JP6335244B2 - コーティング剤 - Google Patents
コーティング剤 Download PDFInfo
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- JP6335244B2 JP6335244B2 JP2016211313A JP2016211313A JP6335244B2 JP 6335244 B2 JP6335244 B2 JP 6335244B2 JP 2016211313 A JP2016211313 A JP 2016211313A JP 2016211313 A JP2016211313 A JP 2016211313A JP 6335244 B2 JP6335244 B2 JP 6335244B2
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- 239000011248 coating agent Substances 0.000 title claims description 70
- 150000001875 compounds Chemical class 0.000 claims description 64
- 239000000758 substrate Substances 0.000 claims description 27
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 claims description 16
- 239000004033 plastic Substances 0.000 claims description 16
- 229920003023 plastic Polymers 0.000 claims description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 14
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 12
- 125000004191 (C1-C6) alkoxy group Chemical group 0.000 claims description 10
- 125000003545 alkoxy group Chemical group 0.000 claims description 10
- 125000004122 cyclic group Chemical group 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
- 125000000041 C6-C10 aryl group Chemical group 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 125000004104 aryloxy group Chemical group 0.000 claims description 5
- 125000006165 cyclic alkyl group Chemical group 0.000 claims description 5
- 125000006700 (C1-C6) alkylthio group Chemical group 0.000 claims description 4
- 125000003700 epoxy group Chemical group 0.000 claims description 4
- 125000005336 allyloxy group Chemical group 0.000 claims description 2
- -1 triphenylsilyl group Chemical group 0.000 description 97
- 239000010408 film Substances 0.000 description 64
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 33
- 238000000034 method Methods 0.000 description 29
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 27
- 229910052751 metal Inorganic materials 0.000 description 26
- 239000002184 metal Substances 0.000 description 26
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 25
- 239000000243 solution Substances 0.000 description 24
- 239000010410 layer Substances 0.000 description 22
- 230000015572 biosynthetic process Effects 0.000 description 21
- 238000006243 chemical reaction Methods 0.000 description 21
- 238000000576 coating method Methods 0.000 description 21
- 239000000203 mixture Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 239000002585 base Substances 0.000 description 16
- 239000007788 liquid Substances 0.000 description 16
- 239000000463 material Substances 0.000 description 16
- 229910000077 silane Inorganic materials 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- 238000005160 1H NMR spectroscopy Methods 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 12
- 230000003595 spectral effect Effects 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- 150000003839 salts Chemical class 0.000 description 11
- 238000003786 synthesis reaction Methods 0.000 description 11
- 239000010936 titanium Substances 0.000 description 11
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 10
