KR20020011372A - Defect marking method and device - Google Patents

Abstract

The defect marking method comprises the steps of: providing a surface defect system for detecting surface defects and a marker device for marking at a defect position in a continuous processing line of the steel sheet; a process for detecting surface defects of the steel sheet in the surface defect system; On the basis of the information, a step of calculating a defect name, a defect grade, a defect length, and a defect position in the width direction, and further identifying a defect, a problem of difficulty, and a problem, and for each of the above problem, a problem of discrimination, Tracking the defect location; And marking at the defect position. The defect marking apparatus includes flaw inspection means having a plurality of light receiving sections and a signal processing section; And marking means.

Description

DEFECT MARKING METHOD AND DEVICE

The cold rolled steel sheet produced by cold rolling is inspected for surface defects over the entire length of the coil for quality assurance. Japanese Patent Laid-Open No. 5-196581 discloses a method for detecting surface defects and internal defects of a steel sheet. The surface defect of the steel sheet is to scan the surface of the steel sheet traveling in the line with the laser light in the width direction, convert the reflected light into voltage intensity by a photoelectric conversion element such as a CCD element, and generate a defect from the voltage signal. It is detected by determining the presence or absence of the degree. The internal defect of the steel sheet is detected by calculating a defect depth and a defect size in the thickness direction of the defect steel sheet by a magnetic flaw detector. Usually, the inspection result of the defect is displayed on the CRT or the like as information on the position of the defect, the defect name, the defect grade, or the like, or printed out as a document.

It is impossible to make all products flawless. For this reason, the defective parts of the purchaser are removed on the basis of the defect information displayed on the CRT or the like in the corresponding manufacturing line, or they are re-inspected in the next step based on the defect information to remove the defective parts of the purchaser and then shipped. Alternatively, a document containing the defect information printed out with the coil in the state including the defective compartment is submitted to the purchaser, and the defective side is removed from the purchaser's side.

In the case of removing the defects in the manufacturing line or the following process, there is no clear standard for the harmfulness of the surface defects, so the removal of the defects is an over-action in terms of quality assurance. In addition, a harmful defect part may not be removed by judgment misses, such as a discrimination omission and a discrimination difficulty near a hazardous limit value. In addition, by removing the oil-repellent defects, the unit weight of the coil becomes small, and there is a disadvantage such as a decrease in work efficiency of the purchaser.

On the other hand, the coil purchaser needs to work while checking the document data describing the defect information and the actual item, and the work is not only cumbersome, but in some cases, the coil purchaser may be processed without seeing the defect.

Japanese Laid-Open Patent Publication No. 4-291138 discloses a marking apparatus for spraying paint on a flaw of a steel sheet. Marking is performed by spraying paint on the defective part of the steel plate detected by the flaw detection device, and it is possible to easily identify the defective part when the purchaser re-examines the defective part.

However, in the marking method of Japanese Patent Laid-Open No. 4-291138, there is no confirmation as to whether or not the marking is normally performed, and therefore, if the marking is wrong, the purchaser causes more trouble than before. In addition, spraying the paint or the like may cause light markings on the marking, and in places with a large amount of paint, there is a risk that the paint may be crushed in normal portions after drying. In the case of the spray method, no oil is applied to the steel sheet, but in the case of the steel sheet after the oil is applied, the marking is not left on the surface of the steel sheet because the paint is sprayed on the oil film. In addition, if all of the defective parts are marked, there are also harmful parts such as harmless ones depending on the purchaser, so that the work becomes complicated and work efficiency is reduced.

As inspection methods of surface flaws, Japanese Patent Laid-Open No. 58-204353, Japanese Patent Laid-Open No. 60-228943, Japanese Patent Laid-Open No. 8-178867, Japanese Patent Laid-Open No. 57-166533 and Japanese Patent Laid-Open No. 9-166552 There is a method disclosed in the publication. However, all of these methods aim to detect flaws with remarkable irregularities or to detect flaws in which foreign substances such as oxide films exist. It is not clear.

As a means for marking a flaw or a peculiar portion formed in a metal material, devices such as an ink jet printing apparatus and an ink dot marking apparatus are commercially available.

In the case of using an ink jet printing apparatus, special ink is required due to constraints such as charging the ink, and therefore, the type and color of the ink are limited. However, when the metal material to be manufactured is a steel sheet for automobiles or the like, the performance and color of the ink may be designated on account of the inspection of the customer.

For example, if there are various restrictions on the ink, such as excellent drying after coloring, no spreading even when oil is applied, and blue color, special inks that meet the constraints of these customers must be developed. For the development of the ink, an enormous time and cost are required, and it becomes difficult to cope with reality.

Moreover, since it is necessary to keep the jetting part of ink clean at all times, it requires considerable cost and time also for its maintenance. In this way, in the case of using the ink jet printing apparatus, since special ink is inevitably adopted, the color, type, and the like of the ink cannot be easily changed.

The present invention relates to a defect marking method and apparatus for steel sheet in a steel process line.

BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the example of arrangement | positioning of the coiling line recessed part installation of the 1st steel plate which concerns on the optimum form 1.

It is a figure which shows the example of arrangement | positioning of the main parts of the coiling line main parts of the 2nd steel plate which concerns on the optimum form 1.

It is a figure which shows the example of arrangement | positioning of the main parts of the coiling line main parts of the 3rd steel plate which concerns on the optimum form 1.

It is a figure which shows the example of arrangement | positioning of the essential parts of the coiling line of the 4th steel plate which concerns on the optimum form 1.

5 is a diagram illustrating an example of the CRT display screen according to the first preferred embodiment.

Fig. 6 is a diagram showing a state of a defect portion position and a defect marking position according to the optimum mode 1;

FIG. 7 is a diagram showing an example of the arrangement of facilities in the case where one defect marking device and one defect marking detection device according to the first preferred embodiment are provided.

Fig. 8 is a diagram showing an example of facility arrangement in the case where two defect marking devices and two defect marking detection devices according to the first preferred embodiment are provided.

Fig. 9 is a diagram showing an example of equipment arrangement in the case where one defect marking device and one ink drying device according to the first preferred embodiment are provided.

Fig. 10 is a diagram showing an example of the arrangement of facilities in the case where a defect marking apparatus, a defect marking detection apparatus and an ink drying apparatus according to the first preferred embodiment are each provided.

FIG. 11 is a diagram showing an example of equipment arrangement in the case where two defect marking apparatuses and two ink drying apparatuses according to the first preferred embodiment are provided.

Fig. 12 is a layout view of the facilities in the case where two defect marking apparatuses, a defect marking detection apparatus and an ink drying apparatus according to the first preferred embodiment are provided.

Fig. 13 is a diagram showing an example of marking on a defective part by using one defect marking apparatus according to the first preferred embodiment.

Fig. 14 is a diagram showing an example of separately marking defective and discriminated defects using two defect marking apparatuses of the first preferred embodiment.

Fig. 15 is a diagram showing an example of arrangement of line recesses equipped with a defect marking apparatus and a defect marking detection apparatus according to the first preferred embodiment.

Fig. 16 is a diagram showing an example of arrangement of main parts of another line including the defect marking device and the defect marking detection device according to the first preferred embodiment.

FIG. 17 is a diagram showing an example of arrangement of main parts of a line having a test stand and a defect marking detection device in addition to the defect marking device and the defect marking detection device according to the first preferred embodiment.

FIG. 18 is a diagram showing an arrangement example of main parts of a coiling line equipped with a defect marking detection apparatus according to the first preferred embodiment. FIG.

Fig. 19 is a diagram showing an example of arrangement of main parts of a shear line equipped with a defect marking detection apparatus according to the first preferred embodiment.

20 is a diagram illustrating an example in which defect marking is performed on a defective portion according to the optimum form 1. FIG.

FIG. 21 is a diagram showing an example in which defect marking is performed at the same positions on both sides of the steel sheet in the width direction regardless of the position of the defective portion according to the optimum embodiment 1. FIG.

Fig. 22 is a diagram showing a state of a defect portion position and a defect marking position according to the best form 1;

Fig. 23 is a diagram showing an example of separately marking a defective and discriminating trouble defect using two defect marking apparatuses of the first preferred embodiment.

24 is a block diagram illustrating an example of an apparatus according to the second preferred embodiment.

FIG. 25 is a plan view illustrating an example of a metal band according to an optimal form 2. FIG.

FIG. 26: is a schematic diagram which shows an example of schematic structure of the surface flaw inspection apparatus of the apparatus which concerns on the optimum form 2. As shown in FIG.

27 is a schematic sectional view of a surface flaw inspection apparatus according to an optimum form 2. FIG.

FIG. 28 is a diagram showing an arrangement in the metal band width direction of the camera unit assembled in the surface flaw inspection apparatus according to the optimum embodiment 2. FIG.

Fig. 29 is a diagram showing the arrangement of the cameras assembled in one camera unit according to the best form 2.

30 is a block diagram showing another example of the apparatus according to the optimum mode 2. FIG.

FIG. 31 is a block diagram showing an example of a signal processing unit of the apparatus according to the second embodiment.

Fig. 32 is a block diagram showing still another example of the apparatus according to the second embodiment.

33 (a) to 33 (c) are diagrams showing an example of the light intensity signal measured by the apparatus according to the optimum form 2. FIG.

34 (a) to 34 (c) are diagrams showing another example of the light intensity signal measured by the apparatus according to the optimum form 2. FIG.

35 (a) to 35 (d) are diagrams showing a method for producing an alloy zinc plated steel sheet according to the best form 2, and a detailed cross section thereof.

FIG. 36 is a cross-sectional schematic diagram showing the relationship between incident light and reflected light in a temper portion and a non-tamper portion on the surface of the metal strip after temper rolling in accordance with the optimum mode 2. FIG.

37 (a) to 37 (c) are angle distribution diagrams of the reflected light in the tamper portion and the non-tamper portion according to the optimum form 2. FIG.

FIG. 38 is a cross-sectional view for illustrating a production process of a hege part in an alloy zinc plated steel sheet according to the second preferred embodiment. FIG.

39 (a) to 39 (c) are angle distribution diagrams of the specular reflection component and the specular diffuse reflection component in the hege part and the base material part according to the optimum mode 2. FIG.

40 (a) to 40 (c) are diagrams showing the relationship between the normal angles and the area ratios of the small area elements in the hege part and the base material part of the inspected surface according to the optimum mode 2. FIG.

FIG. 41 is a diagram showing a relationship between angles of incident light, reflected light, and the like in the microarea element of the inspected surface according to the optimal form 2. FIG.

42 (a) to 42 (b) are diagrams showing the relationship between the normal angles of the small area elements and the weighting functions of the optimum form 2. FIG.

43 (a) to 43 (b) are diagrams showing the relationship between the incident light and the incident position of the inspected surface at each position of the linearly diffused light source according to the best form 2. FIG.

44 (a) to 44 (b) are diagrams showing the polarization state of the reflected light from the microarea element when each incident light of the linearly diffused light source according to the best form 2 is polarized.

FIG. 45 is a diagram showing the reflected light from the microarea element when the incident light at the center of the linearly diffused light source according to the best form 2 is polarized. FIG.

Fig. 46 is a diagram showing the reflected light from the microarea element when the incident light in the portions other than the center portion of the linearly diffused light source according to the best form 2 is polarized.

Fig. 47 is a diagram showing the relationship between the normal angle of the small area element and the elliptical polarization state of the reflected light according to the best form 2;

Fig. 48 is a diagram showing the relationship between the normal angle and the weighting function of the small area elements according to the optimum form 2.

Fig. 49 shows the relationship between the normal angles of the small area elements and the weighting functions at various detection angles according to the optimum form 2.

Fig. 50 is a diagram showing the relationship between the normal angle and the area ratio of the microarea elements of the inspected surface according to the optimum form 2.

FIG. 51 is a schematic vertical cross-sectional view of the apparatus in accordance with Optimal Form 3. FIG.

52 is a schematic plan view of FIG. 51.

53 is a schematic side view of FIG. 51.

54 is a schematic diagram of a thin steel sheet manufacturing line in which the apparatus according to the third embodiment is installed.

55 (a) to 55 (c) are diagrams showing the operating states of the apparatus according to the third preferred embodiment.

Fig. 56 is a schematic diagram of a thin steel sheet manufacturing line in which an apparatus (with a dryer) according to Optimal Form 3 is installed.

Fig. 57 is a diagram showing the marking state of the steel sheet according to the optimum form 3.

(Optimal form 1)

The summary of the best form 1 is as follows.

(1) In the continuous processing line of the steel sheet, a surface defect system for detecting surface defects and an ink marker device for marking with ink at the defect position, or an internal defect system for detecting defects inside the steel sheet are provided. Detects surface defects, calculates defect names, defect grades, defect lengths, and defect locations in the width direction based on the detected defect information, and further identifies defects, difficulties in discrimination, and defects. Defect system detects internal defects of the steel sheet, calculates defect positions in the length and width direction of the defects based on the detected defect information, and further identifies whether the defects are solved or unsolved. A defect marking method, wherein the defect position is tracked and marked with ink at the defect position when the defect portion reaches the ink marker device.

