TWI801685B - Forming method, system, lithographic apparatus, manufacturing method and program of article - Google Patents
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
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- G03F7/70605—Workpiece metrology
- G03F7/70616—Monitoring the printed patterns
- G03F7/70633—Overlay, i.e. relative alignment between patterns printed by separate exposures in different layers, or in the same layer in multiple exposures or stitching
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
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- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
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Abstract
本發明提供對提高圖案的形成精度有利的技術。使用第一裝置和第二裝置在基板上的一個層形成圖案的形成方法包含:第一測量程序,其為在前述第一裝置測量在前述基板上形成的標記的位置者;第一形成程序,其為基於要形成第一圖案的目標位置,在前述第一裝置在前述基板上形成前述第一圖案者;第二測量程序,其為在第二裝置測量前述標記的位置者;第二形成程序,其為在第二裝置在前述基板上形成第二圖案者;其中,在前述第二形成程序中,基於在前述第一測量程序中測量出的前述標記的位置與在前述第二測量程序中測量出的前述標記的位置之差量,決定在前述第二裝置中在前述基板上形成前述第二圖案的位置。The present invention provides an advantageous technique for improving the accuracy of pattern formation. A method for forming a pattern of a layer on a substrate using the first device and the second device includes: a first measurement procedure for measuring a position of a mark formed on the substrate by the first device; a first forming procedure, It is based on the target position where the first pattern is to be formed, forming the aforementioned first pattern on the aforementioned substrate in the aforementioned first device; the second measurement procedure is to measure the position of the aforementioned mark in the second device; the second forming procedure , which is the person who forms the second pattern on the aforementioned substrate in the second device; wherein, in the aforementioned second forming procedure, based on the position of the aforementioned mark measured in the aforementioned first measuring procedure and the position of the aforementioned second measuring procedure The measured difference between the positions of the marks determines the position where the second pattern is formed on the substrate in the second device.
Description
本發明涉及在基板上的一個層形成圖案的形成方法、系統、光刻裝置、物品之製造方法及程式。The present invention relates to a method for forming a layer pattern on a substrate, a system, a photolithography device, a method and a program for manufacturing an article.
近年,特別是在液晶顯示裝置方面基板尺寸大型化,尋求無浪費地利用基板。因此,提出了使用多個裝置在一個基板形成多個不同的尺寸的裝置的所謂的MMG(Multi Model on Glass:玻璃混切基板)技術(參照專利文獻1)。在這樣的MMG技術中,由多個裝置在基板上的一個層形成的多個圖案整體的尺寸和位置能夠被用作圖案的形成精度的評價指標。 先前技術文獻 專利文獻In recent years, especially in liquid crystal display devices, the size of the substrate has increased, and it is required to use the substrate without waste. Therefore, a so-called MMG (Multi Model on Glass: mixed glass substrate) technique has been proposed in which a plurality of devices of different sizes are formed on one substrate using a plurality of devices (see Patent Document 1). In such an MMG technique, the overall size and position of a plurality of patterns formed by a plurality of devices in one layer on a substrate can be used as an evaluation index of pattern formation accuracy. prior art literature patent documents
專利文獻1:日本特開2005-092137號公報Patent Document 1: Japanese Patent Laid-Open No. 2005-092137
[發明要解決的問題][Problem to be solved by the invention]
在使用於MMG技術的多個裝置中,有時圖案的形成特性會產生個體差異。在該情況下,由多個裝置分別形成的多個圖案的位置關係相對於目標值(設計值)偏離,可能難以在基板上精度良好地形成圖案。Among the plurality of devices used in the MMG technique, there may be individual differences in pattern formation characteristics. In this case, the positional relationship of the plurality of patterns formed by the plurality of devices deviates from the target value (design value), and it may be difficult to form patterns with high accuracy on the substrate.
