JPH0221382B2 - - Google Patents

Info

Publication number
JPH0221382B2
JPH0221382B2 JP12631982A JP12631982A JPH0221382B2 JP H0221382 B2 JPH0221382 B2 JP H0221382B2 JP 12631982 A JP12631982 A JP 12631982A JP 12631982 A JP12631982 A JP 12631982A JP H0221382 B2 JPH0221382 B2 JP H0221382B2
Authority
JP
Japan
Prior art keywords
branch saddle
mother pipe
molten surfaces
molten
saddle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP12631982A
Other languages
English (en)
Other versions
JPS5916716A (ja
Inventor
Masanao Horibe
Ryuichiro Nakamura
Akira Koike
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Plastics Inc
Original Assignee
Mitsubishi Plastics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Plastics Inc filed Critical Mitsubishi Plastics Inc
Priority to JP57126319A priority Critical patent/JPS5916716A/ja
Publication of JPS5916716A publication Critical patent/JPS5916716A/ja
Publication of JPH0221382B2 publication Critical patent/JPH0221382B2/ja
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/342—Preventing air-inclusions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5224—Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces
    • B29C66/52241—Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5229—Joining tubular articles involving the use of a socket
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81422—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being convex
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/822—Transmission mechanisms
    • B29C66/8221—Scissor or lever mechanisms, i.e. involving a pivot point
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/922—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/9221—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power
    • B29C66/92211—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power with special measurement means or methods

