TW201918134A - Printed circuit board - Google Patents

Printed circuit board Download PDF

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Publication number
TW201918134A
TW201918134A TW107115787A TW107115787A TW201918134A TW 201918134 A TW201918134 A TW 201918134A TW 107115787 A TW107115787 A TW 107115787A TW 107115787 A TW107115787 A TW 107115787A TW 201918134 A TW201918134 A TW 201918134A
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Taiwan
Prior art keywords
insulating layer
hole
circuit board
printed circuit
plated
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TW107115787A
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Chinese (zh)
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TWI806865B (en
Inventor
崔晸宇
閔太泓
宋堯韓
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南韓商三星電機股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/115Via connections; Lands around holes or via connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0216Reduction of cross-talk, noise or electromagnetic interference
    • H05K1/0218Reduction of cross-talk, noise or electromagnetic interference by printed shielding conductors, ground planes or power plane
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/111Pads for surface mounting, e.g. lay-out
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0137Materials
    • H05K2201/015Fluoropolymer, e.g. polytetrafluoroethylene [PTFE]

Abstract

A printed circuit board according to an aspect of the present invention comprises a first insulating layer of which a metal pad is formed on one surface; a plating via formed by penetrating through the first insulating layer to be connected to one surface of the metal pad; a second insulating layer formed on one surface of the first insulating layer; and a paste via formed by penetrating through the second insulating layer to be connected to the other surface of the metal pad, wherein side surface of the plating via at the other surface of the first insulating layer is positioned within the first insulating layer.

Description

印刷電路板A printed circuit board

以下說明是有關於一種印刷電路板(printed circuit board,PCB)。The following description relates to a printed circuit board (PCB).

由於對使用為20吉赫(GHz)或高於20吉赫的高頻率區的第五代(5th generation,5G)通訊的關注已急劇增加,為應對此種情況,正在進行技術研究以對印刷電路板使用新的材料。為使高頻率區中的訊號傳輸損失最小化,有必要開發使用具有低介電常數(Dk)及低介電損失(Df)的絕緣材料、減小電路表面粗糙度、及改善通孔間連接(inter-via connection)的技術。Due to the dramatic increase in the focus on 5th generation (5G) communication using high frequency regions of 20 GHz or higher, in order to cope with this situation, technical research is underway to print The board uses new materials. In order to minimize signal transmission loss in high frequency regions, it is necessary to develop insulating materials with low dielectric constant (Dk) and low dielectric loss (Df), reduce circuit surface roughness, and improve inter-via connections. (inter-via connection) technology.

韓國專利第10-2011-0002112號闡述印刷電路板的實例。An example of a printed circuit board is described in Korean Patent No. 10-2011-0002112.

本發明的目的是提供一種具有改善的通孔間連接的印刷電路板。It is an object of the present invention to provide a printed circuit board having improved inter-via connections.

根據本發明的態樣的一種印刷電路板包括:第一絕緣層,金屬墊形成於所述第一絕緣層的一個表面上;鍍覆通孔,藉由穿透過所述第一絕緣層而形成以連接至所述金屬墊的一個表面;第二絕緣層,形成於所述第一絕緣層的一個表面上;以及膏通孔,藉由穿透過所述第二絕緣層而形成以連接至所述金屬墊的另一表面,其中所述鍍覆通孔的位於所述第一絕緣層的另一表面處的表面位於所述第一絕緣層內。A printed circuit board according to an aspect of the present invention includes: a first insulating layer formed on one surface of the first insulating layer; a plated through hole formed by penetrating through the first insulating layer Connecting to one surface of the metal pad; a second insulating layer formed on one surface of the first insulating layer; and a paste via formed by penetrating through the second insulating layer to be connected to the Another surface of the metal pad, wherein a surface of the plated through hole at the other surface of the first insulating layer is located within the first insulating layer.

根據本發明的另一態樣的一種印刷電路板包括:第一絕緣層;鍍覆通孔,藉由穿透過所述第一絕緣層而形成;第二絕緣層,形成於所述第一絕緣層上;以及膏通孔,藉由穿透過所述第二絕緣層而形成以接觸所述鍍覆通孔,其中所述鍍覆通孔與所述膏通孔之間的接觸介面位於所述第一絕緣層內。A printed circuit board according to another aspect of the present invention includes: a first insulating layer; a plated through hole formed by penetrating through the first insulating layer; and a second insulating layer formed on the first insulating layer And a paste via hole formed by penetrating through the second insulating layer to contact the plated through hole, wherein a contact interface between the plated through hole and the paste through hole is located Inside the first insulating layer.

藉由閱讀以下詳細說明、圖式及申請專利範圍,其他特徵及態樣將顯而易見。Other features and aspects will be apparent from the following detailed description, drawings and claims.

提供以下詳細說明是為了幫助讀者獲得對本文中所述方法、設備、及/或系統的全面理解。然而,對於此項技術中具有通常知識者而言,本文中所述方法、設備、及/或系統的各種改變、潤飾、及等效形式將顯而易見。本文中所述操作順序僅為實例,且並非僅限於本文中所提及的該些操作順序,而是如對於此項技術中具有通常知識者而言將顯而易見,除必定以特定次序出現的操作以外,均可有所改變。此外,為提高清晰性及明確性,可省略對對於此項技術中具有通常知識者而言眾所習知的功能及構造的說明。The following detailed description is provided to assist the reader in a comprehensive understanding of the methods, devices, and/or systems described herein. Various modifications, adaptations, and equivalents of the methods, devices, and/or systems described herein will be apparent to those skilled in the art. The order of operations described herein is merely an example, and is not limited to the order of operations referred to herein, but will be apparent to those of ordinary skill in the art, except where the operations must occur in a particular order. Other than that, it can be changed. In addition, descriptions of well-known functions and constructions of those skilled in the art can be omitted for clarity and clarity.

本文中所述特徵可被實施為不同形式,且不應被解釋為僅限於本文中所述實例。確切而言,提供本文中所述實例是為了使此揭露內容將透徹及完整,並將向此項技術中具有通常知識者傳達本發明的全部範圍。Features described herein can be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein are provided to be thorough and complete, and the full scope of the present invention will be conveyed to those of ordinary skill in the art.

除非另有定義,否則本文中所使用的全部用語(包括技術用語及科學用語)的含義均與其被本發明所屬技術中具有通常知識者所通常理解的含義相同。在常用字典中所定義的任何用語應被解釋為具有與在相關技術的上下文中的含義相同的含義,且除非另有明確定義,否則不應將其解釋為具有理想化或過於正式的含義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning meaning meaning Any term defined in a commonly used dictionary should be interpreted as having the same meaning as in the context of the related art, and should not be construed as having an idealized or overly formal meaning unless explicitly defined otherwise.

無論圖號如何,將對相同的或對應的組件給定相同的圖式編號,且將不再對相同的或對應的組件予以贅述。在本發明的說明全文中,當闡述特定相關傳統技術確定與本發明的觀點無關時,將省略有關詳細說明。在闡述各種組件時可使用例如「第一(first)」及「第二(second)」等用語,但以上組件不應僅限於以上用語。以上用語僅用於區分各個組件。在圖式中,可誇大、省略、或簡要示出一些組件,且組件的尺寸未必反映該些組件的實際尺寸。Regardless of the figure number, the same or corresponding components will be given the same drawing numbers, and the same or corresponding components will not be described again. In the entire description of the present invention, the detailed description will be omitted when it is stated that the specific related conventional technology is not related to the viewpoint of the present invention. Terms such as "first" and "second" may be used in the description of various components, but the above components should not be limited to the above terms. The above terms are only used to distinguish between components. In the drawings, some components may be exaggerated, omitted, or briefly shown, and the dimensions of the components do not necessarily reflect the actual dimensions of the components.

