JPWO2011083824A1 - 回路接続用接着フィルム及び回路接続構造体 - Google Patents
回路接続用接着フィルム及び回路接続構造体 Download PDFInfo
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- JPWO2011083824A1 JPWO2011083824A1 JP2011501449A JP2011501449A JPWO2011083824A1 JP WO2011083824 A1 JPWO2011083824 A1 JP WO2011083824A1 JP 2011501449 A JP2011501449 A JP 2011501449A JP 2011501449 A JP2011501449 A JP 2011501449A JP WO2011083824 A1 JPWO2011083824 A1 JP WO2011083824A1
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Images
Classifications
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- H01R11/01—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
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- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
- H05K3/323—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads
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Abstract
Description
まず、図1を参照して、本実施形態の回路接続用接着フィルム1について説明する。図1は、本発明の一実施形態に係る回路接続用接着フィルムを示す模式断面図である。回路接続用接着フィルム1は、接着剤成分(絶縁性物質)3a及び導電粒子5を含有する異方導電層11と、異方導電層11上に形成された、接着剤成分3bを含有する絶縁層12とを有する。
接着剤成分3a,3bは、(a)加熱又は光によって遊離ラジカルを発生する硬化剤(以下、場合により「(a)遊離ラジカル発生剤」という。)、(b)ラジカル重合性物質、及び(c)フィルム形成性高分子を含有する。
(GPC条件)
使用機器:日立L−6000型((株)日立製作所製、商品名)
検出器:L−3300RI((株)日立製作所製、商品名)
カラム:ゲルパックGL−R420+ゲルパックGL−R430+ゲルパックGL−R440(計3本)(日立化成工業(株)製、商品名)
溶離液:テトラヒドロフラン
測定温度:40℃
流量:1.75ml/min
本実施形態の回路接続用接着フィルム1は、導電粒子5として、ビッカース硬度が300Hv以上の金属、好ましくはNi、Ni合金及びNi酸化物からなる群より選ばれる少なくとも1種を含む金属で最外層が覆われたものを用いる。
図3は、本発明の一実施形態に係る回路接続構造体を示す模式断面図である。本実施形態の回路接続構造体100は、相互に対向する回路部材(第1の回路部材)30及び回路部材(第2の回路部材)40と、回路部材30及び回路部材40の間に介在し、これらを接続する回路接続部材10とを備えている。
本実施形態の回路接続用接着フィルム1は、ICチップと基板との接着や、電気回路相互の接着用の接着剤としても有用である。第1の回路電極(接続端子)を有する第1の回路部材と、第2の回路電極(接続端子)を有する第2の回路部材とを、第1の回路電極及び第2の回路電極が対向した状態で配置して、第1の回路電極と第2の回路電極との間に本実施形態の回路接続用接着フィルム1を介在して加熱加圧することにより、第1の回路電極及び第2の回路電極が電気的に接続させて、回路接続構造体100を構成することができる。
[ウレタンアクリレートの合成]
重量平均分子量800のポリカプロラクトンジオール400質量部と、2−ヒドロキシプロピルアクリレート131質量部、触媒としてジブチル錫ジラウレート0.5質量部、重合禁止剤としてハイドロキノンモノメチルエーテル1.0質量部を攪拌しながら50℃に加熱して混合した。次いで、イソホロンジイソシアネート222質量部を滴下し更に攪拌しながら80℃に昇温してウレタン化反応を行った。イソシアネート基の反応率が99%以上になったことを確認後、反応温度を下げてウレタンアクリレートを得た。
ジカルボン酸としてテレフタル酸、ジオールとしてプロピレングリコール、イソシアネートとして4,4’−ジフェニルメタンジイソシアネートを用い、テレフタル酸/プロピレングリコール/4,4’−ジフェニルメタンジイソシアネートのモル比が1.0/1.3/0.25及び1.0/2.0/0.25となる2種類のポリエステルウレタン樹脂A、Bを調製した。
導電粒子のK値及び粒子径を表1〜2に示すように変化させた以外は、実施例1と同様にして、回路接続用接着フィルムを作製した。
