TW200929395A - Mountable integrated circuit package system with mountable integrated circuit die - Google Patents

Mountable integrated circuit package system with mountable integrated circuit die Download PDF

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Publication number
TW200929395A
TW200929395A TW097141321A TW97141321A TW200929395A TW 200929395 A TW200929395 A TW 200929395A TW 097141321 A TW097141321 A TW 097141321A TW 97141321 A TW97141321 A TW 97141321A TW 200929395 A TW200929395 A TW 200929395A
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TW
Taiwan
Prior art keywords
integrated circuit
package
die
circuit die
substrate
Prior art date
Application number
TW097141321A
Other languages
English (en)
Other versions
TWI478250B (zh
Inventor
Heap Hoe Kuan
Seng Guan Chow
Linda Pei Ee Chua
Dioscoro A Merilo
Original Assignee
Stats Chippac Ltd
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Publication date
Application filed by Stats Chippac Ltd filed Critical Stats Chippac Ltd
Publication of TW200929395A publication Critical patent/TW200929395A/zh
Application granted granted Critical
Publication of TWI478250B publication Critical patent/TWI478250B/zh

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    • HELECTRICITY
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    • H01L23/00Details of semiconductor or other solid state devices
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    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • H01L23/3107Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
    • H01L23/3121Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
    • H01L23/3128Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation the substrate having spherical bumps for external connection
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    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • H01L2924/1815Shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/191Disposition
