JPWO2021106974A1 - ポリアリーレンスルフィド樹脂組成物、成形品、積層体およびそれらの製造方法 - Google Patents
ポリアリーレンスルフィド樹脂組成物、成形品、積層体およびそれらの製造方法 Download PDFInfo
- Publication number
- JPWO2021106974A1 JPWO2021106974A1 JP2021545882A JP2021545882A JPWO2021106974A1 JP WO2021106974 A1 JPWO2021106974 A1 JP WO2021106974A1 JP 2021545882 A JP2021545882 A JP 2021545882A JP 2021545882 A JP2021545882 A JP 2021545882A JP WO2021106974 A1 JPWO2021106974 A1 JP WO2021106974A1
- Authority
- JP
- Japan
- Prior art keywords
- carbonate
- polyarylene sulfide
- sulfide resin
- resin composition
- producing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000011342 resin composition Substances 0.000 title claims abstract description 64
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 229920000412 polyarylene Polymers 0.000 title claims abstract description 32
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 229920005989 resin Polymers 0.000 claims abstract description 106
- 239000011347 resin Substances 0.000 claims abstract description 106
- 229910052751 metal Inorganic materials 0.000 claims abstract description 99
- 239000002184 metal Substances 0.000 claims abstract description 99
- 238000000034 method Methods 0.000 claims abstract description 63
- 238000007747 plating Methods 0.000 claims abstract description 44
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 43
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 35
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 29
- 229920000098 polyolefin Polymers 0.000 claims abstract description 24
- 238000000465 moulding Methods 0.000 claims description 25
- 239000002253 acid Substances 0.000 claims description 22
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 17
- 229910052802 copper Inorganic materials 0.000 claims description 17
- 239000010949 copper Substances 0.000 claims description 17
- 238000009713 electroplating Methods 0.000 claims description 17
- 238000002156 mixing Methods 0.000 claims description 14
- 238000005530 etching Methods 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 13
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 12
- 238000003486 chemical etching Methods 0.000 claims description 12
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 10
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 10
- 235000010216 calcium carbonate Nutrition 0.000 claims description 10
- KQTXIZHBFFWWFW-UHFFFAOYSA-L disilver;carbonate Chemical compound [Ag]OC(=O)O[Ag] KQTXIZHBFFWWFW-UHFFFAOYSA-L 0.000 claims description 10
- 238000007772 electroless plating Methods 0.000 claims description 10
- 238000004898 kneading Methods 0.000 claims description 10
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 10
- 238000007788 roughening Methods 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- 239000008187 granular material Substances 0.000 claims description 7
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 7
- 239000001095 magnesium carbonate Substances 0.000 claims description 7
