TWI313502B - Nano-sized metals and alloys, and methods of assembling packages containing same - Google Patents
Nano-sized metals and alloys, and methods of assembling packages containing same Download PDFInfo
- Publication number
- TWI313502B TWI313502B TW094134002A TW94134002A TWI313502B TW I313502 B TWI313502 B TW I313502B TW 094134002 A TW094134002 A TW 094134002A TW 94134002 A TW94134002 A TW 94134002A TW I313502 B TWI313502 B TW I313502B
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- metal particle
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/02—Alloys based on gold
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/17—Metallic particles coated with metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/02—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
- B23K35/0222—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in soldering, brazing
- B23K35/0244—Powders, particles or spheres; Preforms made therefrom
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B7/00—Microstructural systems; Auxiliary parts of microstructural devices or systems
- B81B7/02—Microstructural systems; Auxiliary parts of microstructural devices or systems containing distinct electrical or optical devices of particular relevance for their function, e.g. microelectro-mechanical systems [MEMS]
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
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Description
.1313502 , (1) 九、發明說明 【發明所屬之技術領域】 所揭露的實施例係有關於用於微電子裝置封裝中之奈 米尺寸的金屬以及合金。 【先前技術】 積體電路(1C )晶粒通常製造成用於各種工作之處理 φ 器。1C操作總是於晶粒封裝中導致熱的產生以及熱膨脹應 力。較高融化溫度之金屬以及合金互連,雖然能承受晶粒 上密集包裝之電路所導致之高操作溫度,卻無法與經封裝 的低K層間介電質層晶粒整合,其可能具有高密度電流相 ,容性的問題。此外,較高融化溫度之金屬合金以及互連對 於製造過程中熱預算而言代價很高。
