TW202036181A - Forming method, system, lithography device, manufacturing method of article, and program - Google Patents

Forming method, system, lithography device, manufacturing method of article, and program Download PDF

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TW202036181A
TW202036181A TW108138773A TW108138773A TW202036181A TW 202036181 A TW202036181 A TW 202036181A TW 108138773 A TW108138773 A TW 108138773A TW 108138773 A TW108138773 A TW 108138773A TW 202036181 A TW202036181 A TW 202036181A
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pattern
substrate
forming
mark
aforementioned
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TW108138773A
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TWI801685B (en
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本間英晃
張劬
木島渉
根谷尚稔
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日商佳能股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7088Alignment mark detection, e.g. TTR, TTL, off-axis detection, array detector, video detection
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7003Alignment type or strategy, e.g. leveling, global alignment
    • G03F9/7046Strategy, e.g. mark, sensor or wavelength selection
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/70605Workpiece metrology
    • G03F7/70616Monitoring the printed patterns
    • G03F7/70633Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/70991Connection with other apparatus, e.g. multiple exposure stations, particular arrangement of exposure apparatus and pre-exposure and/or post-exposure apparatus; Shared apparatus, e.g. having shared radiation source, shared mask or workpiece stage, shared base-plate; Utilities, e.g. cable, pipe or wireless arrangements for data, power, fluids or vacuum
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7003Alignment type or strategy, e.g. leveling, global alignment
    • G03F9/7019Calibration
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • G03F9/708Mark formation

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Epidemiology (AREA)
  • Public Health (AREA)
  • Multimedia (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

To provide a technique advantageous for improving the formation accuracy of a pattern. A forming method for forming a patter on one layer on a substrate using a first device and a second device includes: a first measurement step of measuring a position of a mark formed on the substrate under a coordinate system of the first device; a first forming step of forming a first pattern on the substrate under the coordinate system of the first device, on the basis of first information indicating a target position coordinate to form the first pattern; a second measurement step of measuring a position of the mark under a coordinate system of the second device; and a second forming step of forming a second pattern on the substrate under the coordinate system of the second device, on the basis of second information indicating a target position coordinate to form the second pattern. In the second forming step, a position of the second pattern formed on the substrate is determined on the basis of a difference between the position of the mark measured in the first measurement step and the position of the mark measured in the second measurement step.

Description

形成方法、系統、光刻裝置、物品之製造方法及程式Formation method, system, lithography device, article manufacturing method and program

本發明涉及在基板上的一個層形成圖案的形成方法、系統、光刻裝置、物品之製造方法及程式。The invention relates to a method, a system, a photolithography device, a method and a program for forming a pattern on a layer on a substrate.

近年,特別是在液晶顯示裝置方面基板尺寸大型化,尋求無浪費地利用基板。因此,提出了使用多個裝置在一個基板形成多個不同的尺寸的裝置的所謂的MMG(Multi Model on Glass:玻璃混切基板)技術(參照專利文獻1)。在這樣的MMG技術中,由多個裝置在基板上的一個層形成的多個圖案整體的尺寸和位置能夠被用作圖案的形成精度的評價指標。 先前技術文獻 專利文獻In recent years, the size of substrates has increased particularly in liquid crystal display devices, and it has been sought to use substrates without waste. Therefore, a so-called MMG (Multi Model on Glass: mixed glass substrate) technology in which a plurality of devices are used to form a plurality of devices of different sizes on a single substrate has been proposed (see Patent Document 1). In such MMG technology, the overall size and position of a plurality of patterns formed by a plurality of devices on one layer on a substrate can be used as an evaluation index for the accuracy of pattern formation. Prior art literature Patent literature

專利文獻1:日本特開2005-092137號公報Patent Document 1: Japanese Patent Application Publication No. 2005-092137

[發明要解決的問題][The problem to be solved by the invention]

在使用於MMG技術的多個裝置中,有時圖案的形成特性會產生個體差異。在該情況下,由多個裝置分別形成的多個圖案的位置關係相對於目標值(設計值)偏離,可能難以在基板上精度良好地形成圖案。In many devices used in MMG technology, sometimes the pattern formation characteristics may cause individual differences. In this case, the positional relationship of the plurality of patterns respectively formed by the plurality of devices deviates from the target value (design value), and it may be difficult to accurately form the pattern on the substrate.

因而,本發明的目的在於提供對提高圖案的形成精度有利的技術。 [用於解決問題的手段]Therefore, the object of the present invention is to provide a technique advantageous for improving the accuracy of pattern formation. [Means used to solve the problem]

為了實現上述目的,作為本發明的一方面的形成方法是使用第一裝置和第二裝置在基板上的一個層形成圖案的形成方法,包含:第一測量程序,其為在前述第一裝置測量在前述基板上形成的標記的位置者;第一形成程序,其為基於要形成第一圖案的目標位置,在前述第一裝置在前述基板上形成前述第一圖案者;第二測量程序,其為在前述第二裝置測量前述標記的位置者;以及第二形成程序,其為在前述第二裝置在前述基板上形成第二圖案者;其中,在前述第二形成程序中,基於在前述第一測量程序中測量出的前述標記的位置與在前述第二測量程序中測量出的前述標記的位置之差量,決定在前述第二裝置在前述基板上形成前述第二圖案的位置。In order to achieve the above-mentioned object, the forming method as an aspect of the present invention is a method of forming a pattern on a layer on a substrate using a first device and a second device, and includes: a first measurement program, which is measured in the aforementioned first device The position of the mark formed on the aforementioned substrate; the first formation procedure, which is based on the target position of the first pattern to be formed, the aforementioned first pattern is formed on the aforementioned substrate by the aforementioned first device; the second measurement procedure, which It is used to measure the position of the mark in the second device; and the second forming procedure is to form a second pattern on the substrate in the second device; wherein, in the second forming procedure, based on the The difference between the position of the mark measured in a measurement procedure and the position of the mark measured in the second measurement procedure determines the position where the second device forms the second pattern on the substrate.

以下,通過參照圖式說明的優選的實施方式,本發明的進一步的目的或其他方面變得明確。 [發明功效]Hereinafter, the further objects and other aspects of the present invention will become clear by the preferred embodiments described with reference to the drawings. [Invention Effect]

根據本發明,例如能夠提供對提高圖案的形成精度有利的技術。According to the present invention, for example, it is possible to provide a technique advantageous for improving the accuracy of pattern formation.

以下,參照圖式說明本發明的優選的實施方式。此外,在各圖中,對相同的構件和要素附加相同的標記符號,省略重複說明。Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In addition, in each figure, the same members and elements are given the same reference signs, and repeated descriptions are omitted.

<第一實施方式> 對涉及本發明的第一實施方式的形成系統100(形成裝置)進行說明。本實施方式的形成系統100是執行使用多個光刻裝置在基板上的一個層(同一層)中互不相同的位置分別形成圖案的所謂的MMG(Multi Model on Glass:玻璃混切基板)技術的系統。作為光刻裝置,舉例如將基板曝光來將遮罩的圖案轉印到基板的曝光裝置、使用模具在基板上形成壓印材的圖案的壓印裝置、使用帶電粒子束在基板上形成圖案的描繪裝置等。<First Embodiment> The forming system 100 (forming apparatus) related to the first embodiment of the present invention will be described. The forming system 100 of the present embodiment is a so-called MMG (Multi Model on Glass) technology that uses a plurality of photolithography apparatuses to form patterns at different positions in one layer (the same layer) on a substrate. system. Examples of the photolithography apparatus include an exposure apparatus that exposes a substrate to transfer a pattern of a mask to the substrate, an imprint apparatus that uses a mold to form a pattern of an imprint material on a substrate, and a pattern that uses a charged particle beam to form a pattern on the substrate. Devices, etc.