在下文中,將參照圖式來詳細闡述本發明的特定實施例。In the following, specific embodiments of the invention will be described in detail with reference to the drawings.

圖1示出根據本發明實施例的印刷電路板。圖2示出根據本發明實施例的印刷電路板的多個單元層。圖3示出根據本發明實施例的印刷電路板中的通孔。Figure 1 shows a printed circuit board in accordance with an embodiment of the present invention. 2 illustrates a plurality of unit layers of a printed circuit board in accordance with an embodiment of the present invention. Figure 3 illustrates a via in a printed circuit board in accordance with an embodiment of the present invention.

將以兩個態樣來闡述根據本發明實施例的印刷電路板。一個態樣闡述一個單元層的結構且另一態樣闡述其中相鄰單元層結合於一起的通孔結構。因此,將參照圖1及圖2來闡述前者,且將參照圖3來闡述後者。A printed circuit board according to an embodiment of the present invention will be explained in two aspects. One aspect illustrates the structure of one unit layer and the other illustrates a via structure in which adjacent unit layers are bonded together. Therefore, the former will be explained with reference to FIGS. 1 and 2, and the latter will be explained with reference to FIG.

參照圖1及圖2,根據本發明實施例的印刷電路板包括第一絕緣層100、鍍覆通孔130、第二絕緣層200及膏通孔230。印刷電路板可由多個單元層形成且所述多個單元層中的每一者包括第一絕緣層100、鍍覆通孔130、第二絕緣層200及膏通孔230。Referring to FIGS. 1 and 2, a printed circuit board according to an embodiment of the present invention includes a first insulating layer 100, a plated through hole 130, a second insulating layer 200, and a paste via 230. The printed circuit board may be formed of a plurality of unit layers and each of the plurality of unit layers includes a first insulating layer 100, a plated through hole 130, a second insulating layer 200, and a paste via 230.

第一絕緣層100及第二絕緣層200是由例如樹脂等絕緣材料形成。第二絕緣層200積層於第一絕緣層100的一個表面上。在其中印刷電路板是由多個單元層形成的情形中,由於每一單元層包括第一絕緣層100及第二絕緣層200,因此最終製造成的印刷電路板具有其中第一絕緣層100與第二絕緣層200交替地重覆積層的結構。The first insulating layer 100 and the second insulating layer 200 are formed of an insulating material such as a resin. The second insulating layer 200 is laminated on one surface of the first insulating layer 100. In the case where the printed circuit board is formed of a plurality of unit layers, since each unit layer includes the first insulating layer 100 and the second insulating layer 200, the finally manufactured printed circuit board has the first insulating layer 100 therein The second insulating layer 200 alternately overlaps the laminated structure.

絕緣層100及絕緣層200的樹脂的實例可包括例如熱固性樹脂(thermosetting resin)及熱塑性樹脂(thermoplastic resin)等各種材料。Examples of the resin of the insulating layer 100 and the insulating layer 200 may include various materials such as a thermosetting resin and a thermoplastic resin.

絕緣層100及絕緣層200可由具有低介電常數及低介電損失的材料製成。具體而言,絕緣層100及絕緣層200是由選自以下中的至少一種材料形成:液晶聚合物(liquid crystal polymer,LCP)、聚四氟乙烯(polytetrafluoroethylene,PTFE)、聚苯醚(polyphenylene ether,PPE)、環烯烴聚合物(cyclo olefin polymer,COP)、全氟烷氧基(perfluoroalkoxy,PFA)及聚醯亞胺(polyimide,PI)。此種材料適合於減少用於傳輸高頻率訊號的基底中的訊號損失。The insulating layer 100 and the insulating layer 200 may be made of a material having a low dielectric constant and a low dielectric loss. Specifically, the insulating layer 100 and the insulating layer 200 are formed of at least one material selected from the group consisting of liquid crystal polymer (LCP), polytetrafluoroethylene (PTFE), and polyphenylene ether. , PPE), cyclo olefin polymer (COP), perfluoroalkoxy (PFA), and polyimide (PI). This material is suitable for reducing signal loss in substrates used to transmit high frequency signals.

絕緣層100及絕緣層200可由環氧樹脂、聚醯亞胺或類似物形成。環氧樹脂的實例包括萘環氧樹脂(naphthalene epoxy resin)、雙酚A型環氧樹脂(bisphenol A type epoxy resin)、雙酚F型環氧樹脂(bisphenol F type epoxy resin)、酚醛清漆環氧樹脂(novolac epoxy resin)、甲酚酚醛清漆環氧樹脂(cresol novolac epoxy resin)、橡膠改質環氧樹脂(rubber modified epoxy resin)、脂環族環氧樹脂(cycloaliphatic epoxy resin)、矽系環氧樹脂、氮系環氧樹脂、磷系環氧樹脂及類似物。然而,並非僅限於此。The insulating layer 100 and the insulating layer 200 may be formed of an epoxy resin, a polyimide or the like. Examples of the epoxy resin include naphthalene epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, and novolac epoxy. Novolac epoxy resin, cresol novolac epoxy resin, rubber modified epoxy resin, cycloaliphatic epoxy resin, lanthanum epoxy Resin, nitrogen-based epoxy resin, phosphorus-based epoxy resin, and the like. However, it is not limited to this.

絕緣層100及絕緣層200可包含例如玻璃布(glass cloth)等纖維加強材料或例如二氧化矽等無機填充物。在前一種情形中,絕緣層100及絕緣層200可形成於預浸體(prepreg,PPG)中,且在後一種情形中,絕緣層100及絕緣層200可形成於例如味之素增層膜(ajinomoto build-up film,ABF)等增層膜中。The insulating layer 100 and the insulating layer 200 may include a fiber reinforcing material such as glass cloth or an inorganic filler such as cerium oxide. In the former case, the insulating layer 100 and the insulating layer 200 may be formed in a prepreg (PPG), and in the latter case, the insulating layer 100 and the insulating layer 200 may be formed, for example, in a taste augmentation film. (ajinomoto build-up film, ABF) and other buildup films.

在第一絕緣層100的一個表面上形成有第一電路111及金屬墊110。第一電路111及金屬墊110可嵌置於第一絕緣層100的一個表面中。在此種情形中,第一電路111及金屬墊110形成於第二絕緣層200的與第一絕緣層100的一個表面接觸的表面(第二絕緣層200的另一表面;第二絕緣層200的不與第一絕緣層100接觸的表面被稱作「一個表面」,且與所述另一表面相對的表面被稱作「另一表面」)上。金屬墊110及金屬墊110位於第一絕緣層100與第二絕緣層200之間且在第一絕緣層100的一個表面中凹陷。A first circuit 111 and a metal pad 110 are formed on one surface of the first insulating layer 100. The first circuit 111 and the metal pad 110 may be embedded in one surface of the first insulating layer 100. In this case, the first circuit 111 and the metal pad 110 are formed on a surface of the second insulating layer 200 that is in contact with one surface of the first insulating layer 100 (the other surface of the second insulating layer 200; the second insulating layer 200) The surface that is not in contact with the first insulating layer 100 is referred to as "one surface", and the surface opposite to the other surface is referred to as "the other surface". The metal pad 110 and the metal pad 110 are located between the first insulating layer 100 and the second insulating layer 200 and are recessed in one surface of the first insulating layer 100.