I 【發明內容及實施方式】 # 下列的說明包含諸如上、下、第一、第二等等之用語 ’其使用之目的僅爲例示性而非限制性。可以多種位置以 及方位製造、使用以及運送在此描述之裝置或物件之實施 例。“晶粒”以及“處理器”之用語通常係指經由各種程 序操作轉變成期望之積體電路裝置之基本工件的物理物體 。晶粒通常是從晶圓上單切而得,且晶圓可由半導電性材 料、非半導電性材料或半導電性以及非半導電性材料之結 合所製成。一塊板子通常係作爲晶粒用之安裝基板的浸樹 脂之纖維玻璃結構。 -4- (2) 1313502 兹將參考圖示,其中類似的結構將具有類似的參考指 定。爲了最清楚地顯示結構與方法實施例’在此包含之圖 示爲實施例的圖式代表。因此’製造出來的結構之實際外 觀,例如於顯微照片中,可能會有所不同’但仍含有實施 例之主要結構。此外,這些圖示僅顯示了解實施例所需之 結構。並未包含將此技藝中額外的結構以維持圖示之明晰 〇 第1圖爲根據一實施例包含金屬粒子成分100之顯微照 片的電腦影像的剖面圖。金屬粒子成分1 00包含少於約20 奈米(nm)範圍內之總粒子尺寸。於一實施例中,金屬粒 子成分1〇〇包含介於約5 nm至20 nm的範圍內之總粒子尺寸 。於一實施例中,金屬粒子成分1〇〇包含約98 %少於或等於 約2 0 nm的範圍內之總粒子尺寸。於一實施例中,金屬粒 子成分1〇〇包含可以這些尺寸範圍製造之任何金屬粒子或 合金粒子。 於一實施例中,金屬粒子成分包含等於或低於約 40 〇°C之融化溫度。取決於金屬種類與粒子尺寸,金屬粒 子成分之融化溫度可具有數百度的改變。例如,金具有約 1 0 64 °c之融化溫度。當將金以此處提出之奈米尺寸形成時 ,融化溫度可約爲3 00 t。 於一實施例中,金屬粒子成分包含具有小於或等於約 20 nm的範圍內之粒子尺寸的第一金屬110,以及第—金屬 110以純金屬單獨或以肉眼可見的單相合金方式存在。於 —實施例中,金屬粒子成分包含銀(Ag)。於一實施例中 (3) .1313502 ,金屬粒子成分包含銅(Cu)。於一實施例中,金屬粒子 成分金(Au)。於一實施例中,金屬粒子成分包含金錫合 金(Au80Sn2 0)。於一實施例中,金屬粒子成分包含錫( Sn)。於一實施例中,金屬粒子成分包含上述金屬粒子成 分之至少兩個的結合。於一實施例中,金屬粒子成分述金 屬粒子成分之至少三個的結合。 第1圖描述另一實施例,諸如Au80Sn20金屬粒子成分 • ,其包含作爲核心結構包含金之第一金屬110以及作爲殼 結構包含錫之第二金屬112。於一實施例中,第一金屬110 包含銀且第二金屬11 2係選自銅、金、鉛以及錫。於一實 施例中,第一金屬110包含金且第二金屬11 2係選自銅、銀 、鉛以及錫。於一實施例中,第一金屬Π 0包含錫且第二 金屬η 2係選自銅、銀、金以及鉛。於一實施例中,上述 第一金屬110、第二金屬11 2金屬粒子成分之任一包含第一 金屬比第二金屬以較大的量存在。 # 於一實施例中,第一金屬110具有第一融化溫度,以 及第二金屬112具有小於第一融化溫度之第二融化溫度。 於此實施例中,第一金屬Π0可爲金,以及第二金屬]12可 爲錫。 第2圖爲根據一實施例包含金屬粒子成分200之顯微照 片的電腦影像的剖面圖。於一實施例中,金屬粒子成分 200包含第一金屬210、第二金屬內殻212以及第三金屬外 殼2 1 4。於此實施例中,第一金屬2 1 0組態成實質的核心結 構、第二金屬內殻2〗2組態成與核心結構210相連之實質的 -1313502 • (4) 內殼結構以及第三金屬外殼214組態成與內殼結構212相連 之外殼結構2 1 4。 於一實施例中,核心2 1 0包含第一融化溫度,以及實 ,質的外殻2 1 4具有比第一融化溫度更高的第三融化溫度。 , 於一實施例中’核心2 1 0具有第一融化溫度,以及實質的 外殼2 1 4具有比第一融化溫度更小的第三融化溫度。於一 實施例中’核心210可爲諸如金之第一金屬210,以及外殼 • 214可爲諸如錫之第三金屬214。 第3圖爲根據一實施例包含金屬粒子成分3 〇〇之顯微照 片的電腦影像的剖面圖。金屬粒子成分3 00包含實質上組 態於第一部分中之第一金屬3 1 0以及實質上組態於第二部 .分中之第二金屬312。於一實施例中,第一部分310與第二 > 部分312相連’但一部分並未包含另一部分或被另一部分 包含。於一實施例中,第一部分310以及第二部分31 2包含 集塊,以及第一部分310與第二部分312的至少之一具有從 • 約0.5··〗,包含約1:1,至約1:2的範圍內的孔徑比。因此, 第一或第二部分310、312之一的最小尺寸可爲約5 nm般地 小,且第一或第二部分310、312之一的最大尺寸可爲約20 nm般地大。