TW517310B - A method of manufacturing semiconductor devices - Google Patents

A method of manufacturing semiconductor devices Download PDF

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TW517310B
TW517310B TW090115593A TW90115593A TW517310B TW 517310 B TW517310 B TW 517310B TW 090115593 A TW090115593 A TW 090115593A TW 90115593 A TW90115593 A TW 90115593A TW 517310 B TW517310 B TW 517310B
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film
wiring
dielectric constant
insulating film
layer
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TW090115593A
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Takao Kinoshita
Kunihiko Orita
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Sharp Kk
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
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    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02205Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition
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    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02263Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
    • H01L21/02271Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
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    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02263Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
    • H01L21/02271Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
    • H01L21/02274Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition in the presence of a plasma [PECVD]
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/314Inorganic layers
    • H01L21/318Inorganic layers composed of nitrides
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76802Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
    • H01L21/76807Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics for dual damascene structures
    • H01L21/76813Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics for dual damascene structures involving a partial via etch
    • HELECTRICITY
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76829Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76829Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers
    • H01L21/76834Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing characterised by the formation of thin functional dielectric layers, e.g. dielectric etch-stop, barrier, capping or liner layers formation of thin insulating films on the sidewalls or on top of conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76835Combinations of two or more different dielectric layers having a low dielectric constant
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    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/5222Capacitive arrangements or effects of, or between wiring layers
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    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/532Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
    • H01L23/5329Insulating materials
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    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/0002Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Plasma & Fusion (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Formation Of Insulating Films (AREA)

Description

5!73l〇
A7 B7 五、發明説明(1 ) 發明背景 1 .發明範疇 本發明係有關於一種製造半導體裝置之方法。詳言之它 是關於一種製造具有雙刻紋配線之半導體裝置之方法。 2·先前技藝之説明
裝 正如最近縮小尺寸半導體裝置之縮小配線之結果,配線 電阻及配線電容大幅地增加,以致以RC表示不利於大型積 體電路(LSI)操作速率之配線延遲無法被忽略。再者,搭配 縮小尺寸之配線,配線電流密度亦會增加,其因爲電子遷 移升高了配線可信度滑落的嚴重問題,且因爲配線電容的 增加提高了電力消耗。 所以,銅已經開始被使用當作配線材料,其具有較低的 阻抗且顯現比鋁有更高的電子遷移容限。
然而,因爲銅利用傳統乾式蝕刻技術的圖樣化很困難, 使用化學機械研磨法(CMP)之刻紋方法已經被應用。詳言 之’最近已經發展出一種雙刻紋方法,其中配線渠溝及觸 點孔同時被形成。 在下文中,一種通用的雙刻紋方法將被説明。 首先,如圖2(a)中所顯示,一種以BPSG (硼磷矽酸鹽玻 璃)所製作的中間層絕緣薄膜22形成於其上有電晶體形成之 半導體基板2 1上。觸點孔被形成於中間層絕緣薄膜22中。 在含有觸點孔的中間層絕緣薄膜22上,鎢薄/膜被形成且利 用CMP法知其表面拋光,以致於鹤栓23被埋在觸點孔中。 然後,如圖2(b)中所顯示,蝕刻停止薄膜24被沉積且介 -4-