第一電路111是被圖案化以傳輸電性訊號的導體。金屬墊110是連接至第一電路111的導體。第一電路111及金屬墊110可由例如銅(Cu)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)或其合金等金屬形成。The first circuit 111 is a conductor that is patterned to transmit electrical signals. The metal pad 110 is a conductor connected to the first circuit 111. The first circuit 111 and the metal pad 110 may be formed of a metal such as copper (Cu), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt) or alloy thereof. .

第一電路111及金屬墊110的每一側表面可為傾斜的。具體而言,第一電路111及金屬墊110的每一側表面可具有下降斜率(descending slope)。第一電路111及金屬墊110的每一者的橫截面積朝著朝向絕緣體200的底部增大。具體而言,金屬墊110的橫截面積自一個表面至另一表面增大。此種傾斜的側表面可為藉由例如蓋孔(tenting)等減性製程(substractive process)形成第一電路111及金屬墊110的結果。Each side surface of the first circuit 111 and the metal pad 110 may be inclined. Specifically, each side surface of the first circuit 111 and the metal pad 110 may have a descending slope. The cross-sectional area of each of the first circuit 111 and the metal pad 110 increases toward the bottom of the insulator 200. Specifically, the cross-sectional area of the metal pad 110 increases from one surface to the other. Such inclined side surfaces may be the result of forming the first circuit 111 and the metal pad 110 by a substractive process such as tenting.

在第一絕緣層100的另一表面上形成有第二電路112。第二電路112是被圖案化以藉由與第一電路111相同的方式傳輸電性訊號的導體。第二電路112可由例如銅(Cu)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)或其合金等金屬形成。A second circuit 112 is formed on the other surface of the first insulating layer 100. The second circuit 112 is a conductor that is patterned to transmit electrical signals in the same manner as the first circuit 111. The second circuit 112 may be formed of a metal such as copper (Cu), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt), or an alloy thereof.

相較於第一電路111,第二電路112可具有更精細的節距。亦即,第二電路112的配線密度大於第一電路111的配線密度,第二電路112的寬度小於第一電路111的寬度,且第二電路112之間的間隔可小於第一電路111之間的間隔。The second circuit 112 may have a finer pitch than the first circuit 111. That is, the wiring density of the second circuit 112 is greater than the wiring density of the first circuit 111, the width of the second circuit 112 is smaller than the width of the first circuit 111, and the interval between the second circuits 112 may be smaller than between the first circuits 111. Interval.

相較於第一電路111,第二電路112的側表面可不傾斜或可傾斜成非常接近於垂直。此可為以不同方法形成第一電路111與第二電路112的結果。舉例而言,第一電路111是藉由減性製程形成且第二電路112是藉由加性製程(additive process)、半加性製程(semi additive process)、改良半加性製程(modified semi additive process)或類似製程形成。The side surface of the second circuit 112 may not be inclined or may be inclined to be very close to vertical as compared to the first circuit 111. This may be the result of forming the first circuit 111 and the second circuit 112 in different ways. For example, the first circuit 111 is formed by a subtractive process and the second circuit 112 is formed by an additive process, a semi-additive process, and a modified semi-additive process. Process) or similar process formation.

第二電路112可包括位於第二電路112下面的晶種層S。晶種層S可藉由無電鍍(electroless plating)形成,且在此種情形中,第二電路112可藉由電鍍(electroplating)形成。晶種層S可具有2微米(μm)或小於2微米的厚度。The second circuit 112 can include a seed layer S located below the second circuit 112. The seed layer S can be formed by electroless plating, and in this case, the second circuit 112 can be formed by electroplating. The seed layer S may have a thickness of 2 micrometers (μm) or less than 2 micrometers.

在第一絕緣層100的另一表面上可形成有接地層113。第二電路112可為圖案化導體,而接地層113可為較第二電路112寬的金屬層。A ground layer 113 may be formed on the other surface of the first insulating layer 100. The second circuit 112 can be a patterned conductor, and the ground layer 113 can be a metal layer that is wider than the second circuit 112.

當印刷電路板是由多個單元層形成時,第二電路112或接地層113可選擇性地形成於每一單元層中的第一絕緣層100的另一表面上。當藉由批量積層多個單元層而最終形成印刷電路板時,電路層(第一電路111及第二電路112)與接地層113可以特定次序交替形成。舉例而言,在圖1中,設計成在每三個電路層之後形成接地層113。When the printed circuit board is formed of a plurality of unit layers, the second circuit 112 or the ground layer 113 may be selectively formed on the other surface of the first insulating layer 100 in each of the unit layers. When the printed circuit board is finally formed by stacking a plurality of unit layers in a batch, the circuit layers (the first circuit 111 and the second circuit 112) and the ground layer 113 may be alternately formed in a specific order. For example, in FIG. 1, it is designed to form a ground layer 113 after every three circuit layers.

然而,本發明並不限於此種結構。第二電路112及接地層113可一起形成於第一絕緣層100的另一表面上。However, the invention is not limited to this configuration. The second circuit 112 and the ground layer 113 may be formed together on the other surface of the first insulating layer 100.

在第一絕緣層100中形成鍍覆通孔130。鍍覆通孔130形成於穿透過第一絕緣層100的第一開口120中,以使鍍覆通孔130穿透第一絕緣層100。鍍覆通孔130是藉由以例如銅(Cu)、鈀(Pd)、鋁(Al)、鎳(Ni)、鈦(Ti)、金(Au)、鉑(Pt)或其合金等金屬在開口120內進行鍍覆來形成。A plated through hole 130 is formed in the first insulating layer 100. The plated through hole 130 is formed to penetrate through the first opening 120 of the first insulating layer 100 such that the plated through hole 130 penetrates the first insulating layer 100. The plated through hole 130 is made of a metal such as copper (Cu), palladium (Pd), aluminum (Al), nickel (Ni), titanium (Ti), gold (Au), platinum (Pt) or alloy thereof. The opening 120 is formed by plating.

鍍覆通孔130連接至金屬墊110且接觸金屬墊110的一個表面。鍍覆通孔130將金屬墊110與第二電路112(或接地層113)電性連接。此處,由於金屬墊110連接至第一電路111,因此第一電路111與第二電路112(或接地層113)藉由鍍覆通孔130而電性連接。The plated through hole 130 is connected to the metal pad 110 and contacts one surface of the metal pad 110. The plated through hole 130 electrically connects the metal pad 110 to the second circuit 112 (or the ground layer 113). Here, since the metal pad 110 is connected to the first circuit 111, the first circuit 111 and the second circuit 112 (or the ground layer 113) are electrically connected by plating the through holes 130.

鍍覆通孔130的不與金屬墊110接觸的表面暴露至第一絕緣層100的另一表面。然而,鍍覆通孔130的不與金屬墊110接觸的表面較第一絕緣層100的另一表面更凹陷。亦即,鍍覆通孔130的位於第一絕緣層100的另一表面處的表面位於第一絕緣層100內。因此,若將第一絕緣層100的一個表面設定成底表面且將第一絕緣層100的另一表面設定成上表面,則鍍覆通孔130的上表面的位置低於第一絕緣層100的上表面的位置。此處,當鍍覆通孔130的表面較第一絕緣層100的上表面更凹陷時形成的空間可被稱作凹陷空間或凹陷部140。凹陷空間140可具有3微米或小於3微米的厚度。A surface of the plated through hole 130 that is not in contact with the metal pad 110 is exposed to the other surface of the first insulating layer 100. However, the surface of the plating via 130 that is not in contact with the metal pad 110 is more recessed than the other surface of the first insulating layer 100. That is, the surface of the plating via 130 at the other surface of the first insulating layer 100 is located within the first insulating layer 100. Therefore, if one surface of the first insulating layer 100 is set as the bottom surface and the other surface of the first insulating layer 100 is set as the upper surface, the position of the upper surface of the plated through hole 130 is lower than that of the first insulating layer 100. The position of the upper surface. Here, a space formed when the surface of the plating via 130 is more recessed than the upper surface of the first insulating layer 100 may be referred to as a recessed space or recess 140. The recessed space 140 may have a thickness of 3 microns or less.

