JP7464957B2 - 化合物、該化合物を含む組成物、自己修復材料、表面コート剤、塗料、接着剤、電池用材料及び硬化物 - Google Patents
化合物、該化合物を含む組成物、自己修復材料、表面コート剤、塗料、接着剤、電池用材料及び硬化物 Download PDFInfo
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- JP7464957B2 JP7464957B2 JP2021502144A JP2021502144A JP7464957B2 JP 7464957 B2 JP7464957 B2 JP 7464957B2 JP 2021502144 A JP2021502144 A JP 2021502144A JP 2021502144 A JP2021502144 A JP 2021502144A JP 7464957 B2 JP7464957 B2 JP 7464957B2
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- diacrylate
- dimethacrylate
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- 238000005096 rolling process Methods 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical compound CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- MNCGMVDMOKPCSQ-UHDJGPCESA-M sodium;(e)-2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)\C=C\C1=CC=CC=C1 MNCGMVDMOKPCSQ-UHDJGPCESA-M 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- WYKYCHHWIJXDAO-UHFFFAOYSA-N tert-butyl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)C WYKYCHHWIJXDAO-UHFFFAOYSA-N 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- QROGIFZRVHSFLM-UHFFFAOYSA-N trans-beta-methyl styrene Natural products CC=CC1=CC=CC=C1 QROGIFZRVHSFLM-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 229940057402 undecyl alcohol Drugs 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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Description
耐久性や再加工性に優れた、修復が容易な、自己修復可能な材料としては、ホスト-ゲスト相互作用の様な分子間相互作用に基づくアプローチ(例えば、特許文献1及び2を参照)や、高分子架橋構造に結合したダングリング鎖を活用した自己修復材料(例えば、特許文献3を参照)、樹脂材料などのマトリックス中に重合可能なモノマーや触媒を封入したマイクロカプセル等を配合し、マイクロカプセル等の損壊を伴うマトリックスの損傷の際には新たなモノマー成分が補填されて重合し、マトリックスの機能を回復させる技術(例えば、特許文献4及び5を参照)が知られている。しかし、特許文献1~3の方法では、材料の製造に複雑な工程が必要であること、特許文献4及び5の方法では、マイクロカプセルの配合量等により、自己修復回数に制約があることなどの問題があった。また、近年では、これらを解決するため、動的共有結合を用いた材料に外部刺激を与え、可逆的な結合解離-再結合を用いた自己修復材料が知られている(例えば、特許文献6及び非特許文献1を参照)。しかし、これらの自己修復材料は、分子骨格が複雑であるため、合成工程が複雑であり、生産性が著しく悪いものであった。さらに、その自己修復力も十分なものではなかった。
