat plate. However, the shape of the workpiece 56 of the present invention is lifted before the polarized light 54 can be irradiated, and the rest is not particularly limited. For example, the workpiece 56 may be a thin film. The shape may also be a strip-like (reticulated) shape that can be wound up.

本發明中,紫外光燈52較佳係可照射波長240nm以上且380nm以下的紫外光,又,光配向膜55較佳係對波長240nm以上且380nm以下的紫外光具有感度。 In the present invention, the ultraviolet lamp 52 is preferably capable of irradiating ultraviolet light having a wavelength of 240 nm or more and 380 nm or less, and the light alignment film 55 is preferably sensitive to ultraviolet light having a wavelength of 240 nm or more and 380 nm or less.

因為光配向裝置50具備有對上述波長範圍紫外光具有高遮光性之遮光膜4的偏光器10,因而能效率佳地抑制不需要S波成分穿透。所以,可效率良佳地執行對上述波長範圍紫外光具有感度的光配向膜賦予配向限制力,故可提升生產性。 Since the optical alignment device 50 is provided with the polarizer 10 having the light-shielding film 4 having high light-shielding properties for the above-mentioned ultraviolet light in the wavelength range, it is possible to efficiently suppress transmission of unnecessary S-wave components. Therefore, it is possible to efficiently perform the provision of an alignment restriction force on the light alignment film having sensitivity to the ultraviolet light in the above-mentioned wavelength range, and thus the productivity can be improved.

再者,為能效率佳地將來自紫外光燈52的光照射於偏光器,光配向裝置50較佳係在紫外光燈52的背面側(偏光器單元51的對向側)或側面側設有將紫外光予以反射的反射鏡53。 Furthermore, in order to efficiently irradiate the polarizer with the light from the ultraviolet lamp 52, the light alignment device 50 is preferably provided on the back side (opposite side of the polarizer unit 51) or the side of the ultraviolet lamp 52. There is a mirror 53 for reflecting ultraviolet light.

再者,為能對大面積的光配向膜55效率佳地賦予配向限制力,最好如圖7所示,紫外光燈52係使用棒狀燈,構成將偏光光54照射於 工件56移動方向(圖7的箭頭方向)的正交方向長照射區域之光配向裝置50。 In addition, in order to efficiently provide alignment restricting force to a large-area light alignment film 55, it is preferable to use a rod-shaped lamp as shown in FIG. The light aligning device 50 having a long irradiation area orthogonal to the direction in which the workpiece 56 moves (the direction of the arrow in FIG. 7).

此情況,偏光器單元51亦適用為對大面積光配向膜55照射偏光光54的形態,但因為大面積偏光器的製造具有困難度,因而在偏光器單元51內配置複數個偏光器,就技術性與經濟面而言均屬較佳。 In this case, the polarizer unit 51 is also suitable for irradiating the large-area light alignment film 55 with the polarized light 54. However, because it is difficult to manufacture the large-area polarizer, a plurality of polarizers are arranged in the polarizer unit 51. Both technically and economically are better.

再者,本發明的光配向裝置亦可為具備複數個紫外光燈的構成。 The light alignment device of the present invention may have a configuration including a plurality of ultraviolet lamps.

圖8所示係本發明光配向裝置的另一構成例圖。 FIG. 8 is a diagram showing another configuration example of the light alignment device of the present invention.

如圖8所示,光配向裝置60係具備有2個紫外光燈62,並在各紫外光燈62與工件66之間,分別設有本發明偏光器所收納的偏光器單元61。又,各紫外光燈62分別設有反射鏡63。 As shown in FIG. 8, the light alignment device 60 is provided with two ultraviolet lamps 62, and a polarizer unit 61 accommodated in the polarizer of the present invention is provided between each of the ultraviolet lamps 62 and the workpiece 66. Each of the ultraviolet lamps 62 is provided with a reflecting mirror 63.

依此藉由具備複數個紫外光燈62,相較於僅具備1個紫外光燈62的情況下,可增加對在工件66上所形成光配向膜65照射的偏光光64之照射量。所以,相較於僅具備1個紫外光燈62的情況下,可增加工件66的移動速度,結果便能提升生產性。 Accordingly, by providing the plurality of ultraviolet lamps 62, the amount of irradiation of the polarized light 64 irradiated with the light alignment film 65 formed on the workpiece 66 can be increased compared with the case where only one ultraviolet lamp 62 is provided. Therefore, compared with the case where only one ultraviolet lamp 62 is provided, the moving speed of the workpiece 66 can be increased, and as a result, productivity can be improved.

另外,圖8所示例中,例示朝工件66移動方向(圖8中的箭頭方向)並列配置2個紫外光燈62的構成,惟本發明並不僅侷限於此,例如亦可構成在工件66移動方向的正交方向上配置複數個紫外光燈,又亦可構成在工件66的移動方向及其正交方向等二方向上均配置有複數個紫外光燈。 In addition, in the example shown in FIG. 8, a configuration in which two ultraviolet lamps 62 are arranged in parallel in the moving direction of the workpiece 66 (in the direction of the arrow in FIG. 8) is illustrated. However, the present invention is not limited to this. A plurality of ultraviolet lamps are arranged in a direction orthogonal to the direction, and a plurality of ultraviolet lamps may be arranged in two directions such as the moving direction of the workpiece 66 and its orthogonal direction.

再者,圖8所示例中,例示針對1個紫外光燈62配設1個偏光器單元61的構成,惟本發明並不僅侷限於此,例如亦可針對複數個紫外光燈僅配設1個偏光器單元的構成。此情況,1個偏光器單元係只要具有能涵蓋複數個紫外光燈照射區域的大小便可。 In addition, in the example shown in FIG. 8, a configuration in which one polarizer unit 61 is provided for one ultraviolet lamp 62 is illustrated. However, the present invention is not limited to this. For example, only one UV lamp may be provided for one Of two polarizer units. In this case, one polarizer unit only needs to have a size capable of covering a plurality of ultraviolet light irradiation areas.

圖9所示係本發明光配向裝置的偏光器配置形態一例圖。另外,圖9(a)~(d)所示偏光器的配置形態均係平板狀偏光器10相對向於光配向膜的膜面呈平面狀排列的形態。 FIG. 9 is a diagram showing an example of the arrangement of the polarizers of the optical alignment device of the present invention. In addition, the arrangement forms of the polarizers shown in FIGS. 9 (a) to (d) are all in the form in which the flat plate-shaped polarizer 10 is arranged in a planar shape with respect to the film surface of the light alignment film.

例如圖7所示光配向裝置50中,當朝工件56移動方向的正交方向照射帶狀偏光光54的情況,在偏光器單元51內如圖9(a)所示,於工件56移動方向(箭頭方向)的正交方向上配置複數個偏光器10便屬有效率。理由係可將偏光器10的數量抑制為較少。 For example, in the optical alignment device 50 shown in FIG. 7, when the strip-shaped polarized light 54 is irradiated in a direction orthogonal to the moving direction of the workpiece 56, as shown in FIG. 9 (a), in the polarizer unit 51, the moving direction of the workpiece 56 is shown. It is effective to arrange a plurality of polarizers 10 in the orthogonal direction (arrow direction). The reason is that the number of polarizers 10 can be kept small.

另一方面,當偏光器10的面積較小之情況、或光配向裝置具備有複數個紫外光燈的情況,如圖9(b)所示,最好除工件移動方向(箭頭方向)的正交方向外,亦在沿移動方向(箭頭方向)的方向上,配置複數個偏光器10。理由係能毫無浪費地將來自紫外光燈的光照射於光配向膜,俾能提升生產性。 On the other hand, when the area of the polarizer 10 is small or when the light alignment device is provided with a plurality of ultraviolet lamps, as shown in FIG. 9 (b), it is better to exclude the positive direction of the workpiece moving direction (arrow direction). In addition to the cross direction, a plurality of polarizers 10 are also arranged in the direction along the moving direction (arrow direction). The reason is that the light alignment film can be irradiated with light from the ultraviolet lamp without waste, which can improve productivity.

