JP6823591B2 - 透明コーティングおよび透明導電性フィルムのための特性強化充填剤 - Google Patents
透明コーティングおよび透明導電性フィルムのための特性強化充填剤 Download PDFInfo
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- JP6823591B2 JP6823591B2 JP2017517776A JP2017517776A JP6823591B2 JP 6823591 B2 JP6823591 B2 JP 6823591B2 JP 2017517776 A JP2017517776 A JP 2017517776A JP 2017517776 A JP2017517776 A JP 2017517776A JP 6823591 B2 JP6823591 B2 JP 6823591B2
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D101/00—Coating compositions based on cellulose, modified cellulose, or cellulose derivatives
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- C09D101/26—Cellulose ethers
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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Description
本出願は、“Property Enhancing Fillers for Transparent Coatings and Transparent Conductive Films”と題されたVirkarらに対する2014年12月19日に出願された米国特許出願第14/577,669号明細書および“Property Enhancing Fillers for Coatings and Transparent Conductive Films”と題されたVirkarらに対する2014年10月3日に出願された米国仮特許出願第62/059,376号明細書(両方とも参照によって本願明細書に組み込まれる)の優先権を請求する。
本明細書に記載されるナノ粒子充填ポリマーを有する透明コーティングを一般的に透明基材上にコートして所望の構造物に組み込む。以下の節において一般的な構造物が説明され、透明導電性フィルムのための特定の用途が見出される。一般的には、透明な充填剤添加コーティングの前駆体溶液を、適切なコーティング方法を使用して透明基材上に堆積させて、透明構造物を形成することができる。いくつかの実施形態において、透明基材は、最終デバイスまたは代わりにまたはさらに一体光学部品、例えば発光デバイスまたは受光デバイスに組み込むためのフィルムであり得る。簡単な不動態透明基材に焦点を合わせて考察し、それに応じてその他の構造物を考察する。
透明な電気導電性構造物またはフィルムは一般的に、光学的性質を著しく好ましくない方向に変えずに電気導電率を提供する薄く広がった金属導電層と、導電性要素の機械的支持ならびに保護を提供する様々な付加的な層とを含む。一般的に、ポリマーオーバーコートが薄く広がった金属導電層の上に置かれる。本明細書に記載される特性強化ナノ粒子が、オーバーコート層、任意選択のアンダーコート層内におよび/または薄く広がった金属導電層内に直接に入れられることがあり得る。薄く広がった金属導電層は非常に薄く、相応して機械的誤用およびその他の誤用によって損傷を受けやすい。特性強化ナノ粒子は、前節で説明されたように、或るタイプの保護、および安定化化合物を提供することができ、ならびにフィルムの他の要素がさらに別の保護を提供することができる。環境被害に対する感度に関して、アンダーコートおよび/またはオーバーコートが、望ましい保護を提供することができる安定化組成物を含むことができ、特定の種類の光学透明接着剤および/またはバリア層もまた、光、熱、化学物質およびその他の環境被害からの有益な保護を提供することができることが見出された。ここでは湿り空気、熱および光による環境攻撃に焦点を合わせているが、導電層をこれらの環境攻撃から保護するために使用されるポリマーシートもまた、接触等からの保護を提供することができる。
薄く広がった金属導電層は一般的に、金属ナノワイヤーから形成される。十分な添加量および選択されるナノワイヤーの性質によって、相応する適切な光学的性質を有するナノワイヤーを使用して適度の導電率を達成することができる。本明細書に記載された安定化されたフィルム構造物が様々な薄く広がった金属導電性構造物を有するフィルムの望ましい性能をもたらすことができることが予想される。しかしながら、特に望ましい性質は融着金属ナノ構造ネットワークによって達成された。
