JPWO2006038651A1 - 活性エネルギー線硬化性塗料組成物及び塗膜形成方法 - Google Patents
活性エネルギー線硬化性塗料組成物及び塗膜形成方法 Download PDFInfo
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- JPWO2006038651A1 JPWO2006038651A1 JP2006539315A JP2006539315A JPWO2006038651A1 JP WO2006038651 A1 JPWO2006038651 A1 JP WO2006038651A1 JP 2006539315 A JP2006539315 A JP 2006539315A JP 2006539315 A JP2006539315 A JP 2006539315A JP WO2006038651 A1 JPWO2006038651 A1 JP WO2006038651A1
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- coating film
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- coating composition
- silane coupling
- weight
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/002—Priming paints
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/20—Metallic substrate based on light metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2350/00—Pretreatment of the substrate
- B05D2350/10—Phosphatation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/52—Two layers
- B05D7/54—No clear coat specified
- B05D7/546—No clear coat specified each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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Abstract
Description
(B)光重合開始剤、
(C)アミノ基含有シランカップリング剤及びメルカプト基含有シランカップリング剤からなる群より選ばれる少なくとも一種のシランカップリング剤、並びに
(D)アルミニウムキレート及びチタンキレートからなる群より選ばれる少なくとも一種のキレート化合物
を含有することを特徴とする活性エネルギー線硬化性塗料組成物。
本発明の活性エネルギー線硬化性塗料組成物は、重合性不飽和化合物(A)、光重合開始剤(B)、特定のシランカップリング剤(C)及び特定のキレート化合物(D)を含有する塗料組成物である。
重合性不飽和化合物(A)は、1分子中に1個以上の重合性不飽和結合を有しており、活性エネルギー線照射により、重合硬化して、塗膜を形成する。該化合物としては、1分子中に2〜5個の重合性不飽和結合を有する化合物が、好ましい。
(式中、Phは炭素数15以下のアルキル基を有していてもよいフェニル基を示す。nは1〜6の整数である。)で表されるフェノールエチレンオキサイド変性アクリレート。
光重合開始剤(B)は、活性エネルギー線の照射により、重合性不飽和化合物(A)の重合反応、架橋反応を促進させるものである。
シランカップリング剤(C)は、本発明組成物から形成される塗膜の付着性を向上させるものであり、アミノ基含有シランカップリング剤及びメルカプト基含有シランカップリング剤を使用できる。
キレート化合物(D)は、本発明組成物から形成される塗膜の付着性を向上させるシランカップリング剤(C)の作用を促進するものであり、アルミニウムキレート及びチタンキレートを使用できる。キレート化合物(D)としては、以下に例示する化合物を、1種単独で又は2種以上を組み合わせて、使用することができる。
本発明塗料組成物には、(A)〜(D)の必須成分の他に、必要に応じて、光増感剤、熱重合開始剤、塗膜形成性樹脂等を添加することができる。
本発明塗料組成物は、例えば、重合性不飽和化合物(A)、光重合開始剤(B)、シランカップリング剤(C)及びキレート化合物(D)、更に必要に応じて、光増感剤、熱重合開始剤、塗膜形成性樹脂、顔料、塗料用添加剤等を、有機溶剤に混合分散せしめることにより調製することができる。有機溶剤としては、例えば、炭化水素系溶剤、エステル系溶剤、エーテル系溶剤、アルコール系溶剤、ケトン系溶剤等を挙げることができる。また、重合性不飽和化合物(A)を反応性希釈剤として使用して、無溶剤型塗料として調製することも可能である。
本発明塗料組成物は、金属基材、プラスチック基材等の被塗物上に、塗装し、硬化することにより、硬化塗膜を形成することができる。
3官能イソシアネート化合物(商品名「スミジュールN−3300」、イソシアヌレート型イソシアネート化合物、住友バイエル社製)に、水酸基含有アクリルモノマー(商品名「FA−2」、ダイセル化学社製)を付加したオリゴマー(数平均分子量1,455、重合性二重結合を1分子あたり2個有する)30部、ペンタエリスリトールトリアクリレート30部、ポリエチレングリコールジアクリレート40部、1−ヒドロキシ−シクロヘキシル−フェニル−ケトン(光重合開始剤)0.5部、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド(光重合開始剤)3部、3−アミノプロピルトリメトキシシラン(アミノ基含有シランカップリング剤)5部、アルミニウムキレート化合物(商品名「プレンアクトAL−M」、アセトアルコキシアルミニウムジイソプロピレート、川研ファインケミカル(株)製)5部及びタルク1号(体質顔料、竹原化学工業(株)製)20部を、キシレンと芳香族炭化水素系溶剤(商品名「スワゾール