JPWO2012102076A1 - 導電性接着剤組成物、導電性接着剤付金属導線、接続体及び太陽電池モジュール - Google Patents
導電性接着剤組成物、導電性接着剤付金属導線、接続体及び太陽電池モジュール Download PDFInfo
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- JPWO2012102076A1 JPWO2012102076A1 JP2012554711A JP2012554711A JPWO2012102076A1 JP WO2012102076 A1 JPWO2012102076 A1 JP WO2012102076A1 JP 2012554711 A JP2012554711 A JP 2012554711A JP 2012554711 A JP2012554711 A JP 2012554711A JP WO2012102076 A1 JPWO2012102076 A1 JP WO2012102076A1
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- Prior art keywords
- conductive adhesive
- metal
- adhesive composition
- resin
- conductive
- Prior art date
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
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- H01L31/02008—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
- H01L31/02013—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules comprising output lead wires elements
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- H—ELECTRICITY
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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- H—ELECTRICITY
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- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
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- H—ELECTRICITY
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
- H01L31/0504—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
- H01L31/0512—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module made of a particular material or composition of materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
なお、本明細書において、「タック性がない」とは、実施例に記載の所定の試験の結果タック性が認められないことをいう。
エピコート1007(三菱化学(株)製、ビスフェノールA型エポキシ樹脂の商品名:軟化点128℃)12.0質量部と、2P4MHZ−PW(四国化成(株)製、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾールの商品名)0.5質量部と、BHPA(2,2−ビス(ヒドロキシメチル)プロピオン酸)1.5質量部と、ブチルセロソルブ12.0質量部を混合し、3本ロールを3回通して接着剤成分を調製した。
上述したように、表1に示す組成とした以外は実施例1と同様にして、実施例2〜3、比較例1の導電性接着剤組成物を得た。
なお、表1中の各材料の配合割合の単位は質量部である。
YD−014:ビスフェノールA型エポキシ樹脂、新日鐵化学(株)製:軟化点91〜102℃
YL983U:ビスフェノールF型エポキシ樹脂、三菱化学(株)製:常温で液状の樹脂
Sn42−Bi57−Ag1はんだ:融点139℃
実施例1〜3及び比較例1で得られた導電性接着剤組成物を、太陽電池セル(125mm×125mm、厚さ310μm)の受光面上に形成された表面電極(材質:銀ガラスペースト、2mm×125mm)上にメタルマスク(厚み100μm、開口寸法1.2mm×125mm)を用いて印刷し、ホットプレート上で100℃で3分間乾燥し、塗布セルを作製した。
Sn96.5-Ag3.0-Cu0.5はんだを、上述と同様に太陽電池セルの受光面上に形成された表面電極に印刷し、100℃で3分間乾燥し、塗布セルを作製した。
上記実施例1〜3、比較例1、2の塗布セルについて、下記の条件で、タック性、接続性及び導電性粒子の融合の有無について評価した。その結果を表2にまとめて示した。
接続性は、塗布セルの受光面上に形成された導電性接着剤組成物上に金属導線としてはんだ被覆タブ線(日立電線(株)製商品名「A-TPS」)を配置させて、ホットプレート上で160℃で10分間加熱し、金属導線の電気的な接続の可否を確認した。測定はソーラシミュレータ(ワコム電創社製、商品名:WXS−155S−10、AM:1.5G)を用いて行った。
導電性粒子の融合状態は、X線透視装置(島津製作所(株)製、マイクロフォーカスX線透視装置SMX−1000)で確認した。
実施例1〜3及び比較例1で得られた導電性接着剤組成物を、被覆タブ線(日立電線(株)製、商品名:A-TPS)に幅400mμ厚さ200μmで塗布し、ホットプレート上で100℃で3分間加熱し、導電性接着剤付金属導線を作製した。
上記実施例1〜3、比較例1の導電性接着剤付金属導線について、下記の条件で、タック性、接続性及び導電性粒子の融合の有無について評価した。その結果を表3にまとめて示した。
接続性は、導電性接着剤付金属導線を、太陽電池セル(125mm×125mm、厚さ310μm)の受光面上に形成された表面電極(材質:銀ガラスペースト、2mm×125mm)に配置させて、ホットプレート上で160℃で10分間加熱し、金属導線の電気的な接続の可否を確認した。測定はソーラシミュレータ(ワコム電創社製、商品名:WXS−155S−10、AM:1.5G)を用いて行った。
導電性粒子の融合状態は、X線透視装置(島津製作所(株)製、マイクロフォーカスX線透視装置SMX−1000)で確認した。
太陽電池セルの受光面及び裏面の表面電極上にフラックス剤(千住金属(株)製商品名「デルタラックス533」)を塗布した後、Sn96.5-Ag3.0-Cu0.5はんだ(融点217℃)被覆タブ線(日立電線(株)製商品名「A-TPS」)を配置し、ホットプレート上で160℃で10分間加熱し、金属導線の電気的な接続の可否を確認した。測定はソーラシミュレータ(ワコム電創社製、商品名:WXS−155S−10、AM:1.5G)を用いて行った。その結果を表3に示す。