另外,涉及本發明的應用MMG技術的「基板上的一個層」例如可為在尚未形成圖案的裸板上最初形成的層(所謂的第一層),但不限於此,也可為第二層以後。在本實施方式中,對使用具有多個曝光裝置10的形成系統100在基板上的一個抗蝕劑層(感光劑)形成圖案(潛像圖案)的示例進行說明。在此,作為基板W,例如可應用玻璃板、半導體晶圓等,但在本實施方式中,對使用玻璃板作為基板W的示例進行說明。另外,在下文中,有時將「基板上的一個層」簡稱為「基板上」。In addition, the "one layer on the substrate" applying the MMG technology related to the present invention may be, for example, a layer initially formed on a bare board that has not been patterned (the so-called first layer), but it is not limited to this, and may also be a second layer. After the layer. In this embodiment, an example in which a pattern (latent image pattern) is formed on one resist layer (photosensitive agent) on a substrate using a formation system 100 having a plurality of exposure devices 10 will be described. Here, as the substrate W, for example, a glass plate, a semiconductor wafer, etc. can be applied, but in this embodiment, an example in which a glass plate is used as the substrate W will be described. In addition, hereinafter, "a layer on the substrate" is sometimes simply referred to as "on the substrate".

圖1是示出第一實施方式的形成系統100的整體結構的概略圖。形成系統100可包含第一曝光裝置10(第一裝置)、第二曝光裝置20(第二裝置)、搬送部30以及主控制部40。搬送部30將基板W搬送到第一曝光裝置10以及第二曝光裝置20。主控制部40例如由具有CPU、記憶體的電腦構成,統一控制形成系統100整體,並且能夠控制第一曝光裝置10與第二曝光裝置20之間的數據、資訊的傳送。FIG. 1 is a schematic diagram showing the overall configuration of a forming system 100 of the first embodiment. The forming system 100 may include a first exposure device 10 (first device), a second exposure device 20 (second device), a conveying unit 30 and a main control unit 40. The transport unit 30 transports the substrate W to the first exposure device 10 and the second exposure device 20. The main control unit 40 is composed of, for example, a computer with a CPU and a memory, and controls the entire formation system 100 in a unified manner, and can control the transmission of data and information between the first exposure device 10 and the second exposure device 20.

第一曝光裝置10例如可包含圖案形成部11(第一形成部)、標記形成部12、標記測量部13(第一測量部)以及控制部14。圖案形成部11通過將遮罩M的圖案轉印到基板上,來在基板上形成第一圖案P1。例如,圖案形成部11基於示出要形成第一圖案P1的目標位置坐標的第一資訊(例如設計數據),在基板上的第一區域形成第一圖案P1。標記形成部12基於示出要形成對準標記的目標位置坐標的資訊(例如設計數據),在基板上形成對準標記。標記測量部13測量由標記形成部12形成的對準標記的位置。控制部14例如由具有CPU、記憶體等的電腦構成,按照裝置坐標系來控制圖案形成部11、標記形成部12以及標記測量部13(即,控制由第一曝光裝置10進行的各處理)。在本實施方式中,控制部14是與主控制部40相獨立地設置,但也可作為主控制部40的構成要素而設置。The first exposure apparatus 10 may include, for example, a pattern forming part 11 (first forming part), a mark forming part 12, a mark measuring part 13 (first measuring part), and a control part 14. The pattern forming part 11 forms the first pattern P1 on the substrate by transferring the pattern of the mask M to the substrate. For example, the pattern forming unit 11 forms the first pattern P1 in the first area on the substrate based on the first information (for example, design data) showing the coordinates of the target position where the first pattern P1 is to be formed. The mark forming unit 12 forms an alignment mark on the substrate based on information (for example, design data) showing the coordinates of the target position where the alignment mark is to be formed. The mark measuring section 13 measures the position of the alignment mark formed by the mark forming section 12. The control unit 14 is composed of, for example, a computer with a CPU, a memory, etc., and controls the pattern forming unit 11, the mark forming unit 12, and the mark measuring unit 13 in accordance with the device coordinate system (that is, controls each process performed by the first exposure device 10) . In this embodiment, the control unit 14 is provided separately from the main control unit 40, but it may be provided as a component of the main control unit 40.

第二曝光裝置20例如可包含圖案形成部21(第二形成部)、標記測量部23(第二測量部)以及控制部24。本實施方式的第二曝光裝置20中沒有設置標記形成部,但也可設置標記形成部。圖案形成部21通過將遮罩M的圖案轉印到基板上,在基板上形成第二圖案P2。例如,圖案形成部21基於示出要形成第二圖案P2的目標位置坐標的第二資訊(例如設計數據),在與形成了第一圖案P1的第一區域不同的基板上的第二區域形成第二圖案P2。標記測量部23測量由第一曝光裝置10的標記形成部12形成的標記AM的位置。控制部24例如由具有CPU、記憶體等的電腦構成,按照裝置坐標系來控制圖案形成部21以及標記測量部23(即,控制由第二曝光裝置20進行的各處理)。在本實施方式中,控制部24是與主控制部40相獨立地設置,但也可作為主控制部40的構成要素而設置。The second exposure device 20 may include, for example, a pattern forming part 21 (second forming part), a mark measuring part 23 (second measuring part), and a control part 24. The second exposure apparatus 20 of this embodiment does not have a mark forming part, but a mark forming part may be provided. The pattern forming section 21 transfers the pattern of the mask M to the substrate to form the second pattern P2 on the substrate. For example, the pattern forming unit 21 forms a second area on a substrate different from the first area where the first pattern P1 is formed based on second information (for example, design data) showing the coordinates of the target position where the second pattern P2 is to be formed. The second pattern P2. The mark measuring section 23 measures the position of the mark AM formed by the mark forming section 12 of the first exposure device 10. The control unit 24 is composed of, for example, a computer including a CPU, a memory, etc., and controls the pattern forming unit 21 and the mark measurement unit 23 (that is, controls each process performed by the second exposure device 20) in accordance with the device coordinate system. In this embodiment, the control unit 24 is provided separately from the main control unit 40, but it may be provided as a component of the main control unit 40.

接下來,對第一曝光裝置10的具體的結構例進行說明。圖2是示出第一曝光裝置10的結構例的圖。在此,第二曝光裝置20與第一曝光裝置10相比,在沒有設置標記形成部12這一點上不同,除此以外的結構相同。也就是說,第二曝光裝置20的圖案形成部21以及標記測量部23可分別與第一曝光裝置10的圖案形成部11以及標記測量部13相同地構成。Next, a specific configuration example of the first exposure device 10 will be described. FIG. 2 is a diagram showing a configuration example of the first exposure device 10. Here, the second exposure device 20 is different from the first exposure device 10 in that the mark forming portion 12 is not provided, and the structure other than that is the same. That is, the pattern forming part 21 and the mark measuring part 23 of the second exposure device 20 can be configured the same as the pattern forming part 11 and the mark measuring part 13 of the first exposure device 10, respectively.