(2) In the above (1), the surface defects are identified as defects, identification difficulties, defects, and defects.The name of the defect, the grade of the defect, the length of the defect, the position of the defect in the width direction, the position of the defect on the front and back, and the steel sheet A defect marking method characterized by identifying based on the use, and identifying defects or defects in the internal defects based on the length of the defect, the defect position in the width direction, and the use of the steel sheet.

(3) In the line further provided with the surface defect system or the internal defect system, the defect name, the defect grade, the defect length, and the position of the defect in the width direction are calculated for the surface defect, and furthermore, the problem of identification and difficulty of discrimination is identified. In addition, continuous processing of a steel sheet provided with an ink marker device for marking a coil whose internal defect is identified in the length and width direction of the defect and again identified as defective or incomplete is solved. A defect characterized in that the ink is marked at the defect position when the defect and the discrimination defect have reached the ink marker device based on the information of the defect and discrimination defect identified in advance. Marking method.

(4) The above-mentioned (1) to (3), wherein the inspector judges the defect identified as a defect that is difficult to discriminate by the surface defect meter, identifies it as solved or unsolved, and places the ink at the defective position of the solved defect. Defect marking method, characterized in that for marking with.

(5) In the above (1) to (4), the alarm is output for the defects and the defects identified by the surface defect meter, the automatic deceleration is performed, and the inspector judges the discrimination defects. Characteristic defect marking method.

(6) In the above (4) or (5), the inspector judges the defects and the identified defects which are difficult to discriminate by the surface defect system, and displays the defect image display and the defect position display. Defect Marking Method.

(7) The defect marking method according to (1) to (6), wherein the position of the defect marking is changed based on the width direction defect information of the surface defect system and the internal defect system.

(8) The defect marking method according to (1) to (7), wherein the position of the defect marking is changed in accordance with the use of the steel sheet.

(9) The defect marking method according to the above (1) to (8), wherein the defects of defect resolution and difficulty of discrimination are distinguished and marked.

(10) The defect marking method according to (1) to (9), wherein the defect marking color is distinguished by distinguishing between defective and distinguished defects.

(11) The defect marking method according to (1) to (10), wherein the color of the defect marking is changed in accordance with the type of steel sheet.

(12) The defect marking method according to the above (1) to (11), wherein a defect marking detection device is provided downstream of the ink marker device, and the marking state is monitored.

(13) The defect marking method according to (1) to (12), wherein the limit value of the defect marking detection apparatus is changed in accordance with the type of steel sheet.

(14) The defect marking method according to (1) to (13), wherein the defect marking position is followed by setting the ink marker device and the defect marking detection device as a set.

(15) The defect marking method according to (1) to (14), wherein an ink drying apparatus is provided downstream of the defect marking.

(16) The defect marking method according to the above (1) to (15), wherein the ink marker device, the defect marking detection device, and the ink drying device are set to follow the defect marking position.

(17) The defect marking method according to the above (1) to (16), wherein the limit values for oil-free and oil-free are changed according to the use of the steel sheet.

(18) A coil in which a defect is marked by the method of (1) to (17) is charged to a facility having a defect marking detection device, and the defect information detected by the defect marking detection device is reflected in the defect removal operation. Work method of the defect marked coil.

(19) Inserting a coil marked defective by the method (1) to (17) into a facility having a defect marking detecting apparatus and cleaning means, and reflecting the defect information detected by the defect marking detecting apparatus to the defect removing operation. And at the same time, when the inspector judges a defect that is difficult to discriminate and determines that it is unresolved, the marking ink is cleaned by cleaning means.

(20) In the above (1) to (19) (except steps 10, 15, and 16), an abrasive member marker device for marking with an abrasive member in place of an ink marker device using ink. The defect marking method, characterized in that for marking with an abrasive member instead of marking with ink.

1 to 4 show examples of arrangement of main parts of the continuous processing line of the steel sheet used in the form description of the optimum form 1. FIG.

In Fig. 1, 3 is a surface defect meter, and a detector 2 and a signal processor 4 are provided on the front and back of the steel sheet 1, 5 is a CRT, 6 is a centralized control panel, 7 is a secondary determination input device, 8 Is a defect marking device (ink marker device), 9 is a defect marking detection device, 10 is a tension reel, 11 is a conveying roll, 12 is a pulse transmitter, 13 is a steel sheet conveying distance calculating device, 14 is an external memory device, 15 is a cutting machine, 16 is a test stand.

FIG. 2 is provided with a magnetic flaw detector (internal defect gauge) 34 further comprising a magnetic sensor 35 and a signal processor 36 for detecting internal defects of the steel sheet 1 in the apparatus shown in FIG. 1. 3 and 4, an ink drying apparatus 40 for drying the marked ink is provided downstream of the defect marking apparatus (ink marker apparatus) 8 of the apparatus shown in FIGS. 1 and 2, respectively.

In the apparatus shown in Figs. 1 to 4, the defect candidate defects on the front and back of the steel sheet 1 are detected by the detector 2 on the front and rear of the steel sheet of the surface defect meter 3, and the detected signal is converted into a signal processing unit ( 4) to send. The signal processing unit 4 calculates a defect name, a defect grade, a defect length, and a width direction defect position based on a signal obtained from a defect candidate special amount of a signal exceeding a certain threshold value.

The magnetic sensor 35 of the magnetic flaw detector 34 also detects an internal defect of the steel sheet 1 and sends the detected signal to the signal processor 36. The signal processing unit 36 calculates the defect length and the position in the width direction of the defect based on the signal obtained from the defect candidate special amount of the signal exceeding a certain threshold value, and calculates the result of the surface defect measurement ( The signal is sent to the signal processing part 4 of 3).

In addition, the defect name to be sent from the upper calculator 23 to the front and back sides (including the internal defect when the internal defect meter 34 is provided) .Marking information such as the defect grade and the edge dead zone, and surface defects. Based on the calculation result based on the defect information detected in the system 3, or further, the marking instruction is calculated based on the type and application of the steel sheet.

Further, the calculated marking instruction and the calculated defect information are displayed on the screen of the CRT 5, and the defect generation signal, the defect information, and the defect position are output to the centralized control panel 6.

In addition, the rotation speed of the conveying roll 11 which conveys the steel plate 1 is measured by the pulse transmitter 12, the steel plate conveying distance calculation apparatus 13 is calculated, and the steel plate conveying length is calculated, and the calculation result is concentrated control panel 6 ) The centralized control panel 6 edits the above-mentioned defect information, discriminates between the defect name and the defect classification problem (the internal defect is solved. The same applies below). Distinguish between defects and defects in consideration of defect location information and steel plate usage. In addition, if necessary, in the intensive monitoring panel 6, the presence or absence of marking and discrimination is further determined for the above-mentioned defects of discrimination and discrimination.

The centralized control panel 6 tracks the defect position on the basis of the steel sheet conveying length sent from the steel sheet conveying distance calculating device 13, and outputs an alarm output to the re-judgement place (test stand) 16 that a discriminating defect has reached. In addition, if necessary, automatic deceleration is performed, and a defect image is displayed on the CRT 5a to facilitate the worker's defect determination.

When the defective portion reaches the secondary determination site (test table) 16, the operator visually inspects the secondary determination and confirms the detection result of the surface defect meter 3 with the CRT 5, and the result is determined. Compare for accuracy or not. If the result is different, the correction is made, the correction result is input to the secondary determination input device 7, and further output to the centralized control panel 6. 5 is a diagram showing an example of the screen display of the CRT 5, the defect information already displayed is the information of the surface defect meter 3, and the blank is a place for inputting the secondary determination result.

In the centralized control panel 6, the defect information is re-edited on the basis of the correction information, and discriminated from the defect name, the defect grade, the defect solved and the determination difficulty. Furthermore, the centralized control panel 6 is marked based on the conveying length of the steel sheet 1 obtained from the rotational speed of the conveying roll 11, so that the presence of the above-mentioned problem solving / discrimination defect position (when it is judged whether there is marking or not) is marked. The tracking of the judgment). Before the defect portion passes through the defect marking apparatus 8, the defect marking apparatus 8 and the defect marking detection apparatus 9 are moved to a defective position. And when the said defect part passes through the defect marking apparatus 8, it outputs a starting signal so that the defect marking apparatus 8 may be started.

The defect marking apparatus 8 is started on the basis of the start signal, and marking is performed on the defect solving unit and the discrimination disturbing defect unit in synchronization with the timing at which the defect solving unit and the discrimination defect pass through the defect marking apparatus 8.

In the defect marking apparatus 8, marking is started simultaneously with a marking instruction. The marking is carried out by directly adhering the felt infiltrated with ink onto the steel sheet 1 and attaching the ink to the steel sheet 1. Even oil coated coils can be reliably marked on the steel plate surface. Moreover, since there is no problem of light and shade like a paint, it does not generate the crushed flaw on the steel plate surface. Since the felt is in direct contact with the steel plate 1 and is worn, if the marking is longer than the reference length, the centralized control panel 6 outputs an alarm and prompts the worker to change the felt.

The marking length is set so that the defect portion does not come out of the defect marking in consideration of the tracking degree of the defect position. In the present apparatus, in consideration of the tracking degree, 0.5m is added to each of the defect lengths discriminated by the centralized control panel 8 before and after, and a command is outputted so as to mark 1m from the defect length. In addition, in the case of point defects of about several millimeters or less in length, a command is output to add and mark 0.25 m before and after each.

The length of the marking is more preferably determined by appointment with the purchaser. In addition, the centralized control panel 6 monitors the number of markings allowed and the length of markings as other management items, and outputs an abnormal alarm to the alarm device 24 when they become more than the allowable value.

The higher-order calculator 23 judges the shipment value of management for each coil based on the information from the centralized control panel 6.

6 is a diagram showing the state of the defect portion position and the defect marking position, and the solver 20 is within the display range in the longitudinal direction of the defect marking 21.

From the viewpoint of the ease of visual detection and the ease of detection in the defect marking detection device 9, the line width of the marking is optimally in the range of 3 to 10 mm. In addition, from the viewpoint of the wear of the felt and the sharpness of the ink, the pressing pressure of the felt is in the range of 150 to 500 g.

Although one defect marking apparatus 8 may be sufficient, it is preferable to arrange | position two machines, to prepare two types of inks, and to change a marking color.

By disposing two defect marking apparatuses 8 and preparing two kinds of inks, the color of the ink is changed according to the defect grade (for example, red ink when the purchaser is clear). Marking defects are marked with blue ink, or the ink color is changed according to the type of steel sheet (for example, in the case of a white steel sheet such as an electro galvanized steel sheet, marking with black ink). In the case of black steel sheets, such as alloyed hot-dip galvanized steel sheet, the surface is marked with white ink). This makes working more efficient. In addition, in a press work etc., although there exists a defect, the defect marking part may be blanked and removed, It is preferable that defect marking can be marked in arbitrary positions in the width direction of a steel plate irrespective of the location of an unsolved part. It is necessary to choose an ink which any ink is erased with a weak alkaline detergent. However, depending on the application of the steel sheet, it may not need to be removed with a weak alkaline detergent.

In the case of marking with ink as described above, if the ink is dried, there is no problem, but ordinary ink is required for several seconds until drying. If the ink is not dry, the ink is transferred to a roll or a coil. If oil is applied before the ink is transferred, the ink does not dry to the end, and the ink is transferred when the coil is wound around the tension reel. This problem can be reliably solved by providing an ink drying apparatus for drying the marked ink downstream of the ink marker apparatus.

FIG. 7: is a figure which shows the case where the defect marking apparatus 8 and the defect marking detection apparatus 9 were arrange | positioned, respectively. The defect marking apparatus 8 and the defect marking detection apparatus 9 are arrange | positioned in the same position of the width direction of the steel plate 1 of the mount 25, and in the steel plate width direction position instruct | indicated according to a marking instruction, It is possible to move through the moving device 26 driven by the motor 27.

8 is a diagram showing a case where two defect marking devices and two defect marking detection devices are arranged. The defect marking apparatus 8a, the defect marking detection apparatus 9a, the defect marking apparatus 8b, and the defect marking detection apparatus 9b are arrange | positioned in the same position of the width direction of the steel plate 25a, 25b, respectively, respectively. In the same manner as in the case of the apparatus of FIG. 7, it is movable independently of each other in the steel plate width direction.

9 and 10 are views in which an ink drying apparatus is provided downstream of the defect marking apparatus. In FIG. 9, the defect marking apparatus 8 and the ink drying apparatus 40 are arrange | positioned in the same position of the width direction of the steel plate 1 of the mount 25, In FIG. 10, the defect marking apparatus 8 and ink The drying apparatus 40 and the defect marking detection apparatus 9 are arranged in the same position of the width direction of the steel plate 1 of the mount 25, and in any apparatus, in the steel plate width direction position indicated by a marking instruction, It is possible to move through the moving device 26 driven by the motor 27.

Two defect marking apparatuses 8 and an ink drying apparatus 40 or two defect marking detection apparatuses 9 may be provided. In FIG. 11, the defect marking apparatus 8a, the ink drying apparatus 40a, the defect marking apparatus 8b, and the ink drying apparatus 40 are located at the same position in the width direction of the steel plates 1 of the mounts 25a and 25b, respectively. In addition, in FIG. 12, the defect marking apparatus 8a, the ink drying apparatus 40a, the defect marking detection apparatus 9a, the defect marking apparatus 8b, the ink drying apparatus 40b, and the defect marking detection apparatus ( 9b) is arrange | positioned at the same position of the width direction of the steel plate 1 of the mount 25a, 25b, respectively, and is movable independently of each other similarly to the case of the apparatus of FIG.

