TW201706688A - Polarizer and manufacturing method for polarizer - Google Patents

Polarizer and manufacturing method for polarizer Download PDF

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TW201706688A
TW201706688A TW105127436A TW105127436A TW201706688A TW 201706688 A TW201706688 A TW 201706688A TW 105127436 A TW105127436 A TW 105127436A TW 105127436 A TW105127436 A TW 105127436A TW 201706688 A TW201706688 A TW 201706688A
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polarizer
shielding film
light
light shielding
thin
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TWI612362B (en
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稻月友一
登山伸人
大川泰央
柴田晶彥
笹本和雄
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大日本印刷股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3058Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state comprising electrically conductive elements, e.g. wire grids, conductive particles
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • G02F1/133548Wire-grid polarisers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Liquid Crystal (AREA)
  • Polarising Elements (AREA)

Abstract

A main object of the present invention is to provide a polarizer excellent in extinction ratio which solves a defect of a polarizer causing a chain damage to fine wires when a polarizer having a plurality of fine wires provided is placed on a photo alignment device and a defect that a foreign material is generated from the damaged fine wires. The object is attained by forming a light shielding film which shields ultraviolet light in an outside of a polarizing region where the fine wires are provided of a polarizer, in which the plurality of fine wires are provided in parallel, on a transparent substrate having transparency to ultraviolet light.

Description

偏光器及偏光器之製造方法 Polarizer and method of manufacturing polarizer

本發明係關於消光比優異的偏光器、其製造方法、及具備有該偏光器的光配向裝置。 The present invention relates to a polarizer excellent in extinction ratio, a method of manufacturing the same, and an optical alignment device including the polarizer.

液晶顯示裝置一般係具有將已形成有驅動元件的對向基板與彩色濾光片呈相對向配置並密封周圍,且在其間隙中填充入液晶材料的構造。而,液晶材料係具有折射率異向性,因為沿對液晶材料施加電壓方向的方式呈整齊狀態、與未施加電壓的狀態間之不同,切換關/開便可顯示像素。此處在夾持液晶材料的基板中,設有為使液晶材料呈配向的配向膜。 The liquid crystal display device generally has a structure in which an opposite substrate on which a driving element has been formed is disposed opposite to a color filter and sealed around, and a liquid crystal material is filled in a gap therebetween. Further, the liquid crystal material has a refractive index anisotropy, and since the voltage direction is applied to the liquid crystal material in a neat state and a state in which no voltage is applied, the pixel can be displayed by switching OFF/ON. Here, in the substrate sandwiching the liquid crystal material, an alignment film for aligning the liquid crystal material is provided.

再者,液晶顯示裝置所使用的相位差薄膜、或3D顯示用相位差薄膜的材料亦有使用配向膜。 Further, an alignment film is also used as the material of the retardation film used in the liquid crystal display device or the retardation film for 3D display.

已知配向膜係有使用例如以聚醯亞胺為代表的高分子材料者,藉由對該高分子材料施行利用布等進行摩擦的研磨處理而具有配向限制力。 It is known that, for example, a polymer material represented by polyimine is used as the alignment film, and the polymer material is subjected to a rubbing treatment by rubbing with a cloth or the like to have an alignment restricting force.

然而,藉由此種研磨處理被賦予配向限制力的配向膜,會有布等 成為異物並殘存的問題。 However, the alignment film to which the alignment restriction force is imparted by such a polishing treatment may have a cloth or the like. The problem of becoming a foreign object and remaining.

相對於此,藉由照射直線偏光而顯現配向限制力的配向膜、即光配向膜,因為在不經如上述利用布等施行研磨處理情況下便可賦予配向限制力,因而不會有布等成為異物並殘存的不良情況發生,故而近年備受矚目。 On the other hand, the alignment film which exhibits the alignment regulating force by the linearly polarized light, that is, the photo-alignment film, can impart the alignment regulating force without performing the polishing treatment by the cloth or the like as described above, so that there is no cloth or the like. In the past few years, it has attracted much attention in the past.

此種為能對光配向膜賦予配向限制力的直線偏光照射方法,一般係採取經由偏光器進行曝光的方法。偏光器係使用具有平行配置複數細線者,構成細線的材料係使用鋁、氧化鈦(例如專利文獻1)。 Such a linear polarized light irradiation method capable of imparting an alignment regulating force to a photo-alignment film is generally a method of performing exposure via a polarizer. In the polarizer, a plurality of thin wires are arranged in parallel, and aluminum and titanium oxide are used as the material constituting the thin wires (for example, Patent Document 1).

而,形成配置為平行複數細線的方法,自習知起係有使用雙光束干涉曝光法(two-beam interference exposure method)(例如專利文獻2、3)。 On the other hand, a method of forming a plurality of thin lines in parallel is known, and it is known to use a two-beam interference exposure method (for example, Patent Documents 2 and 3).

該雙光束干涉曝光法係將使相位與光程合致的2條雷射光重疊時際產生的週期性光強度分佈(干涉圖案),轉印於基板上的光阻之技術。 The two-beam interference exposure method is a technique in which a periodic light intensity distribution (interference pattern) generated by overlapping two laser light beams having a phase and an optical path is superimposed on a substrate.

例如將在玻璃基板上形成鋁等金屬層,再對其上面所形成的光阻層施行雙光束干涉曝光,經顯影而獲得的週期性光阻圖案使用為蝕刻遮罩,並對金屬層施行蝕刻,然後藉由除去光阻圖案,便可在玻璃基板上形成由鋁等金屬構成的複數平行配置細線。 For example, a metal layer such as aluminum is formed on the glass substrate, and the photoresist layer formed on the photoresist layer is subjected to double-beam interference exposure. The periodic photoresist pattern obtained by development is used as an etching mask, and the metal layer is etched. Then, by removing the photoresist pattern, a plurality of parallel-arranged thin wires made of a metal such as aluminum can be formed on the glass substrate.

然後,藉由將玻璃基板切斷為偏光器的所需形態,便可獲得具有由鋁等金屬構成細線的偏光器。 Then, by cutting the glass substrate into a desired form of the polarizer, a polarizer having a thin line made of a metal such as aluminum can be obtained.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利第4968165號公報 [Patent Document 1] Japanese Patent No. 4968165

[專利文獻2]日本專利特開2013-145863號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-145863

[專利文獻3]日本專利特開2007-178763號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-178763

如上述習知偏光器,因為從已形成細線的大面積玻璃基板依每條細線切斷,而切取所需尺寸及形態的偏光器,因而所獲得偏光器如圖12(a)所示,細線112延伸至偏光器110的外緣(即切斷端部)。 As the above-mentioned conventional polarizer, since a large-area glass substrate on which a thin line has been formed is cut by each thin line, and a polarizer of a desired size and shape is cut out, the polarizer obtained is as shown in Fig. 12(a), and the thin line is as shown in Fig. 12(a). 112 extends to the outer edge of the polarizer 110 (ie, the cut end).

故,在將偏光器110配置於光配向裝置時,若為能固定偏光器110,而夾持形成該細線112的區域,則會有從夾持的部分連鎖性引發細線112破損之不良情況、或者從已破損的細線部分產生異物之不良情況。 Therefore, when the polarizer 110 is disposed in the optical alignment device, if the polarizer 110 is fixed and the region where the thin wire 112 is formed is sandwiched, the thin wire 112 may be damaged due to the interlocking portion. Or the problem of foreign matter generated from the broken thin line.

另一方面,為能不需要夾持細線所配置的部分,便有考慮利用某種方法,將細線所配置區域限定於作為偏光器被切取的區域內側區域,並夾持著沒有配置細線的區域(即露出玻璃基板的區域)而固定偏光器。 On the other hand, in order to eliminate the need to hold the portion where the thin wire is disposed, it is conceivable to limit the area in which the thin wire is arranged to the inner region of the region which is cut as the polarizer by a certain method, and to sandwich the region where the thin wire is not disposed. (ie, the area where the glass substrate is exposed) and the polarizer is fixed.

然而,此情況例如圖12(b)所示,在偏光器120中有配置細線122的區域之外側區域,成為玻璃基板121露出的區域,因為從該玻璃基板121露出的區域,不僅入射光的P波成分會穿透,就連S波成分亦會穿透,因而會有導致消光比大幅降低的不良情況。 However, in this case, for example, as shown in FIG. 12(b), the polarizer 120 has an area outside the region where the thin line 122 is disposed, and is a region where the glass substrate 121 is exposed, because the region exposed from the glass substrate 121 is not only incident light. The P wave component will penetrate, and even the S wave component will penetrate, which may cause a problem that the extinction ratio is greatly reduced.

另外,所謂「消光比」係指相對於平行於上述細線的偏光成分(S 波)穿透率(射出光中的S波成分/入射光中的S波成分,以下亦簡稱「S波穿透率」),垂直於上述細線的偏光成分(P波)穿透率(射出光中的P波成分/入射光中的P波成分,以下亦簡稱「P波穿透率」)比例(P波穿透率/S波穿透率)。 In addition, the "extinction ratio" means a polarizing component (S) with respect to the parallel line. Wave) transmittance (S wave component in the emitted light / S wave component in the incident light, hereinafter also referred to as "S wave transmittance"), and the polarization component (P wave) transmittance perpendicular to the thin line (injection) The P-wave component in the light/the P-wave component in the incident light, hereinafter also referred to as the "P-wave transmittance" ratio (P-wave transmittance/S-wave transmittance).

例如具有P波穿透率為50%、S波穿透率為1%之偏光特性的偏光器,其消光比的值成為50,但當在該偏光器形成露出玻璃基板的區域,且P波穿透率與S波穿透率均增加1%的情況,消光比(即P波穿透率/S波穿透率的比例)便成為(50+1)/(1+1)=25.5,消光比大約降低為一半值。 For example, a polarizer having a polarization characteristic of a P wave transmittance of 50% and an S wave transmittance of 1% has an extinction ratio of 50, but when a polarizer is formed in a region where the glass substrate is exposed, and a P wave When both the transmittance and the S-wave transmittance increase by 1%, the extinction ratio (ie, the ratio of the P-wave transmittance/S-wave transmittance) becomes (50+1)/(1+1)=25.5. The extinction ratio is reduced to approximately half.

本發明係有鑑於上述實情而完成,主要目的在於提供:能解除當將偏光器配置於光配向裝置時,連鎖性引發細線破損之不良情況、與從已破損細線部分產生異物之不良情況,且消光比優異的偏光器。 The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a problem in which, when the polarizer is disposed in the optical alignment device, the problem of breakage of the fine wire caused by the chain breakage and the occurrence of foreign matter from the damaged thin wire portion can be eliminated. A polarizer with excellent extinction ratio.

本發明者經進行各種研究的結果,發現藉由在上述細線所配置的偏光區域外側,形成將紫外光予以遮光的遮光膜,便可解決上述問題,遂完成本發明。 As a result of various studies, the inventors have found that the above problem can be solved by forming a light-shielding film that shields ultraviolet light from the outside of the polarizing region disposed on the thin line, and the present invention has been completed.

即,本發明的偏光器,係在對紫外光具有穿透性的透明基板上,並列配置複數條細線的偏光器,其中,在上述細線所配置的偏光區域外側,形成將上述紫外光予以遮光的遮光膜。 In other words, the polarizer of the present invention is a polarizer in which a plurality of thin wires are arranged in parallel on a transparent substrate having transparency to ultraviolet light, wherein the ultraviolet light is shielded from the outside of the polarized region where the thin wires are arranged. Sunscreen.

再者,本發明的偏光器,係沿構成上述偏光區域外緣的一邊,形成上述遮光膜。 Further, in the polarizer of the present invention, the light shielding film is formed along one side constituting the outer edge of the polarizing region.

再者,本發明的偏光器,其中,在上述偏光區域的外周形成上述遮光膜。 Further, in the polarizer of the present invention, the light shielding film is formed on the outer circumference of the polarizing region.

再者,本發明的偏光器,其中,在上述遮光膜中形成文字、記號、或對準標記。 Furthermore, in the polarizer of the present invention, a character, a mark, or an alignment mark is formed in the light shielding film.

再者,本發明的偏光器,其中,上述文字、上述記號、或上述對準標記係具有複數條細線呈並列配置的構成。 Further, in the polarizer of the present invention, the character, the symbol, or the alignment mark has a configuration in which a plurality of thin lines are arranged in parallel.

再者,本發明的偏光器,其中,上述文字、上述記號、或上述對準標記對上述紫外光的S波穿透率值,係與在上述偏光區域中對上述紫外光的S波穿透率相同值,或者較小於在上述偏光區域中對上述紫外光的S波穿透率值。 Furthermore, in the polarizer of the present invention, the S wave transmittance value of the ultraviolet light by the character, the mark, or the alignment mark is transmitted to the S wave of the ultraviolet light in the polarized region. The rate is the same or smaller than the S-wave transmittance value of the above-mentioned ultraviolet light in the above-mentioned polarizing region.

再者,本發明的偏光器,其中,上述遮光膜係連接於上述細線。 Further, in the polarizer of the present invention, the light shielding film is connected to the thin wire.

再者,本發明的偏光器,其中,構成上述遮光膜的材料係含有構成上述細線的材料。 Further, in the polarizer of the present invention, the material constituting the light shielding film contains a material constituting the thin line.

再者,本發明的偏光器,其中,構成上述遮光膜的材料係由含矽化鉬的材料構成。 Further, in the polarizer of the present invention, the material constituting the light shielding film is made of a material containing molybdenum telluride.

再者,本發明的偏光器之製造方法,係在對紫外光具有穿透性的透明基板上,設有複數條細線及將上述紫外光予以遮光之遮光膜的偏光器之製造方法,包括有:準備在上述透明基板上已形成第1材料層的積層體之步驟;在上述第1材料層上形成光阻層的步驟;對上述光阻層施行加工,而形成具有細線圖案與遮光膜圖案之光阻圖案的步驟;以及將上述光阻圖案使用為蝕刻遮罩並對上述第1材料層施行蝕刻加工的步驟。 Furthermore, the method for producing a polarizer of the present invention is a method for manufacturing a polarizer including a plurality of thin wires and a light shielding film for shielding the ultraviolet light on a transparent substrate having transparency to ultraviolet light, including a step of preparing a laminate having a first material layer on the transparent substrate; a step of forming a photoresist layer on the first material layer; and processing the photoresist layer to form a thin line pattern and a light shielding film pattern a step of patterning the photoresist; and using the photoresist pattern as an etching mask and etching the first material layer.

再者,本發明的偏光器之製造方法,其中,上述光阻層係由正型電子束光阻構成;而,形成具有上述細線圖案與上述遮光膜圖案之光阻圖案的步驟,係包括有:對位於構成上述細線圖案中的線條與間隔圖案之形成間隔圖案部處的光阻層,照射電子束之步驟。 Furthermore, in the method of manufacturing a polarizer of the present invention, the photoresist layer is formed of a positive electron beam resist; and the step of forming the photoresist pattern having the thin line pattern and the light shielding film pattern includes : a step of irradiating an electron beam to a photoresist layer located at a pattern portion where the line and the space pattern constituting the thin line pattern are formed.

再者,本發明的光配向裝置,係將紫外光予以偏光並照射於光配向膜的光配向裝置,係具備有上述偏光器,並將穿透上述偏光器之上述偏光區域的光,照射於上述光配向膜。 Further, the optical alignment device of the present invention is a light alignment device that polarizes ultraviolet light and irradiates the light alignment film, and includes the polarizer, and irradiates light that penetrates the polarized region of the polarizer to The above light alignment film.

再者,本發明的光配向裝置,係具備有使上述光配向膜移動的機構,上述偏光器係在正交於上述光配向膜移動方向及上述光配向膜移動方向的二方向上設有複數個,並使在上述光配向膜移動方向的正交方向上,相鄰的上述複數個偏光器間之邊界部,於上述光配向膜移動方向上不會連續性連接的方式,配置上述複數個偏光器。 Further, the optical alignment device according to the present invention includes means for moving the optical alignment film, and the polarizer is provided in plural directions orthogonal to a moving direction of the optical alignment film and a moving direction of the optical alignment film. And arranging the plurality of the boundary portions between the adjacent plurality of polarizers in the direction orthogonal to the moving direction of the optical alignment film so as not to be continuously connected in the moving direction of the optical alignment film Polarizer.

本發明所提供的偏光器,係將所入射紫外光平行於細線的偏光方向光予以遮蔽,並使垂直於上述細線的偏光方向光能穿透之偏光器,係在對上述紫外光具有穿透性的基板上,並列配置複數條上述細線,在上述細線所配置區域的細線區域外側,設有將上述紫外光予以遮光之遮光膜,且上述遮光膜內緣側的邊緣形成方向係與上述細線的長邊方向呈平行或垂直。 The polarizer provided by the present invention shields the incident ultraviolet light parallel to the polarization direction of the thin line, and shields the polarizer that is perpendicular to the polarization direction of the thin line, and penetrates the ultraviolet light. a plurality of the thin wires are arranged in parallel on the substrate, and a light shielding film that shields the ultraviolet light from the outer side of the thin line region in the region where the thin wires are arranged is provided, and an edge forming direction of the inner edge side of the light shielding film is formed with the thin line The long sides are parallel or perpendicular.

根據本發明,藉由上述遮光膜形成於上述細線區域的外側,當將偏光器配置於光配向裝置時,便可夾持有形成遮光膜的區域。即偏光器中,在不會夾持有細線配置區域的細線區域情況下,便可將偏光器固定於光配向裝置,故而可以解除從夾持部分連鎖性引發細線破損的不良情況、與從已破損細線部分產生異物的不良情況。 According to the invention, the light shielding film is formed on the outer side of the thin line region, and when the polarizer is disposed in the optical alignment device, the region in which the light shielding film is formed can be sandwiched. In other words, in the polarizer, when the thin line region in which the thin line arrangement region is not held, the polarizer can be fixed to the optical alignment device, so that the problem of breakage of the fine line caused by the interlocking of the nip portion can be released. A bad condition occurs in the broken thin line portion.