    • H01L2924/19101Disposition of discrete passive components
    • H01L2924/19107Disposition of discrete passive components off-chip wires

Description

200929395 * 六、發明說明·· 相關申請案交互參照 • 本發明含有與 Heap Hoe Kuan、Seng Guan Chow、Linda Pei Ee Chua 和 Dioscoro A. Merilo 同時申請的 “Integrated Circuit Package System with • Interconnect Lock”美國專利申請案相關之標的。該相關 的申請案讓渡給STATS ChipPAC Ltd.,並被編為檔案編號 27-450。 ❹ 本申請案也含有與Seng Guan Chow、Heap Hoe Kuan 和 Linda Pei Ee Chua 同時申請的 “Integrated Circuit Package System with Offset Stacking and Anti-Flash Structure”美國專利申請案相關之標的。該相關的申請案 讓渡給STATS ChipPAC Ltd.,並被編為檔案編號27-492。 本發明復含有與 Seng Guan Chow、Linda Pei Ee Chua 和 Heap Hoe Kuan 同時申請的 “Integrated Circuit Package System with Offset Stacking” 美國專利申請案 ❹ 相關之標的。該相關的申請讓渡給STATS ChipPAC Ltd., 並被編為檔案編號27-493。 【發明所屬之技術領域】 本發明一般係關於積體電路封裝件系統,並且尤關於 密封之積體電路封裝件系統。 【先前技術】 為了將積體電路與其它電路接合,通常設置其於導線 (lead)框架或基材之上。每一個積體電路具有接合墊 3 94509 200929395 (bonding pad),其使用極度纖細的金或鋁線或傳導球(例 ^ 如焊球)個別連接至基材的接觸墊或終端墊。接著藉由個別 • 密封組合件於模製的塑膠或陶瓷本體内而予以封裝,以創 '造積體電路封裝件。 積體電路封裝技術見證了設置在單一電路板或基材上 的積體電路數目的增加。新的封裝設計是例如為封裝積體電 路的實體尺寸和形狀之更小形的形狀因子(f〇rm fact〇r), 並提供大幅提升的整體積體電路密度。 © 然而’積體電路密度持續受到可用於設置個別積體電 路於基材上的“真實值(real estate)”所限制。即便是較 大型的形狀因子系統,例如:個人電腦(pers〇nal computer,PC)、電腦伺服機和儲存伺服機,都需要在同樣 或更小的“真實值”中有更多的積體電路。對於可攜式個 人電子裝置例如:手機、數位照相機、音樂播放器、個人 數位助理(personal digital assistant ; PDA)和適地性裴 ❹置(location-based device)來說特別迫切的這些需要已 進一步驅使對增加的積體電路密度的需要。 這個增加的積體電路密度已導致多晶片封裝件 (multi-chip package)的發展,其中封裝一個以上的積體 電路。每一個封裝件對個別的積體電路以及對使積體電路 電性連接至周圍電路的一層或多層之互速線層提供機械支 撐。 目前的多晶片封裝件,一般亦稱為多晶片模組,典型 地是由印刷電路板(PCB)基材所構成,其中一組分離的積體 94509 4 200929395 。電路組件直接附接於印刷電路板基材之上。已發現這種多 晶片封裝件提升積體電路的密度及微小化、改善訊號傳播 .速度、_整_體電路尺寸和重量、改善性能以及降低 成本--全部都是電腦工業的主要目標。 、多晶片封裝件不論是垂直或水平配置均可呈現問題, 因為在積體電路和積體電路連接件可以測試前,通常必須 要預先組裝封裝件。因此,當設置及連接積體電路在多晶 片模組中時,無法個別測試個別的積體電路和連接件,而 且在組裝到大型電路之前不可能辨識出已知合格的晶粒 (kn〇w~good—die ; _。