惟,於一實施例中,第一或第二部分310、312 之一的有效最小尺寸可爲20 nm般地大,以及一或第二部 分310、312之一的最小尺寸可藉由選擇自於此揭露中提出 的孔徑比實施例之一而予以確定。 於一實施例中,於此揭露中提出的第一金屬與第二金 屬粒子成分之一可用於第3圖所示之金屬粒子成分300。 (5) 1313502 第4圖爲根據一實施例之包含晶粒連接金屬粒子成分 的封裝的剖面。封裝400包含第一晶粒410以及將第一晶粒 410黏至安裝基板414的晶粒連接金屬粒子成分4〗2。於一 實施例中,金屬粒子成分4 1 2爲於此揭露中提出的任何金 屬粒子成分。 第一晶粒4 1 0經由晶片接合墊4 1 6、接合線4 1 8以及安 裝基板接合指狀物4 2 0電性耦接安裝基板4 1 4。此外,封裝 φ 400可進一步包含諸如一系列的凸塊之電性連結,其中之 —係以參考符號422標不’以進一步裝置於例如母板上。 於一實施例中,安裝基板4 1 4爲諸如主機板之印刷電 線板(PWB )之一部分。於一實施例中,安裝基板4 1 4爲 中介物(interposer )的一部分。於一實施例中,安裝基 板414爲中層PWB之一部分於一實施例中,安裝基板414爲 擴充板PWB之一部分。於一實施例中,安裝基板414爲諸 如例如爲手機或個人行動助理(PDA )的手持裝置用之小 Φ 型PWB之一部分。 第5 A圖爲根據一實施例之微電子裝置封裝5 00的剖面 。微電子裝置封裝5 00包含含有主動表面512以及後側表面 5 1 4之晶粒5 1 0。於一實施例中,晶粒5 1 0爲處理器,如由 英特爾公司製造之處理器。於一實施例中’熔焊粒子成分 膏516係提供至主動表面512上。嵌入式接合墊518設於主 動表面512上以及嵌入式接合墊518與熔焊粒子成分膏516 接觸。於一實施例中,晶粒係設置於積體散熱器(IHS )520以及安裝基板5 22之間。熔焊粒子成分膏51 6係位在 .1313502 • (6) 安裝基板接合墊5 24之上。熔焊粒子成分膏5 1 6接觸晶粒 510的主動表面512。於一實施例中,熔焊粒子成分膏516 可爲此揭露中提出的任何金屬粒子成分。 安裝基板522可爲此技藝中任何已知的安裝基板,如 印刷電路板(PCB )、主機板、母板、中層板、擴充卡或 另一安裝基板。於一實施例中,熱介面材料(TIM ) 5 26設 置於晶粒510的後側表面514與IHS 5 20之間。於一實施例 Φ 中,TIM 5 2 6爲根據此揭露中提出任何實施例的金屬粒子 成分。於一實施例中,TIM 526爲銲料。於一實施例中, TIM 5 26爲在回焊過程中化學接合後側表面514之反應性金 屬粒子成分。於一實施例中,TIM 526爲金屬粒子成分,
, 如鑽石充塡銲料或碳纖維充塡銲料。於一實施例中,TIM 爲包含小於或等於約2 Ομιη的顆粒尺寸之回焊金屬粒子成分 〇 於一實施例中,IHS 520連接有接合材料528,以將 鲁 IHS 520之唇部53 0固定至接合材料5 2 8。可做出微電子裝 置封裝500的變異以適應數種金屬粒子成分實施例之一的 使用。 第5Β圖爲第5Α圖中所示之微電子裝置封裝501經進一 步處理後之剖面。可藉由熱處理將金屬粒子成分膏516回 焊成焊凸塊517以及金屬粒子成分TIM 52 6或與晶粒510連 結之它們之一。於一實施例中,提供熱量以達到接近或達 到特定焊凸塊517或TIM 526之固相線(solidus)溫度。於 一實施例中,焊凸塊517或TIM 5 2 6描述成加熱至從約 J313502 , (7) 15 0°C到約200°C的範圍。於一實施例中,焊凸塊517或TIM 52 6加熱至從約170 °C到約2 00 °C的範圍。於一實施例中,焊 凸塊517或TIM 526加熱至從約180 t。於一實施例中,平 . 均顆粒尺寸在小於或等於約2 0 μηι之範圍內。 ,第6Α圖爲根據一實施例於處理過程中微電子裝置600 之剖面。諸如可爲處理器之晶粒的基板610包含用於使基 板610與其外界電性通訊之接合墊612。微電子裝置600描 Φ 述成藉由將接合墊612暴露的圖案化之遮罩處理。於一實 施例中,接合墊612爲可與數個金屬化層之任一接觸之銅 上金屬化層。例如,於簡單的微電子裝置中諸如金屬一( Ml,未圖示)的金屬化層與接合墊612電性接觸。