再者,如上述,因為在細線所配置區域的細線區域外周形成遮光膜,因而在偏光器中,可從細線區域的外側區域抑制入射光(特別係入射光的S波成分)穿透,便可抑制消光比大幅降低的不良情況。 Further, as described above, since the light shielding film is formed on the outer circumference of the thin line region in the region where the thin line is disposed, in the polarizer, the incident light (especially the S wave component of the incident light) can be prevented from penetrating from the outer region of the thin line region. It can suppress the bad situation that the extinction ratio is greatly reduced.

再者,理由係藉由上述遮光膜內緣側的邊緣係平行或垂直於上述細線的長邊方向,藉此可輕易地使上述細線區域與遮光膜間之間隔縮小,便可獲得高消光比。 Further, the reason is that the edge on the inner edge side of the light shielding film is parallel or perpendicular to the longitudinal direction of the thin line, whereby the interval between the thin line region and the light shielding film can be easily reduced, and a high extinction ratio can be obtained. .

本發明中,在上述遮光膜的外側亦可形成上述細線所配置區域的第2細線區域。若遮光膜的外緣係設置於較偏光器外緣更靠內側,且從遮光膜外緣至偏光器外緣的區域亦有形成細線所配置區域的第2細線區域之形態,則當將偏光器複數片呈平面狀排列配置於光配向裝置時,便可抑制相鄰偏光器的各遮光膜彼此間相接觸,導致遮光區域擴 大情形。 In the present invention, the second thin line region of the region where the thin wires are arranged may be formed on the outer side of the light shielding film. If the outer edge of the light shielding film is disposed on the inner side of the outer edge of the polarizer, and the region from the outer edge of the light shielding film to the outer edge of the polarizer also has a second thin line region in which the thin line is disposed, the polarized light is to be polarized. When the plurality of sheets are arranged in a planar arrangement on the light alignment device, the light shielding films of the adjacent polarizers can be prevented from coming into contact with each other, resulting in expansion of the light shielding region. Big situation.

本發明所提供的光配向裝置,係具備有複數個偏光器的光配向裝置,上述偏光器係具備有並列配置複數條細線、且形成於上述細線所配置區域的細線區域外側之遮光膜;複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置。 The optical alignment device according to the present invention includes a light alignment device including a plurality of polarizers, and the polarizer includes a light shielding film that is disposed in parallel with a plurality of thin wires and that is formed outside the thin line region where the thin wires are arranged; Each of the polarizers is disposed such that the polarizer disposed adjacent to each other does not include the light shielding film between the thin line regions.

根據本發明,藉由複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置,因而在各偏光器間並沒有遮光膜,所以能產生宛如具備1片偏光器般的作用。 According to the present invention, since the polarizers disposed adjacent to each other are disposed so as not to include the light shielding film between the thin line regions, the light shielding film is not provided between the polarizers, so that the polarizer can be formed. It has the function of a polarizer.

本發明所提供的偏光器之安裝方法,係將複數個偏光器安裝於光配向裝置的偏光器之安裝方法,上述偏光器係設有並列配置複數條細線、且形成於上述細線所配置區域的細線區域外側之遮光膜;該安裝方法係包括有利用上述遮光膜上所形成的對準標記,施行上述偏光器的對位,同時調整複數個上述偏光器之偏光方向的對位步驟。 A method of mounting a polarizer according to the present invention is a method of mounting a plurality of polarizers on a polarizer of an optical alignment device, wherein the polarizer is provided with a plurality of thin wires arranged in parallel and formed in a region where the thin wires are arranged. a light shielding film outside the thin line region; the mounting method includes an alignment step of performing alignment of the polarizer by using an alignment mark formed on the light shielding film, and adjusting a polarization direction of the plurality of polarizers.

根據本發明,藉由使用在遮光膜上所形成的對準標記,便可高精度取得細線位置與角度的資訊,俾可輕易地合致於所需的位置與角度。 According to the present invention, by using the alignment marks formed on the light shielding film, the information of the position and angle of the thin line can be obtained with high precision, and the desired position and angle can be easily obtained.

根據本發明,可提供當將偏光器配置於光配向裝置時,能解除連鎖性引發細線破損的不良情況、與從已破損的細線部分產生異物之不 良情況下,且消光比優異的偏光器。 According to the present invention, it is possible to provide a problem in which the breakage of the thin wire is caused to be broken when the polarizer is disposed in the optical alignment device, and a foreign matter is generated from the damaged thin wire portion. A polarizer that is excellent in the case of excellent extinction ratio.

再者,具備本發明偏光器的光配向裝置,可有效地執行對光配向膜賦予配向限制力,俾可提升生產性。 Further, the optical alignment device including the polarizer of the present invention can efficiently perform the alignment restriction force to the optical alignment film, and the productivity can be improved.

1‧‧‧透明基板 1‧‧‧Transparent substrate

2‧‧‧細線 2‧‧‧ Thin line

3‧‧‧偏光區域 3‧‧‧Polarized area

4‧‧‧遮光膜 4‧‧‧Shade film

5‧‧‧內緣 5‧‧‧ inner edge

6‧‧‧外緣 6‧‧‧ outer edge

7‧‧‧對準標記 7‧‧‧ alignment mark

8‧‧‧細線 8‧‧‧ Thin line

10、20‧‧‧偏光器 10, 20‧‧‧ polarizer

10a、10b、10c、10d、10e、10f、10g、10h、10p、10q、10r、10s‧‧‧偏光器 10a, 10b, 10c, 10d, 10e, 10f, 10g, 10h, 10p, 10q, 10r, 10s‧‧‧ polarizer

31‧‧‧偏光材料層 31‧‧‧Polarized material layer

31P‧‧‧偏光材料圖案 31P‧‧‧ polarized material pattern

32‧‧‧硬罩材料層 32‧‧‧ Hard cover material layer

32P‧‧‧硬罩圖案 32P‧‧‧hard cover pattern

33‧‧‧光阻層 33‧‧‧Photoresist layer

34‧‧‧光阻圖案 34‧‧‧resist pattern

34a‧‧‧細線圖案 34a‧‧‧ Thin line pattern

34b‧‧‧遮光膜圖案 34b‧‧‧Shade film pattern

40‧‧‧電子束 40‧‧‧Electron beam

50、60‧‧‧光配向裝置 50, 60‧‧‧Light alignment device

51、61‧‧‧偏光器單元 51, 61‧‧‧ polarizer unit

52、62‧‧‧紫外光燈 52, 62‧‧‧ UV light

53、63‧‧‧反射鏡 53, 63‧‧‧ mirror

54、64‧‧‧偏光光 54, 64‧‧‧ polarized light

55、65‧‧‧光配向膜 55, 65‧‧‧Light alignment film

56、66‧‧‧工件 56, 66‧‧‧ workpiece

71、72‧‧‧邊界部 71, 72‧‧‧ Border Department

110、120‧‧‧偏光器 110, 120‧‧‧ polarizer

112、122‧‧‧細線 112, 122‧‧‧ fine lines

121‧‧‧玻璃基板 121‧‧‧ glass substrate

圖1係本發明偏光器一例圖,(a)係概略平面圖,(b)係(a)的A-A線切剖圖。 Fig. 1 is a view showing an example of a polarizer of the present invention, wherein (a) is a schematic plan view, and (b) is a cross-sectional view taken along line A-A of (a).

圖2係圖1所示本發明偏光器的遮光膜平面形態說明圖。 Fig. 2 is a plan view showing the planar shape of a light shielding film of the polarizer of the present invention shown in Fig. 1.

圖3(a)至(h)係本發明偏光器的遮光膜另一平面形態例圖。 3(a) to 3(h) are diagrams showing another planar form of a light shielding film of a polarizer of the present invention.

圖4係本發明偏光器另一例圖,(a)係概略平面圖,(b)係(a)的對準標記放大圖。 Fig. 4 is a view showing another example of the polarizer of the present invention, (a) is a schematic plan view, and (b) is an enlarged view of the alignment mark of (a).

圖5(a)至(d)係本發明偏光器之製造方法一例的概略步驟圖。 5(a) to 5(d) are schematic process diagrams showing an example of a method of manufacturing a polarizer of the present invention.

圖6(e)至(h)係接續圖5,本發明偏光器之製造方法一例的概略步驟圖。 6(e) to 6(h) are schematic diagrams showing an example of a method of manufacturing the polarizer of the present invention, continued from Fig. 5.

圖7係本發明光配向裝置的構成例圖。 Fig. 7 is a view showing an example of the configuration of an optical alignment device of the present invention.

圖8係本發明光配向裝置另一構成例圖。 Fig. 8 is a view showing another example of the configuration of the optical alignment device of the present invention.

圖9(a)至(d)係本發明光配向裝置的偏光器配置形態一例圖。 Fig. 9 (a) to (d) are views showing an example of a configuration of a polarizer of the optical alignment device of the present invention.

圖10(a)及(b)係本發明光配向裝置的偏光器配置形態另一例圖。 Fig. 10 (a) and (b) are views showing another example of a configuration of a polarizer of the optical alignment device of the present invention.

圖11係實施例2的偏光器之偏光特性測定結果圖。 Fig. 11 is a graph showing the results of measurement of polarization characteristics of the polarizer of Example 2.

圖12(a)及(b)係習知偏光器例的概略平面圖。 12(a) and (b) are schematic plan views showing a conventional example of a polarizer.

以下,針對本發明的偏光器、偏光器之製造方法、光配向裝置及 偏光器之安裝方法進行說明。 Hereinafter, the polarizer, the method of manufacturing the polarizer, and the optical alignment device of the present invention The method of installing the polarizer will be described.

A.偏光器 A. Polarizer

首先,針對本發明的偏光器進行說明。 First, the polarizer of the present invention will be described.

本發明的偏光器係在對紫外光具有穿透性的透明基板上,並列配置有複數條細線的偏光器,其中,在上述細線所配置偏光區域的外側,形成有將上述紫外光予以遮光的遮光膜。 The polarizer of the present invention is a polarizer in which a plurality of thin wires are arranged in parallel on a transparent substrate having transparency to ultraviolet light, wherein the ultraviolet light is shielded from the outside of the polarizing region where the thin wires are disposed. Light-shielding film.

圖1所示係本發明偏光器的一例圖,(a)係概略平面圖,(b)係圖1的A-A線切剖圖。 Fig. 1 is a view showing an example of a polarizer of the present invention, (a) is a schematic plan view, and (b) is a cross-sectional view taken along line A-A of Fig. 1.

如圖1所示,偏光器10係在透明基板1上並列配置複數條細線2,並在細線2所配置的偏光區域3外周形成遮光膜4。 As shown in FIG. 1, the polarizer 10 is provided with a plurality of thin wires 2 arranged in parallel on the transparent substrate 1, and a light shielding film 4 is formed on the outer periphery of the polarizing region 3 where the thin wires 2 are arranged.

因為具有此種構成,因而當偏光器10配置於光配向裝置時,便可夾持有形成遮光膜4的區域。 With such a configuration, when the polarizer 10 is disposed in the optical alignment device, the region where the light shielding film 4 is formed can be sandwiched.

即,偏光器10中,能在不會夾持細線2所形成區域(偏光區域3)情況下,將偏光器10固定於光配向裝置,所以可解除由夾持部分連鎖性引發細線2破損的不良情況、及從已破損細線部分產生異物的不良情況。 In other words, in the polarizer 10, the polarizer 10 can be fixed to the optical alignment device without sandwiching the region (the polarization region 3) formed by the thin wire 2, so that the breakage of the thin wire 2 caused by the interlocking portion can be released. Adverse conditions, and the occurrence of foreign matter from the damaged thin line.

再者,如上述,因為在細線2所配置偏光區域3的外周有形成遮光膜4,因而在偏光器10中,能抑制從偏光區域3的外側區域穿透入射光(特別係入射光的S波成分),俾能抑制消光比大幅降低的不良情況。 Further, as described above, since the light shielding film 4 is formed on the outer circumference of the polarizing region 3 where the thin line 2 is disposed, it is possible to suppress penetration of incident light from the outer region of the polarizing region 3 in the polarizer 10 (especially, the incident light S) Wave component), 俾 can suppress the bad situation that the extinction ratio is greatly reduced.

以下,針對本發明偏光器的各構成進行詳細說明。 Hereinafter, each configuration of the polarizer of the present invention will be described in detail.

1.透明基板 Transparent substrate

透明基板1係在能安定地支撐著細線2、且紫外光穿透性優異、因曝光光造成的劣化較少之前提下,並無特別的限定。例如可使用經光學研磨過的合成石英玻璃、螢石、氟化鈣等,其中較佳係使用合成石英玻璃。理由係品質安定,且即便使用短波長光(即高能量曝光光)的情況,但劣化仍較少的緣故。 The transparent substrate 1 is not particularly limited as long as it can stably support the thin wire 2 and is excellent in ultraviolet light transmittance and less deteriorated by exposure light. For example, optically ground synthetic quartz glass, fluorite, calcium fluoride or the like can be used, and among them, synthetic quartz glass is preferably used. The reason is that the quality is stable, and even if short-wavelength light (that is, high-energy exposure light) is used, the deterioration is still small.

透明基板1的厚度係可配合偏光器10的用途與尺寸等再行適當選擇。 The thickness of the transparent substrate 1 can be appropriately selected in accordance with the use and size of the polarizer 10.

2.細線 2. Thin line

細線2係在偏光器10中,能達使入射光之P波成分效率佳地穿透,且抑低入射光之S波成分穿透率的作用,在透明基板1上呈直線狀複數形成且呈平行配置。 The thin line 2 is formed in the polarizer 10 so as to efficiently penetrate the P wave component of the incident light and suppress the S wave component transmittance of the incident light, and is formed in a linear shape on the transparent substrate 1 and Parallel configuration.

構成細線2的材料係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,可例如含有:鋁、鈦、鉬、矽、鉻、鉭、釕、鈮、鉿、鎳、金、銀、白金、鈀、銠、鈷、錳、鐵、銦等金屬或合金、及該等的氧化物、氮化物、或氮氧化物中之任一者的材料。其中,較佳係由含有矽化鉬的材料構成。理由係即便在紫外線區域的短波長中,仍可使消光比及P波穿透率優異、且耐熱性、耐光性亦均優異。 The material constituting the thin wire 2 is provided before the desired extinction ratio and P wave transmittance can be obtained, and the rest is not particularly limited, and may include, for example, aluminum, titanium, molybdenum, niobium, chromium, lanthanum, cerium, lanthanum, A material such as a metal or an alloy of ruthenium, nickel, gold, silver, platinum, palladium, rhodium, cobalt, manganese, iron, or indium, and any of these oxides, nitrides, or oxynitrides. Among them, it is preferably composed of a material containing molybdenum telluride. The reason is that even in the short wavelength of the ultraviolet region, the extinction ratio and the P wave transmittance are excellent, and the heat resistance and the light resistance are also excellent.

含有矽化鉬的材料係可例如:矽化鉬(MoSi)、矽化鉬氧化物(MoSiO)、矽化鉬氮化物(MoSiN)、矽化鉬氧化氮化物(MoSiON)等。 The material containing molybdenum molybdenum may be, for example, molybdenum molybdenum (MoSi), molybdenum molybdenum oxide (MoSiO), molybdenum telluride nitride (MoSiN), molybdenum oxynitride oxynitride (MoSiON) or the like.

另外,細線2係可從複數種材料構成,且亦可由不同材料的複數層構成。 Further, the thin wire 2 may be composed of a plurality of materials, and may also be composed of a plurality of layers of different materials.

細線2的厚度係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,例如較佳係60nm以上,其中更佳係60nm~160nm範圍內、特佳係80nm~140nm範圍內。理由係藉由在上述範圍內,便可使消光比及P波穿透率均優異。 The thickness of the thin wire 2 is raised before the desired extinction ratio and P wave transmittance can be obtained, and the rest is not particularly limited. For example, it is preferably 60 nm or more, and more preferably in the range of 60 nm to 160 nm, and particularly preferably 80 nm. In the range of ~140nm. The reason is that both the extinction ratio and the P wave transmittance are excellent by being within the above range.

另外,上述細線的厚度,係指剖視在細線長邊方向及寬度方向的垂直方向厚度中之最大厚度,當細線係由複數層構成的情況,便指包含所有層的厚度。 Further, the thickness of the thin line refers to the maximum thickness in the vertical direction in the longitudinal direction and the width direction of the thin line, and the thickness of all the layers when the thin line is composed of a plurality of layers.

再者,上述細線的厚度亦可在一偏光器內含有不同厚度,但通常係依相同厚度形成。 Furthermore, the thickness of the thin wires may also be different in thickness in a polarizer, but is usually formed by the same thickness.

細線2的條數及長度係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,可配合偏光器10的用途等再行適當設定。 The number and length of the thin wires 2 are provided before the desired extinction ratio and P wave transmittance can be obtained, and the rest are not particularly limited, and can be appropriately set in accordance with the use of the polarizer 10.

細線2的間距(圖1(a)所示P1)係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,雖配合直線偏光生成所使用的光波長等而有所差異,但可設為例如60nm以上且140nm以下的範圍內,其中較佳係80nm以上且120nm以下的範圍內、更佳係90nm以上且 110nm以下的範圍內。理由係藉由上述間距,便可使消光比及P波穿透率均優異。 The pitch of the thin line 2 (P 1 shown in Fig. 1(a)) is raised before the desired extinction ratio and P wave transmittance can be obtained, and the rest is not particularly limited, although the wavelength of light used for linear polarization generation is used. The difference may be, for example, 60 nm or more and 140 nm or less, and preferably 80 nm or more and 120 nm or less, more preferably 90 nm or more and 110 nm or less. The reason is that the above-described pitch is excellent in both the extinction ratio and the P wave transmittance.