1500」、コスモ石油社製)との等重量混合溶剤に混合分散し、粘度をフォードカップ#4/20℃で25秒に調整して、紫外線硬化性塗料組成物(I−1)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、3−メルカプトプロピルトリメトキシシラン(メルカプト基含有シランカップリング剤)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−2)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、オリゴマータイプアミノ基含有シランカップリング剤(商品名「KP−390」、数平均分子量約1,500、信越化学(株)製)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−3)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、オリゴマータイプメルカプト基含有シランカップリング剤(商品名「KP−391」、数平均分子量約1,700、信越化学(株)製)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−4)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、3−グリシドキシプロピルトリメトキシシラン(エポキシ基含有シランカップリング剤)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−5)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、オリゴマータイプエポキシ基含有シランカップリング剤(商品名「KP−392」、数平均分子量約2,500、信越化学(株)製)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−6)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、ビニルトリメトキシシラン(ビニル基含有シランカップリング剤)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−7)を得た。
実施例1において、3−アミノプロピルトリメトキシシランに代えて、3−イソシアネートプロピルトリエトキシシラン(イソシアネート基含有シランカップリング剤)を同量用いる以外は実施例1と同様にして、紫外線硬化性塗料組成物(I−8)を得た。
前記表面処理したアルミニウム基材上に、紫外線硬化性塗料組成物(I−1)〜(I−8)の各々を、エアスプレーで膜厚35μmとなるように塗装し、室温で3分間放置し、ついで80℃で3分間プレヒートを行なった。次に、プレヒートした塗面に対して、メタルハライドランプで、紫外線(ピークトップ波長365nm)を照射量が2,000mJ/cm2となるように30秒間照射して、塗膜を硬化させることにより、紫外線硬化性塗料組成物(I−1)〜(I−8)それぞれについての塗装試験板を作成した。
実施例5
前記表面処理したアルミニウム基材上に、プライマー塗料として実施例1で得た紫外線硬化性塗料組成物(I−1)をエアスプレーで膜厚35μmとなるように塗装し、室温で3分間放置し、ついで、80℃で3分間プレヒートを行なった後、該プライマー塗面に対して、メタルハライドランプで紫外線(ピークトップ波長365nm)を照射量が2,000mJ/cm2となるように30秒間照射して、塗膜を硬化させた。
中塗り塗料の塗装及び硬化までは実施例5と全く同様に行なった後、この中塗り塗面上に、上塗り塗料(III−2)(商品名「TB−510シルバー」、関西ペイント(株)製、アクリル樹脂・メラミン樹脂系熱硬化型上塗りメタリック塗料)を膜厚15μmとなるように、次いで上塗り塗料(III−3)(商品名「TC−71」、関西ペイント(株)製、アクリル樹脂・メラミン樹脂系熱硬化型上塗りクリヤ塗料)を膜厚35μmとなるように、順次ウエットオンウエットで塗装した後、140℃で30分間加熱してこれらの塗膜を同時に硬化させて、塗装試験板を得た。
実施例6において、紫外線硬化性塗料組成物(I−1)に代えて、実施例2で得た紫外線硬化性塗料組成物(I−2)を用いる以外は実施例6と同様にして、塗装試験板を得た。
実施例6において、紫外線硬化性塗料組成物(I−1)に代えて、比較例4で得た紫外線硬化性塗料組成物(I−8)を用いる以外は実施例6と同様にして、塗装試験板を得た。
上記の実施例5〜7及び比較例5で作成した各塗装試験板を、80℃で5時間蒸留水中に浸漬した後、各試験板について、アルミニウム基材に対する塗膜の付着性の性能試験を行なった。試験方法は、前記塗膜性能試験結果1に記載した方法と同様にして行なった。試験結果を表2に示す。
Claims (10)
- (A)重合性不飽和化合物、
(B)光重合開始剤、
(C)アミノ基含有シランカップリング剤及びメルカプト基含有シランカップリング剤からなる群より選ばれる少なくとも一種のシランカップリング剤、並びに
(D)アルミニウムキレート及びチタンキレートからなる群より選ばれる少なくとも一種のキレート化合物
を含有することを特徴とする活性エネルギー線硬化性塗料組成物。 - 重合性不飽和化合物(A)の数平均分子量が、50〜3,000である請求項1に記載の塗料組成物。
- シランカップリング剤(C)の数平均分子量が、100〜3,000である請求項1に記載の塗料組成物。
- 光重合開始剤(B)の配合割合が、重合性不飽和化合物100重量部に対して、0.1〜10重量部である請求項1に記載の塗料組成物。
- シランカップリング剤(C)の配合割合が、重合性不飽和化合物100重量部に対して、0.1〜20重量部である請求項1に記載の塗料組成物。
- キレート化合物(D)の配合割合が、重合性不飽和化合物100重量部に対して、0.1〜10重量部である請求項1に記載の塗料組成物。
- 表面処理を施したアルミニウム基材用である請求項1に記載の塗料組成物。
- 表面処理が、リン酸亜鉛処理又はリン酸ジルコニウム処理である請求項7に記載の塗料組成物。
