JP6723698B2 - 微粒子含有組成物 - Google Patents
微粒子含有組成物 Download PDFInfo
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- JP6723698B2 JP6723698B2 JP2015146227A JP2015146227A JP6723698B2 JP 6723698 B2 JP6723698 B2 JP 6723698B2 JP 2015146227 A JP2015146227 A JP 2015146227A JP 2015146227 A JP2015146227 A JP 2015146227A JP 6723698 B2 JP6723698 B2 JP 6723698B2
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- 239000000203 mixture Substances 0.000 title claims description 155
- 239000010419 fine particle Substances 0.000 title claims description 68
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- 125000001424 substituent group Chemical group 0.000 claims description 61
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- 125000003277 amino group Chemical group 0.000 claims description 16
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- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- KTUFCUMIWABKDW-UHFFFAOYSA-N oxo(oxolanthaniooxy)lanthanum Chemical compound O=[La]O[La]=O KTUFCUMIWABKDW-UHFFFAOYSA-N 0.000 description 1
- 125000005704 oxymethylene group Chemical group [H]C([H])([*:2])O[*:1] 0.000 description 1
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- 125000006340 pentafluoro ethyl group Chemical group FC(F)(F)C(F)(F)* 0.000 description 1
- 125000006551 perfluoro alkylene group Chemical group 0.000 description 1
- 125000005003 perfluorobutyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 125000005804 perfluoroheptyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 125000005005 perfluorohexyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 1
- 125000005007 perfluorooctyl group Chemical group FC(C(C(C(C(C(C(C(F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)F)(F)* 0.000 description 1
- 125000005008 perfluoropentyl group Chemical group FC(C(C(C(C(F)(F)F)(F)F)(F)F)(F)F)(F)* 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- NKIFVPLJBNCZFN-UHFFFAOYSA-N phenacyl(diphenyl)sulfanium Chemical compound C=1C=CC=CC=1C(=O)C[S+](C=1C=CC=CC=1)C1=CC=CC=C1 NKIFVPLJBNCZFN-UHFFFAOYSA-N 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- 125000006678 phenoxycarbonyl group Chemical group 0.000 description 1
- WLJVXDMOQOGPHL-UHFFFAOYSA-M phenylacetate Chemical compound [O-]C(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-M 0.000 description 1
- 229940049953 phenylacetate Drugs 0.000 description 1
- NIXKBAZVOQAHGC-UHFFFAOYSA-N phenylmethanesulfonic acid Chemical compound OS(=O)(=O)CC1=CC=CC=C1 NIXKBAZVOQAHGC-UHFFFAOYSA-N 0.000 description 1
- CCDXIADKBDSBJU-UHFFFAOYSA-N phenylmethanetriol Chemical compound OC(O)(O)C1=CC=CC=C1 CCDXIADKBDSBJU-UHFFFAOYSA-N 0.000 description 1