鍍覆通孔130的橫截面積可自第一絕緣層100的一個表面至第一絕緣層100的另一表面增大。亦即,鍍覆通孔130的橫截面積自第一電路111至第二電路112(或接地層113)增大。另一方面,在多個單元層中的一個單元層中,鍍覆通孔130的橫截面積可隨著鍍覆通孔130自金屬墊110朝外行進而變大。此可為藉由例如CO2 雷射等雷射製程(laser process)形成第一開口120的結果。The cross-sectional area of the plated through hole 130 may increase from one surface of the first insulating layer 100 to the other surface of the first insulating layer 100. That is, the cross-sectional area of the plated through hole 130 is increased from the first circuit 111 to the second circuit 112 (or the ground layer 113). On the other hand, in one of the plurality of unit layers, the cross-sectional area of the plated through hole 130 may become larger as the plated through hole 130 travels outward from the metal pad 110. This may be the result of forming the first opening 120 by a laser process such as a CO 2 laser.

鍍覆通孔130可包括位於鍍覆通孔130下面的晶種層S。晶種層S可由無電鍍形成,而鍍覆通孔130可藉由電鍍形成。晶種層S可被形成為具有2微米或小於2微米的厚度。第二電路112的晶種層S與鍍覆通孔130的晶種層S可連接至彼此而在其之間不具有介面。The plated through hole 130 may include a seed layer S under the plated through hole 130. The seed layer S may be formed by electroless plating, and the plated through holes 130 may be formed by electroplating. The seed layer S may be formed to have a thickness of 2 μm or less. The seed layer S of the second circuit 112 and the seed layer S of the plated via 130 may be connected to each other without an interface therebetween.

在第二絕緣層200中形成有膏通孔230。鍍覆通孔230可為由例如金屬膏等導電填充物形成的通孔。A paste via 230 is formed in the second insulating layer 200. The plated through hole 230 may be a through hole formed of a conductive filler such as a metal paste.

形成膏通孔230的金屬膏的金屬可不同於鍍覆通孔130的金屬。膏通孔230的金屬的熔點可低於鍍覆通孔130的熔點。鍍覆通孔130是由含銅金屬形成,且膏通孔230可由包含塗佈有鉍的銅、錫及銀的金屬形成。The metal of the metal paste forming the paste via 230 may be different from the metal plating the via 130. The melting point of the metal of the paste via 230 may be lower than the melting point of the plated through hole 130. The plated through hole 130 is formed of a copper-containing metal, and the paste through hole 230 may be formed of a metal including copper, tin, and silver coated with ruthenium.

膏通孔230可形成於穿透過第二絕緣層200的第二開口220中以穿透第二絕緣層200。膏通孔230連接至金屬墊110且接觸金屬墊110的另一表面。The paste via 230 may be formed to penetrate through the second opening 220 of the second insulating layer 200 to penetrate the second insulating layer 200. The paste via 230 is connected to the metal pad 110 and contacts the other surface of the metal pad 110.

膏通孔230的橫截面積可自金屬墊110的另一表面至第二絕緣層200的一個表面增大。鍍覆通孔130的橫截面積的增大或減小與膏通孔230的橫截面積的增大或減小可相對於金屬墊110而對稱。亦即,在多個單元層中的一個單元層中,鍍覆通孔130的橫截面積及膏通孔230的橫截面積可自金屬墊110朝外側變大。此乃因第一開口120及第二開口220的經加工表面的位置是相對的。The cross-sectional area of the paste via 230 may increase from the other surface of the metal pad 110 to one surface of the second insulating layer 200. The increase or decrease of the cross-sectional area of the plated through hole 130 and the increase or decrease of the cross-sectional area of the paste through hole 230 may be symmetrical with respect to the metal pad 110. That is, in one of the plurality of unit layers, the cross-sectional area of the plated through hole 130 and the cross-sectional area of the paste through hole 230 may become larger from the metal pad 110 toward the outside. This is because the positions of the processed surfaces of the first opening 120 and the second opening 220 are opposite.

膏通孔230可暴露至第二絕緣層200的一個表面。在此種情形中,膏通孔230可較第二絕緣層200的一個表面更突出。亦即,當將第二絕緣層200的一個表面稱作底表面時,第二絕緣層200的另一表面接觸第一絕緣層100的一個表面。膏通孔230的底表面暴露至第二絕緣層200的底表面且較第二絕緣層200的底表面更突出。The paste via 230 may be exposed to one surface of the second insulating layer 200. In this case, the paste via 230 may protrude more than one surface of the second insulating layer 200. That is, when one surface of the second insulating layer 200 is referred to as a bottom surface, the other surface of the second insulating layer 200 contacts one surface of the first insulating layer 100. The bottom surface of the paste via 230 is exposed to the bottom surface of the second insulating layer 200 and protrudes more than the bottom surface of the second insulating layer 200.

另一方面,膏通孔230的橫截面積可自第二絕緣層200的一個表面朝外側減小。因此,膏通孔230的橫截面積可自金屬墊110的另一表面增大直至第二絕緣層200的一個表面為止,且接著減小。On the other hand, the cross-sectional area of the paste via 230 may decrease from one surface of the second insulating layer 200 toward the outside. Therefore, the cross-sectional area of the paste via 230 can be increased from the other surface of the metal pad 110 up to one surface of the second insulating layer 200, and then reduced.

圖3示出當印刷電路板是由多個單元層形成時,形成於一個單元層中的通孔孔洞130與形成於和所述單元層相鄰的另一單元層中的膏通孔230的耦合關係。3 shows that when the printed circuit board is formed of a plurality of unit layers, the via hole 130 formed in one unit layer and the paste via 230 formed in another unit layer adjacent to the unit layer Coupling relationship.

當印刷電路板是由多個單元層形成時,一個單元層中的第一絕緣層100與所述一個單元層相鄰的另一單元層中的第二絕緣層200接觸。此時,所述一個單元層中的鍍覆通孔130與所述一個單元層相鄰的另一單元層中的膏通孔230接觸。When the printed circuit board is formed of a plurality of unit layers, the first insulating layer 100 in one unit layer is in contact with the second insulating layer 200 in the other unit layer adjacent to the one unit layer. At this time, the plated through holes 130 in the one unit layer are in contact with the paste through holes 230 in the other unit layer adjacent to the one unit layer.

亦即,第二絕緣層200積層於第一絕緣層100上,且穿透過第一絕緣層100的膏通孔130與穿透過第二絕緣層230的膏通孔230彼此接觸。此時,鍍覆通孔130與膏通孔230之間的接觸介面位於第一絕緣層100內。參照圖3,當將第一絕緣層100與第二絕緣層200之間的介面稱作A時,相較於A,鍍覆通孔130與膏通孔230之間的接觸介面朝第一絕緣層100凹陷B。此處,由B形成的空間是凹陷空間140。That is, the second insulating layer 200 is laminated on the first insulating layer 100, and the paste vias 130 penetrating through the first insulating layer 100 and the paste vias 230 penetrating through the second insulating layer 230 are in contact with each other. At this time, the contact interface between the plated through hole 130 and the paste through hole 230 is located in the first insulating layer 100. Referring to FIG. 3, when the interface between the first insulating layer 100 and the second insulating layer 200 is referred to as A, the contact interface between the plated through hole 130 and the paste via 230 faces the first insulation as compared with A. Layer 100 is recessed B. Here, the space formed by B is the recessed space 140.