- 125000001931 aliphatic group Chemical group 0.000 description 10
- 125000000732 arylene group Chemical group 0.000 description 10
- 239000011247 coating layer Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 10
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 10
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 9
- 239000002253 acid Substances 0.000 description 9
- 150000002736 metal compounds Chemical class 0.000 description 9
- 229910052710 silicon Inorganic materials 0.000 description 9
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 8
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 8
- 238000005481 NMR spectroscopy Methods 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000012046 mixed solvent Substances 0.000 description 8
- 238000010898 silica gel chromatography Methods 0.000 description 8
- 239000010409 thin film Substances 0.000 description 8
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical group [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 7
- 239000013522 chelant Substances 0.000 description 7
- 238000009833 condensation Methods 0.000 description 7
- 230000005494 condensation Effects 0.000 description 7
- 230000001678 irradiating effect Effects 0.000 description 7
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 7
- 229910052753 mercury Inorganic materials 0.000 description 7
- 150000007524 organic acids Chemical class 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 125000004430 oxygen atom Chemical group O* 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 7
- 239000003505 polymerization initiator Substances 0.000 description 7
- 229910052711 selenium Inorganic materials 0.000 description 7
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 7
- 229910052717 sulfur Inorganic materials 0.000 description 7
- 229910052719 titanium Inorganic materials 0.000 description 7
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 7
- WGMXNZBLDSWKGZ-UHFFFAOYSA-N 3-triphenylsilylpropyl prop-2-enoate Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(CCCOC(=O)C=C)C1=CC=CC=C1 WGMXNZBLDSWKGZ-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 6
- 150000001721 carbon Chemical group 0.000 description 6
- 239000002131 composite material Substances 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 229910044991 metal oxide Inorganic materials 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 125000004434 sulfur atom Chemical group 0.000 description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 5
- CGKUFZPTLIBYKQ-UHFFFAOYSA-N 3-triphenylsilylpropyl 2-methylprop-2-enoate Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(CCCOC(=O)C(=C)C)C1=CC=CC=C1 CGKUFZPTLIBYKQ-UHFFFAOYSA-N 0.000 description 5
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 5
- 125000004423 acyloxy group Chemical group 0.000 description 5
- 150000001408 amides Chemical group 0.000 description 5
- 239000008119 colloidal silica Substances 0.000 description 5
- FAMRKDQNMBBFBR-BQYQJAHWSA-N diethyl azodicarboxylate Substances CCOC(=O)\N=N\C(=O)OCC FAMRKDQNMBBFBR-BQYQJAHWSA-N 0.000 description 5