Fig. 13 shows an example of a defect portion and a defect marking position in the case of marking using one defect marking apparatus, and using the same ink, the defect 20 and the discrimination defect 22 are defect marking ( 21).

Fig. 14 shows a case where two defect marking apparatuses are arranged and marked using different colored inks, and the solution box 20 is distinguished by a defect marking 21a (for example, red). 22 is indicated by a defect marking 21b (for example blue).

The defect marking detection device 9 constantly monitors the state of the defect marking, monitors the marking length, the exhaustion of ink power, the presence or absence of the marking at the defect-free place, and outputs the monitoring result to the centralized control panel 6. In order to increase the detection accuracy of defect marking, it is preferable to modify the limit value of the defect marking detection apparatus according to the type of steel sheet. The centralized control panel 6 determines whether or not the marking is normal, and outputs an alarm to the alarm device 24 in case of an abnormality, instructs the operator to be held, and instructs the shipment of the coil to be suspended. For coils withheld from shipment, take measures such as reinspection.

In the case where the defect marking monitored by the defect marking detection device 9 is judged to be normal, the defect information and the defect position are input to the external storage device 14, and the defect information and the defect position are reversed after being cut by the cutter 15. The position from the inner circumference of the dog, that is, the coil, is converted to the position from the outer circumference and printed out.

In addition, since the coil is cut by the cutter 15 for each purchaser, the length of the coil is based on the cutting signal from the cutter 15. Documents to be sent to purchaser unfold coil outer circumference side in reverse and make it easy for purchaser to utilize.

In this way, since a clear mark is attached to the position of the problem solving unit, it is possible to easily determine whether the problem solving unit is present when removing the problem solving unit or the purchaser rewinds the coil during processing in the next step.

In the above description, the visual inspection of the operator has been involved in the determination of the oil resolving defect, but the visual inspection may not be performed as long as the defect detection accuracy of the surface defect system 3 is satisfactory. In addition, by providing the defect marking detection device in the next step of the marked coil, it becomes possible to perform the defect removal work more precisely and efficiently.

In the apparatus shown in Figs. 1 to 4, the surface defect meter 3, or moreover, the magnetic flaw detector 34, the defect marking device 8, and the defect marking detection device 9 were arranged in the same line. However, as described above, in the line further provided with the surface defect system or the defect resistance system, the position of the defect, the defect name, and the defect class are calculated based on the defect information detected by the surface defect system or furthermore the defect resistance system. In addition, it is already done to display this information on the CRT or the like and to print out the document.

Therefore, at least one of a line defect marking device and a defect marking detection device, which is separate from the line further including the surface defect system or the internal defect system, is installed, and is solved in the line further comprising the surface defect system or the internal defect system. Difficulty of discrimination Defect is identified and based on this information, the marking to the defect position and the defect marking are confirmed in the same separate line as in the case of the apparatus of FIGS. 1 to 4. The result may be printed out as a document.

In this case, the defect and discrimination trouble information edited and discriminated in the line further including the surface defect system or the internal defect system is output to the centralized control panel of a separate line through the external storage device together with the defect position information. In the separate line, the above-mentioned defects of defects and discrimination are tracked and marked by a defect marking device. The defect marking detection device monitors the status of the defect marking, re-edits the monitoring result with the centralized control panel, and outputs it to the external storage device. By doing in this way, the effect of this invention can be exhibited with a cheaper installation.

In this case, an example of arrangement of main facilities of other lines is shown in Figs. FIG. 15 shows the oiler 17 disposed downstream of the defect marking detecting apparatus 9, FIG. 16 shows the oiler 17 disposed upstream of the defect marking apparatus 8, FIG. In this case, the trimmer 18, the inspection table 16, and the defect marking detection device 9 are disposed on the downstream side of the upstream side. In the case of FIG. 17, the visual inspection result of the defect can be secondarily corrected in the inspection table in the same manner as in the case of FIGS. 1 to 4 as necessary.

An example in the case of working with the marked coil is demonstrated using FIG. 18, FIG.

Fig. 18 is a recoil line which is the next step of the continuous line, in addition to the defect marking detection device 9, a cleaning liquid injection device 32 and a cleaning liquid removal device 33 are provided. When the defect marking detection device 9 detects the defect marking of the discriminant difficulty, the line stop command is output and the inspector judges. The Surveyor is classified into either open or closed. When it is determined that there is no solution, the cleaning liquid injector 32 is sprayed with a weak alkaline cleaning liquid to wash off the markings, and then the cleaning liquid and the marking ink are wiped off with the cleaning liquid removing apparatus 33 and reapplied. The discriminant difficulty is judged, the defect and the defect determined as the defect are removed by the cutter 15, and only the good coil is wound by the tension reel 10. FIG.

19 is a cutting line. The sheet without defect marking is sent to a good pilot 29, and when the defect marking detection device 9 installed at the inlet side of the sheet line detects the defect marking, it outputs to the gate switching device 28, and the gate switching device. Outputted to (28), the gate switching device 28 switches the gate so that the specific sheet of the defect marking portion is sent to the defective product pilot 30, so that the defect solving portion and the discrimination defect portion are removed.

It is preferable to adopt the marking method which considered the use about the steel plate to be press-processed. 20 and 21 are diagrams showing examples of defect marking in the case of inspecting the oil resolving unit 20 visually after pressing. In FIG. 20, when the defect marking 21 is applied to the defect portion 20, FIG. 21 is a case where defect marking is performed at the same place on both sides of the steel sheet 1 in the width direction regardless of the location of the defect portion. The position of the defect marking may be appropriately determined in accordance with the defect information in the width direction and the use of the steel sheet.

In the above, the case where the ink marker device is provided in the defect marking apparatus 8 to mark at the defect position or the coil which performs the defect marking is further described. However, instead of the ink marker apparatus, the polishing member is marked with a polishing member. A marking device may be provided to mark the defective position with an abrasive member.

In a defect marking apparatus using an abrasive member, an abrasive member, such as a grindstone provided at the tip of a cylinder, a nonwoven fabric containing abrasive material, is directly pushed onto the steel sheet 1, or is pushed onto the steel sheet 1 while rotating a brush roll to mark it. do.

In the case of a defect marker device using an abrasive member, the responsiveness of the marking is inferior to that of the ink marker device, so that the marking length and line width are changed to some extent, and that the marking color cannot be changed like ink. In consideration of the above, except that the marking is indicated according to the defect grade, the same defect marking and defect marking as in the case of using the ink marker apparatus can be performed.

In the case of using an abrasive member, the marking length is preferably longer than the marking length by ink in consideration of tracking accuracy and responsiveness. Specifically, 0.5m to 1.0m is added to the defect length discriminated by the centralized control panel 8 before and after, respectively, and a command is output so as to mark 1m to 2m long from the defect length. In addition, in the case of the point defect which is about several mm or less in length, a command is output so that 0.25 m-1.0 m may add and mark before and after each. The marking line width is optimally in the range of 50 to 200 mm in view of easy visual detection and ease of detection in the defect marking detection device 9. Fig. 22 is a diagram showing the states of the defect portion position and the defect marking position, and the problem solving 20 is within the display range in the longitudinal direction of the defect marking 21. Figs.

In the case where two ink marker devices are provided, as shown in Fig. 14, the color of the ink is changed in accordance with the defect grade, but when the polishing member is used, the color cannot be changed. When two abrasive member marker devices are installed, change the marking line according to the defect grade (for example, if the buyer's solution is clear, mark it with one line, and distinguish the defect with two lines) Can be performed similarly to the ink marker device.

Fig. 23 shows an example of the defect portion and the defect marking position in the case of marking using two polishing member marker devices. The defect solving unit 20 is indicated by one line of defect marking 21a and the discriminant defect 22 by two lines of defect marking 21b.

When defect marking is carried out using an abrasive member, there is no problem of light and shade such as paint, so that no scratches are pressed on the steel sheet surface, and even oil coated coils can be reliably marked on the steel sheet surface. In addition, even if the oil is applied immediately after the marking, it does not interfere, and a drying apparatus such as when marking with ink is unnecessary, and a simpler apparatus can be obtained.

In addition, when marking using a brush roll to a grinding member, you may provide the brush roll which can mark the full width of a steel plate as needed, and may mark on the whole plate width.

As described above, according to the present invention, defect marking does not occur on the steel sheet by defect marking, and defect marking is performed to ensure that the steel sheet can be easily and easily identified regardless of oil adhesion such as rust-preventive oil on the surface of the steel sheet. Can be.

In addition, by tracking the defect position on the surface of the steel sheet and marking it in the defect solving section, the purchaser can easily detect the defect portion. In addition, it is possible to ship with the required coil length by winding the oil repellent unit, thereby improving work efficiency of the purchaser.

Moreover, the marking marking method is changed in accordance with the degree of defect, or appropriate marking is displayed in consideration of the name of the defect, the degree of defect, and the use of the steel sheet, so that the effect of improving work efficiency is more excellent.

By using the ink marker device, the defect marking color display in consideration of the color of the steel plate surface in accordance with the type of the steel sheet, the effect of improving the work efficiency and preventing the defects are more excellent.

When the grinding member marker device is used, even oil-coated coils can be reliably marked on the steel plate surface, and even if oil is applied immediately after the marking, no drying device is required, such as when marking with ink. , Can be as a simpler device.

In addition, even in a steel sheet maker, the removal of the oil-resolved defects becomes easy, and the work efficiency is greatly improved, and the excessive defect removal work is unnecessary even for the difficulty of discrimination and the yield is improved.

(Optimal form 2)

The first aspect of the optimum form 2 is based on a combination of a plurality of light receiving portions for extracting reflected light from an inspection target surface of a metal band under two or more different optical conditions, and reflection components extracted under these different optical conditions. It is a surface flaw marking apparatus of the metal stand characterized by including the flaw inspection means which has a signal processing part which determines the presence or absence of the surface flaw of a to-be-tested surface, and the marking means which shows the information regarding the flaw on the surface of a metal stand. .

In the apparatus of the present invention, first, the light receiving portion of the flaw inspection means receives light reflected from the surface of the metal stand by two or more light receiving portions having different optical conditions such as polarization conditions, and analyzes the optical properties from the results. Next, in the signal processing section of the flaw inspection means, the top part and the abnormal part, that is, the surface flaw, are determined with respect to the surface of the metal band from the obtained optical properties. The part determined as the surface flaw is marked by a predetermined method such as printing, engraving, drilling, etc. by marking means. The marking position can be determined by tracking the position of the surface flaw or its vicinity with a tracking means or the like.

Next, the optical reflection form of the steel plate surface which is the inspection target of the surface flaw inspection apparatus of the present invention will be described in relation to the minute unevenness of the steel plate surface. In general, the very uneven shape on the surface of the steel sheet is temper rolled (temper), the point where the high ups and downs are originally rolled strongly by the roll to improve the flatness, and the other point is the roll of temper roll The original uneven shape remains as it is not in contact.

For example, in the case of an alloy galvanized steel sheet, the cold rolled steel sheet 101 which is a base material passes through an alloying furnace during hot dip galvanizing as shown in FIG. In the meantime, the iron element of the base material steel sheet diffuses into the zinc of the plating layer, and usually forms an alloy crystal 103 such as a columnar shape as shown in Fig. 35C. When this steel sheet is temper-rolled as shown in Fig. 35 (b), as shown in Fig. 35 (d), the particularly protruding portion of the columnar crystal 103 is pressed flat (temper portion 106). The other part (non-temper part 107) is left in the original columnar crystal shape.

36 is a model of what optical reflection will occur on such a steel plate surface. The light 108 incident on the portion (temper portion 106) pressed by the temper rolling is mirror-reflected in the steel plate regular reflection direction. On the other hand, light incident on a part (non-tempered portion 107) that is not pressed by temper rolling and leaves the original columnar crystal structure, is mirror-viewed by each of the microarea elements of the columnar crystal surface when viewed under a microscope. Although reflected in the direction of reflection, the direction of reflection does not necessarily coincide with the specular reflection direction of the steel sheet.

Therefore, the reflected light angle distributions of the temper part and the non-temper part are as shown in Figs. 37A and 37B, respectively. That is, (a) the temporal portion 106 produces a specular reflection 109 having a narrow distribution in the steel sheet regular reflection direction, and (b) the non-tempered portion 107 has a small area of the columnar crystal surface. The reflection 110 has a diffused distribution corresponding to the angular distribution. Thereafter, the former is called mirror reflection, and the latter is called mirror diffusion reflection. The reflection angle distribution actually observed is obtained by adding the angular distribution of specular reflection and specular diffusion reflection according to the area ratio of each of the tempered portion and the non-tempered portion as shown in Fig. 37 (c).

The foregoing has described the alloyed galvanized steel sheet as an example, but generally holds true for other steel sheets in which flat portions are formed by temper rolling.

Next, the optical reflection characteristic of the flaw called shape hege flaw which does not have remarkable unevenness | corrugation which becomes a detection object of this invention is demonstrated. For example, as shown in FIG. 38, the hew flaw 111 seen in the alloyed hot-dip galvanized steel sheet 104 has a hew flaw 111 in the cold rolled steel sheet 101 before plating, and Plating layer 102 is placed on it, and the alloying by the diffusion of iron, which is a basic material, further progressed.