因而,本發明的目的在於提供對提高圖案的形成精度有利的技術。 [用於解決問題的手段]Therefore, an object of the present invention is to provide a technique that is advantageous for improving the precision of pattern formation. [means used to solve a problem]
為了實現上述目的,作為本發明的一方面的形成方法是使用第一裝置和第二裝置在基板上的一個層形成圖案的形成方法,包含:第一測量程序,其為在前述第一裝置測量在前述基板上形成的標記的位置者;第一形成程序,其為基於要形成第一圖案的目標位置,在前述第一裝置在前述基板上形成前述第一圖案者;第二測量程序,其為在前述第二裝置測量前述標記的位置者;以及第二形成程序,其為在前述第二裝置在前述基板上形成第二圖案者;其中,在前述第二形成程序中,基於在前述第一測量程序中測量出的前述標記的位置與在前述第二測量程序中測量出的前述標記的位置之差量,決定在前述第二裝置在前述基板上形成前述第二圖案的位置。In order to achieve the above object, a forming method as an aspect of the present invention is a forming method of forming a pattern on a layer of a substrate using a first device and a second device, including: a first measurement procedure, which is measured in the aforementioned first device The position of the mark formed on the substrate; the first forming procedure, which is to form the first pattern on the substrate with the first device based on the target position where the first pattern is to be formed; the second measurement procedure, which The one for measuring the position of the aforementioned mark in the aforementioned second device; and the second forming process, which is for forming a second pattern on the aforementioned substrate in the aforementioned second device; wherein, in the aforementioned second forming process, based on the aforementioned The difference between the position of the mark measured in a measurement procedure and the position of the mark measured in the second measurement procedure determines the position of the second pattern formed on the substrate by the second device.
以下,通過參照圖式說明的優選的實施方式,本發明的進一步的目的或其他方面變得明確。 [發明功效]Further objects and other aspects of the present invention will become clear from preferred embodiments described below with reference to the drawings. [Efficacy of the invention]
根據本發明,例如能夠提供對提高圖案的形成精度有利的技術。According to the present invention, it is possible to provide, for example, an advantageous technique for improving the precision of pattern formation.
以下,參照圖式說明本發明的優選的實施方式。此外,在各圖中,對相同的構件和要素附加相同的標記符號,省略重複說明。Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In addition, in each figure, the same code|symbol is attached|subjected to the same member and element, and repeated description is abbreviate|omitted.
<第一實施方式>
對涉及本發明的第一實施方式的形成系統100(形成裝置)進行說明。本實施方式的形成系統100是執行使用多個光刻裝置在基板上的一個層(同一層)中互不相同的位置分別形成圖案的所謂的MMG(Multi Model on Glass:玻璃混切基板)技術的系統。作為光刻裝置,舉例如將基板曝光來將遮罩的圖案轉印到基板的曝光裝置、使用模具在基板上形成壓印材的圖案的壓印裝置、使用帶電粒子束在基板上形成圖案的描繪裝置等。<First Embodiment>