- 235000014380 magnesium carbonate Nutrition 0.000 claims description 7
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 7
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 6
- 235000017550 sodium carbonate Nutrition 0.000 claims description 6
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 5
- 239000004277 Ferrous carbonate Substances 0.000 claims description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 5
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 claims description 5
- 239000001099 ammonium carbonate Substances 0.000 claims description 5
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 5
- AYJRCSIUFZENHW-DEQYMQKBSA-L barium(2+);oxomethanediolate Chemical compound [Ba+2].[O-][14C]([O-])=O AYJRCSIUFZENHW-DEQYMQKBSA-L 0.000 claims description 5
- 229910000009 copper(II) carbonate Inorganic materials 0.000 claims description 5
- GEZOTWYUIKXWOA-UHFFFAOYSA-L copper;carbonate Chemical compound [Cu+2].[O-]C([O-])=O GEZOTWYUIKXWOA-UHFFFAOYSA-L 0.000 claims description 5
- 239000011646 cupric carbonate Substances 0.000 claims description 5
- 235000019854 cupric carbonate Nutrition 0.000 claims description 5
- 239000010459 dolomite Substances 0.000 claims description 5
- 229910000514 dolomite Inorganic materials 0.000 claims description 5
- RAQDACVRFCEPDA-UHFFFAOYSA-L ferrous carbonate Chemical compound [Fe+2].[O-]C([O-])=O RAQDACVRFCEPDA-UHFFFAOYSA-L 0.000 claims description 5
- 235000019268 ferrous carbonate Nutrition 0.000 claims description 5
- 229910000015 iron(II) carbonate Inorganic materials 0.000 claims description 5
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims description 5
- 229910052808 lithium carbonate Inorganic materials 0.000 claims description 5
- 239000011656 manganese carbonate Substances 0.000 claims description 5
- 235000006748 manganese carbonate Nutrition 0.000 claims description 5
- 229940093474 manganese carbonate Drugs 0.000 claims description 5
- 229910000016 manganese(II) carbonate Inorganic materials 0.000 claims description 5
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 claims description 5
- 229910052763 palladium Inorganic materials 0.000 claims description 5
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 5
- LKZMBDSASOBTPN-UHFFFAOYSA-L silver carbonate Substances [Ag].[O-]C([O-])=O LKZMBDSASOBTPN-UHFFFAOYSA-L 0.000 claims description 5
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 5
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052793 cadmium Inorganic materials 0.000 claims description 4
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 239000011651 chromium Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052737 gold Inorganic materials 0.000 claims description 4
- 239000010931 gold Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000011133 lead Substances 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052697 platinum Inorganic materials 0.000 claims description 4