所習知的多晶片封裝件導致 組裝製程的良率問題。這種無法辨識KGD的製造製程因此 較不可靠並且容易有組裝缺陷。 此外,在典型多晶片封裝件中的垂直堆疊積體電路會 、現那二水平配置的積體電路封裝件之外的問題,進一步 複雜化製造製程。要測試並因此確定個別積體電路的實際 ❹員型更困難。另外’基材和積體電路經常會在組裝或 J:肩間損壞,複雜化製造製程並提高成本。 ^於垂直和水平的多晶#封裝件來說,多晶片封裝件 間、/必須在多個積體電路之間、堆疊封裝積體電路之 或/、組合之間具有可靠的電性和機械附接。舉例來說, 製=柄裝積體1路⑽封㈣可料致污染,例如模 接’。r:或滲漏(mold flash or bleed),因此妨礙可靠的附 件來另、一個例子,對於在密封中具有凹槽的積體電路封裝 說,使用輪廓模製槽(contoured mold Chase)來形成 94509 5 200929395 凹槽會有增加模製溢料的風險、經 *而增加對封裝件結構的損害以及在封裝膠 的凹槽設計特定的模製槽所增加的製造成未為了所需 善之=性=供低製造成本、改善之良率、改 音供應更多功能之 # 板上較少的覆蓋區域(f00tpri ‘ 在I刷電路 〇 找到這些問題的答案是越來越重要。㈣求來看’ 已經對於這些問題的解答研究了很久,但是沾恭 還無法教示或建議任何解答, ^ ' 已長久地困擾著本發明所屬μ 對思二問題的解答 【發明内容】 領域中具有通常知識者。 署接ί發明提供可設置的積體電路封裝方法,其包含.机 封裝件==裝2體上;連接在積體電路晶粒: Ο 形成:連;以及將封裝件封裂膠體 =於封裝件载體和第-内部互連上,並且部分暴 褒件封裝膠體的凹槽内之積體電路晶粒。 、封 本發明的某些具體實施例具有除了上述態樣 ^述態樣的其它態樣。對於本發明所屬技術領域中= 通吊知識者來說,經由閱讀以下的詳細描述並參考隨^ 圖式,這些態樣為顯而易知的。 、、 【實施方式】 以下詳細充分描述的具體實施例將使本發明所屬 領域中具有通常知識者得以製作和使用本發明?要 94509 200929395 •基於本發明的内容能使其它的具體實施例為明顯的,且可 以在不偏離本發明的範疇之下做出系統、製程或機械的改 •'變 ο .. ' 在以下的描述中,會給予許多特定的細節以提供對本 發明的通盤暸解。然而,很明顯地,在沒有這些特定細節 時也可實施本發明。為了避免對本發明造成混滑,不詳、細 揭露一些習知的電路、系統構型和製程步驟。同樣地,顯 示系統的具體實施例的圖式僅只是半概略圖 ❹ (semi-diagrammatic),並沒有依照實際的比例,特別是一 些尺寸為了表達清楚,而在圖式中大幅地誇大顯示。大體 上,本發明可以在任何方位操作。 此外,揭露和敘述的許多具體實施例具有一些共同的 特徵,為了清晰和容易說明、敘述及理解,所有彼此類似 及相同的特徵通常會以相同的元件符號予以敘述。具體^ 施例已經編號為第一具體實施例、第二具體實施例等等以 ❹便於敘述,並未意欲具有其它意義或對本發明提供限制… 為說明的原因,本文所使用的術語“水平 (horizontal)”係定義為平行積體電路的平面或表面之平 面’無淪其方位;術語“垂直(vertical),,係指垂直所定 義的水平之方向。術語諸如:“在…上面(ab〇ve)”、“在^ 下面(below),,、“底部(b〇tt〇m)”、“上方(t〇p)”、‘彻 邊”(如在“侧壁”)、“較高(higher)” 、“較低 則 (lower)’’ 、“上面的(upper)” 、“在…上(〇ver),,以及 在··.下(under)” ,係相對水平平面而定義。術語‘‘在... 94509 7 200929395 之上(on)”係指在元件間有直接接觸。本文所使用之術語 “處理(processing)”係包含材料的沈積、圖案化 (patterning)、曝光、顯影、蝕刻、清潔、模製(m〇lding) 以及/或材料的移除或依照所需要的形成所述結構。本文所 使用之術語“系統(system)’’依照使用術語之上下文意指 且定義為本發明之方法及設備。 現在參照第1圖’其中顯示在本發明的第一具體實施 例中的可设置的積體電路封裝件系統1 0 0的俯視圖。可設 © 置的積體電路封裝件系統100包含例如為具有凹槽1〇4的 環,氧模製化合物(epoxy molding compound)的封裝件封裝 膠體102。