第一曝光裝置10可包含照明光學系統11b、遮罩載置台11c、投影光學系統11d以及基板載置台11e,來作為圖案形成部11。照明光學系統11b使用來自光源11a的光對遮罩M進行照明。遮罩載置台11c被構成為能夠以保持著遮罩M的方式移動。投影光學系統11d將形成於遮罩M的圖案投影到基板W。基板載置台11e被構成為能夠以保持著基板W的方式移動。在如此構成的第一曝光裝置10中,遮罩M與基板W隔著投影光學系統11d分別配置於光學上共軛的位置(投影光學系統11d的物體面以及像面),由投影光學系統11d將遮罩M的圖案投影到基板上。由此,能夠在基板上的抗蝕劑層形成潛像圖案。The first exposure apparatus 10 may include an illumination optical system 11 b, a mask mounting table 11 c, a projection optical system 11 d, and a substrate mounting table 11 e as the pattern forming section 11. The illumination optical system 11b illuminates the mask M using light from the light source 11a. The mask mounting table 11c is configured to be movable while holding the mask M. The projection optical system 11d projects the pattern formed on the mask M onto the substrate W. The substrate mounting table 11e is configured to be movable so as to hold the substrate W. In the first exposure apparatus 10 configured in this way, the mask M and the substrate W are respectively arranged at optically conjugate positions (the object surface and the image surface of the projection optical system 11d) via the projection optical system 11d. The projection optical system 11d The pattern of the mask M is projected onto the substrate. As a result, a latent image pattern can be formed on the resist layer on the substrate.

另外,上述的標記形成部12和標記測量部13設置於圖2所示的第一曝光裝置10。標記形成部12也被稱為MF(Mark Former),通過將帶電粒子束等能量照射到基板上,在基板上形成對準標記。以下,有時將由標記形成部12在基板上形成的對準標記稱為「標記AM」。標記測量部13通過檢測由標記形成部12在基板上形成的標記AM,來測量標記AM的位置。例如,標記測量部13包含具有圖像感測器和光學元件的觀測器(離軸觀測器(off axis scope)),能夠基於基板W的位置(XY方向)和標記AM在該觀測器的視野內的位置來測量標記AM的位置。In addition, the above-mentioned mark forming part 12 and the mark measuring part 13 are provided in the first exposure apparatus 10 shown in FIG. 2. The mark forming part 12 is also called MF (Mark Former), and forms an alignment mark on the substrate by irradiating energy such as a charged particle beam on the substrate. Hereinafter, the alignment mark formed on the substrate by the mark forming portion 12 may be referred to as “mark AM”. The mark measuring section 13 detects the mark AM formed on the substrate by the mark forming section 12 to measure the position of the mark AM. For example, the mark measurement unit 13 includes an observer (off axis scope) having an image sensor and an optical element, and can be based on the position (XY direction) of the substrate W and the field of view of the mark AM in the observer. To measure the position of the marker AM.

[關於圖案形成精度] 接下來,對由形成系統100(第一曝光裝置10、第二曝光裝置20)向基板上進行的第一圖案P1、第二圖案P2以及標記AM的形成進行說明。圖3是示出由形成系統100在基板上形成的第一圖案P1、第二圖案P2以及標記AM的圖。[About pattern formation accuracy] Next, the formation of the first pattern P1, the second pattern P2, and the mark AM on the substrate by the forming system 100 (the first exposure device 10 and the second exposure device 20) will be described. 3 is a diagram showing the first pattern P1, the second pattern P2, and the mark AM formed on the substrate by the forming system 100.

第一圖案P1可由第一曝光裝置10的圖案形成部11形成在基板上的第一區域。第二圖案P2可由第二曝光裝置20的圖案形成部21形成在與形成第一圖案P1的第一區域不同的基板上的第二區域。在圖3所示的示例中,第一圖案P1以及第二圖案P2是以相同尺寸(大小)在基板上各形成一個,但不限於此,也可是互不相同的尺寸以及個數。The first pattern P1 may be formed by the pattern forming part 11 of the first exposure device 10 in the first area on the substrate. The second pattern P2 may be formed by the pattern forming part 21 of the second exposure device 20 in a second area on a substrate different from the first area where the first pattern P1 is formed. In the example shown in FIG. 3, the first pattern P1 and the second pattern P2 are each formed with the same size (size) on the substrate, but it is not limited to this, and may have different sizes and numbers from each other.

另外,可由第一曝光裝置10的標記形成部12在與形成第一圖案P1以及第二圖案P2的區域(第一區域、第二區域)不同的區域中的多個部位形成標記AM。在圖3所示的示例中,三個標記AM1~AM3以不配置在同一直線上的方式形成於基板W的角附近。當在基板上以這樣的方式形成三個標記AM1~AM3時,基於三個標記AM1~AM3的位置的測量結果,能夠求出X方向偏移、Y方向偏移、旋轉、X方向倍率、以及Y方向倍率。In addition, the mark forming portion 12 of the first exposure device 10 may form the mark AM at a plurality of locations in an area different from the area (first area, second area) where the first pattern P1 and the second pattern P2 are formed. In the example shown in FIG. 3, three marks AM1 to AM3 are formed near the corners of the substrate W so as not to be arranged on the same straight line. When the three marks AM1 to AM3 are formed on the substrate in this manner, based on the measurement results of the positions of the three marks AM1 to AM3, the X-direction offset, Y-direction offset, rotation, X-direction magnification, and Y direction magnification.

在此,可基於在基板上形成的圖案整體的尺寸和位置來評價由形成系統100(MMG技術)形成的圖案的形成精度。在基板上形成的圖案整體的尺寸例如可由第一指標TP(Total Pitch:總間距)規定,該第一指標TP表示基板上形成的圖案整體的對角線的長度。在本實施方式中,連結由第一曝光裝置10在基板上形成的第一圖案P1的右下的端點EP1與由第二曝光裝置20在基板上形成的第二圖案P2的左上的端點EP2的直線的長度可被決定為第一指標TP。另一方面,在基板上形成的圖案整體的位置例如可由第二指標CS(Center Shift:中心偏移)規定,該第二指標CS表示在基板上形成的圖案整體的中心點的位置。在本實施方式中,連結端點EP1與端點EP2的直線的中心點可被決定為第二指標CS。Here, the formation accuracy of the pattern formed by the forming system 100 (MMG technology) can be evaluated based on the overall size and position of the pattern formed on the substrate. The size of the entire pattern formed on the substrate can be defined by, for example, a first index TP (Total Pitch), which represents the length of the diagonal of the entire pattern formed on the substrate. In this embodiment, the lower right end point EP1 of the first pattern P1 formed on the substrate by the first exposure device 10 and the upper left end point of the second pattern P2 formed on the substrate by the second exposure device 20 are connected The length of the straight line of EP2 can be determined as the first index TP. On the other hand, the position of the entire pattern formed on the substrate can be specified by, for example, a second index CS (Center Shift), which indicates the position of the center point of the entire pattern formed on the substrate. In this embodiment, the center point of the straight line connecting the end point EP1 and the end point EP2 can be determined as the second index CS.