517310
發明説明 二¥數3.0之無氟有機聚合物薄膜25被形成於其上。在此無 軋有機聚合物薄膜25中,一種渠溝被形成用於刻紋配線結 冓且銅被埋入刻紋配線渠溝中形成第一層銅配線2 6。
接著,如圖2( c)所顯示,利用電漿化學氣體沉積法(cVD) 在無氟有機聚合物薄膜2 5及第一層銅配線2 6上形成一種鋼 擴政禁止薄膜27,且在其上形成無亂有機聚合物薄膜28、 鋼擴散禁止薄膜29、無氟有機聚合物薄膜3〇及蝕刻停止薄 膜31。然後,利用使用預定形狀抗蝕罩32之乾式蝕刻法形 成用於連接第一銅配線26及第二配線之觸點孔33。 如圖2( d)中所顯示,利用使用預定形狀抗蝕罩34之乾式 餘刻法形成配線渠溝3 5,以便含括觸點孔3 3。 裝 如圖2( e)所頦示,銅被埋入觸點孔33及配線渠溝3 5中以 形成銅雙刻紋配線3 6。
、如此雙刻紋方法,爲了要在中間層絕緣薄膜中以乾式蝕 刻形成配線渠溝步驟中控制配線渠溝的深度,使用蝕刻停 止薄胰疋必須的,因爲渠溝的深度會直接影響配線的電阻 率。再者,亦需要銅擴散禁止薄膜用於防止銅在形成配線 〈後在中間層絕緣薄膜中擴散,目爲銅甚至在低溫熱處理 可以輕易地在中間層絕緣薄膜中擴散。 a通常,SiN薄膜被使用當作蝕刻停止絕緣薄膜,因爲它在 乾式I虫刻與諸如三氧化石夕(Si〇2)薄膜或氣化二氧化石夕(fsg) 薄膜相比之下可以容易地達到選擇。再者,肩膜亦被使 用當作銅擴散禁止層,因爲它具有禁止銅擴散的功能。 然而,因馬SiN薄膜具有不低於7的高介電常數,所以使 -5- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 517310
用^述方法中所形成之SlN薄膜甚至它合併一種低介電材料 薄膜(具有介電常數不超過3 · 〇之薄膜)當作多層配線結構中 的中間層絕緣薄膜很難有效地降低配線電容。在這裡,配 線電容的意思是在以垂直方向或以水平方向所配置的配線 之間所產生之電容。 在一另方面,在形成雙刻紋結構配線的時候有可能為了 降低配線電容而不使用已經被使用當作蝕刻停止薄膜之 薄膜。在此例中,然而,這些帶來了其他問題,例如配線 渠溝的深度很難控制且根據乾式蝕刻之平面内之一致性, 觸點孔的形狀會大幅地改變,且因此,雙刻紋結構配線的 電阻率變得不穩定。 此外,例如,在日本專利特許H7( 1995)_ 2833 12中說明使 用爛氮化物(BN)薄膜當作蝕刻停止薄膜。然而,因為利用 傳、’先B N /彝膜形成方法只能完成大約4相對較高的介電常 數,例如,利用使用Β^6及&當作材料在溫度大約35〇t電 漿氣壓300 W之電漿CVD法,在垂直方向及水平方向之配線 電容尚未達到足夠的下降。 此外,如上文所述沉積BN薄膜之方法可以只提供9毫微米 /分鐘或更低的沉積速率。這樣會增加問題,諸如拉長製造 的程序及提高製造的成本。 發明概要 , 本發明已經考慮到上述的問題。本發明的厂.個目的是提 供一種製造半導體裝置之方法,其可以藉由低介電常數之 中間層絕緣薄膜的形成實現在垂直方向及水平方向之;咸少、 -6- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 517310 A7 ____ B7 五、發明説明(4 ) 配線電容且利用簡單的方法實現高速的操作。 如本發明,提供一種製造半導體裝置之方法,其含有的 配線形成步驟包含:形成由在第(n)層配線上介電常數低於 4之侧氮化物薄膜所組成之中間層絕緣薄膜,在中間層絕緣 薄膜中形成穿孔及/或渠溝,以導電材料填入穿孔及/或渠 溝中且在穿孔及/或渠溝上形成第(n+ 1)層配線。 圖式摘要説明 圖1 ( a) 土 1 ( e)疋説明根據本發明製造半導體裝置方法實施 例之主體部分之概要截面視圖;且 八 圖2( a)至2( e)是説明根據先前技藝製造半導體裝置方法之 主體郅分之概要截面視圖。 較佳實施例説明 在如本發明製造半導體裝置之方法中,一中間層絕緣薄 膜通常被形成於半導體基板上。 半導體基板可以是任何一種經常被使用在半導體裝置中 而/又有特別限制且説明地包含元素的半導體,諸如矽、 鍺,及合成半導體,諸如GaAs、InGaAs及ZnSe。在它們之 中,矽基板較佳。在此半導體基板上,一或 區:諸如電晶體、電容器'電阻器及其類似元件裝;= 成 < 電路、中間層絕緣薄膜、其他半導體裝置及其類似裝 置Z以以單層或多層結構被形成。在它們之中,較佳的半 導體基板是其上有一個或多個諸如電晶體、電容器、電阻 器及其類似元件、其所形成之電路、其他半導體裝置及其 相似裝置以單層成形。 517310