此處,本發明中,如圖9(c)及圖9(d)所示,複數個配置的偏光器最好依沿工件移動方向(箭頭方向)非呈一排整齊的方式,使相鄰偏光器的位置朝工件移動方向的正交方向(圖中的上下方向)位移配置。 Here, in the present invention, as shown in FIG. 9 (c) and FIG. 9 (d), it is preferable that a plurality of polarizers are arranged in a non-aligned manner in a row along the moving direction of the workpiece (arrow direction), so that adjacent The position of the polarizer is shifted in a direction orthogonal to the moving direction of the workpiece (the up-down direction in the figure).

更詳言之,在光配向膜移動方向的正交方向上,夾置相鄰複數個 偏光器間之邊界部的遮光膜,最好依光配向膜移動方向非呈直線性連接的方式配置複數個偏光器。 More specifically, in the orthogonal direction of the moving direction of the light alignment film, a plurality of adjacent ones are sandwiched. The light-shielding film at the boundary between the polarizers is preferably arranged with a plurality of polarizers in such a manner that the direction of movement of the light alignment film is not linearly connected.

理由係在遮光膜4所形成區域中,因為不會產生偏光光,因而可抑制該遮光膜4對光配向膜造成的弊害。 The reason is that in the area formed by the light-shielding film 4, since polarized light is not generated, the disadvantage of the light-shielding film 4 to the light alignment film can be suppressed.

此處,圖9(c)所示配置形態係所配置的複數個偏光器均具有相同形狀、相同尺寸,且在左右方向上相鄰偏光器的上下方向位置,係依偏光器上下方向大小的1/2大小呈階梯狀朝上下方向位移的配置形態。 Here, the plurality of polarizers arranged in the arrangement system shown in FIG. 9 (c) have the same shape and the same size, and the vertical position of adjacent polarizers in the left-right direction depends on the size of the polarizer in the vertical direction. The size of 1/2 is a stepwise displacement configuration.

再者,圖9(d)所示配置形態係所配置複數個偏光器均具有相同形狀、相同尺寸,在左右方向上相鄰偏光器的上下方向位置,係依較小於偏光器上下方向大小之1/2呈階梯狀朝上下方向位移的配置形態。 Furthermore, the multiple polarizers arranged in the configuration form shown in FIG. 9 (d) have the same shape and the same size, and the vertical position of adjacent polarizers in the left and right directions is smaller than the size of the polarizer in the vertical direction. One-half of them are arranged in a stepwise displacement in the vertical direction.

針對上述進行更詳細說明。 The above will be described in more detail.

圖9(c)所示配置形態中,在上下方向上相鄰接配置的偏光器10(10p)與偏光器10(10q)之邊界部71,係利用在左右方向上配置的偏光器10(10r)與偏光器10(10s)而阻止朝左右方向延伸。 In the arrangement shown in FIG. 9 (c), the boundary 71 between the polarizer 10 (10p) and the polarizer 10 (10q) arranged adjacent to each other in the up-down direction uses the polarizer 10 (left-right direction) ( 10r) and polarizer 10 (10s) to prevent extending in the left-right direction.

即,圖9(c)所示配置形態中,夾置在上下方向上相鄰接配置偏光器間之邊界部的遮光膜,被阻止朝左右方向的直線性連接。 That is, in the arrangement form shown in FIG. 9 (c), the light-shielding film sandwiched between the polarizers disposed adjacently in the vertical direction is prevented from being connected linearly in the left-right direction.

所以,採用圖9(c)所示配置形態,當對光配向膜照射偏光光時,可抑制因上述遮光膜所造成的弊害連續性波及光配向膜。 Therefore, with the arrangement shown in FIG. 9 (c), when polarizing light is irradiated to the light alignment film, it is possible to suppress the continuity of the disadvantages caused by the light shielding film from spreading to the light alignment film.

同樣的,圖9(d)所示配置形態亦是夾置在上下方向上相鄰接配置偏光器間之邊界部的遮光膜,被阻止朝左右方向的直線性連接。 Similarly, the arrangement shown in FIG. 9 (d) is a light-shielding film sandwiched between the polarizers disposed adjacent to each other in the up-down direction and prevented from being connected linearly in the left-right direction.

所以,採用圖9(d)所示配置形態,當對光配向膜照射偏光光時, 可抑制因上述遮光膜所造成的弊害連續性波及光配向膜。 Therefore, using the configuration shown in FIG. 9 (d), when polarizing light is irradiated to the light alignment film, The continuity of the disadvantages caused by the light-shielding film can be suppressed from spreading to the light alignment film.

另外,圖9(c)所示配置形態中,因為依偏光器上下方向大小的1/2大小階梯朝上下方向位移,因而相對於左右方向(工件移動方向),在邊界部71的上下方向位置係相隔1個偏光器2呈對齊狀態。 In addition, in the arrangement shown in FIG. 9 (c), the steps are shifted in the up-and-down direction according to a half of the polarizer's up-and-down direction, so that the position in the up-and-down direction of the boundary portion 71 relative to the left and right direction (workpiece moving direction). The two polarizers 2 are aligned with each other.

另一方面,圖9(d)所示配置形態中,因為依較小於偏光器上下方向大小的1/2之階梯朝上下方向位移,因而邊界部72的上下方向位置成為更難對齊狀態。 On the other hand, in the arrangement shown in FIG. 9 (d), the vertical position of the boundary portion 72 becomes more difficult to align because it is displaced in the vertical direction by a step smaller than 1/2 of the polarizer vertical direction size.

所以,圖9(d)所示配置形態能更加抑制因上述遮光膜所造成的弊害連續性波及光配向膜。 Therefore, the arrangement shown in FIG. 9 (d) can further suppress the continuity of the disadvantages caused by the light-shielding film from spreading to the optical alignment film.

另外,圖9(a)~(d)所示例中,各個偏光器係依側面相互鄰接狀態配置,惟本發明並不僅侷限於該形態,亦可為相鄰偏光器間的邊界部具有間隙之形態。 In addition, in the example shown in Figs. 9 (a) to (d), the polarizers are arranged adjacent to each other on the sides. However, the present invention is not limited to this configuration, and may be a gap with a gap between adjacent polarizers. form.

再者,亦可藉由相鄰偏光器的端部相互重疊,使偏光器間的邊界部不會產生間隙的形態。 Furthermore, the end portions of adjacent polarizers may overlap each other, so that the boundary portion between the polarizers does not have a gap.

圖10所示係本發明光配向裝置的偏光器配置形態另一例圖。 FIG. 10 is a diagram showing another example of the arrangement of the polarizers of the optical alignment device of the present invention.

本發明中,亦可取代圖9(a)所示配置形態,改為使用例如圖3(c)所示偏光器10c與圖3(c)所示偏光器10f,如圖10(a)所示,在各偏光器中依未形成遮光膜之一邊彼此間的外緣部分呈重疊狀態配置。 In the present invention, instead of the configuration shown in FIG. 9 (a), a polarizer 10c shown in FIG. 3 (c) and a polarizer 10f shown in FIG. 3 (c) can be used instead, as shown in FIG. 10 (a). It is shown that in each polarizer, the outer edge portions of one side where no light-shielding film is formed are arranged in an overlapping state.

若屬於此種配置形態,因為在圖中上下方向的各偏光器間並沒有 遮光膜,且各偏光器間不會出現間隙,因而從圖中的上方向朝下方向依序配置偏光器10f、10c、10f的3片偏光器,可發揮宛如在圖中的上下方向上具備長長1片偏光器情況的作用。 If it belongs to this configuration, there is no space between the polarizers in the up and down direction in the figure. The light-shielding film, and there will be no gap between the polarizers. Therefore, the three polarizers 10f, 10c, and 10f are arranged in order from the upper direction to the lower direction in the figure. Effect of a long polarizer case.