[習知的圖案形成方面的問題] 在具有多個裝置(第一曝光裝置10、第二曝光裝置20)的形成系統100中,尋求以上述的第一指標TP以及第二指標CS分別處於容許範圍(期望的範圍)中的方式在基板上形成圖案。在習知的方法中,在第一曝光裝置10以及第二曝光裝置20中的各個曝光裝置中,測量在基板上形成的標記AM的位置,基於該測量結果將圖案(第一圖案P1、第二圖案P2)形成在基板上。但是,由標記形成部12形成標記AM的形成精度不足,有時標記AM並非被形成在基板上的目標位置坐標(設計位置)上。因此,當基於標記AM的位置的測量結果在基板上形成圖案時,如以下的習知例所示,根據標記AM的形成精度,可能難以在基板上精度良好地形成圖案。[Problems with conventional pattern formation] In the forming system 100 having a plurality of devices (the first exposure device 10, the second exposure device 20), it is sought to make the above-mentioned first index TP and the second index CS within the allowable range (desired range). A pattern is formed on the substrate. In the conventional method, in each of the first exposure device 10 and the second exposure device 20, the position of the mark AM formed on the substrate is measured, and the pattern (first pattern P1, The second pattern P2) is formed on the substrate. However, the formation accuracy of the mark AM formed by the mark forming portion 12 is insufficient, and the mark AM may not be formed on the target position coordinates (design position) on the substrate. Therefore, when a pattern is formed on the substrate based on the measurement result of the position of the mark AM, as shown in the following conventional example, depending on the formation accuracy of the mark AM, it may be difficult to accurately form the pattern on the substrate.

習知例1 圖4是用於說明涉及習知例1的圖案形成精度的下降的示意圖。在習知例1中,如圖4的(a)所示,示出了三個標記AM1~AM3從目標位置坐標TAM 向一個方向偏移而形成在基板上的示例。在該情況下,在第一曝光裝置10中,基於標記AM1~AM3的位置的測量結果,以使標記AM1~AM3與第一圖案P1成為目標位置關係(例如,設計數據中的位置關係)的方式形成第一圖案P1(圖4的(b))。另外,在第二曝光裝置20中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第二圖案P2成為目標位置關係的方式形成第二圖案P2(圖4的(c))。在該例中,依據標記AM1~AM3從目標位置坐標TAM 的偏移,第一圖案P1以及第二圖案P2從目標位置坐標TP1 、TP2 偏移而形成在基板上。也就是說,在該例中,作為圖案整體的尺寸的第一指標TP能夠處於容許範圍中,但作為圖案整體的位置的第二指標CS無法處於容許範圍中。Conventional Example 1 FIG. 4 is a schematic diagram for explaining a decrease in pattern formation accuracy related to Conventional Example 1. FIG. In the conventional example 1, as shown in FIG. 4(a), there is shown an example in which three marks AM1 to AM3 are offset in one direction from the target position coordinate T AM and are formed on the substrate. In this case, in the first exposure device 10, based on the measurement results of the positions of the marks AM1 to AM3, the marks AM1 to AM3 and the first pattern P1 become the target positional relationship (for example, the positional relationship in the design data) In this way, the first pattern P1 is formed (FIG. 4(b)). In addition, in the second exposure device 20, based on the measurement results of the positions of the marks AM1 to AM3, the second pattern P2 is formed such that the marks AM1 to AM3 and the second pattern P2 become the target positional relationship (FIG. 4(c)) . In this example, according to the deviation of the marks AM1 to AM3 from the target position coordinate T AM , the first pattern P1 and the second pattern P2 are shifted from the target position coordinates T P1 and T P2 to be formed on the substrate. That is, in this example, the first index TP as the size of the entire pattern can be within the allowable range, but the second index CS as the position of the entire pattern cannot be within the allowable range.

習知例2 圖5是用於說明涉及習知例2的圖案形成精度的下降的示意圖。在習知例2中,如圖5的(a)所示,示出了+Y方向側的標記AM1~AM2從目標位置坐標TAM 向+Y方向偏移而形成在基板上、-Y方向側的標記AM3從目標位置坐標TAM 向-Y方向偏移而形成在基板上的示例。在該情況下,在第一曝光裝置10中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第一圖案P1成為目標位置關係的方式形成第一圖案P1(圖5的(b))。另外,在第二曝光裝置20中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第二圖案P2成為目標位置關係的方式形成第二圖案P2(圖5的(c))。在該例中,依據標記AM1~AM3從目標位置坐標TAM 的偏移,第一圖案P1以及第二圖案P2被變更其±Y方向的倍率而形成在基板上。也就是說,在該例中,作為圖案整體的位置的第二指標CS能夠處於容許範圍中,但作為圖案整體的尺寸的第一指標無法處於容許範圍中。Conventional Example 2 FIG. 5 is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 2. FIG. In conventional example 2, as shown in FIG. 5(a), it is shown that the marks AM1 to AM2 on the +Y direction side are offset from the target position coordinate T AM to the +Y direction and are formed on the substrate in the -Y direction An example where the mark AM3 on the side is shifted from the target position coordinate T AM in the −Y direction and formed on the substrate. In this case, in the first exposure device 10, based on the measurement results of the positions of the marks AM1 to AM3, the first pattern P1 is formed so that the marks AM1 to AM3 and the first pattern P1 have a target positional relationship (( in FIG. 5 b)). In addition, in the second exposure device 20, based on the measurement results of the positions of the marks AM1 to AM3, the second pattern P2 is formed so that the marks AM1 to AM3 and the second pattern P2 become the target positional relationship (FIG. 5(c)) . In this example, according to the deviation of the marks AM1 to AM3 from the target position coordinate T AM , the first pattern P1 and the second pattern P2 are formed on the substrate by changing their magnification in the ±Y direction. That is, in this example, the second index CS as the position of the entire pattern can be within the allowable range, but the first index as the size of the entire pattern cannot be within the allowable range.

習知例3 圖6是用於說明涉及習知例3的圖案形成精度的下降的示意圖。在習知例3中,如圖6的(a)所示,示出了三個標記AM1~AM3從目標位置坐標TAM 向一個方向偏移而形成在基板上的示例。在該情況下,在第一曝光裝置10中,不使用標記AM1~AM3的位置的測量結果,而是基於示出要形成第一圖案P1的目標位置坐標的資訊(設計數據),在第一曝光裝置10的坐標系下形成第一圖案P1(圖6的(b))。另一方面,在第二曝光裝置20中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第二圖案P2成為目標位置關係的方式形成第二圖案P2(圖6的(c))。在該例中,第一圖案P1不依據標記AM1~AM3的偏移而形成在基板上,但第二圖案P2依據標記AM1~AM3的偏移從目標位置坐標TP1 偏移而形成在基板上。也就是說,在該例中,第一圖案P1與第二圖案P2的位置關係從目標位置關係偏離,作為圖案整體的尺寸的第一指標TP以及作為圖案整體的位置的第二指標CS無法處於容許範圍中。Conventional Example 3 FIG. 6 is a schematic diagram for explaining a decrease in pattern formation accuracy related to Conventional Example 3. FIG. In the conventional example 3, as shown in FIG. 6(a), there is shown an example in which three marks AM1 to AM3 are offset from the target position coordinate T AM in one direction and formed on the substrate. In this case, in the first exposure device 10, the measurement results of the positions of the marks AM1 to AM3 are not used, but are based on information (design data) showing the coordinates of the target position where the first pattern P1 is to be formed. The first pattern P1 is formed under the coordinate system of the exposure device 10 (FIG. 6(b)). On the other hand, in the second exposure device 20, based on the measurement results of the positions of the marks AM1 to AM3, the second pattern P2 is formed so that the marks AM1 to AM3 and the second pattern P2 become the target positional relationship (FIG. 6(c) )). In this example, the first pattern P1 is not formed on the substrate according to the offset of the marks AM1~AM3, but the second pattern P2 is formed on the substrate according to the offset of the marks AM1~AM3 from the target position coordinate T P1 . . That is, in this example, the positional relationship between the first pattern P1 and the second pattern P2 deviates from the target positional relationship, and the first index TP as the size of the entire pattern and the second index CS as the position of the entire pattern cannot be In the allowable range.