- 150000004714 phosphonium salts Chemical class 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229940110337 pigment blue 1 Drugs 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920000962 poly(amidoamine) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- CYFIHPJVHCCGTF-UHFFFAOYSA-N prop-2-enyl 2-hydroxypropanoate Chemical compound CC(O)C(=O)OCC=C CYFIHPJVHCCGTF-UHFFFAOYSA-N 0.000 description 1
- AXLMPTNTPOWPLT-UHFFFAOYSA-N prop-2-enyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCC=C AXLMPTNTPOWPLT-UHFFFAOYSA-N 0.000 description 1
- ZQMAPKVSTSACQB-UHFFFAOYSA-N prop-2-enyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OCC=C ZQMAPKVSTSACQB-UHFFFAOYSA-N 0.000 description 1
- HAFZJTKIBGEQKT-UHFFFAOYSA-N prop-2-enyl hexadecanoate Chemical compound CCCCCCCCCCCCCCCC(=O)OCC=C HAFZJTKIBGEQKT-UHFFFAOYSA-N 0.000 description 1
- HPCIWDZYMSZAEZ-UHFFFAOYSA-N prop-2-enyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC=C HPCIWDZYMSZAEZ-UHFFFAOYSA-N 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005767 propoxymethyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])[#8]C([H])([H])* 0.000 description 1
- ILPVOWZUBFRIAX-UHFFFAOYSA-N propyl 2-oxopropanoate Chemical compound CCCOC(=O)C(C)=O ILPVOWZUBFRIAX-UHFFFAOYSA-N 0.000 description 1
- MCSINKKTEDDPNK-UHFFFAOYSA-N propyl propionate Chemical compound CCCOC(=O)CC MCSINKKTEDDPNK-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- HTGODBGFEKUXOL-UHFFFAOYSA-N pyrazine-2,5-dicarbaldehyde Chemical compound O=CC1=CN=C(C=O)C=N1 HTGODBGFEKUXOL-UHFFFAOYSA-N 0.000 description 1
- IKTULDHSBKTAJU-UHFFFAOYSA-N pyrazine-2,6-dicarbaldehyde Chemical compound O=CC1=CN=CC(C=O)=N1 IKTULDHSBKTAJU-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- PDZVRRLMPIFRHU-UHFFFAOYSA-N pyridine-3,4-dicarbaldehyde Chemical compound O=CC1=CC=NC=C1C=O PDZVRRLMPIFRHU-UHFFFAOYSA-N 0.000 description 1
- KFISEQOLPGMMBB-UHFFFAOYSA-N pyridine-3,5-dicarbaldehyde Chemical compound O=CC1=CN=CC(C=O)=C1 KFISEQOLPGMMBB-UHFFFAOYSA-N 0.000 description 1
- JEDNDOQVRRSUNE-UHFFFAOYSA-N pyrimidine-4,5-dicarbaldehyde Chemical compound O=CC1=CN=CN=C1C=O JEDNDOQVRRSUNE-UHFFFAOYSA-N 0.000 description 1
- PGWZFOMWBKJPRP-UHFFFAOYSA-N pyrimidine-4,6-dicarbaldehyde Chemical compound O=CC1=CC(C=O)=NC=N1 PGWZFOMWBKJPRP-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000001062 red colorant Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 231100000615 substance of very high concern Toxicity 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 150000003459 sulfonic acid esters Chemical class 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 125000000858 thiocyanato group Chemical group *SC#N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910000349 titanium oxysulfate Inorganic materials 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 125000005147 toluenesulfonyl group Chemical group C=1(C(=CC=CC1)S(=O)(=O)*)C 0.000 description 1