另外,上述細線的間距係寬度方向上鄰接細線間的間距最大間距,當細線係由複數層構成的情況,便指包括全部層的間距。 Further, the pitch of the thin lines is the maximum pitch of the pitch between the adjacent thin lines in the width direction, and when the thin line is composed of a plurality of layers, it means the pitch including all the layers.

再者,上述細線的間距係可在一偏光器內包含有不同間距,但通常係依相同間距形成。 Furthermore, the pitch of the above-mentioned fine lines may include different pitches in a polarizer, but they are usually formed at the same pitch.

上述細線的工作比(duty ratio)[即,細線的寬度相對於間距的比(寬度/間距)],係在能獲得所需消光比及P波穿透率之前提下,其餘並無特別的限定,可設為例如0.3以上且0.6以下的範圍內,其中較佳係0.35以上且0.45以下的範圍內。理由係藉由上述工作比,便可在具有高P波穿透率狀態下,成為消光比優異的偏光器,更可使細線加工容易。 The duty ratio of the above-mentioned fine lines [that is, the ratio of the width of the thin line to the pitch (width/pitch)] is raised before the desired extinction ratio and P-wave transmittance can be obtained, and the rest is not special. The limit may be, for example, 0.3 or more and 0.6 or less, and more preferably 0.35 or more and 0.45 or less. The reason is that, by the above-described work ratio, it is possible to obtain a polarizer having excellent extinction ratio in a state of high P wave transmittance, and it is possible to easily process thin wires.

另外,上述細線的寬度係指俯視中,細線長邊方向的垂直方向長度,當細線係由複數層構成的情況,便指包括全部層的寬度。 Further, the width of the thin line refers to the length in the vertical direction of the longitudinal direction of the thin line in the plan view, and the case where the thin line is composed of a plurality of layers means the width of all the layers.

再者,上述細線的寬度係可在一偏光器內含有不同寬度者,但通常係依相同寬度形成。 Furthermore, the width of the thin lines may be different in a polarizer, but is usually formed by the same width.

3.偏光區域 3. Polarized area

圖1所示偏光器10中,偏光區域3係利用遮光膜4包圍周圍的區域,在該偏光區域3中配置有細線2。換言之,圖1所示偏光器10的偏光區域3係由遮光膜4規範的區域,屬於入射光穿透的區域。 In the polarizer 10 shown in FIG. 1, the polarizing region 3 is surrounded by a light shielding film 4, and the thin line 2 is disposed in the polarizing region 3. In other words, the polarizing region 3 of the polarizer 10 shown in Fig. 1 is a region defined by the light shielding film 4 and belongs to a region through which incident light penetrates.

本發明中,偏光區域3亦可設為較大於細線2所配置區域的區域。更具體而言,細線2亦可在其長邊方向(圖1(a)所示Y方向)上未連接遮光膜4的形態。 In the present invention, the polarizing region 3 may be larger than the region in which the thin wires 2 are disposed. More specifically, the thin line 2 may have a form in which the light shielding film 4 is not connected in the longitudinal direction (the Y direction shown in FIG. 1(a)).

再者,在細線2的排列方向(俯視,細線2長邊方向的垂直方向,即圖1(a)所示X方向)上,末端細線2與遮光膜4的間隔亦可為較大於細線2彼此間間隔的尺寸。更具體而言,圖1(a)、(b)中,圖中右側末端細線2的左側邊緣與遮光膜4內緣側邊緣間之間隔P2,亦可較大於細線2彼此間間隔P1的尺寸。 Further, in the arrangement direction of the thin wires 2 (the vertical direction in the longitudinal direction of the thin line 2, that is, the X direction shown in FIG. 1(a)), the interval between the end thin wires 2 and the light shielding film 4 may be larger than the thin line 2 The size of each other. More specifically, in FIGS. 1(a) and 1(b), the distance P 2 between the left edge of the right end thin line 2 and the inner edge side edge of the light shielding film 4 may be larger than the interval between the thin lines 2 P 1 . size of.

然而,為能獲得高消光比,較佳係如圖1所示偏光器10,細線2在其長邊方向上呈連接於遮光膜4的形態。理由係在偏光區域3中,可將細線2未存在區域設為更小,俾能更加抑制入射光的S波成分穿透。 However, in order to obtain a high extinction ratio, the polarizer 10 shown in Fig. 1 is preferably used, and the thin wire 2 is connected to the light shielding film 4 in the longitudinal direction thereof. The reason is that in the polarizing region 3, the region where the thin wire 2 is not present can be made smaller, and the S wave component of the incident light can be more suppressed from penetrating.

再者,細線2在排列方向上的末端細線2與遮光膜4間之間隔,較佳係與細線2彼此間的間隔呈相同大小。 Further, the interval between the end thin wires 2 and the light shielding film 4 in the arrangement direction of the thin wires 2 is preferably the same as the interval between the thin wires 2.

更具體而言,圖1(a)、(b)中,圖中右側末端細線2的左側邊緣與遮光膜4內緣側邊緣間之間隔P2,較佳係與細線2彼此間的間隔P1呈相同大小。同樣的,在圖1(a)、(b)中,圖中左側末端細線2的右側邊緣與遮光膜4內緣側邊緣間之間隔,較佳係與細線2彼此間之間隔P1呈相同大小。理由係能獲得更高的消光比。 More specifically, in FIGS. 1(a) and 1(b), the distance P 2 between the left edge of the right end thin line 2 and the inner edge side edge of the light shielding film 4 is preferably the interval P between the thin lines 2 and P. 1 is the same size. Similarly, in Figs. 1(a) and 1(b), the interval between the right edge of the left end thin line 2 and the inner edge side edge of the light shielding film 4 is preferably the same as the interval P 1 between the thin lines 2 size. The reason is to get a higher extinction ratio.

本發明中,例如藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,便可將細線2排列方向上的末端細線2與遮光膜4間 之間隔,設為與細線2彼此間之間隔呈相同大小。又,可精度佳製作遮光膜4與細線2的位置關係,俾可高精度呈平行(或垂直)製作遮光膜4的邊緣方向與細線2方向。 In the present invention, for example, by the step of forming the thin wires 2 and the step of forming the light shielding film 4, the end thin wires 2 and the light shielding film 4 in the direction in which the thin wires 2 are arranged can be arranged. The interval is set to be the same size as the interval between the thin wires 2. Further, the positional relationship between the light-shielding film 4 and the thin wire 2 can be made with high precision, and the edge direction of the light-shielding film 4 and the direction of the thin line 2 can be produced in parallel (or perpendicularly) with high precision.

另外,如上述,若呈遮光膜4連接細線2的形態,則可達使利用照射於偏光器的光而囤積於細線2內的熱分散於遮光膜4、以及抗靜電的效果。 In addition, as described above, when the thin film 2 is connected to the light shielding film 4, the heat accumulated in the thin wire 2 by the light irradiated to the polarizer can be dispersed in the light shielding film 4 and the antistatic effect can be obtained.

再者,若呈遮光膜4連接細線2的形態,則在偏光器10的製造步驟中,供形成細線2用的較細光阻圖案(細線圖案),可連接於供形成遮光膜4用的大面積光阻圖案(遮光膜圖案),亦可抑制供形成細線2用的較細光阻圖案(細線圖案)在製造步驟中發生崩潰或剝離的不良情況。 Further, when the light shielding film 4 is connected to the thin wire 2, in the manufacturing process of the polarizer 10, a fine photoresist pattern (thin line pattern) for forming the thin wire 2 can be connected to the light shielding film 4 for forming. The large-area photoresist pattern (light-shielding film pattern) can also suppress the occurrence of collapse or peeling of the fine photoresist pattern (thin line pattern) for forming the thin line 2 in the manufacturing step.

4.遮光膜 4. Sunscreen

遮光膜4係形成於偏光區域3的外側,可抑制入射光(特別係入射光的S波成分)穿透。 The light shielding film 4 is formed outside the polarizing region 3, and can suppress penetration of incident light (particularly, an S wave component of incident light).

本發明中,遮光膜4較佳係對240nm以上且380nm以下波長的紫外光,具有光學濃度達2.8以上的遮光性。 In the present invention, the light-shielding film 4 is preferably a pair of ultraviolet light having a wavelength of 240 nm or more and 380 nm or less, and has a light-shielding property of an optical density of 2.8 or more.

理由係藉由在為對光配向膜賦予配向限制力而照射的紫外光波長範圍內,使遮光膜4具有高遮光性,便可提升消光比優異的偏光器。 The reason is that the light-shielding film 4 has a high light-shielding property in a wavelength range of ultraviolet light which is irradiated to the light-aligning film to impart an alignment regulating force, and the polarizer excellent in the extinction ratio can be improved.

構成遮光膜4的材料係在能獲得所需光學濃度之前提下,其餘並無特別的限定,可例如含有:鋁、鈦、鉬、矽、鉻、鉭、釕、鈮、鉿、鎳、金、銀、白金、鈀、銠、鈷、錳、鐵、銦等金屬或合金、及該等 的氧化物、氮化物、或氮氧化物中之任一者的材料。其中,較佳係可例如含有矽化鉬的材料。 The material constituting the light-shielding film 4 is removed before the desired optical density can be obtained, and the rest is not particularly limited, and may include, for example, aluminum, titanium, molybdenum, niobium, chromium, niobium, tantalum, niobium, tantalum, nickel, gold. Metals or alloys such as silver, platinum, palladium, rhodium, cobalt, manganese, iron, indium, etc., and such A material of any of oxides, nitrides, or oxynitrides. Among them, a material which may contain, for example, molybdenum telluride is preferable.

理由係當構成遮光膜4的材料係由含有矽化鉬的材料構成時,若遮光膜4的厚度達60nm以上,則對240nm以上且380nm以下波長的紫外光,便可具有光學濃度達2.8以上的遮光性。 When the material constituting the light-shielding film 4 is made of a material containing molybdenum molybdenum, when the thickness of the light-shielding film 4 is 60 nm or more, the ultraviolet light having a wavelength of 240 nm or more and 380 nm or less can have an optical density of 2.8 or more. Shading.

另外,遮光膜4係可由複數種材料構成,又亦可由材料不同的複數層構成。 Further, the light shielding film 4 may be composed of a plurality of materials or a plurality of layers having different materials.

再者,構成遮光膜4的材料較佳係含有構成細線2的材料。 Further, the material constituting the light shielding film 4 preferably contains a material constituting the thin line 2.

理由係當構成遮光膜4的材料係含有構成細線2的材料時,在形成細線2的步驟中所使用裝置與材料亦可使用於形成遮光膜4的步驟,便可削減製造成本。又,藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,亦可提升細線2與遮光膜4的相對位置精度。 The reason is that when the material constituting the light shielding film 4 contains the material constituting the thin wire 2, the apparatus and material used in the step of forming the thin wire 2 can be used for the step of forming the light shielding film 4, and the manufacturing cost can be reduced. Further, by the step of forming the thin wires 2 and the step of forming the light shielding film 4, the relative positional accuracy of the thin wires 2 and the light shielding film 4 can be improved.

再者,當構成遮光膜4的材料與構成細線2的材料均係由含矽化鉬的材料構成時,便可使遮光膜4具有高遮光性,且成為消光比與P波穿透率均優異的偏光器。 Further, when both the material constituting the light-shielding film 4 and the material constituting the thin wire 2 are made of a material containing molybdenum-deposited molybdenum, the light-shielding film 4 can have high light-shielding property and excellent both extinction ratio and P-wave transmittance. Polarizer.

其次,針對遮光膜4的平面形態進行說明。 Next, the planar form of the light shielding film 4 will be described.

圖2係圖1所示本發明偏光器的遮光膜平面形態說明圖。 Fig. 2 is a plan view showing the planar shape of a light shielding film of the polarizer of the present invention shown in Fig. 1.

如圖2所示,偏光器10的遮光膜4係具有內緣5與外緣6的框狀形態,通常遮光膜4的內緣5係與偏光區域3的外緣一致。 As shown in FIG. 2, the light shielding film 4 of the polarizer 10 has a frame shape of the inner edge 5 and the outer edge 6, and generally, the inner edge 5 of the light shielding film 4 is aligned with the outer edge of the polarizing region 3.

再者,如圖1所示偏光器10,遮光膜4的外緣6通常係與偏光器 10的外緣一致。 Furthermore, as shown in the polarizer 10 of FIG. 1, the outer edge 6 of the light shielding film 4 is usually associated with a polarizer. The outer edges of 10 are the same.

但,本發明並不僅侷限於上述形態,當將偏光器配置於光配向裝置時,在遮光膜4所形成區域中能夾持偏光器,且能抑制不需要的S波成分穿透之前提下均符適用。 However, the present invention is not limited to the above-described embodiment. When the polarizer is disposed in the optical alignment device, the polarizer can be held in the region where the light shielding film 4 is formed, and the unnecessary S wave component can be suppressed from being pushed before being penetrated. Applicable to all.

例如當在朝光配向膜照射直線偏光的光配向裝置中裝設偏光器時,於偏光器的外緣附近會被保持機構等覆蓋,導致來自該偏光器外緣附近的光不會照射於光配向膜的情況時,遮光膜4的外緣6亦可設置於較偏光器外緣更靠內側處。 For example, when a polarizer is attached to a light alignment device that irradiates a linearly polarized light toward a light alignment film, it is covered by a holding mechanism or the like near the outer edge of the polarizer, so that light from the vicinity of the outer edge of the polarizer is not irradiated with light. In the case of the alignment film, the outer edge 6 of the light shielding film 4 may be disposed further inward than the outer edge of the polarizer.

再者,若在遮光膜4所形成區域以外的偏光器區域有形成細線2的形態(例如在較遮光膜4的外緣6更靠外側區域亦有形成細線2的形態),便可在遮光膜4所形成區域夾持偏光器,另一方面則沒有形成遮光膜的區域形成細線2,因而可抑制不需要的S波成分穿透,故可適用為本發明的偏光器。 Further, in the polarizer region other than the region where the light shielding film 4 is formed, there is a form in which the thin wires 2 are formed (for example, a thin wire 2 is formed on the outer side of the outer edge 6 of the light shielding film 4). The region formed by the film 4 sandwiches the polarizer, and on the other hand, the thin wire 2 is formed in a region where the light shielding film is not formed, so that the unnecessary S wave component penetration can be suppressed, so that it can be applied to the polarizer of the present invention.

圖3所示係本發明偏光器的遮光膜另一平面形態例圖。另外,圖3中,細線2的長邊方向係圖中的上下方向。 Fig. 3 is a view showing another planar form of a light shielding film of the polarizer of the present invention. In addition, in FIG. 3, the longitudinal direction of the thin line 2 is the up-and-down direction in the figure.

如上述,本發明的遮光膜4係形成於偏光區域3的外側,可抑制入射光、尤其是入射光的S波成分穿透。 As described above, the light shielding film 4 of the present invention is formed outside the polarizing region 3, and can suppress penetration of incident light, particularly S-wave components of incident light.

所以,本發明遮光膜4的平面形態並不僅侷限於如圖1所示在偏光區域3外周形成遮光膜4的形態,可配合光配向裝置的保持構造與偏光器的配置方法,採取各種形態。 Therefore, the planar form of the light-shielding film 4 of the present invention is not limited to the form in which the light-shielding film 4 is formed on the outer periphery of the polarizing region 3 as shown in FIG. 1, and various configurations can be adopted in accordance with the holding structure of the optical alignment device and the method of arranging the polarizer.

例如圖3(a)、(b)所示,亦可沿構成細線2所形成區域(偏光區域3) 外緣的一邊,形成遮光膜4的形態。 For example, as shown in FIGS. 3(a) and (b), it is also possible to form a region (polarized region 3) formed by the thin line 2. The side of the outer edge forms the form of the light shielding film 4.

另外,圖3(a)所示形態係例示細線2的長邊方向與遮光膜4的長邊方向成為相同方向的例子,而圖3(b)所示形態係細線2的長邊方向與遮光膜4的長邊方向成為正交關係的例子。 In addition, the form shown in FIG. 3( a ) exemplifies that the longitudinal direction of the thin wire 2 and the longitudinal direction of the light shielding film 4 are the same direction, and the form shown in FIG. 3( b ) is the longitudinal direction of the thin wire 2 and the light shielding. The longitudinal direction of the film 4 is an example of an orthogonal relationship.

再者,遮光膜4亦可複數配置。例如圖3(c)、(d)所示,亦可沿構成細線2所形成區域(偏光區域3)外緣的一對相對向二邊形成遮光膜4的形態。 Further, the light shielding film 4 may be arranged in plural numbers. For example, as shown in FIGS. 3(c) and 3(d), the light shielding film 4 may be formed along a pair of opposite sides forming the outer edge of the region (polarized region 3) formed by the thin line 2.

再者,亦可如圖3(e)所示,沿構成細線2所形成區域(偏光區域3)外緣的邊、且相互交叉二邊形成遮光膜4的形態。又,亦可如圖3(f)、(g)所示,沿構成細線2所形成區域(偏光區域3)外緣的三邊形成遮光膜4的形態。 Further, as shown in FIG. 3(e), the light shielding film 4 may be formed along the sides of the outer edge of the region (polarized region 3) formed by the thin line 2 and intersecting each other. Further, as shown in FIGS. 3(f) and 3(g), the light shielding film 4 may be formed along three sides of the outer edge of the region (polarized region 3) formed by the thin line 2.