積體電路晶粒106在封裝件封裝膠體102的凹 槽104内部分暴露。設置積體電路裝置1〇8係設置在凹槽 104内之積體電路晶粒106上。設置積體電路裝置1〇8可 包含覆晶(flip chip)或單一或多堆疊晶粒的封裝積體電 路。 ◎現在參照第2圖,其中顯示可設置的積體電路封裝件 系統100沿著第1圖的線2—2的剖面圖。剖面圖描述設置 於第一積體電路裝置210上之積體電路晶粒1〇6,而第一 積體電路裝置210設置至例如為層壓基材的封裝件載體 212。具有内部封裝膠體214的第一積體電路裝置21〇可包 含例如:單一或多堆疊晶粒的封裝積體電路裝置。例如為 連接線(bond wire)或帶形(ribbon)連接線的第一内部互 連216連接積體電路晶粒106和封裝件載體212。 積體電路晶粒106包含主動晶粒側(active die side) 94509 200929395 ⑽和相對於线錄侧218的社動晶粒側(聲act-die side)219 ,以及在主動晶粒側 218 上的電性接觸 22〇 。 積體電路晶粒106設置在第一積體電路裝置21〇上而 體電路晶粒1〇6的非主動晶粒侧219面朝例如為環氧 化合物的内部封裝膠體214。第一内部互連216電性連接 主動晶粒側218至封裝件載體212。 Ο Ο 封裝件封裝膠體102覆蓋封裝件载體212、第一積體 電路裝置21〇、第一内部互連216、並且部分暴露於封裝件 封裝膠體102的凹槽104内之積體電路晶粒1〇6的電性接 觸220。設置積體電路裝置108設置在凹槽1〇4内之電性 接觸220上。較佳地’.設置積體電路裝置1〇8包含例如為 焊料凸塊(solder bump)的設置互連222,設置互連222係 設置於電性接觸220之上。視需要地,可以提供底部填充 劑224以德、封設置互連222和電性接觸22〇。 業已發現本發明提供低外形的可設置的積體電路封裝 件系統,其經由部分暴露在封裝件封裝膠體的凹槽内具有 電性接觸的積體電路晶粒來設置積體電路裝置,而降少整 體封裝件高度。本發明的可設置的積體電路封裝件系統藉 由消除對額外的設置基材(設置積體電路裝置典型設置於 其上)之需要而又減少製造這些層疊封裝 (package-on-package)的處理和整體成本。 現在參照第3圖’其中顯示在本發明的第二具體實施 例中,由第1圖的俯視圖所例示的可設置的積體電路封裝 件系統300的剖面圖。剖面圖描述設置於第一積體電路裝 94509 200929395 » 置310上之積體電路晶粒3〇6,而 :置到例如為層_的封蝴體312 Π = ^ .覆日日日日粒。例如為連接線或帶形連 體312之間連接。積體電路晶粒306和封裝件载 第内4互連316也可在第一積體雷政 裝置叫封裝侧312之間連接也了在第積體電路 曰路晶粒讓包含主動晶粒侧318和相對於主動 〇 Γ卜的雷叫的非主動晶粒侧319,以及在主動晶粒侧318 ,上的電性接觸320。以例如為覆膜線黏著劑 =30= ^牆㈤Ve)的第一黏著劑326 ^ ^ ❹ 第—積體電路裝置.的第-主動側328上, 而=紙日日粒跡的非主動晶粒侧319面對第一主動側 内。P互連316連接主動晶粒側318和封裝 =並且也電性連接第-主動侧328和封裝件載體二 、第一黏著劑326係顯示為未覆蓋在第-主動側328之 上的第一内部互連316,但是瞭解到第一黏著 可 覆蓋包含第一内部互連別的第-主動侧328。 封裝件封裝膠體302覆蓋封裝件載體312、第一積體 電路裝置310、第-内部互連316,並且部分暴露在封裝件 封裝膠體302的凹槽304内之積體電路晶粒3〇6的電性接 觸320。設置積體電路裝置308,例如:覆晶或單一或多堆 疊晶粒的封裝積體電路,係設置在凹槽3〇4内之積體電路 晶粒306上。較佳地’設置積體電路裝置308包含例如為 焊料凸塊的設置互連322,設置互連322係設置於電性接 94509 10 200929395 觸320之上。視需要地,.可以提供底部填充劑324以密封 設置互連322和電性接觸320。 現在參照第4圖,其中顯示在本發明的第3具體實施 例中’由第1圖的俯視圖所例示的可設置的積體電路封裝 件系統400的剖面圖。剖面圖描述設置於第一積體電路裝 置410上之積體電路晶粒406,雨第一積體電路裝置410 設置到例如為層壓基材的封裝件載體412。