- FAMRKDQNMBBFBR-UHFFFAOYSA-N ethyl n-ethoxycarbonyliminocarbamate Chemical compound CCOC(=O)N=NC(=O)OCC FAMRKDQNMBBFBR-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 150000004706 metal oxides Chemical class 0.000 description 5
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 229910000029 sodium carbonate Inorganic materials 0.000 description 5
- 229910052718 tin Inorganic materials 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 5
- UCBQKJQXUPVHFJ-UHFFFAOYSA-N 1-cyclopenta-2,4-dien-1-yl-2-propan-2-ylbenzene Chemical compound CC(C)C1=CC=CC=C1C1C=CC=C1 UCBQKJQXUPVHFJ-UHFFFAOYSA-N 0.000 description 4
- 0 C[*+](C(C=C)=O)Oc1ccc(C(c(cc2)ccc2OC)(c(cc2)ccc2OC)c(cc2)ccc2OC)cc1 Chemical compound C[*+](C(C=C)=O)Oc1ccc(C(c(cc2)ccc2OC)(c(cc2)ccc2OC)c(cc2)ccc2OC)cc1 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000004888 barrier function Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 4
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 4
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 4
- 235000019341 magnesium sulphate Nutrition 0.000 description 4
- 229910000000 metal hydroxide Inorganic materials 0.000 description 4
- 150000004692 metal hydroxides Chemical class 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 4
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 239000013558 reference substance Substances 0.000 description 4
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 4
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- 235000014692 zinc oxide Nutrition 0.000 description 4
- BAGVQMYNNWPOHX-UHFFFAOYSA-N (2,2-diphenoxy-3,3-diphenylpropyl) prop-2-enoate Chemical compound C(C=C)(=O)OCC(OC1=CC=CC=C1)(OC1=CC=CC=C1)C(C1=CC=CC=C1)C1=CC=CC=C1 BAGVQMYNNWPOHX-UHFFFAOYSA-N 0.000 description 3
- YEYROCIUCFPXCF-UHFFFAOYSA-N (2-diphenylsilyl-2,2-diphenoxyethyl) prop-2-enoate Chemical compound C(C=C)(=O)OCC(OC1=CC=CC=C1)(OC1=CC=CC=C1)[SiH](C1=CC=CC=C1)C1=CC=CC=C1 YEYROCIUCFPXCF-UHFFFAOYSA-N 0.000 description 3
- NOUBGFQBAATLIL-UHFFFAOYSA-N (2-phenoxy-2-triphenylsilylethyl) prop-2-enoate Chemical compound C(C=C)(=O)OCC(OC1=CC=CC=C1)[Si](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 NOUBGFQBAATLIL-UHFFFAOYSA-N 0.000 description 3
- UXNLKNSQXRPSPP-UHFFFAOYSA-N (2-phenoxy-3,3,3-triphenylpropyl) prop-2-enoate Chemical compound C(C=C)(=O)OCC(OC1=CC=CC=C1)C(C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 UXNLKNSQXRPSPP-UHFFFAOYSA-N 0.000 description 3
- 125000000923 (C1-C30) alkyl group Chemical group 0.000 description 3
- OHACIKGXYGLVJU-UHFFFAOYSA-N 1,1,1-triphenylbutan-2-yl prop-2-enoate Chemical compound C(C=C)(=O)OC(CC)C(C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 OHACIKGXYGLVJU-UHFFFAOYSA-N 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 3
- HAIKZGHQPPWRHA-UHFFFAOYSA-N 2-(3-triphenylsilylpropoxycarbonylamino)ethyl prop-2-enoate Chemical compound C(C=C)(=O)OCCNC(=O)OCCC[Si](C1=CC=CC=C1)(C1=CC=CC=C1)C1=CC=CC=C1 HAIKZGHQPPWRHA-UHFFFAOYSA-N 0.000 description 3
- PXUSBHIMVWVHDB-UHFFFAOYSA-N 2-[4-[tris(4-methoxyphenyl)methyl]phenoxy]ethyl prop-2-enoate Chemical compound C(C=C)(=O)OCCOC1=CC=C(C=C1)C(C1=CC=C(C=C1)OC)(C1=CC=C(C=C1)OC)C1=CC=C(C=C1)OC PXUSBHIMVWVHDB-UHFFFAOYSA-N 0.000 description 3