此處如圖2的說明中所述,本發明中,遮光膜4的外緣6亦可設置於較偏光器10的外緣更靠內側。例如圖3(h)所示,亦可構成遮光膜4外緣(圖2所示外緣6)的四邊全部均設置於較偏光器外緣更靠內側的形態,又雖未圖示,亦可構成遮光膜4外緣(圖2所示外緣6)的四邊中之一至三邊設置於較偏光器外緣更靠內側的形態。 Here, as described in the description of FIG. 2, in the present invention, the outer edge 6 of the light shielding film 4 may be disposed further inside than the outer edge of the polarizer 10. For example, as shown in FIG. 3(h), all four sides of the outer edge (the outer edge 6 shown in FIG. 2) of the light shielding film 4 may be disposed on the inner side of the outer edge of the polarizer, and although not shown, One of the four sides of the outer edge (the outer edge 6 shown in FIG. 2) of the light shielding film 4 may be disposed on the inner side of the outer edge of the polarizer.

再者,同樣的圖3(a)~(g)所示形態,亦可遮光膜4的外緣設置於較偏光器外緣更靠內側。 Further, in the same manner as shown in Figs. 3(a) to (g), the outer edge of the light shielding film 4 may be provided on the inner side of the outer edge of the polarizer.

該等情況較佳係在沒有形成遮光膜4的區域中形成細線2的形態。理由係不管光配向裝置的保持機構等採用何種形態,均可抑制從 偏光器穿透不需要的S波成分。 These conditions are preferably in the form of the thin line 2 formed in the region where the light shielding film 4 is not formed. The reason is that regardless of the form of the holding mechanism of the optical alignment device, etc., it is possible to suppress the The polarizer penetrates unwanted S-wave components.

若屬於上述圖3(a)~(d)所示形態,例如當將偏光器呈複數片平面狀排列配置於光配向裝置時,藉由使各偏光器中沒有形成遮光膜4之一邊彼此間呈相鄰配置,便可使遮光膜4不會影響到偏光器間的接縫部分。 In the embodiment shown in FIGS. 3(a) to 3(d), for example, when the polarizers are arranged in a plurality of planes in a planar arrangement in the optical alignment device, one of the light shielding films 4 is not formed in each of the polarizers. In an adjacent configuration, the light shielding film 4 does not affect the seam portion between the polarizers.

再者,例如當將複數偏光器依外緣部分呈上下重疊狀態排列配置於光配向裝置時,藉由使沒有形成遮光膜4的一邊彼此間之外緣部分呈重疊狀態,便可使遮光膜4不會影響到偏光器間的接縫部分。 Further, for example, when the plurality of polarizers are arranged side by side in a state in which the outer edge portions are vertically overlapped, the light shielding film can be formed by overlapping the outer edge portions of the side where the light shielding film 4 is not formed. 4 does not affect the seam between the polarizers.

再者,如圖3(e)~(h)所示,若在細線2的平行方向及垂直方向之二方向上均有形成遮光膜4的形態,則當使偏光方向旋轉90度而欲配置於光配向裝置時,亦可在不需要整合其他偏光器情況下,利用相同偏光器便可因應。 Further, as shown in FIGS. 3(e) to 3(h), when the light shielding film 4 is formed in both the parallel direction and the vertical direction of the thin line 2, the polarization direction is rotated by 90 degrees to be arranged. In the case of a light-aligning device, it is also possible to use the same polarizer without the need to integrate other polarizers.

再者,如圖3(h)所示,若遮光膜4的外緣係設置於較偏光器外緣更靠內側,且從遮光膜4的外緣起至偏光器外緣的區域中亦有形成細線2的形態,則當將偏光器呈複數片平面狀排列配置於光配向裝置時,便不會有相鄰偏光器的各遮光膜4彼此間相接觸導致遮光區域擴大情況發生。 Further, as shown in FIG. 3(h), if the outer edge of the light shielding film 4 is disposed on the inner side of the outer edge of the polarizer, and is formed from the outer edge of the light shielding film 4 to the outer edge of the polarizer. In the form of the thin line 2, when the polarizers are arranged in a plurality of planes in a planar arrangement on the optical alignment device, the light shielding regions are not enlarged by the contact of the respective light shielding films 4 of the adjacent polarizers.

另外,當將複數片偏光器配置於光配向裝置時,亦可組合使用圖1與圖3(a)~(h)所示各種形態的偏光器。 Further, when a plurality of polarizers are disposed in the optical alignment device, the polarizers of the various forms shown in FIGS. 1 and 3 (a) to (h) may be used in combination.

圖4所示係本發明偏光器另一例圖,(a)係概略平面圖,(b)係(a)的對準標記放大圖。 Fig. 4 is a view showing another example of the polarizer of the present invention, (a) is a schematic plan view, and (b) is an enlarged view of the alignment mark of (a).

如圖4(a)所示,偏光器20係在四角落附近的遮光膜4中設有對準標記7。 As shown in FIG. 4(a), the polarizer 20 is provided with an alignment mark 7 in the light shielding film 4 near the four corners.

本發明中,在遮光膜4中亦可形成文字、記號、或對準標記。例如藉由在遮光膜4中形成文字、記號等,便可賦予型號等相關偏光器的資訊。又,亦可利用於上下左右、表背等朝向判斷、及粗略對位。 In the present invention, characters, marks, or alignment marks may be formed in the light shielding film 4. For example, by forming characters, symbols, and the like in the light-shielding film 4, information on a related polarizer such as a model can be given. Moreover, it is also possible to use the orientation of the up, down, left and right, the front and back, and the rough alignment.

再者,如上述,本發明中藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,亦可提升細線2與遮光膜4的相對位置精度。所以,藉由在遮光膜4中形成對準標記7,便可從對準標記7取得細線2的位置與角度資訊。 Further, as described above, in the present invention, by the step of forming the thin wires 2 and the step of forming the light shielding film 4, the relative positional accuracy of the thin wires 2 and the light shielding film 4 can be improved. Therefore, by forming the alignment mark 7 in the light shielding film 4, the position and angle information of the thin line 2 can be obtained from the alignment mark 7.

再者,當在對光配向膜照射直線偏光的光配向裝置中,裝設偏光器20時,使用該對準標記7,亦可輕易地使細線2的位置與角度合致於所需位置與角度。 Further, in the optical alignment device that irradiates the optical alignment film with linearly polarized light, when the polarizer 20 is mounted, the alignment mark 7 can be used, and the position and angle of the thin wire 2 can be easily brought to the desired position and angle. .

本發明中,上述對準標記的形態並無特別的限定,可使用十字型、L字型等各種形態,但對準標記最好在細線2之方向的平行方向或垂直方向中之至少其中一方向上形成邊緣。又配合用途,亦可具有相對於細線2的方向呈45度等角度的邊緣。 In the present invention, the form of the alignment mark is not particularly limited, and various forms such as a cross type and an L shape may be used. However, it is preferable that the alignment mark is at least one of a parallel direction or a vertical direction in the direction of the thin line 2. Form an edge up. Further, it may have an edge at an angle of 45 degrees with respect to the direction of the thin line 2 in accordance with the use.

對準標記的數量與配置地方並無特別的限定,可設置適當必要的數量、必要地方。 The number and arrangement of the alignment marks are not particularly limited, and the necessary number and necessary places can be set.

上述文字、記號、或對準標記亦可由不同於遮光膜4的材料構成, 又亦可在遮光膜4中設置開口俾使透明基板1露出的構成。 The above characters, symbols, or alignment marks may also be composed of materials different from the light shielding film 4. Further, a configuration may be adopted in which an opening 俾 is provided in the light shielding film 4 to expose the transparent substrate 1.

但,上述文字、記號、或對準標記係具有在遮光膜4中設置開口而使透明基板1露出的構成時,可抑制消光比降低,所以通常最好採行使透明基板1的露出面積變小之形態。 However, when the above-mentioned characters, symbols, or alignment marks have a configuration in which an opening is provided in the light-shielding film 4 to expose the transparent substrate 1, the extinction ratio can be suppressed from being lowered. Therefore, it is generally preferable to reduce the exposed area of the transparent substrate 1. The form.

另一方面,本發明中,亦可構成上述文字、記號、或對準標記係並列配置複數條細線。 On the other hand, in the present invention, a plurality of thin lines may be arranged in parallel with the character, the symbol, or the alignment mark.

例如圖4(b)所示,亦可將對準標記7設為並列配置複數條細線8的構成。又,雖省略圖示,上述文字與記號亦是同樣地可構成並列配置複數條細線8。又,複數條細線的方向最好係與偏光區域的細線方向相同。 For example, as shown in FIG. 4(b), the alignment mark 7 may be configured such that a plurality of thin lines 8 are arranged in parallel. Further, although not shown in the drawings, the above-described characters and symbols may be configured in the same manner to arrange a plurality of thin lines 8 in parallel. Further, the direction of the plurality of thin lines is preferably the same as the direction of the thin line of the polarized area.

再者,藉由對準標記7、以及具有上述文字、記號的偏光器20係依成為所需消光比的方式,設計細線8的材料、厚度、間距、工作比等條件,便可使具有能遮光或偏光紫外光的機能,即便在遮光膜4中形成對準標記7、與上述文字、記號,仍可防止偏光器20的消光比降低。 Further, by the alignment mark 7 and the polarizer 20 having the above-described characters and symbols, the material, the thickness, the pitch, the work ratio, and the like of the thin wire 8 can be designed in such a manner as to achieve the desired extinction ratio. The function of shading or polarizing ultraviolet light can prevent the extinction ratio of the polarizer 20 from being lowered even if the alignment mark 7 is formed in the light shielding film 4 and the characters and symbols.

本發明中,構成對準標記7、上述文字、記號的細線8之材料、厚度、間距、工作比等,係只要能成為所需S波穿透率的話便可採用,其中細線8的材料及厚度最好設為與在偏光區域3中所配置細線2的材料及厚度相同,又細線8的長邊方向、間距及工作比,最好設為與在偏光區域3中所配置細線2的長邊方向、間距及工作比相同。 In the present invention, the material, the thickness, the pitch, the work ratio, and the like of the thin line 8 constituting the alignment mark 7, the character, and the symbol can be used as long as the desired S wave transmittance can be obtained, wherein the material of the thin line 8 and The thickness is preferably set to be the same as the material and thickness of the thin wires 2 disposed in the polarizing region 3, and the longitudinal direction, the pitch, and the duty ratio of the thin wires 8 are preferably set to be longer than the thin wires 2 disposed in the polarizing region 3. The side direction, spacing and work ratio are the same.

理由係因為即便形成對準標記7、上述文字、記號,但消光比仍不 會有變化,因而相關對準標記7、上述文字、記號的數量及配置便可更自由地設計。 The reason is because even if the alignment mark 7, the above characters, and symbols are formed, the extinction ratio is not There will be changes, so that the number of alignment marks 7, the number of characters, and the number of marks can be more freely designed.

另外,本發明的偏光器,對在偏光區域3所配置細線2要求高消光比,即P波穿透率高、S波穿透率低,雖針對在遮光膜4中所形成構成上述文字、記號或對準標記的細線8,要求S波穿透率較低,但相關P波穿透率並未必要求高穿透率。 Further, in the polarizer of the present invention, the thin line 2 disposed in the polarizing region 3 is required to have a high extinction ratio, that is, the P wave transmittance is high and the S wave transmittance is low, and the above-described characters are formed in the light shielding film 4, The thin line 8 of the mark or alignment mark requires a lower S-wave penetration rate, but the relevant P-wave penetration rate does not necessarily require a high transmittance.

即,上述文字、記號、或對準標記雖必需避免對光配向膜照射入射光的S波成分,但相關P波成分的穿透率則只要屬於能辨識上述文字、記號、或對準標記的水準便可,未必需要高穿透率。 That is, the above-mentioned characters, symbols, or alignment marks must avoid the S-wave component of the incident light to the light alignment film, but the transmittance of the relevant P-wave component is as long as it can recognize the above-mentioned character, mark, or alignment mark. The level is high and does not necessarily require high penetration.

所以,本發明中,針對偏光器所照射的紫外光,上述文字、記號、或對準標記的S波穿透率值,最好與偏光區域3的S波穿透率為同值或更小值。 Therefore, in the present invention, for the ultraviolet light irradiated by the polarizer, the S wave transmittance value of the character, the mark, or the alignment mark is preferably the same as or smaller than the S wave transmittance of the polarized region 3. value.

B.偏光器之製造方法 B. Method of manufacturing polarizer

其次,針對本發明偏光器之製造方法進行說明。 Next, a method of manufacturing the polarizer of the present invention will be described.

本發明的偏光器之製造方法係在對紫外光具有穿透性的透明基板上,設有複數條細線、及將紫外光予以遮光之遮光膜的偏光器之製造方法,包括有:準備在上述透明基板上已形成有第1材料層的積層體之步驟;在上述第1材料層上形成光阻層的步驟;對上述光阻層施行加工,而形成具有細線圖案與遮光膜圖案之光阻圖案的步驟;以及將上述光阻圖案使用為蝕刻遮罩,並對上述第1材料層施行蝕刻加工的步驟。 The method for producing a polarizer of the present invention is a method for manufacturing a polarizer comprising a plurality of thin wires and a light shielding film for shielding ultraviolet light on a transparent substrate having transparency to ultraviolet light, comprising: preparing a step of forming a laminate of the first material layer on the transparent substrate; a step of forming a photoresist layer on the first material layer; and processing the photoresist layer to form a photoresist having a thin line pattern and a light shielding film pattern a step of patterning; and using the photoresist pattern as an etch mask and performing an etching process on the first material layer.

本發明中,藉由將形成細線2的步驟與形成遮光膜4的步驟設為同一步驟,便可縮短製造步驟,且可提升細線2與遮光膜4的相對位置精度。 In the present invention, by the step of forming the thin wires 2 and the step of forming the light shielding film 4, the manufacturing steps can be shortened, and the relative positional accuracy of the thin wires 2 and the light shielding film 4 can be improved.

再者,藉由細線2與遮光膜4係由相同材料構成,亦可抑低製造成本。 Further, since the thin wire 2 and the light shielding film 4 are made of the same material, the manufacturing cost can be reduced.

圖5及圖6所示係本發明偏光器之製造方法一例的概略步驟圖。 Fig. 5 and Fig. 6 are schematic diagrams showing an example of a method of manufacturing the polarizer of the present invention.

例如當使用本發明偏光器之製造方法製造偏光器10時,如圖5(a)所示,首先準備在透明基板1上,依序形成有:由構成細線2與遮光膜4之材料構成的偏光材料層31、及當對偏光材料層31施行蝕刻加工時發揮硬罩作用的硬罩材料層32之積層體。 For example, when the polarizer 10 is manufactured by the manufacturing method of the polarizer of the present invention, as shown in FIG. 5(a), first, it is prepared on the transparent substrate 1 in order to be formed of materials constituting the thin wire 2 and the light shielding film 4. The polarizing material layer 31 and the laminated body of the hard mask material layer 32 which functions as a hard mask when etching the polarizing material layer 31 are performed.

另外,該例中,硬罩材料層32係相當於上述第1材料層。 Further, in this example, the hard coat material layer 32 corresponds to the first material layer.

其次,在硬罩材料層32上形成光阻層33(圖5(b)),照射電子束40等(圖5(c))而施行顯影等,便形成具有細線圖案34a與遮光膜圖案34b的光阻圖案34(圖5(d))。 Next, a photoresist layer 33 is formed on the hard mask material layer 32 (Fig. 5(b)), and the electron beam 40 or the like (Fig. 5(c)) is irradiated for development or the like to form the thin line pattern 34a and the light shielding film pattern 34b. The photoresist pattern 34 (Fig. 5(d)).

本發明中,例如使用當半導體微影用光罩製造時所用的電子束描繪裝置,藉由依同一步驟製作細線圖案34a與遮光膜圖案34b、以及上述對準標記等,便可在電子束描繪裝置的高精度位置精度管理下控制該等的相對位置。 In the present invention, for example, an electron beam drawing device used in the manufacture of a photomask for a semiconductor lithography can be used in the electron beam drawing device by forming the thin line pattern 34a and the light shielding film pattern 34b, the alignment mark, and the like in the same step. The relative position of these is controlled by high-precision positional accuracy management.

接著,將光阻圖案34使用為蝕刻遮罩,對硬罩材料層32施行蝕刻加工,而形成硬罩圖案32P(圖6(e))。例如當硬罩材料層32的材料係使用鉻的情況,利用使用氯與氧混合氣體的乾式蝕刻,便可形成硬 罩圖案32P。 Next, the photoresist pattern 34 is used as an etching mask, and the hard mask material layer 32 is etched to form the hard mask pattern 32P (FIG. 6(e)). For example, when the material of the hard mask material layer 32 is made of chromium, it can be formed by dry etching using a mixed gas of chlorine and oxygen. Cover pattern 32P.

其次,將光阻圖案34與硬罩圖案32P使用為蝕刻遮罩,對偏光材料層31施行蝕刻加工,便形成具有細線2與遮光膜4的偏光材料圖案31P(圖6(f))。例如當偏光材料層31的材料係使用矽化鉬的情況,則藉由使用SF6氣體的乾式蝕刻,便可形成偏光材料圖案31P。 Next, the photoresist pattern 34 and the hard mask pattern 32P are used as an etching mask, and the polarizing material layer 31 is etched to form a polarizing material pattern 31P having the thin lines 2 and the light shielding film 4 (FIG. 6(f)). For example, when the material of the polarizing material layer 31 is molybdenum molybdenum, the polarizing material pattern 31P can be formed by dry etching using SF 6 gas.

接著,除去光阻圖案34(圖6(g)),接著再除去硬罩圖案32P,便獲得在透明基板1上設有複數條細線2與遮光膜4的偏光器10(圖6(h))。 Next, the photoresist pattern 34 is removed (FIG. 6(g)), and then the hard mask pattern 32P is removed, and the polarizer 10 having the plurality of thin lines 2 and the light shielding film 4 on the transparent substrate 1 is obtained (FIG. 6(h) ).