融着金属ナノ構造ネットワークは、良い光学的性質を提供しながら低い電気抵抗を提供することができる。したがって、フィルムは透明導電性電極等として有用であり得る。透明導電性電極は、太陽電池の受光表面に沿う電極などの様々な用途に適し得る。ディスプレイのためにおよび特にタッチスクリーンのために、フィルムをパターン化して、フィルムによって形成される電気導電性パターンを提供することができる。パターン化フィルムを有する基材は一般的に、パターンの各部分において良い光学的性質を有する。
本明細書に説明された透明導電性フィルムを、多くの電子デバイスに使用されるタッチスクリーンに適合し得るタッチセンサーに有効に組み込むことができる。いくつかの代表的な実施形態が一般的にここで説明されるが、透明導電性フィルムを他の所望の設計に適合させることができる。タッチセンサーの一般的な特徴は一般的に、自然な状態で、すなわち、触れられたりあるいは他の方法で外的に接触されない時に離隔された配置の2つの透明導電性電極構造物の存在である。キャパシタンスに基づいて作動するセンサーについては、誘電体層は一般的に2つの電極構造物の間にある。図3を参照して、代表的なキャパシタンスに基づいたタッチセンサー202が、ディスプレイ成分204と、任意選択の下部基材206と、第1の透明導電性電極構造物208と、誘電体層210、例えばポリマーまたはガラス板と、第2の透明導電性電極構造物212と、任意選択の上蓋214と、センサーに触れることと関連づけられたキャパシタンスの変化を測定する測定回路216とを含む。図4を参照して、代表的な抵抗に基づいたタッチセンサー240が、ディスプレイ成分242と、任意選択の下基材244と、第1の透明導電性電極構造物246と、第2の透明導電性電極構造物248と、それらの自然な構成において電極構造物の離隔された構成を支持する支持体構造物250、252と、上側覆い層254と抵抗測定回路256とを含む。
この実施例は、ナノダイアモンドが充填された商用オーバーコートの硬度が初期ポリマーバインダーオーバーコートを有するPET基材に及ぼす効果を試験する。
この実施例は、融着金属ナノ構造層を有し、ナノダイアモンドが導電層に混合され、導電層の上に適用された硬質コーティングを有するフィルムの硬度を試験する。
この実施例は、ナノダイアモンドを混合する商用オーバーコートを取り入れる透明導電性フィルムの硬度を試験する。
この実施例において、硬度を改良するナノダイアモンドの有効性が、インハウス調合オーバーコートを有する透明導電性フィルムの試料において検査される。
この実施例は、薄く広がった金属導電層の上のオーバーコートに金属酸化物ナノ粒子による透明導電性フィルムへの効果を試験する。
Claims (20)
- 透明基材と、透明導電層と、第1のポリマーバインダーおよび誘電体ナノダイアモンドを含む透明コーティングと、を含む光学構造物であって、前記透明コーティングがパーセントとして表わされるナノダイアモンドによる可視光線の全透過の値の減少が5以下であり、前記光学構造物が可視光線の全透過の少なくとも85%を有し、前記透明導電層が薄く広がった金属導電性要素および第2のポリマーバインダーを含み、前記透明コーティングが透明導電層と直接接触し、および前記第1のポリマーバインダーが架橋アクリル樹脂を含有する、光学構造体。
- 前記透明コーティング中に0.01重量パーセント〜30重量パーセントの誘電体ナノダイアモンドを有する、請求項1に記載の光学構造物。
- 前記透明基材が、5ミクロン〜2ミリメートルの平均厚さを有するポリマーフィルムを含む、請求項1または請求項2に記載の光学構造物。
- 前記透明コーティングが50nm〜25ミクロンの平均厚さを有する、請求項1〜3のいずれか一項に記載の光学構造物。
- 前記第1のポリマーバインダーが更にポリシロキサン、ポリシルセスキオキサン、ポリウレタン、アクリルコポリマー、水不溶性構造多糖類、ポリエーテル、ポリエステル、ポリスチレン、ポリイミド、フルオロポリマー、スチレン−アクリレートコポリマー、スチレンブタジエンコポリマー、アクリロニトリルブタジエンスチレンコポリマー、ポリスルフィド、エポキシ含有ポリマー、それらのコポリマー、およびそれらの混合物を含む、請求項1〜4のいずれか一項に記載の光学構造物。
- 前記薄く広がった金属導電性要素が融着金属ナノ構造ネットワークを含む、請求項1〜5のいずれか一項に記載の光学構造物。
- 前記透明コーティングの鉛筆硬度が、前記ナノダイアモンドを有さない透明コーティングの鉛筆硬度よりも少なくとも1等級硬い、請求項1〜6のいずれか一項に記載の光学構造物。