- 表面処理を施したアルミニウム基材に、プライマー塗膜又はプライマー塗膜及び中塗り塗膜を形成した後、上塗り塗膜を形成する塗膜形成方法において、該プライマー塗膜を形成するプライマー塗料として、請求項1に記載の活性エネルギー線硬化性塗料組成物を用いることを特徴とする塗膜形成方法。
- 表面処理が、リン酸亜鉛処理又はリン酸ジルコニウム処理である請求項9に記載の塗膜形成方法。
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JP2006539315A JP4832309B2 (ja) | 2004-10-06 | 2005-10-05 | 活性エネルギー線硬化性塗料組成物及び塗膜形成方法 |
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US6997667B2 (en) | 2002-11-13 | 2006-02-14 | Skid Mor Development Llc | Material handling apparatus and method for operating |
JP5291326B2 (ja) * | 2007-11-16 | 2013-09-18 | 積水化学工業株式会社 | 接着剤組成物 |
DE102008015104A1 (de) * | 2008-03-19 | 2009-09-24 | Basf Coatings Ag | Beschichtungszusammensetzung, Verfahren zu ihrer Herstellung, ihre Verwendung und mit ihr beschichtete Substrate |
JP2010053239A (ja) * | 2008-08-28 | 2010-03-11 | Dow Corning Toray Co Ltd | 光硬化型プライマー組成物、該組成物からなるプライマー層を備えた構造体およびその製造方法 |
JP5793425B2 (ja) * | 2009-12-14 | 2015-10-14 | 株式会社ダイセル | 多孔質層を有する積層体、及びそれを用いた機能性積層体 |
US8357553B2 (en) | 2010-10-08 | 2013-01-22 | Guardian Industries Corp. | Light source with hybrid coating, device including light source with hybrid coating, and/or methods of making the same |
JP5556583B2 (ja) * | 2010-10-22 | 2014-07-23 | 藤倉化成株式会社 | ベースコート塗料組成物および光輝性複合塗膜 |
US9616460B2 (en) * | 2011-12-02 | 2017-04-11 | Toyota Motor Engineering & Manufacturing North America, Inc. | Terminate-on-demand cationic polymerization method for forming a two-dimensional coating |
JP2014029926A (ja) * | 2012-07-31 | 2014-02-13 | Sumitomo Bakelite Co Ltd | 金属ベース回路基板の製造方法 |
JP6925724B2 (ja) * | 2017-06-28 | 2021-08-25 | 関西ペイント株式会社 | 複層塗膜形成方法 |
CA3052694A1 (en) * | 2018-09-11 | 2020-03-11 | Ivm Chemicals S.R.L. | Insulating composition and kit comprising such composition |
CN110563864B (zh) * | 2019-08-28 | 2021-09-21 | 常州百佳年代薄膜科技股份有限公司 | 丙烯酸酯单体及其合成方法、uv湿气双固化的热熔胶膜 |
IT202000013237A1 (it) * | 2020-06-04 | 2021-12-04 | Ivm Chemicals S R L | Kit comprendente una composizione isolante |
CN116078643A (zh) * | 2023-01-17 | 2023-05-09 | 刘洪生 | 锂离子电池外壳uv固化方法 |
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JPH09132752A (ja) * | 1995-11-09 | 1997-05-20 | Kansai Paint Co Ltd | アルミホイ−ル用プライマ− |
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JP2002120332A (ja) * | 2000-10-18 | 2002-04-23 | Daikin Ind Ltd | 塗膜の構造 |
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- 2005-10-05 CN CN2005800340708A patent/CN101035870B/zh not_active Expired - Fee Related
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EP1798264A4 (en) | 2008-03-26 |
WO2006038651A1 (ja) | 2006-04-13 |
JP4832309B2 (ja) | 2011-12-07 |
CN101035870A (zh) | 2007-09-12 |
CN101035870B (zh) | 2010-06-16 |
US20070264440A1 (en) | 2007-11-15 |
EP1798264A1 (en) | 2007-06-20 |
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