於另一 . 範例中,諸如金屬二(M2,未圖示)的金屬化層與接合墊 _ 6 1 2電性接觸。M2與Μ 1電性接觸。於另一範例中,諸如金 屬三(M3’未圖示)的金屬化層與接合墊612電性接觸。 M3與M2電性接觸。於另一範例中,諸如金屬四(Μ4,未 Φ 圖示)的金屬化層與接合墊6 1 2電性接觸。Μ 4與Μ 3電性接 觸。M3與M2電性接觸,而其又與Ml電性接觸。於另一範 例中’諸如金屬五(M5,未圖示)的金屬化層與接合墊 612電性接觸。M5與M4電性接觸。M4與M3電性接觸。M3 與M2電性接觸,而其又與Μ 1電性接觸。於另一範例中, 諸如金屬六(Μ6,未圖示)的金屬化層與接合墊612電性 接觸。Μ6與Μ5電性接觸。Μ5與Μ4電性接觸。Μ4與M3電 性接觸。M3與M2電性接觸,而其又與Ml電性接觸。於另 —範例中,諸如金屬七(M7,未圖示)的金屬化層與接合 -10- (8) 1313502 墊612電性接觸。:^7與1^6電性接觸。1^6與厘5電性接觸。 Μ 5與Μ 4電性接觸。M4與M3電性接觸。Μ 3與M2電性接觸 ,而其又與Μ 1電性接觸。藉由此揭露,很明顯地各種半導 體基板可用於各種實施例中。 .第6Β圖爲第6Α圖中所示之微電子裝置601經進一步處 理後之剖面。圖案化的遮罩612,其於一實施例中爲圖案 化的光阻,已塡充有根據此揭露中提出的各種實施例之金 # 屬粒子成分先質616,如經熔金屬粒子成分粉末616,亦稱 爲焊粒子成分霄616。 於一實施例中,金屬粒子成分膏616包含於處理過程 中之助熔工具,作爲金屬粒子成分膏616之短效黏結劑( fugitive binder)。於一實施例中,並未執行圖案化本身 ,而是形成覆蓋式的經熔金屬粒子成分,且於回焊期間, 使助熔工具流體化並較佳地弄濕接合墊612,且較佳地使 經熔金屬粒子成分排斥基板610,其可爲半導電性、介電 #性以及其之結合。 第6C圖爲第6B圖中所示之微電子裝置6 02經進一步處 理後之剖面。於一實施例中,已移除圖案化的遮罩614。 可藉由簡單地將圖案化的遮罩614自基板610撥離而予以移 除,藉此留下金屬粒子成分616直接形成分離之島狀物於 接合墊6 1 2上。 第7圖爲第6C圖中所示之微電子裝置的一部分的放大 。第7圖取自第6C圖中所示的虛線內的面積。第7圖描繪於 黏塗及熔化矩陣720 (第7圖)中作爲金屬粒子成分71 8之 -11 - J313502 » (9) 金屬粒子成分先質。金屬粒子成分718包含於此揭露中提 出之粒子成分實施例之一。由於黏塗及熔化矩陣720實質 上保護金屬粒子成分718不受腐蝕及/或氧化的影響,金屬 粒子成分7 1 8於回焊期間可抵抗實質的顆粒生長。於一實 施例中,金屬粒子成分718於回焊後具有小於或等於約20 微米(μηι)範圍內的顆粒尺寸。由於粒子尺寸實施例,可 在約4 0 0 °C或更低開始粒子之成核,以從固體轉變至固相 # 線。例如,金可在約3 00°C經歷固體至固相線轉變。 第6D圖爲第6C圖中所示之微電子裝置6 03經進一步處 理後之剖面。已開始一回焊程序,於該程序過程中,已使 黏塗及熔化矩陣720揮發,且金屬粒子成分718回焊成焊凸 塊617 (第6D圖),其具有小於或等於約20μηι的範圍內的 顆粒尺寸。微電子裝置603所描繪之回焊程序可在組裝微 電子裝置封裝之方法前進行,亦可與微電子裝置封裝的其 他熱處理同時進行,或可在包含金屬粒子成分晶粒連接實 • 施例之形成的微電子裝置封裝的一些元件之組裝後進行。 這些以及其他實施例稍後討論。 第8Α圖爲根據一實施例於處理過程中微電子裝置800 的剖面。此裝置800包含含有複數個晶粒接合墊812之晶粒 8 10。裝置800亦包含根據於此揭露中提出之金屬粒子成分 實施例的任一之金屬粒子成分8 1 4。晶粒8 1 0透過金屬粒子 成分814耦合安裝基板816,而金屬粒子成分814作爲其兩 者間之電性凸塊。晶粒8 1 0至安裝基板8 1 6之電性耦合係藉 由與複數個晶粒接合墊8 I 2對齊之安裝基板接合墊8 1 8完成 -12- J313502 - (10) 。藉由複數個板子凸塊進行微電子裝置800進一步的通訊 ’複數個板子凸塊其中之一以參考符號820標示。 桌8B圖爲桌8A圖中所不之微電子裝置800經進一步處 .理後的剖面。