另外,在圖5及圖6所示例中雖省略,但本發明中,亦可在大面積透明基板1上形成複數條細線2與遮光膜4,然後再切斷細線2所配置偏光區域3的外側,便獲得經切取為所需尺寸及形態的偏光器10。 Although not shown in the examples shown in FIGS. 5 and 6, in the present invention, a plurality of thin wires 2 and a light shielding film 4 may be formed on the large-area transparent substrate 1, and then the polarizing region 3 in which the thin wires 2 are disposed may be cut. On the outside, a polarizer 10 that has been cut to a desired size and shape is obtained.

再者,上述中,依殘留光阻圖案34的狀態對偏光材料層31施行蝕刻加工,但本發明亦可在圖6(e)所示形成硬罩圖案32P的步驟後,便除去光阻圖案34,僅將硬罩圖案32P使用為蝕刻遮罩,並對偏光材料層31施行蝕刻加工而形成偏光材料圖案31P。 Further, in the above, the polarizing material layer 31 is etched in accordance with the state of the residual photoresist pattern 34. However, the present invention may also remove the photoresist pattern after the step of forming the hard mask pattern 32P as shown in FIG. 6(e). 34, only the hard mask pattern 32P is used as an etching mask, and the polarizing material layer 31 is etched to form the polarizing material pattern 31P.

再者,上述中,所獲得偏光器10係針對經除去硬罩圖案32P的形態進行說明,但本發明視需要亦可全面或部分性殘留硬罩圖案32P。 Further, in the above description, the polarizer 10 obtained is described with respect to the form in which the hard mask pattern 32P is removed. However, the present invention may also completely or partially retain the hard mask pattern 32P as needed.

例如圖6(g)所示形態,亦可將全面殘留硬罩圖案32P的形態設為最終獲得偏光器的形態。此情況,可省略除去硬罩圖案32P的步驟,能達縮短步驟的效果。 For example, in the form shown in Fig. 6(g), the form of the total residual hard mask pattern 32P may be a form in which the polarizer is finally obtained. In this case, the step of removing the hard mask pattern 32P can be omitted, and the effect of the step can be shortened.

再者,上述雖針對在偏光材料層31上設有硬罩材料層32的形態進行說明,但本發明亦可在未設置硬罩材料層32情況下,於偏光材料層31上形成光阻層33,再將光阻圖案34使用為蝕刻遮罩並對偏光材料層31施行蝕刻加工,便形成具有細線2與遮光膜4的偏光材料圖案31P。 Further, although the above description is directed to the case where the hard mask material layer 32 is provided on the polarizing material layer 31, the present invention may form the photoresist layer on the polarizing material layer 31 without providing the hard mask material layer 32. 33. The photoresist pattern 34 is used as an etching mask and the polarizing material layer 31 is etched to form a polarizing material pattern 31P having the thin lines 2 and the light shielding film 4.

此情況,偏光材料層31係相當於上述第1材料層。 In this case, the polarizing material layer 31 corresponds to the first material layer.

此處,上述圖5(c)所示光阻圖案34的形成時所使用方法,係在能形成具有所需細線圖案34a與遮光膜圖案34b的光阻圖案34之方法前提下,均可使用,尤其較佳係照射電子束的方法。 Here, the method of forming the photoresist pattern 34 shown in FIG. 5(c) above may be used under the premise that the photoresist pattern 34 having the desired thin line pattern 34a and the light shielding film pattern 34b can be formed. Particularly preferred is a method of irradiating an electron beam.

理由係利用照射電子束的方法施行之光阻圖案形成,在半導體用的光罩製造等係具有實際績效,例如可在所需區域中精度佳地形成間距60nm以上且140nm以下範圍的細線圖案。又,理由係細線圖案34a與遮光膜圖案34b之相對位置精度,亦可達對半導體用光罩製造所要求的奈米水準精度。 The reason is that the photoresist pattern is formed by a method of irradiating an electron beam, and the actual performance is achieved in the manufacture of a mask for semiconductors. For example, a fine line pattern having a pitch of 60 nm or more and 140 nm or less can be formed with high precision in a desired region. Moreover, the reason is the relative positional accuracy of the thin line pattern 34a and the light shielding film pattern 34b, and the nano level accuracy required for the manufacture of the semiconductor mask can be achieved.

再者,本發明中,較佳係光阻層33由正型電子束光阻構成,且形成設有細線圖案34a與遮光膜圖案34b的光阻圖案34之步驟,係對所需細線與所需遮光膜形成位置以外的光阻層33,照射電子束之步驟。 Furthermore, in the present invention, it is preferable that the photoresist layer 33 is formed of a positive electron beam photoresist, and the step of forming the photoresist pattern 34 having the thin line pattern 34a and the light shielding film pattern 34b is performed, which is necessary for the desired thin line and The step of irradiating the electron beam by the photoresist layer 33 other than the position where the light shielding film is formed is required.

更具體而言,較佳細線圖案34a係構成線條與間隔圖案,且對上述線條與間隔圖案中成為間隔圖案部之位置的光阻層33,照射電子束的步驟。 More specifically, the thin line pattern 34a is preferably a step of constituting a line and a space pattern, and irradiating an electron beam to the photoresist layer 33 which is a position of the space pattern portion in the line and the space pattern.

理由係若屬於對上述位置照射電子束的方法,便可縮小照射電子束的面積,能縮短電子束照射步驟的時間。 The reason is that if the electron beam is irradiated to the above position, the area of the irradiated electron beam can be reduced, and the time of the electron beam irradiation step can be shortened.

針對上述進行更詳細說明。 The above will be described in more detail.

例如圖1所示偏光器10的細線2之寬度係細線2的間距一半大小之情況,若使用負型電子束光阻,欲獲得偏光器10的細線圖案與遮光膜圖案時,施行電子束照射的面積便成為所有細線2的合計面積加上遮光膜4面積的面積。 For example, the width of the thin line 2 of the polarizer 10 shown in FIG. 1 is half the pitch of the thin line 2, and if a negative electron beam resist is used, when the thin line pattern and the light shielding film pattern of the polarizer 10 are to be obtained, electron beam irradiation is performed. The area is the total area of all the thin wires 2 plus the area of the light shielding film 4.

另一方面,若使用上述方法,則電子束照射的面積便成為細線2之所有間隔部分的合計面積,即大約只要所有細線2的合計面積便可,能削減照射遮光膜4面積的時間。 On the other hand, when the above method is used, the area of the electron beam irradiation becomes the total area of all the spaced portions of the thin wires 2, that is, the total area of all the thin wires 2 can be reduced, and the time for irradiating the area of the light shielding film 4 can be reduced.

C.光配向裝置 C. Light alignment device

其次,針對本發明的光配向裝置進行說明。 Next, the optical alignment device of the present invention will be described.

本發明的光配向裝置係將紫外光予以偏光並照射於光配向膜的光配向裝置,具備有上述本發明的偏光器,將穿透過偏光器之偏光區域的光,照射於光配向膜者。 The optical alignment device of the present invention is a light alignment device that polarizes ultraviolet light and irradiates the light alignment film, and includes the above-described polarizer of the present invention, and irradiates light that has passed through the polarization region of the polarizer to the light alignment film.

本發明的光配向裝置係藉由具備有本發明的偏光器,便可抑制從紫外光燈所照射紫外光的不需要S波成分穿透情形。所以,可有效地執行對光配向膜賦予配向限制力,俾能提升生產性。 In the optical alignment device of the present invention, by providing the polarizer of the present invention, it is possible to suppress the penetration of the unnecessary S-wave component of the ultraviolet light irradiated from the ultraviolet lamp. Therefore, it is possible to effectively perform the alignment restriction force on the photo-alignment film, and the productivity can be improved.

圖7所示係本發明光配向裝置的構成例圖。 Fig. 7 is a view showing an example of the configuration of the optical alignment device of the present invention.

圖7所示光配向裝置50係具備有本發明偏光器所收納的偏光器單元51與紫外光燈52,將從紫外光燈52所照射的紫外光利用偏光器單元51所收納的偏光器10進行偏光,再將該經偏光的光(偏光光54)照射於在工件56上所形成的光配向膜55,藉此便對光配向膜55賦予配 向限制力。 The optical alignment device 50 shown in FIG. 7 includes a polarizer unit 51 and an ultraviolet lamp 52 housed in the polarizer of the present invention, and the polarizer 10 accommodated by the polarizer unit 51 from the ultraviolet light irradiated from the ultraviolet lamp 52. Polarization is performed, and the polarized light (polarized light 54) is irradiated onto the photo-alignment film 55 formed on the workpiece 56, thereby imparting a match to the photo-alignment film 55. To limit the force.

再者,光配向裝置50中具備有使已形成有光配向膜55的工件56進行移動之機構,藉由使工件56進行移動,便可對光配向膜55的全面施行偏光光54照射。例如圖6所示例中,工件56係朝圖中右方向(圖6的箭頭方向)移動。 Further, the optical alignment device 50 is provided with a mechanism for moving the workpiece 56 on which the optical alignment film 55 has been formed, and by moving the workpiece 56, the polarized light 54 can be completely applied to the optical alignment film 55. For example, in the example shown in Fig. 6, the workpiece 56 is moved in the right direction (the direction of the arrow in Fig. 6) in the drawing.

另外,圖7所示例中,例示將工件56設為矩形狀平板,但本發明的工件56形態係在能照射偏光光54之前提下,其餘並無特別的限定,例如工件56亦可為薄膜狀形態,又亦可為能捲取的帶狀(網狀)形態。 In the example shown in FIG. 7, the workpiece 56 is exemplified as a rectangular flat plate. However, the form of the workpiece 56 of the present invention is lifted before the polarized light 54 can be irradiated, and the rest is not particularly limited. For example, the workpiece 56 may be a film. The shape may also be a banded (mesh) shape that can be taken up.

本發明中,紫外光燈52較佳係可照射波長240nm以上且380nm以下的紫外光,又,光配向膜55較佳係對波長240nm以上且380nm以下的紫外光具有感度。 In the present invention, the ultraviolet lamp 52 preferably emits ultraviolet light having a wavelength of 240 nm or more and 380 nm or less, and the optical alignment film 55 preferably has sensitivity to ultraviolet light having a wavelength of 240 nm or more and 380 nm or less.

因為光配向裝置50具備有對上述波長範圍紫外光具有高遮光性之遮光膜4的偏光器10,因而能效率佳地抑制不需要S波成分穿透。所以,可效率良佳地執行對上述波長範圍紫外光具有感度的光配向膜賦予配向限制力,故可提升生產性。 Since the optical alignment device 50 is provided with the polarizer 10 having the light-shielding film 4 having high light-shielding properties in the above-described wavelength range of ultraviolet light, it is possible to efficiently suppress the penetration of the S-wave component. Therefore, it is possible to efficiently perform the alignment restriction force on the photo-alignment film having sensitivity to the above-mentioned wavelength range of ultraviolet light, so that productivity can be improved.

再者,為能效率佳地將來自紫外光燈52的光照射於偏光器,光配向裝置50較佳係在紫外光燈52的背面側(偏光器單元51的對向側)或側面側設有將紫外光予以反射的反射鏡53。 Further, in order to efficiently illuminate the light from the ultraviolet lamp 52 to the polarizer, the optical alignment device 50 is preferably disposed on the back side of the ultraviolet lamp 52 (opposite side of the polarizer unit 51) or the side surface side. There is a mirror 53 that reflects ultraviolet light.

再者,為能對大面積的光配向膜55效率佳地賦予配向限制力,最好如圖7所示,紫外光燈52係使用棒狀燈,構成將偏光光54照射於 工件56移動方向(圖7的箭頭方向)的正交方向長照射區域之光配向裝置50。 Further, in order to efficiently impart an alignment restriction force to the large-area light alignment film 55, as shown in FIG. 7, the ultraviolet lamp 52 is preferably a rod-shaped lamp, and the polarized light 54 is irradiated. The optical alignment device 50 of the irradiation region is long in the orthogonal direction of the moving direction of the workpiece 56 (the direction of the arrow in FIG. 7).

此情況,偏光器單元51亦適用為對大面積光配向膜55照射偏光光54的形態,但因為大面積偏光器的製造具有困難度,因而在偏光器單元51內配置複數個偏光器,就技術性與經濟面而言均屬較佳。 In this case, the polarizer unit 51 is also applied to the form of irradiating the large-area optical alignment film 55 with the polarized light 54. However, since the large-area polarizer is difficult to manufacture, a plurality of polarizers are disposed in the polarizer unit 51. Both technical and economic aspects are preferred.

再者,本發明的光配向裝置亦可為具備複數個紫外光燈的構成。 Furthermore, the optical alignment device of the present invention may be configured to include a plurality of ultraviolet lamps.

圖8所示係本發明光配向裝置的另一構成例圖。 Fig. 8 is a view showing another configuration example of the optical alignment device of the present invention.

如圖8所示,光配向裝置60係具備有2個紫外光燈62,並在各紫外光燈62與工件66之間,分別設有本發明偏光器所收納的偏光器單元61。又,各紫外光燈62分別設有反射鏡63。 As shown in Fig. 8, the optical alignment device 60 is provided with two ultraviolet lamps 62, and a polarizer unit 61 housed in the polarizer of the present invention is provided between each of the ultraviolet lamps 62 and the workpiece 66. Further, each of the ultraviolet lamps 62 is provided with a mirror 63.

依此藉由具備複數個紫外光燈62,相較於僅具備1個紫外光燈62的情況下,可增加對在工件66上所形成光配向膜65照射的偏光光64之照射量。所以,相較於僅具備1個紫外光燈62的情況下,可增加工件66的移動速度,結果便能提升生產性。 Accordingly, by providing a plurality of ultraviolet lamps 62, the amount of irradiation of the polarized light 64 irradiated to the photo-alignment film 65 formed on the workpiece 66 can be increased as compared with the case where only one ultraviolet lamp 62 is provided. Therefore, the moving speed of the workpiece 66 can be increased as compared with the case where only one ultraviolet lamp 62 is provided, and as a result, productivity can be improved.

另外,圖8所示例中,例示朝工件66移動方向(圖8中的箭頭方向)並列配置2個紫外光燈62的構成,惟本發明並不僅侷限於此,例如亦可構成在工件66移動方向的正交方向上配置複數個紫外光燈,又亦可構成在工件66的移動方向及其正交方向等二方向上均配置有複數個紫外光燈。 In addition, in the example shown in FIG. 8, the configuration in which two ultraviolet lamps 62 are arranged side by side in the moving direction of the workpiece 66 (the direction of the arrow in FIG. 8) is exemplified, but the present invention is not limited thereto, and for example, it may be configured to move on the workpiece 66. A plurality of ultraviolet lamps are disposed in the orthogonal direction of the direction, and a plurality of ultraviolet lamps may be disposed in both directions of the moving direction of the workpiece 66 and the orthogonal direction thereof.

再者,圖8所示例中,例示針對1個紫外光燈62配設1個偏光器單元61的構成,惟本發明並不僅侷限於此,例如亦可針對複數個紫外光燈僅配設1個偏光器單元的構成。此情況,1個偏光器單元係只要具有能涵蓋複數個紫外光燈照射區域的大小便可。 In addition, in the example shown in FIG. 8, the configuration in which one polarizer unit 61 is disposed for one ultraviolet lamp 62 is exemplified, but the present invention is not limited thereto, and for example, only one of the plurality of ultraviolet lamps may be provided. The composition of the polarizer units. In this case, one polarizer unit may have a size that can cover a plurality of ultraviolet light irradiation regions.

圖9所示係本發明光配向裝置的偏光器配置形態一例圖。另外,圖9(a)~(d)所示偏光器的配置形態均係平板狀偏光器10相對向於光配向膜的膜面呈平面狀排列的形態。 Fig. 9 is a view showing an example of a configuration of a polarizer of the optical alignment device of the present invention. Further, in the arrangement of the polarizers shown in FIGS. 9(a) to 9(d), the flat polarizers 10 are arranged in a planar manner with respect to the film surface of the photoalignment film.

例如圖7所示光配向裝置50中,當朝工件56移動方向的正交方向照射帶狀偏光光54的情況,在偏光器單元51內如圖9(a)所示,於工件56移動方向(箭頭方向)的正交方向上配置複數個偏光器10便屬有效率。理由係可將偏光器10的數量抑制為較少。 For example, in the optical alignment device 50 shown in Fig. 7, when the strip-shaped polarized light 54 is irradiated in the orthogonal direction of the moving direction of the workpiece 56, the direction of the movement of the workpiece 56 is shown in the polarizer unit 51 as shown in Fig. 9(a). It is efficient to arrange a plurality of polarizers 10 in the orthogonal direction (arrow direction). The reason is that the number of the polarizers 10 can be suppressed to be small.

另一方面,當偏光器10的面積較小之情況、或光配向裝置具備有複數個紫外光燈的情況,如圖9(b)所示,最好除工件移動方向(箭頭方向)的正交方向外,亦在沿移動方向(箭頭方向)的方向上,配置複數個偏光器10。理由係能毫無浪費地將來自紫外光燈的光照射於光配向膜,俾能提升生產性。 On the other hand, when the area of the polarizer 10 is small or the optical alignment device is provided with a plurality of ultraviolet lamps, as shown in FIG. 9(b), it is preferable to remove the workpiece moving direction (arrow direction). In the direction of intersection, a plurality of polarizers 10 are also arranged in the direction of the moving direction (arrow direction). The reason is that the light from the ultraviolet lamp can be irradiated to the light alignment film without waste, and the productivity can be improved.

此處,本發明中,如圖9(c)及圖9(d)所示,複數個配置的偏光器最好依沿工件移動方向(箭頭方向)非呈一排整齊的方式,使相鄰偏光器的位置朝工件移動方向的正交方向(圖中的上下方向)位移配置。 Here, in the present invention, as shown in FIG. 9(c) and FIG. 9(d), a plurality of polarizers arranged in a plurality of positions are preferably arranged in a row in a direction other than the direction in which the workpiece is moved (the direction of the arrow). The position of the polarizer is displaced in the orthogonal direction (up and down direction in the drawing) in the moving direction of the workpiece.

