JPS6159271B2 - - Google Patents
Info
- Publication number
- JPS6159271B2 JPS6159271B2 JP54035167A JP3516779A JPS6159271B2 JP S6159271 B2 JPS6159271 B2 JP S6159271B2 JP 54035167 A JP54035167 A JP 54035167A JP 3516779 A JP3516779 A JP 3516779A JP S6159271 B2 JPS6159271 B2 JP S6159271B2
- Authority
- JP
- Japan
- Prior art keywords
- colloidal silica
- weight
- product
- slurry
- fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 66
- 239000000835 fiber Substances 0.000 claims description 48
- 239000008119 colloidal silica Substances 0.000 claims description 47
- 239000002002 slurry Substances 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 16
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
- LVYZJEPLMYTTGH-UHFFFAOYSA-H dialuminum chloride pentahydroxide dihydrate Chemical compound [Cl-].[Al+3].[OH-].[OH-].[Al+3].[OH-].[OH-].[OH-].O.O LVYZJEPLMYTTGH-UHFFFAOYSA-H 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 239000004927 clay Substances 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 7
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 239000004753 textile Substances 0.000 claims description 7
- 230000001143 conditioned effect Effects 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000000440 bentonite Substances 0.000 claims description 3
- 229910000278 bentonite Inorganic materials 0.000 claims description 3
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical group O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 3
- 239000011094 fiberboard Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 2
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- 230000001568 sexual effect Effects 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 239000011230 binding agent Substances 0.000 description 16
- 229910052570 clay Inorganic materials 0.000 description 9
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 6
- 235000011613 Pinus brutia Nutrition 0.000 description 6
- 241000018646 Pinus brutia Species 0.000 description 6
- 230000009970 fire resistant effect Effects 0.000 description 6
- 238000001879 gelation Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 230000005012 migration Effects 0.000 description 4
- 238000013508 migration Methods 0.000 description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- -1 aluminum chlorohydroxide Chemical compound 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229940009840 aluminum chlorhydrate Drugs 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hcl hcl Chemical compound Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Silicon Compounds (AREA)
- Thermal Insulation (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US05/891,368 US4204907A (en) | 1978-03-29 | 1978-03-29 | Conditioned colloidal silica post impregnant to prevent binder migration |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS54133659A JPS54133659A (en) | 1979-10-17 |
| JPS6159271B2 true JPS6159271B2 (enExample) | 1986-12-15 |
Family
ID=25398064
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3516779A Granted JPS54133659A (en) | 1978-03-29 | 1979-03-27 | Refractory fiber product |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US4204907A (enExample) |
| EP (1) | EP0004385B1 (enExample) |
| JP (1) | JPS54133659A (enExample) |
| CA (1) | CA1129442A (enExample) |
| DE (1) | DE2965060D1 (enExample) |
| MX (1) | MX153566A (enExample) |
| ZA (1) | ZA791467B (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008254952A (ja) * | 2007-04-03 | 2008-10-23 | Isolite Insulating Products Co Ltd | 無機質繊維成形部材の製造方法 |
Families Citing this family (48)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4332852A (en) * | 1978-03-29 | 1982-06-01 | Kennecott Corporation | Conditioned colloidal silica post impregnant to prevent binder migration in the production of insulation articles comprising randomly oriented refractory fibers |