微電子裝置8 0 1包含晶粒8 1 0於已裝置於一板 • 子822上之安裝基板816上。於一實施例中,板子822已經 由板子凸塊822接合至安裝基板816。於一實施例中,板子 凸塊8 2 2包含於此揭露中提出之任何金屬粒子成分實施例 •。 於此揭露中提出之電子凸塊實施例亦可應用至線接合 技術。當融化溫度在約400°或更低的範圍內開始時,線 接合之程序可在節省線接合裝置之熱預算的條件下進行。 第9圖爲根據各種實施例之程序流程圖900。在形成晶 粒連結以及/或焊凸塊之程序期間,以及在組裝封裝晶粒 之方法期間分別執行經熔金屬粒子成分之處理。於9 1 0, 在晶粒上圖案化經熔金屬粒子成分實施例。譬如於第4圖 φ 中,晶粒連接金屬粒子成分412用於將晶粒410連接至安裝 基板414。又譬如於第6B圖中,圖案化之遮罩614已塡充有 經熔金屬粒子成分6 1 6。 於920,於晶粒上回焊熔焊粒子成分實施例。譬如於 第5B圖中,回焊的金屬粒子凸塊517以及回焊的TIM 5 26係 描述成在比如肉眼可見的塊狀材料般的個別金屬之融化溫 度顯著地更低之溫度形成金屬成分。於92 1中,程序流程 可從經熔金屬粒子成分之回焊程序進至將晶粒組裝成封裝 之方法。於922,完成一程序實施例。 -13- Ί313502 , (11) 選擇性地’於線接合技術中,在將線接合焊凸塊置於 晶粒上的期間’逐次地執行經熔金屬粒子成分粉末的圖案 化程序。 .於930 ’包含焊料或經熔金屬粒子成分之晶粒係組裝 . 成封裝。譬如’第5A與5B圖描繪具有至少一個安裝基板 5 2 2之晶粒5 1 2的組裝。於—實施例中,J η S 5 2 〇或其他散 熱基板亦可以經熔金屬粒子成分組裝或晶粒5 1 0以焊凸塊 # 5 1 7組裝。於9 3 1 ’程序流程可從將晶粒組裝成封裝的方法 進至將金屬粒子成分回焊成晶粒連接以及/或焊凸塊之程 序。於932,完成一方法實施例。 第1 0圖爲描繪根據一實施例之計算系統】〇 〇 〇的剖視正 . 視圖。金屬粒子成分、晶粒連接成份以及/或焊凸塊成份 . 的上述實施例之一或更多可利用於計算系統中,諸如第1〇 圖之計算系統。此後,任何實施例單獨或結合任何其他實 施例係稱爲金屬粒子成分實施例。 # 計算系統1000包含例如包圍於封裝1010中之至少一處 理器(未圖示)、資料儲存系統ιοί2'如鍵盤1014之至少 —輸入裝置以及諸如監視器1016之至少一輸出裝置。計算 系統1 000包含處理器,以處理資料訊號,且可包含例如可 由英特爾公司取得之微處理器。除了鍵盤1014之外,計算 系統1000可包含另一使用者輸入裝置’如滑鼠。計算系統 1 000可對應裝置400、501以及801之任一者,其包含晶粒 、安裝基板以及板子。因此’封裝〗〇 1 〇 (包含晶粒)以及 板子1 02 0可對應這些結構。 -14- •1313502 • (12) 爲了此揭露之目的,體現根據欲請求專利保護的標的 之構件的計算系統1 00可包含利用微電子裝置系統的任何 系統’其可包含例如耦合至資料儲存之(諸)金屬粒子成 • 分實施例之至少之一,資料儲存例如爲隨機存取記憶體( - DRAM )、聚合體記憶體、快閃記憶體以及相位變化( phase _ change )記憶體。於此實施例中,(諸)金屬粒子 成分實施例藉由耦合至處理器而耦合至這些功能的任何結 # 合。惟’於—實施例中,於此揭露中提出的(諸)金屬粒 子成分實施例係耦合至這些功能的任一。對於一範例實施 例’資料儲存包含於晶粒上之嵌入式dram快取。此外, 於一實施例中,耦合至處理器(未圖示)之(諸)金屬粒 _ 子成分實施例係具有耦合至DRAM快取之資料儲存的(諸 )金屬粒子成分實施例的系統之一部分。此外,於一實施 例中’(諸)金屬粒子成分實施例係耦合至資料儲存1〇12 〇 ^ 於一實施例中’計算系統亦可包含晶粒,其含由數位 訊號處理器(DSP )、微控制器、專門應用積體電路( ASIC)或微處理器。於此實施例中,(諸)金屬粒子成分 實施例藉由耦合至處理器而耦合至這些功能的任何結合。 對於一範例實施例,DSP (未圖示)爲晶片組的一部分, 該晶片組包含獨立處理器(於封裝1 〇 1 〇 )以及D S P作爲板 子1 0 2 0上之晶片組的個別的部分。於此實施例中,(諸) 金屬粒子成分實施例耦合至DSP,且可存在耦合至封裝 1 〇 1 〇中之處理器的個別的(諸)金屬粒子成分實施例。