—本發明中配線形成步驟通常意味著一連率步驟,包含在 J(:)層配線上形成一中間層絕緣薄膜;形成_穿孔及/或 木/ $與其相似之結構;以|電材料填人穿孔及/或渠溝; 且在穿孔及/或渠溝上形成第(n+1)層配線。 第U)層配線在此的意思,舉例來說,是一基板,豆中一
層被形成,如上文所述之元件、電路或與其相似 衣置之、包極被形成於基板上,一配線被形成於第二或上面 装
一 ^或與其相似層中。雜質擴散層被形成於其中之基板可 以疋P型或N型雜質以相較高濃度被擴散其中之基板。此 外’電極與配線之材#、其厚度及與其相似之特性可以與 :些經常使用於電極及配線的—樣而沒有特別的限制,1 說明地包|,例如,無定型的單層或薄片層、單晶或多晶N 型或P型元素半導體(例如矽、鍺等)或合成半導體(GaAs、 mi-zmcss等);金屬,諸如金、舶、銀、銅、紹極斑 其相似之金屬或它們的合金;高熔點之金屬,諸如鈦、 組、鎢及其他相似之金屬;石夕化物、高熔點金屬之聚合物 或其他類似金屬化物。 中,層絕緣薄膜可以是-種能夠在配線之間保持電隔離 之薄膜且可以被形成於介電常數小K42Bn薄膜之單一層 中或具有其他絕緣薄膜,諸如Si〇2薄膜、fsg薄膜、 hydrogenized sil- sesquioxane resin 薄膜、含有低介電常數碳 之薄膜(例如CVD-Si〇C薄膜等)或其他相類似之薄膜,之^ 疊薄膜中’它是由包含BN薄膜且介電常數小於4之薄膜戶^ 形成。在它們之中,其他絕緣薄膜最好是具有與bn薄膜相 8- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 517310 A7
:1於丄的“常數。此外,βΝ薄膜的介電常數小於4, :::大约3 5較佳,更好的是不高於大约3。且甚至二 同於大約2.0最好。介電常數小於4之而薄膜的 於不 裝置上之♦恿;3並尸传到半導體的效能、施加志半導體 ττ彳 ^他類似特性作適當地調整。在單層的情 如’大/約5至30毫微米厚度可以被討論。在層疊薄 蓴膜二Γ:’薄膜具有足夠的厚度以致於它能與其他絕緣 銅等人絕緣,但是如果薄膜厚度能夠當作禁止諸如 钢寺至屬擴欢之薄膜,且/或能夠當作在使用銅作材料雙列 紋結構形成多層I❹驟中渠溝配㈣成之乾式㈣停止 濟月吴則更佳,如下文所描述。例#,在該其他絕緣薄膜且 度大約300至500毫微米的情況中,_薄膜的厚度最好 爲大、勺5至2G«c微米。當ε被使用作爲禁止金屬擴散的薄膜 且/或渠溝配線形成之乾式蝕刻停止薄膜的時候,將薄膜 設置於中間層絕緣薄膜的底部是較佳的。 介電常數小於4之BN薄膜可以利用;τ、同的方法被形成,例 如,化學蒸氣沉積(CVD)法、氣壓CVD法、減壓法、 熱(高溫、正常溫度、低溫)CVD法、電漿CVD法、照相 CVD法、ECR電漿CVD法及與其類似之方法。其中,以電裝 CVD法及低溫熱CVD法較·佳。 例如,以電漿CVD法爲例,最好使用Β2Ηδ&ΝΗ3氣體當作 材料且除了這些氣體之外,也可以使用惰漱氣體,諸如 氦、說、氬極與其類似之氣體。適當的Β2Η^ΝΗ3的體積比 例爲1比大約10至50、1比大約40、1比大約3〇或者i比大約 -9- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 517310
20 〇 電漿CVD法的適各你彳土、^, Λ ·、 7迥田條件被選擇以便得到想要的介電常 婁平L地進订/几積(例如沉積速率:不低於大約⑺毫微米 /分鐘,較佳地不低於大約15毫微米/分鐘等),不會因爲下 層中配線材料的熔解引起原子遷移且不會破壞下層中的配 線、基板及與其類似物件,如上文所述。例如,較佳地停 件被顯示如下:CVD設備内的壓力可以是大約〇 5至”匈爾
(torr);大氣溫度不超過大約45〇。〇,大約25〇至35〇。(:較 佳;電力大約40至200 W左右。 裝 此外,在低,皿熱CVD法的例子中,使用teab (triethylamine bane複合物)及^^3氣體當作材料較佳,且除 了這些氣體之外,載體氣體可以被使用。TEAB與NH3的適 當體積比例是1比大約10至5〇、i比大約40、i比大約3〇且進