具有内部封裝 膠體414的第一積體電路裝置可包含例如設置到諸如 © 為層麼基材的第一基材430之封裝積體電路。例如為連接 線或帶形連接線的第一内部互連416在積體電路晶粒406 和封裝件載體412之間連接。第一内部互連416也可在第 一積體電路裝置410和封裝件载體4i2之間連接。 積體電路晶粒406包含主動晶粒侧418和相對於主動 晶粒侧418的非主動晶粒侧419,以及在主動晶粒侧418 之上的電性接觸420。以例如為晶粒附接黏著劑 ❹(dle attach adhesive)的第一黏著劑426設置積體電路晶 粒彻於第一積體電路裳置41〇的第-基材430上,而積 體電路曰曰粒406的非主動晶粒側419面對第一基材㈣。 部互連416辅主動晶粒側418和封裝件载體412, 祕贫電性連接第一基材430和封裝件載體412。視需要 =第—内部互連416也可在主動晶粒側4 一臭 430之間連接。 々乐基材 封裝件封裝膠體402覆蓋封震件載 、 電路裝置41〇十㈣料416,並且部錄露在封^ 94509 11 200929395 封裝膠體402的凹槽404内之積體電路晶粒406的電性接 觸420。設置積體電路裝置408,例如:覆晶或單一或多堆 • 疊晶粒的封裴積體電路,係設置在凹槽404内之電性接觸 420上。較佳地’設置積體電路褒置4〇8包含例如為焊料 凸塊的設置互連422,設置互連422設置於電性接觸420 之上。視需要地’可以提供底部填充劑424以密封設置互 連422和電性接觸420。 現在參照第5圖’其中顯示在本發明的第4具體實施 © 例中’由第1圖的俯視圖所例示的可設置的積體電路封裝 件系統500的剖面圖。剖面圖描述設置於第一積體電路裝 置510上之積體電路晶粒5〇6,而第一積體電路裳置510 設置到例如為層壓基材的封裝件載體512。具有内部封裝 膠體514的第一積體電路裝置51〇可包含例如設置到諸如 為層壓基材^第一基材530之封裝積體電路。例如為連接 線或帶形連接線的第一内部互連516在積體電路晶粒5〇6 ❹和封裝件載體512之間連接。第一内部互連516也在第一 積體電路裝置510和封裝件載體512之間連接。 積體電路晶粒506包含主動晶粒侧518和相對於主動 晶粒侧518的非主動晶粒侧519。主動晶粒侧518和非主 動晶粒侧519包含電性接觸520,電性接觸52〇為例如在 再分配層(redistribution layer ; RDL)或具有傳導軌跡 (conductive trace)之直通矽盲孔(thr〇ugh silic〇n via,TSV)中以進一步電性連接。積體電路晶粒5〇6設置於 第一積體電路裝置510的第一基材wo上,而主動晶粒側 94509 12 200929395 w 518面對第基材530。以例如為焊料凸塊的第二内部互連 532汉置積體電路晶粒506,並且第二内部互連532在主動 晶粒側518之上的電性接觸52〇與第一基材53〇的第一基 材側53气之間電性連接。視需要地,可以提供底部填 526以岔封第二内部互連532。第一内部互連516連接非主 動晶粒侧519與封裝件載體512,且也電性連接第—基 侧534與封裝件載體512。 土 ο 封裝件封裝膠體502覆蓋封裝件载體512、第 電路裝置510、第一内部互連516,並且部分暴露在封裝件 封裝膠體502的凹槽5〇4内之非主動晶粒側519的電 :520。設置積體電路裝置_,例如為覆晶或單—或多堆 疊晶粒的封裝積體電路,係設置在凹槽504内之非主動晶 粒侧519的電性接觸卿上。較佳地,設置積體電路= 湖包含例如為焊料凸__ 522,設 ❹ 置在凹槽504内之電性接觸52〇之上。視需要地可= 供底部填充劑524以密f 二而要也了从 ^ ' 封°又置互連522和電性接觸52〇 〇 中,用於製2 6圖’其中顯示在本發明的具體實施例 的藉辦雷女免置的積體電路封裝件系統100的可設置 玫602中,执 〇〇的程圖。方法600包含:在方 積體電路裝c封裝黎體於封裝件载體、第- 帛_互連上’並且部分暴露在封裝件 94509 13 200929395 封裝膠體的凹槽内之積體電路晶粒。 本發明之另一個重要的態樣是其有價值的支持和提供 降低成本、簡化系統和提升性能的歷史趨勢。 八 2發明的這=及其它有價值之態樣因此推動技術狀 態到至少下一個水平。 要現本!明的可設置的積體電路封裝件系 性能和功能性態樣,用於電路系統的 升和降低成本。