In general, the hegear portion, for example, has a difference in plating thickness or a degree of alloying compared to the base material. As a result, for example, when convexity with a thick base material with a thickness of a hege part becomes temper rolling, the area of a temper part becomes large compared with a non-temper part. On the contrary, when the hege part is concave compared to the base material, the hege part does not come into contact with the temper roll, and the non-temper part occupies most of it. In addition, when the hege alloying is light, the angular distribution of the small area element is concentrated in the steel plate radial direction, and the diffusibility becomes small.

According to the difference in surface properties of the hege part and the base material part, how the hege flaw in the shape will be described. In the above-described temper rolling, the difference between the hege part and the base material part is classified based on the deformation model of the plating surface. As shown in FIG.

(a): In the hege part (solid line), the angular distribution of the area ratio of the temper part and the small area element of the non-temper part is different from the base material part (dashed line). Here, the temper part normal angle Corresponding to = 0, the peak is shown in the figure. This peak height (area ratio) differs between the hege part and the base material part. In addition, each of the non-tempered portions corresponds to other portions (slopes), and in the drawings, the distribution of the area ratios of the hege portion and the base metal portion is different. This slope part reflects the angular distribution of the microarea elements of the non-tempered portion.

(b) The area ratio of the tempered part is different in the hege part and the base material part, but the angular distribution of the small area component of the non-tempered part is not changed. In the figure, the peak heights of the hege part and the base material part are different, but the shape of the slopes is identical.

(c): The angular distribution of the small area component of the non-tempered part differs in the hege part and the base material part, but the area ratio of the temper part is not changed. In the figure, the peak heights in the hege part and the base material part coincide, but the shape of the slope is different.

Such a difference in the temporal portion area ratio and the angular distribution of the small area elements is observed as a difference in the angular distribution of the reflected light amount as shown in FIG.

When there is a difference in the area ratio of the temper portion (in the case of a and b), as shown in Figs. 39A and 39B, the angle distribution of the reflected light amount is determined by the hege part 111a and the base material part 112a. Become together. The difference is observed in the direction in which the angular distribution peaks, i.e. in the direction of specular reflection. When the area ratio of the tempered portion of the weighted portion is larger than that of the base material portion (corresponding to FIGS. 39 (a), (b), 40 (a), and (b)), the weighted portion appears bright from the specular reflection direction, and conversely, the temper ratio of the weighted portion When it is smaller than this base material part, it is dark in a specular reflection direction.

When there is no difference in the area ratio of the temper part (in the case of (c)), the hege cannot be seen in the observation from the steel sheet regular reflection direction. Nevertheless, when there is a difference in the diffusivity of the specular diffuse reflection component, defects are observed from the diffusion direction deviating from the peak of the angular distribution as shown in Fig. 39 (c). For example, when the diffusivity of the specular diffuse reflection component is small, the light weight is generally observed brightly from the diffusion direction relatively close to the specular reflection, and the brightness decreases as it falls from the specular reflection direction. The difference disappears and becomes unobservable at an angle before and after. Furthermore, away from the specular reflection, this time the hege is dark.

In order to discriminate and detect such a shape hege flaw with a base material part, in FIG. 40, it is necessary to examine what angle the reflected light is extracted from the small area element. For example, as in the previous examples of FIGS. 39A and 39B, the difference between the hege part and the base material part in the normal reflection direction is the angle distribution of the microarea element shown in FIG. 40. It extracts about = 0 and detects the difference of a hege part and a base material part.

here, Mathematical expression of extracting with respect to = 0, the function S ( ), The delta function shown in FIG. ( Corresponds to the integration by multiplying a function (hereinafter referred to as a weighting function) representing an extraction characteristic expressed by " For example, at the incidence angle 60, the measurement is performed at a position of 40 degrees shifted by 20 degrees from the regular reflection. The reflection by the surface (micro-area element) shifted by 10 degrees is detected. This is the same as in Fig. 42 (b). ( It is equivalent to using a weighting function +10). Also, the normal angle of the reflection angle and the small area element Is calculated from FIG. 41.

Considering this, it can be seen that considering what angle the reflected light is extracted from at what angle is equivalent to considering what weighting function to design. The weight function does not necessarily have to be a delta function, and it does not matter even if it has a certain width.

From such a viewpoint, considering the weighting function for distinguishing and detecting the hege flaws having the area ratio distribution as shown in Figs. 40 (a), (b) and (c) from the base material portion, Fig. 42 function ( ) Is one example. However, since the cameras are installed at different light receiving angles, the two optical system field sizes cannot be made the same. In addition, once the camera is installed in order to measure the diffuse reflected light, it is not easy to change the weighting function because it is necessary to change the installation position of the camera.

For the former problem, measurement on the same optical axis is required. Therefore, it is preferable not to capture diffuse reflected light, but to be able to capture both the specular reflection component and the specular diffuse reflection component by measurement from the steel sheet regular reflection direction. For the latter, it is preferable that the weighting function can be set to some degree of freedom with respect to the change of the camera installation position.

For this purpose, in the present invention, first, a linear light source having a diffusion characteristic is used instead of a parallel light source such as a laser. Further, the specular reflective component and the specular diffused reflective component are separated and extracted from the steel sheet regular reflection direction by using polarized light.

In order to explain the operation and effect of this linearly diffused light source, as shown in FIG. 43, first, the linearly diffused light source 114 is disposed in parallel to the steel plate 104, and is in a plane perpendicular to the light source, whereby the incident angle The reflection characteristic when observing a point on the steel plate 104 in the direction coinciding with this emission angle (hereinafter referred to as steel plate regular reflection direction) is considered.

As shown in Fig. 43 (a), in the case of light irradiated from the center portion of the linear light source 114, the light incident on the temper portion is reflected by the mirror surface and can be captured in all of the steel sheet regular reflection directions. have. On the other hand, light incident on the non-tempered portion is specularly diffusely reflected, and it is possible to capture only the portion reflected by the micro-area element rarely oriented in the same direction as the steel plate normal direction. Since such small area elements are extremely small, the specular reflection at the temper portion is dominant among the reflected light that can be captured in the steel sheet regular reflection direction.

On the other hand, as shown in Fig. 43 (b), in the case of light irradiated from the center portion of the linear light source, the light incident on the temper portion is mirror-reflected and reflected in a direction different from the steel sheet regular reflection direction, and the steel sheet regular reflection direction Can't be captured. On the other hand, the light incident on the non-tempered portion is specularly diffusely reflected, and the portion reflected in the steel sheet regular reflection direction can be captured. Therefore, all the reflected light captured in the steel plate regular reflection direction becomes the specular diffused reflected light reflected by the non-tempered portion.

When the above two cases are added together, what is captured by observation in the steel sheet normal reflection direction from the light irradiated from the entire linear light source is the sum of the specularly reflected light at the tempered portion and the specularly diffused reflected light at the non-tempered portion.

Next, how the polarization characteristic changes when the inspection surface is observed from the specular reflection direction using the linear light source as described above will be described.

In general, in the reflection on the mirror-like metal surface, the polarization characteristic by the reflection is related to light (P polarization) in which the direction of the electric field is parallel to the incident surface (P polarization) or perpendicular to the incident surface (S polarization). Is preserve | saved and it exits with P polarization or S polarization. In addition, arbitrary linearly polarized light which has a P polarization component and an S polarization component simultaneously emits elliptical polarization according to the reflectance ratio and phase difference of P and S polarization.

Hereinafter, the case where light is irradiated to the galvanized steel sheet from a linear diffusion light source is considered. As shown in Fig. 44A, the light emitted from the center portion of the linear light source 114 is specularly reflected by the temper portion of the steel sheet 104 and observed in the steel sheet regular reflection direction. In this regard, the reflection on the normal mirror surface metal surface is maintained as it is, and P-polarized light is emitted while being P-polarized light.

On the other hand, in light emitted from a portion other than the central portion of the linear light source, as shown in Fig. 44 (b), it may be specularly reflected by the inclined microarea element of the crystal surface of the non-tempered portion, and may be observed in the steel sheet regular reflection direction. . At this time, even if light of P polarization parallel to the incident surface of the steel sheet is incident, the inclined micro-area elements that are actually reflected are not parallel to the incident surface, resulting in linearly polarized light having both P and S polarization components. . As a result, this incident light is elliptically polarized by the small area element, and it exits. The same applies to the case where S polarized light is incident instead of P polarized light.

In addition, with respect to the linearly polarized light of an arbitrary polarization angle having P and S both polarization components, the polarization angle is inclined when the incident surface is referred to the micro-area element inclined for the same reason as the above reason. The shape of the elliptically polarized light emitted in the direction is different from the light incident on the linear light source center and specularly reflected by the temper part.

Hereinafter, the case where linearly polarized light having P and S positivity is incident is described in more detail.

First, as shown in FIG. 45, the azimuth angle of the light 108 in the linearly diffused light source 114 is shown. After making it into linearly polarized light by the phosphor polarizing plate 115, it is considered to enter the steel plate 104 arranged horizontally, and to receive the specularly reflected light with the photodetector 116.

As described above, with respect to the light 108 emitted at point C on the light source, the specularly reflected component from the tempered portion and the specularly diffused and reflected component from the small-area element whose normal is vertically oriented in the vertical direction by the non-tempered portion This contributes to the light reflected from the point O on the steel sheet (and consequently the surrounding region 113) in the direction of the photodetector 116.

On the other hand, as shown in FIG. 46, with respect to the light 108 from the point A which shifted by the angle φ seen from the point O, the specular reflection component is reflected in a direction different from that of the photodetector 116. (The angle of the normal to the vertical direction Only the specular diffuse reflection component by the microarea element) contributes. Where φ and The relationship of is given by the following simple considerations.

Next, the polarization state of the thus reflected light is considered. The polarization state after the light 108 emitted from point C in FIG. 45 passes through the polarizing plate 115 having the azimuth angle α and is specularly reflected at the point O, using the Jones matrix generally used in polarization optics,

Similarly, in FIG. 46, the light 108 emitted from the point A has a normal angle. When the polarization state of the light reflected by the microarea element toward the photodetector 116 is orthogonal to the polarizing plate 115 and the analyzer 117,

Calculate Equation (3), normal angle 47 shows an elliptical polarization of the reflected light from the small area element of. Here, the azimuth angle α of incident polarization is 45 degrees, the incident angle θ is 60 degrees, = 28 °, = 120 °. By picture, = 0, with respect to the ellipse for specular reflection, As the value of changes, the ellipse is inclined. Thus, for example, by inserting an analyzer in front of the photodetector and setting the detection angle, it is possible to select whether to extract more reflected light from the microarea element at which normal angle.

to be. From equation (4), the normal angle detected by the photodetector 116 (FIG. 46) When the reflected light intensity (L) of the small area is calculated, the area ratio of the small area element is S ( )

It becomes Where Ⅰ ( , β) is the angle of normal A weighting function that indicates how much the reflected light from the small-area element can be extracted, depending on the polarization characteristics of the optical system and the subject. Then, the reflectance r _s ² , incident light quantity E _p ² , area ratio S ( Multiplied by) becomes the detected light intensity. It is considered that the value of r _s ² is constant when considering a material having a uniform material on the surface of the steel sheet, such as a surface-treated steel sheet. Further, E _p ² may be a constant value as long as the incident light amount is uniform regardless of the light source position. Therefore, the normal angle is used to obtain the light intensity detected by the photo detector. Area ratio S of ) And extraction characteristics I , β) may be considered.

First, the extraction characteristics I ( , β). Normal angle _{If the} detection angle β ₀ is to be selected so that the contribution from the small-area element _equal to _zero is greatest, the candidate can be obtained by solving the following equation with respect to β.

By the above formula (6), = 0, i.e., the angle of view obtained so that the contribution of the specular reflection component is the largest, β becomes approximately -45 degrees. Here too, as a reflection characteristic of the steel sheet = 28 °, = 120 degrees and the azimuth angle (alpha) of a polarizer was set to 45 degrees. In FIG. 48, when the detection angle β is -45 °, the angle formed by the normal of the microarea element with respect to the vertical direction. And extraction characteristics, that is, weighting function Ⅰ ( , -45). However, the maximum value is standardized to 1 for easy viewing.

From FIG. 48 above, = 0, the specular reflective component is the most dominant (easy to extract) and vice versa It can be seen that the specularly diffused reflected light from the microarea element around = 35 degrees is least extracted. Also, in reverse When the detection angle β is obtained from equation (5) (6) so as to best extract the reflected light of = 35 degrees, approximately β = 45 degrees. Normal angle for detection angle (β) = 45 degrees And extraction characteristics Ⅰ ( , 45) is shown in FIG. Here, considering that the curve of β = 45 degrees is not symmetrical with reference to the incident surface (the plane extended by the incident light and the reflected light with respect to the microarea element), When is positive (+), the azimuth angle α of the incident polarization is apparently small (approaching p-polarized light), and the p-polarized light reflectance of the steel sheet is smaller than the s-polarized light reflectance. In addition, (beta) = 90 degree which becomes the characteristic between (beta) =-45 degree and 45 degree is described in the same figure.