- CDXLAAHGENXCMM-UHFFFAOYSA-N tricyclo[6.2.1.02,7]undecane-3,4-dicarbaldehyde Chemical compound C12CCC(C3CCC(C(C13)C=O)C=O)C2 CDXLAAHGENXCMM-UHFFFAOYSA-N 0.000 description 1
- OOTPMSUPFRVMRG-UHFFFAOYSA-N tricyclo[6.2.1.02,7]undecane-4,10-dicarbaldehyde Chemical compound C12CC(C=O)CCC2C2CC(C=O)C1C2 OOTPMSUPFRVMRG-UHFFFAOYSA-N 0.000 description 1
- RYIZRICHLPPIII-UHFFFAOYSA-N tricyclo[6.2.1.02,7]undecane-9,10-dicarbaldehyde Chemical compound C12C(C(C(C3CCCCC13)C2)C=O)C=O RYIZRICHLPPIII-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical class OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 239000012953 triphenylsulfonium Substances 0.000 description 1
- QKFJVDSYTSWPII-UHFFFAOYSA-N tris(4-methylphenyl)sulfanium Chemical compound C1=CC(C)=CC=C1[S+](C=1C=CC(C)=CC=1)C1=CC=C(C)C=C1 QKFJVDSYTSWPII-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920006163 vinyl copolymer Polymers 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 239000001060 yellow colorant Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 125000006679 α-naphthoxycarbonyl group Chemical group 0.000 description 1
- 125000006680 β-naphthoxycarbonyl group Chemical group 0.000 description 1
Classifications
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- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3442—Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
- C08K5/3445—Five-membered rings
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- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D233/00—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings
- C07D233/54—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members
- C07D233/56—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms
- C07D233/58—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring nitrogen atoms
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- C07D—HETEROCYCLIC COMPOUNDS
- C07D233/00—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings
- C07D233/54—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members
- C07D233/56—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms
- C07D233/60—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having two double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, attached to ring carbon atoms with hydrocarbon radicals, substituted by oxygen or sulfur atoms, attached to ring nitrogen atoms
