BR112018013475A2 - pré-forma com preenchedores de vãos integrados - Google Patents

pré-forma com preenchedores de vãos integrados

Info

Publication number
BR112018013475A2
BR112018013475A2 BR112018013475-9A BR112018013475A BR112018013475A2 BR 112018013475 A2 BR112018013475 A2 BR 112018013475A2 BR 112018013475 A BR112018013475 A BR 112018013475A BR 112018013475 A2 BR112018013475 A2 BR 112018013475A2
Authority
BR
Brazil
Prior art keywords
preform
layers
gap
integrated
woven layers
Prior art date
Application number
BR112018013475-9A
Other languages
English (en)
Other versions
BR112018013475B1 (pt
Inventor
Goering Jonathan
Original Assignee
Albany Engineered Composites, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Albany Engineered Composites, Inc. filed Critical Albany Engineered Composites, Inc.
Publication of BR112018013475A2 publication Critical patent/BR112018013475A2/pt
Publication of BR112018013475B1 publication Critical patent/BR112018013475B1/pt

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/04Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/22Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
    • B29C70/222Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure the structure being shaped to form a three dimensional configuration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/24Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least three directions forming a three dimensional structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00Subject matter not provided for in other groups of this subclass
    • B29D99/0003Producing profiled members, e.g. beams
    • B29D99/0005Producing noodles, i.e. composite gap fillers, characterised by their construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • D03D25/005Three-dimensional woven fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • B32B2260/023Two or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • B32B2262/0269Aromatic polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/105Ceramic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/08Ceramic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/02Reinforcing materials; Prepregs
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/12Vehicles
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/20Industrial for civil engineering, e.g. geotextiles

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Woven Fabrics (AREA)
  • Reinforced Plastic Materials (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

trata-se de uma pré-forma tridimensional preenchida por vãos e um método para formar uma pré-forma tridimensional preenchida por vãos. as pré-formas compreendem uma seção de base (200) de todas as camadas tecidas integralmente, uma porção dessa base separada em três seções, sendo que as duas seções externas (212,214) compreendem camadas tecidas integralmente, e a seção intermediária (210) que compreende um preenchedor de vãos integrado. o preenchedor de vãos integrado pode compreender uma seção central de uma camada tecida, camadas tecidas independentemente, camadas tecidas integralmente ou uma pluralidade de camadas de fibras de urdidura que não são entrelaçadas com fibras de trama. as camadas do preenchedor de vãos integrado comprimem-se ou amassam-se na seção intermediária e preenchem o vão ou os vãos formados, enquanto as camadas tecidas das seções externas são dobradas para formar o formato da pré-forma.
BR112018013475-9A 2016-01-04 2016-12-22 Pré-forma tridimensional tecida, método para formar a mesma, compósito e método para formar o mesmo BR112018013475B1 (pt)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201662274620P 2016-01-04 2016-01-04
US62/274,620 2016-01-04
PCT/US2016/068279 WO2017120060A1 (en) 2016-01-04 2016-12-22 Preform with integrated gap fillers

Publications (2)

Publication Number Publication Date
BR112018013475A2 true BR112018013475A2 (pt) 2018-12-04
BR112018013475B1 BR112018013475B1 (pt) 2022-06-21

Family

ID=57944499

Family Applications (1)

Application Number Title Priority Date Filing Date
BR112018013475-9A BR112018013475B1 (pt) 2016-01-04 2016-12-22 Pré-forma tridimensional tecida, método para formar a mesma, compósito e método para formar o mesmo

Country Status (13)

Country Link
US (1) US9962901B2 (pt)
EP (1) EP3400328B1 (pt)
JP (1) JP6641014B2 (pt)
KR (1) KR102085893B1 (pt)
CN (1) CN108474148B (pt)
BR (1) BR112018013475B1 (pt)
CA (1) CA3009634C (pt)
DK (1) DK3400328T3 (pt)
ES (1) ES2839298T3 (pt)
MX (1) MX2018008305A (pt)
RU (1) RU2720339C2 (pt)
TW (1) TW201726372A (pt)
WO (1) WO2017120060A1 (pt)