具體而言,當鍍覆通孔130的表面較介面A更凹陷且第一絕緣層100與第二絕緣層200積層於彼此上時,膏通孔230被插入至鍍覆通孔130的凹陷空間中。如此一來,膏通孔230自介面A突出B。此處,膏通孔230的端側表面接觸第一絕緣層100。Specifically, when the surface of the plated through hole 130 is more recessed than the interface A and the first insulating layer 100 and the second insulating layer 200 are laminated on each other, the paste through hole 230 is inserted into the recessed space of the plated through hole 130. in. As a result, the paste through hole 230 protrudes from the interface A. Here, the end side surface of the paste through hole 230 contacts the first insulating layer 100.

此凹陷空間140接納膏通孔230的一部分,藉此防止膏通孔230的不必要流動。此外,由於凹陷空間140具有匹配鍍覆通孔130及膏通孔230的有益效果,則無需提供單獨的通孔墊,且與所述通孔墊相關聯的訊號損失亦可減少。This recessed space 140 receives a portion of the paste through hole 230, thereby preventing unnecessary flow of the paste through hole 230. In addition, since the recessed space 140 has the beneficial effect of matching the plated through hole 130 and the paste through hole 230, it is not necessary to provide a separate through hole pad, and the signal loss associated with the through hole pad can be reduced.

在第一絕緣層100的一個表面上形成有第一電路111及金屬墊110。鍍覆通孔130形成於金屬墊110的一個表面上,且第二絕緣層200積層於第一絕緣層100的另一表面上。此處,金屬墊110的側表面包括傾斜表面,且金屬墊110的橫截面積可自金屬墊110的一個表面至金屬墊110的另一表面增大。第一電路111的側表面中亦可包括相同的傾斜表面。第二電路112的橫截面積亦可自一個表面至另一表面增大。A first circuit 111 and a metal pad 110 are formed on one surface of the first insulating layer 100. The plated through hole 130 is formed on one surface of the metal pad 110, and the second insulating layer 200 is laminated on the other surface of the first insulating layer 100. Here, the side surface of the metal pad 110 includes an inclined surface, and the cross-sectional area of the metal pad 110 may increase from one surface of the metal pad 110 to the other surface of the metal pad 110. The same inclined surface may also be included in the side surface of the first circuit 111. The cross-sectional area of the second circuit 112 may also increase from one surface to the other.

在第一絕緣層100的另一表面上形成有第二電路112。第二電路112的側表面可不具有傾斜表面或者可包括接近於垂直的傾斜表面。在第二電路112下方可形成有晶種層S且晶種層S可連接至設置於鍍覆通孔130下方的晶種層S。A second circuit 112 is formed on the other surface of the first insulating layer 100. The side surface of the second circuit 112 may have no inclined surface or may include an inclined surface that is close to vertical. A seed layer S may be formed under the second circuit 112 and the seed layer S may be connected to the seed layer S disposed under the plated through holes 130.

在第一絕緣層100的另一表面上可形成有接地層113。A ground layer 113 may be formed on the other surface of the first insulating layer 100.

第一絕緣層100及第二絕緣層200可由選自以下中的至少一種材料形成:液晶聚合物(LCP)、聚四氟乙烯(PTFE)、聚苯醚(PPE)、環烯烴聚合物(COP)、全氟烷氧基(PFA)及聚醯亞胺(PI)。The first insulating layer 100 and the second insulating layer 200 may be formed of at least one material selected from the group consisting of liquid crystal polymer (LCP), polytetrafluoroethylene (PTFE), polyphenylene ether (PPE), and cycloolefin polymer (COP) ), perfluoroalkoxy (PFA) and polyimine (PI).

穿透過第一絕緣層100的第一開口120及穿透過第二絕緣層200的第二開口220的每一者的橫截面積可自介面A至相對的側減小。在此種情形中,鍍覆通孔130的橫截面積自一個表面至另一表面變小。換言之,鍍覆通孔130的橫截面積自底表面至介面A增大。膏通孔230的橫截面積自上表面至第一絕緣層100與第二絕緣層200之間的介面增大,且自第一絕緣層100與第二絕緣層200之間的介面朝介面A減小。此乃因膏通孔230的一部分被插入至第一開口120中以使位於第一開口120中的膏通孔230的側斜率與鍍覆通孔130的側斜率相同。The cross-sectional area of each of the first opening 120 penetrating through the first insulating layer 100 and the second opening 220 penetrating through the second insulating layer 200 may decrease from the interface A to the opposite side. In this case, the cross-sectional area of the plated through hole 130 becomes smaller from one surface to the other. In other words, the cross-sectional area of the plated through hole 130 increases from the bottom surface to the interface A. The cross-sectional area of the paste via 230 increases from the upper surface to the interface between the first insulating layer 100 and the second insulating layer 200, and the interface between the first insulating layer 100 and the second insulating layer 200 faces the interface A. Reduced. This is because a portion of the paste via 230 is inserted into the first opening 120 such that the side slope of the paste via 230 in the first opening 120 is the same as the side slope of the plated via 130.

圖4示出根據本發明另一實施例的印刷電路板。Figure 4 illustrates a printed circuit board in accordance with another embodiment of the present invention.

圖4中所示印刷電路板可為剛性可撓板(rigid flexible board)。此種印刷電路板可用作同軸電纜(coaxial cable)的替代品。The printed circuit board shown in Figure 4 can be a rigid flexible board. Such a printed circuit board can be used as a replacement for a coaxial cable.

剛性可撓基底被劃分成剛性部分及可撓部分。形成於剛性部分及可撓部分之上的可撓絕緣層310是由例如液晶聚合物(LCP)、聚四氟乙烯(PTFE)、及聚醯亞胺(PI)等可撓材料製成。在剛性部分中的可撓絕緣層的兩個表面上積層有剛性絕緣層320。可使用具有小的可撓性的樹脂作為剛性絕緣層320。The rigid flexible substrate is divided into a rigid portion and a flexible portion. The flexible insulating layer 310 formed on the rigid portion and the flexible portion is made of a flexible material such as liquid crystal polymer (LCP), polytetrafluoroethylene (PTFE), and polyimine (PI). A rigid insulating layer 320 is laminated on both surfaces of the flexible insulating layer in the rigid portion. As the rigid insulating layer 320, a resin having a small flexibility can be used.

剛性部分可包括參照圖1至圖3而闡述的結構。對剛性部分的說明與以上所述說明相同且因此將被省略。The rigid portion may include the structure set forth with reference to Figures 1 through 3. The description of the rigid portion is the same as that described above and thus will be omitted.

圖5至圖18是示出在製造根據本發明實施例的印刷電路板的方法中使用的示例性製程的剖視圖。5 through 18 are cross-sectional views showing exemplary processes used in a method of fabricating a printed circuit board in accordance with an embodiment of the present invention.

參照圖5,製備其中在絕緣材料上積層有金屬箔M的基底。絕緣材料對應於以上說明中的第二絕緣層200,且金屬箔M對應於第一電路111及金屬墊110。Referring to Fig. 5, a substrate in which a metal foil M is laminated on an insulating material is prepared. The insulating material corresponds to the second insulating layer 200 in the above description, and the metal foil M corresponds to the first circuit 111 and the metal pad 110.