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- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
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- C08F2/00—Processes of polymerisation
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
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- C08J2300/00—Characterised by the use of unspecified polymers
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- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Materials For Photolithography (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
また、分散された酸化チタンを含む液状の組成物は、発光素子搭載用の基板の表面における白色のソルダーレジスト膜の形成に使用されている。酸化チタンを含むかかる液状の組成物を用いることで、発光素子の発する光を効率よく反射させることができる、高反射率のソルダーレジスト膜を形成できる。
前記(B)微粒子の体積平均粒子径が3000nm以下である、組成物である。
本発明にかかる組成物は、(A)イミダゾール化合物と、(B)微粒子とを含む。(A)イミダゾール化合物は、後述する所定の構造を有する。(B)微粒子の体積平均粒子径は3000nm以下である。本発明にかかる組成物では、(A)イミダゾール化合物の作用によって、組成物中での(B)微粒子の分散が安定化され、組成物の保管時における(B)微粒子の凝集の進行が抑制される。
以下、本発明にかかる組成物に含まれる、必須又は任意の成分について説明する。
本発明にかかる組成物は、下記式(1)で表される化合物である(A)イミダゾール化合物を必須に含む。組成物は、後述する(B)微粒子を含有する。(B)微粒子は、粒子径が小さいため、組成物中で凝集しやすい。しかし、組成物が、(A)イミダゾール化合物を含むことにより、(B)微粒子は組成物中に安定して分散される。
当該アルキル基が有していてもよい置換基としては、例えば後述の式(1a)におけるR5であるアルキレン基が有していてもよい置換基と同様であってよい。
式(1)中、一方のR1は水素原子であることが好ましく、一方のR1が水素原子であり他方のR1が置換基を有してもよいアルキル基又は置換基を有してもよい芳香族基であることがより好ましい。
式(1)中、R1は他方のR1又はR2と結合して環状構造を形成していてもよい。例えば、少なくとも1つのR1が置換基を有してもよいアルキル基である場合、R1は他方のR1又はR2と結合して環状構造を形成していてもよい。
−O−R11
(R11は水素原子又は有機基である。)
(B)微粒子(以下、(B)成分とも記す。)の種類は、体積平均粒子径が3000nm以下である限り特に限定されない。(B)微粒子の体積平均粒子径は(B)微粒子の使用目的に応じて適宜選択される。例えば、(B)微粒子の体積平均粒子径は、1〜800nmであってもよく、5〜500nmであってもよく、10〜300nmであってもよく、10〜100nmであってもよい。
(B)微粒子について長径/短径の比率は特に限定されないが、1〜50が好ましく、1〜10がより好ましい。
酸化チタン、硫酸バリウム、酸化マグネシウム、炭酸カルシウム、シリカ、タルク、水酸化アルミニウム、アルミナ、及びクレー等の白色着色剤微粒子;
ペリレン系顔料、C.I.ピグメントブラック1、C.I.ピグメントブラック7、銀錫合金、チタンブラック、銅、鉄、マンガン、コバルト、クロム、ニッケル、亜鉛、カルシウム、銀等の金属酸化物、複合酸化物、金属硫化物、金属硫酸塩、及び金属炭酸塩等の黒色着色剤微粒子;
C.I.ピグメントイエロー1(以下、「C.I.ピグメントイエロー」は同様であり、番号のみを記載する。)、3、11、12、13、14、15、16、17、20、24、31、53、55、60、61、65、71、73,74、81、83、86、93、95、97、98、99、100、101、104、106、108、109、110、113、114、116、117、119、120、125、126、127、128、129、137、138、139、147、148、150、151、152、153、154、155、156、166、167、168、175、180、及び185等の黄色着色剤微粒子;
C.I.ピグメントオレンジ1(以下、「C.I.ピグメントオレンジ」は同様であり、番号のみを記載する。)、5、13、14、16、17、24、34、36、38、40、43、46、49、51、55、59、61、63、64、71、及び73等の橙色着色剤微粒子;
C.I.ピグメントバイオレット1(以下、「C.I.ピグメントバイオレット」は同様であり、番号のみを記載する。)、19、23、29、30、32、36、37、38、39、40、及び50等の紫色着色剤微粒子;