The forming system 100 (forming apparatus) related to the first embodiment of the present invention will be described. The forming
另外,涉及本發明的應用MMG技術的「基板上的一個層」例如可為在尚未形成圖案的裸板上最初形成的層(所謂的第一層),但不限於此,也可為第二層以後。在本實施方式中,對使用具有多個曝光裝置10的形成系統100在基板上的一個抗蝕劑層(感光劑)形成圖案(潛像圖案)的示例進行說明。在此,作為基板W,例如可應用玻璃板、半導體晶圓等,但在本實施方式中,對使用玻璃板作為基板W的示例進行說明。另外,在下文中,有時將「基板上的一個層」簡稱為「基板上」。In addition, "a layer on the substrate" applying the MMG technology in the present invention can be, for example, a layer (so-called first layer) initially formed on a bare board that has not yet been patterned, but it is not limited thereto, and can also be a second layer. layer later. In this embodiment, an example in which a pattern (latent image pattern) is formed on one resist layer (photosensitive agent) on a substrate using the forming
圖1是示出第一實施方式的形成系統100的整體結構的概略圖。形成系統100可包含第一曝光裝置10(第一裝置)、第二曝光裝置20(第二裝置)、搬送部30以及主控制部40。搬送部30將基板W搬送到第一曝光裝置10以及第二曝光裝置20。主控制部40例如由具有CPU、記憶體的電腦構成,統一控制形成系統100整體,並且能夠控制第一曝光裝置10與第二曝光裝置20之間的數據、資訊的傳送。FIG. 1 is a schematic diagram showing the overall configuration of a forming
第一曝光裝置10例如可包含圖案形成部11(第一形成部)、標記形成部12、標記測量部13(第一測量部)以及控制部14。圖案形成部11通過將遮罩M的圖案轉印到基板上,來在基板上形成第一圖案P1。例如,圖案形成部11基於示出要形成第一圖案P1的目標位置坐標的第一資訊(例如設計數據),在基板上的第一區域形成第一圖案P1。標記形成部12基於示出要形成對準標記的目標位置坐標的資訊(例如設計數據),在基板上形成對準標記。標記測量部13測量由標記形成部12形成的對準標記的位置。控制部14例如由具有CPU、記憶體等的電腦構成,按照裝置坐標系來控制圖案形成部11、標記形成部12以及標記測量部13(即,控制由第一曝光裝置10進行的各處理)。在本實施方式中,控制部14是與主控制部40相獨立地設置,但也可作為主控制部40的構成要素而設置。The
第二曝光裝置20例如可包含圖案形成部21(第二形成部)、標記測量部23(第二測量部)以及控制部24。本實施方式的第二曝光裝置20中沒有設置標記形成部,但也可設置標記形成部。圖案形成部21通過將遮罩M的圖案轉印到基板上,在基板上形成第二圖案P2。例如,圖案形成部21基於示出要形成第二圖案P2的目標位置坐標的第二資訊(例如設計數據),在與形成了第一圖案P1的第一區域不同的基板上的第二區域形成第二圖案P2。標記測量部23測量由第一曝光裝置10的標記形成部12形成的標記AM的位置。控制部24例如由具有CPU、記憶體等的電腦構成,按照裝置坐標系來控制圖案形成部21以及標記測量部23(即,控制由第二曝光裝置20進行的各處理)。在本實施方式中,控制部24是與主控制部40相獨立地設置,但也可作為主控制部40的構成要素而設置。The
接下來,對第一曝光裝置10的具體的結構例進行說明。圖2是示出第一曝光裝置10的結構例的圖。在此,第二曝光裝置20與第一曝光裝置10相比,在沒有設置標記形成部12這一點上不同,除此以外的結構相同。也就是說,第二曝光裝置20的圖案形成部21以及標記測量部23可分別與第一曝光裝置10的圖案形成部11以及標記測量部13相同地構成。Next, a specific configuration example of the
第一曝光裝置10可包含照明光學系統11b、遮罩載置台11c、投影光學系統11d以及基板載置台11e,來作為圖案形成部11。照明光學系統11b使用來自光源11a的光對遮罩M進行照明。遮罩載置台11c被構成為能夠以保持著遮罩M的方式移動。投影光學系統11d將形成於遮罩M的圖案投影到基板W。基板載置台11e被構成為能夠以保持著基板W的方式移動。在如此構成的第一曝光裝置10中,遮罩M與基板W隔著投影光學系統11d分別配置於光學上共軛的位置(投影光學系統11d的物體面以及像面),由投影光學系統11d將遮罩M的圖案投影到基板上。由此,能夠在基板上的抗蝕劑層形成潛像圖案。The
另外,上述的標記形成部12和標記測量部13設置於圖2所示的第一曝光裝置10。標記形成部12也被稱為MF(Mark Former),通過將帶電粒子束等能量照射到基板上,在基板上形成對準標記。以下,有時將由標記形成部12在基板上形成的對準標記稱為「標記AM」。標記測量部13通過檢測由標記形成部12在基板上形成的標記AM,來測量標記AM的位置。例如,標記測量部13包含具有圖像感測器和光學元件的觀測器(離軸觀測器(off axis scope)),能夠基於基板W的位置(XY方向)和標記AM在該觀測器的視野內的位置來測量標記AM的位置。In addition, the above-described