| DE3268847D1 (en) * | 1982-04-02 | 1986-03-13 | Degussa | Aqueous suspension for coating products that contain pyrogenic silica |
| US4859525A (en) * | 1985-02-25 | 1989-08-22 | University Of Florida | Method for low temperature processing of lightweight SiC/SiO2 composites and products |
| US4798694A (en) * | 1985-08-09 | 1989-01-17 | Canon Kabushiki Kaisha | Method for producing composite materials |
| FR2589787B1 (fr) * | 1985-09-27 | 1988-05-20 | Rhone Poulenc Chim Base | Materiau microporeux, procede pour son obtention, et applications notamment a la realisation d'elements cathodiques |
| FR2590250B1 (fr) * | 1985-11-21 | 1991-10-18 | Peugeot | Procede de fabrication d'un materiau composite ceramique-ceramique |
| JPS62260778A (ja) * | 1986-05-02 | 1987-11-13 | 科学技術庁航空宇宙技術研究所長 | 超耐熱熱防御構造用三次元織物強化セラミツクス複合材 |
| JP3098529B2 (ja) * | 1989-07-28 | 2000-10-16 | 株式会社長尾工業 | 傾斜機能材料の成層方法及びその成層装置 |
| DE3942528A1 (de) * | 1989-12-22 | 1991-06-27 | Didier Werke Ag | Verfahren zur herstellung eines faserleichtsteins und faserleichtstein |
| US5039465A (en) * | 1990-04-24 | 1991-08-13 | The Budd Company | Method and apparatus for forming fiber reinforced plastic preforms from a wet slurry |
| DE4038060A1 (de) * | 1990-11-29 | 1992-06-04 | Didier Werke Ag | Verfahren zur herstellung von keramischen faserwerkstoffen mit anorganischem bindersystem |
| US5820801A (en) * | 1992-05-12 | 1998-10-13 | The Budd Company | Reinforced thermoplastic molding technique method |
| US5286326A (en) * | 1992-05-12 | 1994-02-15 | The Budd Company | Method for binding fibers in a fiber reinforced preform using an electromagnetic field to melt binding fibers |
| US5685956A (en) * | 1992-05-12 | 1997-11-11 | The Budd Company | Method and apparatus for binding fibers in a fiber reinforced preform |
| US5591505A (en) * | 1995-06-07 | 1997-01-07 | Owens-Corning Fiberglas Technology, Inc. | Fibrous insulation product having inorganic binders |
| JPH09203423A (ja) * | 1996-01-25 | 1997-08-05 | Toyota Motor Corp | 防錆カバーの製造方法及びこれを用いた防錆カバー |
| US5795443A (en) * | 1997-03-13 | 1998-08-18 | The Budd Company | Apparatus for controlling fiber depositions in slurry preforms |
| US6004493A (en) * | 1997-09-02 | 1999-12-21 | Hussong Manufacturing Co., Inc. | Method of making mineral fiber panels |
| US5972169A (en) * | 1998-01-15 | 1999-10-26 | The Budd Company | Slurry preform system |
| US7582343B1 (en) * | 1999-06-15 | 2009-09-01 | Kimberly-Clark Worldwide, Inc. | Elastomeric article with fine colloidal silica surface treatment, and its preparation |
| RU2210555C2 (ru) * | 2001-04-04 | 2003-08-20 | ОАО "Композит" | Способ получения радиотехнического материала |
| KR20070048662A (ko) * | 2004-06-29 | 2007-05-09 | 유니프랙스 아이 엘엘씨 | 배기 가스 처리 장치 및 배기 가스 처리 장치의 제조 방법 |
| ATE437298T1 (de) * | 2005-09-08 | 2009-08-15 | 3M Innovative Properties Co | Aufnahmematerial für verunreinigungskontrollelement und verunreinigungskontrollvorrichtung |
| US20110027741A1 (en) * | 2008-03-28 | 2011-02-03 | Bloom Engineering Company, Inc. | Vacuum-formed refractory member and method of making |
| US8211373B2 (en) * | 2008-08-29 | 2012-07-03 | Unifrax I Llc | Mounting mat with flexible edge protection and exhaust gas treatment device incorporating the mounting mat |
| WO2010074711A2 (en) | 2008-12-15 | 2010-07-01 | Unifrax I Llc | Ceramic honeycomb structure skin coating |
| CN102271781B (zh) * | 2009-01-05 | 2016-08-31 | 尤尼弗瑞克斯I有限责任公司 | 高强度生物可溶性无机纤维隔绝垫 |
| EP2419613B1 (en) * | 2009-04-17 | 2016-08-17 | Unifrax I LLC | Exhaust gas treatment device |
| GB0906837D0 (en) | 2009-04-21 | 2009-06-03 | Saffil Automotive Ltd | Mats |
