RU2018120734A - Способ изготовления детали из композиционного материала, имеющей тело, составляющее одно целое с одной или более платформами - Google Patents
Способ изготовления детали из композиционного материала, имеющей тело, составляющее одно целое с одной или более платформами Download PDFInfo
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- B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
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- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/22—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
- B29C70/222—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure the structure being shaped to form a three dimensional configuration
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- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
- B29C70/24—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
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- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0003—Producing profiled members, e.g. beams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0003—Producing profiled members, e.g. beams
- B29D99/0005—Producing noodles, i.e. composite gap fillers, characterised by their construction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0025—Producing blades or the like, e.g. blades for turbines, propellers, or wings
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/563—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on boron carbide
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
- C04B35/571—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained from Si-containing polymer precursors or organosilicon monomers
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62844—Coating fibres
- C04B35/62857—Coating fibres with non-oxide ceramics
- C04B35/62873—Carbon
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
- C04B35/83—Carbon fibres in a carbon matrix
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/282—Selecting composite materials, e.g. blades with reinforcing filaments
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- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/52—Constituents or additives characterised by their shapes
- C04B2235/5208—Fibers
- C04B2235/5216—Inorganic
- C04B2235/524—Non-oxidic, e.g. borides, carbides, silicides or nitrides
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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- C04B2235/614—Gas infiltration of green bodies or pre-forms
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/616—Liquid infiltration of green bodies or pre-forms
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- Turbine Rotor Nozzle Sealing (AREA)
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Claims (10)
1. Способ изготовления детали из композиционного материала, имеющей тело, прикрепленное по меньшей мере к одной платформе, присутствующей на одном конце упомянутого тела, который содержит
использование многослойного переплетения между множеством слоев нитей основы для формирования волоконной болванки, имеющей продольное направление, соответствующее продольному направлению тела детали, которая должна быть изготовлена, причем эта волоконная болванка делится в направлении ее толщины на первую, вторую и третью части по меньшей мере в одной зоне несвязывания, смежной с одним из ее концов, причем первая часть располагается между второй и третьей частями, с которыми она соединена путем переплетения снаружи упомянутой по меньшей мере одной зоны несвязывания;
использование волоконной болванки для формирования заготовки для детали, которая должна быть изготовлена, путем складывания сегментов второй и третьей частей, которые не связаны с первой частью, на противоположных сторонах первой части, с помощью формирования сложенных сегментов второй и третьей частей так, чтобы сформировать части заготовки для платформы изготовляемой детали, а также складывания сегмента первой части для заполнения канавки, присутствующей в зазоре между второй и третьей частями; и
уплотнение этой заготовки с помощью матрицы для того, чтобы получить деталь, сделанную из композиционного материала, имеющую по меньшей мере одну интегрированную платформу.
2. Способ по п. 1, в котором первая, вторая и третья части вместе имеют то же самое количество слоев нитей основы, что и остальная часть волоконной болванки, расположенная снаружи упомянутой по меньшей мере одной зоны несвязывания.
3. Способ по п. 1, в котором первая, вторая и третья части вместе содержат больше слоев нити основы, чем количество слоев нити основы в остальной части волоконной болванки, расположенной снаружи упомянутой по меньшей мере одной зоны несвязывания.
4. Способ по п. 3, в котором один или более дополнительных слоев основы ткутся вместе со слоями нитей основы по меньшей мере второй и третьей частей.
5. Способ по п. 1, в котором первая, вторая и третья части вместе содержат меньше слоев нити основы, чем количество слоев нити основы в остальной части волоконной болванки, расположенной снаружи упомянутой по меньшей мере одной зоны несвязывания.
6. Способ по п. 5, в котором один или более слоев основы убираются во время переплетения по меньшей мере упомянутых второй и третьей частей.