- 229910052703 rhodium Inorganic materials 0.000 claims description 4
- 239000010948 rhodium Substances 0.000 claims description 4
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 239000011135 tin Substances 0.000 claims description 4
- 229910052718 tin Inorganic materials 0.000 claims description 4
- 239000012765 fibrous filler Substances 0.000 claims 4
- 239000011667 zinc carbonate Substances 0.000 claims 4
- 235000004416 zinc carbonate Nutrition 0.000 claims 4
- 229910000010 zinc carbonate Inorganic materials 0.000 claims 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 29
- 230000001070 adhesive effect Effects 0.000 abstract description 29
- 239000000047 product Substances 0.000 description 71
- 239000001993 wax Substances 0.000 description 28
- 239000000243 solution Substances 0.000 description 26
- -1 alkali metal salt Chemical class 0.000 description 25
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 15
- 125000004432 carbon atom Chemical group C* 0.000 description 14
- 239000004734 Polyphenylene sulfide Substances 0.000 description 13
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 13
- 229920000069 polyphenylene sulfide Polymers 0.000 description 13
- 238000002844 melting Methods 0.000 description 12
- 230000008018 melting Effects 0.000 description 12
- 229910052799 carbon Inorganic materials 0.000 description 11
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 150000001336 alkenes Chemical group 0.000 description 10
- 239000004760 aramid Substances 0.000 description 10
- 229920003235 aromatic polyamide Polymers 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 239000000155 melt Substances 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000000945 filler Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- NAWXUBYGYWOOIX-SFHVURJKSA-N (2s)-2-[[4-[2-(2,4-diaminoquinazolin-6-yl)ethyl]benzoyl]amino]-4-methylidenepentanedioic acid Chemical compound C1=CC2=NC(N)=NC(N)=C2C=C1CCC1=CC=C(C(=O)N[C@@H](CC(=C)C(O)=O)C(O)=O)C=C1 NAWXUBYGYWOOIX-SFHVURJKSA-N 0.000 description 6
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 6
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 6
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 229920003002 synthetic resin Polymers 0.000 description 6
- 239000000057 synthetic resin Substances 0.000 description 6
- 239000004711 α-olefin Substances 0.000 description 6
- DFPAKSUCGFBDDF-UHFFFAOYSA-N Nicotinamide Chemical group NC(=O)C1=CC=CN=C1 DFPAKSUCGFBDDF-UHFFFAOYSA-N 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 150000001408 amides Chemical class 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 5
- 150000004820 halides Chemical class 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 239000008188 pellet Substances 0.000 description 5
- 229920006122 polyamide resin Polymers 0.000 description 5
- 229920000573 polyethylene Polymers 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 230000000379 polymerizing effect Effects 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 4