As shown by equation (5), normal angle The reflected light intensity L from the small surface area element is the extraction characteristic (weighting function) I ( β and area ratio S ( Is given by the product of < RTI ID = 0.0 >),< / RTI > ) I , β) Becomes integral with respect to. For example, in a steel sheet having a reflection characteristic as shown in FIG. 50, when the reflected light is received through an analyzer having a detection angle β of −45 °, the area ratio S (shown in FIG. 50) ( ) The extraction characteristics I ( Integrating with weighting of (beta)) becomes the amount of received light.

Consider a case where the surface of the steel sheet has a scratch in the shape of the characteristic as shown in FIG. Area ratio S in that case ) Are as shown in Figs. 40 (a), (b) and (c), respectively.

First, consider the case where there is a difference only in the mirror reflecting components as shown in Figs. 39 (b) and 40 (b). The light intensity at the time of receiving such a flaw through an analyzer having an inspection angle β = -45 degrees is the weighting function I (shown in FIG. Since it is equivalent to integration by multiplying (beta) and (beta), it is possible to detect the difference between the reflected light amounts of the base material portion and the hege part. In addition, as for detection angle (beta) = 45 degree | times, as shown to FIG. 40 (b), there is no difference in the mirror surface diffuse reflection component, and there exists a difference Since the weight is near 0 °, the weighting function I ( , β) Considering the low value near = 0 °, the product is It becomes a low value in all areas of, and there is no difference by integration. Therefore, it is not possible to detect the difference between the base material portion and the hegear portion.

39 (c) and 40 (c), when there is a difference only in the specular diffuse reflection component, it cannot be detected through the analyzer having -45 degrees. In this case, = Weighting function Ⅰ away from 0 ° It can be detected by passing through an analyzer of 45 degrees at which β is high.

However, the normal angle without the difference between the specular diffuse reflection component of the base material and the hege part ( In (c) of FIG. = ± 20 degrees, but if the normal angle ( ) Is sometimes around ± 30 degrees Celsius, it is impossible to detect even if it passes through a 45-degree analyzer. In that case, it is good to prepare another analyzer of a detection angle (for example (beta) = 90 degree) so that it may become another extraction characteristic, and to receive it with three photodetectors.

In general, the reflection characteristics of the base material portion and the hegear portion of the surface of the steel sheet are mostly any one of Figs. 33 (a), (b), and (c). Therefore, two optical conditions (in this example, an inspection angle) are used. This can be detected in most cases. However, in the special case as described above, in order to eliminate the omission, it is preferable to use an analyzer having three different detection angles, and to extract and receive the reflected light from the corresponding three normal angle microarea elements.

39 (a) and 40 (a), when there is a difference between the specular reflection component and the specular diffuse reflection component, basically, even if only the reflected light through one analyzer is detected, the difference between the base material portion and the weight portion can be detected. Can be.

In this invention, an incident polarizing plate is arrange | positioned in the front surface of a linearly spreading light source, and the azimuth angle of the polarization is made into the angle containing p polarized light s polarized light together. And a camera for photographing through a polarizer having a polarization angle that better transmits the specular reflection component, a camera for photographing through a polarizer having a polarization angle that transmits the specular diffuse reflection component better, and a specular diffuse reflection component. Use a camera that passes through the polarizer of the polarization angle to better transmit.

This optical system makes it possible to obtain two signals corresponding to mirror reflection and specular diffuse reflection without affecting the steel sheet distance fluctuations or speed changes, because measurements are made on a common optical axis from the specular reflection direction. It is possible to realize a surface flaw inspection apparatus that can detect a shape-height flaw that does not have significant irregularities without being detected. The angle of specular diffuse reflection component of which angle is detected can be easily changed by setting the detection angle.

In addition, by measuring the intensity or the ratio of the specular reflection and the specular diffuse reflection, the change in the surface properties affecting the specular reflection or the specular diffuse reflection can be detected in addition to the shape hege flaws. For example, even if there is a change in the distribution of the micro-reflective surface even for metal-to-surface reflection such as dull or hair line, it is possible to detect in principle and inspect the surface properties thereof. The application to the furnace can also be expected.

In addition, it goes without saying that you may use a well-known method and means together with the apparatus of this invention for detection and determination of a surface flaw. This will be described later in detail.

In this way, with respect to the to-be-tested surface determined to have surface flaw, the position is tracked by a tracking means. Tracking can be performed by calculating the time at which the position of the surface flaws reaches the marking means from the conveyance speed of the metal stand. The marking means marks the metal to the surface based on the marking instructions from the tracking means.

Marking can be carried out in various ways depending on the purpose and use. This may be any marking method that is easy to detect in the next step, for example, printing by ink or paint, stamping by a stirrer, perforation by a perforator, alteration of surface roughness by a grinder, or metal. In the case of a ferromagnetic material, it is performed by a predetermined method such as magnetic marking.

In addition, although the position of marking may correspond to the position of a surface flaw, you may make a position match only a longitudinal direction, without making it correspond to a width direction. For example, in the case of automatic loading as a material on a press line or the like, it is sometimes easy to detect the marking by setting the marking position to a fixed position in the width direction.

In the second aspect of the invention, the reflected light from the inspection surface of the metal band is extracted under two or more different optical conditions, and the presence or absence of the surface defect to be inspected is determined based on the combination of the reflection components extracted under these different optical conditions, It is a manufacturing method of a marking metal stand with a marking which shows the information regarding the flaw on the surface of a metal stand.

From the above invention, marking is performed on the surface of the metal band at the point where the surface defect is determined by the surface scratch determination method described above. Since marking which shows the presence of a surface flaw is performed in this way, it becomes possible to remove the part of a surface flaw in a subsequent process or a target place, and can prevent that it mixes into a product erroneously. In addition, this production method greatly simplifies or eliminates operations such as coil splitting to remove surface flaws after the production of metal strips, thereby improving production efficiency.

The third invention comprises the steps of extracting the reflected light from the inspection surface of a metal band under two or more different optical conditions and determining the presence or absence of surface defects on the inspection surface based on a combination of reflection components extracted under these different optical conditions, A process of marking on the surface of the metal stand indicating information about the defect, a process of winding the metal stand subjected to the marking to form a coil, a process of rewinding the coil to detect the marking, And a step of avoiding or removing a predetermined range of the metal band based on the information indicated by the marking, and a step of performing a predetermined machining on the remaining portion that has not been avoided or removed from the metal band.

In the above invention, after marking the surface of the metal stand in the same manner as the second invention, the metal stand is wound in a coil shape. The wound coils are transported to a factory or the like to form a thin plate. At the time of forming processing, the coil is rewound in advance and the marking is detected by a visual or simple detector or the like. If a marking is detected, a defective portion including a flaw in the metal band is avoided or removed from the display information.

Here, the range of the defective portion is, for example, when marking is performed in accordance with the position of the defect, and the marking is performed, and when the marking has information such as the type and degree of the defect, The determination is made based on the type and extent of the defects that become defective in the molding process. In addition, avoiding or removing a predetermined range of the metal band includes cutting and removing a defective part of the metal band, or passing a defective part of the metal band by adjusting the feed amount of the metal band to a machining process. This is to control the supply of metal strips to the machining process so that the defective parts are not machined.

According to a fourth aspect of the present invention, marking is performed on the surface to indicate information about the defect on an abnormal part whose reflection component combination on the surface separated by two or more different optical conditions differs from the normal part. Marking fixture metal stand.

As described above, the metal band of the present invention is marked on the part determined to be different from the top by the optical analysis of the surface, that is, the position of the surface flaw. Therefore, as described above, in the post-process using this metal band and the demand destination, it is possible to remove the abnormal part and to prevent mixing into the product.

The fifth aspect of the present invention relates to information on the surface of a specular reflective component on a surface or a part of a specular diffused reflective component by a plurality of micro-mirror reflective surfaces, in which the amount of light in one direction or both components becomes abnormal. The marking with a metal stand characterized by the above-mentioned.

In the metal band of the present invention, when the situation of specular reflection or specular diffuse reflection from the surface is different from that of the top, marking is performed at the position. Here, the specular diffuse reflection is a surface in which a large number of minute specular reflective surfaces whose normals are directed in a specific direction are distributed as described above. Similarly to the invention described above, when the metal band is used, the treatment of abnormal parts is facilitated.

The sixth invention collectively determines a plurality of surface flaw inspection means including surface flaw inspection means having a light receiving portion and a signal processing portion, and the inspection result of the metal-to-surface flaw by the inspection means. The metal to surface flaw marking apparatus of Claim 1 provided with marking information preparation means which prepares marking information regarding it.

This invention, in addition to the surface flaw inspection means having the light receiving portion and the signal processing portion in the first invention, detects the size and shape of the flaw and the contamination or the reflectance of the irradiated light and detects the abnormality of the surface flaw such as the flaw or the contamination. By combining ordinary surface inspection means for inspecting the type, the type and extent of the abnormality other than the surface flaw are classified. Thereby, it becomes possible to make a comprehensive judgment about the abnormality of various surface properties including the abnormality of specular diffuse reflection, and to mark the information regarding those abnormality parts.

The seventh invention is based on inspection results by a plurality of surface inspection methods including an inspection method of surface defects for inspecting an inspection surface based on a combination of reflection components extracted by two or more different optical conditions. It is a manufacturing method of the metal to marking metal strip which concerns on 2nd invention characterized by determining the presence or absence of a surface flaw.

In the invention described above, in the second aspect of the present invention, the inspection of the surface flaw which extracts the reflected light from the inspected surface of the metal band under two or more different optical conditions, and inspects the inspected surface based on the combination of the extracted reflection components. In addition to the method, a normal surface inspection method is combined to classify the type and extent of surface defects. Here, the normal surface flaw inspection method is a surface inspection method for detecting abnormalities in surface properties such as flaws and contamination by detecting, for example, the flaw size, shape, or reflectance of irradiated light. In this way, a comprehensive determination is made on the abnormalities of various surface properties including abnormalities in specular diffuse reflection, and information on these abnormalities is marked.

In the eighth aspect of the present invention, the surface defects in which a combination of reflection components on surfaces separated by two or more different optical conditions contain an abnormal portion different from the top portion are marked with markings indicating information on the defect on the surface. According to a fourth aspect of the invention, there is provided a metal belt with markings.

The metal strip of the present invention is in addition to the abnormality in the third invention, in addition to the normal surface flaw inspection, for example, based on the surface inspection results or information on various surface properties based on the size and shape of the flaw or the reflectance of the irradiation light. On the surface, the marking is performed. Here, in the third invention, the abnormal part is a part where the intensity or ratio of the reflective component is different from the normal part when the reflected light is separated under two or more optical conditions as described above.

The ninth invention is directed to information about a metal-to-surface including a portion from which a light reflecting amount in one direction or both components is greater than a specular reflection component or a specular diffuse reflection component by a plurality of micro-mirror reflecting surfaces. The marking with the marking according to the fifth aspect of the invention is characterized in that marking is carried out on the surface to show information on the surface of the metal.

The metal strip of the present invention is, in addition to the abnormal part in the fifth invention, information on the surface inspection results or various surface properties on the basis of normal surface inspection, for example, the size and shape of the defect or the reflectance of the irradiation light. On the surface, marking is performed. Here, in the fourth invention, the abnormal part is a part in which the situation of specular reflection or specular diffuse reflection on the surface is different from the normal part, and when the reflected light is separated by two or more polarization conditions, The strength or ratio of the component can be determined as a part different from the top.

According to the above invention, since the marking which shows the information about the various surface flaws or abnormalities of surface properties including the abnormality of specular diffuse reflection is performed on the surface of a metal stand, the kind of surface flaws in a post process or a demand place It becomes possible to know my degree and can cope with various uses and purposes of use.

In addition, by marking the surface of the metal stand in this manner, the metal stand can be wound up without cutting off portions such as surface defects, so that the number of coils can be prevented from being increased by the cutting off. In this way, the number of coils does not increase, and thus, the increase in labor of winding up is prevented in the handling of the coils. Moreover, also in the conveyance, rewinding and processing of the coil, the number of processing of the coil does not increase, thereby reducing the trouble of handling.

24 is a block diagram illustrating an example of this embodiment of the invention. The surface flaw detection device 141 extracts the reflected light from the inspected surface of the metal strip 104 under two or more different optical conditions, and the signal processing unit 130 based on the combination of these reflection components. The surface defect of the test surface is determined.

The tracking means 143 calculates the time when the position of the surface flaw reaches the marking means. This converts the position of the surface flaw into the plate length by the plate length calculating means 147 based on the rotational speed measured by the rotation system 146 installed on the conveying roll 145, and reaches the marking means 144. Obtained in terms of time required. The tracking means 143 transmits a signal instructing the marking means 144 to indicate the marking time. The marking means 144 marks on the surface of the metal stand to indicate its position, such as printing and perforation.

An example of a marked metal band is shown in FIG. 25. In this example, the position of the marking 149 is matched with the position of the surface flaw 111 in the longitudinal direction, and is set to a fixed position from the edge in the width direction. Accordingly, when used in a press line or the like, the marking 149 can be detected at a fixed position from the edge without depending on the position of the surface flaw 111, and the reject of the part having the surface flaw 111 can be used. It is possible to take measures and prevent the manufacture of defective products.