7. Способ по п. 1, в котором деталь из композиционного материала соответствует авиационной детали, выбираемой из по меньшей мере одной из следующих деталей: лопатка турбинного двигателя, лопасть турбинного двигателя, профиль усиления и подвеска.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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FR1560649 | 2015-11-06 | ||
FR1560649A FR3043355B1 (fr) | 2015-11-06 | 2015-11-06 | Procede de fabrication d'une piece en materiau composite comprenant un corps solidaire d'une ou plusieurs plates-formes |
PCT/FR2016/052848 WO2017077240A1 (fr) | 2015-11-06 | 2016-11-03 | Procede de fabrication d'une piece en materiau composite comprenant un corps solidaire d'une ou plusieurs plates-formes |
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RU2018120734A true RU2018120734A (ru) | 2019-12-06 |
RU2018120734A3 RU2018120734A3 (ru) | 2020-02-03 |
RU2717808C2 RU2717808C2 (ru) | 2020-03-25 |
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RU2018120734A RU2717808C2 (ru) | 2015-11-06 | 2016-11-03 | Способ изготовления детали из композиционного материала, имеющей тело, составляющее одно целое с одной или более платформами |
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US (1) | US10532521B2 (ru) |
EP (1) | EP3370951B1 (ru) |
JP (1) | JP6862440B2 (ru) |
CN (1) | CN108367524B (ru) |
BR (1) | BR112018009047B1 (ru) |
CA (1) | CA3004161C (ru) |
FR (1) | FR3043355B1 (ru) |
RU (1) | RU2717808C2 (ru) |
WO (1) | WO2017077240A1 (ru) |
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FR3037097B1 (fr) * | 2015-06-03 | 2017-06-23 | Snecma | Aube composite comprenant une plateforme munie d'un raidisseur |
US11035239B2 (en) * | 2018-10-25 | 2021-06-15 | General Electric Company | Ceramic matrix composite turbine nozzle shell and method of assembly |
US11572162B2 (en) * | 2019-05-29 | 2023-02-07 | Lockheed Martin Corporation | Securing assembly for a rotor blade |
FR3116753B1 (fr) * | 2020-12-01 | 2023-05-26 | Safran Aircraft Engines | Procédé de fabrication d'une aube en matériau composite avec plateformes et pattes de fixation intégrées |
FR3120910A1 (fr) * | 2021-03-17 | 2022-09-23 | Safran Aircraft Engines | Pièce de turbomachine composite formée d’une âme entourée par deux préformes fibreuses tissées 3D |
FR3130192B1 (fr) * | 2021-12-09 | 2023-11-03 | Safran | Procede de fabrication d’une piece aubagee pour une turbomachine d’aeronef |
FR3141876A1 (fr) * | 2022-11-15 | 2024-05-17 | Safran | Procédé de fabrication d'une préforme de grille, procédé de fabrication d’une grille en matériau composite, préforme de grille et grille en matériau composite |
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JPS58117160A (ja) * | 1981-12-28 | 1983-07-12 | 東レ株式会社 | 桁材 |
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FR2732338B1 (fr) | 1995-03-28 | 1997-06-13 | Europ Propulsion | Materiau composite protege contre l'oxydation par matrice auto-cicatrisante et son procede de fabrication |
JP3591347B2 (ja) * | 1998-12-15 | 2004-11-17 | 株式会社豊田自動織機 | 空隙部充填用繊維構造体 |
US20080060755A1 (en) * | 2006-09-13 | 2008-03-13 | General Electric Corporation | composite corner and method for making composite corner |