此 -15- •1313502 . (13) 外’於一實施例中’(諸)金屬粒子成分實施例耦合至裝 置於與封裝】010相同的板子1020上的DSP。茲可清楚了解 到(諸)金屬粒子成分實施例可與有關計算系統1 〇〇〇所提 出者結合,與藉由此揭露之各種實施例所提出之(諸)金 .屬粒子成分實施例及其等效者結合。 於此揭露中所提出的金屬粒子成分實施例可應用於傳 統電腦以外的裝置或設備。例如,可以(諸)金屬粒子成 φ 分實施例封裝晶粒,並置於行動裝置中,如無線通訊器或 手持裝置,如個人資料助理之類者。另一範例係晶粒可以 (諸)金屬粒子成分實施例封裝並置於運載工具中,如汽 車、機車、船、飛機或太空船》 提出[摘要]以符合37C.F.R § 1.72 ( b )要求一摘要能 允許讀者迅速地確定技術揭露之性質與主旨。此摘要不應 用於解釋或限制申請專利範圍之範圍與涵義。 於上述[實施方式]中,爲了使揭露流暢而將各種特徵 # 聚集於單一個實施例中。此揭露之方法不應被視爲表現欲 申請專利保護之本發明的實施例需要比申請專利範圍的每 一項中明確描述的更多的特徵之意圖。更確切地來說,如 同下列申請專利範圍所表現,具發明性之標地係比單一揭 露實施例所有特徵更少。因此,下列申請專利範圍在此包 含於[實施方式]中,其中每一項申請專利範圍可單獨成立 作爲單獨的較佳實施例。 對於熟悉該項技藝者可迅速了解到可對已描述用來解 釋本發明性質之部件以及方法階段的細節、材料以及配置 -16- J313502 , (14) 做出各種的其他改變而不悖離於所附申請專利範圍中明確 提出之本發明的原理與範疇。 【圖式簡單說明】 .爲了 了解獲得實施例之方式’藉由參考附圖提供各種 實施例的更特定之說明。應了解到這些圖僅顯示並非絕對 按照實際尺寸描繪之典型的實施例,並因此不該被視爲實 • 施例範圍之限制,某些實施例將使用附圖以額外的明確性 與細節加以描述與解釋,附圖中: 第1圖爲根據一實施例包含焊料粒子成分之顯微照片 的電腦影像的剖面; 第2圖爲根據一實施例包含焊料粒子成分之顯微照片 的電腦影像的剖面; 第3圖爲根據一實施例包含焊料粒子成分之顯微照片 的電腦影像的剖面; • 第4圖爲根據一實施例之微電子裝置封裝的剖面正視 圖, 第5 A圖爲根據一實施例之微電子裝置封裝的剖面; 第5B圖爲第5A圖中所示之微電子裝置封裝經進一步處 理後之剖面; 第6A圖爲根據一實施例於處理過程中微電子裝置之剖 面; 第6B圖爲第6A圖中所示之微電子裝置經進一步處理後 之剖面; -17- (15) J313502 第6C圖爲第6B圖中所示之微電子裝置經進一步處理後 之剖面; 第6D圖爲第6C圖中所示之微電子裝置經進一步處理後 之剖面; 第7圖爲第6C圖中所示之微電子裝置的一部分的放大 > 第8 A圖爲根據一實施例於處理過程中微電子裝置的 φ面; 第8B圖爲第8A圖中所示之微電子裝置經進一步處理@ 的剖面; 第9圖爲根據各種實施例之程序流程圖;以及 第1 〇圖爲根據一實施例之計算系統之描繪。 【主要元件符號說明】 1〇〇 :金屬粒子成分 • 1 10 :第-金屬 1 12 :第二金屬 200 :金屬粒子成分 2 1 〇 :核心結構 212 :第二金屬內殼 2 1 4 ··第三金屬外殻 3 00 :金屬粒子成分 310 :第一金屬 312 :第二金屬 -18- (16) (16)•1313502 400 :封裝 4 1 0 :第一晶粒 412:金屬粒子成分 4 1 4 :安裝基板 4 1 6 :晶片接合墊 4 1 8 ·接合線 4 2 0 :安裝基板接合指狀物 422 :凸塊 5 00 :微電子裝置封裝 501 :微電子裝置封裝 5 1 0 :晶粒 5 1 2 :主動表面 5 1 4 :後側表面 5 1 6 :焊粒子成分膏 5 1 7 :焊凸塊 518:嵌入式接合墊 5 2 0 :積體散熱器 522 :安裝基板 5 24 :安裝基板接合墊 526:熱介面材料 5 2 8 :接合材料 5 3 0 :唇部 600 :微電子裝置 601 :微電子裝置 -19- (17) (17)•1313502 602 :微電子裝置 603 :微電子裝置 6 1 0 :基板 6 1 2 :接合墊 6 1 4 :遮罩 616:金屬粒子成分 7 1 8 :金屬粒子成分 720 :黏塗及熔化矩陣 800 :微電子裝置 801 :微電子裝置 8 1 0 :晶粒 8 1 2 :晶粒接合墊 8 1 4 :金屬粒子成分 8 1 6 :安裝基板 8 1 8 :安裝基板接合墊 820 :板子凸塊 822 :板子 9 0 0 :流程圖 1 000 :計算系統 1 0 1 0 :封裝 1 0 1 2 :資料儲存系統 1014 :鍵盤 1 0 1 6 :監視器 1 0 2 0 ·•板子 -20