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- QOITVSZSIQMDPL-UHFFFAOYSA-N 3-benzhydrylsilylpropyl prop-2-enoate Chemical compound C=1C=CC=CC=1C([SiH2]CCCOC(=O)C=C)C1=CC=CC=C1 QOITVSZSIQMDPL-UHFFFAOYSA-N 0.000 description 3
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 3
- OPYYUOMMCPNTJO-UHFFFAOYSA-N 3-triphenylsilylpropan-1-ol Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(CCCO)C1=CC=CC=C1 OPYYUOMMCPNTJO-UHFFFAOYSA-N 0.000 description 3
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 3
- 125000004648 C2-C8 alkenyl group Chemical group 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- PFHLXMMCWCWAMA-UHFFFAOYSA-N [4-(4-diphenylsulfoniophenyl)sulfanylphenyl]-diphenylsulfanium Chemical compound C=1C=C([S+](C=2C=CC=CC=2)C=2C=CC=CC=2)C=CC=1SC(C=C1)=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 PFHLXMMCWCWAMA-UHFFFAOYSA-N 0.000 description 3
- HFBMWMNUJJDEQZ-UHFFFAOYSA-N acryloyl chloride Chemical compound ClC(=O)C=C HFBMWMNUJJDEQZ-UHFFFAOYSA-N 0.000 description 3
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 3
- 125000004429 atom Chemical group 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 230000007062 hydrolysis Effects 0.000 description 3
- 238000006460 hydrolysis reaction Methods 0.000 description 3
- 229910052738 indium Inorganic materials 0.000 description 3
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 3
- 125000006606 n-butoxy group Chemical group 0.000 description 3
- 125000003506 n-propoxy group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])O* 0.000 description 3
- 125000001624 naphthyl group Chemical group 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 239000012044 organic layer Substances 0.000 description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 3
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 3
- 238000005268 plasma chemical vapour deposition Methods 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000012719 thermal polymerization Methods 0.000 description 3
- AKQNYQDSIDKVJZ-UHFFFAOYSA-N triphenylsilane Chemical compound C1=CC=CC=C1[SiH](C=1C=CC=CC=1)C1=CC=CC=C1 AKQNYQDSIDKVJZ-UHFFFAOYSA-N 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 229910001928 zirconium oxide Inorganic materials 0.000 description 3
- VSHKLLPSERFSRJ-UHFFFAOYSA-N 1-(naphthalen-1-ylmethyl)pyridin-1-ium-2-carbonitrile Chemical compound N#CC1=CC=CC=[N+]1CC1=CC=CC2=CC=CC=C12 VSHKLLPSERFSRJ-UHFFFAOYSA-N 0.000 description 2
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- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical compound CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 description 1
- HILHCDFHSDUYNX-UHFFFAOYSA-N trimethoxy(pentyl)silane Chemical compound CCCCC[Si](OC)(OC)OC HILHCDFHSDUYNX-UHFFFAOYSA-N 0.000 description 1
- LFRDHGNFBLIJIY-UHFFFAOYSA-N trimethoxy(prop-2-enyl)silane Chemical compound CO[Si](OC)(OC)CC=C LFRDHGNFBLIJIY-UHFFFAOYSA-N 0.000 description 1