US8540833B2 (en) * | 2008-05-16 | 2013-09-24 | The Boeing Company | Reinforced stiffeners and method for making the same |
FR2933970B1 (fr) | 2008-07-21 | 2012-05-11 | Snecma Propulsion Solide | Procede de fabrication d'une piece en materiau composite thermostructural et piece ainsi obtenue |
FR2939130B1 (fr) * | 2008-11-28 | 2011-09-16 | Snecma Propulsion Solide | Procede de fabrication de piece de forme de forme complexe en materiau composite. |
FR2943942B1 (fr) * | 2009-04-06 | 2016-01-29 | Snecma | Procede de fabrication d'une aube de turbomachine en materiau composite |
EP2483045B1 (en) * | 2009-10-01 | 2017-08-02 | Albany Engineered Composites, Inc. | Woven preform, composite, and method of making thereof |
FR2961845B1 (fr) * | 2010-06-28 | 2013-06-28 | Snecma Propulsion Solide | Aube de turbomachine a geometrie complementaire paire/impaire et son procede de fabrication |
WO2012007780A1 (en) * | 2010-07-13 | 2012-01-19 | Learjet Inc. | Composite structure and method of forming same |
EP2570254A1 (en) * | 2011-09-15 | 2013-03-20 | Siemens Aktiengesellschaft | Method for manufacturing a wind turbine rotor blade with a shear web |
FR2983428B1 (fr) * | 2011-12-01 | 2014-01-17 | Snecma Propulsion Solide | Procede de fabrication d'une aube de turbomachine en materiau composite a plates-formes integrees |
US9308708B2 (en) * | 2012-03-23 | 2016-04-12 | General Electric Company | Process for producing ceramic composite components |
CN103264513B (zh) * | 2013-05-30 | 2015-10-21 | 中国商用飞机有限责任公司 | 复合材料多梁盒段整体共固化成型工艺方法 |
US9827710B2 (en) * | 2014-02-04 | 2017-11-28 | The Boeing Company | Radius filler and method of manufacturing same |
CN203792728U (zh) * | 2014-03-03 | 2014-08-27 | 沈阳飞机工业(集团)有限公司 | 填充0°碳纤维预浸料预成型工装 |
CN104260371B (zh) * | 2014-09-15 | 2016-08-24 | 沈阳飞机工业(集团)有限公司 | 复合材料r角增强用零度纤维束成型工装及成型方法 |
-
2015
- 2015-11-06 FR FR1560649A patent/FR3043355B1/fr not_active Expired - Fee Related
-
2016
- 2016-11-03 EP EP16809128.8A patent/EP3370951B1/fr active Active
- 2016-11-03 CA CA3004161A patent/CA3004161C/fr active Active
- 2016-11-03 BR BR112018009047-6A patent/BR112018009047B1/pt active IP Right Grant
- 2016-11-03 WO PCT/FR2016/052848 patent/WO2017077240A1/fr active Application Filing
- 2016-11-03 CN CN201680072046.1A patent/CN108367524B/zh active Active
- 2016-11-03 US US15/773,897 patent/US10532521B2/en active Active
- 2016-11-03 JP JP2018522960A patent/JP6862440B2/ja active Active
- 2016-11-03 RU RU2018120734A patent/RU2717808C2/ru active
Also Published As
Publication number | Publication date |
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CN108367524A (zh) | 2018-08-03 |
RU2018120734A3 (ru) | 2020-02-03 |
US20180319101A1 (en) | 2018-11-08 |
FR3043355B1 (fr) | 2017-12-22 |
BR112018009047A8 (pt) | 2019-02-26 |
FR3043355A1 (fr) | 2017-05-12 |
CA3004161C (fr) | 2023-03-21 |
EP3370951B1 (fr) | 2020-01-01 |
RU2717808C2 (ru) | 2020-03-25 |
CA3004161A1 (fr) | 2017-05-11 |
JP2019500533A (ja) | 2019-01-10 |
WO2017077240A1 (fr) | 2017-05-11 |
BR112018009047A2 (pt) | 2018-10-30 |
EP3370951A1 (fr) | 2018-09-12 |
CN108367524B (zh) | 2020-08-14 |
US10532521B2 (en) | 2020-01-14 |
JP6862440B2 (ja) | 2021-04-21 |
BR112018009047B1 (pt) | 2022-02-22 |
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