[關於圖案形成精度]
接下來,對由形成系統100(第一曝光裝置10、第二曝光裝置20)向基板上進行的第一圖案P1、第二圖案P2以及標記AM的形成進行說明。圖3是示出由形成系統100在基板上形成的第一圖案P1、第二圖案P2以及標記AM的圖。[About pattern forming precision]
Next, the formation of the 1st pattern P1, the 2nd pattern P2, and the mark AM on a board|substrate by the formation system 100 (
第一圖案P1可由第一曝光裝置10的圖案形成部11形成在基板上的第一區域。第二圖案P2可由第二曝光裝置20的圖案形成部21形成在與形成第一圖案P1的第一區域不同的基板上的第二區域。在圖3所示的示例中,第一圖案P1以及第二圖案P2是以相同尺寸(大小)在基板上各形成一個,但不限於此,也可是互不相同的尺寸以及個數。The first pattern P1 may be formed on a first region on the substrate by the
另外,可由第一曝光裝置10的標記形成部12在與形成第一圖案P1以及第二圖案P2的區域(第一區域、第二區域)不同的區域中的多個部位形成標記AM。在圖3所示的示例中,三個標記AM1~AM3以不配置在同一直線上的方式形成於基板W的角附近。當在基板上以這樣的方式形成三個標記AM1~AM3時,基於三個標記AM1~AM3的位置的測量結果,能夠求出X方向偏移、Y方向偏移、旋轉、X方向倍率、以及Y方向倍率。In addition, the mark AM can be formed at a plurality of locations in different regions (first region, second region) from the region where the first pattern P1 and the second pattern P2 are formed by the
在此,可基於在基板上形成的圖案整體的尺寸和位置來評價由形成系統100(MMG技術)形成的圖案的形成精度。在基板上形成的圖案整體的尺寸例如可由第一指標TP(Total Pitch:總間距)規定,該第一指標TP表示基板上形成的圖案整體的對角線的長度。在本實施方式中,連結由第一曝光裝置10在基板上形成的第一圖案P1的右下的端點EP1與由第二曝光裝置20在基板上形成的第二圖案P2的左上的端點EP2的直線的長度可被決定為第一指標TP。另一方面,在基板上形成的圖案整體的位置例如可由第二指標CS(Center Shift:中心偏移)規定,該第二指標CS表示在基板上形成的圖案整體的中心點的位置。在本實施方式中,連結端點EP1與端點EP2的直線的中心點可被決定為第二指標CS。Here, the formation accuracy of the pattern formed by the formation system 100 (MMG Technology) may be evaluated based on the size and position of the entire pattern formed on the substrate. The size of the entire pattern formed on the substrate can be specified, for example, by a first index TP (Total Pitch: total pitch) indicating the length of the diagonal of the entire pattern formed on the substrate. In this embodiment, the lower right endpoint EP1 of the first pattern P1 formed on the substrate by the
[習知的圖案形成方面的問題]
在具有多個裝置(第一曝光裝置10、第二曝光裝置20)的形成系統100中,尋求以上述的第一指標TP以及第二指標CS分別處於容許範圍(期望的範圍)中的方式在基板上形成圖案。在習知的方法中,在第一曝光裝置10以及第二曝光裝置20中的各個曝光裝置中,測量在基板上形成的標記AM的位置,基於該測量結果將圖案(第一圖案P1、第二圖案P2)形成在基板上。但是,由標記形成部12形成標記AM的形成精度不足,有時標記AM並非被形成在基板上的目標位置坐標(設計位置)上。因此,當基於標記AM的位置的測量結果在基板上形成圖案時,如以下的習知例所示,根據標記AM的形成精度,可能難以在基板上精度良好地形成圖案。[Problems with known pattern formation]
In the forming
習知例1
圖4是用於說明涉及習知例1的圖案形成精度的下降的示意圖。在習知例1中,如圖4的(a)所示,示出了三個標記AM1~AM3從目標位置坐標TAM
向一個方向偏移而形成在基板上的示例。在該情況下,在第一曝光裝置10中,基於標記AM1~AM3的位置的測量結果,以使標記AM1~AM3與第一圖案P1成為目標位置關係(例如,設計數據中的位置關係)的方式形成第一圖案P1(圖4的(b))。另外,在第二曝光裝置20中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第二圖案P2成為目標位置關係的方式形成第二圖案P2(圖4的(c))。在該例中,依據標記AM1~AM3從目標位置坐標TAM
的偏移,第一圖案P1以及第二圖案P2從目標位置坐標TP1
、TP2