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- 238000010306 acid treatment Methods 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- 239000004202 carbamide Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
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- 150000004985 diamines Chemical class 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- JMHSCWJIDIKGNZ-UHFFFAOYSA-N 4-carbamoylbenzoic acid Chemical group NC(=O)C1=CC=C(C(O)=O)C=C1 JMHSCWJIDIKGNZ-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 239000002174 Styrene-butadiene Substances 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000001361 adipic acid Substances 0.000 description 3
- 235000011037 adipic acid Nutrition 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229910000365 copper sulfate Inorganic materials 0.000 description 3
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 3
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
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- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
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- 239000003112 inhibitor Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000002923 metal particle Substances 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 229920005668 polycarbonate resin Polymers 0.000 description 3
- 239000004431 polycarbonate resin Substances 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
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- 239000005060 rubber Substances 0.000 description 3
- 229910052979 sodium sulfide Inorganic materials 0.000 description 3
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 3
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- 125000004434 sulfur atom Chemical group 0.000 description 3
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- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- DDFHBQSCUXNBSA-UHFFFAOYSA-N 5-(5-carboxythiophen-2-yl)thiophene-2-carboxylic acid Chemical compound S1C(C(=O)O)=CC=C1C1=CC=C(C(O)=O)S1 DDFHBQSCUXNBSA-UHFFFAOYSA-N 0.000 description 2
- 239000004956 Amodel Substances 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
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- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- DHMQDGOQFOQNFH-UHFFFAOYSA-N Glycine Chemical compound NCC(O)=O DHMQDGOQFOQNFH-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
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Abstract
Description
前記PAS樹脂組成物は、
PAS樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるPAS樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合してなることを特徴とする積層体の製造方法に関する。
前記PAS樹脂組成物が、
PAS樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるPAS樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合してなることを特徴とする積層体に関する。
なお、本発明ではPAS成形品表面と金属膜とが互いに接合することを接着と表現する。
前記PAS樹脂組成物は、
PAS樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるPAS樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合してなることを特徴とする。