C.I.ピグメントレッド1(以下、「C.I.ピグメントレッド」は同様であり、番号のみを記載する。)2、3、4、5、6、7、8、9、10、11、12、14、15、16、17、18、19、21、22、23、30、31、32、37、38、40、41、42、48:1、48:2、48:3、48:4、49:1、49:2、50:1、52:1、53:1、57、57:1、57:2、58:2、58:4、60:1、63:1、63:2、64:1、81:1、83、88、90:1、97、101、102、104、105、106、108、112、113、114、122、123、144、146、149、150、151、155、166、168、170、171、172、174、175、176、177、178、179、180、185、187、188、190、192、193、194、202、206、207、208、209、215、216、217、220、223、224、226、227、228、240、242、243、245、254、255、264、及び265等の赤色着色剤微粒子;
C.I.ピグメントブルー1(以下、「C.I.ピグメントブルー」は同様であり、番号のみを記載する。)、2、15、15:3、15:4、15:6、16、22、60、64、及び66等の青色着色剤微粒子;
C.I.ピグメントグリーン7、C.I.ピグメントグリーン36、及びC.I.ピグメントグリーン37等の緑色着色剤微粒子;
C.I.ピグメントブラウン23、C.I.ピグメントブラウン25、C.I.ピグメントブラウン26、及びC.I.ピグメントブラウン28等の茶色着色剤微粒子;
La2O3、CeO2、Nd2O3、Gd2O3、Ho2O3、Lu2O3、HfO2、及びTa2O5等の絶縁性の無機酸化物微粒子;
金、銀、銅、ニッケル、白金、及びアルミニウム、並びにこれらの金属の合金からなる金属微粒子;
ポリスチレン、ポリメチル(メタ)アクリレート、スチレン−メチル(メタ)アクリレート共重合体等からなる樹脂微粒子;
が挙げられる。
本発明にかかる組成物は、賦形性や成膜性の観点から、(C)基材成分(以下、(C)成分とも記す。)を含んでいてもよい。(C)基材成分としては、典型的には高分子化合物からなる樹脂材料や、加熱又は露光により架橋して高分子化合物を生じる反応性の低分子化合物が用いられる。また、(C)基材成分として使用される樹脂材料は、加熱又は露光により架橋する官能基を有してもよい。つまり、熱硬化性又は光硬化性の樹脂も(C)基材成分として使用できる。
組成物が(C)成分として熱硬化性又は光硬化性の基材成分を含有する場合、所望の形状に成形された硬化物に対して加熱又は露光を行うことにより、例えば硬化膜のような、所望する形状の硬化物を得ることができる。
以下、(C)成分の具体例について、順に説明する。
(C)基材成分として使用される非硬化性の樹脂材料について説明する。非硬化性の樹脂材料は、組成物に成膜性等の賦形性を与える非硬化性の樹脂材料であれば特に限定されない。かかる樹脂材料の具体例としては、ポリアセタール樹脂、ポリアミド樹脂、ポリカーボネート樹脂、ポリエステル樹脂(ポリブチレンテレフタレート、ポリエチレンテレフタレート、ポリアリレート等)、FR−AS樹脂、FR−ABS樹脂、AS樹脂、ABS樹脂、ポリフェニレンオキサイド樹脂、ポリフェニレンサルファイド樹脂、ポリスルホン樹脂、ポリエーテルスルホン樹脂、ポリエーテルエーテルケトン樹脂、フッ素系樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、ポリアミドビスマレイミド樹脂、ポリエーテルイミド樹脂、ポリベンゾオキサゾール樹脂、ポリベンゾチアゾール樹脂、ポリベンゾイミダゾール樹脂、シリコーン樹脂、BT樹脂、ポリメチルペンテン、超高分子量ポリエチレン、FR−ポリプロピレン、(メタ)アクリル樹脂(ポリメチルメタクリレート等)、及びポリスチレン等が挙げられる。
これらの樹脂材料は、2種以上を組み合わせて使用されてもよい。
(C)成分のうち、加熱により架橋して高分子化合物を生じる、熱硬化性の低分子化合物としては、2官能以上の多官能エポキシ化合物、又は2官能以上の多官能オキセタン化合物が挙げられる。多官能エポキシ化合物や多官能オキセタン化合物を(C)基材成分として含む組成物が所定の温度以上に加熱されると、前述の(A)成分の作用によって、多官能エポキシ化合物や多官能オキセタン化合物が有するエポキシ基やオキセタニル基同士が架橋され、耐熱性や機械的特性に優れる成形体が得られる。
(C)成分として使用できる熱硬化性の高分子化合物としては、加熱により、分子内での芳香環形成反応、及び/又は分子間での架橋反応を生じさせる樹脂が挙げられる。本発明にかかる組成物は前述の(A)イミダゾール化合物を含む。このため、本発明にかかる組成物では、(C)成分における、加熱による、分子内での芳香環形成反応及び/又は分子間での架橋反応が生じやすい。
以下、熱硬化性の高分子化合物の好適な具体例について説明する。
分子中に水酸基を有する樹脂としては、例えばノボラック樹脂が挙げられる。ノボラック樹脂としては、特に限定されないが、フェノール類1モルに対して、ホルムアルデヒドやパラホルムアルデヒド等の縮合剤を0.5〜1.0モルの割合で、酸性触媒下で縮合反応させることにより得られるものが好ましい。
分子中にカルボン酸無水物基を有する樹脂としては、マレイン酸無水物、シトラコン酸無水物、及びイタコン酸無水物から選択される1種以上の単量体を含む、不飽和二重結合を有する単量体の混合物を重合させて得られる共重合体が好ましい。このような重合体としては、スチレン−マレイン酸共重合体が好ましい。
ポリアミック酸は、ポリイミド樹脂の前駆体となる基材成分である。組成物を所望の形状に成形した後、成形された組成物を適切な温度に加熱すると、(A)成分の作用によって、ポリアミック酸からポリイミド樹脂が生成する閉環反応が促進され、耐熱性に優れるポリイミド樹脂をマトリックスとして含有する、成形体が形成される。
ポリアミック酸の合成原料となるテトラカルボン酸二無水物成分は、ジアミン成分と反応することによりポリアミック酸を形成可能なものであれば特に限定されない。テトラカルボン酸二無水物成分は、従来からポリアミック酸の合成原料として使用されているテトラカルボン酸二無水物から適宜選択することができる。テトラカルボン酸二無水物成分は、芳香族テトラカルボン酸二無水物であっても、脂肪族テトラカルボン酸二無水物であってもよく、芳香族テトラカルボン酸二無水物が好ましい。テトラカルボン酸二無水物成分は、2種以上を組み合わせて用いてもよい。