偏移而形成在基板上。也就是說,在該例中,作為圖案整體的尺寸的第一指標TP能夠處於容許範圍中,但作為圖案整體的位置的第二指標CS無法處於容許範圍中。Conventional Example 1 FIG. 4 is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 1. FIG. In Conventional Example 1, as shown in (a) of FIG. 4 , an example in which three marks AM1 to AM3 are formed on a substrate shifted in one direction from the target position coordinate T AM is shown. In this case, in the
習知例2
圖5是用於說明涉及習知例2的圖案形成精度的下降的示意圖。在習知例2中,如圖5的(a)所示,示出了+Y方向側的標記AM1~AM2從目標位置坐標TAM
向+Y方向偏移而形成在基板上、-Y方向側的標記AM3從目標位置坐標TAM
向-Y方向偏移而形成在基板上的示例。在該情況下,在第一曝光裝置10中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第一圖案P1成為目標位置關係的方式形成第一圖案P1(圖5的(b))。另外,在第二曝光裝置20中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第二圖案P2成為目標位置關係的方式形成第二圖案P2(圖5的(c))。在該例中,依據標記AM1~AM3從目標位置坐標TAM
的偏移,第一圖案P1以及第二圖案P2被變更其±Y方向的倍率而形成在基板上。也就是說,在該例中,作為圖案整體的位置的第二指標CS能夠處於容許範圍中,但作為圖案整體的尺寸的第一指標無法處於容許範圍中。Conventional Example 2 FIG. 5 is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 2. FIG. In Conventional Example 2, as shown in FIG. 5( a ), marks AM1 to AM2 on the +Y direction side are shifted from the target position coordinate T AM to the +Y direction and formed on the substrate, and in the -Y direction. An example in which the side mark AM3 is shifted in the −Y direction from the target position coordinate T AM is formed on the substrate. In this case, in the
習知例3
圖6是用於說明涉及習知例3的圖案形成精度的下降的示意圖。在習知例3中,如圖6的(a)所示,示出了三個標記AM1~AM3從目標位置坐標TAM
向一個方向偏移而形成在基板上的示例。在該情況下,在第一曝光裝置10中,不使用標記AM1~AM3的位置的測量結果,而是基於示出要形成第一圖案P1的目標位置坐標的資訊(設計數據),在第一曝光裝置10的坐標系下形成第一圖案P1(圖6的(b))。另一方面,在第二曝光裝置20中,基於標記AM1~AM3的位置的測量結果,以標記AM1~AM3與第二圖案P2成為目標位置關係的方式形成第二圖案P2(圖6的(c))。在該例中,第一圖案P1不依據標記AM1~AM3的偏移而形成在基板上,但第二圖案P2依據標記AM1~AM3的偏移從目標位置坐標TP1
偏移而形成在基板上。也就是說,在該例中,第一圖案P1與第二圖案P2的位置關係從目標位置關係偏離,作為圖案整體的尺寸的第一指標TP以及作為圖案整體的位置的第二指標CS無法處於容許範圍中。Conventional Example 3 FIG. 6 is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 3. FIG. In Conventional Example 3, as shown in FIG. 6( a ), an example in which three marks AM1 to AM3 are shifted in one direction from the target position coordinate T AM to be formed on the substrate is shown. In this case, in the
[本實施方式的圖案形成處理]
在本實施方式中,為了解決上述的習知的圖案形成中的問題,第一圖案P1和第二圖案P2雙方均基於示出目標位置坐標的資訊(例如設計數據),在各曝光裝置的坐標系下形成在基板上。具體而言,第一曝光裝置10基於示出要形成第一圖案P1的目標位置坐標的資訊,在第一曝光裝置10的坐標系下的目標位置坐標處,在基板上形成第一圖案P1。同樣地,第二曝光裝置20基於示出要形成第二圖案P2的目標位置坐標的資訊,在第二曝光裝置20的坐標系下的目標位置坐標處,在基板上形成第二圖案P2。[Pattern Formation Process of the Present Embodiment]