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US10927710B2 (en) 2018-09-26 2021-02-23 Raytheon Technologies Corporation Blade outer air seal laminate T-joint
US11655018B2 (en) * 2019-07-24 2023-05-23 The Boeing Company Permeable radius filler for composite structure
CN110588013B (zh) * 2019-08-30 2021-07-16 北京机科国创轻量化科学研究院有限公司 一种多功能一体化复合材料的复合成形方法
CN110820169B (zh) * 2019-11-04 2021-01-29 江苏天鸟高新技术股份有限公司 一种t型结构纤维针刺预制体
EP4028229A4 (en) * 2019-11-06 2024-02-07 Galactic Co Llc BRAIDED PREFORMS MADE OF THERMOPLASTIC COMPOSITE MATERIAL FOR ELONGATED STRUCTURAL PROFILES AND METHOD FOR THE PRODUCTION THEREOF
CN113752588B (zh) * 2020-06-03 2022-07-01 上海飞机制造有限公司 一种飞机隔框的制造方法
WO2024077380A1 (en) * 2022-10-11 2024-04-18 Maleksaeedi Saeed Method and system for fabrication of multi-material components

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US5026595A (en) * 1989-11-09 1991-06-25 Techniweave, Inc. Woven gap filler for use in the lay-up of composite plastic structural units
JP3549271B2 (ja) * 1994-12-16 2004-08-04 三菱重工業株式会社 空隙部充填用繊維構造体
US6446675B1 (en) * 2001-07-05 2002-09-10 Albany International Techniweave, Inc. Minimum distortion 3D woven preforms
US7713893B2 (en) * 2004-12-08 2010-05-11 Albany Engineered Composites, Inc. Three-dimensional woven integrally stiffened panel
US8079387B2 (en) * 2008-10-29 2011-12-20 Albany Engineered Composites, Inc. Pi-shaped preform
US8846553B2 (en) * 2008-12-30 2014-09-30 Albany Engineered Composites, Inc. Woven preform with integral off axis stiffeners
GB0901189D0 (en) 2009-01-26 2009-03-11 Rolls Royce Plc Manufacturing a composite component
FR2961845B1 (fr) * 2010-06-28 2013-06-28 Snecma Propulsion Solide Aube de turbomachine a geometrie complementaire paire/impaire et son procede de fabrication
ES2715453T3 (es) * 2011-06-03 2019-06-04 Cytec Tech Corp Método de uso de un relleno radial revestido con resina
US20130004715A1 (en) * 2011-06-29 2013-01-03 United Technologies Corporation Reinforced composite t-joint
FR2983428B1 (fr) * 2011-12-01 2014-01-17 Snecma Propulsion Solide Procede de fabrication d'une aube de turbomachine en materiau composite a plates-formes integrees
US10364516B2 (en) * 2011-12-14 2019-07-30 Safran Aircraft Engines 3D woven fiber structure, a fiber preform obtained from such a fiber structure, and a composite material part including such a preform
JP6367818B2 (ja) * 2012-11-13 2018-08-01 サフラン エアークラフト エンジンズ ターボ機械のモノブロックプリフォーム及びブレード
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Also Published As

Publication number Publication date
EP3400328B1 (en) 2020-11-11
RU2018122821A (ru) 2020-02-06
ES2839298T3 (es) 2021-07-05
TW201726372A (zh) 2017-08-01
CA3009634A1 (en) 2017-07-13
CN108474148B (zh) 2020-07-24
CN108474148A (zh) 2018-08-31
BR112018013475B1 (pt) 2022-06-21
US20170190138A1 (en) 2017-07-06
US9962901B2 (en) 2018-05-08
DK3400328T3 (da) 2020-11-16
EP3400328A1 (en) 2018-11-14
JP2019502037A (ja) 2019-01-24
JP6641014B2 (ja) 2020-02-05
CA3009634C (en) 2020-10-06
KR20180101450A (ko) 2018-09-12
KR102085893B1 (ko) 2020-03-06
RU2018122821A3 (pt) 2020-03-05
RU2720339C2 (ru) 2020-04-29
MX2018008305A (es) 2018-09-21
WO2017120060A1 (en) 2017-07-13

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