即ち、本発明は、下記[1]~[10]で示される。
本明細書中、アクリル基を有する化合物をアクリル化合物又はアクリレート化合物と表す場合があり、メタクリル基を有する化合物をメタクリル化合物又はメタクリレート化合物と表す場合がある。
優れた自己修復力とは、例えば、破損が大きくても修復することができる、修復し得る回数が多い、破損した状態から修復しても、十分な力学強度を回復できる、等の性能をいう。特に、本発明の化合物は、破損前の材料の強度にまで修復し得るという優れた自己修復力を有する。
具体的には、例えばメチル基、エチル基、プロピル基、i-プロピル基、ブチル基、2-ブチル基、i-ブチル基、t-ブチル基、ペンチル基、2-ペンチル基、3-ペンチル基、i-ペンチル基、ヘキシル基、2-ヘキシル基、3-ヘキシル基、シクロペンチル基、シクロヘキシル基等の飽和脂肪族炭化水素基、ビニル基、アリル基、ブテニル基、ペンテニル基、ヘキセニル基、シクロペンテニル基、シクロヘキセニル基等の不飽和脂肪族炭化水素基、フェニル基等の芳香族炭化水素基が挙げられる。飽和脂肪族炭化水素基及び不飽和脂肪族炭化水素基は、直鎖状構造であっても、分岐状構造であっても、環状構造であってもよい。
その他、ウレタンアクリレート、ポリエステルアクリレートなどの多官能アクリレートも挙げられる。
その他、ウレタンメタアクリレート、ポリエステルメタアクリレートなどの多官能アクリレートも挙げられる。
ここで陽イオン[M]r+はオニウムであることが好ましく、その構造は、例えば、式[(R13)fQ]r+で表すことができる。
ウレタン硬化物としては、先に例示したポリオール化合物と先に例示したイソシアナート化合物とを反応させたものが挙げられる。
また、その硬化物が優れた自己修復力を示すという観点から、不飽和炭化水素基を有する化合物、チオール基を有する化合物及び高分子化合物からなる群から選ばれる少なくとも1種の化合物の配合量は、組成物に対し、3質量%~99.99質量%であることが好ましく、5質量%~99.9質量%であることがより好ましく、10質量%~99.0質量%であることが最も好ましい。
また、熱ラジカル発生剤と光ラジカル発生剤とを併用してもよい。
具体的には、例えば、組成物を基材に塗布したり、あるいは組成物を成形した後、紫外光などを照射したり、室温以上の温度に加熱する等により実施することができる。光照射及び加熱は、何れか一方を施してもよいし、それぞれを交互に施してもよいし、同時に施してもよいし、経時的に変化させながら施してもよい。
1Lガラス製四つ口フラスコにアデカスタブLA-87(100g、443mmol、株式会社ADEKA製)をジメチルホルムアミド(364mL、脱水グレード、東京化成工業株式会社製)に溶解させた後、酢酸ナトリウム(39.7g、484mmol、東京化成工業株式会社製)を加えて、氷浴で攪拌した。液温を10℃以下に冷却した後、液温が10℃以上にならないように二塩化二硫黄(23.4g、173mmol、東京化成工業株式会社製)を30分かけて滴下した。滴下後、フラスコを氷浴中に浸した状態で30分攪拌し反応した。その後、反応液を氷浴で冷やした水(500mL)に投入し、析出した白色固体をろ過して回収した。メタノールを用いて白色固体を2回再結晶し、減圧乾燥することで下記ビス(4-(メタクリロイルオキシ)-2,2,6,6-テトラメチルピぺリジン-1-イル)ジスルフィド(BiTEMPS-MAc)を得た(16.9g、収率19%)。
得られた化合物の高分解能マススペクトルを測定したところ、M=512.274のシグナルが、また低分解能マススペクトルを測定したところ、M=512、256のシグナルが得られた。
実施例1で得られたBiTEMPS-MAc 10質量部、2-ヒドロキシエチルアクリレート(ライトエステルHOA(N)、共栄社化学株式会社製)90質量部及び2,2-ジメトキシ-2-フェニルアセトフェノン(IGM Resins社製)1.0質量部をフラスコに入れ、80℃で5分間攪拌しながら混合して組成物を調製した。この組成物を、引張試験6号型ダンベル形(JIS K 6251 ダンベル状6号形)で厚さ5mmのシリコーンシートを打ち抜いた型枠に流し込み、室温まで冷却した後、大気中、離型PETフィルム越しに5mW/cm2の高圧水銀灯を600秒照射して硬化させた。5分間静置し冷却した後、型枠から硬化物を取り出し、実施例2のダンベル試料とした。得られた実施例2のダンベル試料の中央をカッターで切断した。その後、切断面を接合して上下からガラス板で重ね合わせ、クリップで上下から挟み込んで固定して120℃のオーブン中に10時間静置した。静置後、取り出した試料は重ね合わせた部分で一体化しており、均一なダンベルとなった。