ポリアミック酸の合成原料となるジアミン成分は、テトラカルボン酸二無水物成分と反応することによりポリアミック酸を形成可能なものであれば特に限定されない。ジアミン成分は、従来からポリアミック酸の合成原料として使用されているジアミンから適宜選択することができる。ジアミン成分は、芳香族ジアミンであっても、脂肪族ジアミンであってもよいが、芳香族ジアミンが好ましい。ジアミン成分は、2種以上を組み合わせて用いてもよい。
以上説明した、テトラカルボン酸二無水物成分と、ジアミン成分とを、両者を溶解させることができる溶媒中で反応させることにより、ポリアミック酸が得られる。ポリアミック酸を合成する際の、テトラカルボン酸二無水物成分及びジアミン成分の使用量は特に限定されない。テトラカルボン酸二無水物成分1モルに対して、ジアミン成分を0.50〜1.50モル用いるのが好ましく、0.60〜1.30モル用いるのがより好ましく、0.70〜1.20モル用いるのが特に好ましい。
ポリベンゾオキサゾール前駆体は、典型的には、芳香族ジアミンジオールと、特定の構造のジカルボニル化合物とを反応させて製造される。以下、芳香族ジアミンジオールと、ジカルボニル化合物と、ポリベンゾオキサゾール前駆体の合成に用いられる溶剤と、ポリベンゾオキサゾール前駆体の製造方法とについて説明する。
芳香族ジアミンジオールとしては、従来よりポリベンゾオキサゾールの合成に使用されているものを特に制限なく使用することができる。芳香族ジアミンジオールとしては、下式(c2)で表される化合物を用いるのが好ましい。芳香族ジアミンジオールは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
ポリベンゾオキサゾール前駆体の合成原料としては、以上説明した芳香族ジアミンジオールとともに、下式(c3)で表されるジカルボニル化合物を用いる。前述の芳香族ジアミンジオールと、下式(c3)で表されるジカルボニル化合物とを縮合させることにより、ポリベンゾオキサゾール前駆体が得られる。
ポリベンゾオキサゾール前駆体の原料として用いるジアルデヒド化合物は、下式(c2−1)で表される化合物である。ジアルデヒド化合物は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
(上記式中、X2は、炭素原子数1〜10のアルキレン基、炭素原子数1〜10のフッ素化アルキレン基、−O−、−S−、−SO−、−SO2−、−CO−、−COO−、−CONH−、及び単結合からなる群より選択される1種である。X2が複数である場合、複数のX2は同一でも異なっていてもよい。Y2は、それぞれ、同一でも異なっていてもよく、−CH2−、−O−、−S−、−SO−、−SO2−、−CO−、及び単結合からなる群より選択される1種である。p及びqは、それぞれ0〜3の整数である。)
ピラジンジアルデヒド類の具体例としては、ピラジン−2,3−ジアルデヒド、ピラジン−2,5−ジアルデヒド、及びピラジン−2,6−ジアルデヒド等が挙げられる。
ピリミジンジアルデヒド類の具体例としては、ピリミジン−2,4−ジアルデヒド、ピリミジン−4,5−ジアルデヒド、及びピリミジン−4,6−ジアルデヒド等が挙げられる。
ポリベンゾオキサゾール前駆体の原料として用いるジカルボン酸ジハライドは、下式(c2−2)で表される化合物である。ジカルボン酸ジハライドは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
ポリベンゾオキサゾール前駆体の調製に用いる溶剤は特に限定されず、従来からポリベンゾオキサゾール前駆体の調製に使用されていた溶剤から適宜選択できる。ポリベンゾオキサゾール前駆体の調製に用いる溶剤としては、下式(c4)で表される化合物を含む溶剤を用いるのが好ましい。
ポリベンゾオキサゾール前駆体は、前述の芳香族ジアミンジオールと、ジカルボニル化合物とを、溶剤中で、周知の方法に従って反応させることによって製造される。以下ポリベンゾオキサゾール前駆体の製造方法の代表的な例として、ジカルボニル化合物がジアルデヒド化合物である場合の製造方法と、ジカルボニル化合物がジカルボン酸ハライドである場合の製造方法とについて説明する。
ポリベンゾチアゾール前駆体は、典型的には、芳香族ジアミンジチオールと、特定の構造のジカルボニル化合物とを反応させて製造される。芳香族ジアミンジチオールとしては、ポリベンゾオキサール前駆体の合成に使用される芳香族ジアミンジオールの水酸基がメルカプト基に置換された化合物を用いることができる。ジカルボニル化合物としては、ポリベンゾオキサゾール前駆体の合成に使用されるものと同様のものを使用することができる。
ポリベンゾイミダゾール前駆体は、典型的には、芳香族テトラアミンと、ジカルボン酸ジハライドとを反応させて製造される。芳香族テトラアミンとしては、ポリベンゾオキサゾール前駆体の合成に使用される芳香族ジアミンジオールの水酸基がアミノ基に置換された化合物を用いることができる。ジカルボン酸ジハライドとしては、ポリベンゾオキサゾール前駆体の合成に使用されるものと同様のものを使用することができる。
スチレン−マレイン酸共重合体の種類は、本発明の目的を阻害しない範囲で特に限定されない。スチレン−マレイン酸共重合体における、スチレン/マレイン酸の共重合比率(質量比)は、1/9〜9/1が好ましく、2/8〜8/1がより好ましく、1/1〜8/1が特に好ましい。スチレン−マレイン酸共重合体の分子量は特に限定されないが、ポリスチレン換算の質量平均分子量として、1000〜100000であるのが好ましく、5000〜12000であるのがより好ましい。
エポキシ基含有樹脂は、エポキシ基を有する単量体又はエポキシ基を有する単量体を含む単量体混合物を重合させて得られる重合体であってもよい。エポキシ基含有樹脂は、水酸基、カルボキシル基、アミノ基等の反応性を有する官能基を有する重合体に対して、例えばエピクロルヒドリンのようなエポキシ基を有する化合物を用いてエポキシ基を導入したものであってもよい。入手、調製、重合体中のエポキシ基の量の調整等が容易であることから、エポキシ基を有する重合体としては、エポキシ基を有する単量体又はエポキシ基を有する単量体を含む単量体混合物を重合させて得られる重合体が好ましい。