線 步1比大約20。低溫熱CVD法的適當條件被選擇以便得到 一想要的介電常數,平穩地進行沉積,不會因爲下層中配 線材料的熔解引起原子遷移且不會破壞下層中的配線、基 板及與其類似物件,如上文所述。例如,較佳地條件被顯 示如下:CVD設備内的壓力可以是大約;[至3陶爾(t〇rr);大 氣溫度不超過大約450°C,大約350至400T:較佳;電力大约 40至200 W左右。 穿孔通常被形成以穿過中間層絕緣薄膜,用於將中間層 絕緣薄膜的上一層與下一層接觸。例如,其/包含觸點孔, 通道孔、穿孔及與其類似孔。渠溝通常被形成用於中間層 絕緣薄膜表面中之配線配置,如同不穿透之凹形部分。只 -10- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公爱) 517310 要是被應用於半導體奘菩 . 沒有特別的限制 置上,穿孔及渠溝在大小及形狀上 ^^及/或渠溝或類似機構可以制傳統方法形成,諸如 :、相千版印刷及姓刻法”虫刻可以以不同的方法實施,例 二使:諸如氣酸、熱,酸'确酸、硫酸及與其類似之酸 或驗性溶液之濕式触刻;嫌刻,即諸如喷濺或 與其類似 < 物理紐舍丨,$ 2 诸如RIE法或與其類似方法之化學蝕 :二::在使用BN薄膜當作蝕刻停止薄膜的例子中,最 率^ X的條件’以便增加絕緣薄膜至BN薄膜的選擇比 裝 渠溝可以被填平,例如,藉由在含有穿孔或渠溝 ^中間^緣薄膜的整個表面上形成—傳導材料之薄膜, 諸如PVD法、喷賤法或與其類似方法之 法或猎由諸如CVD法或其他與其類似之化學方法 穿孔或渠溝外側傳導材料不需要的部分移除。傳導材料Ϊ 上述配線材料。在它們之中,銅或其合金較 ^ k田的;度沒有特別地限制且,例如,最好不 ,孔或渠溝總深度。此外’在傳導材料形成之前,諸如敛 L : :鈮、-及與其類似之金屬或合金的單層薄膜 ^登層可以被形成於孔及/或渠溝表面上1導材料 的那为可以利用不同的物理或化學蝕刻方法要 噴歲、CVD法、CMP法及與其類似之方法。/在它例:, 以CMP法較佳。 < 中, 此外,上述本發明配線步驟可以只實施—次或複數次。 -11 - 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公爱) 517310 A7 _______ B7 五、發明説明(9 ) 而且在複數個配線步驟中,配線步驟至少被實施一次。 本叙明製造半導體裝置之方法將參照附圖在下文中加以 詳細解釋。
如圖1 ( a)中所顯不,在諸如電晶體及與其類似元件被製 仏於其中之矽基板1表面上(未由附圖所顯示),由BpSG薄 膜所組成之中間層絕緣薄膜2以氣壓CVD法被形成。在此中 間層絕緣薄膜2之預定區域中,連接矽基板丨之觸點孔以照 相平版印刷及乾式|虫刻技術被形成。在包含這些觸點孔之 中間層、纟巴緣薄膜2整個表面上,一鎢薄膜依據喷濺法及CVD 法被形成,且以CMP法將鎢薄膜不需要的部分去除,以將 觸點栓3埋入觸點孔中。 後,如圖1(b)中所顯示,以使用混和氣體^仏與 NH3 50 · 1當作來源之電漿CVD法在電漿氣不大於⑼〇 w中 服度低於4:>〇 C下形成厚度50毫微米之硼氮(BN)薄膜當作渠 溝蝕刻停止薄膜。一種厚度500毫微米具有介電常數3之非 氟有機聚合物薄膜5以在氮氣中每分鐘2〇⑻轉(2〇〇〇 rpm)且 熱在20(TC的旋轉塗覆被形成。在此非氟有機聚合物薄膜5 之預定區域中,_照相平版印刷法及乾式钱刻技術形成 配線渠溝。在含有配線渠溝之非氟有機聚合物薄膜5表面上 利用噴濺法及EP法形成銅薄膜且利用CMp法將鋼薄膜不需 要的部分去除,埋入第一層銅配線6。 接著,如圖1(c)中所顯示,在整個含有第τ層鋼配線6之 非氟有機聚合物薄膜5表面上,形成一個厚度5〇亳微米2BN 薄膜7當作銅擴散禁止薄膜。利用旋轉塗覆法且然後利用孰 -12 - 本紙張尺度適用中國國家標準(CNS) A4規格(21GX 297公爱) 一 -------- 517310
。在/、上开/成厚度500愛微米之非氟有機聚合物薄膜 :後在,、上依序形成厚度50毫微米之BN薄膜9、厚度 毛微米4非氟有機聚合物薄膜1〇及厚度π毫微米之⑽薄 :11 一此外:在其上利用照相平版印刷法及乾式蝕刻法形 成預足形狀之柷|虫遮罩12。传闱朴戶益、产宠 ^ 使用此抗蝕遮罩12形成連接第 一銅配線6之觸點孔14。
此外,如圖1(d)中所顯示,利用照相平版印刷法及乾式 蚀刻法形成預定形&之抗蚀遮罩13且然後使用隸钱遮罩 13形成用於刻紋配線之渠溝1 5。 裝