- LGROXJWYRXANBB-UHFFFAOYSA-N trimethoxy(propan-2-yl)silane Chemical compound CO[Si](OC)(OC)C(C)C LGROXJWYRXANBB-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- XIPCENKESRDFSM-UHFFFAOYSA-N triphenyl(3-prop-2-enoxypropyl)silane Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(CCCOCC=C)C1=CC=CC=C1 XIPCENKESRDFSM-UHFFFAOYSA-N 0.000 description 1
- KKNJTFBOSGRHRG-UHFFFAOYSA-N triphenyl(propyl)silane Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(CCC)C1=CC=CC=C1 KKNJTFBOSGRHRG-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- NDKWCCLKSWNDBG-UHFFFAOYSA-N zinc;dioxido(dioxo)chromium Chemical compound [Zn+2].[O-][Cr]([O-])(=O)=O NDKWCCLKSWNDBG-UHFFFAOYSA-N 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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Description
本願は、2013年1月28日に出願された日本国特許出願第2013−013092号に対し優先権を主張し、その内容をここに援用する。
しかしながら、これらの化合物を含有したコーティング剤がプラスチック基材との密着性に優れるということは知られてない。
(1)式(I)
Aは、
Zは、炭素原子またはケイ素原子、
R2は、水素原子、水酸基、直鎖若しくは分岐のC1〜C6のアルキル基、直鎖若しくは分岐のC1〜C6のアルコキシ基、C3〜C6の環状アルキル基、またはC3〜C6の環状アルコキシ基、
Xは、単結合;
酸素原子、硫黄原子、セレン原子、−NR−(式中、Rは水素原子またはC1〜C6のアルキル基を表す。)、C3〜C6の2価の脂肪族環基、C6〜C10のアリーレン基、アミド構造若しくはウレタン構造を含んでいてもよいC1〜C20のアルキレン基;
C3〜C10の2価の脂肪族環基;
またはC6〜C10のアリーレン基、
Yは、重合可能な官能基、
nは2または3の整数、
mは1または2の整数、
lは0または1の整数であり、n+m+l=4である。
nが2または3の整数の場合、Aは、同一でも相異なっていてもよい。]
で表される化合物を含有するコーティング剤。
Aは、
Zは、炭素原子またはケイ素原子、
R2は、水素原子、水酸基、直鎖若しくは分岐のC1〜C6のアルキル基、直鎖若しくは分岐のC1〜C6のアルコキシ基、C3〜C6の環状アルキル基、またはC3〜C6の環状アルコキシ基、
Xは、単結合;
酸素原子、硫黄原子、セレン原子、−NR−(式中、Rは水素原子またはC1〜C6のアルキル基を表す。)、C3〜C6の2価の脂肪族環基、C6〜C10のアリーレン基、アミド構造若しくはウレタン構造を含んでいてもよいC1〜C20のアルキレン基;
C3〜C10の2価の脂肪族環基;
またはC6〜C10のアリーレン基、
Yは、重合可能な官能基、
nは2または3の整数、
mは1、
lは0または1の整数であり、n+m+l=4である。
nが2または3の整数の場合、Aは、同一でも相異なっていてもよい。]
で表される化合物を含有するコーティング剤。
Aは、
Zは、炭素原子またはケイ素原子、
R2は、水素原子、水酸基、直鎖若しくは分岐のC1〜C6のアルキル基、直鎖若しくは分岐のC1〜C6のアルコキシ基、C3〜C6の環状アルキル基、またはC3〜C6の環状アルコキシ基、
Xは、単結合;
酸素原子、硫黄原子、セレン原子、−NR−(式中、Rは水素原子またはC1〜C6のアルキル基を表す。)、C3〜C6の2価の脂肪族環基、C6〜C10のアリーレン基、アミド構造若しくはウレタン構造を含んでいてもよいC1〜C20のアルキレン基;
C3〜C10の2価の脂肪族環基;
またはC6〜C10のアリーレン基、
Yは、重合可能な官能基、
nは3、
mは1、
lは0である。
Aは、同一でも相異なっていてもよい。]
で表される化合物を含有するコーティング剤。
R4Si(R3)3 (II)
(式中、R4はC2〜C8のアルケニル基、C6〜C10のアリール基、又はエポキシ基、グリシジルオキシ基若しくは(メタ)アクリロキシ基で置換されていても良いC1〜C30のアルキル基を表し、R3は水酸基又は加水分解性基である)で表される有機シラン化合物の縮合物を含有することを特徴とする上記(1)〜(5)のいずれか一項に記載のコーティング剤。
(式(I)化合物)
本発明のコーティング剤は、以下の式(I)で表される化合物を含有する。式(I)で表わされる化合物は一種のみであってもよく、2種以上の混合物であってもよい。
Zは、炭素原子またはケイ素原子、
R2は、水素原子、水酸基、直鎖若しくは分岐のC1〜C6のアルキル基、直鎖若しくは分岐のC1〜C6のアルコキシ基、C3〜C6の環状アルキル基、またはC3〜C6の環状アルコキシ基、
Xは、単結合;
酸素原子、硫黄原子、セレン原子、−NR−(式中、Rは水素原子またはC1〜C6のアルキル基を表す。)、C3〜C6の2価の脂肪族環基、C6〜C10のアリーレン基、アミド構造若しくはウレタン構造を含んでいてもよいC1〜C20のアルキレン基;
C3〜C10の2価の脂肪族環基;
またはC6〜C10のアリーレン基、
Yは、重合可能な官能基、
nは2または3の整数、
mは1または2の整数、
lは0または1の整数であり、n+m+l=4である。
nが2または3の整数の場合、Aは、同一でも相異なっていてもよい。
「C1〜C6のアルキル基」としては、メチル基、エチル基、n−プロピル基、i−プロピル基、n−ブチル基、s−ブチル基、i−ブチル基、t−ブチル基、n−ペンチル基、n−ヘキシル基等が挙げられる。
「C1〜C6のアルコキシ基」としては、メトキシ基、エトキシ基、n−プロポキシ基、i−プロポキシ基、n−ブトキシ基、s−ブトキシ基、i−ブトキシ基、t−ブトキシ基、n−ペントキシ基、n−ヘキトキシ基等が挙げられる。
「C1〜C6のアルキルチオ基」としては、メチルチオ基、エチルチオ基、n−プロピルチオ基、i−プロピルチオ基、n−ブチルチオ基、s−ブチルチオ基、i−ブチルチオ基、t−ブチルチオ基、n−ペンチルチオ基、n−ヘキシルチオ基等が挙げられる。
「C6〜C10のアリール基」としては、フェニル基、ナフチル基等が挙げられる。
「C6〜C10のアリールオキシ基」としては、フェノキシ基、ナフトキシ基等が挙げられる。
「C1〜C20のアルキレン基」は、二価の炭素鎖であり、たとえば、メチレン鎖、ジメチレン鎖、トリメチレン鎖、メチルジメチレン鎖、テトラメチレン鎖、1,2−ジメチルジメチレン鎖、ペンタメチレン鎖、1−メチルテトラメチレン鎖、2−メチルテトラメチレン鎖、ヘキサメチレン鎖、オクタメチレン鎖、デカメチレン鎖、イコサメチレン基等が挙げられる。