所得的製程和構型度提 不複雜、高度變化性、準確、靈敏、有成本效盃、 調整已知的組件來實施,以快速、有致,並且可以藉由 用與利用。 、、、有效和經濟地製造、應 儘管本發明係以特定的最 如 據上述描述,眾多替代、修飾式來插述,可瞭解到根 ❹ 域中具有通常知識者而言為顯而燹化對本發明所屬技術領 囊括落入所附之申請專利範圍=見的。據此,其係傾向 修飾及變化。在本文提出的=内的所有這類的替代、 解為說明而非用於限制。 事項或顯示於圖式者係理 【圖式簡單說明】 第1圖是在本發明的第— 體電路封褒件系統的俯視圖;6體實施例中的可設置的積 第2圖是可設置的積體 線2--2的剖面圖; 、件系統沿著第1圖的 第 圖是在本發_第2具料施例中,由第 94509 200929395 - 俯視圖所例示的可設置的積體電路封裝件系統的剖面圖; ‘ 第4圖是在本發明的第3具體實施例中,由第1圖的 ‘俯視圖所例示的可設置的積體電路封裝件系統的剖面圖; 第5圖是在本發明的第4具體實施例中,由第1圖的 俯視圖所例示的可設置的積體電路封裝件系統的剖面圖; 以及 第6圖是在本發明的具體實施例中,用於製造可設置 的積體電路封裝件系統的可設置的積體電路封裝方法的流 ❹ 程圖。 【主要元件符號說明】 100、300、400、500、600 可設置的積體電路封裝件系統 102、302、402、502 封裝件封裝膠體 〇 212、312、412、512 封裝件載體 104、304、404、504 106 、 306 、 406 、 506 108 、 308 、 408 、 508 210 、 310 、 410 、 510 凹槽 積體電路晶粒 設置積體電路裝置 第一積體電路裝置 214、414、514 内部封裝膠體 216、316、416、516 第一内部互連 218、 318、418、518 主動晶粒側 219、 319、419、519 非主動晶粒側 220、 320、420、520 電性接觸 222、322、422、522 設置互連 224、324、424、525、526 底部填充劑 15 94509 200929395 326 ' 426 第一黏著劑 328 430 > 530 第一基材 532 534 第一基材侧 602、604 第一主動側 第二内部互連 、6 0 6方塊 16 94509

Claims (1)

  1. 200929395 •七、申請專利範圍: 1. 一種可設置的積體電路封裝方法,包括: 設置積體電路晶粒於封裝件載體上; 連接在該積體電路晶粒與該封裝件載體之間的第 一内部互連; 以及 將封裝件封裝膠體形成於該封裝件載體和該第一 内部互連上,並且部分暴露在該封裝件封裝膠體的凹槽 ❹ 内之該積體電路晶粒。 2. 如申請專利範圍第1項之方法,復包括將設置積體電路 裝置設置於該積體電路晶粒上。 3. 如申請專利範圍第1項之方法,其中,設置該積體電路 晶粒包含設置該積體電路晶粒於第一積體電路裝置上。 4. 如申請專利範圍第1項之方法,其中,設置該積體電路 晶粒包含設置該積體電路晶粒於第一積體電路裝置的 第一基材上。 ® 5.如申請專利範圍第1項之方法,其中,設置該積體電路 晶粒包含: 設置該積體電路晶粒於第一積體電路裝置的第一 基材上;以及· 連接在該積體電路晶粒與該第一基材之間的第二 内部互連。 6. —種可設置的積體電路封裝件系統,包括: 積體電路晶粒,設置於封裝件載體上; 17 94509 200929395 β 第一内部互連,連接在該積體電路晶粒與該封裝件 載體之間;以及 ‘ 封裝件封裝膠體,於該封裝件載體、該第一内部互 連上,並且該積體電路晶粒在該封裝件封裝膠體的凹槽 内部分暴露。 7. 如申請專利範圍第6項之積體電路封裝件系統,復包括 設置於該積體電路晶粒上的設置積體電路裝置。 8. 如申請專利範圍第6項之積體電路封裝件系統,其中, ❹ 該積體電路晶粒設置於第一積體電路裝置上。 9. 如申請專利範圍第6項之積體電路封裝件系統,其中, 該積體電路晶粒設置於第一積體電路裝置的第一基材 上。 10. 如申請專利範圍第6項之積體電路封裝件系統,其中: 該積體電路晶粒設置於第一積體電路裝置的第一 基材上;以及 ^ 復包括: 在該積體電路晶粒與該第一基材之間連接的第二 内部互連。 18 94509
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