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】 （産業上の利用分野） 本発明は、母管と分岐サドルとを強固に融着接
合する方法に関するものである。
（従来の技術とその課題） 一般に、母管から枝管を取り出して分岐配管を
行なう場合、母管の外周面に分岐サドルを融着接
合し、該分岐サドルに枝管を接続している。とこ
ろで、母管に分岐サドルを融着接合する場合に
は、従来の母管と分岐サドルとの接合面を溶融さ
せたのち、母管に分岐サドルを押付けて接合して
いたが、両方の溶融面の間に空気が介在するため
に融着強度が低下し、分岐サドルに接続した枝管
に曲げモーメントが作用したときに、この融着部
分で剥離が生じることがあつた。また、空気が介
在した不完全な融着部分から管内流体が漏洩する
という問題があつたが、これらの問題を解決する
有効な方法がなかつた。
本発明者らは、かかる課題を解決すべく鋭意検
討した結果、母管と分岐サドルとの溶融面同士を
押付けたときに、両方の溶融面を摺り合わせると
溶融面の間に介在した空気を完全に追い出すこと
ができ、また意外と思われるほど融着強度が高ま
ることを見い出して本発明を完成するに至つたも
のである。
（課題を解決するための手段） 本発明は、母管の外周面と分岐サドルの接合面
とを熱板に押当て溶融させたのち、該溶融面同士
を押付けて接合する際に、溶融面同士を摺り合わ
せ、次いで溶融面を静止させたまま一定圧力で押
付けつつ所定の時間保持したことを特徴とするも
のである。
（作 用） 母管の外周面に分岐サドルの接合面を押付けて
摺り合わせると、両方の溶融面の間に介在してい
た空気が完全に追い出される。次いで、母管と分
岐サドルの溶融面を静止させたまま、一定圧力で
押付けつつ所定の時間保持すると母管と分岐サド
ルとが強固に融着接合する。
（実施例） 以下、本発明を図面にて詳細に説明する。第１
図は本発明で使用する融着装置の一実施例を示す
正面図、第２図は第１図に示した融着装置の部分
断面平面図、第３図は融着装置の他の実施例を示
す要部正面図であつて、図中符号Ａはポリエチレ
ン樹脂、塩化ビニル樹脂等の合成樹脂からなる母
管、Ｂは母管Ａと同種の合成樹脂からなる分岐サ
ドル、Ｃは融着装置、Ｄは熱板である。
本発明で使用する融着装置Ｃは、クランプ装置
１に一対のスライド杆２，２の一端部を連結し、
該スライド杆２，２に連結杆３を摺動自在に挿通
すると共に該連結杆３に分岐サドルＢを保持する
ホルダー４を設けたものであつて、前記スライド
杆２，２の他端部の下方には昇降装置５が設けら
れている。
クランプ装置１は、半円弧状の下部支持板１１
と上部支持板１２との一端部をピン接合し、それ
ぞれの他端部を締結具１３で連結できるようにし
たものである。支持板１１，１２の内面、即ち母
管Ａの外周面と接触する把持面には、回転部材１
４が回動自在に埋設されており、該回転部材１４
を介して両支持板１１，１２間に母管Ａを回動自
在に保持できるようになつている。尚、第２図に
は回転部材１４として円筒体を用い、該円筒体を
複数本並設して把持面に埋設したものを例示した
が、この円筒体に代えて球体を回動自在に埋設し
てもよい。
一方、昇降装置５は、ペダル５１の中間部を基
台６に軸支し、該ペダル５１の足踏側にコイルば
ね５２を張設した構成からなつており、ペダル５
１を足踏みすると、融着装置Ｃは母管を保持して
いる他端部を基点として上下に揺動する。また、
第３図は昇降装置５の他の実施例を例示したもの
であつて、電動モータ５３を作動させるとロツド
５４が伸縮し、融着装置Ｃは他端部を基点として
上下に揺動する。
次に、この融着装置を用いて、母管Ａに分岐サ
ドルＢを融着接合する手順を説明する。
まず、第１図に示す如く、母管Ａとクランプ装
置１に保持し、母管Ａの外周面とホルダー４に保
持した分岐サドルＢの接合面との間に熱板Ｄを介
在させ、両方の接合面を同時に溶融させる。次い
で、熱板Ｄを取り外し、トルクレンチ７を作動さ
せて、分岐サドルＢを母管Ａに一定圧力で押付け
つつ昇降装置５を作動させる。この昇降装置５の
作動によつて、融着装置Ｃはほぼ母管Ａと中心と
して上下に揺動する。このとき、母管Ａは配管旋
工されて回転不能となつているので、母管Ａと分
岐サドルＢとの溶融面が母管Ａの周方向に摺り合
わせられることになる。このようにして、母管Ａ
に分岐サドルＢを押付けて溶融面同士を数回ほど
摺り合わせると、溶融面に介在していた空気が完
全に追い出される。そこで、昇降装置５の作動を
停止し、両方の溶融面を静止させて一定圧力で押
付けたまま所定時間保持する。
かくして、母管Ａと分岐サドルＢとが強固に融
着接合する。
（発明の効果） 以上詳述した如く、本発明は、母管と分岐サド
ルとの溶融面に介在していた空気を完全に追い出
してから両者を融着接合するので、接合面に空気
が介在することによる融着不良が全く生じない。
このため、融着不良による接合面での剥離、空気
が介在することによる管内流体の漏洩がなくなつ
た。
【図面の簡単な説明】
図面は本発明の一実施例を示すものであつて、
第１図は本発明で使用する融着装置の一実施例を
示す正面図、第２図は第１図に示した融着装置の
部分断面平面図、第３図は融着装置の他の実施例
を示す要部正面図である。 Ａ……母管、Ｂ……分岐サドル、Ｃ……融着装
置、Ｄ……熱板、１……クランプ装置、１４……
回転部材、２……スライド杆、３……連結杆、４
……ホルダー、５……昇降装置。

Claims (1)

    【特許請求の範囲】
  1. １ 母管の外周面と、分岐サドルの接合面とを熱
    板に押当て溶融させたのち、該溶融面同士を押付
    けつつ摺り合わせ、次いで溶融面を静止させたま
    ま一定圧力で押付けつつ所定時間保持したことを
    特徴とする分岐サドルの融着方法。
JP57126319A 1982-07-20 1982-07-20 分岐サドルの融着方法 Granted JPS5916716A (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57126319A JPS5916716A (ja) 1982-07-20 1982-07-20 分岐サドルの融着方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57126319A JPS5916716A (ja) 1982-07-20 1982-07-20 分岐サドルの融着方法

Publications (2)

Publication Number Publication Date
JPS5916716A JPS5916716A (ja) 1984-01-27
JPH0221382B2 true JPH0221382B2 (ja) 1990-05-14

Family

ID=14932239

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57126319A Granted JPS5916716A (ja) 1982-07-20 1982-07-20 分岐サドルの融着方法

Country Status (1)

Country Link
JP (1) JPS5916716A (ja)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61131813A (ja) * 1984-11-29 1986-06-19 Komatsu Ltd コイル切断方法
JPS63134499U (ja) * 1987-02-25 1988-09-02

Also Published As

Publication number Publication date
JPS5916716A (ja) 1984-01-27

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