−NR−中のRの「C1〜C6のアルキル基」としては、メチル基、エチル基、n−プロピル基、i−プロピル基、n−ブチル基、s−ブチル基、i−ブチル基、t−ブチル基、n−ペンチル基、n−ヘキシル基等が挙げられる。
「C3〜C6の2価の脂肪族環基」としては、1,1−シクロプロピレン基、1,2−シクロプロピレン基、1,2−シクロブチレン基、1,3−シクロブチレン基、1,2−シクロヘキシレン基、1,4−シクロヘキシレン基等が挙げられる。
「C6〜C10のアリーレン基」としては、1,2−フェニレン基、1,4−フェニレン基、1,2−ナフチレン基、1,5−ナフチレン基等が挙げられる。
酸素原子、硫黄原子、セレン原子は、たとえば、酸素原子の場合、−O−及び−CO−の場合を包含する。
「C1〜C6のアルキル基」としては、メチル基、エチル基、n−プロピル基、i−プロピル基、n−ブチル基、s−ブチル基、i−ブチル基、t−ブチル基、n−ペンチル基、n−ヘキシル基等が挙げられる。
「C1〜C6のアルコキシ基」としては、メトキシ基、エトキシ基、n−プロポキシ基、i−プロポキシ基、n−ブトキシ基、s−ブトキシ基、i−ブトキシ基、t−ブトキシ基、n−ペントキシ基、n−ヘキトキシ基等が挙げられる。
「C1〜C6のアルキルチオ基」としては、メチルチオ基、エチルチオ基、n−プロピルチオ基、i−プロピルチオ基、n−ブチルチオ基、s−ブチルチオ基、i−ブチルチオ基、t−ブチルチオ基、n−ペンチルチオ基、n−ヘキシルチオ基等が挙げられる。
「C6〜C10のアリール基」としては、フェニル基、ナフチル基等が挙げられる。
「C6〜C10のアリールオキシ基」としては、フェノキシ基、ナフトキシ基等が挙げられる。
n1は1〜20の整数であり、好ましくは1〜10の整数であり、より好ましくは1〜5の整数である。
n2は、1〜10の整数であり、好ましくは1〜5の整数であり、より好ましくは1〜2の整数である。
n3とn4は、独立して1〜10の整数であり、好ましくは1〜5の整数である。
m1は、0または1の整数である。
1)3−(メタ)アクリロイルオキシプロピルトリフェニルシラン、3−アリルオキシカルボニルオキシプロピルトリフェニルシランの場合
市販のトリフェニルシランと酢酸アリルとの付加体をアルカリで加水分解して得た3−ヒドロキシプロピルトリフェニルシランに(メタ)アクリル酸クロリド又はクロルギ酸アリルを、ピリジン、トリエチルアミンなどの脱塩酸剤の存在下に夫々反応させることにより製造される。
2)3−アリルオキシプロピルトリフェニルシランの場合
市販のトリフェニルシランをジアリルエーテルに付加させて製造される。
3)3−アクリロイルオキシエチルオキシテトラフェニルシランの場合
下記に示す方法に従い製造される。
その他の共重合性化合物
また、式(I)で表わされる化合物以外のその他の共重合性化合物を含んでいてもよい。
また、本発明のコーティング剤は、重合開始剤を含んでいてもよい。ここで、重合反応としては、光重合反応や熱重合反応などが挙げられるが、プラスチック基材への熱的影響を考慮しないで済む光重合反応の方が好ましい。光重合反応に用いる光線としては、紫外線または可視光線が挙げられるが、重合速度が速いことから紫外線が好ましい。
上記有機過酸化物としては、ベンゾイルパーオキサイド、クメンヒドロパーオキサイド、ジ−t−ブチルパーオキサイド、t−ブチルハイドロパーオキサイド及びジクミルパーオキサイド、アセチルパーオキサイド、ラウロイルパーオキサイド、シクロヘキサノンペルオキシド、ジベンゾイルペルオキシド、tert−ブチルペルマレエートのようなペルオキシド;1,6ビス(t−ブチルパーオキシカルボニロキシ)ヘキサン等のパーオキシカーボネート;パーオキシケタール;過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の過硫酸塩等が挙げられる。
また、本発明のコーティング剤には、必要に応じ、本発明の目的を損なわない範囲で、有機シラン化合物の縮合物、金属化合物、有機溶剤、紫外線吸収剤、染料、防錆剤、防腐剤などの添加成分を配合することができる。
本発明のコーティング剤には、有機無機層を積層することを目的として、有機シラン化合物の縮合物を含有することができる。これによって、基材と接着性のよい有機無機複合膜を形成することができる。
R4におけるC2〜C8のアルケニル基としては、ビニル基、アリル基、2−プロペニル基等が挙げられる。
C1〜C30のアルキル基としては、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、s−ブチル基、t−ブチル基、n−ペンチル基、イソペンチル基、ネオペンチル基、2−メチルブチル基、2,2−ジメチルプロピル基、n−ヘキシル基、イソヘキシル基、n−ヘプチル基、n−オクチル基、ノニル基、イソノニル基、デシル基、ラウリル基、トリデシル基、ミリスチル基、ペンタデシル基、パルミチル基、ヘプタデシル基、ステアリル基等が挙げられる。
C6〜C10のアリール基としては、フェニル基、ナフチル基等が挙げられる。
SP1がSP2より小さく、かつ、その差が1.6以上の場合は、塗膜表面に無機成分が偏析しやすいという利点がある。
ここで、溶解パラメータ(SP値)とは、以下のFedorsの推算法に基づき計算されるものである。
Fedorsの式:SP値(δ)=(Ev/v)1/2=(ΣΔei/ΣΔvi)1/2
Ev:蒸発エネルギー
v:モル体積
Δei:各成分の原子又は原子団の蒸発エネルギー
Δvi:各原子又は原子団のモル体積
ここで、光照射によって酸を発生する光酸発生剤、具体的には、ジフェニルヨードニウムヘキサフルオロホスフェート、トリフェニルホスホニウムヘキサフルオロホスフェート等も酸に包含される。
本発明のコーティング剤には、形成される層の屈折率や硬度をあげることを目的として、金属化合物を添加することができる。金属化合物としては、前述の有機シラン化合物や、シラノール縮合触媒として例示された有機金属、有機酸金属塩、金属水酸化物、金属キレート化合物が挙げられるが、それら以外の金属化合物としては、金属酸化物が挙げられ、具体的には、二酸化ケイ素、酸化チタン、酸化アルミニウム、酸化クロム、酸化マンガン、酸化鉄、酸化ジルコニウム(ジルコニア)、酸化コバルトの金属酸化物粒子等が挙げられる。特に酸化ジルコニウムが好ましい。
粒子の形状としては、球状、多孔質粉末、鱗片状、繊維状等が挙げられるが、多孔質粉末状であることがより好ましい。
また、本発明の金属酸化物粒子としては、コロイド状金属酸化物粒子も使用できる。具体的には、コロイド状シリカ、コロイド状ジルコニウムを挙げることができ、水分散コロイド状、あるいはメタノールもしくはイソプロピルアルコールなどの有機溶媒分散コロイド状の金属酸化物粒子を挙げることができる。