[本實施方式的圖案形成處理] 在本實施方式中,為了解決上述的習知的圖案形成中的問題,第一圖案P1和第二圖案P2雙方均基於示出目標位置坐標的資訊(例如設計數據),在各曝光裝置的坐標系下形成在基板上。具體而言,第一曝光裝置10基於示出要形成第一圖案P1的目標位置坐標的資訊,在第一曝光裝置10的坐標系下的目標位置坐標處,在基板上形成第一圖案P1。同樣地,第二曝光裝置20基於示出要形成第二圖案P2的目標位置坐標的資訊,在第二曝光裝置20的坐標系下的目標位置坐標處,在基板上形成第二圖案P2。[Pattern Formation Process of this Embodiment] In this embodiment, in order to solve the above-mentioned problem in the conventional pattern formation, both the first pattern P1 and the second pattern P2 are based on information (for example, design data) showing the coordinates of the target position. The tie is formed on the substrate. Specifically, the first exposure device 10 forms the first pattern P1 on the substrate at the target position coordinates in the coordinate system of the first exposure device 10 based on the information showing the target position coordinates of the first pattern P1 to be formed. Similarly, the second exposure device 20 forms the second pattern P2 on the substrate at the target position coordinates in the coordinate system of the second exposure device 20 based on the information showing the target position coordinates of the second pattern P2 to be formed.

然而,在形成系統100使用的多個曝光裝置(第一曝光裝置10、第二曝光裝置20)中,有時裝置固有的特性會產生個體差異。特性例如是指裝置坐標系的誤差、被搬送到基板載置臺上的基板的載置誤差等裝置固有產生的誤差。像這樣,當第一曝光裝置10與第二曝光裝置20產生了特性的個體差異時,由第一曝光裝置10形成的第一圖案P1與由第二曝光裝置20形成的第二圖案P2的位置關係會從目標位置關係偏離。其結果是,作為圖案整體的尺寸的第一指標TP以及作為圖案整體的位置的第二指標CS可能無法處於容許範圍中(特別是第一指標TP可能無法處於容許範圍中)。However, in a plurality of exposure apparatuses (the first exposure apparatus 10 and the second exposure apparatus 20) used in the forming system 100, there may be individual differences in the characteristics inherent to the apparatus. The characteristic means, for example, an error inherent in the device, such as an error in the device coordinate system, a placement error of a substrate transferred to the substrate mounting table, and the like. In this way, when the first exposure device 10 and the second exposure device 20 have individual differences in characteristics, the positions of the first pattern P1 formed by the first exposure device 10 and the second pattern P2 formed by the second exposure device 20 The relationship will deviate from the target location relationship. As a result, the first index TP as the size of the entire pattern and the second index CS as the position of the entire pattern may not be within the allowable range (especially the first index TP may not be within the allowable range).

於是,在本實施方式的形成系統100中,求出在第一曝光裝置10的坐標系下由標記測量部13測量出的標記AM的位置與在第二曝光裝置20的坐標系下由標記測量部23測量出的標記AM的位置之差量。並且,基於該差量,決定(校正)在第二曝光裝置20的坐標系下在基板上形成第二圖案P2的位置。具體而言,能夠以對因第一曝光裝置10與第二曝光裝置20之間的圖案的形成特性的個體差異而引起的第一圖案P1與第二圖案P2的位置關係的偏離進行校正的方式,決定在基板上形成第二圖案P2的位置。由此,能夠以第一指標TP以及第二指標CS分別處於容許範圍中的方式在基板上形成第一圖案以及第二圖案。Therefore, in the forming system 100 of the present embodiment, the position of the mark AM measured by the mark measuring unit 13 in the coordinate system of the first exposure device 10 and the position of the mark AM measured in the coordinate system of the second exposure device 20 are obtained. The difference in the position of the mark AM measured by the section 23. Then, based on the difference, the position where the second pattern P2 is formed on the substrate in the coordinate system of the second exposure device 20 is determined (corrected). Specifically, it is possible to correct the deviation of the positional relationship between the first pattern P1 and the second pattern P2 caused by the individual difference in the pattern formation characteristics between the first exposure device 10 and the second exposure device 20 , Decide where to form the second pattern P2 on the substrate. As a result, the first pattern and the second pattern can be formed on the substrate so that the first index TP and the second index CS are in the allowable range, respectively.

以下,一邊參照圖7~圖8一邊對本實施方式的形成系統100中的向基板上形成圖案的處理(MMG技術)進行說明。圖7是示出涉及本實施方式的向基板上形成圖案的處理的流程圖。圖7所示的流程圖的各程序可在主控制部40的控制下執行。另外,圖8是按時間推移示出在基板上形成標記AM、第一圖案P1以及第二圖案P2的情形的示意圖。Hereinafter, the process of forming a pattern on a substrate (MMG technology) in the forming system 100 of the present embodiment will be described with reference to FIGS. 7 to 8. FIG. 7 is a flowchart showing a process of forming a pattern on a substrate related to this embodiment. Each program of the flowchart shown in FIG. 7 can be executed under the control of the main control unit 40. In addition, FIG. 8 is a schematic diagram showing how the mark AM, the first pattern P1, and the second pattern P2 are formed on the substrate over time.

在S11中,由搬送部30將基板W搬送到第一曝光裝置10。 在S12中,基於示出要形成標記AM的目標位置坐標的資訊(例如設計數據),在第一曝光裝置10的坐標系下,由第一曝光裝置10的標記形成部12在基板上形成標記AM(標記形成程序)。即,在第一曝光裝置10的坐標系下的該目標位置坐標形成標記AM。在此,如上所述,由標記形成部12形成標記AM的形成精度不足,因而標記AM可能不是形成在目標位置坐標上,而是形成在從目標位置坐標偏移的位置。在本實施方式中,在基板上形成三個標記AM,該三個標記AM有產生包含X方向的偏移分量(配列偏移分量的一個示例)和Y方向的倍率分量(形狀變化分量的一個示例)的形成誤差。In S11, the substrate W is transported to the first exposure apparatus 10 by the transport section 30. In S12, based on the information (for example, design data) showing the coordinates of the target position where the mark AM is to be formed, the mark forming portion 12 of the first exposure device 10 forms the mark on the substrate in the coordinate system of the first exposure device 10 AM (Mark Formation Procedure). That is, the target position coordinates in the coordinate system of the first exposure device 10 form the mark AM. Here, as described above, the formation accuracy of the mark AM formed by the mark forming portion 12 is insufficient, so the mark AM may not be formed on the target position coordinates, but formed at a position shifted from the target position coordinates. In this embodiment, three marks AM are formed on the substrate. The three marks AM have an X-direction offset component (an example of an arrangement offset component) and a Y-direction magnification component (one of the shape change components). Example) the formation error.