Claims (1)
- 131^502 十、申請專利範圍 附件功: 第094 1 3 4〇02號專利申請案 中文申請專利範圍替換本 . 民國96年12月21日修正 _ 1. 一種金屬粒子成分,包含: 第一金屬,包含在少於或等於約20奈米(nm)範圍中 之粒子尺寸;及 # 第二金屬, 其中該第一金屬選自銅、銀、金、鉛以及錫,其中該 第二金屬選自銅、銀、金、鉛以及錫,且其中該金屬成分 包含等於或低於約3 00 °C之融化溫度。 / 2.如申請專利範圍第1項之金屬粒子成分,其中該第 • 一金屬選自銀、金、鉛以及錫,其中該第二金屬選自銅、 銀、金、鉛以及錫,其中該第一金屬以較該第二金屬爲大 的量存在。 • 3 .如申請專利範圍第1項之金屬粒子成分,其中該第 一金屬包含金,其中該第二金屬包含錫,且其中該錫包含 該第一金屬以及該第二金'屬之約2 0 %。 4. 如申請專利範圍第1項之金屬粒子成分,進一步包 含有機矩陣,其含有焊料成分作爲複數個粒子。 5. 如申請專利範圍第1項之金屬粒子成分,進一步包 含有機矩陣,其含有焊料成分作爲複數個粒子,且其中該 有機矩陣進一步包含焊料焊劑。 6.如申請專利範圍第1項之金屬粒子成分,其中該第 1313502 c * 一金屬實質上配置於核心中,且其中該第二金屬實質上配 置於殼中。 7.如申請專利範圍第1項之金屬粒子成分,其中該第 一金屬實質上配置於核心中,其中該第二金屬實質上配置 於殼中,其中該第一金屬包含第一融化溫度,其中該第二 金屬包含第二融化溫度,且其中該第一融化溫度比該第二 融化溫度低。 8 .如申請專利範圍第1項之金屬粒子成分,其中該第 一金屬實質上配置於核心中,其中該第二金屬實質上配置 於殼中,其中該第一金屬包含第一融化溫度,其中該第二 金屬包含第二融化溫度,且其中該第二融化溫度比該第一 融化溫度低。 9.如申請專利範圍第1項之金屬粒子成分,進一步包 含第三金屬,其中該第一金屬實質上配置於內殼中,其中 該第三金屬實質上配置於外殼中,其中該第一金屬包含第 一融化溫度,其中該第三金屬包含第三融化溫度,且其中 該第一融化溫度比該第三融化溫度低。 1 〇 .如申請專利範圍第1項之金屬粒子成分,進一步包 含第三金屬,其中該第一金屬實質上配置於內殼中,其中 該第三金屬實質上配置於外殼中,其中該第一金屬包含第 一融化溫度,其中該第三金屬包含第三融化溫度,且其中 該第三融化溫度比該第一融化溫度低。 1 1 .如申請專利範圍第1項之金屬粒子成分,其中該第 一金屬實質上配置於核心中,其中該第二金屬實質上配置 -2- 1313502 於殼中,且其中該核心包含比該殼更大的體積。 1 2.如申請專利範圍第1項之金屬粒子成分,進一步包 含第三金屬,其中該第一金屬實質上配置於核心中’其中 該第二金屬實質上配置於與該核心相連之第一殻中’且其 中該第三金屬實質上配置於與該第一殼相連之第二殼中。 13.如申請專利範圍第1項之金屬粒子成分’其中該第 一金屬實質上配置於第一部分中,且其中該第二金屬實質 0 _h@S®於'第二部分中,且其中該實質上的第一部分以及該 實質上的第二部分之每一個具有在從ο·5:1至約1:2範圍內 之寬高比。 1 4 . 一種方法’包含: ' 回焊包含第一金屬核心及第二金屬殼之金屬粒子成分 • ,該第一金屬包含在少於或等於約20奈米(nm )範圍內之 粒子尺寸,其中該第一金屬核心選自銅、銀、金、鉛以及 錫,且其中該第二金屬殼選自銅、銀、金、鉛以及錫。 # 15.如申請專利範圍第14項之方法,其中該回焊係在 條件下執行以達成回焊狀態,且其中於回焊狀態中之金屬 粒子成分包含在少於或等於約20微米(μηι )之範圍中的顆 粒尺寸。 1 6 ·如申請專利範圍第1 4項之方法,其中該回焊包含 低於400 t之回焊溫度。 1 7 ·如申請專利範圍第1 4項之方法,其中該回焊於選 自由微電子晶粒、第二級安裝基板、第一級板以及散熱器 組成之群組的至少一結構中發生。