所以,各偏光器可依夾持各自遮光膜其中一部分的方法配置於光配向裝置。故,可在不會夾持細線所形成區域(偏光區域)情況下,將各偏光器固定於光配向裝置,俾不致發生從所夾持的部分連鎖性引發細線破損的不良情況、以及從已破損的細線部分產生異物之不良情況。 Therefore, each polarizer can be disposed in the light alignment device by sandwiching a part of each light shielding film. Therefore, each polarizer can be fixed to the light alignment device without clamping the area formed by the thin line (polarized area), so that the failure of the thin line breakage caused by the interlocking of the clamped parts and the failure of the thin line from occurring can be avoided. The broken thin line part may cause a foreign matter.

另外,圖10(a)中,雖為避免繁雜而例示依序配置偏光器10f、10c、10f的3片偏光器形態,但上述形態亦可使用2片以上的偏光器10c,在圖中的上下方向上呈更長配置。 In addition, in FIG. 10 (a), a three-piece polarizer configuration in which polarizers 10f, 10c, and 10f are sequentially arranged is illustrated to avoid complexity. However, the above-mentioned configuration may also use two or more polarizers 10c. The configuration is longer in the vertical direction.

再者,同樣地亦可使用圖3(a)所示偏光器10a與圖3(e)所示偏光器10e,如圖10(b)所示,依各偏光器中未形成遮光膜之一邊彼此間的外緣部分呈重疊狀態配置。此情況亦是可發揮宛如具備1片偏光器情況時的作用。 Furthermore, similarly, the polarizer 10a shown in FIG. 3 (a) and the polarizer 10e shown in FIG. 3 (e) can be used. As shown in FIG. 10 (b), one side of each polarizer is not formed with a light-shielding film. The outer edge portions are arranged in an overlapping state. In this case, the effect can be exerted as if a single polarizer is provided.

再者,此情況亦是各偏光器可依夾持各自遮光膜其中一部分的方法配置於光配向裝置。故,可在不會夾持細線所形成區域(偏光區域)情況下,將各偏光器固定於光配向裝置,俾不致發生從所夾持的部分連鎖性引發細線破損的不良情況、以及從已破損的細線部分產生異物之不良情況。 Moreover, in this case, each polarizer can be arranged in the light alignment device by a method of clamping a part of the respective light shielding film. Therefore, each polarizer can be fixed to the light alignment device without clamping the area formed by the thin line (polarized area), so that the failure of the thin line breakage caused by the interlocking of the clamped parts and the failure of the thin line from occurring can be avoided. The broken thin line part may cause a foreign matter.

另外,圖10(b)亦是可在圖中的上下方向上使用2片以上偏光器 10a,形成在圖中的上下方向上呈更長配置形態。 In addition, Figure 10 (b) also shows that two or more polarizers can be used in the vertical direction of the figure. 10a is formed in a longer arrangement in the vertical direction in the figure.

D.偏光器 D. Polarizer

其次,針對本發明的偏光器進行說明。 Next, a polarizer of the present invention will be described.

本發明的偏光器係遮蔽所入射紫外光平行於細線的偏光方向光,並使垂直於上述細線的偏光方向光穿透之偏光器,在對上述紫外光具有穿透性的基板上,並列配置複數條上述細線,且於上述細線所配置區域的細線區域外側,設有將上述紫外光予以遮光之遮光膜,上述遮光膜內緣側的邊緣形成方向係平行或垂直於上述細線的長邊方向。 The polarizer of the present invention is a polarizer that shields incident polarized light in a direction parallel to a thin line and penetrates the polarized light in a direction perpendicular to the thin line, and is arranged in parallel on a substrate that is transparent to the ultraviolet light. A plurality of the thin lines are provided outside the thin line area of the area where the thin lines are arranged, and a light shielding film for blocking the ultraviolet light is provided. The edge forming direction of the inner edge side of the light shielding film is parallel or perpendicular to the long side direction of the thin line. .

此種本發明的偏光器係例如可設為前述所說明的圖1所示者。 Such a polarizer of the present invention can be, for example, the one shown in FIG. 1 described above.

另外,圖1所示係偏光區域3呈與細線2所配置區域的細線區域為相同之情況。 In addition, the polarization region 3 shown in FIG. 1 is the same as the thin line region of the region where the thin line 2 is arranged.

再者,圖1所示係上述遮光膜4形成於上述細線2所配置區域的細線區域外側,而上述遮光膜4內緣側的邊緣係平行或垂直於上述細線的長邊方向。 Furthermore, the light shielding film 4 shown in FIG. 1 is formed outside the thin line region of the area where the thin line 2 is arranged, and the edge on the inner edge side of the light shielding film 4 is parallel or perpendicular to the long side direction of the thin line.

根據本發明,藉由上述遮光膜形成於上述細線區域的外側,當將偏光器配置於光配向裝置時,便可夾持遮光膜所形成區域。即,能在不會夾持偏光器中細線所配置區域的細線區域情況下,將偏光器固定於光配向裝置,故可解除從所夾持部分連鎖性引發細線破損的不良情況、及從已破損細線部分產生異物的不良情況。 According to the present invention, the light-shielding film is formed outside the thin-line area, and when the polarizer is disposed in the light alignment device, the area formed by the light-shielding film can be clamped. That is, the polarizer can be fixed to the optical alignment device without clamping the thin line region of the thin line arrangement area in the polarizer, so that the trouble of thin line breakage caused by the interlocking of the clamped portion can be eliminated, and Defective foreign matter occurs in the broken thin line.

再者,如上述,因為在細線所配置區域的細線區域外周有形成遮光膜,因而在偏光器中,可抑制從細線區域的外側區域,穿透入射光(特 別係入射光的S波成分),俾可抑制消光比大幅降低的不良情況。 Furthermore, as described above, since a light-shielding film is formed on the outer periphery of the thin line region where the thin line is arranged, in the polarizer, it is possible to suppress the penetration of incident light from the outer region of the thin line region (specifically, Regarding the S-wave component of incident light), 俾 can suppress the problem that the extinction ratio is greatly reduced.

再者,理由係藉由上述遮光膜內緣側的邊緣係平行或垂直於上述細線的長邊方向,便可輕易地縮小上述細線區域與遮光膜間之間隔,俾可獲得高消光比。 Furthermore, the reason is that the distance between the thin-line region and the light-shielding film can be easily reduced by making the edge on the inner edge side of the light-shielding film parallel or perpendicular to the long side of the thin line, so that a high extinction ratio can be obtained.

本發明的偏光器係具有基板、細線區域及遮光膜。 The polarizer of the present invention includes a substrate, a thin line region, and a light-shielding film.

1.基板 Substrate

本發明的基板係對上述紫外光具有穿透性。 The substrate of the present invention is transparent to the ultraviolet light.

本發明中,所謂「對紫外光具有穿透性」,具體係指能使波長240nm以上且380nm以下的光穿透。 In the present invention, the term "transmissive to ultraviolet light" specifically means that light having a wavelength of 240 nm or more and 380 nm or less can be transmitted.

構成此種基板的材料及厚度係可設為與上述「A.偏光器」的「1.透明基板」項中所記載內容相同。 The material and thickness of the substrate may be the same as those described in the item "1. Transparent substrate" of the "A. Polarizer".

2.細線區域 2. Thin line area

本發明的細線區域係配置細線的區域。 The thin line region of the present invention is a region where thin lines are arranged.

上述細線區域更具體係指複數條細線呈並列配置的區域。 The above-mentioned thin-line area is more systematic and refers to an area where a plurality of thin lines are arranged side by side.

再者,上述細線區域係遮蔽平行於細線的偏光方向光,並使垂直於上述細線的偏光方向光穿透,俾生成直線偏光的主要區域。 Furthermore, the thin-line region is a main region that shields the light in the polarization direction parallel to the thin line and transmits the light in the polarization direction perpendicular to the thin line to generate linearly polarized light.