In this embodiment, in order to solve the above-mentioned problems in the conventional pattern formation, both the first pattern P1 and the second pattern P2 are based on the information (such as design data) showing the coordinates of the target position, at the coordinates of each exposure device. The system is formed on the substrate. Specifically, the
然而,在形成系統100使用的多個曝光裝置(第一曝光裝置10、第二曝光裝置20)中,有時裝置固有的特性會產生個體差異。特性例如是指裝置坐標系的誤差、被搬送到基板載置臺上的基板的載置誤差等裝置固有產生的誤差。像這樣,當第一曝光裝置10與第二曝光裝置20產生了特性的個體差異時,由第一曝光裝置10形成的第一圖案P1與由第二曝光裝置20形成的第二圖案P2的位置關係會從目標位置關係偏離。其結果是,作為圖案整體的尺寸的第一指標TP以及作為圖案整體的位置的第二指標CS可能無法處於容許範圍中(特別是第一指標TP可能無法處於容許範圍中)。However, among the plurality of exposure apparatuses (the
於是,在本實施方式的形成系統100中,求出在第一曝光裝置10的坐標系下由標記測量部13測量出的標記AM的位置與在第二曝光裝置20的坐標系下由標記測量部23測量出的標記AM的位置之差量。並且,基於該差量,決定(校正)在第二曝光裝置20的坐標系下在基板上形成第二圖案P2的位置。具體而言,能夠以對因第一曝光裝置10與第二曝光裝置20之間的圖案的形成特性的個體差異而引起的第一圖案P1與第二圖案P2的位置關係的偏離進行校正的方式,決定在基板上形成第二圖案P2的位置。由此,能夠以第一指標TP以及第二指標CS分別處於容許範圍中的方式在基板上形成第一圖案以及第二圖案。Then, in the forming
以下,一邊參照圖7~圖8一邊對本實施方式的形成系統100中的向基板上形成圖案的處理(MMG技術)進行說明。圖7是示出涉及本實施方式的向基板上形成圖案的處理的流程圖。圖7所示的流程圖的各程序可在主控制部40的控制下執行。另外,圖8是按時間推移示出在基板上形成標記AM、第一圖案P1以及第二圖案P2的情形的示意圖。Hereinafter, a process of forming a pattern on a substrate (MMG technology) in the forming
在S11中,由搬送部30將基板W搬送到第一曝光裝置10。
在S12中,基於示出要形成標記AM的目標位置坐標的資訊(例如設計數據),在第一曝光裝置10的坐標系下,由第一曝光裝置10的標記形成部12在基板上形成標記AM(標記形成程序)。即,在第一曝光裝置10的坐標系下的該目標位置坐標形成標記AM。在此,如上所述,由標記形成部12形成標記AM的形成精度不足,因而標記AM可能不是形成在目標位置坐標上,而是形成在從目標位置坐標偏移的位置。在本實施方式中,在基板上形成三個標記AM,該三個標記AM有產生包含X方向的偏移分量(配列偏移分量的一個示例)和Y方向的倍率分量(形狀變化分量的一個示例)的形成誤差。In S11 , the substrate W is transported to the
在S13中,在第一曝光裝置10的坐標系下,由第一曝光裝置10的標記測量部13測量在S12的程序中在基板上形成的標記AM的位置(第一測量程序)。由此,能夠得到表示第一曝光裝置10的坐標系下的標記AM的位置坐標的標記坐標資訊C1。當假設標記測量部13沒有產生測量誤差時,該標記坐標資訊C1具有第一曝光裝置10固有產生的誤差分量CM1和由標記形成部12形成標記AM的形成誤差分量CMX。誤差分量CM1例如包含第一曝光裝置10中的裝置坐標系的誤差、向基板載置臺上載置基板W的載置誤差等,可用X方向偏移、Y方向偏移、旋轉(向方向)、X方向倍率以及Y方向倍率這多個要素來表示。另外,標記AM的形成誤差分量CMX也可與誤差分量CM1同樣地用多個要素來表示,但在本實施方式中是由X方向偏移以及Y方向倍率構成。In S13, in the coordinate system of the
在S14中,基於示出要形成第一圖案P1的目標位置坐標的第一資訊(例如設計數據),在第一曝光裝置10的坐標系下由第一曝光裝置10的圖案形成部11在基板上形成第一圖案P1(第一形成程序)。即,不使用在S13的程序中得到的標記坐標資訊C1(標記測量部13的測量結果),而在第一曝光裝置10的坐標系下的該目標位置坐標處形成第一圖案P1。根據本程序,如圖8的(a)所示,雖然相對於第一資訊的目標位置坐標產生第一曝光裝置10固有的誤差分量CM1,但能夠不依據由標記形成部12形成標記AM的形成誤差分量CMX而在基板上形成第一圖案P1。In S14, based on the first information (for example, design data) showing the coordinates of the target position where the first pattern P1 is to be formed, the
在S15中,由搬送部30將基板W從第一曝光裝置10搬送到第二曝光裝置20,並且將在S13的程序中由第一曝光裝置10得到的標記坐標資訊C1傳送(通知)給第二曝光裝置20。在本實施方式中,標記坐標資訊C1的傳送是在向第二曝光裝置20搬送基板W時進行,但不限於此,只要是在S13與S17之間進行即可。In S15, the substrate W is transferred from the