在S13中,在第一曝光裝置10的坐標系下,由第一曝光裝置10的標記測量部13測量在S12的程序中在基板上形成的標記AM的位置(第一測量程序)。由此,能夠得到表示第一曝光裝置10的坐標系下的標記AM的位置坐標的標記坐標資訊C1。當假設標記測量部13沒有產生測量誤差時,該標記坐標資訊C1具有第一曝光裝置10固有產生的誤差分量CM1和由標記形成部12形成標記AM的形成誤差分量CMX。誤差分量CM1例如包含第一曝光裝置10中的裝置坐標系的誤差、向基板載置臺上載置基板W的載置誤差等,可用X方向偏移、Y方向偏移、旋轉(向方向)、X方向倍率以及Y方向倍率這多個要素來表示。另外,標記AM的形成誤差分量CMX也可與誤差分量CM1同樣地用多個要素來表示,但在本實施方式中是由X方向偏移以及Y方向倍率構成。In S13, in the coordinate system of the first exposure device 10, the mark measuring section 13 of the first exposure device 10 measures the position of the mark AM formed on the substrate in the procedure of S12 (first measurement procedure). Thereby, the mark coordinate information C1 indicating the position coordinates of the mark AM in the coordinate system of the first exposure device 10 can be obtained. When it is assumed that the mark measuring section 13 does not produce a measurement error, the mark coordinate information C1 has an error component CM1 inherently generated by the first exposure device 10 and a formation error component CMX of the mark AM formed by the mark forming section 12. The error component CM1 includes, for example, the error of the device coordinate system in the first exposure device 10, the placement error of the substrate W placed on the substrate stage, etc., and can be offset in the X direction, offset in the Y direction, rotation (in the direction), The X-direction magnification and Y-direction magnification are expressed by multiple elements. In addition, the formation error component CMX of the mark AM may be represented by a plurality of elements similarly to the error component CM1, but in the present embodiment, it is composed of an X-direction offset and a Y-direction magnification.

在S14中,基於示出要形成第一圖案P1的目標位置坐標的第一資訊(例如設計數據),在第一曝光裝置10的坐標系下由第一曝光裝置10的圖案形成部11在基板上形成第一圖案P1(第一形成程序)。即,不使用在S13的程序中得到的標記坐標資訊C1(標記測量部13的測量結果),而在第一曝光裝置10的坐標系下的該目標位置坐標處形成第一圖案P1。根據本程序,如圖8的(a)所示,雖然相對於第一資訊的目標位置坐標產生第一曝光裝置10固有的誤差分量CM1,但能夠不依據由標記形成部12形成標記AM的形成誤差分量CMX而在基板上形成第一圖案P1。In S14, based on the first information (for example, design data) showing the coordinates of the target position where the first pattern P1 is to be formed, the pattern forming portion 11 of the first exposure device 10 is set on the substrate under the coordinate system of the first exposure device 10 A first pattern P1 is formed thereon (first forming procedure). That is, the mark coordinate information C1 (measurement result of the mark measuring section 13) obtained in the procedure of S13 is not used, and the first pattern P1 is formed at the target position coordinates in the coordinate system of the first exposure device 10. According to this procedure, as shown in FIG. 8(a), although the error component CM1 inherent to the first exposure device 10 is generated with respect to the target position coordinates of the first information, the formation of the mark AM by the mark forming portion 12 can be omitted. The error component CMX forms the first pattern P1 on the substrate.

在S15中,由搬送部30將基板W從第一曝光裝置10搬送到第二曝光裝置20,並且將在S13的程序中由第一曝光裝置10得到的標記坐標資訊C1傳送(通知)給第二曝光裝置20。在本實施方式中,標記坐標資訊C1的傳送是在向第二曝光裝置20搬送基板W時進行,但不限於此,只要是在S13與S17之間進行即可。In S15, the substrate W is transported from the first exposure apparatus 10 to the second exposure apparatus 20 by the transport section 30, and the mark coordinate information C1 obtained by the first exposure apparatus 10 in the procedure of S13 is transmitted (notified) to the first二 Exposure device 20. In this embodiment, the transfer of the mark coordinate information C1 is performed when the substrate W is transferred to the second exposure device 20, but it is not limited to this, as long as it is performed between S13 and S17.

在S16中,在第二曝光裝置20的坐標系下,由第二曝光裝置20的標記測量部23測量在S12的程序中由第一曝光裝置10的標記形成部12在基板上形成的標記AM的位置(第二測量程序)。由此,能夠得到表示在第二曝光裝置20的坐標系下的標記AM的位置坐標的標記坐標資訊C2。當假設標記測量部23沒有產生測量誤差時,該標記坐標資訊C2具有第二曝光裝置20固有產生的誤差分量CM2和由標記形成部12形成標記AM的形成誤差分量CMX。誤差分量CM2例如包含第二曝光裝置20中的裝置坐標系的誤差、向基板載置臺上載置基板W的載置誤差等,可用X方向偏移、Y方向偏移、旋轉(θ方向)、X方向倍率以及Y方向倍率這多個要素來表示。In S16, in the coordinate system of the second exposure device 20, the mark measuring section 23 of the second exposure device 20 measures the mark AM formed on the substrate by the mark forming section 12 of the first exposure device 10 in the procedure of S12. Position (second measurement procedure). Thereby, the mark coordinate information C2 indicating the position coordinates of the mark AM in the coordinate system of the second exposure device 20 can be obtained. When it is assumed that the mark measuring section 23 does not produce a measurement error, the mark coordinate information C2 has an error component CM2 inherently generated by the second exposure device 20 and a formation error component CMX of the mark AM formed by the mark forming section 12. The error component CM2 includes, for example, the error of the device coordinate system in the second exposure device 20, the placement error of the substrate W placed on the substrate stage, etc., and can be offset in the X direction, offset in the Y direction, rotation (theta direction), The X-direction magnification and Y-direction magnification are expressed by multiple elements.

在S17中,求出在第二曝光裝置20的坐標系下在基板上形成第二圖案P2時所使用的校正值CV。校正值CV用於校正(減少)第一曝光裝置10與第二曝光裝置20的特性的個體差異,即第一曝光裝置10固有產生的誤差與第二曝光裝置20固有產生的誤差之差,校正值CV通過以下的式(1)求出。在式(1)中,求出在S13的程序中由第一曝光裝置10得到的標記坐標資訊C1與在S16的程序中由第二曝光裝置20得到的標記坐標資訊C2之差量,作為校正值CV。標記坐標資訊C1以及標記坐標資訊C2共同包括標記AM的形成誤差分量CMX。因此,作為結果,校正值CV是第一曝光裝置10固有產生的誤差分量CM1與第二曝光裝置20固有產生的誤差分量CM2之差量。