本發明的細線係在上述基板上呈複數條並列配置狀態。 The thin wires of the present invention are arranged in a plurality of parallel lines on the substrate.

相關構成此種細線的材料、厚度、條數及長度、間距、工作比、以及寬度,均可設為與上述「A.偏光器」的「2.細線」項中所記載內容相同。 The materials, thickness, number and length, pitch, working ratio, and width of the relevant thin lines can be set to be the same as those described in the "2. Thin lines" of the "A. Polarizer" above.

當在上述細線區域的細線長邊方向外側形成遮光膜的情況,最好形成該細線長邊方向末端、與遮光膜呈連接的形態。 When a light-shielding film is formed on the outer side of the long-line direction of the thin line in the thin-line area, it is preferable to form the end of the long-line direction of the thin line and connect the light-shielding film.

當在上述細線區域的細線排列方向外側形成遮光膜的情況,最好細線排列方向的末端細線與遮光膜間之間隔,係與細線彼此間的間隔呈相同大小。 When a light-shielding film is formed on the outer side of the thin-line arrangement direction of the thin-line region, the interval between the end thin line and the light-shielding film in the thin-line arrangement direction is preferably the same as the interval between the thin lines.

更具體而言,圖1(a)、(b)中,圖中的右側末端細線2之左側邊緣、與遮光膜4內緣側的邊緣間之間隔P2,最好係與細線2彼此間之間隔P1為相同大小。同樣的在圖1(a)、(b)中,圖中的左側末端細線2之右側邊緣、與遮光膜4內緣側的邊緣間之間隔,最好係與細線2彼此間之間隔P1為相同大小。 More specifically, in FIGS. 1 (a) and (b), the distance P 2 between the left edge of the right end thin line 2 and the edge on the inner edge side of the light shielding film 4 in the figure is preferably between the thin line 2 and each other. The interval P1 is the same size. Similarly in FIG. 1 (a) and (b), the distance between the right edge of the left end thin line 2 and the edge of the inner edge side of the light shielding film 4 in the figure is preferably the interval P 1 between the thin line 2 and the thin line 2. Are the same size.

另外,因為相關由上述細線長邊方向的末端與遮光膜呈相連接的形態、及末端細線與遮光膜間之間隔係細線彼此間之間隔而造成的效果等,均係與上述「A.偏光器」的「3.偏光區域」項中所記載內容同樣,故而在此省略說明。 In addition, the effects caused by the connection between the end of the thin line in the long-side direction and the light-shielding film, and the effect caused by the distance between the end thin line and the light-shielding film are the distance between the thin lines. The contents described in the item "3. Polarized area" are the same, so the description is omitted here.

3.遮光膜 3.Light-shielding film

本發明的遮光膜係將上述紫外光予以遮光。 The light-shielding film of the present invention shields the ultraviolet light.

上述遮光膜係形成於上述細線所配置區域的細線區域外側。 The light-shielding film is formed outside a thin line region in a region where the thin line is arranged.

又,上述遮光膜係上述遮光膜內緣側的邊緣形成方向呈平行或垂直於上述細線的長邊方向。 In addition, the light-shielding film is an edge forming direction on the inner edge side of the light-shielding film that is parallel or perpendicular to a long-side direction of the thin line.

上述遮光膜的平面形態係只要形成於上述細線所配置區域的細線區域外側便可。 The planar form of the light-shielding film may be formed outside the thin line region of the region where the thin line is arranged.

此種平面形態具體係可設為與上述「A.偏光器」的「4.遮光膜」項中所記載內容相同。 This planar form can be specifically set to be the same as that described in the item "4. Light-shielding film" of the above-mentioned "A. Polarizer".

本發明中,如圖3(h)所示,亦可遮光膜外緣係設置於較偏光器外緣更靠內側,從遮光膜外緣起至偏光器外緣的區域亦有形成細線的形態,即構成在上述遮光膜的外側形成上述細線所配置區域的第2細線區域之形態。藉由依序形成上述細線區域、遮光膜及第2細線區域,當將偏光器複數片呈平面狀排列配置於光配向裝置時,可抑制相鄰偏光器的各遮光膜彼此間相接觸導致遮光區域擴大情形。 In the present invention, as shown in FIG. 3 (h), the outer edge of the light-shielding film may also be disposed more inward than the outer edge of the polarizer, and the area from the outer edge of the light-shielding film to the outer edge of the polarizer may also form a thin line. That is, it forms the form of the 2nd thin-line area | region which forms the area | region where the said thin-line arrangement | positioning was formed on the outer side of the said light-shielding film. By sequentially forming the thin line region, the light shielding film, and the second thin line region, when a plurality of polarizers are arranged in a planar arrangement in the light alignment device, it is possible to prevent the light shielding regions of adjacent polarizers from contacting each other to cause a light shielding region. Expand the situation.

另外,上述第2細線區域中所含的細線長邊方向通常係與上述細線區域所含細線的長邊方向呈相同方向。 The long-side direction of the thin line included in the second thin-line area is generally the same direction as the long-side direction of the thin line included in the thin-line area.

再者,當將複數片偏光器配置於光配向裝置時,亦可組合使用遮光膜平面形態不同的各種形態偏光器。 Furthermore, when a plurality of polarizers are arranged in the light alignment device, various types of polarizers having different planar shapes of the light shielding film may be used in combination.

上述遮光膜內緣側的邊緣形成方向係只要平行或垂直於上述細線的長邊方向便可。 The edge formation direction on the inner edge side of the light-shielding film may be parallel or perpendicular to the long-side direction of the thin line.

此處,所謂「遮光膜內緣側的邊緣形成方向係平行或垂直於上述細線的長邊方向」,只要上述內緣側的邊緣形成方向係與上述細線的長邊方向呈平行方向或垂直方向便可,當遮光膜具有複數個內緣側邊緣的情況,則亦可含有與細線的長邊方向呈平行方向與垂直方向二者。 Here, the "edge forming direction on the inner edge side of the light shielding film is parallel or perpendicular to the long side direction of the thin line", as long as the edge forming direction on the inner edge side is parallel or perpendicular to the long side direction of the thin line That is, when the light shielding film has a plurality of inner edge side edges, it may include both a parallel direction and a vertical direction with the long side direction of the thin line.

前所說明圖1、以及圖3(e)、(f)、(g)及(h),係例示遮光膜內緣側的邊緣形成方向,含有與上述細線長邊方向呈平行方向及垂直方向二者的情況。 Figures 1 and 3 (e), (f), (g), and (h) described above are examples of the edge formation direction on the inner edge side of the light shielding film, and include the parallel and vertical directions to the long side direction of the thin line. The situation of both.

圖3(a)及(c)所示係遮光膜的邊緣形成方向,僅與上述細線的長邊方向呈平行方向之情況。 The edge forming direction of the light-shielding film shown in Figs. 3 (a) and (c) may be parallel to the long-side direction of the thin line.

圖3(b)及(d)所示係遮光膜的邊緣形成方向,僅與上述細線的長邊方向呈垂直方向之情況。 The edge forming direction of the light-shielding film shown in Figs. 3 (b) and (d) is only a case where it is perpendicular to the long-side direction of the thin line.

當在上述遮光膜外側形成第2細線區域的情況,上述遮光膜外緣側的邊緣形成方向,最好係與上述第2細線區域所含細線的長邊方向呈平行或垂直方向。理由係可獲得更高的消光比。 When a second thin line region is formed on the outer side of the light shielding film, the edge formation direction on the outer edge side of the light shielding film is preferably parallel or perpendicular to the long side direction of the thin line included in the second thin line region. The reason is to obtain a higher extinction ratio.