(1)N−メチルピロリドン、ジメチルアセトアミド等のアミド系溶剤やスルホラン等のスルホン系溶媒中で硫化ナトリウムとp−ジクロロベンゼンとを反応させる方法。
(2)p−ジクロロベンゼンを硫黄と炭酸ソーダの存在下で重合させる方法。
(3)極性溶媒とp−ジクロロベンゼンとの混合溶媒に、硫化ナトリウムを滴下するか、水硫化ナトリウムと水酸化ナトリウムとの混合物を滴下するか、又は、硫化水素と水酸化ナトリウムとの混合物を滴下して重合させる方法。
(4)p−クロロチオフェノールの自己縮合による方法。
(5)ジヨード芳香族化合物と、単体硫黄と、必要に応じて官能基を有する重合禁止剤とを、前記ジヨード芳香族化合物及び前記単体硫黄と、またはそれらの反応物と、必要に応じて前記重合禁止剤とを溶融状態で反応させることを含む方法。
前記構造式(10)で表されるテレフタル酸アミド構造を50モル%以上から80モル%以下までの範囲、
前記構造式(11)で表されるイソフタル酸アミド構造を10モル%以上から30モル%以下までの範囲、
前記構造式(12)で表される酸アミド構造を5モル%以上から20モル%以下までの範囲、
で構成されるポリアミド樹脂が好ましい。
(1)テレフタル酸を含むジカルボン酸成分の酸ハライドと、炭素原子数が2以上から12以下までの範囲の脂肪族ジアミンを含むジアミン成分とを、お互いに相溶しない二種の溶媒に溶解した後、アルカリおよび触媒量の第4級アンモニウム塩の存在下に2液を混合、撹拌して重縮合反応を行う界面重合法。
(2)テレフタル酸を含むジカルボン酸成分の酸ハライドと、炭素原子数が2以上から12以下までの範囲の脂肪族ジアミンを含むジアミン成分とを第3級アミンなどの酸を受容するアルカリ性化合物の存在下、有機溶媒中で反応せしめる溶液重合法。
(3)テレフタル酸を含むジカルボン酸成分のジエステル化物と、芳香族ジアミンを原料として溶融状態でアミド交換反応する溶融重合法。
前記PAS樹脂組成物が、
PAS樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるPAS樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびオレフィン系ワックス(D)を配合してなることを特徴とする。
該エッチング液としては、PAS成形品の表面に存在する前記熱可塑性樹脂(B)および前記炭酸塩を除去できるものであれば特に限定されるものではないが、例えば、強酸またはその塩を含むものであることが好ましい。このような強酸またはその塩としては、クロム酸、硫酸、フッ化アンモニウム、硝酸、無水クロム酸を例示することができ、これらの1種または2種以上を組み合わせて用いることができる。前記PAS成形品の表面に、エッチング液を接触させる際の条件は、エッチング液中の強酸またはその塩の濃度、接触させる際の温度、時間を、適宜、調整しながら行うことが好ましい。
下記製造例で製造したPPS樹脂を高化式フローテスター(島津製作所、CFT−500D)を用い、300℃、荷重:1.96×106Pa、L/D=10(mm)/1(mm)にて、6分間保持した後に溶融粘度を測定した。
(PAS成形品の製造工程)
表1〜5に記載する組成成分および配合量(全て質量部)に従い、ガラス繊維を除く各材料をタンブラーで均一に混合した。その後、ベント付き2軸押出機(日本製鋼所、TEX30α)の投入口(トップフィーダ)に前記配合材料を投入し、サイドフィーダからガラス繊維を投入して、樹脂成分吐出量30kg/hr、スクリュー回転数220rpm、設定樹脂温度を320℃に設定して溶融混練し、吐出口より吐出したストランド状物をカットしてペレットを得た。
上記で得られた成形品を化学エッチング処理液に3〜20分間浸漬した後、引き揚げ、成形品に粗化表面を形成させた。
次に、上記で得られた粗化表面が形成されたPAS成形品の粗化表面に以下の方法で無電解銅めっきを施した。無電解銅めっき液(奥野製薬株式会社製「OICカッパー」、pH12.5)中に55℃で20分間浸漬し、無電解銅めっき膜(厚さ0.5μm)を形成た。
<めっき接着性(密着性)の測定>
JIS Z 1522に規定された粘着テープ(粘着力:幅25mm当たり約8N、呼び幅:12〜19mm、ニチバン株式会社製セロテープ(登録商標)No.405)を用いてクロスカット試験を行った。すなわち、次の手順で行った。まず、鋭利な刃物で1辺が2mmの正方形が3×6=18マスできるように素地まで達する条痕を作った内側底面と内側側面のそれぞれのめっき面に、テープ端に素地と貼り付けない部分を30〜50mm残しつつ、テープ中央をマスの上に置き、指でテープを平らになるように貼る。このとき気泡ができないように注意しながら20N/cm2で約10秒間強く押し続ける。
1分以内に、テープ端の貼り付けずに残した部分を持ち、めっき面に対して90°の角度で200cm/secの速さで剥がす。
内側底面の18マス、内側側面の18マスを、それぞれ評価した。表中、「0/18」は剥離したマスが0個であり、「18/18」は剥離したマスが18個であることを意味する。なお、18マスの内、剥離面が少ないほど接着力が大きいと評価される。
以下に、PAS樹脂組成物の原料となる各成分および化学エッチング処理液を示す。
・PAS樹脂
(A)リニア型PPS(ASTM D1238−86によるMFR:600g/10分)
(B1−1)オレフィン系重合体「ボンドファースト7L」(エチレン−マレイン酸無水物−グリシジルメタクリレート共重合体)、住友化学株式会社製
(B1−2)オレフィン系重合体「Engage8842」(エチレン−α−オレフィン重合体)、ダウ社製
(B2−1)ポリアミド樹脂「AMODEL A−1004」、アモデルスペシャリティポリマーズ社製
(B2−2)ポリカーボネート樹脂「ユーピロンユーピロンMB4304R」、三菱ケミカル株式会社製
(C−1)炭酸カルシウム「炭酸カルシウムNS#2300」(平均粒子径※3 1.0μm)、日東粉化工業株式会社製
(C−2)炭酸カルシウム「炭酸カルシウム1級」(平均粒子径※3 6.4μm)、三共製粉株式会社製
(C−3)炭酸マグネシウム(合成マグネサイト)「マグサーモ MS−S」(平均粒子径※3 1.2μm)、神島化学工業株式会社製」
(D−1)高密度ポリエチレンワックス「ルワックスAH−6」BASF社製
(D−2)無水マレイン酸ポリエチレン「リコルブCE−2」クラリアントジャパン株式会社製
(d−3)ペンタエリスリトール脂肪酸エステル「ロキシオールVPG−861」グリーンポリマーアディティブ社製
(d−4)モンタン酸エステルワックス「リコルブWE−40」クラリアントジャパン株式会社製
(E−1)ガラス繊維「T−717H」(繊維長3mm、平均直径10μm)日本電気硝子株式会社製
