JP5827565B2 - 統合された構造物内における多重電気化学電池およびエネルギー収集素子の製造および構造化方法 - Google Patents
統合された構造物内における多重電気化学電池およびエネルギー収集素子の製造および構造化方法 Download PDFInfo
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- JP5827565B2 JP5827565B2 JP2011535691A JP2011535691A JP5827565B2 JP 5827565 B2 JP5827565 B2 JP 5827565B2 JP 2011535691 A JP2011535691 A JP 2011535691A JP 2011535691 A JP2011535691 A JP 2011535691A JP 5827565 B2 JP5827565 B2 JP 5827565B2
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- 238000000034 method Methods 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000005240 physical vapour deposition Methods 0.000 claims description 16
- 239000010949 copper Substances 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000000446 fuel Substances 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 6
- 239000003792 electrolyte Substances 0.000 claims description 6
- 229910052744 lithium Inorganic materials 0.000 claims description 6
- 229910001386 lithium phosphate Inorganic materials 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- TWQULNDIKKJZPH-UHFFFAOYSA-K trilithium;phosphate Chemical compound [Li+].[Li+].[Li+].[O-]P([O-])([O-])=O TWQULNDIKKJZPH-UHFFFAOYSA-K 0.000 claims description 6
- CJYZTOPVWURGAI-UHFFFAOYSA-N lithium;manganese;manganese(3+);oxygen(2-) Chemical compound [Li+].[O-2].[O-2].[O-2].[O-2].[Mn].[Mn+3] CJYZTOPVWURGAI-UHFFFAOYSA-N 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 4
- 229910010707 LiFePO 4 Inorganic materials 0.000 claims description 2
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 claims description 2
- 238000003980 solgel method Methods 0.000 claims description 2
- 239000006181 electrochemical material Substances 0.000 claims 1
- 210000004027 cell Anatomy 0.000 description 21
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 239000010409 thin film Substances 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000011149 active material Substances 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229920000557 Nafion® Polymers 0.000 description 1
- XWURZHGKODQZMK-UHFFFAOYSA-N O.[Ru]=O Chemical compound O.[Ru]=O XWURZHGKODQZMK-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 229910021525 ceramic electrolyte Inorganic materials 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229920001746 electroactive polymer Polymers 0.000 description 1
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- UQSQSQZYBQSBJZ-UHFFFAOYSA-N fluorosulfonic acid Chemical compound OS(F)(=O)=O UQSQSQZYBQSBJZ-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000867 polyelectrolyte Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910000314 transition metal oxide Inorganic materials 0.000 description 1
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Description
本出願は、2008年11月7日に出願された発明の名称が「統合された構造物内における多重電気化学物質およびエネルギー収集素子の製造および構造化方法」という米国仮出願番号第61/112,707号に対する優先権を主張し、その内容が参照によって本出願に取り込まれる。
シリコン(Si)太陽電池と薄膜電池を含む、統合された構造物とその製造方法
物理的気相蒸着(PVD)法を利用して電池部品を形成することにより、図1に示すようなシリコン(Si)太陽電池の後面に積層された電池が備えられる。P型シリコンを活用する太陽電池は従来のシリコンウェハー(Czochralski方法)を用いて構成される。リン(P)をウェハー内に拡散させてp−n接合を形成した後、物理的気相蒸着法を利用してシリコンウェハーのp+ドーピング領域(下部側)上にアルミニウム後面接点が形成される(図1の金属後面接点)。アルミニウム層は1−2μm厚さで成長される。
相異なる化学物質を有する2つの薄膜電池を含む、統合された構造物とその製造方法
図2に示すように物理的気相蒸着法を利用し、相異なる電気化物質を有する2つの積層された電池が製造される。
燃料電池および薄膜電池を含む、統合された構造物とその製造方法
物理的気相蒸着法(PVD法)を利用して電池部品を形成することにより、図3に示すようなプロトン交換膜(PEM)燃料電池の後面に積層された電池を準備する。Nafion(登録商標)のようなペルフルオロスルホン酸塩アイオノマー電解液を採用する、高いプロトン伝導率を有するプロトン交換膜を活用するPEM燃料電池が、電極用膜および湿式スラリーを製造する従来のゾル−ゲル方法を利用して構成される。
ウルトラキャパシターと薄膜電池を含む、統合された構造物とその製造方法
PVD法を利用して電池部品を形成することにより、図3に示すような、ウルトラキャパシターと知られた電気化学的二重層キャパシター(EDLC)の後面に積層された電池を準備する。このようなハイブリッドシステムにおいて、EDLCはシステム内において高パワー容量を可能にし、電池は高いエネルギー密度を提供する。
Claims (3)
- 統合された装置を製造する方法であって、
2個以上の積層された電気化学セルを準備するステップ、
を備え、
前記2個以上の積層された電気化学セルは、2つ以上の異なる電気化学物質を有し、
前記電気化学セルを準備するステップは、
ゾルーゲル法を用いて、燃料電池を製造するステップと、
前記燃料電池の電流コレクタ層上に物理的気相蒸着処理により、分離層を形成するステップと、
前記分離層を形成後、当該分離層上に、物理的気相蒸着処理により連続的に、他の電気化学セルの電流コレクタ層、カソード層、電解質層、アノード層および電流コレクタ層を順次堆積するステップを備え
ることを特徴とする方法。 - 前記2個以上の電気化学セルは、直列および/または並列に積層し構成されることを特徴とする、請求項1に記載の方法
- 前記2つ以上の異なる電気化学物質は、リチウム鉄リン酸塩(LiFePO4)、リン酸リチウムオキシナイトライド(LiPON)、リチウム(Li)、銅(Cu)、アルミニウム、リチウムマンガン酸化物(LiMn2O4)から選択されることを特徴とする、請求項1又は2に記載の方法。
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US11270708P | 2008-11-07 | 2008-11-07 | |
US61/112,707 | 2008-11-07 | ||
PCT/US2009/063571 WO2010054209A1 (en) | 2008-11-07 | 2009-11-06 | A method for manufacture and structure of multiple electrochemistries and energy gathering components within a unified structure |
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JP5827565B2 true JP5827565B2 (ja) | 2015-12-02 |
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EP (1) | EP2364507B1 (ja) |
JP (1) | JP5827565B2 (ja) |
KR (2) | KR20110091757A (ja) |
CN (2) | CN102210023B (ja) |
MY (1) | MY178945A (ja) |
WO (1) | WO2010054209A1 (ja) |
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US8192789B2 (en) | 2012-06-05 |
MY178945A (en) | 2020-10-23 |
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