上述遮光膜中亦可形成文字、記號、或對準標記。例如藉由在遮光膜中形成文字、記號等,便可賦予型號等相關偏光器的資訊。又,亦可利用於上下左右、表背等朝向的判斷、以及粗略對位。 Characters, marks, or alignment marks may be formed in the light-shielding film. For example, by forming characters, symbols, and the like in the light-shielding film, information about the polarizer such as the model number can be given. In addition, it can also be used to judge the orientation of the top and bottom, left and right, the front and back, and rough alignment.

相關此種文字、記號、或對準標記,具體係可設為與上述「A.偏光器」的「4.遮光膜」項中所記載內容同樣。 The specific characters, marks, or alignment marks may be specifically the same as those described in the item "4. Light-shielding film" of the above-mentioned "A. Polarizer".

上述遮光膜對紫外光的遮光性及構成材料,係可設為與上述「A.偏光器」的「4.遮光膜」項中所記載內容同樣。 The light-shielding property and constituent materials of the light-shielding film to ultraviolet light can be set to be the same as those described in the item "4. Light-shielding film" in the above-mentioned "A. Polarizer".

4.偏光器 4. Polarizer

本發明的偏光器係具有基板、細線區域及遮光膜,但視需要亦可具有其他構成。 The polarizer of the present invention includes a substrate, a thin line region, and a light-shielding film, but may have other configurations as necessary.

E.光配向裝置 E. Optical alignment device

其次,針對本發明的光配向裝置進行說明。 Next, the optical alignment device of the present invention will be described.

本發明的光配向裝置係具備有複數個偏光器,而上述偏光器係具有複數條細線呈並列配置、且形成於上述細線所配置區域的細線區域 外側之遮光膜,而複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置。 The optical alignment device of the present invention is provided with a plurality of polarizers, and the above-mentioned polarizer has a plurality of thin lines arranged side by side and formed in a thin line region where the thin lines are arranged. The light shielding film on the outside, and the plurality of polarizers are arranged in such a manner that the polarizers disposed adjacent to each other do not include the light shielding film between the thin line regions.

此種本發明的光配向裝置係例如可設為前述說明的圖7及圖8所示者。 Such a photo-alignment device of the present invention may be, for example, those shown in FIGS. 7 and 8 described above.

再者,複數個上述偏光器配置(即依相鄰接配置的上述偏光器各自上述細線區域間未含有上述遮光膜的配置),具體係可設為前述說明的圖10(a)及(b)所示者。 Furthermore, the arrangement of the plurality of polarizers (that is, the arrangement in which the thin-line regions of the polarizers arranged adjacent to each other do not include the light-shielding film) may be specifically described in FIGS. 10 (a) and (b) described above. ) As shown.

根據本發明,藉由複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置,因為在各偏光器間並沒有遮光膜,故可發揮宛如具備1片偏光器情況時的作用。 According to the present invention, the plurality of polarizers are arranged in such a manner that the polarizers disposed adjacent to each other do not include the light-shielding film between the thin-line regions. Since there is no light-shielding film between the polarizers, it can function as if With the function of a single polarizer.

再者,各偏光器係可依夾持各個遮光膜其中一部分的方法配置於光配向裝置。所以,能在不會夾持細線所形成區域的細線區域情況下,將各偏光器固定於光配向裝置,便不會發生從所夾持部分連鎖性引發細線遭破損的不良情況、以及從已破損的細線部分產生異物之不良情況。 In addition, each polarizer can be disposed in the light alignment device by a method of clamping a part of each light shielding film. Therefore, the polarizers can be fixed to the optical alignment device without clamping the thin line area formed by the thin line, and the problems of breakage of the thin line caused by the interlocking of the clamped portions and the failure of the thin line from occurring will not occur. The broken thin line part may cause a foreign matter.

本發明係至少設有偏光器。 The present invention is provided with at least a polarizer.

以下,針對本發明偏光器的各構成進行詳細說明。 Hereinafter, each configuration of the polarizer of the present invention will be described in detail.

1.偏光器 Polarizer

本發明的偏光器係具有並列配置複數條細線、且形成於上述細線所配置區域的細線區域外側之遮光膜。 The polarizer of the present invention includes a light-shielding film in which a plurality of thin lines are arranged in parallel and formed on the outside of the thin line region where the thin lines are arranged.

相關此種偏光器,因為例如可設為與上述「D.偏光器」項所記載的內容同樣,故而在此省略說明。 Since such a polarizer may be the same as that described in the above-mentioned "D. polarizer", a description is omitted here.

2.偏光器之配置 2.Polarizer configuration

本發明偏光器的配置係複數個上述偏光器在相鄰接配置的上述偏光器各自上述細線區域間,並未含有上述遮光膜。 The arrangement of the polarizer of the present invention is that the plurality of polarizers do not include the light-shielding film between the thin line regions of the polarizers arranged adjacent to each other.

此種偏光器的配置係可設為例如相鄰接配置的偏光器,依各自偏光器未形成遮光膜之一邊彼此間呈相鄰接狀態配置。 The arrangement of such polarizers can be, for example, polarizers arranged adjacently, and the polarizers are arranged adjacent to each other without forming a light shielding film on each of the polarizers.

更具體而言,可設為前述所說明圖10(a)及(b)所示配置。 More specifically, the arrangement shown in FIGS. 10 (a) and (b) described above may be adopted.

上述偏光器的配置係相鄰接偏光器亦可依側面呈相互接觸的狀態配置,亦可為相鄰接偏光器間的邊界部具有間隙的形態。 The arrangement of the above-mentioned polarizers is that the adjacent polarizers may be arranged in a state in which the sides are in contact with each other, or may be in the form of a gap between the adjacent polarizers.

上述偏光器的配置亦可藉由鄰接偏光器的端部相互重疊,而形成偏光器間的邊界部未出現間隙之形態。 The arrangement of the above-mentioned polarizers may also be such that the ends of adjacent polarizers overlap each other to form a form in which there is no gap in the boundary portion between the polarizers.

相關上述偏光器的配置係依鄰接配置的偏光器在各個偏光器未形成遮光膜之一邊彼此間呈相鄰接狀態配置,以及相鄰接偏光器的端部呈相互重疊配置(即,各偏光器中未形成遮光膜之一邊彼此間的外緣部分呈重疊配置),係例如可設為與上述「C.光配向裝置」項中所記載內容同樣。 The configuration of the above-mentioned polarizers is based on the polarizers disposed adjacent to each other on the side where each of the polarizers does not form a light-shielding film is arranged adjacent to each other, and the ends of adjacent polarizers are arranged overlapping each other (that is, each polarized The outer edges of one side of the device where the light-shielding film is not formed are overlapped with each other), for example, it can be set to be the same as that described in the item "C. Photo-alignment device".

相關上述偏光器相對於工件移動方向的配置,係可設為與上述「C.光配向裝置」項中所記載內容同樣。 The arrangement of the polarizer with respect to the moving direction of the workpiece may be the same as that described in the item "C. Light aligning device".

本發明中,當將依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置之複數個上述偏光器,視為1片偏光器(以下亦簡稱「結合偏光器」)的情況,亦可配置複數個上述結合偏光器使用。 In the present invention, a plurality of the above-mentioned polarizers arranged in such a manner that the above-mentioned polarizers arranged adjacent to each other do not include the light-shielding film between the thin line regions are regarded as one polarizer (hereinafter also referred to as "combined polarizer" ), Multiple polarizers can be used in combination.

相關此種結合偏光器的配置形態,係可設為與上述「C.光配向裝置」項中所記載複數個偏光器的配置形態同樣。 The arrangement configuration of such a combined polarizer may be the same as the arrangement configuration of a plurality of polarizers described in the item "C. Optical alignment device".

3.光配向裝置 3. Light alignment device

本發明的光配向裝置係具有複數個偏光器,但視需要尚亦可具有其他構成。 The optical alignment device of the present invention includes a plurality of polarizers, but may have other configurations as needed.