Figure 02_image001
In S17, the correction value CV used when the second pattern P2 is formed on the substrate in the coordinate system of the second exposure device 20 is obtained. The correction value CV is used to correct (reduce) the individual difference between the characteristics of the first exposure device 10 and the second exposure device 20, that is, the difference between the inherent error of the first exposure device 10 and the inherent error of the second exposure device 20, and correct The value CV is obtained by the following formula (1). In formula (1), the difference between the mark coordinate information C1 obtained by the first exposure device 10 in the procedure of S13 and the mark coordinate information C2 obtained by the second exposure device 20 in the procedure of S16 is obtained as a correction Value CV. The mark coordinate information C1 and the mark coordinate information C2 together include the formation error component CMX of the mark AM. Therefore, as a result, the correction value CV is the difference between the error component CM1 inherently generated by the first exposure device 10 and the error component CM2 inherently generated by the second exposure device 20.
Figure 02_image001

在S18中,基於示出要形成第二圖案P2的目標位置坐標的第二資訊(例如設計數據),在第二曝光裝置20的坐標系下,由第二曝光裝置20的圖案形成部21在基板上形成第二圖案P2(第二形成程序)。此時,基於在S17的程序中求出的校正值CV,決定在第二曝光裝置20的坐標系下在基板上形成第二圖案P2的位置。具體而言,利用校正值CV來校正第二資訊的目標位置坐標,基於由此得到的位置坐標,在基板上形成第二圖案P2。以這樣的方式在基板上形成的第二圖案P2的誤差,如圖8的(b)所示,僅為從第二曝光裝置20的固有的誤差分量CM2減去校正值CV而得的誤差分量CM1。即,能夠對第一圖案P1與第二圖案P2設以同樣的誤差分量CM1,能夠校正(減少)第一曝光裝置10與第二曝光裝置20的特性的個體差異。其結果是,能夠使作為圖案整體的尺寸的第一指標TP以及作為圖案整體的位置的第二指標CS分別處於容許範圍中。另外,在S19中,由搬送部30將基板W從第二曝光裝置20搬出。In S18, based on the second information (for example, design data) showing the coordinates of the target position where the second pattern P2 is to be formed, in the coordinate system of the second exposure device 20, the pattern forming section 21 of the second exposure device 20 The second pattern P2 is formed on the substrate (second formation procedure). At this time, based on the correction value CV obtained in the program of S17, the position where the second pattern P2 is formed on the substrate in the coordinate system of the second exposure device 20 is determined. Specifically, the correction value CV is used to correct the target position coordinates of the second information, and based on the position coordinates thus obtained, the second pattern P2 is formed on the substrate. The error of the second pattern P2 formed on the substrate in this way, as shown in FIG. 8(b), is only the error component obtained by subtracting the correction value CV from the inherent error component CM2 of the second exposure device 20 CM1. That is, the same error component CM1 can be set for the first pattern P1 and the second pattern P2, and the individual difference in the characteristics of the first exposure device 10 and the second exposure device 20 can be corrected (reduced). As a result, the first index TP, which is the size of the entire pattern, and the second index CS, which is the position of the entire pattern, can each be within an allowable range. In addition, in S19, the substrate W is carried out from the second exposure apparatus 20 by the transport section 30.

如上所述,本實施方式的形成系統100基於由第一曝光裝置10得到的標記坐標資訊C1與由第二曝光裝置20得到的標記坐標資訊C2之差量,決定由第二曝光裝置20在基板上形成第二圖案P2的位置。由此,能夠校正(減少)第一曝光裝置10與第二曝光裝置20的特性的個體差異,能夠提高利用MMG技術形成圖案的形成精度。As described above, the forming system 100 of this embodiment determines the difference between the mark coordinate information C1 obtained by the first exposure device 10 and the mark coordinate information C2 obtained by the second exposure device 20 to determine that the second exposure device 20 sets the substrate On the position where the second pattern P2 is formed. Thereby, it is possible to correct (reduce) the individual difference in the characteristics of the first exposure device 10 and the second exposure device 20, and it is possible to improve the formation accuracy of the pattern formed by the MMG technology.

<物品之製造方法的實施方式> 本發明的實施方式所述的物品之製造方法例如適於製造半導體裝置等微型裝置、具有細微構造的元件等物品。本實施方式的物品之製造方法包含:使用上述的曝光裝置在塗布於基板的感光劑上形成潛像圖案的程序(將基板曝光的程序)和將在所述程序中形成了潛像圖案的基板顯影(加工)的程序。該製造方法還包含其它公知的程序(氧化、成膜、蒸鍍、摻雜、平坦化、蝕刻、抗蝕劑剝離、切割、接合、封裝等)。與習知的方法相比,本實施方式的物品之製造方法在物品的性能、品質、生產率、生產成本中的至少一個方面有利。<Implementation of the manufacturing method of the article> The method of manufacturing an article according to the embodiment of the present invention is suitable for manufacturing articles such as micro devices such as semiconductor devices and elements having a fine structure, for example. The method of manufacturing an article of this embodiment includes: a procedure of forming a latent image pattern on a photosensitive agent coated on a substrate using the above-mentioned exposure device (a procedure of exposing the substrate) and a substrate on which the latent image pattern is formed in the procedure Development (processing) procedures. This manufacturing method also includes other well-known procedures (oxidation, film formation, vapor deposition, doping, planarization, etching, resist stripping, dicing, bonding, packaging, etc.). Compared with the conventional method, the manufacturing method of the article of the present embodiment is advantageous in at least one of the performance, quality, productivity, and production cost of the article.

<其它的實施例> 本發明還可通過如下處理來實現,即,通過網路或者各種記憶媒體將實現上述實施方式的一個以上功能的程式提供給系統或裝置,該系統或裝置的電腦中的一個以上的處理器讀出並執行程序。另外,也能夠通過實現一個以上的功能的電路(例如,ASIC)來實現。<Other Examples> The present invention can also be implemented by the following processing, that is, through a network or various storage media, a program that realizes one or more functions of the above embodiments is provided to a system or device, and one or more processors in the computer of the system or device read Exit and execute the program. In addition, it can also be realized by a circuit (for example, ASIC) that realizes more than one function.

以上說明了本發明的優選實施方式,但當然本發明並不限於這些實施方式,能夠在其主旨的範圍內進行各種變形以及變更。The preferred embodiments of the present invention have been described above, but of course the present invention is not limited to these embodiments, and various modifications and changes can be made within the scope of the gist.

10:第一曝光裝置 11:圖案形成部 12:標記形成部 13:標記測量部 20:第二曝光裝置 21:圖案形成部 23:標記測量部 30:搬送部 40:主控制部 100:形成系統10: The first exposure device 11: Pattern forming part 12: Mark formation part 13: Mark measurement department 20: The second exposure device 21: Pattern forming part 23: Marking measurement department 30: Transport Department 40: Main Control Department 100: formation system

[圖1] 是示出形成系統的整體結構的概略圖。 [圖2] 是示出第一曝光裝置的結構例的圖。 [圖3] 是示出在基板上形成的第一圖案P1、第二圖案P2以及標記AM的圖。 [圖4] 是用於說明涉及習知例1的圖案形成精度的下降的示意圖。 [圖5] 是用於說明涉及習知例2的圖案形成精度的下降的示意圖。 [圖6] 是用於說明涉及習知例3的圖案形成精度的下降的示意圖。 [圖7] 是示出向基板上形成圖案的處理的流程圖。 [圖8] 是按時間推移示出在基板上形成標記AM、第一圖案P1以及第二圖案P2的情形的示意圖。[Fig. 1] is a schematic diagram showing the overall structure of the forming system. [Fig. 2] A diagram showing a configuration example of a first exposure device. [Fig. 3] is a diagram showing a first pattern P1, a second pattern P2, and a mark AM formed on a substrate. [Fig. 4] is a schematic diagram for explaining the decrease of the pattern formation accuracy related to the conventional example 1. [Fig. [Fig. 5] is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 2. [Fig. [FIG. 6] It is a schematic diagram for explaining the decline of the pattern formation accuracy concerning Conventional Example 3. FIG. [Fig. 7] is a flowchart showing a process of forming a pattern on a substrate. [Fig. 8] is a schematic diagram showing a state in which the mark AM, the first pattern P1, and the second pattern P2 are formed on the substrate over time.