F−1:96%濃硫酸200mlに無水クロム酸400gを溶解してさらに水で希釈し、全体を1リットルとした。
F−2:67%硝酸水溶液600mlにフッ化アンモニウム100gを溶解してさらに希釈水を加え、全体を1リットルとした。
Claims (23)
- ポリアリーレンスルフィド樹脂組成物を成形してなる成形品の表面を化学エッチング処理で粗化処理する工程、粗化処理された前記成形品表面に金属めっき処理を行う工程を有する積層体の製造方法であって、
前記ポリアリーレンスルフィド樹脂組成物は、
ポリアリーレンスルフィド樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるポリアリーレンスルフィド樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合してなることを特徴とする、
積層体の製造方法。 - 支持体表面を化学エッチング処理で粗化処理する工程が、強酸またはその塩を含むエッチング液を前記PAS成形品の表面と接触させる工程である、請求項1に記載の積層体の製造方法。
- 炭酸塩(C)が、平均粒子径0.3μm以上から6μm以下の範囲の粒状物である、請求項1または2記載の積層体の製造方法。
- 炭酸塩(C)が、炭酸カルシウム、炭酸マグネシウム、炭酸カリウム、炭酸ナトリウム、炭酸水素ナトリウム、炭酸アンモニウム、炭酸バリウム、炭酸リチウム、炭酸銅(II)、炭酸鉄(II)、炭酸銀(I)、炭酸マンガン、炭酸亜鉛、ドロマイトおよびハイドロマグネサイトからなる群から選ばれる少なくとも1つである請求項1〜3のいずれか一項記載の積層体の製造方法。
- さらに、繊維状充填剤を含む請求項1〜4のいずれか一項に記載の積層体の製造方法。
- 金属めっき処理が、電解めっき法、無電解めっき法およびこれらの組み合わせである請求項1〜5のいずれか一項に記載の積層体の製造方法。
- 金属めっきを構成する金属が、ニッケル、銅、クロム、亜鉛、鉄、金、銀、アルミニウム、錫、コバルト、パラジウム、鉛、白金、カドミウム及びロジウムからなる群から少なくとも1種である請求項1〜6のいずれか1項記載の積層体の製造方法。
- ポリアリーレンスルフィド樹脂組成物を成形してなる成形品の粗化された表面に、金属層が積層された積層体であって、
前記ポリアリーレンスルフィド樹脂組成物が、
ポリアリーレンスルフィド樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるポリアリーレンスルフィド樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合してなることを特徴とする、
積層体。 - 炭酸塩(C)が、平均粒子径0.3μm以上から6μm以下の範囲の粒状物である、請求項8記載の積層体。
- 炭酸塩(C)が、炭酸カルシウム、炭酸マグネシウム、炭酸カリウム、炭酸ナトリウム、炭酸水素ナトリウム、炭酸アンモニウム、炭酸バリウム、炭酸リチウム、炭酸銅(II)、炭酸鉄(II)、炭酸銀(I)、炭酸マンガン、炭酸亜鉛、ドロマイトおよびハイドロマグネサイトからなる群から選ばれる少なくとも1つである請求項8又は9に記載の積層体。
- さらに、繊維状充填剤を含む請求項8〜10のいずれか一項に記載の積層体。
- 金属層を構成する金属が、ニッケル、銅、クロム、亜鉛、鉄、金、銀、アルミニウム、錫、コバルト、パラジウム、鉛、白金、カドミウム及びロジウムからなる群から少なくとも1種である請求項8〜11のいずれか1項記載の積層体。
- ポリアリーレンスルフィド樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるポリアリーレンスルフィド樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合して溶融混錬する工程を有することを特徴とする、ポリアリーレンスルフィド樹脂組成物の製造方法。
- 炭酸塩(C)が、平均粒子径0.3μm以上から6μm以下の範囲の粒状物である、請求項13記載のポリアリーレンスルフィド樹脂組成物の製造方法。
- 炭酸塩(C)が、炭酸カルシウム、炭酸マグネシウム、炭酸カリウム、炭酸ナトリウム、炭酸水素ナトリウム、炭酸アンモニウム、炭酸バリウム、炭酸リチウム、炭酸銅(II)、炭酸鉄(II)、炭酸銀(I)、炭酸マンガン、炭酸亜鉛、ドロマイトおよびハイドロマグネサイトからなる群から選ばれる少なくとも1つである請求項13又は14に記載のポリアリーレンスルフィド樹脂組成物の製造方法。
- さらに、繊維状充填剤を含む請求項13〜15のいずれか一項に記載のポリアリーレンスルフィド樹脂組成物の製造方法。
- 請求項13〜15のいずれか一項に記載の製造方法で製造されたポリアリーレンスルフィド樹脂組成物を溶融成形する工程を有する、成形品の製造方法。
- ポリアリーレンスルフィド樹脂(A)、熱可塑性エラストマー(b1)及び加水分解性を有する熱可塑性樹脂(b2)からなる群から選ばれるポリアリーレンスルフィド樹脂以外の熱可塑性樹脂(B)、炭酸塩(C)およびポリオレフィン系ワックス(D)を配合してなることを特徴とする、ポリアリーレンスルフィド樹脂組成物。
- 前記ポリアリーレンスルフィド樹脂組成物は、ポリアリーレンスルフィド樹脂(A)100質量部に対して、前記熱可塑性樹脂(B)が5質量部以上から70質量部以下の範囲であり、炭酸塩(C)が10質量部以上から90質量部以下の範囲であり、ポリオレフィン系ワックス(D)が0.01質量部以上から10質量部以下の範囲である、請求項18記載のポリアリーレンスルフィド樹脂組成物。
- 炭酸塩(C)が、平均粒子径0.3μm以上から6μm以下の範囲の粒状物である、請求項18又は19記載のポリアリーレンスルフィド樹脂組成物。
- 炭酸塩が、炭酸カルシウム、炭酸マグネシウム、炭酸カリウム、炭酸ナトリウム、炭酸水素ナトリウム、炭酸アンモニウム、炭酸バリウム、炭酸リチウム、炭酸銅(II)、炭酸鉄(II)、炭酸銀(I)、炭酸マンガン、炭酸亜鉛、ドロマイトおよびハイドロマグネサイトからなる群から選ばれる少なくとも1つである。請求項18〜20のいずれか一項に記載のポリアリーレンスルフィド樹脂組成物。
- さらに、繊維状充填剤を含む請求項18〜21のいずれか一項に記載のポリアリーレンスルフィド樹脂組成物。
- 請求項18〜22のいずれか一項に記載されたポリアリーレンスルフィド樹脂組成物を溶融成形してなる成形品。
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US20220410534A1 (en) | 2022-12-29 |
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