此種其他構成亦可為具有例如偏光器所收納的偏光器單元、紫外光燈、反射鏡、使工件移動的機構等者。 Such other configurations may include, for example, a polarizer unit housed in a polarizer, an ultraviolet light, a reflector, a mechanism for moving a work, and the like.

上述其他構成係可設為與上述「C.光配向裝置」項中所記載內容同樣。 The other components described above may be the same as those described in the item "C. Photo-alignment device".

F.偏光器之安裝方法 F. Installation method of polarizer

其次,針對本發明偏光器之安裝方法進行說明。 Next, a method of mounting the polarizer of the present invention will be described.

本發明偏光器之安裝方法係將複數個偏光器安裝於光配向裝置的方法,其中,上述偏光器係具有複數條細線呈並列配置、且形成於上述細線所配置區域的細線區域外側之遮光膜,其包括有:藉由在上述遮光膜上所形成的對準標記,執行上述偏光器的對位,同時調整複數個上述偏光器之偏光方向的對位步驟。 The installation method of the polarizer of the present invention is a method of mounting a plurality of polarizers on an optical alignment device, wherein the polarizer is a light shielding film having a plurality of thin lines arranged side by side and formed outside the thin line area where the thin lines are arranged. It includes the steps of performing alignment of the polarizers and adjusting the polarizing directions of the plurality of polarizers at the same time by using an alignment mark formed on the light-shielding film.

根據本發明,藉由在遮光膜上形成的對準標記,便可高精度取得 細線的位置與角度資訊,俾可輕易地合致於所需的位置與角度。 According to the present invention, the alignment mark formed on the light-shielding film can be obtained with high accuracy. The position and angle information of the thin line can be easily matched to the desired position and angle.

更具體而言,藉由將形成細線的步驟、與形成遮光膜的步驟設為同一步驟,便可提升細線與遮光膜的相對位置精度。所以,藉由在遮光膜上形成對準標記,便可從對準標記精度佳地取得細線的位置與角度資訊。藉此情形,藉由使用遮光膜上所形成的對準標記,便可精度佳地執行對位、及決定偏光器之偏光方向的細線區域內之細線長邊方向朝向確認。 More specifically, by setting the step of forming the thin line and the step of forming the light-shielding film to be the same step, the relative position accuracy of the thin line and the light-shielding film can be improved. Therefore, by forming an alignment mark on the light-shielding film, it is possible to obtain the position and angle information of the thin line from the alignment mark with high accuracy. In this case, by using the alignment mark formed on the light-shielding film, it is possible to accurately perform alignment and confirm the direction of the long side of the thin line in the thin line area that determines the polarization direction of the polarizer.

本發明偏光器之安裝方法係至少包括有對位步驟。 The installation method of the polarizer of the present invention includes at least an alignment step.

以下,針對本發明偏光器之安裝方法的各項步驟進行詳細說明。 Hereinafter, each step of the method of installing the polarizer of the present invention will be described in detail.

1.對位步驟 Alignment steps

本發明的對位步驟係利用在上述遮光膜上所形成對準標記,執行上述偏光器的對位,且調整複數個上述偏光器之偏光方向的步驟。 The alignment step of the present invention is a step of performing the alignment of the polarizer and adjusting the polarization directions of the plurality of polarizers using an alignment mark formed on the light-shielding film.

另外,本步驟所使用偏光器、以及在遮光膜上所形成的對準標記,因為可設為與在上述「A.偏光器」項中所記載內容同樣,故在此不再贅述。 In addition, since the polarizer used in this step and the alignment mark formed on the light-shielding film can be set to be the same as those described in the above item "A. Polarizer", they are not repeated here.

本步驟執行偏光器之對位、且調整複數個上述偏光器之偏光方向的方法,係在使用上述遮光膜上所形成對準標記的方法前提下,其餘並無特別的限定,可採取使用對準標記的一般對位方法等。 In this step, the method of performing the alignment of the polarizers and adjusting the polarization directions of the plurality of polarizers is based on the method of using the alignment marks formed on the light-shielding film, and the rest is not particularly limited. General alignment methods for quasi-marking, etc.

上述方法可例如在光配向裝置中,於複數個偏光器的配置地方,形成對應上述對準標記的配置側對準標記,再將偏光器的對準標記依俯視重疊與配置側對準標記的方式進行配置之方法等。 The above method may, for example, in the optical alignment device, form the arrangement-side alignment marks corresponding to the above-mentioned alignment marks at the positions of the plurality of polarizers, and then superimpose the alignment marks of the polarizers with the arrangement-side alignment marks in a plan view. Way to configure.

2.偏光器之安裝方法 2. Installation method of polarizer

本發明偏光器之安裝方法係包括有上述對位步驟,但視需要亦可包括有其他步驟。 The installation method of the polarizer of the present invention includes the above-mentioned alignment steps, but may include other steps as needed.

以上,雖針對本發明的偏光器、偏光器之製造方法、光配向裝置及偏光器之安裝方法,分別說明各自的實施形態,惟本發明並不僅侷限於上述實施形態。上述實施形態僅止於例示而已,舉凡與本發明申請專利範圍所記載技術思想具實質相同構成,且達同樣作用效果者,均涵蓋於本發明的技術範圍內。 As mentioned above, although the respective embodiments of the polarizer, the method of manufacturing the polarizer, the optical alignment device, and the method of installing the polarizer of the present invention have been described respectively, the present invention is not limited to the above embodiments. The above-mentioned embodiment is only for illustration. Anyone having substantially the same structure as the technical idea described in the patent application scope of the present invention and achieving the same effect is covered by the technical scope of the present invention.

[實施例] [Example]

以下例示實施例,針對本發明進行更具體性說明。 The following examples illustrate the present invention in more detail.

[實施例1] [Example 1]

首先,製造下述測試基板,並測定各波長下的折射率(n)與衰減係數(k),計算出既定膜厚時的光學濃度。 First, the following test substrate was manufactured, and the refractive index (n) and the attenuation coefficient (k) at each wavelength were measured, and the optical density at a predetermined film thickness was calculated.

(遮光膜形成) (Shading film formation)

透明基板係準備厚度6.35mm的合成石英玻璃,使用鉬與矽混合靶材(Mo:Si=1:2mol%),在氬氣環境中,利用反應性濺鍍法形成膜厚60nm的矽化鉬膜,便製得測試基板。 For the transparent substrate, a synthetic quartz glass with a thickness of 6.35 mm was prepared. A molybdenum and silicon mixed target (Mo: Si = 1: 2mol%) was used, and a molybdenum silicide film with a thickness of 60 nm was formed by reactive sputtering in an argon atmosphere. Then, a test substrate is prepared.

另外,上述膜厚係利用VEECO公司製AFM裝置DIMENSION-X3D進行測定。 The above-mentioned film thickness was measured using an AFM device DIMENSION-X3D manufactured by VEECO.

(折射率及衰減係數之測定) (Measurement of refractive index and attenuation coefficient)

針對測試基板,利用穿透式橢圓偏光儀(Woollam公司製VUV-VASE),測定對波長190nm~380nm紫外光的折射率(n)及衰減係數(k)。結果如表1所示。 For the test substrate, the refractive index (n) and the attenuation coefficient (k) of ultraviolet light having a wavelength of 190 to 380 nm were measured using a transmission-type ellipsometry (VUV-VASE manufactured by Woollam). The results are shown in Table 1.

Figure TWI612362BD00001
Figure TWI612362BD00001

(光學濃度) (Optical density)

根據表1所示折射率(n)及衰減係數(k),計算出上述矽化鉬膜的膜厚為60nm及100nm時的光學濃度(OD)。結果如表2所示。 Based on the refractive index (n) and the attenuation coefficient (k) shown in Table 1, the optical density (OD) when the film thickness of the molybdenum silicide film was 60 nm and 100 nm was calculated. The results are shown in Table 2.