組成物は、基材成分として光重合性の低分子化合物(光重合性モノマー)を含んでいてもよい。多官能の光重合性の低分子化合物を含む場合は後述の(D)光重合開始剤等を含むことが好ましい。光重合性の低分子化合物には、単官能モノマーと多官能モノマーとがある。以下、単官能モノマー、及び多官能モノマーについて順に説明する。
組成物は、基材成分として光重合性の高分子化合物を含んでいてもよい。光重合性の高分子化合物としては、エチレン性不飽和基を含む樹脂が好適に使用される。
エチレン性不飽和基を含む樹脂としては、(メタ)アクリル酸、フマル酸、マレイン酸、フマル酸モノメチル、フマル酸モノエチル、2−ヒドロキシエチル(メタ)アクリレート、エチレングリコールモノメチルエーテル(メタ)アクリレート、エチレングリコールモノエチルエーテル(メタ)アクリレート、グリセロール(メタ)アクリレート、(メタ)アクリルアミド、アクリロニトリル、メタクリロニトリル、メチル(メタ)アクリレート、エチル(メタ)アクリレート、イソブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ベンジル(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ブチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、テトラメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、カルドエポキシジアクリレート等が重合したオリゴマー類;多価アルコール類と一塩基酸又は多塩基酸とを縮合して得られるポリエステルプレポリマーに(メタ)アクリル酸を反応させて得られるポリエステル(メタ)アクリレート;ポリオールと2個のイソシアネート基を持つ化合物とを反応させた後、(メタ)アクリル酸を反応させて得られるポリウレタン(メタ)アクリレート;ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノール又はクレゾールノボラック型エポキシ樹脂、レゾール型エポキシ樹脂、トリフェノールメタン型エポキシ樹脂、ポリカルボン酸ポリグリシジルエステル、ポリオールポリグリシジルエステル、脂肪族又は脂環式エポキシ樹脂、アミンエポキシ樹脂、ジヒドロキシベンゼン型エポキシ樹脂等のエポキシ樹脂と、(メタ)アクリル酸とを反応させて得られるエポキシ(メタ)アクリレート樹脂等が挙げられる。さらに、エポキシ(メタ)アクリレート樹脂に多塩基酸無水物を反応させた樹脂を好適に用いることができる。なお、本明細書において、「(メタ)アクリル」は、「アクリル又はメタクリル」を意味する。
組成物が、エポキシ化合物やオキセタン化合物等の熱硬化性の(C)基材成分や、光硬化性の(C)基材成分を含む場合、組成物は、(C)基材成分を硬化させるための成分として、光重合開始剤、酸発生剤、又は硬化剤を含んでいてもよい。なお、組成物に含まれる(C)基材成分が、カルボキシル基、カルボン酸無水物基や、アミノ基のようなエポキシ基やオキセタニル基との反応性を有する官能基を有するエポキシ化合物又はオキセタン化合物である場合、組成物は、必ずしも、酸発生剤や硬化剤を含有する必要はない。
本出願の明細書では、不飽和二重結合を有する化合物の光重合を開始させる化合物を「光重合開始剤」と記し、光又は熱の作用により酸を発生させ、発生した当該酸によりエポキシ基又はオキセタニル基を有する化合物を硬化させる化合物を「酸発生剤」と記し、従来からエポキシ化合物やオキセタン化合物用の硬化剤として使用されている酸発生剤の他の化合物を「硬化剤」と記す。
(D1)光重合開始剤は、光硬化性の(C)基材成分とともに使用され、露光により、光硬化性の(C)基材成分を硬化させる。(D1)光重合開始剤としては、特に限定されず、従来公知の光重合開始剤を用いることができる。
(D2)酸発生剤は、活性光線又は放射線の照射により酸を発生する光酸発生剤、又は加熱により酸を発生する熱酸発生剤が好適に使用される。(D2)酸発生剤は、エポキシ基含有樹脂、エポキシ化合物、又はオキセタン化合物等とともに使用することができ、光又は熱の作用により酸を発生させることで、硬化に寄与する。
(D3)硬化剤は、上記の(D2)酸発生剤以外のものであって、従来公知のものを適宜選択することができる。(D3)硬化剤は、エポキシ基含有樹脂、エポキシ化合物又はオキセタン化合物とともに使用してもよく、加熱により硬化に寄与する。
X1X2N−CO−NX3−X7−NX6−CO−NX4X5・・・(B1)
(式(B1)中、X1〜X6は、それぞれ独立に、水素原子又は有機基であり、X7は2価の有機基である。)
組成物は、塗布性の改善や、粘度調整のため、(E)有機溶剤(以下、「(E)成分」ともいう。)を含んでいてもよい。
組成物は、以上説明した成分の他に、種々の添加剤を含んでいてもよい。このような添加剤の例としては、シリカ、有機ベントナイト、及びモンモリロナイト等の増粘剤、消泡剤、レベリング剤、シランカップリング剤、酸化防止剤、防錆剤、分散剤、硬化助剤、カルボキシル基含有樹脂、並びにホスフィン酸金属塩等が挙げられる。以下、これらの添加剤のうち、カルボキシル基含有樹脂と、ホスフィン酸金属塩について説明する。
組成物が熱硬化性又は光硬化性の(C)基材成分を含有する場合、組成物がカルボキシル基含有樹脂を含むのが好ましい。カルボキシル基含有樹脂は、カルボキシル基を有する樹脂であって、組成物に均一に混合可能なものであれば特に限定されない。組成物にカルボキシル基含有樹脂を配合することにより、組成物を位置選択的に硬化させた場合に、アルカリ性の現像液による現像が可能になる。また、組成物にカルボキシル基含有樹脂を配合することで、組成物を用いて形成される硬化物の基材への密着性を向上させることができる。