線 然後,如圖1(e)中所顯示,利用噴濺法及£1>法在βν薄膜 11上形成一銅薄膜,連接觸點孔14及用於刻紋配線之渠溝 15。利用CMP法將銅薄膜不需要的部分去除,將第二銅配 線16埋入觸點孔14及渠溝15,藉以形成雙刻紋疊層配線。 利用與上述相同的製造步驟,在介電常數3之非氟有機聚 合物薄膜被使用當作中間層絕緣薄膜且具有介電常數3的 ΒΝ薄膜或具有介電常數8的siN薄膜被使用當作刻紋渠溝處 理I虫刻停止薄膜及銅擴散禁止薄膜的事例中,銅雙刻紋多 層配線中垂直及水平配線電容被測量。 因此,當在刻紋配線距離爲〇·21 μιη且配線深度爲0.45 μιη 的條件下時,使用BN薄膜比使用SiN薄膜可以達成減少1〇% 的水平配線電容。 , 此外’當在雙刻紋孔的深度爲〇·5 μηι的條种下時,使用 ΒΝ薄膜比使用SiN薄膜可以達成減少1 〇%的垂直配線電容。 而且’在以介電常數2· 7之非氟有機聚合物薄膜當作中間 -13- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐) 517310 A7 B7 五、發明説明(11 ) 層絕緣薄膜且以介電常數8之SiN薄膜、用傳統方法所形成 介%常數4之BN薄膜或用上述製造步驟所形成介電常數3或2 之BN薄膜被形當作刻紋渠溝處理蝕刻停止薄膜及銅擴散禁 止薄膜的事例中,銅雙刻紋多層配線中的水平及垂直配線 電容被測量。 因此’如果介電常數爲8之SiN薄膜的垂直及水平配線電 答是100%,則介電常數爲4之BN薄膜的垂直及水平配線電 谷分別爲92%及95%,介電常數爲3之BN薄膜的垂直及水平 配線電容分別爲88%及91%,且介電常數爲2之BN薄膜則分 別爲8 5 %及8 7 %。 因此,吾人已經發現介電常數爲3及2之BN薄膜比起傳統 介電常數爲4之BN薄膜在操作速率可以達到10%的改良。此 外,亦可見到,當介電常數越低,則電容上中間層絕緣薄 膜厚度參差不其的作用會越小。 根據本發明,形成一種可以禁止會引發配線延遲之垂直 及水平電容增加之裝置成爲可能,利用在配線形成步驟中 藉以形成介電常數小於4之硼氮薄膜所組成之中間層絕緣薄 膜。於是,以一簡單方法可以製造一種高速裝置。 因爲本發明之中間層絕緣薄膜可以提出銅擴散禁止之功 能及/或乾式蚀刻阻斷器用於在使用銅作爲配線材料之雙刻 紋結構中多層配線形成步驟中渠溝配線之形成,所以有可 能有效地利用低介電常數的特性而保留這些^功能。因此, 可以降低垂直及水平配線電容,而導致高速裝置之實現。 -14- 本紙張尺度適用中國國家標準(CNS) A4規格(210 X 297公釐)

Claims (1)

  1. 517310 A8 B8 C8
    1· 一種製造半導體裝置之方法,其含有一配線形 包.含: 人夕驟, 在第η層配線上形成以介電常數小於4之硼氮薄 成之中間層絕緣薄膜, 、所組 在中間層絕緣薄膜中形成一穿孔及/或渠溝, 將傳導材料填入穿孔及/或渠溝,及 在穿孔及/或渠溝上形成第(η+丨)層配線。
    裝 2·如申請專利範圍第丨項之方法,其中半導體裝置具有雙 金屬鑲嵌(damascene)結構之銅製多層配線且硼氮薄膜= 形成當作配線行成時之銅擴散禁止薄膜及/或蝕 薄膜。 T 3·如申請專利範圍第!或2項之方法,其中硼氮薄膜是以使 用B^6及NH3為材料之電漿CVD法被形成。 4·如申請專利範圍第1或2項之方法,其中硼氮薄膜是以使 用TEAB及ΝΑ為材料之熱CVD法被形成。
    5_如申凊專利範圍第1項之.方法.,其中第(n)層配線是一具 有雜質擴散層形成在其中之基板,一電極被形成於基板 上或一配線被形成當作第二或上一層。 6. 如申請專利範圍第丨項之方法,其中中間層絕緣薄膜是 一介電常數小於4之BN薄膜及介電常數實質相等或低於 此BN薄膜介電常數之另一絕緣薄膜之疊層薄膜。 7. 如申凊專利範圍第6項之方法,其中介電常數小於4之BN 溥膜被置於中間層絕緣薄膜的底部。 ^ 8·如申请專利範圍第1項之方法’其中配線形成步驟被執 行複數次。 -15- 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐)
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KR20020000842A (ko) 2002-01-05
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US20020001939A1 (en) 2002-01-03
JP3696055B2 (ja) 2005-09-14

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