在S16中,在第二曝光裝置20的坐標系下,由第二曝光裝置20的標記測量部23測量在S12的程序中由第一曝光裝置10的標記形成部12在基板上形成的標記AM的位置(第二測量程序)。由此,能夠得到表示在第二曝光裝置20的坐標系下的標記AM的位置坐標的標記坐標資訊C2。當假設標記測量部23沒有產生測量誤差時,該標記坐標資訊C2具有第二曝光裝置20固有產生的誤差分量CM2和由標記形成部12形成標記AM的形成誤差分量CMX。誤差分量CM2例如包含第二曝光裝置20中的裝置坐標系的誤差、向基板載置臺上載置基板W的載置誤差等,可用X方向偏移、Y方向偏移、旋轉(θ方向)、X方向倍率以及Y方向倍率這多個要素來表示。In S16, in the coordinate system of the
在S17中,求出在第二曝光裝置20的坐標系下在基板上形成第二圖案P2時所使用的校正值CV。校正值CV用於校正(減少)第一曝光裝置10與第二曝光裝置20的特性的個體差異,即第一曝光裝置10固有產生的誤差與第二曝光裝置20固有產生的誤差之差,校正值CV通過以下的式(1)求出。在式(1)中,求出在S13的程序中由第一曝光裝置10得到的標記坐標資訊C1與在S16的程序中由第二曝光裝置20得到的標記坐標資訊C2之差量,作為校正值CV。標記坐標資訊C1以及標記坐標資訊C2共同包括標記AM的形成誤差分量CMX。因此,作為結果,校正值CV是第一曝光裝置10固有產生的誤差分量CM1與第二曝光裝置20固有產生的誤差分量CM2之差量。 In S17, the correction value CV used when forming the 2nd pattern P2 on a board|substrate in the coordinate system of the
在S18中,基於示出要形成第二圖案P2的目標位置坐標的第二資訊(例如設計數據),在第二曝光裝置20的坐標系下,由第二曝光裝置20的圖案形成部21在基板上形成第二圖案P2(第二形成程序)。此時,基於在S17的程序中求出的校正值CV,決定在第二曝光裝置20的坐標系下在基板上形成第二圖案P2的位置。具體而言,利用校正值CV來校正第二資訊的目標位置坐標,基於由此得到的位置坐標,在基板上形成第二圖案P2。以這樣的方式在基板上形成的第二圖案P2的誤差,如圖8的(b)所示,僅為從第二曝光裝置20的固有的誤差分量CM2減去校正值CV而得的誤差分量CM1。即,能夠對第一圖案P1與第二圖案P2設以同樣的誤差分量CM1,能夠校正(減少)第一曝光裝置10與第二曝光裝置20的特性的個體差異。其結果是,能夠使作為圖案整體的尺寸的第一指標TP以及作為圖案整體的位置的第二指標CS分別處於容許範圍中。另外,在S19中,由搬送部30將基板W從第二曝光裝置20搬出。In S18, based on the second information (such as design data) showing the coordinates of the target position where the second pattern P2 is to be formed, in the coordinate system of the
如上所述,本實施方式的形成系統100基於由第一曝光裝置10得到的標記坐標資訊C1與由第二曝光裝置20得到的標記坐標資訊C2之差量,決定由第二曝光裝置20在基板上形成第二圖案P2的位置。由此,能夠校正(減少)第一曝光裝置10與第二曝光裝置20的特性的個體差異,能夠提高利用MMG技術形成圖案的形成精度。As described above, the
<物品之製造方法的實施方式> 本發明的實施方式所述的物品之製造方法例如適於製造半導體裝置等微型裝置、具有細微構造的元件等物品。本實施方式的物品之製造方法包含:使用上述的曝光裝置在塗布於基板的感光劑上形成潛像圖案的程序(將基板曝光的程序)和將在所述程序中形成了潛像圖案的基板顯影(加工)的程序。該製造方法還包含其它公知的程序(氧化、成膜、蒸鍍、摻雜、平坦化、蝕刻、抗蝕劑剝離、切割、接合、封裝等)。與習知的方法相比,本實施方式的物品之製造方法在物品的性能、品質、生產率、生產成本中的至少一個方面有利。<Embodiments of the manufacturing method of the article> The method of manufacturing an article according to the embodiment of the present invention is suitable for, for example, manufacturing articles such as microdevices such as semiconductor devices and elements having a fine structure. The method of manufacturing an article according to this embodiment includes: a process of forming a latent image pattern on a photosensitive agent coated on a substrate using the above-mentioned exposure device (a process of exposing the substrate); Developing (processing) procedures. This manufacturing method also includes other known procedures (oxidation, film formation, vapor deposition, doping, planarization, etching, resist stripping, dicing, bonding, packaging, etc.). Compared with conventional methods, the method of manufacturing an article of this embodiment is advantageous in at least one of article performance, quality, productivity, and production cost.