本発明のコーティング剤には、有機溶媒を含むことができる。使用可能な代表的有機溶媒としては、エーテル系、エステル系、脂肪族炭化水素系、芳香族炭化水素系、ケトン系、有機ハロゲン化物系などがあるが、中でも安全性などの点から、エーテル系、エステル系、脂肪族炭化水素系が好ましい。エーテル系の具体的化合物としてはジエチルエーテル、ジプロピルエーテル、ジブチルエーテル、ジアミルエーテル、エステル系の具体的化合物としてはエチルアセテート、プロピルアセテート、ブチルアセテート、アミルアセテート、ヘプチルアセテート、エチルブチレート、イソアミルイソバリレート、脂肪族系炭化水素系の具体的化合物としてはノルマルヘキサン、ノルマルヘプタン、シクロヘキサン、芳香族系の具体的化合物としてはトルエン、キシレン、ケトン系の具体的化合物としてはメチルエチルケトン、メチルイソブチルケトン、有機ハロゲン化物系の具体的化合物としてはトリクロロエタン、トリクロロエチレンなどが挙げられる。さらには、プロピレングリコールモノメチルエーテルやプロピレングリコールモノエチルエーテルなどの比較的非活性な溶剤も使用可能である。中でも、本発明が自然環境下の開放系で用いられることが多いことを考慮すると、芳香性を有するプロピルアセテート、ブチルアセテート、イソアミルアセテート、ヘプチルアセテート、エチルブチレート、イソアミルイソバリレートなどのエステル系を含んでなる溶剤が好ましい。
本発明の成形体は、プラスチック基材上に上記式(I)で表される化合物を含有するコーティング剤をコーティングし、前記コーティング剤を硬化させた層を直接設けたものである。
本発明のコーティング剤が使用できる基材としては、プラスチック基材が好ましく、例えば、シクロオレフィン樹脂、ポリカーボネート樹脂、アクリル樹脂、ポリイミド樹脂、ポリエステル樹脂、エポキシ樹脂、液晶ポリマー樹脂、ポリエーテルスルフォンが挙げられるが、特に、シクロオレフィン樹脂が好適に用いられる。
1)コーティング剤の調製
本発明におけるコーティング剤は、通常、有機溶媒中に前記式(I)で表される化合物のほか、必要に応じて、前記有機シラン化合物の縮合物、光重合開始剤、金属化合物等を混合して調製される。
なお、有機シラン化合物の縮合物を含有する場合は、有機無機複合膜又はその形成用組成物とも言う。
本発明のコーティング層は、光重合開始剤を使用する場合には、(A)上述したコーティング剤を基体上に塗布し、乾燥する工程、(B)紫外線を含む光を照射し、コーティング剤を硬化する工程を経ることにより製造できる。熱重合開始剤を使用する場合は、上記(B)工程として光を照射する代わりに加熱すればよい。
本発明のコーティング剤を使用して形成した層の上に機能性の積層膜を設けることができる。
本発明のコーティング剤を使用して形成した層は、非常にプラスチック基材と密着性がよいため、本層を接着層、中間層として用いることができる。従来、プラスチック基材に直接コーティングすることができなかった機能性膜を本発明の膜を介して積層させることができる。複数層を積層することができ、また、本発明のコーティング剤を複数層上にさらにコーティングし、さらに積層することもできる。
透明導電膜としては、スズがドープされた酸化インジウム膜(ITO膜)、フッ素がドープされた酸化スズ膜(FTO膜)、アンチモンがドープされた酸化亜鉛膜やインジウムがドープされた酸化亜鉛膜等が挙げられる。
ガスバリア膜は、酸素、水蒸気等のガスバリア性を有する限り特に制限はないが、好ましくは、無機化合物の薄膜であり、特に、チタン、ジルコニウム、アルミニウム、ケイ素、ゲルマニウム、インジウム、スズ、タンタル、亜鉛、タングステン及び鉛から成る群より選ばれた金属元素を有する金属酸化物、金属窒化物、金属炭化物又はそれらの複合物の薄膜が好ましい。
(合成例1)
3−メタクリロキシプロピルトリフェニルシラン(A−1)の製造
反応フラスコに、3−アセトキシプロピルトリフェニルシラン12.97g(0.036mol)を仕込み、冷却管、温度計を取り付けた後、1Nの炭酸ソーダ、エタノール溶液に加え、70−80℃ 5時間加熱し、加水分解して白色結晶の3−ヒドロキシプロピルトリフェニルシラン(Mw 318.48)を 11.4g(0.0358mol)を得た(収率99.4%)。得られた生成物の核磁気共鳴(NMR)の測定を行った結果を以下に示す。なお、下記測定は、基準物質としてテトラメチルシランを、溶媒は重クロロホルムを用いて行った。H−NMRスペクトル値:7.4ppm、7.6ppm、3.6ppm、1.7ppm、1.4ppm。
乾燥不活性ガス(窒素)で十分に置換した反応フラスコに超脱水トルエン300gを入れ、これに3−ヒドロキシプロピルトリフェニルシラン5.01g(0.01573mol)、トリエチルアミン1.91g(0.01888mol)を溶解した。これにメタクリル酸クロライド1.976g(0.01890mol)を徐々に加えた。滴下終了後、室温下6時間攪拌後、反応液を水、0.5N塩酸、水、1N炭酸ソーダ、水で順次洗浄し、硫酸マグネシウムで乾燥した。トルエン留去し、透明液体の3−メタクリロキシプロピルトリフェニルシラン(A−1)(Mw 386.56)を4.976g(0.012874mol)得た(収率82%)。得られた生成物の核磁気共鳴(NMR)の測定を行った結果を以下に示す。なお、下記測定は、基準物質としてテトラメチルシランを、溶媒は重クロロホルムを用いて行った。H−NMRスペクトル値:7.4ppm、7.6ppm、6.4ppm、6.1ppm、5.8ppm、4.2ppm、1.8ppm、1.4ppm。
3−アクリロキシプロピルトリフェニルシラン(A−2)の製造
上記生成物(A−1)又は(A−2)2gを8gのメチルエチルケトン(MEK)で溶解した。その後、光重合開始剤 Irgacure(登録商標)907(BASF社製、UV重合開始剤、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノ−プロパン−1−オン)を0.08g添加、15分間攪拌溶解させ、コーティング剤(B−1)、(B−2)を調製した。
(B−2)2.5gと20wt%MEK分散ジルコニアコロイド2.5gを混合し、コーティング剤(B−2’)を得た。
1)シラノール縮合触媒の合成
ジイソプロポキシビスアセチルアセトナートチタン(日本曹達製、T−50、酸化チタン換算固形分量:16.5重量%)303.03gをエタノール584.21gに溶解した後、攪拌しながらイオン交換水112.76g(10倍モル/酸化チタンのモル)を加えた。この溶液を40℃に加温しながら2時間攪拌し加水分解させた。次に溶液をろ過し、黄色透明な酸化チタン換算濃度5重量%の酸化チタンナノ分散液[C−1]を得た。酸化チタンの平均粒径は4.1nmで単分散性であった。
有機シラン化合物として、ビニルトリメトキシシラン264.76g(信越化学工業株式会社製、KBM−1003)と3−メタクリロキシプロピルトリメトキシシラン190.19g(信越化学工業株式会社製、KBM−503)を(ビニルトリメトキシシラン/3−メタクリロキシプロピルトリメトキシシラン=70/30:モル比)混合させた液[D−1]を使用した。
次に、元素比(Ti/Si=1/9)となるように[C−1]453.09gと[D−1]454.95gを混合し、さらに、イオン交換水を91.96g(2倍モル/有機ケイ素化合物のモル)を加え、24時間攪拌した液[E−1]を作製した。