| JP5822163B2 (ja) * | 2009-08-10 | 2015-11-24 | ユニフラックス ワン リミテッド ライアビリティ カンパニー | 可変基本質量取付けマットまたはプレフォームおよび排気ガス処理装置 |
| WO2011019394A1 (en) * | 2009-08-14 | 2011-02-17 | Unifrax I Llc | Multiple layer substrate support and exhaust gas treatment device |
| CN102575542B (zh) | 2009-08-14 | 2014-09-10 | 尤尼弗瑞克斯I有限责任公司 | 用于排气处理装置的安装垫 |
| US8071040B2 (en) | 2009-09-23 | 2011-12-06 | Unifax I LLC | Low shear mounting mat for pollution control devices |
| KR20120074284A (ko) * | 2009-09-24 | 2012-07-05 | 유니프랙스 아이 엘엘씨 | 다층 매트 및 배기 가스 처리 장치 |
| EP2513443B1 (en) | 2009-12-17 | 2016-08-10 | Unifrax I LLC | Mounting mat for exhaust gas treatment device |
| CA2782413C (en) * | 2009-12-17 | 2017-12-05 | Unifrax I Llc | Multilayer mounting mat for pollution control devices |
| CN102753795B (zh) | 2009-12-17 | 2016-02-17 | 尤尼弗瑞克斯I有限责任公司 | 微球体在废气处理装置安装垫中的用途 |
| WO2012021817A2 (en) | 2010-08-12 | 2012-02-16 | Unifrax I Llc | Exhaust gas treatment device |
| EP2603676B1 (en) | 2010-08-13 | 2016-03-23 | Unifrax I LLC | Mounting mat with flexible edge protection and exhaust gas treatment device incorporating the mounting mat |
| CN103547777A (zh) | 2010-11-11 | 2014-01-29 | 尤尼弗瑞克斯I有限责任公司 | 安装垫和废气处理装置 |
| JP2018510988A (ja) | 2015-02-24 | 2018-04-19 | ユニフラックス ワン リミテッド ライアビリティ カンパニー | 高耐熱性断熱マット |
| JP6335823B2 (ja) * | 2015-03-25 | 2018-05-30 | 日本碍子株式会社 | ハニカム構造体、及びハニカム構造体の製造方法 |
| KR101953371B1 (ko) * | 2016-01-19 | 2019-02-28 | 주식회사 엘지화학 | 에어로겔 시트의 제조방법 및 장치 |
| KR101953348B1 (ko) * | 2016-02-16 | 2019-02-28 | 주식회사 엘지화학 | 에어로겔 시트의 제조장치 |
| KR101955184B1 (ko) * | 2016-03-28 | 2019-03-08 | 주식회사 엘지화학 | 저분진 고단열 에어로겔 블랭킷의 제조방법 |
| CN107986743B (zh) * | 2017-12-12 | 2020-12-01 | 山东鲁阳节能材料股份有限公司 | 一种气凝胶复合绝热板及其制备方法 |
| CN114773021A (zh) * | 2022-05-06 | 2022-07-22 | 淄博国阳硅酸铝制品有限公司 | 一种免煅烧无机板及其制备方法 |
| GB202401533D0 (en) * | 2024-02-06 | 2024-03-20 | Murugappa Morgan Thermal Ceramics Ltd | Dried laid composite article |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2886466A (en) * | 1956-07-31 | 1959-05-12 | Du Pont | Composition, process, and product |
| DE1117031B (de) * | 1956-11-02 | 1961-11-09 | L O F Glass Fibers Company | Verfahren zur Herstellung eines temperaturbestaendigen Gegenstandes aus siliciumhaltigen Fasern und einem Bindemittel |
| GB1291567A (en) * | 1968-12-16 | 1972-10-04 | Thomas Gordon Mcnish | Improvements in or relating to fibrous insulating materials |
| US3736159A (en) * | 1970-03-02 | 1973-05-29 | Mc Donnell Douglas Corp | Composites having low thermal expansion |
| NL7204429A (en) * | 1972-04-04 | 1972-06-26 | Thermally insulating material - by impregnating fleece of metal silicate fibres with silica sol gelling in situ without heating | |
| US3835054A (en) * | 1972-07-10 | 1974-09-10 | Nalco Chemical Co | Method for preparation of thermal insulation board |
-
1978
- 1978-03-29 US US05/891,368 patent/US4204907A/en not_active Expired - Lifetime
-
1979
- 1979-03-14 MX MX176922A patent/MX153566A/es unknown
- 1979-03-16 CA CA323,641A patent/CA1129442A/en not_active Expired
- 1979-03-26 EP EP79100907A patent/EP0004385B1/en not_active Expired
- 1979-03-26 DE DE7979100907T patent/DE2965060D1/de not_active Expired
- 1979-03-27 JP JP3516779A patent/JPS54133659A/ja active Granted
- 1979-03-28 ZA ZA791467A patent/ZA791467B/xx unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008254952A (ja) * | 2007-04-03 | 2008-10-23 | Isolite Insulating Products Co Ltd | 無機質繊維成形部材の製造方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0004385B1 (en) | 1983-03-23 |
| US4204907A (en) | 1980-05-27 |
| MX153566A (es) | 1986-11-19 |
| ZA791467B (en) | 1980-04-30 |
| JPS54133659A (en) | 1979-10-17 |
| DE2965060D1 (en) | 1983-04-28 |
| EP0004385A2 (en) | 1979-10-03 |
| EP0004385A3 (en) | 1979-10-17 |
| CA1129442A (en) | 1982-08-10 |
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