An example of the surface flaw detection device 141 is shown in FIGS. 26 and 27. As the linear diffused light source 122, light of a metal halide light source is incident from both ends thereof, using a transparent light guide rod coated with a part of the diffuse reflection paint. The light diffused out from the light guide rod of the light source 122 passes through the cylindrical lens 125 and the polarizing plate 126 of 45 ° polarization, and is then aligned in a straight line with the full width of the steel plate 121 at an incident angle of 60 °. It is condensed and enters. The reflected light 127 is further reflected by the mirror 128 arranged in the steel plate regular reflection direction and enters the camera units 129 (a) to (d) constituting the light receiving unit.

These camera units 129a-d are arrange | positioned in the board width direction as shown in FIG. In addition, by using the mirror 128 in this way, the apparatus can be made compact. In addition, if the mirror 128 is properly spaced apart from the steel plate 121, an area (outside of the previous camera's field of view) out of the field of view of all cameras is formed on the mirror 128 as shown in FIG. 28, so that the mirror can be divided and configured. have. Thus, by dividing a mirror, manufacturing cost can be suppressed low.

The camera units 129a to d of the light receiving unit have three linear arrays having the analyzers 133a to c having an inspection angle of -45 °, 45 ° and 90 ° in front of the lens as shown in FIG. Cameras 132a to c, and their optical axes are maintained in parallel. If the three cameras are out of view, the signal processing unit 130 corrects them. In this way, when the optical axes are kept in parallel, each pixel of the three cameras 132a to c corresponds one to one in the same field size. In addition, as compared with splitting one reflected light by using a beam splitter, there is no loss of light amount and efficient measurement is possible.

One light receiving range A of each of the light receiving cameras 132a to 132c in each of the camera units 129a to 129d is the other camera unit 129a adjacent to both sides as shown in FIG. It is arrange | positioned so that it may partially overlap with the light receiving range A of camera 132a-132c corresponding to from -129d. In other words, the reflected light is received by the three types of light receiving cameras 132a to 132c in at least one camera unit 129a to 129d, respectively, at an arbitrary position in the width direction on the steel plate 121.

Here, in the light receiving unit, a two-dimensional CCD camera may be used instead of the linear array camera. In the light transmitting portion, a fluorescent lamp may be used as the linear diffusion light source 122. It is also possible to use a fiber light source in which the bundled fiber exit ends are aligned in a straight line. This is because the emitted light from each fiber has a sufficient magnification angle corresponding to the N / A of the fiber, so that the fiber light source aligned with this is substantially a diffused light source.

Here, the arrangement of the plurality of cameras will be described in detail with reference to FIG. 28. Each camera unit 129a-129d is arrange | positioned at the several space | interval. One camera unit 129a-129d consists of three cameras 132a-132c which receive light under different conditions (-45, 45, 90 degree polarization). Each camera is installed side by side parallel to one another at a certain interval apart. Therefore, each field of view also shifts by the same distance as the camera interval.

The camera listing order in each camera unit is the same. For example, the order is 45 degrees, 90 degrees, and -45 degrees from the left. The measurement range (effective area) is, for example, a range in which optical conditions are observed under three conditions, and an area (both end areas) observed only under one or two conditions is invalid and is not used. Camera spacing and unit spacing are determined as dimensions such that the maximum steel sheet width falls within the measurement range (effective area).

The three cameras of each unit do not adjust to make the same field of view, and determine a flaw candidate area with each camera, and then process correspondence of each camera in units of the flaw candidate areas. As described above, since the field of view of each camera is shifted, there may be a case where three cameras which put a certain candidate region in the field do not coincide (the optical conditions do not coincide with three conditions). In that case, the optical conditions are matched to 3 conditions using the results of the neighboring unit cameras. This method is applicable not only to the case of receiving three polarized light, but also to the case where the test object is divided into a plurality of fields and observed under any two conditions or more.

When these plural light receiving sections and the signal processing section are collectively referred to as flaw inspection means, the surface flaw marking apparatus shown in FIG. 24 is as shown in FIG. The flaw detection means 140 has light receiving sections 132a to 132c (corresponding to the cameras of FIGS. 28 and 29) and a signal processing section 130. The signal processor 130 detects the above-described diffuse mirror reflection component according to signal processing based on the intensity of the reflected light extracted under different optical conditions, and determines whether there is an abnormality. Subsequently, the position of the surface flaw is calculated by the tracking means 143 and the plate length calculating means 147, and the marking means 144 marks the position of the abnormal part as in FIG.

As for the signal processing unit, an example is shown in block diagram in FIG. The light intensity signals a to c from the light receiving cameras 132a to 132c are input to the mean value calculating units 134a to 134c, and the average value is calculated. Next, a pulse signal input in accordance with the movement of the predetermined distance in the longitudinal direction of the inspected object is output as a signal for one line in the width direction. By the calculation process, the resolution in the longitudinal direction is made constant. In addition, if the frequency of calculation of the average value is not made larger than the field of view of the light receiving cameras 132a to 132c, the omission can be eliminated.

Next, the preprocessors 135a to 135c correct the uneven brightness of the signal. Here, uneven brightness includes those due to the optical system, those due to the reflectance of the object under test, and the like. In addition, the preprocessing units 135a to 135c detect edge positions of the metal bands, and perform processing to prevent false signals from being mistakenly recognized as flaws in the edge portions.

The preprocessing end signal is input to the two digitization processing units 136a to 136c, and a flaw candidate point is extracted by comparison with a value that is not likely to cause a predetermined failure. The extracted flaw candidate points are input to the special amount computing units 137a to 137c, and signal processing for flaw measurement is performed. Here, in the case where the defect candidate points are continued in one, as one defect candidate region, for example, the position special amount of the start address, the end address, etc., the density special amount of the peak value, etc. are calculated.

The calculated amounts of these specialties are input to the specular flaw determination section 138a or the specular diffusive flaw determination section 138b according to the optical conditions (detection angle β) of the original signals a to c. The output of the special amount calculating section 137a is an optical condition of the original signal a of -45 degrees of detection (β = -45 degrees). In this case, it is input to the specular flaw determination unit 138a, and as described above, the difference between the amounts of reflected light due to the specular reflective component and the weight of the hege part is detected.

On the other hand, the output of the special amount calculating units 137b and c has 45 degrees and 90 degrees of light detection (β = 45 degrees 90 degrees) of the original signals b and c, and only the specular diffuse reflection component is different.

Therefore, the defect is determined by the mirror diffused reflection component and inputted to the mirror diffused defect determining unit 138b.

Finally, in the flaw comprehensive determination part 139, based on the output of the specular flaw determination part 138a and the specular diffusive flaw determination part 138b, the last flaw type and the grade with respect to the to-be-tested surface of a metal stand | blade. Determine. In addition, at this time, in consideration of the overlap of views (FIG. 28) between the cameras 132a to 132d and the camera units 129a to 129d, the flaw determination result is based on a signal from a nearby camera unit camera. It is preferable to use suitably.

FIG. 32 shows an example in which surface flaw inspection means for detecting abnormality of the specular diffuse reflection component and detecting flaw and combining surface flaw inspection means by other methods are combined. Here, the surface flaw inspection means 140a is the same as that shown in Fig. 30, and the reflected light is extracted under different optical conditions by the plurality of light receiving parts 132a to 132c, and the specular diffuse reflection component is performed by the signal processor 130. Defects are detected and defects are determined.

As other surface inspection means 140b, a conventional surface flaw inspection means, that is, a device of a method of detecting and determining a surface flaw in the size and shape of a flaw, or a method of detecting contamination or deposit on a surface by reflectance of irradiation light or the like The device can be used. In the surface inspection means 140b, the kind and the degree are classified for the abnormality of the normal surface scratches or surface properties. In the marking information generating means 142, the classification and rank of the overall classification is performed on the various types of surface flaws or surface irregularities, including abnormalities of specular diffuse reflection, based on the inspection results of the inspection means 140a and 140b. And write the information for marking.

After that, the position of the surface flaw is calculated by the tracking means 143 and the plate length calculation means 147 as in FIG. In the marking means 144, the marking is performed at the abnormal position on the basis of the marking information. In this case, however, it is preferable that the marking means 144 displays information on the type and extent of the surface flaw. This may be a form that can be detected, such as the shape, shape, and width of the marking. In addition, by using a barcode or OCR (optical character reading) together, it becomes possible to mark more detailed information.

By marking on the surface of the metal stand as described above, an increase in the number of coils is suppressed, so that work efficiency is improved also in handling of coil winding, coil transport, and rewinding. In addition, also in the processing of a metal stand, since the metal stand is continuously supplied without being cut off in the flaw part, work efficiency can be expected.

EXAMPLE

33 and 34 show measurement results of an alloyed galvanized steel sheet according to the embodiment of FIG. 26. Fig. 33 corresponds to Fig. 40 (b) and Fig. 34 corresponds to Fig. 40 (c). As shown in Fig. 33, the measured flaw is larger than the base material part in the hege part as shown in Fig. 33. 40 (b) also shows that the diffusivity of the non-tempered portion does not change, and there is no difference in the temper portion area ratio as shown in FIG. In the case of the flaws of FIG. 34, there are generally angles incapable of being detected in the diffuse reflection direction, but two different types of flaws were measured. Also, for comparison, in the prior art, light is incident at an incident angle of 60 ° and measured with no polarization at a light receiving angle (-40 °) shifted by 20 ° from the normal reflection direction (60 °) and the incident direction. Loaded on. The above result is put together in Table 1, and is shown.

Table 1

In Table 1, (circle) shows a detection value (S / N large), (triangle | delta) shows a detection value (S / N small), and X represents a detection undetectable.

In the prior art, the light is received at two light receiving angles and a logical sum for noise removal is taken. However, these defects cannot be detected at the same time. In other words, there is a flaw that cannot be detected even at any light receiving angle.

On the other hand, in the embodiment of the present invention, since the reflected light components corresponding to three different light receiving angles are extracted in the specular reflection direction by using an analyzer, it is possible to detect by any linear array camera. In addition, it is also easy to set the detection angle optimally in accordance with the reflection characteristic of the flaw which needs to be detected.

As described above, the present invention is based on the fact that the reflection on the surface of the steel sheet consists of a specular reflecting component and a specular diffuse reflecting component. And a component containing more specular reflection components and a component containing more specular diffuse reflection components by injecting polarized light having both s polarizations into the inspection surface and setting the detection angle appropriately from the steel sheet regular reflection direction. The method of extraction was adopted.

According to this method, it is possible to detect a flaw that cannot be observed from the specular reflection component, and to detect a flawless flaw without remarkable unevenness, which has not been detected before. . In addition, since both components can be captured by the measurement on the same optical axis in the steel sheet regular reflection direction, the measurement is not affected by the steel sheet distance variation or the speed change. Furthermore, by setting the detection angle, it is possible to select which angle of specular diffuse reflection component to extract.

In terms of quality assurance, it is an absolute condition to detect such a surface inspection apparatus without omission. The present invention enables the manufacture of a surface flaw marking device and a metal band with a marking using an undetected surface flaw inspection device which is widely applicable to surface-treated steel sheets for the first time, and thus, surface flaw inspection which has been dependent on visual inspection by a conventional inspector. In addition to being able to automate, it is possible to inform the post process or the user side of the information by simple means, and the industrial use effect is large.

Best Form 3

In the optimum form 3, in the continuous manufacturing line of a metal material, when marking a flaw, a peculiar part, etc. of the metal material detected by the inspection apparatus, it is easy to recognize a flaw or a peculiar part at the next process or the inspection by a customer. By using a commercially available marker pen or the like, the marking can be easily performed without regard to the type or color of the ink. Furthermore, the pen tip is worn out due to the falling impact of the pen, or the marked metal material is scratched. It can be applied to lines that require marking tracking or high-speed response, etc., and can accurately mark flaws and unusual parts generated in metal materials. Furthermore, it provides an excellent high-speed response marking device with excellent integrity and low cost. Is in.

A first aspect is a marking apparatus for marking a flaw or a peculiar portion of an inspected object detected by an inspection apparatus.

The marking device includes a pen holder detachably mounted with a marker pen, a pen holder lifting mechanism for lifting the pen holder together with the marker pen, an openable and protective cap that protects the pen tip of the marker pen, and the pen holder. It is characterized in that it comprises a shutter mechanism for opening and closing the protective cap in conjunction with the lifting mechanism.

2nd aspect is the marking apparatus which marks the flaw or unusual part of the metal member detected by the test | inspection apparatus in the continuous manufacturing line of a metal material,

The marking device includes a pen holder detachably mounted with a marker pen, a pen holder elevating mechanism for elevating the pen holder together with the marker pen, a foldable protective cap protecting the pen tip of the marker pen, and the pen holder. It is characterized in that it comprises a shutter mechanism for opening and closing the protective cap in conjunction with the lifting mechanism.

The third aspect is characterized in that the marking support roll is disposed on a surface opposite to the marked surface of the metal material to be marked so as to face the pen tip of the marker pen.

A fourth aspect is characterized in that the pen holder has a pressing pressure control mechanism of the marker pen.

The fifth aspect is characterized in that a tracking mechanism at a marking point is provided so that the above-described metal material can automatically mark the detected flaw or unusual part.