組成物が熱硬化性又は光硬化性の(C)基材成分を含有する場合、組成物は、硬化物の難燃性を高めるために、ホスフィン酸金属塩を含んでいてもよい。ホスフィン酸金属塩としては、リン原子に2つの有機基が結合する有機ホスフィン酸塩が好ましい。リン原子に結合する有機基としては、炭素原子数1〜6のアルキル基、及び炭素原子数6〜12のアリール基が好ましい。ホスフィン酸金属塩としては、ホスフィン酸カルシウム塩、ホスフィン酸アルミニウム塩、及びホスフィン酸カルシウム塩が好ましい。
組成物が、熱硬化性又は光硬化性の(C)基材成分を含む場合、組成物を所定の形状に成形した後に、成形された組成物を加熱又は露光することで、硬化物を形成できる。
なお、硬化温度の上限は180℃には限定されない。硬化時の加熱により消費されるエネルギー量が少ない点や、硬化物が熱劣化しにくい点等から、硬化温度は180℃以下であるのが好ましい。
実施例では、(A)イミダゾール化合物((A)成分)として、下記調製例1及び2で得た、A1及びA2を用いた。比較例では、(A)イミダゾール化合物に類似する含窒素化合物((A’)成分)として、以下のA’1及びA’2を用いた。
A’1:1−メチルイミダゾール
A’2:N,N−ジメチル−N’−フェニルウレア
1H−NMR(DMSO):11.724(s,1H),7.838(s,1H),7.340(d,2H,J=4.3Hz),7.321(d,1H,J=7.2Hz),6.893(d,2H,J=4.3Hz),6.876(d,1H,J=6.1Hz),5.695(dd,1H,J=4.3J,3.2J),3.720(s,3H),3.250(m,2H)
B1:酸化チタン(ルチル型、体積平均粒子径50nm)
B2:酸化チタン(ルチル型、体積平均粒子径700nm)
B3:酸化チタン(ルチル型、体積平均粒子径3500nm)
B4:酸化チタン(アナターゼ型、体積平均粒子径50nm)
B5:硫酸バリウム(体積平均粒子径50nm)
B6:無機黒色顔料(体積平均粒子径50nm)
B7:CeO2:(体積平均粒子径50nm)
B8:La2O3:(体積平均粒子径50nm)
B9:カーボンブラック:(体積平均粒子径50nm)
B10:カーボンブラック:(体積平均粒子径700nm)
B11:カーボンブラック:(体積平均粒子径3500nm)
B12:スチレン−メチルメタクリレート共重合体微粒子:(体積平均粒子径50nm)
B13:スチレン−メチルメタクリレート共重合体微粒子:(体積平均粒子径700nm)
B14:スチレン−メチルメタクリレート共重合体微粒子:(体積平均粒子径3500nm)
なお、下式C1〜C4において、構成単位の右下の数値は、樹脂中の各構成単位の含有量(質量%)を表す。
C10:3,3’,4,4’−ビフェニルテトラカルボン酸二無水物と、フェニレンジアミンとをモル比1:1で反応させて得たポリアミック酸
C11:テレフタル酸二クロリドと、4,4’−ジアミノ−3,3’−ジヒドロキシビフェニルとをモル比1:1で反応させて得たポリベンゾオキサゾール樹脂前駆体
得られた組成物について、下記方法に従って、保管安定性と、硬化性とを評価した。また、実施例6、11〜13、15、及び16と、比較例4及び5とについては、硬化物の引張伸度を評価した。
各実施例及び比較例の組成物を、室温にて7日間静置した後、組成物を目視観察した。組成物に沈殿が観察された場合を○と判定した。組成物に沈殿が観察されなかった場合を×と判定した。
2枚の金型を用意し、一方の金型に硬化性組成物を注入し、反対側の金型で挟んだ。ここで、(C)基材成分としてC1〜C4の樹脂を用いた各例については、90℃2分間のプリベーク処理を行ってから、反対側の金型で挟んだ。その後、金型に注入された硬化性組成物を、5分間、表1に記載の温度で加熱した後、金型を剥離して、厚さ2mmの板状の試験片を得た。試験片の表面がべたつきのないタックフリーの状態となっていることを硬化の目安(硬化したものは○、硬化していないものは×)として確認を行った。
実施例6、11〜13、15、及び16と、比較例4及び5との組成物をウエハ基板上に、アプリケーター(YOSHIMITSU SEIKI製、TBA−7型)により塗布した。ウエハ基板上の塗布膜を160℃で5分間加熱して、膜厚約10μmの硬化膜を形成した。得られた硬化膜から、IEC450規格に従った形状のダンベル型試験片を打ち抜いて、引張伸度測定用の試験片を得た。得られた試験片を用いて、チャック間距離20mm、引張速度2mm/分の条件で、万能材料試験機(TENSILON、株式会社オリエンテック製)によって、硬化物の破断伸度を測定した。破断伸度の値を表1に記す。
他方、実施例によれば、組成物が含窒素化合物を含んでいても、含窒素化合物が(A)成分と異なる構造の化合物である場合、(B)微粒子の凝集を抑制できず、(C)成分の熱硬化にもやや高い温度が必要であることが分かる。
Claims (7)
- (A)下記式(1)で表されるイミダゾール化合物と、(B)微粒子とを含み、
前記(B)微粒子の体積平均粒子径が3000nm以下である、組成物であって、
前記(A)イミダゾール化合物が下記式(1a)で表される化合物である、組成物。
- 前記(A)イミダゾール化合物が下記式(1−1)で表される化合物である請求項1に記載の組成物。
- さらに、熱硬化性又は光硬化性の(C)基材成分を含む請求項1又は2に記載の組成物。
- 前記(B)微粒子が、無機粒子及び有機粒子からなる群より選択される1種以上を含む、請求項1〜3のいずれか1項に記載の組成物。
- 請求項3に記載の組成物の硬化物。
- 請求項3に記載の組成物を所定の形状に成形した後に、成形された前記組成物を加熱又は露光して硬化物を形成する、硬化物の製造方法。
- 前記組成物が前記熱硬化性の基材成分を含み、前記加熱が100〜180℃の範囲内の温度で行われる、請求項6に記載の硬化物の製造方法。
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