Figure TWI612362BD00002
Figure TWI612362BD00002

(實施例1之評價) (Evaluation of Example 1)

如表2所示,本發明偏光器的遮光膜可確認到只要具有膜厚達60nm以上的矽化鉬膜,便對190nm以上且380nm以下波長的紫外光,具有光學濃度達2.8以上的遮光性。 As shown in Table 2, the light-shielding film of the polarizer of the present invention can confirm that as long as it has a molybdenum silicide film having a film thickness of 60 nm or more, it has a light-shielding property of ultraviolet light having a wavelength of 190 nm or more and 380 nm or less.

再者,可確認到當遮光膜係由膜厚達100nm以上的矽化鉬膜構成時,便對190nm以上且380nm以下波長的紫外光,具有光學濃度達4.4以上的遮光性。 Furthermore, it was confirmed that when the light-shielding film is made of a molybdenum silicide film having a thickness of 100 nm or more, it has a light-shielding property of an optical concentration of 4.4 or more for ultraviolet light having a wavelength of 190 nm or more and 380 nm or less.

[實施例2] [Example 2]

其次,製造下述偏光器,並測定各波長下的P波穿透率及S波穿透率,且計算出消光比。 Next, the following polarizers were manufactured, the P-wave transmittance and S-wave transmittance at each wavelength were measured, and the extinction ratio was calculated.

(偏光器之製造) (Manufacture of Polarizer)

透明基板係準備平面尺寸152mm×152mm、厚度6.35mm的合成石英玻璃,使用鉬與矽混合靶材(Mo:Si=1:2mol%),在氬氣環境下,利 用反應性濺鍍法形成膜厚100nm的矽化鉬膜。 The transparent substrate is prepared with a synthetic quartz glass with a plane size of 152mm × 152mm and a thickness of 6.35mm. A mixed target of molybdenum and silicon (Mo: Si = 1: 2mol%) is used. A 100-nm-thick molybdenum silicide film was formed by a reactive sputtering method.

其次,使用鉻靶材,在氬氣環境下,利用反應性濺鍍法,於上述矽化鉬膜上形成膜厚5nm的鉻膜。 Next, a chromium target was used to form a chromium film with a thickness of 5 nm on the molybdenum silicide film by a reactive sputtering method under an argon atmosphere.

其次,在上述鉻膜上,塗佈正型的電子束光阻(日本ZEON公司製ZEP520),施行電子束描繪,而形成具有細線圖案與遮光膜圖案的光阻圖案。 Next, a positive-type electron beam photoresist (ZEP520 manufactured by Zeon Corporation, Japan) was coated on the chromium film, and electron beam drawing was performed to form a photoresist pattern having a thin line pattern and a light-shielding film pattern.

此處,上述細線圖案係間距100nm的線條與間隔圖案,上述線條與間隔圖案全體的平面尺寸係90mm×100mm。換言之,偏光器的偏光區域平面尺寸成為90mm×100mm。另外,細線長邊方向的長度係90mm,成為細線與遮光膜相連接的形態。 Here, the thin line pattern is a line and a space pattern with a pitch of 100 nm, and the planar size of the entire line and the space pattern is 90 mm × 100 mm. In other words, the plane size of the polarization region of the polarizer becomes 90 mm × 100 mm. The length of the thin line in the longitudinal direction is 90 mm, and the thin line is connected to the light-shielding film.

再者,上述遮光膜圖案係內緣與上述偏光區域的外緣呈一致,且外緣成為152mm×152mm大小。 In addition, the inner edge of the light-shielding film pattern is consistent with the outer edge of the polarized region, and the outer edge has a size of 152 mm × 152 mm.

另外,遮光膜圖案的內緣係形成相對於構成細線圖案的線條與間隔圖案的方向,具有呈平行的邊緣與垂直的邊緣二者,且上述線條與間隔圖案的間隔圖案係形成相對於線條與間隔圖案的方向,直到平行的遮光膜內緣(邊緣)處均成為均勻寬度狀態。 In addition, the inner edge of the light-shielding film pattern is formed with parallel and vertical edges with respect to the direction of the line and the space pattern constituting the thin line pattern, and the space pattern of the line and the space pattern is formed with respect to the line and The direction of the space pattern is uniform until the inner edge (edge) of the parallel light-shielding film.

其次,對上述光阻圖案使用蝕刻遮罩,首先藉由使用氯與氧混合氣體的乾式蝕刻,對鉻膜施行蝕刻加工而形成鉻膜圖案,接著再對從上述鉻膜圖案中露出的矽化鉬膜,藉由使用SF6氣體的乾式蝕刻施行加工,然後除去上述光阻圖案及鉻膜圖案,便獲得在細線所配置偏光區域外周,形成有遮光膜的實施例2之偏光器。 Next, an etching mask is used for the photoresist pattern. First, the chromium film is etched by dry etching using a mixed gas of chlorine and oxygen to form a chromium film pattern, and then the molybdenum silicide exposed from the chromium film pattern is formed. The film was processed by dry etching using SF6 gas, and then the photoresist pattern and the chromium film pattern were removed to obtain a polarizer of Example 2 in which a light-shielding film was formed on the outer periphery of the polarizing region where the thin line was arranged.

該實施例2的偏光器之細線寬度、厚度、及間距,經使用Vistec 公司製SEM測定裝置LWM9000、與VEECO公司製AFM裝置DIMENSION-X3D進行測定,結果分別為36nm、100nm、及100nm。 The thin line width, thickness, and pitch of the polarizer of this Example 2 were obtained using Vistac The SEM measurement device LWM9000 made by the company and the DIMENSION-X3D made by VEECO AFM device were measured, and the results were 36 nm, 100 nm, and 100 nm, respectively.

(細線之構造評價) (Structure Evaluation of Thin Line)

針對實施例2的偏光器之細線及遮光膜,利用穿透式橢圓偏光儀(Woollam公司製VUV-VASE)進行構造的評價。 With respect to the thin line and the light-shielding film of the polarizer of Example 2, the structure was evaluated using a transmission-type elliptical polarizer (VUV-VASE manufactured by Woollam).

結果,可確認到上述細線係具有:寬度及厚度分別為31.8nm及95.8nm的矽化鉬膜、與上述矽化鉬膜的上面膜厚及側面膜厚分別為4.2nm及4.2nm之由氧化矽構成的氧化膜。 As a result, it was confirmed that the thin line system had a molybdenum silicide film having a width and a thickness of 31.8 nm and 95.8 nm, and an upper film thickness and a side film thickness of the molybdenum silicide film of 4.2 nm and 4.2 nm, respectively. Oxide film.

再者,可確認到上述遮光膜係具有:厚度95.8nm的矽化鉬膜、以及上述矽化鉬膜上面膜厚4.2nm之由氧化矽構成的氧化膜。 Furthermore, it was confirmed that the light-shielding film had a molybdenum silicide film having a thickness of 95.8 nm and an oxide film made of silicon oxide with a thickness of 4.2 nm on the upper surface of the molybdenum silicide film.

(P波穿透率及S波穿透率之測定) (Measurement of P-wave transmittance and S-wave transmittance)

針對實施例2的偏光器,利用穿透式橢圓偏光儀(Woollam公司製VUV-VASE),測定波長200nm~400nm範圍內紫外光的P波穿透率(射出光中的P波成分/入射光中的P波成分)、及S波穿透率(射出光中的S波成分/入射光中的S波成分),並計算出消光比(P波穿透率/S波穿透率)。結果如表3及圖11所示。 Regarding the polarizer of Example 2, a transmission-type elliptical polarizer (VUV-VASE manufactured by Woollam) was used to measure the P-wave transmittance (the P-wave component in the emitted light / incident light) of the ultraviolet light in the wavelength range of 200 nm to 400 nm. P wave component) and S wave transmittance (S wave component in outgoing light / S wave component in incident light), and the extinction ratio (P wave transmittance / S wave transmittance) was calculated. The results are shown in Table 3 and FIG. 11.