Claims (12)

一種形成方法,其為使用第一裝置和第二裝置在基板上的一個層形成圖案者,包含: 第一測量程序,其為在前述第一裝置測量在前述基板上形成的標記的位置者; 第一形成程序,其為基於要形成第一圖案的目標位置在前述第一裝置在前述基板上形成前述第一圖案者; 第二測量程序,其為在前述第二裝置測量前述標記的位置者;以及 第二形成程序,其為在前述第二裝置在前述基板上形成第二圖案者; 其中,在前述第二形成程序中,基於在前述第一測量程序中測量出的前述標記的位置與在前述第二測量程序中測量出的前述標記的位置之差量,決定在前述第二裝置在前述基板上形成前述第二圖案的位置。A forming method, which uses a first device and a second device to form a pattern on a layer on a substrate, comprising: The first measurement program, which is to measure the position of the mark formed on the substrate in the first device; A first forming procedure, which is to form the first pattern on the substrate in the first device based on the target position where the first pattern is to be formed; The second measurement program, which is to measure the position of the aforementioned mark on the aforementioned second device; and A second forming process, which is to form a second pattern on the substrate in the second device; Wherein, in the foregoing second forming procedure, the determination is made in the second device based on the difference between the position of the mark measured in the first measurement procedure and the position of the mark measured in the second measurement procedure. The position where the second pattern is formed on the substrate. 根據請求項1的形成方法,其中, 在前述第二形成程序中,以對因前述第一裝置與前述第二裝置的特性差異引起的前述第一圖案與前述第二圖案的位置關係的偏離進行校正的方式,基於前述差量,校正在前述第二裝置在前述基板上形成前述第二圖案的位置。According to the formation method of claim 1, in which, In the second forming process, the deviation in the positional relationship between the first pattern and the second pattern caused by the difference in the characteristics of the first device and the second device is corrected, and the correction is performed based on the difference The position where the second device forms the second pattern on the substrate. 根據請求項1的形成方法,其中, 在前述第二形成程序中,基於利用前述差量對要形成前述第二圖案的目標位置進行校正而獲得的位置,在前述第二裝置在前述基板上形成前述第二圖案。According to the formation method of claim 1, in which, In the foregoing second forming procedure, the foregoing second pattern is formed on the foregoing substrate in the foregoing second device based on a position obtained by correcting the target location of the foregoing second pattern to be formed using the foregoing difference. 根據請求項1的形成方法,其中, 在前述第一形成程序中,不使用前述第一測量程序中的測量結果,來在前述基板上形成前述第一圖案。According to the formation method of claim 1, in which, In the foregoing first forming procedure, the measurement result in the foregoing first measurement procedure is not used to form the foregoing first pattern on the foregoing substrate. 根據請求項1的形成方法,其中, 在前述第一形成程序中,在前述第一裝置在前述基板上要形成前述第一圖案的目標位置處形成前述第一圖案。According to the formation method of claim 1, in which, In the aforementioned first forming procedure, the aforementioned first pattern is formed at a target position where the aforementioned first pattern is to be formed on the aforementioned substrate by the aforementioned first device. 根據請求項1的形成方法,其中, 在前述第一測量程序之前,前述形成方法包含由前述第一裝置在前述基板上形成前述標記的程序。According to the formation method of claim 1, in which, Before the first measurement procedure, the forming method includes a procedure of forming the mark on the substrate by the first device. 根據請求項1的形成方法,其中, 前述第一圖案與前述第二圖案形成在前述基板上的同一層中的互不相同的區域。According to the formation method of claim 1, in which, The first pattern and the second pattern are formed in different regions in the same layer on the substrate. 根據請求項1的形成方法,其中, 前述形成方法還包含將前述第一測量程序中的測量結果從前述第一裝置傳送到前述第二裝置的程序。According to the formation method of claim 1, in which, The foregoing forming method further includes a program of transmitting the measurement result in the foregoing first measurement program from the foregoing first device to the foregoing second device. 一種物品之製造方法,包含: 形成程序,其為使用根據請求項1至8中任一項的形成方法在基板上形成圖案者;以及 加工程序,其為對在前述形成程序中形成了圖案的前述基板進行加工者; 其中,由在前述加工程序中被加工的前述基板製造物品。A method of manufacturing an article, including: A forming procedure, which is a person who uses the forming method according to any one of claims 1 to 8 to form a pattern on a substrate; and A processing procedure, which is a person who processes the aforementioned substrate on which a pattern is formed in the aforementioned forming procedure; Among them, the article is manufactured from the aforementioned substrate processed in the aforementioned processing procedure. 一種程式,其使電腦執行根據請求項1至8中任一項的形成方法的各程序。A program that causes a computer to execute the procedures of the formation method according to any one of claims 1 to 8. 一種在基板上的一個層形成圖案的系統,包含: 第一裝置,其具有第一測量部和第一形成部,前述第一測量部測量在前述基板上形成的標記的位置,前述第一形成部基於要形成第一圖案的目標位置,在前述基板上形成前述第一圖案;以及 第二裝置,其具有第二測量部和第二形成部,前述第二測量部測量前述標記的位置,前述第二形成部在前述基板上形成第二圖案; 其中,前述第二形成部基於由前述第一測量部測量出的前述標記的位置與由前述第二測量部測量出的前述標記的位置之差量,決定在前述第二裝置在前述基板上形成前述第二圖案的位置。A system for patterning a layer on a substrate, including: A first device having a first measuring part and a first forming part, the first measuring part measures the position of the mark formed on the substrate, and the first forming part is based on the target position where the first pattern is to be formed on the substrate Forming the aforementioned first pattern; and A second device having a second measuring part and a second forming part, the second measuring part measures the position of the mark, and the second forming part forms a second pattern on the substrate; Wherein, the second forming part determines that the second device is formed on the substrate based on the difference between the position of the mark measured by the first measuring part and the position of the mark measured by the second measuring part. The position of the aforementioned second pattern. 一種光刻裝置,其為在由第一裝置形成了第一圖案的基板上的層形成第二圖案者,包含: 測量部,其在前述光刻裝置測量在前述基板上形成的標記的位置;以及 形成部,其在前述基板上形成前述第二圖案; 其中,前述形成部基於由前述第一裝置測量出的前述標記的位置與由前述測量部測量出的前述標記的位置之差量,決定在前述基板上形成前述第二圖案的位置。A photolithography apparatus, which forms a second pattern on a layer on a substrate on which a first pattern is formed by a first apparatus, comprising: A measuring section that measures the position of the mark formed on the substrate in the lithography apparatus; and A forming part, which forms the aforementioned second pattern on the aforementioned substrate; The forming part determines the position where the second pattern is formed on the substrate based on the difference between the position of the mark measured by the first device and the position of the mark measured by the measuring part.
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