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-
2004
- 2004-09-30 US US10/957,196 patent/US7524351B2/en not_active Expired - Fee Related
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2005
- 2005-09-29 TW TW094134002A patent/TWI313502B/zh not_active IP Right Cessation
- 2005-09-30 KR KR1020077007239A patent/KR101060405B1/ko active IP Right Grant
- 2005-09-30 AT AT05857952T patent/ATE471780T1/de not_active IP Right Cessation
- 2005-09-30 WO PCT/US2005/035409 patent/WO2006132663A2/en active Application Filing
- 2005-09-30 CN CN2005800330551A patent/CN101084079B/zh not_active Expired - Fee Related
- 2005-09-30 JP JP2007534841A patent/JP2008515635A/ja active Pending
- 2005-09-30 DE DE602005021974T patent/DE602005021974D1/de active Active
- 2005-09-30 CN CN201210115377.2A patent/CN102646659B/zh not_active Expired - Fee Related
- 2005-09-30 EP EP05857952A patent/EP1793949B1/en not_active Not-in-force
- 2005-09-30 KR KR1020117009557A patent/KR20110052751A/ko not_active Application Discontinuation
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Also Published As
Publication number | Publication date |
---|---|
ATE471780T1 (de) | 2010-07-15 |
CN101084079A (zh) | 2007-12-05 |
US7524351B2 (en) | 2009-04-28 |
DE602005021974D1 (de) | 2010-08-05 |
KR20070073759A (ko) | 2007-07-10 |
KR20110052751A (ko) | 2011-05-18 |
CN102646659B (zh) | 2015-07-29 |
HK1111123A1 (en) | 2008-08-01 |
CN102646659A (zh) | 2012-08-22 |
TW200629496A (en) | 2006-08-16 |
WO2006132663A2 (en) | 2006-12-14 |
WO2006132663A3 (en) | 2007-04-05 |
HK1175025A1 (zh) | 2013-06-21 |
US20060068216A1 (en) | 2006-03-30 |
JP2008515635A (ja) | 2008-05-15 |
EP1793949A2 (en) | 2007-06-13 |
EP1793949B1 (en) | 2010-06-23 |
CN101084079B (zh) | 2012-07-18 |
KR101060405B1 (ko) | 2011-08-29 |
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