更詳言之,在光配向膜移動方向的正交方向上,夾置相鄰複數個 偏光器間之邊界部的遮光膜,最好依光配向膜移動方向非呈直線性連接的方式配置複數個偏光器。 More specifically, in the orthogonal direction of the direction of movement of the photo-alignment film, adjacent plurals are sandwiched Preferably, the light shielding film at the boundary portion between the polarizers is provided with a plurality of polarizers in such a manner that the moving direction of the optical alignment film is not linearly connected.

理由係在遮光膜4所形成區域中,因為不會產生偏光光,因而可抑制該遮光膜4對光配向膜造成的弊害。 The reason is that in the region where the light-shielding film 4 is formed, since the polarized light is not generated, the disadvantage of the light-shielding film 4 to the light-aligning film can be suppressed.

此處,圖9(c)所示配置形態係所配置的複數個偏光器均具有相同形狀、相同尺寸,且在左右方向上相鄰偏光器的上下方向位置,係依偏光器上下方向大小的1/2大小呈階梯狀朝上下方向位移的配置形態。 Here, the plurality of polarizers arranged in the arrangement shown in FIG. 9( c ) have the same shape and the same size, and the positions of the polarizers adjacent to each other in the left-right direction are in the vertical direction of the polarizer. The 1/2 size is arranged in a stepped shape in the vertical direction.

再者,圖9(d)所示配置形態係所配置複數個偏光器均具有相同形狀、相同尺寸,在左右方向上相鄰偏光器的上下方向位置,係依較小於偏光器上下方向大小之1/2呈階梯狀朝上下方向位移的配置形態。 Further, in the arrangement shown in FIG. 9(d), the plurality of polarizers are arranged to have the same shape and the same size, and the position of the polarizer adjacent to the vertical direction in the left-right direction is smaller than the vertical direction of the polarizer. The 1/2 is arranged in a stepped manner in the vertical direction.

針對上述進行更詳細說明。 The above will be described in more detail.

圖9(c)所示配置形態中,在上下方向上相鄰接配置的偏光器10(10p)與偏光器10(10q)之邊界部71,係利用在左右方向上配置的偏光器10(10r)與偏光器10(10s)而阻止朝左右方向延伸。 In the arrangement shown in Fig. 9(c), the boundary portion 71 of the polarizer 10 (10p) and the polarizer 10 (10q) which are adjacently arranged in the vertical direction is a polarizer 10 disposed in the left-right direction ( 10r) and the polarizer 10 (10s) are prevented from extending in the left-right direction.

即,圖9(c)所示配置形態中,夾置在上下方向上相鄰接配置偏光器間之邊界部的遮光膜,被阻止朝左右方向的直線性連接。 In other words, in the arrangement shown in FIG. 9(c), the light shielding film which is disposed adjacent to the boundary portion between the polarizers in the vertical direction is prevented from being linearly connected in the left-right direction.

所以,採用圖9(c)所示配置形態,當對光配向膜照射偏光光時,可抑制因上述遮光膜所造成的弊害連續性波及光配向膜。 Therefore, in the arrangement shown in Fig. 9(c), when the polarized light is applied to the photo-alignment film, the occurrence of defects due to the light-shielding film can be suppressed from affecting the photo-alignment film.

同樣的,圖9(d)所示配置形態亦是夾置在上下方向上相鄰接配置偏光器間之邊界部的遮光膜,被阻止朝左右方向的直線性連接。 Similarly, the arrangement shown in FIG. 9(d) is a light-shielding film in which the boundary portion between the polarizers is disposed adjacent to each other in the vertical direction, and is prevented from being linearly connected in the left-right direction.

所以,採用圖9(d)所示配置形態,當對光配向膜照射偏光光時, 可抑制因上述遮光膜所造成的弊害連續性波及光配向膜。 Therefore, when the polarized light is irradiated to the light alignment film by using the configuration shown in FIG. 9(d), It is possible to suppress the occurrence of defects due to the above-mentioned light shielding film from affecting the light alignment film.

另外,圖9(c)所示配置形態中,因為依偏光器上下方向大小的1/2大小階梯朝上下方向位移,因而相對於左右方向(工件移動方向),在邊界部71的上下方向位置係相隔1個偏光器2呈對齊狀態。 In addition, in the arrangement shown in FIG. 9(c), since the step is shifted in the vertical direction by 1/2 of the size of the polarizer in the vertical direction, the position in the vertical direction of the boundary portion 71 with respect to the horizontal direction (work moving direction) One polarizer 2 is aligned with each other.

另一方面,圖9(d)所示配置形態中,因為依較小於偏光器上下方向大小的1/2之階梯朝上下方向位移,因而邊界部72的上下方向位置成為更難對齊狀態。 On the other hand, in the arrangement shown in FIG. 9(d), since the step smaller than the half of the size of the polarizer in the vertical direction is displaced in the vertical direction, the position in the vertical direction of the boundary portion 72 becomes more difficult to align.

所以,圖9(d)所示配置形態能更加抑制因上述遮光膜所造成的弊害連續性波及光配向膜。 Therefore, the arrangement shown in Fig. 9(d) can further suppress the occurrence of defects due to the above-mentioned light shielding film from affecting the optical alignment film.

另外,圖9(a)~(d)所示例中,各個偏光器係依側面相互鄰接狀態配置,惟本發明並不僅侷限於該形態,亦可為相鄰偏光器間的邊界部具有間隙之形態。 Further, in the examples shown in Figs. 9(a) to 9(d), each of the polarizers is disposed adjacent to each other in the side, but the present invention is not limited to this embodiment, and may have a gap at a boundary portion between adjacent polarizers. form.

再者,亦可藉由相鄰偏光器的端部相互重疊,使偏光器間的邊界部不會產生間隙的形態。 Further, the end portions of the adjacent polarizers may be overlapped with each other, so that the boundary portion between the polarizers does not have a gap.

圖10所示係本發明光配向裝置的偏光器配置形態另一例圖。 Fig. 10 is a view showing another example of a configuration of a polarizer of the optical alignment device of the present invention.

本發明中,亦可取代圖9(a)所示配置形態,改為使用例如圖3(c)所示偏光器10c與圖3(c)所示偏光器10f,如圖10(a)所示,在各偏光器中依未形成遮光膜之一邊彼此間的外緣部分呈重疊狀態配置。 In the present invention, instead of the arrangement shown in Fig. 9(a), for example, the polarizer 10c shown in Fig. 3(c) and the polarizer 10f shown in Fig. 3(c) may be used instead, as shown in Fig. 10(a). It is to be noted that each of the polarizers is disposed such that one of the light shielding films is not overlapped with each other.

若屬於此種配置形態,因為在圖中上下方向的各偏光器間並沒有 遮光膜,且各偏光器間不會出現間隙,因而從圖中的上方向朝下方向依序配置偏光器10f、10c、10f的3片偏光器,可發揮宛如在圖中的上下方向上具備長長1片偏光器情況的作用。 If it is in this configuration, there is no between the polarizers in the up and down direction in the figure. Since the light-shielding film does not have a gap between the polarizers, the three polarizers of the polarizers 10f, 10c, and 10f are arranged in this order from the upper direction to the lower side in the figure, and can be provided in the vertical direction as shown in the figure. The role of a long piece of polarizer.

所以,各偏光器可依夾持各自遮光膜其中一部分的方法配置於光配向裝置。故,可在不會夾持細線所形成區域(偏光區域)情況下,將各偏光器固定於光配向裝置,俾不致發生從所夾持的部分連鎖性引發細線破損的不良情況、以及從已破損的細線部分產生異物之不良情況。 Therefore, each of the polarizers can be disposed in the optical alignment device in a manner of sandwiching a part of the respective light shielding films. Therefore, it is possible to fix the polarizers to the optical alignment device without clamping the region (polarized region) formed by the thin wires, so that the defective portion of the thin wires caused by the interlocking portion is not caused, and Part of the broken thin line produces a bad condition of foreign matter.

另外,圖10(a)中,雖為避免繁雜而例示依序配置偏光器10f、10c、10f的3片偏光器形態,但上述形態亦可使用2片以上的偏光器10c,在圖中的上下方向上呈更長配置。 In addition, in FIG. 10(a), three polarizers 10f, 10c, and 10f are sequentially arranged in order to avoid complication. However, in the above aspect, two or more polarizers 10c may be used. Longer configuration in the up and down direction.

再者,同樣地亦可使用圖3(a)所示偏光器10a與圖3(e)所示偏光器10e,如圖10(b)所示,依各偏光器中未形成遮光膜之一邊彼此間的外緣部分呈重疊狀態配置。此情況亦是可發揮宛如具備1片偏光器情況時的作用。 Further, similarly, the polarizer 10a shown in FIG. 3(a) and the polarizer 10e shown in FIG. 3(e) may be used. As shown in FIG. 10(b), one side of the light shielding film is not formed in each polarizer. The outer edge portions of each other are arranged in an overlapping state. In this case, it is also possible to play the role of having one polarizer.

再者,此情況亦是各偏光器可依夾持各自遮光膜其中一部分的方法配置於光配向裝置。故,可在不會夾持細線所形成區域(偏光區域)情況下,將各偏光器固定於光配向裝置,俾不致發生從所夾持的部分連鎖性引發細線破損的不良情況、以及從已破損的細線部分產生異物之不良情況。 Furthermore, in this case, each of the polarizers may be disposed in the optical alignment device in accordance with a method of sandwiching a part of the respective light shielding films. Therefore, it is possible to fix the polarizers to the optical alignment device without clamping the region (polarized region) formed by the thin wires, so that the defective portion of the thin wires caused by the interlocking portion is not caused, and Part of the broken thin line produces a bad condition of foreign matter.

另外,圖10(b)亦是可在圖中的上下方向上使用2片以上偏光器 10a,形成在圖中的上下方向上呈更長配置形態。 In addition, FIG. 10(b) is also possible to use two or more polarizers in the up and down direction in the drawing. 10a is formed in a longer configuration in the up and down direction in the drawing.

D.偏光器 D. Polarizer

其次,針對本發明的偏光器進行說明。 Next, the polarizer of the present invention will be described.

本發明的偏光器係遮蔽所入射紫外光平行於細線的偏光方向光,並使垂直於上述細線的偏光方向光穿透之偏光器,在對上述紫外光具有穿透性的基板上,並列配置複數條上述細線,且於上述細線所配置區域的細線區域外側,設有將上述紫外光予以遮光之遮光膜,上述遮光膜內緣側的邊緣形成方向係平行或垂直於上述細線的長邊方向。 The polarizer of the present invention shields the polarized light in which the incident ultraviolet light is parallel to the thin line, and the polarizer that penetrates the light in the direction perpendicular to the thin line, and is arranged side by side on the substrate having the transparency to the ultraviolet light. a plurality of the thin lines, and a light shielding film for shielding the ultraviolet light from the outside of the thin line region in the region where the thin line is disposed, wherein the edge forming direction of the inner edge side of the light shielding film is parallel or perpendicular to the longitudinal direction of the thin line .

此種本發明的偏光器係例如可設為前述所說明的圖1所示者。 Such a polarizer of the present invention can be, for example, as shown in Fig. 1 described above.

另外,圖1所示係偏光區域3呈與細線2所配置區域的細線區域為相同之情況。 In addition, the polarizing area 3 shown in FIG. 1 is the same as the thin line area of the area in which the thin line 2 is arranged.

再者,圖1所示係上述遮光膜4形成於上述細線2所配置區域的細線區域外側,而上述遮光膜4內緣側的邊緣係平行或垂直於上述細線的長邊方向。 Further, as shown in Fig. 1, the light shielding film 4 is formed outside the thin line region of the region where the thin wire 2 is disposed, and the edge on the inner edge side of the light shielding film 4 is parallel or perpendicular to the longitudinal direction of the thin wire.

根據本發明,藉由上述遮光膜形成於上述細線區域的外側,當將偏光器配置於光配向裝置時,便可夾持遮光膜所形成區域。即,能在不會夾持偏光器中細線所配置區域的細線區域情況下,將偏光器固定於光配向裝置,故可解除從所夾持部分連鎖性引發細線破損的不良情況、及從已破損細線部分產生異物的不良情況。 According to the invention, the light shielding film is formed on the outer side of the thin line region, and when the polarizer is disposed in the light alignment device, the region formed by the light shielding film can be sandwiched. In other words, the polarizer can be fixed to the optical alignment device without sandwiching the thin line region in the region where the thin wires are arranged in the polarizer, so that the problem of the breakage of the fine wire caused by the interlocking portion can be released, and A bad condition occurs in the broken thin line portion.

再者,如上述,因為在細線所配置區域的細線區域外周有形成遮光膜,因而在偏光器中,可抑制從細線區域的外側區域,穿透入射光(特 別係入射光的S波成分),俾可抑制消光比大幅降低的不良情況。 Further, as described above, since the light shielding film is formed on the outer circumference of the thin line region in the region where the thin line is disposed, it is possible to suppress penetration of incident light from the outer region of the thin line region in the polarizer. Regardless of the S-wave component of the incident light, 俾 can suppress the problem that the extinction ratio is greatly reduced.

再者,理由係藉由上述遮光膜內緣側的邊緣係平行或垂直於上述細線的長邊方向,便可輕易地縮小上述細線區域與遮光膜間之間隔,俾可獲得高消光比。 Further, the reason is that the distance between the thin line region and the light shielding film can be easily reduced by the edge of the inner edge side of the light shielding film being parallel or perpendicular to the longitudinal direction of the thin line, and a high extinction ratio can be obtained.

本發明的偏光器係具有基板、細線區域及遮光膜。 The polarizer of the present invention has a substrate, a thin line region, and a light shielding film.

1.基板 Substrate

本發明的基板係對上述紫外光具有穿透性。 The substrate of the present invention is penetrating to the above ultraviolet light.

本發明中,所謂「對紫外光具有穿透性」,具體係指能使波長240nm以上且380nm以下的光穿透。 In the present invention, the term "permeability to ultraviolet light" means that light having a wavelength of 240 nm or more and 380 nm or less can be penetrated.

構成此種基板的材料及厚度係可設為與上述「A.偏光器」的「1.透明基板」項中所記載內容相同。 The material and thickness of the substrate can be set to be the same as those described in the section "1. Transparent substrate" of the above "A. Polarizer".

2.細線區域 2. Thin line area

本發明的細線區域係配置細線的區域。 The thin line region of the present invention is a region in which fine lines are arranged.

上述細線區域更具體係指複數條細線呈並列配置的區域。 The above thin line area is more systematically refers to an area in which a plurality of thin lines are arranged side by side.

再者,上述細線區域係遮蔽平行於細線的偏光方向光,並使垂直於上述細線的偏光方向光穿透,俾生成直線偏光的主要區域。 Further, the thin line region shields the light in the polarization direction parallel to the thin line, and penetrates the light in the polarization direction perpendicular to the thin line, thereby generating a main region of the linearly polarized light.

本發明的細線係在上述基板上呈複數條並列配置狀態。 The thin wire of the present invention is in a state in which a plurality of thin wires are arranged side by side on the substrate.

相關構成此種細線的材料、厚度、條數及長度、間距、工作比、以及寬度,均可設為與上述「A.偏光器」的「2.細線」項中所記載內容相同。 The material, the thickness, the number and length, the pitch, the work ratio, and the width of the thin wire may be the same as those described in the "2. Thin line" item of the above "A. Polarizer".

當在上述細線區域的細線長邊方向外側形成遮光膜的情況,最好形成該細線長邊方向末端、與遮光膜呈連接的形態。 When the light shielding film is formed on the outer side in the longitudinal direction of the thin line of the thin line region, it is preferable to form the end portion of the thin line in the longitudinal direction and to be connected to the light shielding film.

當在上述細線區域的細線排列方向外側形成遮光膜的情況,最好細線排列方向的末端細線與遮光膜間之間隔,係與細線彼此間的間隔呈相同大小。 When the light shielding film is formed on the outer side in the thin line arrangement direction of the thin line region, it is preferable that the interval between the end thin line and the light shielding film in the thin line arrangement direction is the same as the interval between the thin lines.

更具體而言,圖1(a)、(b)中,圖中的右側末端細線2之左側邊緣、與遮光膜4內緣側的邊緣間之間隔P2,最好係與細線2彼此間之間隔P1為相同大小。同樣的在圖1(a)、(b)中,圖中的左側末端細線2之右側邊緣、與遮光膜4內緣側的邊緣間之間隔,最好係與細線2彼此間之間隔P1為相同大小。 More specifically, in FIGS. 1(a) and 1(b), the distance P 2 between the left edge of the right end thin line 2 and the edge of the inner edge side of the light shielding film 4 is preferably between the thin lines 2 and the thin lines 2 The interval P1 is the same size. Similarly, in Figs. 1(a) and 1(b), the distance between the right edge of the left end thin line 2 and the edge of the inner edge side of the light shielding film 4 is preferably the interval P 1 between the thin lines 2 and each other. For the same size.

另外,因為相關由上述細線長邊方向的末端與遮光膜呈相連接的形態、及末端細線與遮光膜間之間隔係細線彼此間之間隔而造成的效果等,均係與上述「A.偏光器」的「3.偏光區域」項中所記載內容同樣,故而在此省略說明。 In addition, the effect of the connection between the end of the longitudinal direction of the thin line and the light-shielding film, and the interval between the thin line of the end thin line and the light-shielding film are the same as those of the above-mentioned "A. Polarized light". The contents described in the "3. Polarized area" item are the same, and thus the description thereof will be omitted.

3.遮光膜 3. Sunscreen

本發明的遮光膜係將上述紫外光予以遮光。 The light-shielding film of the present invention shields the above-mentioned ultraviolet light.