如表3及圖11所示,在波長240nm~400nm範圍內,實施例2的偏光器之P波穿透率達64.3%以上,消光比達55.1以上。 As shown in Table 3 and FIG. 11, in the wavelength range of 240 nm to 400 nm, the P-wave transmittance of the polarizer of Example 2 is more than 64.3%, and the extinction ratio is more than 55.1.

另外,在波長240nm~260nm範圍內,實施例2的偏光器之P波穿透率達64.3%以上,消光比達55.1以上。又,在波長355nm~375nm範圍內,實施例2的偏光器之P波穿透率達77.1%以上,消光比達277.9以上。 In addition, the P-wave transmittance of the polarizer of Example 2 was more than 64.3%, and the extinction ratio was more than 55.1 in the range of 240 nm to 260 nm. In addition, in the range of wavelengths from 355 nm to 375 nm, the P-wave transmittance of the polarizer of Example 2 was 77.1% or more, and the extinction ratio was 277.9 or more.

Figure TWI612362BD00003
Figure TWI612362BD00003

(實施例2之評價) (Evaluation of Example 2)

如表3及圖11所示,實施例2的偏光器係具有較高的P波穿透率,且消光比優異。 As shown in Table 3 and FIG. 11, the polarizer of Example 2 has a high P-wave transmittance and an excellent extinction ratio.

再者,由上述實施例1的結果,可確認到若具有膜厚達60nm以上的矽化鉬膜,則對190nm以上且380nm以下波長的紫外光,便具有光學濃度達2.8以上的遮光性,因為實施例2的偏光器之遮光膜係具有至少厚度95.8nm的矽化鉬膜,因而亦可評價為遮光性充分高者。 Furthermore, from the results of Example 1 above, it can be confirmed that if a molybdenum silicide film having a film thickness of 60 nm or more is provided, the ultraviolet light having a wavelength of 190 nm or more and 380 nm or less has a light-shielding property of an optical concentration of 2.8 or more because Since the light-shielding film of the polarizer of Example 2 has a molybdenum silicide film having a thickness of at least 95.8 nm, it can be evaluated as one having sufficiently high light-shielding properties.

1‧‧‧透明基板 1‧‧‧ transparent substrate

2‧‧‧細線 2‧‧‧ thin line

3‧‧‧偏光區域 3‧‧‧ polarized area

4‧‧‧遮光膜 4‧‧‧ light-shielding film

10‧‧‧偏光器 10‧‧‧ Polarizer

Claims (9)

一種偏光器,係在對紫外光具有穿透性的透明基板上,並列配置複數條細線的偏光器,其特徵在於:在上述細線所配置的偏光區域外側,形成將上述紫外光予以遮光的遮光膜;上述細線係與上述遮光膜在其長邊方向上連接;構成上述遮光膜的材料係由含矽化鉬的材料構成。 A polarizer is a polarizer in which a plurality of thin lines are arranged in parallel on a transparent substrate that is transparent to ultraviolet light. The polarizer is characterized in that: outside the polarized area where the thin lines are arranged, a light-shielding device for shielding the ultraviolet light is formed. The thin wires are connected to the light-shielding film in the long-side direction; the material constituting the light-shielding film is made of a material containing molybdenum silicide. 如請求項1之偏光器,其中,沿構成上述偏光區域外緣的一邊,形成上述遮光膜。 The polarizer according to claim 1, wherein the light-shielding film is formed along a side constituting an outer edge of the polarized region. 如請求項1或2之偏光器,其中,在上述偏光區域的外周形成上述遮光膜。 The polarizer according to claim 1 or 2, wherein the light-shielding film is formed on an outer periphery of the polarized region. 如請求項1或2之偏光器,其中,在上述遮光膜中形成文字、記號、或對準標記,上述文字、上述記號、或上述對準標記係具有複數條細線呈並列配置的構成。 According to the polarizer of claim 1 or 2, a character, a mark, or an alignment mark is formed in the light-shielding film, and the character, the mark, or the alignment mark has a plurality of thin lines arranged in parallel. 如請求項4之偏光器,其中,上述文字、上述記號、或上述對準標記對上述紫外光的S波穿透率值,係與在上述偏光區域中對上述紫外光的S波穿透率相同值,或者較小於在上述偏光區域中對上述紫外光的S波穿透率值。 The polarizer of claim 4, wherein the S-wave transmittance value of the text, the mark, or the alignment mark to the ultraviolet light is the same as the S-wave transmittance of the ultraviolet light in the polarized region. The same value, or smaller than the S-wave transmittance value for the ultraviolet light in the polarized light region. 如請求項1或2之偏光器,其中,構成上述遮光膜的材料係含有構成上述細線的材料。 The polarizer according to claim 1 or 2, wherein a material constituting the light-shielding film contains a material constituting the thin line. 一種偏光器之製造方法,係在對紫外光具有穿透性的透明基板上,設有複數條細線及將上述紫外光予以遮光之遮光膜的偏光器之製造方法,具備有:準備在上述透明基板上已形成第1材料層的積層體之步驟; 在上述第1材料層上形成光阻層的步驟;對上述光阻層施行加工,而形成具有細線圖案與遮光膜圖案之光阻圖案的步驟;以及將上述光阻圖案使用為蝕刻遮罩,並對上述第1材料層施行蝕刻加工的步驟;上述光阻層係由正型之電子束光阻劑構成,其中,形成具有上述細線圖案與遮光膜圖案之光阻圖案的步驟,係包括有:對位於構成上述細線圖案中的線條與間隔圖案之形成間隔圖案部處的光阻層,照射電子束之步驟;構成上述細線及上述遮光膜的材料係由含矽化鉬的材料構成。 A manufacturing method of a polarizer is a manufacturing method of a polarizer provided with a plurality of thin wires and a light-shielding film for shielding the ultraviolet light on a transparent substrate that is transparent to ultraviolet light. A step of forming a laminated body of the first material layer on the substrate; A step of forming a photoresist layer on the first material layer; a step of processing the photoresist layer to form a photoresist pattern having a thin line pattern and a light-shielding film pattern; and using the photoresist pattern as an etching mask, And performing an etching process on the first material layer; the photoresist layer is composed of a positive electron beam photoresist, and the step of forming a photoresist pattern having the thin line pattern and the light-shielding film pattern includes: : The step of irradiating an electron beam to the photoresist layer at the space pattern forming portion of the line and space pattern constituting the thin line pattern; the material constituting the thin line and the light shielding film is made of a material containing molybdenum silicide. 一種偏光器,係將所入射紫外光平行於細線的偏光方向光予以遮蔽,並使垂直於上述細線的偏光方向之光能穿透之偏光器,其特徵在於:在對上述紫外光具有穿透性的基板上,並列配置複數條上述細線;在上述細線所配置區域的細線區域外側,設有將上述紫外光予以遮光之遮光膜;上述遮光膜內緣側的邊緣形成方向係與上述細線的長邊方向呈平行或垂直;上述細線係與上述遮光膜在其長邊方向上連接;構成上述遮光膜的材料係由含矽化鉬的材料構成。 A polarizer is a polarizer that shields incident ultraviolet light parallel to a polarization direction of a thin line and allows light that is perpendicular to the polarization direction of the thin line to pass through, and is characterized in that the ultraviolet light has a penetration A plurality of the thin lines are arranged side by side on a flexible substrate; a light shielding film for shielding the ultraviolet light is provided outside the thin line area of the area where the thin lines are arranged; the edge forming direction of the inner edge side of the light shielding film is the same as that of the thin lines The long-side direction is parallel or perpendicular; the thin lines are connected to the light-shielding film in the long-side direction; and the material constituting the light-shielding film is made of a material containing molybdenum silicide. 如請求項8之偏光器,其中,在上述遮光膜的外側,形成上述細線所配置區域的第2細線區域。 The polarizer according to claim 8, wherein a second thin line region in a region where the thin lines are arranged is formed outside the light shielding film.
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