各接着剤層A、Bの厚みを表2に示すように変化させた以外は、実施例4と同様にして、回路接続用接着フィルムを作製した。
導電粒子のK値、最外層の金属、及び粒子径を表3に示すように変化させた以外は、実施例1と同様にして、回路接続用接着フィルムを作製した。
各接着剤層Aの厚みを表4に示すように変化させ接着剤の構成を単層にした以外は、実施例1と同様にして、回路接続用接着フィルムを作製した。
各接着剤層A、Bの厚みを表4に示すように変化させた以外は、実施例1と同様にして、回路接続用接着フィルムを作製した。
実施例、比較例で得られた回路接続用接着フィルム(幅1.5mm、長さ3cm)の接着剤面を、70℃、1MPaで2秒間加熱加圧して厚さ0.7mmのCr/インジウム−亜鉛酸化物(IZO)コートガラス基板上に転写し、PETフィルムを剥離した。次いで、ピッチ40μm、厚さ8μmのすずめっき銅回路を500本有するフレキシブル回路板(FPC)を、転写した接着剤上に置き、24℃、0.5MPaで1秒間加圧して仮固定した。このFPCが回路接続フィルムによって仮固定されたガラス基板を本圧着装置に設置し、150μm厚さのテフロン(登録商標)シートをクッション材とし、FPC側から、ヒートツールによって180℃、3MPaで6秒間加熱加圧して幅1.5mmにわたり接続し、接続体を得た。
上記接続体について、4端子法によりそれぞれの電極における抵抗値をデジタルマルチメータ(装置名:TR6845、アドバンテスト社製)で測定し、10本の電極の平均値を求めた。得られた結果を表5、6に示す。
上記接続体について、4端子法により電流値を50mA/10秒の間隔で増加させながら電圧の変化を記録し、オーミック性から外れた時の電流値を測定した。その結果を表5、6に示す。
上記接続体について、オリンパス(株)製BH3−MJL液晶パネル検査用顕微鏡を用い、ガラス基板側からノマルスキー微分干渉観察により1電極当たりの圧痕の数を20電極分測定し平均値を算出した。一方、接着剤中の単位面積当たりの導電粒子個数は、オリンパス(株)製BH3−MJL液晶パネル検査用顕微鏡にて計測した。得られた結果から、次式を用いて導電粒子捕捉率を算出した。得られた値を表5、6に示す。
導電粒子捕捉率=(電極上導電粒子数[個])×100/{(接着剤中単位面積当たり導電粒子数[個/mm2])×(電極1本当たりの接続面積[mm2])}
Claims (6)
- 対向する回路基板間に介在して回路を電気的に接続するための回路接続用接着フィルムであって、
前記回路接続用接着フィルムは少なくとも接着剤層A及び接着剤層Bを有し、
前記接着剤層Aは、加熱又は光により遊離ラジカルを発生する硬化剤、ラジカル重合性物質、フィルム形成性高分子、及び、ビッカース硬度が300Hv以上の金属で最外層が覆われた導電粒子を含有する異方導電層であり、
前記接着剤層Bは、加熱又は光により遊離ラジカルを発生する硬化剤、ラジカル重合性物質、及びフィルム形成性高分子を含有する絶縁層であり、
前記接着剤層Aの厚みは、該接着剤層Aに含有される導電粒子の平均粒径の0.3〜1.5倍であり、かつ
前記回路基板のうち、少なくとも一方の回路ピッチが40μm以下であることを特徴とする回路接続用接着フィルム。 - 対向する回路基板間に介在して回路を電気的に接続するための回路接続用接着フィルムであって、
前記回路接続用接着フィルムは少なくとも接着剤層A及び接着剤層Bを有し、
前記接着剤層Aは、加熱又は光により遊離ラジカルを発生する硬化剤、ラジカル重合性物質、フィルム形成性高分子、並びに、Ni、Ni合金及びNi酸化物からなる群より選ばれる少なくとも1種を含む金属で最外層が覆われた導電粒子を含有する異方導電層であり、
前記接着剤層Bは、加熱又は光により遊離ラジカルを発生する硬化剤、ラジカル重合性物質、及びフィルム形成性高分子を含有する絶縁層であり、
前記接着剤層Aの厚みは、該接着剤層Aに含有される導電粒子の平均粒径の0.3〜1.5倍であり、かつ
前記回路基板のうち、少なくとも一方の回路ピッチが40μm以下であることを特徴とする回路接続用接着フィルム。 - 前記回路ピッチが40μm以下である回路基板がフレキシブル基板である、請求項1又は2記載の回路接続用接着フィルム。
- 前記回路ピッチが40μm以下である回路基板とは別の回路基板の回路表面にインジウム−亜鉛酸化物又はインジウム−錫酸化物からなる薄膜が形成されている、請求項1〜3のいずれか一項に記載の回路接続用接着フィルム。
- 導電粒子の平均粒径が1.5〜5.0μmである、請求項1〜4のいずれか一項に記載の回路接続用接着フィルム。
- 回路ピッチが40μm以下である第一の回路を有する第一の回路基板と、第二の回路を有する第二の回路基板とを、前記第一の回路と前記第二の回路とが対向するように配置し、対向配置した前記第一の回路と前記第二の回路とが対向するように配置し、対向配置した前記第一の回路と前記第二の回路との間に、請求項1〜5のいずれか一項に記載の回路接続用接着フィルムを介在させ、加熱加圧することにより、対向配置した前記第一の回路と前記第二の回路とを電気的に接続させてなる、回路接続構造体。
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