上述遮光膜係形成於上述細線所配置區域的細線區域外側。 The light shielding film is formed outside the thin line region of the region where the thin wires are arranged.

又,上述遮光膜係上述遮光膜內緣側的邊緣形成方向呈平行或垂直於上述細線的長邊方向。 Further, the light shielding film is formed such that the edge forming direction on the inner edge side of the light shielding film is parallel or perpendicular to the longitudinal direction of the thin line.

上述遮光膜的平面形態係只要形成於上述細線所配置區域的細線區域外側便可。 The planar form of the light-shielding film may be formed outside the thin line region of the region where the thin wires are arranged.

此種平面形態具體係可設為與上述「A.偏光器」的「4.遮光膜」項中所記載內容相同。 Specifically, the planar form can be the same as that described in the section "4. Light-shielding film" of the above "A. Polarizer".

本發明中,如圖3(h)所示,亦可遮光膜外緣係設置於較偏光器外緣更靠內側,從遮光膜外緣起至偏光器外緣的區域亦有形成細線的形態,即構成在上述遮光膜的外側形成上述細線所配置區域的第2細線區域之形態。藉由依序形成上述細線區域、遮光膜及第2細線區域,當將偏光器複數片呈平面狀排列配置於光配向裝置時,可抑制相鄰偏光器的各遮光膜彼此間相接觸導致遮光區域擴大情形。 In the present invention, as shown in FIG. 3(h), the outer edge of the light shielding film may be disposed on the inner side of the outer edge of the polarizer, and the region from the outer edge of the light shielding film to the outer edge of the polarizer may also have a thin line. In other words, a configuration is adopted in which the second thin line region in which the thin line is disposed is formed outside the light shielding film. When the thin line region, the light shielding film, and the second thin line region are sequentially formed, when the plurality of polarizers are arranged in a planar arrangement on the optical alignment device, the light shielding regions of the adjacent polarizers can be prevented from coming into contact with each other to cause a light shielding region. Expand the situation.

另外,上述第2細線區域中所含的細線長邊方向通常係與上述細線區域所含細線的長邊方向呈相同方向。 Further, the longitudinal direction of the thin line included in the second thin line region is generally in the same direction as the longitudinal direction of the thin line included in the thin line region.

再者,當將複數片偏光器配置於光配向裝置時,亦可組合使用遮光膜平面形態不同的各種形態偏光器。 Further, when a plurality of polarizers are disposed in the optical alignment device, various types of polarizers having different planar shapes of the light shielding film may be used in combination.

上述遮光膜內緣側的邊緣形成方向係只要平行或垂直於上述細線的長邊方向便可。 The edge forming direction on the inner edge side of the light shielding film may be parallel or perpendicular to the longitudinal direction of the thin line.

此處,所謂「遮光膜內緣側的邊緣形成方向係平行或垂直於上述細線的長邊方向」,只要上述內緣側的邊緣形成方向係與上述細線的長邊方向呈平行方向或垂直方向便可,當遮光膜具有複數個內緣側邊緣的情況,則亦可含有與細線的長邊方向呈平行方向與垂直方向二者。 Here, the "edge forming direction on the inner edge side of the light shielding film is parallel or perpendicular to the longitudinal direction of the thin line", and the edge forming direction on the inner edge side is parallel or perpendicular to the longitudinal direction of the thin line. Alternatively, when the light shielding film has a plurality of inner edge side edges, it may include both a parallel direction and a vertical direction with respect to the longitudinal direction of the thin wires.

前所說明圖1、以及圖3(e)、(f)、(g)及(h),係例示遮光膜內緣側的邊緣形成方向,含有與上述細線長邊方向呈平行方向及垂直方向二者的情況。 1 and 3 (e), (f), (g), and (h), the edge forming direction on the inner edge side of the light shielding film is included, and includes a direction parallel to the longitudinal direction of the thin line and a vertical direction. The situation of both.

圖3(a)及(c)所示係遮光膜的邊緣形成方向,僅與上述細線的長邊方向呈平行方向之情況。 3(a) and 3(c) show the edge forming direction of the light-shielding film, which is only in a direction parallel to the longitudinal direction of the thin line.

圖3(b)及(d)所示係遮光膜的邊緣形成方向,僅與上述細線的長邊方向呈垂直方向之情況。 3(b) and 3(d) show the edge forming direction of the light-shielding film, which is only perpendicular to the longitudinal direction of the thin line.

當在上述遮光膜外側形成第2細線區域的情況,上述遮光膜外緣側的邊緣形成方向,最好係與上述第2細線區域所含細線的長邊方向呈平行或垂直方向。理由係可獲得更高的消光比。 When the second thin line region is formed outside the light shielding film, the edge forming direction on the outer edge side of the light shielding film is preferably parallel or perpendicular to the longitudinal direction of the thin line included in the second thin line region. The reason is to obtain a higher extinction ratio.

上述遮光膜中亦可形成文字、記號、或對準標記。例如藉由在遮光膜中形成文字、記號等,便可賦予型號等相關偏光器的資訊。又,亦可利用於上下左右、表背等朝向的判斷、以及粗略對位。 A letter, a mark, or an alignment mark may be formed in the light shielding film. For example, by forming characters, symbols, and the like in the light-shielding film, information on a related polarizer such as a model can be given. Moreover, it is also possible to use the judgment of the orientation of the up, down, left and right, the front and back, and the rough alignment.

相關此種文字、記號、或對準標記,具體係可設為與上述「A.偏光器」的「4.遮光膜」項中所記載內容同樣。 Specifically, such a character, a symbol, or an alignment mark may be the same as that described in the item "4. Light-shielding film" of the above "A. Polarizer".

上述遮光膜對紫外光的遮光性及構成材料,係可設為與上述「A.偏光器」的「4.遮光膜」項中所記載內容同樣。 The light-shielding property and the constituent material of the light-shielding film to ultraviolet light can be the same as those described in the item "4. Light-shielding film" of the above "A. Polarizer".

4.偏光器 4. Polarizer

本發明的偏光器係具有基板、細線區域及遮光膜,但視需要亦可具有其他構成。 The polarizer of the present invention has a substrate, a thin line region, and a light shielding film, but may have other configurations as needed.

E.光配向裝置 E. Light alignment device

其次,針對本發明的光配向裝置進行說明。 Next, the optical alignment device of the present invention will be described.

本發明的光配向裝置係具備有複數個偏光器,而上述偏光器係具有複數條細線呈並列配置、且形成於上述細線所配置區域的細線區域 外側之遮光膜,而複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置。 The optical alignment device of the present invention includes a plurality of polarizers, and the polarizer has a plurality of thin lines arranged in parallel and formed in a thin line region in which the thin lines are arranged. The light shielding film on the outer side, and the plurality of polarizers are disposed such that the polarizers are not included in the thin line region by the polarizers disposed adjacent to each other.

此種本發明的光配向裝置係例如可設為前述說明的圖7及圖8所示者。 Such an optical alignment device of the present invention can be, for example, the one shown in FIGS. 7 and 8 described above.

再者,複數個上述偏光器配置(即依相鄰接配置的上述偏光器各自上述細線區域間未含有上述遮光膜的配置),具體係可設為前述說明的圖10(a)及(b)所示者。 Further, a plurality of the polarizers are disposed (that is, an arrangement in which the light shielding film is not included in each of the thin line regions of the polarizers disposed adjacently), and specifically, FIG. 10(a) and (b) can be used as described above. ) shown.

根據本發明,藉由複數個上述偏光器係依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置,因為在各偏光器間並沒有遮光膜,故可發揮宛如具備1片偏光器情況時的作用。 According to the invention, the polarizers disposed adjacent to each other are disposed so as not to include the light shielding film between the thin line regions, and the light shielding film is not provided between the polarizers. It has the function of one polarizer.

再者,各偏光器係可依夾持各個遮光膜其中一部分的方法配置於光配向裝置。所以,能在不會夾持細線所形成區域的細線區域情況下,將各偏光器固定於光配向裝置,便不會發生從所夾持部分連鎖性引發細線遭破損的不良情況、以及從已破損的細線部分產生異物之不良情況。 Furthermore, each of the polarizers can be disposed in the optical alignment device in accordance with a method of sandwiching a part of each of the light shielding films. Therefore, it is possible to fix the polarizers to the optical alignment device without holding the thin line region of the region where the thin wires are formed, so that the problem that the fine wires are broken from the interlocking portion of the clamped portion does not occur, and Part of the broken thin line produces a bad condition of foreign matter.

本發明係至少設有偏光器。 The invention is provided with at least a polarizer.

以下,針對本發明偏光器的各構成進行詳細說明。 Hereinafter, each configuration of the polarizer of the present invention will be described in detail.

1.偏光器 Polarizer

本發明的偏光器係具有並列配置複數條細線、且形成於上述細線所配置區域的細線區域外側之遮光膜。 The polarizer of the present invention has a light shielding film which is formed by arranging a plurality of thin wires in parallel and formed on the outer side of the thin line region in the region where the thin wires are arranged.

相關此種偏光器,因為例如可設為與上述「D.偏光器」項所記載的內容同樣,故而在此省略說明。 The polarizer of the related art may be the same as the content described in the above-mentioned "D. Polarizer", and thus the description thereof will be omitted.

2.偏光器之配置 2. Configuration of polarizer

本發明偏光器的配置係複數個上述偏光器在相鄰接配置的上述偏光器各自上述細線區域間,並未含有上述遮光膜。 In the arrangement of the polarizer of the present invention, a plurality of the polarizers do not include the light shielding film between the thin line regions of the polarizers disposed adjacent to each other.

此種偏光器的配置係可設為例如相鄰接配置的偏光器,依各自偏光器未形成遮光膜之一邊彼此間呈相鄰接狀態配置。 The arrangement of such a polarizer may be, for example, a polarizer disposed adjacently, and disposed adjacent to each other with respect to one of the light shielding films of the respective polarizers.

更具體而言,可設為前述所說明圖10(a)及(b)所示配置。 More specifically, the arrangement shown in FIGS. 10(a) and (b) described above can be used.

上述偏光器的配置係相鄰接偏光器亦可依側面呈相互接觸的狀態配置,亦可為相鄰接偏光器間的邊界部具有間隙的形態。 The arrangement of the polarizers may be arranged such that adjacent polarizers may be in contact with each other, or may have a gap at a boundary between adjacent polarizers.

上述偏光器的配置亦可藉由鄰接偏光器的端部相互重疊,而形成偏光器間的邊界部未出現間隙之形態。 The arrangement of the polarizers may be such that the ends of the polarizers overlap each other to form a shape in which no gap occurs at the boundary between the polarizers.

相關上述偏光器的配置係依鄰接配置的偏光器在各個偏光器未形成遮光膜之一邊彼此間呈相鄰接狀態配置,以及相鄰接偏光器的端部呈相互重疊配置(即,各偏光器中未形成遮光膜之一邊彼此間的外緣部分呈重疊配置),係例如可設為與上述「C.光配向裝置」項中所記載內容同樣。 The configuration of the polarizer described above is configured such that the polarizers disposed adjacent to each other are disposed adjacent to each other in a state in which each of the polarizers is not formed with a light shielding film, and the ends of the adjacent polarizers are disposed to overlap each other (ie, each polarized light is disposed). In the case where one of the light shielding films is not formed, the outer edge portions of the light shielding film are arranged to overlap each other, for example, the same as those described in the item "C. Light alignment device".

相關上述偏光器相對於工件移動方向的配置,係可設為與上述「C.光配向裝置」項中所記載內容同樣。 The arrangement of the polarizer described above with respect to the moving direction of the workpiece can be the same as that described in the item "C. Optical alignment device".

本發明中,當將依鄰接配置的上述偏光器分別在上述細線區域間中未含有上述遮光膜的方式配置之複數個上述偏光器,視為1片偏光器(以下亦簡稱「結合偏光器」)的情況,亦可配置複數個上述結合偏光器使用。 In the present invention, a plurality of the polarizers disposed so as not to include the light shielding film between the thin line regions, respectively, are regarded as one polarizer (hereinafter also referred to as "combined polarizer" In the case of a plurality of the above-mentioned combined polarizers.

相關此種結合偏光器的配置形態,係可設為與上述「C.光配向裝置」項中所記載複數個偏光器的配置形態同樣。 The arrangement of such a combined polarizer can be similar to the arrangement of a plurality of polarizers described in the above-mentioned "C. Optical alignment device".

3.光配向裝置 3. Light alignment device

本發明的光配向裝置係具有複數個偏光器,但視需要尚亦可具有其他構成。 The optical alignment device of the present invention has a plurality of polarizers, but may have other configurations as needed.

此種其他構成亦可為具有例如偏光器所收納的偏光器單元、紫外光燈、反射鏡、使工件移動的機構等者。 Such another configuration may be, for example, a polarizer unit housed in a polarizer, an ultraviolet lamp, a mirror, a mechanism for moving a workpiece, and the like.

上述其他構成係可設為與上述「C.光配向裝置」項中所記載內容同樣。 The other configuration described above can be the same as that described in the item "C. Optical alignment device" described above.

F.偏光器之安裝方法 F. Installation method of polarizer

其次,針對本發明偏光器之安裝方法進行說明。 Next, a method of mounting the polarizer of the present invention will be described.

本發明偏光器之安裝方法係將複數個偏光器安裝於光配向裝置的方法,其中,上述偏光器係具有複數條細線呈並列配置、且形成於上述細線所配置區域的細線區域外側之遮光膜,其包括有:藉由在上述遮光膜上所形成的對準標記,執行上述偏光器的對位,同時調整複數個上述偏光器之偏光方向的對位步驟。 The method of mounting a polarizer according to the present invention is a method of attaching a plurality of polarizers to a light alignment device, wherein the polarizer has a plurality of thin wires arranged in parallel and formed on a light shielding film outside the thin line region of the region where the thin wires are arranged. And comprising: performing alignment of the polarizer by adjusting the alignment marks formed on the light shielding film, and adjusting an alignment step of a polarization direction of the plurality of the polarizers.

根據本發明,藉由在遮光膜上形成的對準標記,便可高精度取得 細線的位置與角度資訊,俾可輕易地合致於所需的位置與角度。 According to the present invention, high precision can be obtained by the alignment mark formed on the light shielding film The position and angle information of the thin lines can be easily adapted to the desired position and angle.

更具體而言,藉由將形成細線的步驟、與形成遮光膜的步驟設為同一步驟,便可提升細線與遮光膜的相對位置精度。所以,藉由在遮光膜上形成對準標記,便可從對準標記精度佳地取得細線的位置與角度資訊。藉此情形,藉由使用遮光膜上所形成的對準標記,便可精度佳地執行對位、及決定偏光器之偏光方向的細線區域內之細線長邊方向朝向確認。 More specifically, the step of forming the thin line and the step of forming the light shielding film are performed in the same step, whereby the relative positional accuracy of the thin line and the light shielding film can be improved. Therefore, by forming the alignment marks on the light shielding film, the position and angle information of the thin lines can be accurately obtained from the alignment marks. In this case, by using the alignment mark formed on the light-shielding film, it is possible to accurately perform the alignment and the direction of the longitudinal direction of the thin line in the thin line region which determines the polarization direction of the polarizer.

本發明偏光器之安裝方法係至少包括有對位步驟。 The method of mounting the polarizer of the present invention includes at least a step of aligning.

以下,針對本發明偏光器之安裝方法的各項步驟進行詳細說明。 Hereinafter, each step of the method of mounting the polarizer of the present invention will be described in detail.

1.對位步驟 1. Alignment step

本發明的對位步驟係利用在上述遮光膜上所形成對準標記,執行上述偏光器的對位,且調整複數個上述偏光器之偏光方向的步驟。 The alignment step of the present invention is a step of performing alignment of the polarizer by using an alignment mark formed on the light-shielding film, and adjusting a polarization direction of the plurality of polarizers.

另外,本步驟所使用偏光器、以及在遮光膜上所形成的對準標記,因為可設為與在上述「A.偏光器」項中所記載內容同樣,故在此不再贅述。 In addition, the polarizer used in this step and the alignment mark formed on the light-shielding film are the same as those described in the above-mentioned "A. Polarizer", and thus will not be described again.

本步驟執行偏光器之對位、且調整複數個上述偏光器之偏光方向的方法,係在使用上述遮光膜上所形成對準標記的方法前提下,其餘並無特別的限定,可採取使用對準標記的一般對位方法等。 In this step, the method of performing the alignment of the polarizer and adjusting the polarization direction of the plurality of polarizers is based on the method of using the alignment marks formed on the light-shielding film, and the rest is not particularly limited, and may be used. The general alignment method of quasi-marking, etc.

上述方法可例如在光配向裝置中,於複數個偏光器的配置地方,形成對應上述對準標記的配置側對準標記,再將偏光器的對準標記依俯視重疊與配置側對準標記的方式進行配置之方法等。 In the above method, for example, in the optical alignment device, at the place where the plurality of polarizers are disposed, the arrangement side alignment mark corresponding to the alignment mark is formed, and the alignment mark of the polarizer is overlapped with the arrangement side alignment mark Ways to configure the method, etc.

2.偏光器之安裝方法 2. Polarizer installation method

本發明偏光器之安裝方法係包括有上述對位步驟,但視需要亦可包括有其他步驟。 The method of installing the polarizer of the present invention includes the above-described alignment step, but may include other steps as needed.

以上,雖針對本發明的偏光器、偏光器之製造方法、光配向裝置及偏光器之安裝方法,分別說明各自的實施形態,惟本發明並不僅侷限於上述實施形態。上述實施形態僅止於例示而已,舉凡與本發明申請專利範圍所記載技術思想具實質相同構成,且達同樣作用效果者,均涵蓋於本發明的技術範圍內。 In the above, the polarizer, the method of manufacturing the polarizer, the optical alignment device, and the method of mounting the polarizer are described with respect to the respective embodiments, but the present invention is not limited to the above embodiment. The above-described embodiments are merely illustrative, and the technical solutions of the present invention are substantially the same as those of the technical scope of the present invention, and the same effects are all included in the technical scope of the present invention.