Claims (13)
- (A)融点が210℃以下である金属を含む導電性粒子、(B)軟化点が該導電性粒子における金属の融点以下であり、かつ常温で固体である樹脂、(C)フラックス活性剤、及び(D)溶媒を含む導電性接着剤組成物。
- 前記(A)導電性粒子における金属が、ビスマス、インジウム、スズ及び亜鉛から選ばれる少なくとも1種の成分を含有する、請求項1記載の導電性接着剤組成物。
- 前記(B)樹脂が熱硬化性樹脂を含有する、請求項1又は2に記載の導電性接着剤組成物。
- 前記熱硬化性樹脂がエポキシ樹脂である、請求項3に記載の導電性接着剤組成物。
- 硬化剤又は硬化促進剤をさらに含有する、請求項3又は4に記載の導電性接着剤組成物。
- 前記(C)フラックス活性剤が、水酸基及びカルボキシル基を有する化合物を含有する、請求項1乃至5のいずれか一項に記載の導電性接着剤組成物。
- 前記(D)溶媒の沸点が20℃以上300℃以下である、請求項1乃至6のいずれか一項に記載の導電性接着剤組成物。
- 太陽電池セルの電極と金属導線とを電気的に接続するために用いられる、請求項1乃至7のいずれか一項に記載の導電性接着剤組成物。
- 複数の太陽電池セルが金属導線を介して接続される接続体であって、
該太陽電池セルの電極と金属導線とが、請求項1乃至8のいずれか一項に記載の導電性接着剤組成物を介して接続されている接続体。 - 金属導線と、該金属導線を被覆してなる接着剤層と、からなる導電性接着剤付金属導線であって、
前記接着剤層は、請求項1乃至8のいずれか一項に記載の導電性接着剤組成物を用いた接着剤からなる導電性接着剤付金属導線。 - 複数の太陽電池セルと、該太陽電池セルの電極面に配置され、複数の太陽電池セルを電気的に接続するための導電性接着剤付金属導線と、からなる接続体であって、
該導電性接着剤付金属導線が請求項10記載の導電性接着剤付金属導線である接続体。 - 請求項9又は11に記載の接続体の両面に封止材を積層する工程と、
前記太陽電池セルの受光面側の前記封止材上にガラス、前記太陽電池セルの裏面の前記封止材上に保護フィルムを積層する工程と、
得られた積層体を加熱することにより前記太陽電池セルと金属導線とを電気的に接続するとともに接着しながら、前記太陽電池セルを封止する工程と、を含む太陽電池モジュールの製造方法。 - 請求項1乃至8のいずれか一項に記載の導電性接着剤組成物を介して、複数の太陽電池セルの電極と金属導線とが電気的に接続された太陽電池モジュール。
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JP6061645B2 (ja) * | 2012-09-24 | 2017-01-18 | 株式会社タムラ製作所 | 異方性導電性ペーストおよびそれを用いたプリント配線基板 |
JP6061644B2 (ja) * | 2012-09-24 | 2017-01-18 | 株式会社タムラ製作所 | 異方性導電性ペーストおよびそれを用いたプリント配線基板 |
JP6068106B2 (ja) * | 2012-09-24 | 2017-01-25 | 株式会社タムラ製作所 | 異方性導電性ペーストおよびそれを用いたプリント配線基板 |
CN104021836B (zh) * | 2013-02-28 | 2017-02-01 | 比亚迪股份有限公司 | 一种太阳能电池背电极用金属丝及制备方法、背电极及制备方法、太阳能电池片及电池组件 |
DE102013103837A1 (de) * | 2013-04-16 | 2014-10-16 | Teamtechnik Maschinen Und Anlagen Gmbh | Aufbringen von Leitkleber auf Solarzellen |
JP6468698B2 (ja) * | 2013-09-26 | 2019-02-13 | デクセリアルズ株式会社 | 太陽電池モジュール及びその製造方法 |
CN103684249B (zh) * | 2013-12-17 | 2017-04-26 | 英利集团有限公司 | 焊带与汇流带的连接方法及太阳能电池组件 |
JP6343517B2 (ja) * | 2014-08-06 | 2018-06-13 | 積水フーラー株式会社 | ホットメルト接着剤 |
US9818891B2 (en) | 2014-12-31 | 2017-11-14 | Lg Electronics Inc. | Solar cell module and method for manufacturing the same |
US10185191B2 (en) * | 2016-08-02 | 2019-01-22 | Omnivision Technologies, Inc. | Panel carrier and method for attaching a liquid-crystal-on-silicon panel thereto |
JP2018145418A (ja) * | 2017-03-06 | 2018-09-20 | デクセリアルズ株式会社 | 樹脂組成物、樹脂組成物の製造方法、及び構造体 |
JP7078537B2 (ja) * | 2017-03-31 | 2022-05-31 | 田中貴金属工業株式会社 | 導電性接着剤組成物 |
JP6877750B2 (ja) | 2017-12-06 | 2021-05-26 | ナミックス株式会社 | 導電性ペースト |
CN113078230A (zh) * | 2021-03-25 | 2021-07-06 | 东方日升新能源股份有限公司 | 一种电池组件及其封装方法 |
CN114986018B (zh) * | 2022-05-20 | 2023-07-18 | 浙江亚通新材料股份有限公司 | 一种塑性高温钎料组合物及其制备方法 |
KR20230169605A (ko) * | 2022-06-09 | 2023-12-18 | 충북대학교 산학협력단 | 직접 주사 방식 제조용 도선 조성물 및 이를 이용하여 제조한 유연회로 |
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- 2012-01-11 CN CN2012800062952A patent/CN103328595A/zh active Pending
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EP2669348A1 (en) | 2013-12-04 |
CN103328595A (zh) | 2013-09-25 |
US20130333744A1 (en) | 2013-12-19 |
WO2012102076A1 (ja) | 2012-08-02 |
JP2018080333A (ja) | 2018-05-24 |
JP6275383B2 (ja) | 2018-02-07 |
TWI510594B (zh) | 2015-12-01 |
JP6508292B2 (ja) | 2019-05-08 |
TW201233763A (en) | 2012-08-16 |
EP2669348A4 (en) | 2014-08-13 |
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