BiTEMPS-MAcの代わりに2,2ビス(4-(メタクリロキシジエトキシ)フェニル)プロパン(BPE-200、新中村化学工業株式会社製)を用いたこと以外は、実施例2と同様にして比較例1のダンベル試料を作製した。得られた比較例1のダンベル試料を、実施例2のダンベル試料と同様に切断し、ガラス板で重ね合わせ、クリップで挟み込んで120℃のオーブン中に10時間静置した。静置後取り出した試料は接合しておらず、全く修復していなかった。
実施例1で得られたBiTEMPS-MAc 10質量部及びスチレン・ブタジエンゴム水系エマルション(日本ゼオン株式会社製BM-400B)90質量部(固形分換算)をスクリュー管に入れ、ペンシルミキサで5分間攪拌しながら混合して組成物を調製した。この組成物を、引張試験6号型ダンベル形(JIS K 6251 ダンベル状6号形)で厚さ1mmのシリコーンシートを打ち抜いた型枠に流し込み、50℃で3時間乾燥し、更に130℃で1時間乾燥した。型枠から樹脂成形物を取り出し、実施例3のダンベル試料とした。得られた実施例3のダンベル試料の中央をカッターで切断した。その後、切断面を接合して上下からガラス板で重ね合わせ、クリップで上下から挟み込んで固定して30℃のオーブン中に1週間静置した。静置後、取り出した試料は重ね合わせた部分で一体化しており、均一なダンベルとなった。
BiTEMPS-MAcの代わりに2,2ビス(4-(メタクリロキシジエトキシ)フェニル)プロパン(BPE-200、新中村化学工業株式会社製)を用いたこと以外は、実施例3と同様にして比較例2のダンベル試料を作製した。得られた比較例2のダンベル試料を、実施例3のダンベル試料と同様に切断し、ガラス板で重ね合わせ、クリップで挟み込んで30℃のオーブン中に1週間静置した。静置後取り出した試料は接合しておらず、全く修復していなかった。
実施例1で得られたBiTEMPS-MAc 10質量部、ヘキシルメタクリレート90質量部、2,2-ジメトキシ-2-フェニルアセトフェノン(IGM Resins社製)5.0質量部及び2,2’-アゾビス(2,4-ジメチルバレロニトリル)1.0質量部をフラスコに入れ、混合して組成物を調製した。この組成物をガラス板上に塗布し、カバーフィルムを掛けて3mW/cm2の高圧水銀灯を660秒照射して硬化させた。次いで50℃のオーブンで12時間加熱し完全に硬化させ、実施例4の塗膜試料とした。得られた実施例4の塗膜試料を4Bの鉛筆で傷を付け、120℃又は90℃のオーブンで加熱し、経時変化を観察した。実施例4の塗膜試料は、120℃では3時間で傷が修復している様子が確認できた。また、実施例4の塗膜試料は、90℃では24時間で傷が修復している様子が確認できた。
BiTEMPS-MAcの代わりに2,2ビス(4-(メタクリロキシジエトキシ)フェニル)プロパン(BPE-200、新中村化学工業株式会社製)を用いたこと以外は、実施例4と同様にして比較例3の塗膜試料を作製した。得られた比較例3の塗膜試料を、実施例4の塗膜試料と同様に4Bの鉛筆で傷を付け、120℃又は90℃のオーブンで加熱し、経時変化を観察した。しかし、120℃及び90℃のどちらの温度で24時間を経過しても傷が全く修復していなかった。
Claims (10)
- 一般式(1)におけるR1~R8がメチル基である請求項1に記載の化合物。
- 請求項1又は2に記載の化合物を含む組成物。
- 不飽和炭化水素基を有する化合物、チオール基を有する化合物及び高分子化合物からなる群から選ばれる少なくとも1種の化合物をさらに含む請求項3に記載の組成物。
- 請求項3又は4に記載の組成物からなる自己修復材料。
- 請求項3又は4に記載の組成物を含む表面コート剤。
- 請求項3又は4に記載の組成物を含む塗料。
- 請求項3又は4に記載の組成物を含む接着剤。
- 請求項3又は4に記載の組成物を含む電池用材料。
- 請求項3又は4に記載の組成物を硬化させてなる硬化物。
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