- 透明基材と、透明電気導電層と、第1のポリマーバインダーおよび100nm以下の平均一次粒径を有するナノ粒子であって、少なくとも1650HVのバルクビッカース硬度を有する材料、ダイアモンド、グラフェン、窒化ケイ素、窒化ホウ素、窒化アルミニウム、ヒ化ガリウム、リン化インジウムまたはそれらの混合物からなる群から選択される高熱伝導率材料および/またはチタン酸バリウム、チタン酸ストロンチウム、チタン酸鉛、チタン酸鉛ジルコニウム、チタン酸カルシウム銅およびそれらの混合物からなる群から選択される高誘電率材料から形成されるナノ粒子を含む保護コーティングとを含む透明導電性フィルムであって、前記透明導電性フィルムが可視光線の全透過の少なくとも85%を有し、前記透明電気導電層が薄く広がった金属導電性要素および第2のポリマーバインダーを含み、前記透明保護コーティングが透明電気導電層と直接接触し、および前記第1のポリマーバインダーが架橋アクリル樹脂を含有する、透明導電性フィルム。
- 前記透明導電層が融着金属ナノ構造ネットワークを含む、請求項8に記載の透明導電性フィルム。
- 前記透明導電層が透明導電性無機酸化物、カーボンナノチューブまたはそれらの組合せを含む、請求項8に記載の透明導電性フィルム。
- 前記透明保護コーティング中に0.01重量パーセント〜30重量パーセントのナノ粒子を有する、請求項8〜10のいずれか一項に記載の透明導電性フィルム。
- 前記透明保護コーティングが、50nm以下の平均粒径を有するナノ粒子0.1重量%〜70重量%を有し、前記ポリマーバインダーがポリシロキサン、ポリシルセスキオキサン、ポリウレタン、アクリルコポリマー、水不溶性構造多糖類、ポリエーテル、ポリエステル、ポリスチレン、ポリイミド、フルオロポリマー、スチレン−アクリレートコポリマー、スチレンブタジエンコポリマー、アクリロニトリルブタジエンスチレンコポリマー、ポリスルフィド、エポキシ含有ポリマー、それらのコポリマー、およびそれらの混合物を含む、請求項8〜11のいずれか一項に記載の透明導電性フィルム。
- 前記基材が、5ミクロン〜1ミリメートルの平均厚さを有するポリマーフィルムであり、前記透明保護コーティングが50nm〜25ミクロンの平均厚さを有する、請求項8〜12のいずれか一項に記載の透明導電性フィルム。
- 前記ナノ粒子がフッ素化、塩素化、カルボキシ化、アミノ化、ヒドロキシ化、水素化、スルホン化されるかまたはそれらの混合で官能化された誘電体ナノダイアモンドを含む、請求項8〜13のいずれか一項に記載の透明導電性フィルム。
- 前記透明保護コーティングの鉛筆硬度が、ナノ粒子を有さない透明保護コーティングの鉛筆硬度よりも少なくとも1等級大きく、パーセントとして表わされる透明保護コーティングによる可視光線の全透過の値の減少が5以下である、請求項8〜14のいずれか一項に記載の透明導電性フィルム。
- 溶媒と、光学的に透明なUV硬化性ポリマーバインダーと、光開始剤と、および75nm以下の平均粒径を有するナノダイアモンドを含有する誘電体ナノ粒子とを含む溶液であって、前記UV硬化性ポリマーバインダーが、アクリル樹脂、その共重合体またはそれらの混合物を含み、前記ナノダイアモンドがフッ素化、塩素化、カルボキシ化、アミノ化、ヒドロキシ化、水素化、スルホン化またはそれらの混合で官能化された表面を有し、前記誘電体ナノ粒子が溶液中に固体で0.01〜5重量%である溶液。
- 前記ナノダイアモンドが50nm以下の平均粒径を有する、請求項16に記載の溶液。
- 前記溶媒が水、エタノール、イソプロピルアルコール、イソブチルアルコール、第三ブチルアルコール、メチルエチルケトン、メチルイソブチルケトン、環状ケトン、グリコールエーテル、トルエン、ヘキサン、エチルアセテート、ブチルアセテート、エチルラクテート、プロピレンカーボネート、ジメチルカーボネート、PGMEA(2−メトキシ−1−メチルエチルアセテート)、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、アセトニトリル、蟻酸、またはそれらの混合物を含む、請求項16〜17のいずれか一項に記載の溶液。
- 前記硬化性ポリマーバインダーが、ポリシロキサン、ポリシルセスキオキサン、ポリウレタン、アクリル樹脂、アクリルコポリマー、セルロースエーテルおよびエステル、ニトロセルロース、他の水不溶性構造多糖類、ポリエーテル、ポリエステル、スチレン−アクリレートコポリマー、スチレンブタジエンコポリマー、アクリロニトリルブタジエンスチレンコポリマー、ポリスルフィド、エポキシ含有ポリマー、それらのコポリマー、およびそれらの混合物を含む、請求項16〜18のいずれか一項に記載の溶液。
- 0.025重量%〜50重量%のポリマーバインダー濃度および0.01重量%〜5重量%のナノ粒子濃度を有する、請求項16〜19のいずれか一項に記載の溶液。
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