絕緣材料可由例如液晶聚合物(LCP)、聚四氟乙烯(PTFE)、聚苯醚(PPE)、環烯烴聚合物(COP)、全氟烷氧基(PFA)及聚醯亞胺(PI)等材料形成。較佳地,絕緣材料可具有小於0.002(在10吉赫下)的介電損失正切(dielectric loss tangent)。此外,絕緣材料可具有25微米至100微米的厚度。金屬箔M可為銅且可具有10微米至20微米的厚度。然而,並非僅限於此。The insulating material may be, for example, liquid crystal polymer (LCP), polytetrafluoroethylene (PTFE), polyphenylene ether (PPE), cycloolefin polymer (COP), perfluoroalkoxy (PFA), and polyimine (PI). And other materials are formed. Preferably, the insulating material can have a dielectric loss tangent of less than 0.002 (at 10 GHz). Further, the insulating material may have a thickness of 25 micrometers to 100 micrometers. The metal foil M may be copper and may have a thickness of 10 micrometers to 20 micrometers. However, it is not limited to this.

參照圖6,對感光性光阻劑(photosensitive resist)R1進行積層及圖案化。可藉由包括曝光及顯影的微影製程(photolithography process)來執行對感光性光阻劑R1的圖案化。感光性光阻劑R1變成蝕刻阻劑(etching resist)。亦即,圖案化感光性光阻劑R1保持於其中欲形成第一電路111及金屬墊110的區中。Referring to Fig. 6, a photosensitive resist R1 is laminated and patterned. Patterning of the photosensitive photoresist R1 can be performed by a photolithography process including exposure and development. The photosensitive photoresist R1 becomes an etching resist. That is, the patterned photosensitive photoresist R1 is held in a region in which the first circuit 111 and the metal pad 110 are to be formed.

參照圖7,圖案化感光性光阻劑R1變成蝕刻阻劑且金屬箔M被蝕刻。可藉由此種蓋孔方法形成第一電路111及金屬墊110,但並非僅限於此。當藉由蓋孔方法形成第一電路111及金屬墊110時,第一電路111及金屬墊110的側表面是傾斜的且第一電路111及金屬墊110的每一者的橫截面積朝絕緣材料側增大。亦即,第一電路111及金屬墊110的縱向側變成梯形形狀。然而,自圖8中省略第一電路111及金屬墊110的側表面的梯形形狀。Referring to FIG. 7, the patterned photosensitive photoresist R1 becomes an etch resist and the metal foil M is etched. The first circuit 111 and the metal pad 110 can be formed by such a cap hole method, but are not limited thereto. When the first circuit 111 and the metal pad 110 are formed by the cap hole method, the side surfaces of the first circuit 111 and the metal pad 110 are inclined and the cross-sectional area of each of the first circuit 111 and the metal pad 110 is insulated. The material side is enlarged. That is, the longitudinal sides of the first circuit 111 and the metal pad 110 become trapezoidal. However, the trapezoidal shape of the side surfaces of the first circuit 111 and the metal pad 110 is omitted from FIG.

參照圖8,在絕緣材料上積層第一絕緣層100,且第一絕緣層100的一個表面接觸所述絕緣材料。可藉由V壓合(V-press lamination)來對第一絕緣層100進行積層。第一絕緣層100可具有25微米至100微米的厚度。第一絕緣層100可由與絕緣材料(第二絕緣層200)相同或不同的材料製成。然而,第一絕緣層100的介電損失正切亦可小於0.002(在10吉赫下)。Referring to FIG. 8, a first insulating layer 100 is laminated on an insulating material, and one surface of the first insulating layer 100 contacts the insulating material. The first insulating layer 100 may be laminated by V-press lamination. The first insulating layer 100 may have a thickness of 25 micrometers to 100 micrometers. The first insulating layer 100 may be made of the same or different material as the insulating material (the second insulating layer 200). However, the dielectric loss tangent of the first insulating layer 100 may also be less than 0.002 (at 10 GHz).

根據圖8中的製程,形成其中第一絕緣層100與第二絕緣層200加以組合的單元層。在第一絕緣層100與第二絕緣層200之間形成電路111及金屬墊110。第一電路111及金屬墊110嵌置於第一絕緣層100中。According to the process of FIG. 8, a unit layer in which the first insulating layer 100 and the second insulating layer 200 are combined is formed. A circuit 111 and a metal pad 110 are formed between the first insulating layer 100 and the second insulating layer 200. The first circuit 111 and the metal pad 110 are embedded in the first insulating layer 100.

參照圖9,在第一絕緣層100中形成第一開口120。第一開口120可藉由例如CO2 雷射或紫外光(ultra violet,UV)雷射等雷射製程來形成,或者可藉由例如噴砂製程(sand blast process)等機械製程來形成。第一開口120形成於金屬墊110上以使金屬墊110的一個表面經由第一開口120暴露出。第一開口120的橫截面積可朝金屬墊110減小,且第一開口120的寬度可為40微米至100微米。Referring to FIG. 9, a first opening 120 is formed in the first insulating layer 100. The first opening 120 may be formed by a laser process such as a CO 2 laser or an ultra violet (UV) laser, or may be formed by a mechanical process such as a sand blast process. The first opening 120 is formed on the metal pad 110 such that one surface of the metal pad 110 is exposed through the first opening 120. The cross-sectional area of the first opening 120 may be reduced toward the metal pad 110, and the width of the first opening 120 may be 40 microns to 100 microns.

參照圖10,在第一開口120中形成鍍覆通孔130。可藉由在藉由無電鍍覆形成晶種層S之後進行電鍍來填充鍍覆通孔130。此時,藉由無電鍍覆形成的晶種層S可不僅形成於第一開口120的內壁及底部上,而且形成於第一絕緣層100的另一表面上。晶種層S可具有2微米或小於2微米的厚度。Referring to FIG. 10, a plated through hole 130 is formed in the first opening 120. The plated through hole 130 may be filled by performing electroplating after the seed layer S is formed by electroless plating. At this time, the seed layer S formed by electroless plating may be formed not only on the inner wall and the bottom of the first opening 120 but also on the other surface of the first insulating layer 100. The seed layer S may have a thickness of 2 microns or less.

參照圖11,在晶種層S上積層感光性光阻劑R2並將感光性光阻劑R2圖案化。對於其中形成有第二電路112的區域,移除感光性光阻劑R2。Referring to Fig. 11, a photosensitive photoresist R2 is laminated on the seed layer S and the photosensitive photoresist R2 is patterned. For the region in which the second circuit 112 is formed, the photosensitive photoresist R2 is removed.

參照圖12,可藉由電鍍形成第二電路112。因此,可藉由半加性製程形成第二電路112,但並非僅限於此。Referring to Figure 12, a second circuit 112 can be formed by electroplating. Therefore, the second circuit 112 can be formed by a semi-additive process, but is not limited thereto.

在圖13中,剝除感光性光阻劑R2。In Fig. 13, the photosensitive photoresist R2 is stripped.

參照圖14,移除不必要的晶種層S。亦即,移除位於除位於第二電路112下方的晶種層S以外的區中的晶種層S。此處,在移除晶種層(S)時,由與晶種層(S)相同的金屬製成的鍍覆通孔130的一個表面被局部地移除。亦即,在鍍覆通孔130中形成凹陷空間140。藉此,鍍覆通孔130的一個表面凹陷而低於第一絕緣層100的另一表面。Referring to Figure 14, the unnecessary seed layer S is removed. That is, the seed layer S located in a region other than the seed layer S located under the second circuit 112 is removed. Here, when the seed layer (S) is removed, one surface of the plated through hole 130 made of the same metal as the seed layer (S) is partially removed. That is, the recessed space 140 is formed in the plated through hole 130. Thereby, one surface of the plating via 130 is recessed lower than the other surface of the first insulating layer 100.