固形分の割合が10重量%/90重量%=[E−1]/[B−2]となるように上記[E−1]液と[B−2]液を混合させ、コーティング剤(有機無機複合膜形成用組成物)[B−2’’]を作製した。
・フィルムサンプル
コーティング剤[(B−1)、(B−2)、(B−2’)、(B−2’’)]を厚さ188μmのCOPフィルム(日本ゼオン株式会社 ZF−16)にバーコーターにて成膜し、温風循環型乾燥器にて130℃、3分間加熱した。続いて、集光型高圧水銀灯(365nm、313nm、254nmの波長の光を主成分とするUV光、アイグラフィックス社製、120W/cm、ランプ高9.8cm、コンベア速度5m/分)により、積算照射量400mJ/cm2の紫外線を照射して薄膜を得た。これを用いて膜厚測定、碁盤目テープ剥離試験、ヘイズ率の測定を行った。
・屈折率測定用サンプル
塗膜形成用組成物[(B−1)、(B−2)、(B−2’)]をシリコンウェハー上にディップコーターにて成膜し、温風循環型乾燥器にて130℃、3分間加熱した。続いて、集光型高圧水銀灯(365nm、313nm、254nmの波長の光を主成分とするUV光、アイグラフィックス社製、120W/cm、ランプ高9.8cm、コンベア速度5m/分)により、積算照射量400mJ/cm2の紫外線を照射して薄膜を得た。
・塗膜屈折率
J.A.Woollam社製 高速分光エリプソメーター M−2000Dを用いて測定した。
・膜厚測定
フィルメトリクス(株)製 非接触式膜厚測定装置 型式F−20を用いて測定した。
・碁盤目テープ剥離試験(密着性)
JIS K5600に準拠し、塗膜に1mm間隔の切り込みを縦横11本ずつ入れて100個の碁盤目を作成した。各試料にセロテープ(登録商標)を貼付け、指の腹で複数回擦り付けて密着させた後テープを剥し、塗膜が剥離せずに残存した格子の目数で評価した。
・ヘイズ率
塗膜のヘイズ率を、ヘイズメーター(日本電色工業製)を用いて測定した。
・全光線透過率
フィルム切片を色彩・濁度同時測定器(日本電色工業;COH 400)を用いて測定した。
(合成例3)
ジフェニルメチルシリルプロピルアクリレート(A−3)
トリフェニルシリルフェノキシエチルアクリレート(A−4)
ジフェニルシリルジフェノキシエチルアクリレート(A−5)
トリフェニルメチルプロピルアクリレート(A−6)
トリフェニルメチルフェノキシエチルアクリレート(A−7)
4−[トリス(4−メトキシフェニル)メチル]フェノキシエチルアクリレート(A−8)
ジフェニルメチルジフェノキシエチルアクリレート(A−9)
トリフェニルシリルプロポキシカルボニルアミノエチルアクリレート(A−10)
上記化合物(A−3)〜(A−9)をそれぞれ 1gをシクロヘキサン 4gに加え、完全に溶解するまで、攪拌した。その後、光重合開始剤 Irgacure(登録商標)907(BASF社製、UV重合開始剤、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノ−プロパン−1−オン)0.04 gを添加し、コーティング剤(B−3)〜(B−9)を作成した。
(B−3)〜(B−9)のコーティング剤を下記のプラスチック基盤にバーコートにて成膜し、温風循環型乾燥機にて100℃、3分間加熱した。集光型高圧水銀灯(365nm、313nm、254nmの波長の光を主成分とするUV光、アイグラフィックス社製、1灯型、120W/cm、ランプ高9.8cm、コンベア速度5m/分)により、積算照射量400mJ/cm2の紫外線を照射して薄膜を得た。
基材1:PETフィルム コスモシャインA4300(188μm)、東洋紡績
基材2:PENフィルム テオネックスQ65F (125μm)、帝人デュポン
基材3:アクリル板 デラグラスA(2mm)、旭化成
基材4:ポリイミド カプトン 500H(126.7μm)、東レ・デュポン
JIS K5600−5−6のクロスカット法に準拠して密着性試験を行った。
すべての基材において、コーティング層の剥離は見られず、密着性に優れていることが確認された。
(B−4)〜(B−8)のコーティング剤を下記のプラスチック基盤にバーコートにて成膜し、温風循環型乾燥機にて100℃、3分間加熱した。集光型高圧水銀灯(365nm、313nm、254nmの波長の光を主成分とするUV光、アイグラフィックス社製、1灯型、120W/cm、ランプ高9.8cm、コンベア速度5m/分)により、積算照射量400mJ/cm2の紫外線を照射して薄膜を得た。
基材5:COPプレート ZEONOR 1600(1mm)、日本ゼオン
基材6:COPプレート ZEONOR 1430R(1mm)、日本ゼオン
基材7:COCプレート TOPAS COC 5018L-10(1 mm)、ポリプラスチックス
基材8:COCプレート TOPAS COC 6017S-04(1mm)、ポリプラスチックス
JIS K5600−5−6のクロスカット法に準拠して密着性試験を行った。
すべての基材において、コーティング層の剥離は見られず、密着性に優れていることが確認された。
(B−4)、(B−6)〜(B−8)のコーティング剤を下記のプラスチック基盤にバーコートにて成膜し、温風循環型乾燥機にて100℃、3分間加熱した。集光型高圧水銀灯(365nm、313nm、254nmの波長の光を主成分とするUV光、アイグラフィックス社製、1灯型、120W/cm、ランプ高9.8cm、コンベア速度5m/分)により、積算照射量400mJ/cm2の紫外線を照射して薄膜を得た。
基材9:COPフィルム ZEONOR Film ZF-14(188μm)、日本ゼオン(延伸フィルム)
基材10:COPフィルム ZEONOR Film ZF-16(188μm)、日本ゼオン(延伸フィルム)
基材11:PETフィルム ルミラーT60、東レ(延伸フィルム)
JIS K5600−5−6のクロスカット法に準拠して密着性試験を行った。
すべての基材において、コーティング層の剥離は見られず、密着性に優れていることが確認された。
コーティング剤(B−2)、(B−2’)、(B−2’’)、(B−4)、(B−6)、(B−7)を使用して、実施例1−5記載の方法でコーティング層を作成した。この薄膜の上にDCスパッタ法でスズがドープされた酸化インジウム膜(ITO膜)を約40nm積層した。
JIS K5600−5−6のクロスカット法に準拠して密着性試験を行ったところ、ITO膜の剥離は見られず、密着性に優れていることが確認された。
Claims (1)
- 式(I)
Aは、
Zは、炭素原子、
R2は、水素原子、水酸基、直鎖若しくは分岐のC1〜C6のアルキル基、直鎖若しくは分岐のC1〜C6のアルコキシ基、C3〜C6の環状アルキル基、またはC3〜C6の環状アルコキシ基、
Xは、単結合、
Yは、−O−CO−(O)m2−CR=CH2(但し、式中、m2は0又は1、Rは水素原子又はメチル基を表す。)、−CH=CH2、アリルオキシ基、アリルオキシカルボニルオキシ基、エポキシ基、
nは3、
mは1、
lは0である。
Aは、同一でも相異なっていてもよい。]
で表される化合物を含有するプラスチック基材用コーティング剤。
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