A sixth aspect is characterized in that the elevating mechanism of the pen holder is at least two stages of elevating mechanisms of low speed lifting and high speed lifting in order to track the marking point of the metal material.

A seventh aspect includes an image capturing camera for capturing a marking image marked on the metal material, and an illumination device for illuminating the marking point, wherein the marking image signal is captured by a marking image signal captured by the image capturing camera. It is characterized by having a decision logic that determines whether or not it is normal.

According to an eighth aspect, the image pickup camera is configured to capture a marking area consisting of a flaw, a singular part, and a region before and after the image, and a region before and after the marking region, whereby the tracking of the marking position is somewhat changed. In this case, it is characterized by the fact that it is possible to determine whether the marking is normal.

A ninth aspect is characterized by comprising a monitor device for monitoring the output of an image pickup camera that captures a marking image.

A tenth aspect is that the marker pen has an evacuation function, and the marker pen can be evacuated when a part which damages the marker pen, such as a hole, a dried flaw, a weld, or the like of the metal material passes. It has characteristics.

An eleventh aspect is characterized by comprising a dryer for drying mark ink after marking with a marker pen.

According to the apparatus of the present invention, when a marking instruction is issued to a flaw or a peculiar part occurring in a metal material such as a steel sheet, the instruction is inputted to the control device, and the trace command point is tracked from the marking instruction input point to the marking point. The pen cap opens at the front and lowers the marking pen to the standby position. Then, just before the marking point passes just below the marking, the marking pen is pressed on the marked portion of the metal to be marked.

At the end of marking, the marking pen returns to the initial position, and the marking pen is covered by the pen cap to prevent drying thereof. Therefore, it is possible to accurately mark a flaw or a peculiar part generated in a metal material by applying the marking to a line requiring tracking or fast response.

In the present invention, the mark range is specified by not only indicating the flaw position to the user but also including the flaw, so that the user can easily recognize which range is the defective part. Therefore, the cutting process of a defective part can be reliably performed, and the problem in a post process can be avoided.

The flaw is not tracked by marking the marking area alpha 1 + flaw length + alpha 2 including the flaw with respect to the position and length of the flaw. Receive the marking area information from the upper flaw detector and track the marking area.

The marking sensor accepts a marking record within a range longer than the marking region α1 + nick length + α2 (α3 + marking region + α4), so that the mark is within the operating range (α3 + marking region + α4) of the marking sensor. Evaluate in percentage. Therefore, even if the flaw position tracking is slightly changed, it is possible to determine whether or not the marking is normal.

In addition, this invention is not limited to a metal material, but can be applied to other to-be-tested objects, for example, paper, a film, rubber | gum, vinyl chloride, textiles, etc.

Next, the apparatus of this invention is demonstrated, referring drawings. Fig. 51 is a schematic vertical sectional view of the apparatus of the present invention, Fig. 52 is a plan view thereof, and Fig. 53 is a side view thereof.

As shown in the figure, the marking device 223 of the present invention includes a cylindrical pen holder 202 supported by the slide table 210, a marker pen 204 detachably inserted into the pen holder 202, and the like. The hydraulic cylinder 205 as a pen holder elevating mechanism provided on the support plate 211 for elevating the marker pen 204 together with the pen holder 202 at a high speed by the slide table 210, and the pen holder 202 is provided. The rack pinion 206 and the lifting motor 212 as a pen holder lifting mechanism for lifting and lowering the supported slide table 210 at a low speed along the support plate 211, and for protecting the pen tip of the marker pen 204. A protective cap 215 having an opening and closing opening, and a shutter 208 which automatically opens and closes by interlocking the opening of the protective cap 215 with the driving of the hydraulic cylinder 205 and the rack pinion 206 serving as the pen holder lifting mechanism. It is.

The pen holder 202 is a cylinder whose top is closed and the bottom is open, in which the marker pen 204 protrudes the pen tip 209 from the bottom opening face of the pen holder 202 so as to be detachable. It is fitted. The marker pen 204 is fixed by a spring 203 provided on the upper surface of the pen holder 202, and its pressing pressure is adjusted. The marker pen 204 is commercially available, regardless of ink color or type, and can be easily detached from it.

The slide table 210 provided with the pen holder 202 is guided to the guide 214 formed on the support plate 211 by the operation of the hydraulic cylinder 205 to move up and down at high speed. The rack 206a is provided in one end surface of the support plate 211, and the rack 206a is bitten by the pinion 206b which is rotated by the motor 212 provided in the main body 213. Therefore, the support plate 211 is guided to the guide plate 214 'by the rotating pinion 206b and ascends at low speed.

As described above, the pen holder 202 and the marker pen 204 are elevated by the rack pinion 206 at low speed and by the hydraulic cylinder 205 at high speed in step 202, so that the marking operation can be performed quickly. At the same time, the pen tip of the marker pen 204 is not damaged. The elevating mechanism of the pen holder may be a two-stage, three-stage or more elevating mechanism of the low-speed lifting and high-speed lifting. Moreover, the spring 203 which fixes the hydraulic cylinder 205 and the marker pen 204 mentioned above to the pen holder 202 also has a function as a press pressure adjustment mechanism of the marker pen 204. FIG.

The protective cap 215 is a cylinder with an open top, the inner diameter of which is almost equal to the outer diameter of the pen holder 202, and the lower portion of the pen holder 202 is fitted with the marker pen 204. On the surface of the protective cap 215, an opening in which the lower portion of the pen holder 202 can be recessed together with the marker pen 204 is formed, and an opening having a diameter substantially the same as that of the opening for opening and closing the opening ( A shutter 208 having a 208a is provided to be movable horizontally by the shutter cylinder 207. 216 is a bush provided on the inner circumferential surface of the protective cap 215, 217 is a sealing material provided on the circumference of the upper opening.

By moving the shutter 208 horizontally by the shutter cylinder 207 and matching the opening 208a with the bottom opening of the protective cap 215, the pen tip 209 of the marker pen 204 is moved to a pen holder ( The pen tip of the marker pen 204 can be projected from the opening 208a of the shutter 208 together with the 202 and the bottom opening of the protective cap 215 is closed by the shutter 208. 209 can be protected. The opening / closing of the protective cap 215 by the shutter 208 is assembled in order so as to be automatically performed in conjunction with the hydraulic cylinder 205 and the rack pinion 206 serving as the pen holder elevating mechanism.

In Fig. 51, reference numeral 218 denotes a sensor for confirming the lifting and lowering of the pen holder 202. In Figs. 52 and 53, 230 denotes a CCD camera provided in the main body 213 for capturing a marking image, and 231 denotes a marking portion. It is a lighting device.

54 is a schematic diagram of a steel sheet production line in which the apparatus of the present invention is installed. As shown in the figure, a flaw inspection apparatus, a width inspection apparatus, and a thickness inspection apparatus for detecting a flaw or a peculiar portion of the thin steel sheet 201 along the moving line of the thin steel sheet 201 continuously moving in the direction of the arrow. An inspection apparatus 220 such as the like, an input switch 221 for marking manually, a marking control device 222, and a marking device 223 are provided.

In addition, a marking support roll 225 is provided below the marking device 223 so as to face the pen tip 209 of the marker pen 204 on the opposite side of the marked surface of the steel sheet 201. The marking support roll 225 prevents the pen tip from being damaged or worn by the falling impact of the marker pen 204 at the time of marking, or from scratching the surface of the marked steel sheet 201.

The flaw or singularity of the thin steel plate 201 detected by the detection device 220 or the marking designation signal from the input switch 221 is sent to the marking control device 222. The marking controller 222 receives the tracking pulse from the line oscillator 224 for tracking the line, and tracks the position to be marked with respect to the steel sheet 201. The marking device 223 receives a marking command of the tracking result from the marking control device 222 and marks the flaw or the unusual part of the thin steel plate 201.

Next, based on FIG. 54 and FIG. 55, operation | movement of this apparatus is demonstrated. From the marking control apparatus 222, a marking waiting instruction is output in front of several m of the marking designation point of the steel sheet 201. In response to this waiting instruction, the lifting motor 212 of the marking apparatus 223 is driven to the slide table 210 at the storage position of FIG. 55 (a), and the pen holder 202 is provided. As shown in Fig. 55 (b), the slide pin (206) is moved by the rack pinion 206 so that the pen tip 209 of the marker pen 204 protrudes from the opening of the protective cap 215 and is positioned at the standby position. While lowering the support plate 211 of the 210 at a low speed, in conjunction with this, the shutter cylinder 207 is automatically operated, and the shutter 208 is moved to open the opening of the protective cap 215.

Next, based on the marking instruction from the marking control apparatus 222, the hydraulic cylinder 205 is operated, and the pen holder 202 supported by the slide table 210 is shown to FIG. 55 (c). It is lowered down to the same lower limit position at high speed, and the thin plate 1 is marked.

The marking command from the marking control device 222 is a gate signal, and marking is performed during the gate open state. When the gate signal is released, the pen holder 202 is raised by the operation of the hydraulic cylinder 205 to be in a standby state.

When there is no next marking command, the lifting motor 212 is operated, the support plate 211 on which the pen holder 202 is installed is raised to the storage position shown in Fig. 55 (a), and then the shutter cylinder 207 The opening of the protective cap 215 is blocked by the shutter 208 to prevent the pen tip 209 of the marker pen 204 from drying.

Even during such a series of operations, when the next marking command is received, the marking is immediately enabled by the logic of the marking control device 222.

Since the marking pressing pressure cannot be determined uniformly from the pen tip state, the filling state of the ink, and the like, it is controlled by adjusting the tension of the spring 203 or the pressure of the hydraulic cylinder 205 in consideration of this.

In addition, since occurrence of marking breakage is expected, a marking recognition device such as the CCD camera 230 is provided, and logic for determining whether the marking is normal is incorporated in the marking control device 222. As the image capturing camera, the CCD camera, the linear alignment camera, or the like can be used.

FIG. 56 is a schematic diagram showing a state in which the dryer 232 for drying the ink (hereinafter referred to as "mark ink") marked immediately after the marking in the apparatus of FIG. 54 is provided. By providing the dryer 232 as shown in FIG. 56, the mark ink can be effectively dried immediately after the marking, and ink transfer or the like in a later step can be prevented. Of course, it is preferable to immediately after marking, but may be before and after the camera. Any may be used after marking.

Fig. 57 is a view showing the marking state of the steel sheet, and the actual marking and the marking diagram correspond to each other. As shown in Fig. 57, the marking lines which are continuously continuous by the vertical movement of the moving steel sheet, the pen tip state of the marker pen 204, and the like are separated at intervals of B2 and B3, like A1, A2, and A3. In addition, as shown in the front and back, B1, B4, the marking delayed by the contact delay of the marker pen 204 or the unmarked portion occurs. X1 and X2 are dead bands.

Thus, the marking image of the marking range H is picked up by the CCD camera and sent to the marking control device 222, and the marking control device 222 determines whether the marking is normal by the following equation.

(A1 + A2 + A3) / {H- (X1 + X2)} ≥S1

An: range where the marking was recognized

Bn: range where the marking could not be recognized

Xn: deadband

Sn: Marking constant

An area to be marked with respect to the actual scratch length Ld on the steel sheet is set to (α1 + scratch length + α2), and a marking gate signal is output.

On the other hand, the mark sensor gate signal has a range in which α3 and α4 are further added to the operating range. That is, the mark sensor gate signal is in a range in which (α1 + α2 + α3 + α4) is added to the actual flaw length Ld.

Further, in order to correct the difference in the surface state of the thin steel sheet 201, the output signal limit value of the CCD camera is set from the upper level for each type of the thin steel sheet to determine whether the marking is normal. These are logics that determine whether or not normality is determined from the ratio of the marking gate signal except the dead band portion and the marking detection portion.

In addition, although not shown in the drawing, by providing a monitor device for monitoring the output of the CCD camera, the output of the CCD camera can be monitored at all times.

In addition, by having a repellent function in the marker pen, when a special part that damages the marker pen, such as a hole peeling defect or a welded part, passes through, the marker pen is temporarily retracted to avoid damage and protect the device. have.

Although the metal material was demonstrated in this embodiment, it is applicable also to other to-be-tested objects, for example, paper, a film, rubber | gum, a vinyl chloride, a textile.

(Effects of the Invention)

As described above, according to the present invention, in a coil or the like shipped through a continuous production line of a metal material such as a thin steel sheet, a flaw or peculiarity detected by an inspection device such as a flaw inspection device, a width inspection device, or a thickness inspection device installed in the line. The parts can be marked automatically, thereby facilitating the recognition of the flaws and singularities at the time of the next step or inspection at the customer, and the automatic ablation of these flaws and the singularities can be performed. In addition, it can be widely applied to paper, film, rubber, vinyl chloride, textiles and the like. In addition, since commercially available marker pens and the like can be easily attached and detached without regard to the type or color of ink, they are excellent in terms of integrity and economical at a low price, resulting in industrial and useful effects.

It is an object of the present invention to provide a defect marking method and apparatus which reliably and easily identifies an oil solution.

The present invention provides a surface flaw marking apparatus capable of detecting shape flaws that do not have significant irregularities such as cracking, gripping, or rolling of a surface, and informing the user side of the information by simple means, with a marking. An object of the present invention is to provide a metal band and a method of manufacturing the same.