參照圖15,在將保護膜210貼合至第二絕緣層200的一個表面之後形成第二開口220。保護膜210可為聚對苯二甲酸乙二脂(polyethylene terephthalate,PET)膜。保護膜210可防止在加工第二開口220時出現毛邊(burr)。第二開口220可藉由例如CO2 雷射或紫外光雷射等雷射製程來形成,或者可藉由例如噴砂製程等機械製程來形成。在第二絕緣層200的一側上第二開口220的的寬度可為40微米至100微米。Referring to FIG. 15, a second opening 220 is formed after the protective film 210 is attached to one surface of the second insulating layer 200. The protective film 210 may be a polyethylene terephthalate (PET) film. The protective film 210 prevents a burr from occurring when the second opening 220 is processed. The second opening 220 may be formed by a laser process such as a CO 2 laser or an ultraviolet laser, or may be formed by a mechanical process such as a sand blasting process. The width of the second opening 220 on one side of the second insulating layer 200 may be from 40 micrometers to 100 micrometers.

參照圖16,在第二開口220中填充金屬膏。金屬膏包括由塗佈有鉍(Bi)的銅、錫或銀製成的金屬填充物,且可為混合有熱固性樹脂的膏。可藉由真空壓製機(vacuum press)或大氣壓製機(atmospheric press)來擠壓金屬膏。Referring to FIG. 16, a metal paste is filled in the second opening 220. The metal paste includes a metal filler made of copper, tin or silver coated with bismuth (Bi), and may be a paste mixed with a thermosetting resin. The metal paste can be extruded by a vacuum press or an atmospheric press.

參照圖17,移除保護膜210,且完成膏通孔230。當移除保護膜210時,金屬膏的一部分可能脫落。即便如此,金屬膏仍可較第二絕緣層200的一個表面更突出。藉由此種製程,可形成印刷電路板的單元層。Referring to FIG. 17, the protective film 210 is removed, and the paste via 230 is completed. When the protective film 210 is removed, a part of the metal paste may fall off. Even so, the metal paste can be more prominent than one surface of the second insulating layer 200. By such a process, a unit layer of a printed circuit board can be formed.

在圖18中,製作其中不再形成第二電路112而是形成接地層113的單元層。In FIG. 18, a cell layer in which the second circuit 112 is no longer formed but the ground layer 113 is formed is fabricated.

亦即,在製備其中積層有第二絕緣層200與第一絕緣層100的單元層之後,加工第一開口120,形成晶種層S,並藉由鍍覆形成鍍覆通孔130及接地層113。可接著藉由貼合保護膜210、形成第二開口220、形成膏通孔230及移除保護膜210來完成具有接地層113的單元層。That is, after preparing the unit layer in which the second insulating layer 200 and the first insulating layer 100 are laminated, the first opening 120 is processed to form the seed layer S, and the plated through hole 130 and the ground layer are formed by plating. 113. The unit layer having the ground layer 113 can then be completed by bonding the protective film 210, forming the second opening 220, forming the paste via 230, and removing the protective film 210.

將上面如參照圖5至圖7所述形成有第二電路112的單元層與上面如參照圖8所述形成有接地層113的單元層結合於一起,且接著在高溫下進行積層以提供印刷電路板(參見圖2)。The unit layer on which the second circuit 112 is formed as described above with reference to FIGS. 5 to 7 is bonded together with the unit layer on which the ground layer 113 is formed as described with reference to FIG. 8, and then laminated at a high temperature to provide printing Board (see Figure 2).

儘管本發明包括特定實例,然而對於此項技術中具有通常知識者而言將顯而易見,在不背離申請專利範圍及其等效範圍的精神及範圍的條件下,可在該些實例中作出各種形式及細節上的變化。本文中所述實例應被視作僅用於說明意義,而非用於限制。對每一實例中的特徵或態樣的說明應被視作適用於其他實例中的相似特徵或態樣。若以不同的次序執行所述技術及/或若以不同的方式對所述系統、架構、裝置或電路中的組件加以組合及/或以其他組件或其等效組件進行替換或補充,則可達成適合的結果。因此,本發明的範圍並非由詳細說明界定,而是由申請專利範圍及其等效範圍界定,且處於申請專利範圍及其等效範圍的範圍內的所有變動皆應被視作包含於本發明中。Although the present invention includes specific examples, it will be apparent to those skilled in the art that various forms can be made in the examples without departing from the spirit and scope of the scope of the claims. And changes in the details. The examples described herein are to be considered as illustrative only and not as limiting. Descriptions of features or aspects in each instance should be considered as suitable features or aspects in other examples. If the techniques are performed in a different order and/or if components in the system, architecture, apparatus, or circuitry are combined and/or replaced or supplemented with other components or equivalent components thereof, Achieve a suitable result. Therefore, the scope of the invention is not to be limited by the details of the invention, but the scope of the claims and the equivalents thereof in.

100‧‧‧絕緣層/第一絕緣層100‧‧‧Insulation/First Insulation

110‧‧‧金屬墊110‧‧‧Metal pad

111‧‧‧第一電路111‧‧‧First circuit

112‧‧‧第二電路112‧‧‧second circuit

113‧‧‧接地層113‧‧‧ Grounding layer

120‧‧‧第一開口/開口120‧‧‧First opening/opening

130‧‧‧鍍覆通孔130‧‧‧ Plated through holes

140‧‧‧凹陷空間/凹陷部140‧‧‧ recessed space/depression

200‧‧‧絕緣層/第二絕緣層200‧‧‧Insulation/Second Insulation

210‧‧‧保護膜210‧‧‧Protective film

220‧‧‧第二開口220‧‧‧second opening

230‧‧‧膏通孔230‧‧‧Paste through hole

310‧‧‧可撓絕緣層310‧‧‧Flexible insulation

320‧‧‧剛性絕緣層320‧‧‧Rigid insulation

A‧‧‧介面A‧‧‧ interface

B‧‧‧凹陷B‧‧‧ Sag

M‧‧‧金屬箔M‧‧‧metal foil

R1、R2‧‧‧感光性光阻劑R1, R2‧‧‧Photosensitive photoresist

S‧‧‧晶種層S‧‧‧ seed layer

圖1示出根據本發明實施例的印刷電路板。 圖2示出根據本發明實施例的印刷電路板的多個單元層。 圖3示出根據本發明實施例的印刷電路板中的通孔。 圖4示出根據本發明另一實施例的印刷電路板。 圖5至圖18是示出在製造根據本發明實施例的印刷電路板的方法中使用的示例性製程的剖視圖。 在所有圖式及詳細說明全文中,相同的圖式編號指代相同的元件。各圖式可能並非按比例繪製,且為清晰、說明及方便起見,可誇大圖式中的元件的相對大小、比例及繪示。Figure 1 shows a printed circuit board in accordance with an embodiment of the present invention. 2 illustrates a plurality of unit layers of a printed circuit board in accordance with an embodiment of the present invention. Figure 3 illustrates a via in a printed circuit board in accordance with an embodiment of the present invention. Figure 4 illustrates a printed circuit board in accordance with another embodiment of the present invention. 5 through 18 are cross-sectional views showing exemplary processes used in a method of fabricating a printed circuit board in accordance with an embodiment of the present invention. Throughout the drawings and the detailed description, the same reference numerals refer to the same elements. The figures may not be drawn to scale, and the relative size, proportion, and depiction of the elements in the drawings may be exaggerated for clarity, description, and convenience.