[實施例] [Examples]

以下例示實施例,針對本發明進行更具體性說明。 The following exemplified embodiments are described in more detail with reference to the present invention.

[實施例1] [Example 1]

首先,製造下述測試基板,並測定各波長下的折射率(n)與衰減係數(k),計算出既定膜厚時的光學濃度。 First, the following test substrate was produced, and the refractive index (n) and the attenuation coefficient (k) at each wavelength were measured, and the optical density at a predetermined film thickness was calculated.

(遮光膜形成) (shading film formation)

透明基板係準備厚度6.35mm的合成石英玻璃,使用鉬與矽混合靶材(Mo:Si=1:2mol%),在氬氣環境中,利用反應性濺鍍法形成膜厚60nm的矽化鉬膜,便製得測試基板。 The transparent substrate is prepared with a synthetic quartz glass having a thickness of 6.35 mm, and a molybdenum-niobium mixed target (Mo:Si = 1:2 mol%) is used, and a molybdenum telluride film having a film thickness of 60 nm is formed by reactive sputtering in an argon atmosphere. The test substrate is prepared.

另外,上述膜厚係利用VEECO公司製AFM裝置DIMENSION-X3D進行測定。 In addition, the film thickness was measured by the AFM apparatus DIMENSION-X3D by VEECO Corporation.

(折射率及衰減係數之測定) (Measurement of refractive index and attenuation coefficient)

針對測試基板,利用穿透式橢圓偏光儀(Woollam公司製VUV-VASE),測定對波長190nm~380nm紫外光的折射率(n)及衰減係數(k)。結果如表1所示。 For the test substrate, the refractive index (n) and the attenuation coefficient (k) of the ultraviolet light having a wavelength of 190 nm to 380 nm were measured by a transmissive ellipsometer (VUV-VASE manufactured by Woollam Co., Ltd.). The results are shown in Table 1.

(光學濃度) (optical density)

根據表1所示折射率(n)及衰減係數(k),計算出上述矽化鉬膜的膜厚為60nm及100nm時的光學濃度(OD)。結果如表2所示。 From the refractive index (n) and the attenuation coefficient (k) shown in Table 1, the optical density (OD) at which the film thickness of the molybdenum molybdenum film was 60 nm and 100 nm was calculated. The results are shown in Table 2.

(實施例1之評價) (Evaluation of Example 1)

如表2所示,本發明偏光器的遮光膜可確認到只要具有膜厚達60nm以上的矽化鉬膜,便對190nm以上且380nm以下波長的紫外光,具有光學濃度達2.8以上的遮光性。 As shown in Table 2, the light-shielding film of the polarizer of the present invention has a light-shielding property of an optical density of 2.8 or more for ultraviolet light having a wavelength of 190 nm or more and 380 nm or less as long as it has a film of molybdenum telluride having a film thickness of 60 nm or more.

再者,可確認到當遮光膜係由膜厚達100nm以上的矽化鉬膜構成時,便對190nm以上且380nm以下波長的紫外光,具有光學濃度達4.4以上的遮光性。 In addition, when the light-shielding film is composed of a molybdenum molybdenum film having a film thickness of 100 nm or more, it is confirmed that the ultraviolet light having a wavelength of 190 nm or more and 380 nm or less has an optical density of 4.4 or more.

[實施例2] [Embodiment 2]

其次,製造下述偏光器,並測定各波長下的P波穿透率及S波穿透率,且計算出消光比。 Next, the following polarizer was fabricated, and the P wave transmittance and the S wave transmittance at each wavelength were measured, and the extinction ratio was calculated.

(偏光器之製造) (Manufacture of polarizer)

透明基板係準備平面尺寸152mm×152mm、厚度6.35mm的合成石英玻璃,使用鉬與矽混合靶材(Mo:Si=1:2mol%),在氬氣環境下,利 用反應性濺鍍法形成膜厚100nm的矽化鉬膜。 The transparent substrate is prepared with synthetic quartz glass having a plane size of 152 mm × 152 mm and a thickness of 6.35 mm, and a mixed target of molybdenum and yttrium (Mo: Si = 1:2 mol%) is used in an argon atmosphere. A molybdenum telluride film having a film thickness of 100 nm was formed by a reactive sputtering method.

其次,使用鉻靶材,在氬氣環境下,利用反應性濺鍍法,於上述矽化鉬膜上形成膜厚5nm的鉻膜。 Next, a chromium film having a thickness of 5 nm was formed on the molybdenum molybdenum film by a reactive sputtering method using a chromium target in an argon atmosphere.

其次,在上述鉻膜上,塗佈正型的電子束光阻(日本ZEON公司製ZEP520),施行電子束描繪,而形成具有細線圖案與遮光膜圖案的光阻圖案。 Next, a positive electron beam resist (ZEP520, manufactured by Zeon Corporation, Japan) was applied onto the chromium film, and electron beam drawing was performed to form a photoresist pattern having a fine line pattern and a light shielding film pattern.

此處,上述細線圖案係間距100nm的線條與間隔圖案,上述線條與間隔圖案全體的平面尺寸係90mm×100mm。換言之,偏光器的偏光區域平面尺寸成為90mm×100mm。另外,細線長邊方向的長度係90mm,成為細線與遮光膜相連接的形態。 Here, the thin line pattern is a line and a space pattern having a pitch of 100 nm, and the plane size of the entire line and the space pattern is 90 mm × 100 mm. In other words, the plane size of the polarizing region of the polarizer is 90 mm × 100 mm. Further, the length in the longitudinal direction of the thin wire is 90 mm, and the thin wire is connected to the light shielding film.

再者,上述遮光膜圖案係內緣與上述偏光區域的外緣呈一致,且外緣成為152mm×152mm大小。 Further, the inner edge of the light shielding film pattern is aligned with the outer edge of the polarizing region, and the outer edge is 152 mm × 152 mm.

另外,遮光膜圖案的內緣係形成相對於構成細線圖案的線條與間隔圖案的方向,具有呈平行的邊緣與垂直的邊緣二者,且上述線條與間隔圖案的間隔圖案係形成相對於線條與間隔圖案的方向,直到平行的遮光膜內緣(邊緣)處均成為均勻寬度狀態。 In addition, the inner edge of the light shielding film pattern forms a direction with respect to the line and the space pattern constituting the thin line pattern, and has both a parallel edge and a vertical edge, and the interval pattern of the line and the space pattern is formed with respect to the line and The direction of the spacer pattern is uniform to the inner edge (edge) of the parallel light-shielding film.

其次,對上述光阻圖案使用蝕刻遮罩,首先藉由使用氯與氧混合氣體的乾式蝕刻,對鉻膜施行蝕刻加工而形成鉻膜圖案,接著再對從上述鉻膜圖案中露出的矽化鉬膜,藉由使用SF6氣體的乾式蝕刻施行加工,然後除去上述光阻圖案及鉻膜圖案,便獲得在細線所配置偏光區域外周,形成有遮光膜的實施例2之偏光器。 Next, an etching mask is used for the photoresist pattern. First, a chromium film is patterned by dry etching using a mixed gas of chlorine and oxygen to form a chromium film pattern, and then the molybdenum molybdenum exposed from the chromium film pattern is further formed. The film was processed by dry etching using SF6 gas, and then the photoresist pattern and the chromium film pattern were removed, and a polarizer of Example 2 in which the light shielding film was formed on the outer periphery of the polarizing region where the thin wires were arranged was obtained.

該實施例2的偏光器之細線寬度、厚度、及間距,經使用Vistec 公司製SEM測定裝置LWM9000、與VEECO公司製AFM裝置DIMENSION-X3D進行測定,結果分別為36nm、100nm、及100nm。 The thin line width, thickness, and pitch of the polarizer of Example 2 were used by Vistec The SEM measuring apparatus LWM9000 manufactured by the company and the AFM apparatus DIMENSION-X3D manufactured by VEECO Co., Ltd. were measured, and the results were 36 nm, 100 nm, and 100 nm, respectively.

(細線之構造評價) (Structural evaluation of thin lines)

針對實施例2的偏光器之細線及遮光膜,利用穿透式橢圓偏光儀(Woollam公司製VUV-VASE)進行構造的評價。 The structure of the polarizer and the light-shielding film of the polarizer of Example 2 was evaluated by a transmission type ellipsometer (VUV-VASE manufactured by Woollam Co., Ltd.).

結果,可確認到上述細線係具有:寬度及厚度分別為31.8nm及95.8nm的矽化鉬膜、與上述矽化鉬膜的上面膜厚及側面膜厚分別為4.2nm及4.2nm之由氧化矽構成的氧化膜。 As a result, it was confirmed that the fine line system has a molybdenum molybdenum film having a width and a thickness of 31.8 nm and a thickness of 95.8 nm, and the upper surface film thickness and the side surface film thickness of the molybdenum molybdenum film are 4.2 nm and 4.2 nm, respectively. Oxide film.

再者,可確認到上述遮光膜係具有:厚度95.8nm的矽化鉬膜、以及上述矽化鉬膜上面膜厚4.2nm之由氧化矽構成的氧化膜。 In addition, it was confirmed that the light-shielding film has a molybdenum telluride film having a thickness of 95.8 nm and an oxide film made of ruthenium oxide having a thickness of 4.2 nm on the molybdenum telluride film.

(P波穿透率及S波穿透率之測定) (Measurement of P wave penetration rate and S wave penetration rate)

針對實施例2的偏光器,利用穿透式橢圓偏光儀(Woollam公司製VUV-VASE),測定波長200nm~400nm範圍內紫外光的P波穿透率(射出光中的P波成分/入射光中的P波成分)、及S波穿透率(射出光中的S波成分/入射光中的S波成分),並計算出消光比(P波穿透率/S波穿透率)。結果如表3及圖11所示。 For the polarizer of Example 2, the P-wave transmittance of ultraviolet light in the range of 200 nm to 400 nm was measured by a transmissive ellipsometer (VUV-VASE manufactured by Woollam Co., Ltd.) (P-wave component/incident light in the emitted light) The P wave component in the middle) and the S wave transmittance (the S wave component in the emitted light/the S wave component in the incident light), and the extinction ratio (P wave transmittance/S wave transmittance) is calculated. The results are shown in Table 3 and Figure 11.

如表3及圖11所示,在波長240nm~400nm範圍內,實施例2的偏光器之P波穿透率達64.3%以上,消光比達55.1以上。 As shown in Table 3 and FIG. 11, the P-wave transmittance of the polarizer of Example 2 was 64.3% or more and the extinction ratio was 55.1 or more in the wavelength range of 240 nm to 400 nm.

另外,在波長240nm~260nm範圍內,實施例2的偏光器之P波穿透率達64.3%以上,消光比達55.1以上。又,在波長355nm~375nm範圍內,實施例2的偏光器之P波穿透率達77.1%以上,消光比達277.9以上。 Further, in the wavelength range of 240 nm to 260 nm, the P wave transmittance of the polarizer of Example 2 was 64.3% or more, and the extinction ratio was 55.1 or more. Further, in the wavelength range of 355 nm to 375 nm, the P wave transmittance of the polarizer of Example 2 was 77.1% or more, and the extinction ratio was 277.9 or more.

(實施例2之評價) (Evaluation of Example 2)

如表3及圖11所示,實施例2的偏光器係具有較高的P波穿透率,且消光比優異。 As shown in Table 3 and FIG. 11, the polarizer of Example 2 has a high P wave transmittance and is excellent in extinction ratio.

再者,由上述實施例1的結果,可確認到若具有膜厚達60nm以上的矽化鉬膜,則對190nm以上且380nm以下波長的紫外光,便具有光學濃度達2.8以上的遮光性,因為實施例2的偏光器之遮光膜係具有至少厚度95.8nm的矽化鉬膜,因而亦可評價為遮光性充分高者。 In addition, as a result of the above-mentioned Example 1, it was confirmed that when the molybdenum telluride film having a film thickness of 60 nm or more is used, the ultraviolet light having a wavelength of 190 nm or more and 380 nm or less has an optical density of 2.8 or more, because The light-shielding film of the polarizer of Example 2 has a molybdenum telluride film having a thickness of at least 95.8 nm, and thus it is also possible to evaluate that the light-shielding property is sufficiently high.

1‧‧‧透明基板 1‧‧‧Transparent substrate

2‧‧‧細線 2‧‧‧ Thin line

3‧‧‧偏光區域 3‧‧‧Polarized area

4‧‧‧遮光膜 4‧‧‧Shade film

10‧‧‧偏光器 10‧‧‧Polarizer

Claims (10)

一種偏光器,係在對紫外光具有穿透性的透明基板上,並列配置複數條細線的偏光器,其特徵在於:在上述細線所配置的偏光區域外側,形成將上述紫外光予以遮光的遮光膜;上述細線係與上述遮光膜在其長邊方向上連接。 A polarizer is a polarizer in which a plurality of thin wires are arranged side by side on a transparent substrate transparent to ultraviolet light, and is characterized in that a light shielding for shielding the ultraviolet light is formed outside the polarizing region where the thin wires are arranged. a film; the thin wire is connected to the light shielding film in a longitudinal direction thereof. 如請求項1之偏光器,其中,沿構成上述偏光區域外緣的一邊,形成上述遮光膜。 The polarizer of claim 1, wherein the light shielding film is formed along one side of the outer edge of the polarizing region. 如請求項1或2之偏光器,其中,在上述偏光區域的外周形成上述遮光膜。 The polarizer of claim 1 or 2, wherein the light shielding film is formed on an outer circumference of the polarizing region. 如請求項1或2之偏光器,其中,在上述遮光膜中形成文字、記號、或對準標記,上述文字、上述記號、或上述對準標記係具有複數條細線呈並列配置的構成。 The polarizer of claim 1 or 2, wherein a character, a mark, or an alignment mark is formed in the light-shielding film, and the character, the mark, or the alignment mark has a configuration in which a plurality of thin lines are arranged in parallel. 如請求項4之偏光器,其中,上述文字、上述記號、或上述對準標記對上述紫外光的S波穿透率值,係與在上述偏光區域中對上述紫外光的S波穿透率相同值,或者較小於在上述偏光區域中對上述紫外光的S波穿透率值。 The polarizer of claim 4, wherein the S-wave transmittance of the ultraviolet light by the character, the mark, or the alignment mark is an S-wave transmittance of the ultraviolet light in the polarized region. The same value, or smaller than the S-wave transmittance value of the above-mentioned ultraviolet light in the above-mentioned polarizing region. 如請求項1或2之偏光器,其中,構成上述遮光膜的材料係含有構成上述細線的材料。 The polarizer of claim 1 or 2, wherein the material constituting the light shielding film contains a material constituting the thin wire. 如請求項1或2之偏光器,其中,構成上述遮光膜的材料係由含矽化鉬的材料構成。 The polarizer of claim 1 or 2, wherein the material constituting the light shielding film is made of a material containing molybdenum telluride. 一種偏光器之製造方法,係在對紫外光具有穿透性的透明基板上,設有複數條細線及將上述紫外光予以遮光之遮光膜的偏光器之製造方法,具備有: 準備在上述透明基板上已形成第1材料層的積層體之步驟;在上述第1材料層上形成光阻層的步驟;對上述光阻層施行加工,而形成具有細線圖案與遮光膜圖案之光阻圖案的步驟;以及將上述光阻圖案使用為蝕刻遮罩,並對上述第1材料層施行蝕刻加工的步驟;上述光阻層係由正型之電子束光阻劑構成,其中,形成具有上述細線圖案與遮光膜圖案之光阻圖案的步驟,係包括有:對位於構成上述細線圖案中的線條與間隔圖案之形成間隔圖案部處的光阻層,照射電子束之步驟。 A method for producing a polarizer is a method for manufacturing a polarizer comprising a plurality of thin wires and a light shielding film for shielding the ultraviolet light on a transparent substrate having transparency to ultraviolet light, comprising: a step of forming a laminate of the first material layer on the transparent substrate; a step of forming a photoresist layer on the first material layer; and processing the photoresist layer to form a thin line pattern and a light shielding film pattern a step of forming a photoresist pattern; and using the photoresist pattern as an etching mask and performing an etching process on the first material layer; wherein the photoresist layer is formed of a positive type electron beam photoresist, wherein the photoresist layer is formed The step of having the photoresist pattern of the thin line pattern and the light-shielding film pattern includes a step of irradiating an electron beam to a photoresist layer formed at a pattern portion of the line and the spacer pattern constituting the thin line pattern. 一種偏光器,係將所入射紫外光平行於細線的偏光方向光予以遮蔽,並使垂直於上述細線的偏光方向之光能穿透之偏光器,其特徵在於:在對上述紫外光具有穿透性的基板上,並列配置複數條上述細線;在上述細線所配置區域的細線區域外側,設有將上述紫外光予以遮光之遮光膜;上述遮光膜內緣側的邊緣形成方向係與上述細線的長邊方向呈平行或垂直;上述細線係與上述遮光膜在其長邊方向上連接。 A polarizer is a polarizer that shields incident ultraviolet light parallel to a direction of polarization of a thin line and transmits light perpendicular to a direction of polarization of the thin line, and is characterized in that it penetrates the ultraviolet light. a plurality of the thin wires are arranged in parallel on the substrate; a light shielding film that shields the ultraviolet light from the outer side of the thin line region in the region where the thin wires are arranged; and an edge of the inner edge side of the light shielding film is formed in a direction of the thin line The longitudinal direction is parallel or perpendicular; the thin line is connected to the light shielding film in the longitudinal direction thereof. 如請求項9之偏光器,其中,在上述遮光膜的外側,形成上述細線所配置區域的第2細線區域。 The polarizer of claim 9, wherein a second thin line region of the region where the thin line is disposed is formed outside the light shielding film.
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