<其它的實施例> 本發明還可通過如下處理來實現,即,通過網路或者各種記憶媒體將實現上述實施方式的一個以上功能的程式提供給系統或裝置,該系統或裝置的電腦中的一個以上的處理器讀出並執行程序。另外,也能夠通過實現一個以上的功能的電路(例如,ASIC)來實現。<Other Examples> The present invention can also be realized by providing a program for realizing one or more functions of the above-mentioned embodiments to a system or device via a network or various storage media, and one or more processors in a computer of the system or device read the program. exit and execute the program. In addition, it can also be realized by a circuit (for example, ASIC) that realizes one or more functions.
以上說明了本發明的優選實施方式,但當然本發明並不限於這些實施方式,能夠在其主旨的範圍內進行各種變形以及變更。Preferred embodiments of the present invention have been described above, but of course the present invention is not limited to these embodiments, and various modifications and changes can be made within the scope of the gist.
10:第一曝光裝置 11:圖案形成部 12:標記形成部 13:標記測量部 20:第二曝光裝置 21:圖案形成部 23:標記測量部 30:搬送部 40:主控制部 100:形成系統10: The first exposure device 11: Pattern forming department 12:Mark forming part 13:Mark the measurement part 20: The second exposure device 21: Pattern forming department 23:Mark measurement department 30:Transportation Department 40: Main Control Department 100:Formation System
[圖1] 是示出形成系統的整體結構的概略圖。 [圖2] 是示出第一曝光裝置的結構例的圖。 [圖3] 是示出在基板上形成的第一圖案P1、第二圖案P2以及標記AM的圖。 [圖4] 是用於說明涉及習知例1的圖案形成精度的下降的示意圖。 [圖5] 是用於說明涉及習知例2的圖案形成精度的下降的示意圖。 [圖6] 是用於說明涉及習知例3的圖案形成精度的下降的示意圖。 [圖7] 是示出向基板上形成圖案的處理的流程圖。 [圖8] 是按時間推移示出在基板上形成標記AM、第一圖案P1以及第二圖案P2的情形的示意圖。[ Fig. 1 ] is a schematic diagram showing the overall structure of the forming system. [FIG. 2] It is a figure which shows the structural example of the 1st exposure apparatus. [FIG. 3] It is a figure which shows the 1st pattern P1, the 2nd pattern P2, and the mark AM formed on the board|substrate. [ FIG. 4 ] is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 1. [ FIG. [ FIG. 5 ] is a schematic diagram for explaining the decrease in pattern formation accuracy related to Conventional Example 2. [ FIG. [FIG. 6] It is a schematic diagram for demonstrating the fall of the pattern formation precision concerning the conventional example 3. [FIG. [FIG. 7] It is a flowchart which shows the process of forming a pattern on a board|substrate. [FIG. 8] It is a schematic diagram which shows the state of forming the mark AM, the 1st pattern P1, and the 2nd pattern P2 on the board|substrate with time.
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