In order to achieve the above object, firstly, the present invention provides a defect marking method consisting of:

(a) providing a surface defect system for detecting surface defects and a marker device for marking at a defect position in a continuous processing line of the steel sheet;

(b) detecting a surface defect of the steel sheet by the surface defect system;

(c) calculating a defect name, a defect grade, a defect length, and a defect position in the width direction based on the detected defect information, and further identifying whether the defect is solved, the difficulty of discrimination, or the defect is not solved;

(d) a step of tracking the defect positions for each of the above-mentioned defective and discriminant defects; and

(e) marking the defect position at the point when the defect reaches the marker device.

Secondly, the present invention provides a defect marking method consisting of:

(a) a step of calculating a defect name, a defect grade, a defect length, and a defect position in the width direction with respect to the surface defects of the coil in a line having a surface defect system in advance, and identifying a solved / different defect;

(b) inserting the coil into a continuous processing line of a steel plate provided with a marker device for marking; and

(c) a step of marking the defective position at the time when the defective and discriminating defective defect reaches the marker device, based on the information of the defective and discriminating defective defect identified in advance.

Thirdly, the present invention provides a flaw inspection apparatus comprising:

A plurality of light-receiving devices for extracting the reflected light from the inspection target surface of the metal strip under two or more different optical conditions; Wow

A signal processing unit for determining the presence or absence of surface defects on the surface to be inspected based on a combination of reflection components extracted under these different optical conditions.

In a net material, the present invention provides a defect marking apparatus consisting of:

And a plurality of light receiving parts for extracting the reflected light from the inspection target surface of the metal strip under two or more different optical conditions, and a signal processing portion for determining the presence or absence of surface defects on the inspection surface based on a combination of the reflection components extracted under these different optical conditions. Flaw inspection means; and

Marking means for marking on the surface of the metal stand to display information about the defect.

Fifthly, the present invention provides a method for producing a defect-marking metal stand comprising the following steps:

(a) extracting reflected light from two or more different optical conditions from the inspection target surface of the metal strip;

(b) determining the presence or absence of a surface flaw to be inspected based on the combination of the extracted reflection components;

(c) A step of marking on the surface of the metal stand on the surface of the metal stand based on the result of the determination, indicating information about the defect.

Sixthly, the present invention provides a method for processing a metal strip comprising the following steps:

(a) extracting reflected light from two or more different optical conditions from the inspection target surface of the metal strip;

(b) determining the presence or absence of a surface flaw to be inspected based on the combination of the extracted reflection components;

(c) performing marking on the surface of the metal stand indicating information on the defect;

(d) winding up the marked metal band to form a coil;

(e) rewinding the coil to detect the marking and to designate a predetermined range of the metal band based on the information indicated by the marking;

(f) A step of performing a predetermined processing on the remaining portion of the metal stage to avoid or remove the specified range.

Seventhly, the present invention provides a metal plate with markings characterized by the following:

The marking which shows the information about the flaw on the surface is performed about the abnormal part from which the combination of the reflection component in the surface separated by another 2 or more types of optical conditions differs from a normal part.

Eighthly, the present invention provides a metal plate with markings characterized by the following:

In the specular reflecting component or the specular diffused reflecting component by the plurality of micro-mirror reflecting surfaces, the surface shows information about it on the part where the light quantity of either or both components becomes abnormal. Marking fixture metal stand characterized in that the marking is carried out.

Ninth, the present invention provides a marking apparatus for marking a defective portion or a singular portion of an inspected object detected by an inspection apparatus.

The marking device consists of:

A pen holder to which a marker pen is detachably attached;

A pen holder elevating mechanism for elevating the pen holder with a marker pen;

An openable protective cap protecting the pen tip of the marker pen; and

A shutter mechanism for opening and closing the protective cap in conjunction with the pen holder lifting mechanism.

Tenthly, the present invention provides a marking apparatus for marking a flaw or a peculiar portion of a metal member detected by an inspection apparatus in a continuous production line of a metallic material.

The marking device consists of:

A pen holder to which a marker pen is detachably attached;

A pen holder elevating mechanism for elevating the pen holder with a marker pen;

An openable protective cap protecting the pen tip of the marker pen; and,

A shutter mechanism for opening and closing the protective cap in conjunction with the pen holder lifting mechanism.

Claims (44)

A defect marking method comprising the following steps. (a) providing a surface defect system for detecting surface defects and a marker device for marking at a defect position in a continuous processing line of the steel sheet; (b) detecting a surface defect of the steel sheet by the surface defect system; (c) calculating a defect name, a defect grade, a defect length, and a defect position in the width direction based on the detected defect information, and further identifying whether the defect is solved, the difficulty of discrimination, or the defect is not solved; (d) tracking defect positions for each of the above-mentioned defective and discriminated trouble defects; and (e) a step of marking at the defect position when the defect reaches the marker device The method of claim 1, The process of identifying defects and troubles is based on the name of the defect, the grade of the defect, the length of the defect, the position of the defect in the width direction, the position of the defect on the front and back, and the use of the steel plate. A defect marking method comprising identifying a defect. The method of claim 1, Providing an internal defect system for detecting defects in the steel sheet; and And detecting a defect in the length and width direction of the defect and further identifying whether the defect is in the defect or in the defect direction based on the defect information detected by the internal defect system. Defect marking method. The method of claim 3, wherein The defect marking method, wherein the step of identifying whether the problem is solved or solved is to identify the problem solved or solved on the basis of the defect length, the defect position in the width direction, and the use of the steel sheet. The method of claim 1, A defect marking method further comprising the step of judging by a inspector a defect identified as a difficult defect discriminated by the surface defect system, and identifying it as resolved or unresolved. The method of claim 5, The defect marking method is characterized in that the step of judging comprises automatically decelerating the alarm and outputting an alarm for a defect identified as a defect determined by the surface defect system, and judging the defect determined by the inspector. . The method of claim 5, The defect marking method is characterized in that the step of judging comprises judging a defect image and indicating a position of a defect with respect to a defect identified as a defect determined by the surface defect system, and judging by the inspector. The method of claim 3, wherein And said marking is performed by changing the marking position of the defect based on defect information in the width direction of the surface defect system and the internal defect system. The method of claim 1, The marking step is a defect marking method, characterized in that the marking by changing the defect marking position in accordance with the use of the steel sheet. The method of claim 1, The marking step is a defect marking method characterized by distinguishing and marking the defects of unsolved and difficult to discriminate. The method of claim 1, The marking step is a defect marking method, characterized in that the marking by changing the color of the defect marking in accordance with the type of steel sheet. The method of claim 1, A defect marking method further comprising the step of providing a defect marking detection device downstream of the marker device to monitor the marking state. The method of claim 12, The monitoring step is a defect marking method, characterized in that for monitoring the marking state by changing the threshold value of the defect marking detection device according to the type of steel sheet. The method of claim 1, And a step of providing a marker device and a defect marking detection device as a set and monitoring the marking state by following the defect marking position. The method of claim 1, And the marker device is an ink marker device. The method of claim 15, The defect marking method characterized by further having the process of installing an ink drying apparatus downstream of an ink marker apparatus. The method of claim 15, And a step of providing an ink marker device, a defect marking detection device and an ink drying device as a set, and following the defect marking position to monitor the marking state. The method of claim 1, The process of identifying defects of defects, difficulty of discrimination, and problem solving comprises identifying the problem of defects, difficulty of discrimination, and problem solving by changing the threshold values of the problem of solving and problem solving according to the purpose of the steel sheet. Marking method. The method of claim 1, Providing a defect marking detection device downstream of the marker device to detect defect information; The defect marking method further comprises the step of reflecting the detected defect information in the defect removal operation. The method of claim 15, Providing a defect marking detecting apparatus and cleaning means downstream of the ink marker apparatus; Reflecting the defect information detected by the defect marking detection device in the defect removal operation; And a step of cleaning the marking ink with cleaning means when judged by the inspector of the difficulty of discrimination and determined to be unsolved. The method of claim 1, Defect marking method characterized in that the marker device is a polishing member marker device The defect marking method characterized by the following process. (a) a step of calculating a defect name, a defect grade, a defect length, and a defect position in the width direction with respect to the surface defects of the coil in a line having a surface defect system in advance, and identifying a solved / different defect; (b) charging the steel sheet to a continuous processing line provided with a marker device for marking the coil; and (c) a step of marking the defective position at the time when the defective and discriminating defective defect reaches the marker device, based on the information of the defective and discriminating defective defect identified in advance. The method of claim 22, The process of identifying defects and difficulty in determining defects is calculated by calculating the defect name, defect grade, defect length, and the position of the defect in the width direction on the surface defects in a line having a surface defect system in advance. Identification method, and at the same time, in a line having an internal defect meter in advance, for the internal defect, the defect position in the length and width direction of the defect is calculated, and the defect solving method is characterized in that it is identified. . The method of claim 22, A defect marking method comprising a step of judging by a inspector a defect identified as a discriminant defect in a surface defect system and identifying it as resolved or unresolved. The method of claim 22, Furthermore, a defect marking method having a step of providing a defect marking detection device downstream of a marker device to monitor a marking state. The method of claim 22, And a step of providing a marker device and a defect marking detection device as a set, and monitoring the marking state by following the defect marking position. The method of claim 1, A defect marking detection device is installed downstream of the marker device. Detecting defect information; And a step of reflecting the detected defect information in the defect removal operation. A defect marking apparatus, comprising: Determination of the presence or absence of surface defects under inspection on the basis of a combination of a plurality of light receiving portions for extracting the reflected light from the inspection surface of the metal strip under two or more different optical conditions and the reflection components extracted under these different optical conditions Flaw inspection means having a signal processing portion, and marking means for marking information on the flaw on the surface of the metal stand. The method of claim 28, And a marking information creating means for creating marking information on the surface of the metal bar based on the determination result in the signal processing portion of the defect inspection means. The flaw inspection apparatus which consists of the followings. A plurality of light receiving devices for extracting the reflected light from the inspection target surface of the metal band by two or more different optical conditions; and A signal processing unit for determining the presence or absence of surface defects on an inspection surface based on a combination of reflection components extracted by these different optical conditions. The metal stand with a defect marking which consists of the following processes. (a) extracting the reflected light from the inspection surface of the metal strip under two or more different optical conditions; (b) determining the presence or absence of surface defects on the inspected surface based on the combination of the extracted reflection components; (c) A step of marking on the surface of the metal stand on the surface of the metal stand based on the result of the determination, indicating information about the defect. A method for processing a metal strip comprising the following steps. (a) extracting the reflected light from the inspection surface of the metal band under two or more different optical conditions; (b) determining the presence or absence of surface defects on the inspection surface based on the combination of the extracted reflection components; (c) performing marking on the surface of the metal stand indicating information on the defect; (d) winding the marked metal band to form a coil; (e) rewinding the coil to detect the marking and to designate a predetermined range of the metal band based on the information indicated by the marking; (f) Process of performing predetermined process with respect to the remaining part of the metal stand which avoided or removed the designated range. A metal stand with marking, characterized by marking on a surface of an abnormality in which a combination of reflective components differs from a normal part from a surface separated by two or more different optical conditions, indicating information about the defect. Marking is performed on the surface of the mirror reflecting component on the surface or the specular diffuse reflection component by a plurality of micro mirror reflecting surfaces, in which the amount of light in either direction or both components is abnormal. Marking metal stand, characterized in that. A marking apparatus for marking a flaw or a peculiar part of an inspected object detected by an inspection apparatus, comprising: A pen holder to which a marker pen is detachably attached; A pen holder elevating mechanism for elevating the pen holder together with a marker pen; An openable protective cap protecting the pen tip of the marker pen; and Shutter mechanism for opening and closing the protective cap in conjunction with the pen holder lifting mechanism. A marking apparatus for marking a flaw or a peculiar portion of a metal member detected by an inspection apparatus in a continuous production line of a metal material, comprising: A pen holder in which a marker pen is detachably installed; A pen holder elevating mechanism for elevating the pen holder together with a marker pen; An openable protective cap protecting the pen tip of the marker pen; Shutter mechanism for opening and closing the protective cap in conjunction with the pen holder lifting mechanism. The method of claim 36, And a marking support roll disposed opposite to the pen tip of the marker pen and disposed on a surface opposite to the marked surface of the marked metal material. The method of claim 36, And the pen holder has a pressing pressure control mechanism of the marker pen. The method of claim 36, Marking device characterized in that it has a tracking mechanism of the marking point is installed so that the metal material can automatically detect the detected defects or unusual parts. The method of claim 36, And a lifting mechanism of the pen holder has two or more steps of lifting and lowering speeds, in order to follow and mark marking points of the metal material. The method of claim 36, An image pickup camera for capturing a marking image marked on the metal material; An illumination device for illuminating the marking point; And a determination logic for determining whether the marking is normal by the marking image signal picked up by the image pickup camera. The method of claim 36, And a monitor device for monitoring the output of the imaging camera that captures the marking image. The method of claim 36, The marker pen has a retracting function, and the marking device is characterized in that the marker pen can be retracted when a part to be damaged to the marker pen, such as a hole, peeling and welding of the metal material passes. The method of claim 36, And a dryer for drying the mark ink after marking by the marker pen.