Claims (20)

一種印刷電路板,包括: 第一絕緣層,金屬墊形成於所述第一絕緣層的一個表面上; 鍍覆通孔,藉由穿透過所述第一絕緣層而形成以連接至所述金屬墊的一個表面; 第二絕緣層,形成於所述第一絕緣層的一個表面上;以及 膏通孔,藉由穿透過所述第二絕緣層而形成以連接至所述金屬墊的另一表面, 其中所述鍍覆通孔的位於所述第一絕緣層的另一表面處的表面位於所述第一絕緣層內。A printed circuit board comprising: a first insulating layer formed on one surface of the first insulating layer; a plated through hole formed by penetrating through the first insulating layer to be connected to the metal a surface of the pad; a second insulating layer formed on one surface of the first insulating layer; and a paste via hole formed by penetrating through the second insulating layer to be connected to the metal pad a surface, wherein a surface of the plated through hole at the other surface of the first insulating layer is located within the first insulating layer. 如申請專利範圍第1項所述的印刷電路板,其中所述金屬墊的側表面被形成為傾斜的。The printed circuit board of claim 1, wherein a side surface of the metal pad is formed to be inclined. 如申請專利範圍第2項所述的印刷電路板,其中所述金屬墊的橫截面積自所述金屬墊的一個表面至所述金屬墊的所述另一表面增大。The printed circuit board of claim 2, wherein a cross-sectional area of the metal pad increases from one surface of the metal pad to the other surface of the metal pad. 如申請專利範圍第1項所述的印刷電路板,更包括形成於所述第一絕緣層的一個表面上的第一電路,其中所述第一電路的側表面被形成為傾斜的。The printed circuit board of claim 1, further comprising a first circuit formed on one surface of the first insulating layer, wherein a side surface of the first circuit is formed to be inclined. 如申請專利範圍第1項所述的印刷電路板,更包括形成於所述第一絕緣層的所述另一表面上的第二電路。The printed circuit board of claim 1, further comprising a second circuit formed on the other surface of the first insulating layer. 如申請專利範圍第5項所述的印刷電路板,其中所述鍍覆通孔及所述第二電路在底部處包括晶種層。The printed circuit board of claim 5, wherein the plated through hole and the second circuit comprise a seed layer at the bottom. 如申請專利範圍第1項所述的印刷電路板,更包括形成於所述第一絕緣層的所述另一表面上的接地層。The printed circuit board of claim 1, further comprising a ground layer formed on the other surface of the first insulating layer. 如申請專利範圍第1項所述的印刷電路板,其中所述膏通孔較所述第二絕緣層的一個表面更突出。The printed circuit board of claim 1, wherein the paste through hole protrudes more than one surface of the second insulating layer. 如申請專利範圍第1項所述的印刷電路板,其中所述鍍覆通孔及所述膏通孔的每一者的橫截面積自所述金屬墊至外側增大。The printed circuit board of claim 1, wherein a cross-sectional area of each of the plated through hole and the paste through hole increases from the metal pad to the outer side. 如申請專利範圍第1項所述的印刷電路板,其中所述第一絕緣層及所述第二絕緣層是由選自以下的至少一種材料形成:液晶聚合物(LCP)、聚四氟乙烯(PTFE)、聚苯醚(PPE)、環烯烴聚合物(COP)、全氟烷氧基(PFA)及聚醯亞胺(PI)。The printed circuit board according to claim 1, wherein the first insulating layer and the second insulating layer are formed of at least one material selected from the group consisting of liquid crystal polymer (LCP) and polytetrafluoroethylene. (PTFE), polyphenylene ether (PPE), cycloolefin polymer (COP), perfluoroalkoxy (PFA), and polyimine (PI). 一種印刷電路板,包括: 第一絕緣層; 鍍覆通孔,藉由穿透過所述第一絕緣層而形成; 第二絕緣層,形成於所述第一絕緣層上;以及 膏通孔,藉由穿透過所述第二絕緣層而形成以接觸所述鍍覆通孔, 其中所述鍍覆通孔與所述膏通孔之間的接觸介面位於所述第一絕緣層內。A printed circuit board comprising: a first insulating layer; a plated through hole formed by penetrating through the first insulating layer; a second insulating layer formed on the first insulating layer; and a paste via hole, Forming through the second insulating layer to contact the plated through hole, wherein a contact interface between the plated through hole and the paste through hole is located in the first insulating layer. 如申請專利範圍第11項所述的印刷電路板,其中所述膏通孔的側端表面接觸所述第一絕緣層。The printed circuit board of claim 11, wherein a side end surface of the paste through hole contacts the first insulating layer. 如申請專利範圍第11項所述的印刷電路板,更包括形成於所述第一絕緣層的一個表面上的金屬墊, 其中所述鍍覆通孔形成於所述金屬墊的一個表面上,且 其中所述第二絕緣層形成於所述第一絕緣層的另一表面上。The printed circuit board of claim 11, further comprising a metal pad formed on one surface of the first insulating layer, wherein the plated through hole is formed on one surface of the metal pad, And wherein the second insulating layer is formed on the other surface of the first insulating layer. 如申請專利範圍第13項所述的印刷電路板,其中所述金屬墊的橫截面積自所述金屬墊的一個表面至所述金屬墊的另一表面增大。The printed circuit board of claim 13, wherein the metal pad has a cross-sectional area that increases from one surface of the metal pad to the other surface of the metal pad. 如申請專利範圍第13項所述的印刷電路板,更包括形成於所述第一絕緣層的一個表面上的第一電路, 其中所述第一電路的側表面被形成為傾斜的。The printed circuit board of claim 13, further comprising a first circuit formed on one surface of the first insulating layer, wherein a side surface of the first circuit is formed to be inclined. 如申請專利範圍第13項所述的印刷電路板,更包括形成於所述第一絕緣層的所述另一表面上的第二電路。The printed circuit board of claim 13, further comprising a second circuit formed on the other surface of the first insulating layer. 如申請專利範圍第16項所述的印刷電路板,其中所述鍍覆通孔及所述第二電路在底部處包括晶種層。The printed circuit board of claim 16, wherein the plated through hole and the second circuit comprise a seed layer at the bottom. 如申請專利範圍第13項所述的印刷電路板,更包括形成於所述第一絕緣層的所述另一表面上的接地層。The printed circuit board of claim 13, further comprising a ground layer formed on the other surface of the first insulating layer. 如申請專利範圍第11項所述的印刷電路板,其中所述鍍覆通孔的橫截面積自底部至所述接觸介面增大, 其中所述膏通孔的橫截面積自上表面至所述第一絕緣層與所述第二絕緣層之間的介面增大,且自所述第一絕緣層與所述第二絕緣層之間的所述介面至所述接觸介面減小。The printed circuit board of claim 11, wherein a cross-sectional area of the plated through hole increases from a bottom to the contact interface, wherein a cross-sectional area of the paste through hole is from a top surface to a The interface between the first insulating layer and the second insulating layer is increased, and the interface between the first insulating layer and the second insulating layer is reduced to the contact interface. 如申請專利範圍第11項所述的印刷電路板,其中所述第一絕緣層及所述第二絕緣層是由選自以下的至少一種材料製成:液晶聚合物(LCP)、聚四氟乙烯(PTFE)、聚苯醚(PPE)、環烯烴聚合物(COP)、全氟烷氧基(PFA)及聚醯亞胺(PI)。The printed circuit board according to claim 11, wherein the first insulating layer and the second insulating layer are made of at least one material selected from the group consisting of liquid crystal polymer (LCP) and polytetrafluoroethylene. Ethylene (PTFE), polyphenylene ether (PPE), cycloolefin polymer (COP), perfluoroalkoxy (PFA), and polyimine (PI).
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